Zf 6wg 160 мануал

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Источник

MOTOR GRADERSTG Series

EQUIPMENT FOR YOUR SUCCESS

MOTOR GRADERS

TG motor graders ensure high-powered performance in heavy-duty applications while providing a comfortable environment for operators.

TG140 Weight: 14 500 kgEngine power: 132 kW/181 h.p.Wheel arrangement: 1х2х3

TG180 Weight: 17 520 kgEngine power: 161 kW/219 h.p.Wheel arrangement: 1х2х3

TG200 Weight: 18 430 kgEngine power: 192.5 kW/262 h.p.Wheel arrangement: 1х3х3

TG250 Weight: 22 900 kgEngine power: 192.5 kW/262 h.p.Wheel arrangement: 1х3х3

Turbocharged YAMZ/Cummins engines with intercooler bring proven power, reliability and fuel efficiency.

ISO certified ROPS & FOPS cab provides safety, excellent operator comfort and visibility.

Adjustable steering column ensure comfortable seating and standing operation.

Wide range of attachments

Front:

• dozer blade, snow plowing equipment

• road-laying equipment

Rear-mounted ripper

Fully automatic ZF transmission (6 forward/3 reverse) with self-diagnostics function for smooth travel, traction, outstanding control and ease of maintenance.

NAF tandem bogie:

• Gear train in the balance arms for reliable transmission operation in the toughest road and soil conditions

• Rear axle no-spin differential lock

• Oil-immersed service disk brakes

Motor grader frame with high strength castings ensures long service life.

BUILT TO PERFORM

Frame articulation allows 26° turns each direction ensuring grading beyond wheel spacing e.g. when sloping, ditching and working on the road shoulders. The front wheels and frame turning the same direction shortens the grader turning radius.

T-frame drawbar is designed to handle heavy loads. The moldboard hydraulic cylinders feature hydraulic locks fixing the moldboard positions for precise blading control.

Non-slewing dozer blade comes as standard across all grader classes except for quarry graders.

Rear ripper is used to loosen compacted or heavy soil and break road cover.

Integrated cooling system includes radiators for the engine, gearbox, and front axle hydraulic drive (if equipped).

High-performance cooling is ensured by the state-of-the-art Fan Drive system (electronically controlled hydrostatic fan drive). The processor receives signals from the radiator sensors and sets the required fan rotation speed.

NAF rear bogie paired with ZF automatic transmission delivers high drive wheel torque and traction in various operating conditions.

Rear bogie features robust fenders protecting the cab and hood from dirt which can be used as additional platform to carry out maintenance.

Front wheel lean feature helps when working slopes and compensates reaction forces on the moldboard in case of wide working angles.

Front axle on TG200/TG250 heavy-duty motor graders features hydrostatic wheel drives allowing several modes of operation:

Engagement simultaneously with the rear wheel main drive substantially enhances the blade pushing force and overall performance.

The front axle drive engagement when the main drive is off (gearbox in neutral) allows finishing surface works.

OPERATOR CABIN CONTROLS

The following work tool controls are positioned on both sides of the steering wheel:

moldboard sideshift, moldboard turn, moldboard raising/lowering from the left/right side, drawbar shift, dozer blade raising/lowering.

Switches under steering wheel:

Turning circle lock-up, moldboard cutting angle, frame articulation, front wheel lean (right/left), scarifier (ripper) raising/lowering, dozer blade turning/raising/lowering (option)

Transmission and electrical equipment console (positioned to the operator’s right):

Automatic transmission joystick allows both automatic and manual modes

Front axle drawbar joystick; when transmission is not engaged, the joystick sets the front wheel speed

Rocker switch to engage the front drive, front wheel lock-up switch, front drive emergency shut-down switch (indication lamps turn on)

Rocker switches to engage lighting fixtures, rotating beacons, and windshield washers and wipers

Battery ON/OFF switch

Radio

AC unit and heater controls are positioned higher on the post

ZF transmission display positioned above

Hand brake lever is to the operator’s left.

Sun blinds come as standard.

Cab design and glazing ensure excellent front and rear visibility

Cab complies with FOPS-ROPS (falling object/roll-over protection) safety standards

Cab noise level with closed doors is 74 dBA

Air conditioner and adjustable suspension seat come as standard

Windshield wipers cover 85% of the glazing

All-window defogging and defrosting as standard

Air filter in the forced ventilation system

4 sun blinds are standard

Tinted glass for sun protection

Tilt-adjustable steering wheel — depending on the job at hand, the operator may either stand or sit

Dashboard features a multifunctional LCD display including speedometer, tachometer, hour meter, indicating lights, emergency lights, engine fuel level/coolant temperature/hydropneumatic accumulator/engine oil pressure indicators; ZF transmission readings – transmission oil pressure and temperature, pressure in the hydraulic torque converter

MAINTENANCE WORK ATTACHMENTS

REAR RIPPER

Designation:

ripping asphalt

ripping hard rock

Specifications

TG 140 TG 180 TG 200

TG 250

Number of teeth 3 5

Number of hydraulic cylinders 2 2

Max. ripping depth 300 mm 300 mm

End-to-end teeth spacing 1460 mm 2240 mm

Teeth spacing 730 mm 560 mm

Control Electrohydraulic

Weight 750 kg 980 kg

SNOW PLOWING

Designation:

cleaning road shoulders and slopes from snow

cleaning snow over the road barriers (curbs)

Specifications

Length 2800 mm

Height 750 mm

Shoulder reach outside of tires 3500 mm

Windrow cutting up to 15°

Bank sloping up to 30°

Lateral shift from 0° to 50°

Road fence height (up-and-over reach) up to 900 mm

Attachment weight 1600 kg

Control Electrohydraulic

New generation TG graders are an innovation in the construction and road-building equipment market making the operation and maintenance comfortable and easy.

TG family features state-of-the-art in-line YAMZ/Cummins Tier 3 engines with ECU.

TG graders come with 2000 hours or 1 year warranty subject to timely scheduled maintenance and use of recommended spare parts.

Service interval during the warranty period is 250 hours.

MID-MOUNTED SCARIFIER

Designation:

loosening hard soils

eliminating ruts on dirt roads

Specifications

Number of teeth 11

Number of hydraulic cylinders 2

Max. ripping depth 280 mm

End-to-end teeth spacing 1150 mm

Control Manual hydraulic, electrohydraulic

Weight 750 kg

SIDE WORK ATTACHMENTS

Designation:

road slope/ditch levelling

bank sloping

cleaning road shoulders and slopes from snow

cleaning snow over the road barriers (curbs)

Specifications

Length 1900 mm

Height 620 mm

Shoulder reach outside of tires 2600 mm

Windrow cutting up to 40°

Bank sloping up to 75°

Longitudinal shift angle from 0° to 50°

Road fence height (up-and-over reach) up to 900 mm

Weight 950 kg

Control Electrohydraulic

1110

MOLDBOARD

Moldboard agiliTy allowS operaTorS To perforM variouS grading jobS.

Raising and lowering one or both sides simultaneously

90° vertical rotation of the moldboard

Turning circle sideshift (left/right)

Moldboard sideshift (left/right)

Horizontal plane turning

Changing the cutting angle

All moldboard cylinders feature hydraulic locks.

The turning circle is driven by 2 hydraulic cylinders; the turning angle is ± 65°.

TG140 TG180 TG200 TG250

ENGINE

ModelYAMZ-53416-10/

6BTAA 5.9-C170*

YAMZ-5362/

6СTAA 8.3-C215*

YAMZ-5366/

6СTAA 8.3-C260*

YAMZ-5366/

6СTAA 8.3-C260*

Type 4 cylinder 6 cylinder 6 cylinder 6 cylinder

Diesel turbocharged engine with water cooling and air intercooler

Displacement 4.43 liters 6.65 liters

Bore and stroke 105 x 128 mm 105 x 128 mm

Gross power132 kW

at 2100 rpm

161 kW

at 2000 rpm

192.5 kW

at 2000 rpm

192.5 kW

at 2000 rpm

Max. torque 760 Nm at 1400 rpm 980 Nm at 1400 rpm 1100 Nm at 1400 rpm 1100 Nm at 1400 rpm

Electrical systemElectric start 24 volt. Two batteries 12 volt 195 Ah 650 A.

Alternator 28 volt, 70 A

Air cleaner 2-stage, 2-element dry type air cleaner with restriction indicator

TRANSMISSIONModel ZF 6WG 160 B ZF 6WG 190 ZF 6WG 210

Type Full automatic with manual override ZF gearbox with self-diagnostics.

Pressure control in the hydraulic clutch enables smooth shifting between gears.

Gear/speed (km/h)** Forward/Reverse

First

Second

Third

Fourth

Fifth

Sixth

4.8/5.0

7.3/-

11.3/11.9

17.4/-

26.3/27.6

40.5/-

9.0/5.2

7.6/-

11.7/12.3

18.0/-

27.0/28.6

41.2/-

4.5/4.7

6.9/-

11.1/11.7

17.0/-

26.2/28.0

40.8/-

4.4/4.6

6.7/-

10.8/11.4

16.6/-

25.8/27.2

39.7/-

WHEELS AND TIRESTires 14.00-20 G2 14.00-24 G2 16.00-24 G2

Rims

8,50-20

options 8.5-24, 10.00-24

for tire 14.00-24

10.00-24 11.25-24

Ply rating (PR) 14 16 12

BRAKES

Type Hydraulic braking system with cermet oil immersed disc brake pack on each wheel

Parking brake

Spring-applied, hydraulically released,

disc brake on the tandem bogie input shaft

Spring-applied, hydraulically released, disc brake on the tandem bogie input shaft with park brake shift inhibit

AXLES

Front axle All-welded steel axle. Wheel lean and oscillation functions are standard. Fully sealed hubs for total bearing protection from contamination resulting in minimum downtime and low maintenance costs

Axle lean angle 18° to the left and to the right

* Cummins engine on demand ** Gear/speed provided for standard tires and 2000 rpm engine speed

1312

TG140 TG180 TG200 TG250

Axle pivot angle ±16° ±15° ±16°

Ground clearance 600 mm 635 mm 600 mm 680 mm

Rear axle NAF tandem bogie axles with No Spin differential gear

Model TAP 5501.105 (E) Typ BRA 01

TAP 7506.103 (E) Typ BRA 02

TAP 7607.104 Typ BRA 09

Axle spacing 1540 mm 1632 mm

Pivot angle ±15°

STEERING

Type Hydrostatic power steering on front wheels with two hydraulic cylinders

Hydrostatic power steering on front wheels with one hydraulic cylinder

Min. turning radius 7800 mm 9 900 mm

FRAME

Type

Front semi-frame is an inclined welded box-type structure designed for improved forward visibility.

Rear frame with power perimeter allowing modular installation of equipment simplifies drive maintenance and is ideal for the working equipment attachment.

Frame articulation point has two hydraulic cylinders articulating the frame 26° to the left and to the right.

Pilot-controlled check valve ensures steady operation.

HYDRAULIC SYSTEM

Type

Hydraulic system with the constant pressure pump and pump unloading ensures the required performance.

Balanced hydraulic system provides for coordinated, precise and quick control. Main operating equipment is mechanically controlled through the 6-section hydraulic control valve with control of additional operations

through the 4 relay-controlled hydraulic control valves. The system is equipped with pilot-controlled check valves in the circuits of blade lifting, blade pitch, turning circle shift, wheel lean and frame articulation. Filters: pressure

and drain filters with 10 micron filtering degree.

Performance at 2000 rpm of pump 90 l/min

Maximum pressure 160 Bar

MOLDBOARD

Type Outstanding blade mobility enables wide cutting angles during trenching and back sloping outside the machine wheel spacing

Dimensions 3660x630x20 mm 4270x700x20 mm 4880x800x20 mm

Blade bolt spacing 152 mm

Bolt diameter 16 mm

Right/Left

Outreach outside wheel spacing, straight frame 1920 mm/2020 mm 2218 mm/2322 mm 2651 mm/2835 mm

Outreach outside wheel spacing, curved frame 2556 mm/2762 mm 2856 mm/3062 mm 3628 mm/3680 mm

Moldboard sideshift 700 mm/700 mm 800 mm/800 mm

TG140 TG180 TG200 TG250

Turning circle sideshift 660 mm / 760 mm

Slope cutting angle 90°/90°

Moldboard ground clearance 400 mm 450 mm

Moldboard depth of penetration 450 mm 500 mm 600 mm

Blade cutting angle 30° — 70°

DRAWBAR

Type Draw bar is a welded box-type structure in the form of narrow T ensuring an optimal work area visibility. Lift cylinder supports are equipped with double attachments to the frame to ensure maximum strength and reliability.

TURNING CIRCLE

Type Turning circle is supported in 3 points by adjustable locking plates ensuring optimal support and load distribution. Double-cylinder hydraulic drive system provides the circle with required rotation forces, retains it under full load

and features damping valves to protect against impact damage.

Circle diameter 1458 mm 1658 mm

Number of locking plates 3

Number of hydraulic cylinders 2

Number of force application points 2

Turning angle ±65°

CAPACITIES

Fuel tank 350 l

Transmission 40 l 42 l 42 l 42 l

Main gear 8/4 х 4

Balance arms (each) 35 l 35 l 35 l 38 l

Hydraulic tank 150 l

Engine crankcase 18 l 29 l 29 l 29 l

Cooling system 50 l

WEIGHT CHARACTERISTICS

Weight 14 500 kg 17 520 kg 18 430 kg 22 900 kg

Front axle load 4 350 kg 5 256 kg 5 529 kg 6 870 kg

Tandem bogie load 10 150 kg 12 264 kg 12 901 kg 16 030 kg

Weight with bulldozer blade and rear ripper 15 600 kg 18 620 kg 19 530 kg 24 200 kg

1514

TG140 TG180 TG200 TG250

A Length, mm 9 400 9 400 9 400 10 500

B Width, mm 2 550 2 550 2 550 3 150

C Height, mm 3 700 3 700 3 700 3 780

D Height to top of cab, mm 3 540 3 540 3 540 3 630

E Axle spacing, mm 1 540 1 540 1 540 1 632

F Wheel base, mm 6 200 6 200 6 200 7 000

G Rear wheel spacing, mm 2 020 1 990 1 990 2 270

H Front wheel spacing, mm 2 080 2 080 2 080 2 270

I Bulldozer blade width, mm 2 475 2 475 2 475 2 632

OVERALL DIMENSIONS

OPTIONS

STANDARD EQUIPMENT

Rotating front moldboard Rear ripper Snow plowing equipment Side blade Engine pre-heater Independent cab heater Push block Mid-mounted scarifier Rear view camera Automatic fire suppression system with manual override Automatic diesel fuel heater Automatic secondary fuel filter heater Automatic Lincoln lubrication system Hood winterization cover Automatic 2D and 3D levelling GLONASS module

Cabin Steel box-section cab with panoramic windows Windshield and rear window wipers Two side doors FOPS/ROPS protection Tilt-adjustable steering column Mechanical suspension seat with adjustable arm rests and seat

belt Control levers on the steering column Roller blinds on the windshield, rear and two side windows FM/Mp3 sound system Compartment for personal belongings Hydraulic anti-vibration cab mounts Electric horn and reverse signal Two rear view mirrors (right and left) Molded rubber mat (noise and vibration insulation) Climate control system:

• Air conditioner and heater• Air flow distribution in the cab• Adjustable guide heads (defrosters) for window blow-off• Outside air intake control device• Replaceable filter element

Performance monitoringDiagnostics display readings: Fuel level Engine coolant temperature Engine oil pressure Hour meter Electrical network voltage Emergency lights Battery charge Clogged air filter

Electrical Battery (2 x 12V x 195 A/h) Battery switch with remote switching 1 outlet to connect portable lights in the powertrain

compartment Lights required for road travel (low and high beam headlamps,

turn signals, tail lamps, and stop-signals) 6 cab-mounted halogen lights 2 beacons

15/35 Rochdelskaya st., Moscow, 123022Phone: +7 (495) 728-49-55E-mail: [email protected]

Service and Warranty Support: [email protected] +7 (495) 723-49-55 (ext. 73836)

The standard configuration and optionally installed equipment may vary. For more information, please contact the dealers. Contacts of dealerships are listed on the company’s website. Equipment shown in the photographs and illustrations may differ from the available for ordering. Materials and specifications are subject to change without notice. December 2015

Источник

[]


Type of catalogue:	repair manual
Make:	ZF
Region:	WorldWide
Inclusive languages:	English
Amount of disks:	1 CD, 1 PDF, 96 pages
Availibility	Instant Download
OS:	Windows XP 32 bit, Windows 7 32 bit, Windows 7 64 bit, Windows 8/8.1 32 bit, Windows 8/8.1 64 bit, Windows 10 32 bit, Windows 10 64 bit, Windows 11 64 bit
Price, USD:	50

The Repair Manual in PDF format has been prepared to provide information on any procedures ( correct use, technical maintenance, repair, and troubleshooting) for ZF ERGOPOWER 4/6 WG-130, 160. This electronic guide has complete contents which help you save your time and find a lot of important different information with illustrations and solve any problems. Factory file covers sections repair instructions, disassembly, and assembly, material tools, important notes, safety rules, setting, technical data, maintenance recommendations, helpful screenshots, different diagrams, and schemes.

Important to know all notes, and rules, to avoid various technical breakdowns and protect yourself from injury. Be sure you know and understand the meaning of these instructions, signs, and messages. The online text includes 96 pages, all pages are printable and readable. You can work with this ZF product after installing Adobe PDF Reader.

ZF — ERGOPOWER 4/6 WG-130/160
PREFACE
GENERAL
DENOMINATION OF STANDARD DIMENSIONS
CONVERSION TABLE
TORQUE LIMITS ACCORDING TO ZF-STANDARDS 148
Technical Data 4 WG 130/160
Technical Data 6 WG 160
Rapair Instruction 1-2
1. Filter change
1.1 Tools and Torque Limits
1.1.1 Version A
1.1.2 Version B
2. Inductive Sensor
2.1 Tools and Torque Limits
3. Bypass- and relief valve
3.1 Tools and Torque Limits
4. Shift unit
4.1 Tools and Torque limits
5. Lock-up valve
5.1 Tools and Torque Limits
6. Output shaft seals
6.1 Tools and Torque Limits
7. Temp. Sensor
Tables 4 WG 130/160
Tables 6 WG 160

Screenshots for ZF ERGOPOWER 4/6 WG-130, 160 Repair Manual PDF:

Our company provides for sale original spare part catalogs, workshop manuals, diagnostic software for all models of engines, cars, trucks, buses, forklifts, tractors, harvesters, cranes, buldozers, generators, construction and agricultural machines, motorcycles. To purchase a catalog online, please add the product to your cart, fill in the contact form online. Our managers proceed your order the same day.

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Источник

MOTOR GRADERSTG Series

EQUIPMENT FOR YOUR SUCCESS