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The car factory from the city of Nanjing, Jiangsu province, is the second Chinese enterprises, where in 1958, following the Changchun factory, the production of domestic trucks was set up with
the help of the Soviet Union. This time for the basis was taken 2,5-ton GAZ-51A, which received the brand «Yuejin«. The first version of the NJ130 was equipped with a Soviet
3.5-liter gasoline engine with a power of 82 hp, which was then produced in Nanjing under the NJ70 index. Soon the production of the petrol model «NJ134A» with a changed appearance and its
version «NJD134» with the Chinese 70-strong diesel engine was started.

They corresponded to the dump trucks «NJ330F» and «NJD330F». Since 1965, the production of NJ230 and NJ230A (4×4) cars identical to the Soviet GAZ-BZ and GAZ-63A has begun. Further development of
the basic series went along the way of increasing the carrying capacity to 3-4 tons and the power of the main engine to 88-100 horses (models «NJ142», «NJ143», «NJ144»), as well as the creation
of buses and special vehicles on their basis. In 1983, a license agreement was signed with the Japanese company Isuzu (Isuzu). The result of the contract soon became a new more advanced 3 tonne
beskapotnaya series «NJ131». Along with licensed 4-cylinder gasoline and diesel engines with a capacity of 88 hp, they used the former «six» from the GAZ-51.

yuejin 1041
yuejin 1041

In addition to the variants of the base machine, a new beskapotnaya series «NJ120 / 133» with a carrying capacity of 1.25 — 2.5 tons, as well as 1 tonne pickups «NJ221» and army trucks «NJ220» (4
× 4) was launched into production. After the reconstruction of the plant in 1986, the «NJ131» model was replaced by the more advanced «NJ1041» and «NJ1061» series, which replaced obsolete hood
trucks. The next stage of development of the company «Yuejin» began in September 1986 with the signing of an agreement with the IVECO concern, which began the construction of a new assembly
complex with an annual capacity of 60,000 cars of the TurboDaily family and workshops for the manufacture of 2.5 -liter diesel engines for them.

In December 1994, the first serial cars «Yuejin-IVECO» (Yuejin-IVECO) of the series «30» and «40» with full weight of 3-5 tons appeared. Established in 1995, «Yuejin Motor Corporation»,
abbreviated YMC, has become one of the leading Chinese manufacturers of trucks. In the mid-90’s, it produced about 75,000 cars of more than 100 models. At the end of the 1990s, a new generation
of Yuejin trucks with a total mass of 3.4 to 5.7 tons, similar to the Isuzu NHR / NKR, was in production.

Yuejin NJ 1080
Yuejin NJ 1080

In China, they are offered in different versions with licensed power units and chassis components, as well as own cabins. The range included basic models «NJ1030», «NJ1043» and «NJ1062» with
gasoline or diesel engines with a capacity of 80 — 112 hp, mechanical gearboxes, spring suspension, several wheelbase dimensions, short or long cab. The family of army cars consists of three
models «NJ2041», «NJ2042» and «NJ2045» (4 × 4). Simultaneously, pickups «Isuzu» and Renault Renault vans are being assembled
at the plant. The assembly of trucks «NJ1061» is established in Tanzania and Kenya.

Yuejin Trucks: owner’s, service and maintenance manuals, error codes list, DTC, spare parts manuals & catalogues, wiring diagrams, schematics free download PDF

Title File Size Download Links
YUEJIN 1020 Parts Catalogue [RAR] 88.3Mb Download
Yuejin 1041 Engine Repair Manual [PDF] 2.7Mb Download
YUEJIN 1041 Parts Catalogue [RAR] 57.7Mb Download
YUEJIN 1080 Service Manual [RAR] 22.1Mb Download
YUEJIN NJ 1080 Parts Catalog [RAR] 101.9Mb Download
Yuejin NJ-series Service Manual [PDF] 625.3kb Download

In 1947, the Yuejin Automobile Plant was erected in Nanjing on the foundation of an auto repair shop and an army maintenance facility. The building of the auto factory included extensive participation by specialists from the USSR. The Nanjing Automobile company first built NJ-130 trucks, which were the equivalent of the Soviet 2.5-ton GAZ-51 trucks, while also planning to construct an auto components complex.

To increase the competitiveness of its automobiles, Nanjing Auto has subsequently implemented cutting-edge technologies time and time again. Due to collaboration with the Japanese Isuzu and aggressive purchases of technological equipment from the Italian firms Iveco and Fiat in the middle of the 1980s, one of the Iveco Daily variants could be produced in Nanjing. The Yuejin Motor Corporation was renamed Nanjing Automobile by the Chinese government in 1995, and international investors started managing the company in 2002. Presently, automobiles, agricultural equipment, commercial vehicles, and minibusses are all produced under the Yuejin name.

At present, there are three models of Yuejin vehicles in the commercial vehicle market:

  • truck Yuejin NJ 1020 with a carrying capacity of 0.935 tons;
  • truck Yuejin NJ 1041 with a carrying capacity of up to 1.4 tons;
  • truck Yuejin NJ 1080 with a carrying capacity of 5 tons.

In addition, each model is produced with three standard sizes of cabins:

  • standard (single) triple;
  • one and a half triple;
  • two-row six-seater.

All models are available in two versions:

  • sidecar;
  • chassis for installing various modules.

Based on the Yuejin truck chassis, the following are produced:

  • furniture and isothermal vans;
  • refrigerators;
  • tow trucks.

Specifications of the Yuejin NJ 1020 truck:

  • engine model: YZ485ZLQ;
  • engine type: diesel 4-cylinder in-line;
  • engine size: 2088 cc cm.;
  • maximum power: 63 hp;
  • maximum torque: 165 Nm;
  • compliance with environmental standards: Euro 2;
  • gearbox type: mechanical, 5-speed;
  • maximum speed: 105 km/h;
  • fuel tank volume: 55 l;
  • suspension type: leaf spring front and rear;
  • overall dimensions (length/width/height): 5030/1950/2110;
  • load capacity: 935 kg.

Technical characteristics of the Yuejin NJ 1041 truck:

  • engine model: 4100QBZLQ;
  • engine type: turbo diesel 4-cylinder in-line;
  • engine size: 3298 cc cm.;
  • maximum power: 110 hp;
  • maximum torque: 285 Nm;
  • compliance with environmental standards: Euro 2;
  • gearbox type: mechanical, 5-speed;
  • maximum speed: 95 km/h;
  • fuel tank volume: 70 l;
  • suspension type: leaf spring front and rear;
  • overall dimensions (length/width/height): 5960/1960/2200;
  • load capacity: 1400 kg.

Specifications of the Yuejin NJ 1080 truck:

  • engine model: YZ4105ZLQ;
  • engine type: turbodiesel 4-cylinder in-line;
  • engine size: 4087 cc cm.;
  • maximum power: 122 hp;
  • maximum torque: 350 Nm;
  • compliance with environmental standards: Euro 2;
  • gearbox type: mechanical, 5-speed;
  • maximum speed: 95 km/h;
  • fuel tank volume: 160 l;
  • suspension type: leaf spring front and rear;
  • overall dimensions (length/width/height): 7830/2300/2490;
  • load capacity: 5000 kg.

Many technical innovations that have already been tried and proven by Japanese manufacturers are used in Yuejin truck design. Yuejin trucks have successfully reclaimed market share that used imported and brand-new domestic light and medium-duty vehicles had previously held thanks to this succession.

The Yuejin truck is praised for its dependability, simplicity of use, low fuel consumption, maintainability, and affordable cost of spare parts. Chinese vehicles are not without their share of drawbacks. Owners of Yuejin cars typically gripe about the car’s harsh suspension, sluggish gearbox operation, tiny single cab, and the necessity for frequent braking system adjustments. Owners of Yuejin NJ 1041 and NJ 1080 vehicles frequently lack platform width and engine power.

Yuejin Trucks Manuals PDF

Yuejin NJ713

  • N

    • YUEJIN NJ1020
    • YUEJIN NJ1041
    • YUEJIN NJ1080
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Каталог СХЕМЫ YUEJIN 1080 ЮДЖИН YZ4105ZLQ

扬子江牌YZ4105ZLQ柴油机

DIESEL ENGINES YZ4105ZLQ

PARTS CATALOGUE

扬州柴油机有限责任公司

YANGZHOU DIESEL ENGINE CO., LTD.

目     录

CONTENTS

Ⅰ  气缸盖总成

Cylinder Head Assembly …………………………….….….2

Ⅸ  油底壳及机油尺总成

    Oil Sump and Dipstick Assembly…………………….……28

Ⅱ  机体总成

Cylinder Block Assembly…………………………….….….7

Ⅹ  机油泵总成

    Lubricating Oil Pump Assembly………………….….……30

Ⅲ  活塞连杆总成

Piston and Connecting Rod Assembly…………………… 15

Ⅺ  机油滤清器安装总成

    Lubricating Oil Filter and Mounting Assembly………….33

Ⅳ  曲轴飞轮总成

Crankshaft and Flywheel Assembly………………………17

Ⅻ  机油冷却器

   Lubricating Oil Cooler…………………………………….36

Ⅴ  配气机构

Camshaft Mechanism………………………………….…..19

X 水泵与风扇

Water Pump and Fan……………..……………….……….38

Ⅵ  进排气管

Intake Manifold and Exhaust Manifold…………………..21

ⅩⅣ 发动机及起动电机

    Generator and Starting Motor…………………….………41

Ⅶ  喷油泵安装总成

Injection Pump and Mounting Assembly…………………23

ⅩⅤ  增压器进回油管路

    Turbocharger Oil-inlet and Oil-return Pipes…………. 42

Ⅷ  燃油滤清器及燃油管路

    Fuel Filter and Fuel Pipes…………………………………25

使

根据已定型的YZ4105ZLQ系列柴油机,我们编写了这本零件图册。由于我公司产品不断改进和完善,变型品种不断增加,即使定期修订再版,本图册也可能有与实物不符之处。如需查询,请来电来函。

                                              扬州柴油机有限责任公司

二○○四年十月

This part catalogue serves to illustrate the configuration of the series YZ4105ZLQ diesel engines. Our products are under constant development for perfection. Even for a revised version of the catalogue, it is not always possible to bring it into full correspondence with an updated YZ4105ZLQ engine. For engineering assistance and information, please contact our service department.

Yangzhou Diesel Engine CO., LTD.

                                         October, 2004

一  气  缸  盖  总  成

Ⅰ  Cylinder Head Assembly

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

加油口塞

Oil filler plug

T/Y102-01142

1

12

挡圈20

Retainer ring 20

GB894.1-86

1

2

气缸盖罩

Cylinder head cover

YZ4105ZQ-01140

1

13

螺母M12

Nut M12

GB6172-86

4

3

铆钉2×8

Rivet 2×8

GB867-86

4

14

垫圈12

Washer 12

GB93-87

6

4

铭牌

Engine name plate

YZ4102Q1-02150D

1

15

摇臂座螺栓

Rocker shaft bracket bolt (short)

T4.6/Y102-01128

3

5

组合密封垫圈8

Sealing washer 8

JB/T982-77

4

16

摇臂座长螺栓

Rocker shaft bracket bolt (long)

YZ4105ZQ-01153

1

6

盖形螺母M8

Cap nut M8

GB923-88

4

17

摇臂座

Rocker shaft bracket

T/Y102-01117

5

7

通气管接头

Hose connector

YZ4105ZQ-01150

1

18

摇臂轴弹簧

Rocker shaft spring

T/Y102-01130

3

8

钢丝型弹性环箍

Clamp

Q671B

1

19

气门内弹簧

Valve spring (inner)

T/Y102-01120

8

9

呼吸器通气胶管

Rubber hose

YZ4105ZQ-01152

1

20

气门外弹簧

Valve spring (outer)

T/Y102-01119

8

10

卡箍

Clamp

YZ4105ZQ-01154

1

21

弹簧上座

Spring cap

T/Y102-01124

8

11

气缸盖罩橡胶圈

Cylinder head cover seal

YZ4102Q-01141B

1

22

气门锁夹

Valve keys                                                                                                                                                                                                                                                                                                                                          

T/Y102-01123

16

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

23

排气门导杆密封圈

Exhaust valve seal

YZ4102Q1-01018D

4

35

螺栓M8×20

Bolt M8×20

GB5783-86

8

24

进气门导杆密封圈

Intake valve seal

YZ4102Q1-01018C

4

36

垫圈8

Washer 8

GB93-87

31

25

气门导管

Valve guide

T/Y102-01105

8

37

吊耳

Lifting bracket

T/Y102-01136

1

26

堵盖φ22

Plug φ22

495-01106(1)

3

38

垫圈10

Washer 10

GB93-87

14

27

气缸盖长螺栓

Cylinder head bolt (long)

T/Y102-01126

14

39

螺栓M10×20

Bolt M10×20

GB5783-86

2

28

气缸盖后盖板                       

Rear cover plate

495-01123

1

40

螺母M8

Nut M8

GB6170-86

5

29

前后盖板垫片

Rear cover plate gasket

495-01125

1

41

气缸盖短螺栓

Cylinder head bolt (short)

T/Y102-01127

4

30

喷油器垫片

Injector gasket

YZ4105ZLQ-01139

4

42

电热塞接线板

Glow plug conductor

YZ4102Q1-23101A

1

31

喷油器总成

Injector

KBAL-P028

4

43

垫圈8

Washer 8

GB97.1-85

5

32

压紧螺栓

Bolt

YZ4105ZLQ-01144B

4

44

螺柱AM8×25

Stud AM8×25

GB898-88

5

33

喷油器压板

Clamp

YZ4105ZLQ-01143B

4

45

进气支管垫片

Intake manifold gasket

YT4102Q-01137

1

34

电热塞

Glow plug

IF5

4

46

堵塞φ30

Plug φ30

T/Y102-01108

2

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

47

排气门座

Exhaust valve seat

T/Y102-01104

4

59

堵塞φ10

Plug φ10

YZ4102Q1-01118

4

48

排气门

Exhaust valve

T/Y102-01122

4

60

堵塞φ12

Plug φ12

T/Y102-01109

4

49

进气门

Intake valve

YZ4102ZQ-01121

4

61

调温器

Thermostat

JWQ-1039-82K

1

50

进气门座

Intake valve seat

T/Y102-01103

4

62

调温器盖

Thermostat cover

YZ4102Q1-01133C

1

51

堵盖(有孔)φ22

Plug (with hole) φ22

T/Y102-01107

6

63

螺栓M8×30

Bolt M8×30

GB5784-86

2

52

气缸盖

Cylinder head

YZ4105ZLQ-01101B

1

64

堵塞φ14

Plug φ14

T/Y102-01115

2

53

前盖板垫片

Front cover plate gasket

T/Y102-01132B

1

65

摇臂轴

Rocker shaft

YT4102Q-01114

1

54

气缸盖前盖板

Front cover plate

YZ4108Q-01031A

1

66

螺柱AM10×65

Stud AM10×65

GB898-88

4

55

螺栓M8×25

Bolt M8×25

GB5783-86

8

67

排气支管垫片

Exhaust manifold gasket

T/Y102-01138

4

56

水温感应塞

Coolant temperature sensor

3808A51-020B

1

68

摇臂座(有油孔)

Rocker shaft bracket

(with oil hole)

T/Y102-01116

1

57

外六角螺塞

Screw plug

QC/T381-1999

1

69

摇臂座螺钉

Rocker shaft bracket bolt

T/Y102-01129

2

58

调温器盖垫片

Thermostat cover gasket

YZ4102Q1-01149

1

70

摇臂衬套

Rocker arm bushing

T/Y102-01113

8

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

71

气门摇臂

Rocker arm

T/Y102-01112

8

83

螺母M10 (25Cr2MoV)

Nut M10

GB6170-86

8

72

气门间隙调整螺钉

Valve clearance adjusting

screw

T/Y102-01111

8

84

螺柱AM10×50

Stud AM10×50

GB898-88

3

73

螺母BM8×1

Nut BM8×1

GB6171-86

8

85

螺柱AM10×25

Stud AM10×25

GB898-88

1

74

螺母M6

Nut M6

GB6170-86

1

75

螺栓M6×20

Bolt M6×20

GB5783-86

1

76

柴滤支架

Fuel filter bracket

YZ4102Q4-01142

1

77

螺栓M10×35

Bolt M10×35

GB5783-86

2

78

螺栓M10×25

Bolt M10×25

GB5783-86

2

79

垫圈10

Washer 10

GB97.1-87

2

80

螺母M10

Nut M10

GB6170-86

2

81

呼吸器盖焊合

Ventilating hose connector

YZ4105ZQ-01019

1

82

螺栓M5×6

Bolt M5×6

GB65-85

5

二  机  体  总  成  (1)

Ⅱ  Cylinder  Block  Assembly (1)

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

空气压缩机

Air compressor

YZ4102-2B3

1

10

销B8×18

Pin B8×18

GB119-86

6

2

垫圈10

Washer 10

GB93-87

10

11

堵盖φ20

Plug φ20

T/Y102-02114

2

3

齿轮气泵垫片

Air compressor gasket

YZ4108Q-02189

1

12

上主轴瓦

Main bearing shell (upper)

YZ4110QA-02134

5

4

气泵进气接头螺母

Air compressor intake connector  nut

YZ4105QF-02196

1

13

下主轴瓦

Main bearing shell (lower)

YZ4110QA-02135

5

5

气泵进气接头

Air compressor intake connector

YZ4105QF-02195A

1

14

前主轴承盖

Front main bearing cap

YZ4110QA-02104

1

6

动力转向泵

Power steering pump

YZ4102ZLQ-02059

1

15

主轴承盖螺栓

Main bearing cap bolt

T/Y102-02110

10

7

转向叶片泵垫

Casket

YZ4108Q-02153A

1

16

机体

Cylinder block

B08-02101-01

1

8

螺栓M10×25

Bolt M10×25

GB5783-86

8

17

前支架焊合(一)

Engine front bracket(Ⅰ)

YZ4102Q4-02015

1

9

凸轮轴前衬套

Camshaft front bushing

T/Y102-02107A

1

18

中间主轴承盖

Middle main bearing cap

YZ4110QA-02105

3

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

19

下止推片

Thrust plate (lower)

YZ4110QA-02137

2

32

曲轴后油封盖垫片

Rear oil seal cover gasket

T4.6/Y102-02132

1

20

后主轴承盖

Rear main bearing cap

YZ4110QA-02106

1

33

油封PG105×130×14

Oil seal PG105×130×14

HG4-692-67

1

21

上止推片

Thrust plate (upper)

YZ4110QA-02136

2

34

销B10×22

Pin B10×22

GB119-86

2

22

机油压力报警器

Low-oil alarm

3810G1-020

1

35

离合器壳螺栓

Clutch housing bolt

T4.6/Y102-02116

10

23

垫圈10

Washer 10

495Q-24111

2

36

垫圈10

Washer 10

GB93-87

6

24

进油螺钉

Oil inlet screw

495Q-24108

1

37

飞轮壳

Flywheel housing

YZ4105ZQ-02103A

1

25

定位销φ6×12

Locating pin φ6×12

T/Y102-02111

1

38

垫圈12

Washer 12

GB93-87

2

26

垫圈8

Washer 8

GB97.1-85

3

39

螺栓M12×30

Bolt M12×30

GB5783-86

2

27

垫圈8

Washer 8

GB93-87

36

40

堵盖φ65

Plug φ65

T/Y102-02113

2

28

螺栓M8×30

Bolt M8×30

GB5783-86

6

41

凸轮轴后衬套

Camshaft rear bushing

T/Y102-02149A

1

29

螺栓M8×10

Bolt M8×10

GB5783-86

2

42

凸轮轴衬套

Camshaft bushing

T/Y102-02108A

2

30

挡板

Baffle

YZ4105QB-02133

1

43

缸盖定位套

Locating sleeve

T/Y102-02109

2

31

曲轴后油封盖

Rear oil seal cover

T4.6/Y102-02131B

1

44

气缸套

Cylinder liner

YZ4105ZQ-02118

4

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

45

气缸盖垫片

Cylinder head gasket

YZ4105ZLQ-02119

1

46

机油泵驱动齿轮轴衬套

Lubricating oil pump

gear shaft bushing

T/Y102-02102

1

47

堵盖φ30

Plug φ30

T/Y102-01108

3

48

螺塞

Screw plug

T/Y102-02112

1

49

堵盖φ35

Plug φ35

495Q-02162

1

50

O型密封圈¢16×1.9

“O” seal ring ¢16×1.9

T/Y102-02148B

1

51

机油压力表接头

Oil pressure alarm connector

YZ4102Q1-1-02168

1

52

前支架焊合(二)

Engine front bracket(Ⅱ)

YZ4102Q4-02016

1

53

螺栓M10×30

Bolt M10×30

GB5783-86

2

54

转速表脉冲传感器总成

2830100KC

  1

机  体  总  成  (2)

  Cylinder  Block  Assembly (2)

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

发电机调整架

Generator bracket

YZ4102QF-02117

1

12

窥视孔盖

Inspection window cover

T/Y102-02124

2

2

垫圈8

Washer 8

495Q-02176

1

13

半圆头螺钉M6×15

Half-round head screw

GB67-85

4

3

垫圈8

Washer 8

GB93-87

22

14

垫圈6

Washer 6

GB93-87

4

4

螺栓M8×60

Bolt M8×60

GB5783-86

24

15

垫圈6

Washer 6

GB97.1-85

4

5

气泵进油管组合

Air compressor oil inlet pipe

YZ4102ZLQ-02019C

1

16

正时指针

Timing pointer

T3.4/Y102-02128

1

6

垫圈8

Washer 8

GB97.1-85

16

17

油封PG60×80×12

Oil seal PG60×80×12

HG-692-67

1

7

气泵进回水卡箍

Calipers

YZ4108Q-02185

1

18

销B8×18

Pin B8×18

GB119-86

2

8

螺栓M12×70

Bolt M12×70

GB5783-86                                                                                                                                                                                                                                                                                                                                                                                                                               

2

19

组合垫圈10

Washer 10

JB/T982-77

4

9

齿轮室盖

Gear case cover

YZ4108QB-02121A

1

20

齿轮室

Gear case

YZ4108Q-02120A

1

10

齿轮室盖垫片

Gear case cover gasket

YZ4108Q-02123A

1

21

发电机支架螺栓M10×35

Generator bracket bolt

M10×35

GB5784-86

2

11

窥视孔盖垫片

Inspection window cover gasket

T/Y102-02125

2

22

发电机支架

Generator bracket

YZ4108Q-02131D

1

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

23

发电机支架螺栓M12×40

Air conditioner compressor

bracket bolt

YZ4108Q-02182

2

34

气泵放水接头焊合

Drain cock

YZ4108Q-02027

1

24

垫圈12

Washer 12

GB93-87

6

35

橡胶软管

Rubber hose

YZ4108Q-02192

1

25

垫圈10

Washer 10

GB93-87

7

36

气泵进水管组合

Air compressor water inlet pipe

YZ41018Q-02024B

1

26

齿轮室垫片

Gear case gasket

T/Y102-02122

1

37

组合垫圈14

Washer 14

JB/T982-77

6

27

气泵齿轮

Air compressor gear

YZ4108Q-02119

1

38

铰接式管解头

Banjo plug

YZ4102QF-02186

2

28

螺母M10

Nut M10

GB6170-86

2

39

暖风管进水接头(Ⅱ)

YZ4108Q-19119

1

29

进油螺钉

Oil inlet screw

495Q-24108

2

 30

气泵进油螺钉

Air compressor oil inlet

YZ4102QF-02185

1

31

气泵回水管组合

Water return pipe

YZ4108Q-02024C

1

32

水冷气泵进回水接头Water return pipe connector

YZ4102QF-19155

1

33

进水管卡箍

Water inter pipe clamp

18 ZBT32 005-1

1

三  活  塞  连  杆  总  成

Ⅲ  Piston and Connecting Rod Assembly

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

第一气环

Compression ring , first

YZ4105ZLQ-03102

4

10

连杆体

Connecting rod

YZ4105-03108

4

2

第二气环

Compression ring , second

YZ4105ZLQ-03103

4

11

连杆轴瓦

Connecting rod bearing
shell

T/Y102-03112

8

3

油环环体

Oil control ring

YZ4105ZLQ-03104

4

12

连杆盖

Connecting rod cap

YZ4105ZQ-03109

4

4

螺旋撑簧

Expanding coil

YZ4105ZLQ-03105

4

13

连杆螺栓

Connecting rod bolt

YZ4105ZQ-03111A

8

5

闩销

Coil joint

YZ4105ZLQ-03106

4

6

活塞

Piston

YZ4105ZLQ-03101

4

7

活塞销

Piston pin

YZ4105ZQ-03107A

4

8

挡圈36

Circlip 36

GB893.1-86

8

9

连杆小头衬套

Connecting rod bushing

YZ4105ZQ-03111A

4

四  曲  轴  飞  轮  总  成

Ⅳ  Crankshaft and Flywheel Assembly

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

螺母

Nut

YZ4108Q-04110

1

11

离合器从动盘总成

Clutch plate

330DS(JH)-2000

1

2

曲轴皮带轮

Crankshaft pulley

YZ4108Q-04103E

1

12

离合器压盘及盖总成

Clutch pressure plate and
cover

330DS(JH)-1000

1

3

前挡油盘

Front oil slinger

YZ4102Q1-04109B

1

13

垫圈 10

Washer 10

GB93-87

10

4

曲轴正时齿轮

Crankshaft timing gear

YZ4102ZLQ-04102

1

14

螺栓M10×20

Bolt M10×20

GB5783-86

10

5

曲轴

Crankshaft

YZ4105ZLQ-04101B

1

15

圆柱销B10×14

Pin B10×14

GB119-86

2

6

键8×60

Key 8×60

GB1096-79

1

7

轴承60203

Bearing 60203

GB278-89

1

8

齿圈

Ring gear

YZ4108Q-04107

1

9

飞轮

Flywheel

YZ4105ZLQ-04106D

1

10

飞轮螺栓

Flywheel bolt

T/Y102-04108

6

五  配  气  机  构

Ⅴ  Camshaft  Mechanism

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

凸轮轴齿轮压板螺栓

Bolt

T/Y102-05113

1

12

惰齿轮轴

Idle gear shaft

YZ4102Q1-05105

1

2

垫圈12

Washer 12

GB93-87

1

13

惰齿轮衬套

Idle gear bushing

YZ4102Q1-05108A

1

3

凸轮轴齿轮压板

Clamp plate

T/Y102-05112B

1

14

惰齿轮

Idle gear

YZ4108T-05107

1

4

凸轮轴正时齿轮

Camshaft timing gear

T/Y102-05104

1

15

惰轮压板

Clamp plate

T/Y102-05106

1

5

螺栓M8×10

Bolt M8×10

GB5783-86

2

16

垫圈10

Washer 10

GB93-87

2

6

垫圈8

Washer 8

GB93-87

2

17

螺栓M10×60

Bolt M10×60

GB5784-86

2

7

凸轮轴止推片

Camshaft thrust plate

T/Y102-05103

1

8

凸轮轴

Camshaft

YZ4102Q1-05101

1

9

键C8×20

Key C8×20

GB1096-79

1

10

挺柱

Valve tappet

T/Y102-05102

8

11

气门推杆(105)

Valve push rod

T/Y102-05110C

8

六  进、 排  气  管

Ⅵ  Intake Manifold and Exhaust Manifold

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

排气支管

Exhaust manifold

YZ4105ZQ-06102

1

11

螺柱AM10×50

Stud AM10×50

GB898-88

2

2

增压进气支管

Intake manifold

YZ4102ZLQ-06101A

1

12

增压器

Turbocharger

SJ60F-1YC(富源)

1

3

排气管增压器法兰连接垫片

Gasket

YZ4105ZQ-06108

1

13

垫片

Copper gasket

YZ4105ZQ-26109

2

4

排气管增压器法兰连接螺柱

Bolt

YZ4105ZQ-06109

4

14

真空泵进油管组合

Vacuum pump oil inlet pipe

YZ4102Q1-02019A

1

5

垫圈8

Washer 8

GB93-87

9

15

进油螺钉

Oil inlet screw

495Q-24108A

1

6

螺母M8

Nut M8

GB6170-86

9

16

增压器出气接管支架

Intake elbow bracket

YZ4102ZLQ-06117C

1

7

螺柱

Stud

YZ4102ZLQ-06109

3

17

压气机出气接管

Depressor elbow bracket

YZ4102ZLQ-06114C

1

8

螺柱

Stud

YZ4102ZLQ-06109A

2

18

增压器出气橡胶接管

Rubber bracket

YZ4102ZLQ-06115C

1

9

增压器法兰垫片

Gasket

YZ4102ZLQ-06112

1

19

火焰预热装置

UPYZ1

1

10

涡轮增压排气接管

Exhaust elbow

YZ4102ZLQ-06111F

1

20

进气接管

YZ4102ZLQ-06103

1

七  喷  油  泵  安  装  总  成

Ⅶ  Injection Pump and Mounting Assembly

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

内装式提前器

Injection timing advancer

JQ325

1

11

垫圈10

Washer 10

GB97.1-85

4

2

喷油泵齿轮

Injection pump gear

YT4102Q-10101

1

12

垫圈10

Washer 10

GB93-87

7

3

O型密封圈140×3.1

“O” seal ring 140×3.1

GB1235-76

1

13

螺栓M10×38

Bolt M10×38

GB5784-86

4

4

垫圈6

Washer 6

GB93-87

6

14

螺栓M10×20

Bolt M10×20

GB5784-86

2

5

螺栓M6×16

Bolt M6×16

GB5783-86

6

15

喷油泵支架螺钉

Supporting screw

YT4102Q-10105

1

6

螺栓M8×65

Bolt M8×65

GB5783-86

7

16

喷油泵支架

Injection pump bracket

YT4102Q-10104

1

7

垫圈8

Washer 8

GB93-87

7

17

螺母M10

Nut M10

GB6170-86

1

8

过渡盖

Injection pump mounting flange

YT4102Q-10103D

1

18

熄火拉丝支架

熄火支架联接板

YZ4105ZLQ-25101A

YZ4105ZLQ-25111

1

1

9

O型密封圈85×3.1

“O” seal ring 85×3.1

GB1235-76

1

19

油门拉丝支架

Accelerograph drawbench bracket

YZ4105ZLQ-25103

1

10

喷油泵

Injection pump

4PW872

1

20

熄火手柄

YZ4105ZLQ-25105A

1

八  燃油滤清器及燃油管路

Ⅷ   Fuel Filter and Fuel Pipes

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

管接头螺钉

Inlet banjo plug

CX0710T1-002

1

11

喷油器回油管

Injector fuel-return pipe

YZ4105ZLQ-12022

3

2

组合垫圈14

Washer 14

FB3114

4

12

喷油泵润滑油管组合

Injection pump

lubricating oil inlet pipe

YZ4102Q1-12018

1

3

输油泵进油接头

Feed pump inlet banjo

YZ4102QF-12026A

1

13

一缸高压油管总成

Fuel injection pipe (I)

YZ4105ZLQ-12014B

1

4

放气螺塞M8X1

Venting plug

CX0710B1T1-0002

1

14

二缸高压油管总成

Fuel injection pipe (II)

YZ4105ZLQ-12015B

1

5

组合垫圈8

Washer 8

FB3114

1

15

三缸高压油管总成

Fuel injection pipe (III)

YZ4105ZLQ-12016B

1

6

旋装式柴油滤清器

Spin-on fuel filter

CX0710T3

1

16

四缸高压油管总成

Fuel injection pipe (IV)

YZ4105ZLQ-12017B

1

7

输油泵出油管组合

Feed pump outlet pipe

YZ4102ZLQ-12013A

1

8

喷油泵进油管组合

Injection pump inlet pipe

YZ4102ZLQ-12011

1

9

喷油器回油管组合

Injector fuel-return pipe

YZ4105ZLQ-12022B

1

10

喷油器回油管堵塞

Plug

YZ4105ZLQ-12023

1

九  油  底  壳  及  机  油  尺  总 成

Ⅸ   Oil Sump and Dipstick Assembly

       序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

油底壳垫片

Oil sump gasket

YT4102Q-13101

1

12

铆钉2×5

Rivet 2×5

GB867-86

2

2

油底壳焊合

Oil sump weldment

YZ4105ZLQ-13011J                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                                           

1

13

机油尺柄胶合

Dipstick handle

YZ4102Q1-13014A

1

3

放油螺塞垫片

Drain plug washer

495-07104

1

14

机油尺导管组合

Dipstick guide

YZ4105ZLQ-13012E

1

4

放油螺塞

Drain plug

495-07103

1

5

螺柱AM8×16

Stud AM8×16

GB900-88

4

6

垫圈8

Washer 8

GB97.1-85

29

7

垫圈8

Washer 8

GB93-87

29

8

螺母M8

Nut M8

GB6170-86

4

9

O型密封圈18×2.4

“O” seal ring 18×2.4

GB1235-76

1

10

螺栓M8×20

Bolt M8×20

GB5783-86

4

11

机油尺铆合

Dipstick

YZ4102Q1-13013C

1

十  机  油  泵  总  成

Ⅹ  Lubricating Oil Pump Assembly

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

机油泵

oil strainer

YZ6102Q-16001

1

2

垫圈8

Washer 8

GB93-87

10

3

机油管焊合

Lubricating oil pipe

YT4102Q-16013A

1

4

螺栓M8×22

Bolt M8×22

GB5783-86

4

5

6

7

8

9

10

11

十一  机 油 滤 清 器 安 装 总 成

Ⅺ  Lubricating Oil Filter Mounting Assembly

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

机滤座垫片

Oil filter seat gasket

YZ4102QF-17102

1

2

机滤座

Oil filter seat

YZ4110QA-17101

1

3

异型密封垫

Gasket

J1012A-J344d

1

4

机油滤清器总成

Oil filter

J1012

1

5

螺栓M8×45

Bolt M8×45

GB5784-86

2

6

垫圈8

Washer 8

GB93-87

2

7

垫圈12

Washer 12

GB93-87

2

8

螺栓M12×85

Bolt M12×85

GB5784-86

2

二  机  油  冷  却  器

Ⅻ   Lubricating Oil Cooler

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

机油冷却器盖衬垫

Oil cooler cover gasket

YZ4102QB-18107B

1

2

机油冷却器盖

Lubricating oil cooler cover

YZ4110QA-18101

1

3

垫圈8

Washer 8

GB93-87

22

4

垫圈8

Washer 8

GB97-85

22

5

螺栓M8×45

Bolt M8×45

GB5784-86

10

6

进油管焊合

Oil inlet pipe

YZ4102Q1-18011

1

7

螺栓M8×35

Bolt M8×35

GB5784-86

5

8

螺栓M8×22

Bolt M8×22

GB5783-86

9

9

铜垫圈8

Copper washer 8

YZ4102Q1-18111

4

10

螺栓

Bolt

YZ4102Q1-18113

1

十三  发 电 机 、 起 动 电 机 及 水 泵

ⅩⅣ  Generator and Starting Motor

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

起动电机(9齿)

Starting motor

QD2636C

1

2

发电机

Generator

JFZ232Y/J

1

3

风扇离合器总成

YZ4102ZLQ-19001N

1

4

风扇

YZ4102QB-00-03

1

5

进水接管

Infall hose

YZ4108Q-19106

1

6

垫圈10

Washer 10

GB93-87

1

7

螺栓 M10×25

Bolt M10×25

GB5784-86

1

8

卡箍

Calipers

NO.2 44-64

2

9

橡胶软管

Rubber hose

YZ4108Q-19114

1

10

三角带

AV17×1280

十四  增压器进回油管路

ⅩⅤ  Turbocharger Oil-inlet and Oil-return  Pipes

序号

No.

名   

Name of part

代 

Part No.

数量

Qty.

序号

No.

名   

Name of part

代  

Part No.

数量

Qty.

1

铜垫片

Copper gasket

YZ4105ZQ-26119

1

2

垫圈 6

Washer 6

GB93-87

2

3

螺栓 M6×16

Stud M6×16

GB/T5783-2000

2

4

增压器回油管焊合

Oil-return pipe

YZ4105ZLQ-26014E

1

5

双钢丝式环箍

Clamp

ZBT32005.1

2

6

增压器回油橡胶接管

Oil-return rubber hose

YZ4102ZLQ-26115D

1

7

增压器进油接头

Oil-inlet adapter

YZ4105ZQ-26104

1

8

铜垫圈

Copper washer

495Q-15130

2

9

增压器进油管焊合

Oil-inlet pipe

YZ4102ZLQ-26015

1

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