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Summary of Contents for Yamaha Diversion 900
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Page 1
OWNER’S MANUAL XJ900S 4KM-28199-E5… -
Page 2
EAU00001 Welcome to the Yamaha world of motorcycling! As the owner of a XJ900S, you are benefiting from Yamaha’s vast experience in and newest technology for the design and the manufacture of high-quality products, which have earned Yamaha a reputation for dependability. -
Page 3
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. -
Page 4: Important Manual Information
IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
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Page 5
IMPORTANT MANUAL INFORMATION EAU00008 XJ900S OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, July 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. -
Page 6: Table Of Contents
EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX…
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Page 8: Give Safety The Right Of Way
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY……….1-1…
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Page 9
G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. -
Page 10: Description
DESCRIPTION Left view ………………… 2-1 Right view………………. 2-2 Controls/Instruments …………….2-3…
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Page 11
D ESCRIPTION EAU00026 Left view 1. Headlight (page 6-26) 5. Final gear case 2. Helmet holder (page 3-15) 6. Rear shock absorber spring 3. Seat lock (page 3-15) preload adjusting ring (page 3-17) 4. Luggage strap hook 7. Shift pedal (page 3-11) -
Page 12
DESCRIPTION Right view 8. Tail/brake light (page 6-19) 13. Front fork spring preload 9. Fuse boxes (page 6-25) adjusting bolt (page 3-16) 10. Seat (page 3-15) 14. Engine oil level window (page 6-8) 11. Tool kit (page 6-1) 15. Rear brake pedal (page 3-11) 12. -
Page 13
DESCRIPTION Controls/Instruments 1. Clutch lever (page 3-10) 7. Digital clock (page 3-8) 2. Left handlebar switches (page 3-9) 8. Right handlebar switches (page 3-10) 3. Starter (choke) “ ” (page 3-14) 9. Front brake lever (page 3-11) 4. Speedometer (page 3-6) 10. -
Page 14: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ……..3-1 Front brake lever ……….3-11 Indicator lights …………3-3 Rear brake pedal……….3-11 Oil level indicator circuit check……3-4 Fuel tank cap …………. 3-12 Fuel indicator circuit check ……..3-5 Fuel …………..3-13 Speedometer …………3-6 Fuel tank breather hose (for Germany only) ..
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Page 15: Main Switch/Steering Lock
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push 2. Turn EAU00029* EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”…
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Page 16
INSTRUMENT AND CONTROL FUNCTIONS EAU01590 (Parking) The steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to “… -
Page 17: Indicator Lights
INSTRUMENT AND CONTROL FUNCTIONS EAU01154 EAU01313 Fuel indicator light “ ” Oil level indicator light “ ” When the fuel level drops below ap- This indicator comes on when the oil proximately 5 L, this light will come on. level is low. This light circuit can be When this light comes on, fill the tank at checked by the procedure on page 3-4.
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Page 18: Oil Level Indicator Circuit Check
Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.
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Page 19: Fuel Indicator Circuit Check
Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. does not come on. is OK. is low. Fuel level and electrical Ask a Yamaha dealer to Supply fuel. circuit are OK. inspect electrical circuit. Go ahead with riding.
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Page 20: Speedometer
INSTRUMENT AND CONTROL FUNCTIONS 1. Tripmeter 1. Tachometer 2. Odometer 2. Red zone 3. Reset button EAU00101 Tachometer EAU00094 Speedometer This model is equipped with an electric The speedometer shows riding speed. tachometer so the rider can monitor the This speedometer is equipped with an engine speed and keep it within the odometer and trip odometer.
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Page 21: Diagnosis Device
CAUTION: If some trouble should occur in any of To prevent engine damage, be sure these circuits, the tachometer will re- to consult a Yamaha dealer as soon peatedly display as follows: as possible if the tachometer dis- CB-72E plays a repeated change in r/min.
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Page 22: Fuel Gauge
INSTRUMENT AND CONTROL FUNCTIONS NOTE: When setting the clock after its power source is cut by a removed battery, etc., first set the time for 1:00 AM, then, go on to set it for the correct time. 1. Fuel gauge 1.
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Page 23: Handlebar Switches
INSTRUMENT AND CONTROL FUNCTIONS EAU00144 EAU00127 Hazard switch “ ” Turn signal switch The hazard switch should be turned on To signal a right-hand turn, push the under emergency or hazardous condi- switch to “ ”. To signal a left-hand tions.
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Page 24: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU00134 Lights switch Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ” turns the headlight on also. EAU00143 Start switch “ ” The starter motor cranks the engine 1.
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Page 25: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Rear brake pedal 2. Position adjusting nut EAU00157 EAU00162 Shift pedal Rear brake pedal 3. Proper position a. Adjusting range This motorcycle is equipped with a con- The rear brake pedal is on the right EAU00160 stant-mesh 5-speed transmission.
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Page 26: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1.
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Page 27: Fuel
INSTRUMENT AND CONTROL FUNCTIONS EAU00186 EAU00191 CAUTION: Recommended fuel: Always wipe off spilled fuel im- Regular unleaded gasoline with a mediately with a dry and clean research octane number of 91 or soft cloth. Fuel may deteriorate higher. painted surfaces plastic Fuel tank capacity: parts.
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Page 28: Fuel Tank Breather Hose (For Germany Only)
INSTRUMENT AND CONTROL FUNCTIONS 1. Fuel tank breather hose 1. Starter (choke) “ ” EAU00196 EAU02976 Fuel tank breather hose Starter (choke) “ ” (for Germany only) Starting a cold engine requires a richer air-fuel mixture. A separate starter cir- This model is equipped with a fuel tank cuit supplies this mixture.
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Page 29: Seat
INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection ( 2) 1. Helmet holder 2. Seat holder EAU02925 EAU00263 Seat Helmet holder To install To remove The helmet holder is under the seat. Insert the projections on the front of the Insert the key in the lock and turn it Remove the seat and hook the helmet seat into the seat holder, then push…
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Page 30: Storage Compartment
Front fork adjustment EC000013 CAUTION: This compartment is designed to store This front fork is equipped with spring a genuine Yamaha U-LOCK. (Other preload adjusting bolts. The grooves are provided to show locks may not fit.) Be sure the lock is EW000037 the adjustment level.
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Page 31: Rear Shock Absorber Adjustment
Make sure that damage will result in poor the appropriate notch in the adjusting damping performance. ring is aligned with the position indica- Take your shock absorber to a tor on the rear shock absorber. Yamaha dealer for any service. 3-17…
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Page 32: Sidestand
Please check carefully PULL IN CLUTCH LEVER AND the operating instructions listed be- PUSH START SWITCH. low and if there is any indication of a malfunction, return the motorcycle ENGINE WILL START. to a Yamaha dealer immediately for repair. 3-18…
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Page 34: Pre-Operation Checks
PRE-OPERATION CHECKS Pre-operation check list…………..4-1…
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Page 35: Pre-Operation Check List
P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.
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Page 36
PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-13 • Fill with fuel if necessary. Lights, signals and • Check for proper operation. 6-26 ~ 6-27 switches NOTE:… -
Page 38: Operation And Important Riding Points
OPERATION AND IMPORTANT RIDING POINTS Starting the engine…………….5-1 Starting a warm engine …………..5-4 Shifting ………………..5-4 Recommended shift points (for Switzerland only) ……5-5 Tips for reducing fuel consumption ………… 5-5 Engine break-in ……………… 5-5 Parking ………………..5-6…
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Page 39: Starting The Engine
Consult The engine can be started only under Yamaha dealer regarding any one of the following conditions: control or function that you do The transmission is in neutral. not thoroughly understand. The sidestand is up, the transmis-…
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Page 40
OPERATION AND IMPORTANT RIDING POINTS CF-28E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH START ENGINE WILL START. -
Page 41
(choke) turned off. Yamaha dealer to inspect it. is released. If the oil level indicator light flickers or remains on, immedi- 3. Turn on the starter (choke) and completely close the throttle grip. -
Page 42: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.
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Page 43: Recommended Shift Points (For Switzerland Only)
OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycle’s fuel consumption period between zero and 1,000 km.
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Page 44: Parking
WARNING cur during the break-in period, from time to time. Do not operate it at The exhaust system is hot. Park the consult a Yamaha dealer imme- one set throttle position. motorcycle in a place where pedes- diately. trians or children are not likely to 500 ~ 1,000 km touch the motorcycle.
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Page 46: Periodic Maintenance And Minor Repair
PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit…………..6-1 Brake fluid replacement ……..6-21 Periodic maintenance and lubrication….6-2 Cable inspection and lubrication ……6-21 Cowling removal and installation ……6-5 Throttle cable and grip lubrication …… 6-21 Cowling A…………..6-5 Brake and shift pedal lubrication ……6-22 Cowling B…………..6-6 Brake and clutch lever lubrication ……
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Page 47: Tool Kit
If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible. Safety is an obligation of the service. motorcycle owner. The maintenance…
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Page 48: Periodic Maintenance And Minor Repair
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check fuel hoses for cracks or damage. Fuel line •…
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Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check bearing for looseness or damage. Wheel bearings • Replace if necessary. •… -
Page 50
Final gear oil • Change oil at initial 1,000 km and thereafter every 24,000 km or 24 months (whichever comes first). * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. -
Page 51: Cowling Removal And Installation
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling A 2. Cowling B 2. Screw ( 2) 3. Pull the cowling up, and then slide EAU01065 EAU00490* it back. Cowling removal and Cowling A To install installation To remove 1.
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Page 52: Cowling B
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Grab bar 1. Bolt ( 4) 1. Screw ( 2) 2. Cowling B 2. Remove the bolts and the grab 3. Remove the screws and pull the EAU00486* bar. cowling off as shown. Cowling B To install To remove 1.
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Page 53: Spark Plug Inspection
When installing a spark plug, the gas- lems yourself. Instead, take the motor- ket surface should always be cleaned cycle to a Yamaha dealer. The spark and a new gasket used. Any grime plugs should be periodically removed should be wiped off from the threads…
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Page 54: Engine Oil
PERIODIC MAINTENANCE AND MINOR REPAIR 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. 3.
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Page 55
NOTE: Make sure the O-ring is seated proper- An oil filter wrench is available at a nearby Yamaha dealer. 7. Install the new oil filter and tighten 5. Install the drain bolt and tighten it it to the specified torque with an oil to the specified torque. -
Page 56
After the engine is started, the oil level 3.4 L indicator light should go off if the oil is at the specified level. EC000067 CAUTION: If the indicator light flickers or re- mains on, immediately stop the en- gine and consult with a Yamaha dealer. 6-10… -
Page 57: Final Gear Oil Replacement
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Fill the gear case with the recom- mended oil. Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W90 hypoid gear oil may be used for all condi- tions. Final gear oil quantity: 1.
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Page 58
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 2) 1. Screw ( 4) 1. Air filter 3. Remove the fuel tank bolts. 5. Remove the air filter case cover by 6. Pull out the air filter. 4. Disconnect the fuel sender lead removing the screws. -
Page 59: Carburetor Adjustment
Most adjustments 1,000 to 2,000 r/min. Occasionally should be left to a Yamaha dealer who rev the engine to 4,000 to has the professional knowledge and 5,000 r/min. The engine is warm experience to do so.
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Page 60: Throttle Cable Free Play Inspection
There should be a free play of 3 ~ speed and in direction b to de- 5 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to crease engine speed. make this adjustment. Standard idle speed:…
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Page 61: Tires
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 CE-33E EW000083 Maximum load* 205 kg Tires WARNING Cold tire pressure Front Rear To ensure maximum performance, Proper loading of your motorcycle 225 kPa 250 kPa long service and safe operation, note Up to 90 kg load* (2.25 kg/cm (2.50 kg/cm is important for several characteris-…
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Page 62
Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should 1. Side wall 1. Tire valve be left to a Yamaha Service Techni- a. Tread depth 2. Valve core cian. 3. Valve cap with seal Tire inspection Tire information… -
Page 63
ME33 mentioned below have been ap- high-speed running tires. The fol- Dunlop 120/70-17 58V K505F proved by Yamaha Motor Co., Bridgestone 120/70-17 58V G601 lowing points must be observed in Ltd. for this model. No guaran- order for you to make fully effective… -
Page 64: Wheels
Check for cracks, bends, or warpage of the wheels. If any ab- normal condition exists in a wheel, 1. Locknut 1. Locknut consult a Yamaha dealer. Do not 2. Adjusting bolt 2. Adjusting nut attempt even small repairs to the c. Free play If the specified free play cannot be ob- wheel.
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Page 65: Brake Light Switch Adjustment
If they have almost disap- switch body so it does not rotate while peared, ask a Yamaha dealer to re- turning the adjusting nut. place the pads. Turn the adjusting nut in direction a to make the brake light come on earlier.
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Page 66: Inspecting The Brake Fluid Level
Insufficient brake fluid may let air enter leakage and poor brake perfor- Have a Yamaha dealer check the the brake system, possibly causing the mance. cause if the brake fluid level goes brakes to become ineffective.
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Page 67: Brake Fluid Replacement
Yamaha service personnel. EW000112 The throttle twist grip assembly should Have the Yamaha dealer replace the WARNING be greased at the time that the cable is following components during periodic Damage to the outer housing of ca-…
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Page 68: Brake And Shift Pedal Lubrication
Recommended lubricant: Check to see that the center and side- Engine oil Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 WARNING If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-22…
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Page 69: Front Fork Inspection
If EC000098 any free play can be felt, ask a Yamaha CAUTION: dealer to inspect and adjust the steer- If any damage or unsmooth move- ing.
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Page 70: Wheel Bearings
Therefore it is not dangerous, causing severe burns, smoothly, have a Yamaha dealer in- necessary to check the electrolyte or fill etc. It contains sulfuric acid. Avoid spect the wheel bearings.
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Page 71: Fuse Replacement
If tions are correct when reinstall- improper rating can cause extensive the fuse immediately blows again, con- ing the battery. electrical system damage and pos- sult a Yamaha dealer. sibly a fire. 6-25…
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Page 72: Headlight Bulb Replacement
PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30 A Headlight fuse: 15 A Signaling system fuse: 20 A Hazard light fuse: 10 A Ignition fuse: 10 A Clock fuse: 10 A 1. Connector 1. Bulb holder 2. Bulb holder cover 2.
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Page 73: Front Wheel Removal
EW000122 holder. WARNING EC000105 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Avoid touching the glass part of a Securely support the motor- bulb. Keep it free from oil; other-…
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Page 74
PERIODIC MAINTENANCE AND MINOR REPAIR Right Left 1. Bolt ( 3) 1. Pinch bolt 2. Brake hose holder 2. Wheel axle 3. Caliper 4. Loosen the pinch bolt and wheel 3. Remove the brake hose holders axle. and the calipers by removing the 5. -
Page 75: Front Wheel Installation
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Push down hard on the handle- bars several times to check for proper fork operation. 7. Install the speedometer cable. 4. Install the calipers and caliper EAU01469 Front wheel installation bolts. Make sure there is enough 1.
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Page 76: Rear Wheel Removal
EW000122 4. Remove the brake torque rod cot- WARNING ter pin, nut and bolt. It is advisable to have a Yamaha 5. While supporting the brake cali- dealer service the wheel. per, pull out the wheel axle. Securely support the motor- 6.
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Page 77: Rear Wheel Installation
If your motorcycle requires any repair, 1. Apply a light coating of lithium and brake torque rod nut to the bring it to a Yamaha dealer. The skilled soap base grease to the final gear specified torques. technicians at a Yamaha dealership…
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Page 78: Troubleshooting Chart
Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.
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Page 80: Motorcycle Care And Storage
MOTORCYCLE CARE AND STORAGE Care ………………..7-1 Storage………………..7-4…
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Page 81
M OTORCYCLE CARE AND STORAGE EAU01521 Care Before cleaning Cleaning 1. Cover up the muffler outlets with After normal use The exposure of its technology makes plastic bags. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2. -
Page 82
MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they… -
Page 83
MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires. -
Page 84
NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. damp cellars, stables (because what products to use. 4. Fill up the fuel tank and add fuel… -
Page 85
MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b. -
Page 86: Specifications
SPECIFICATIONS Specifications ………………8-1 HOW TO USE THE CONVERSION TABLE ……..8-5…
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Page 87: Specifications
S PECIFICATIONS EAU01038 Specifications Model XJ900S Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,230 mm SAE 10W/30 Overall width 750 mm SAE 10W/40 Overall height 1,300 mm SAE 15W/40 Seat height 795 mm Wheelbase 1,505 mm SAE 20W/40…
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Page 88
SPECIFICATIONS Final gear oil Gear ratio Type SAE 80 API “GL-4” hypoid gear 2.188 oil or SAE 80W90 all-purpose 1.500 hypoid gear oil 1.154 Quantity 0.2 L 0.933 Air filter Dry type element 0.813 Fuel Chassis Type Regular unleaded gasoline Frame type Double cradle Fuel tank capacity… -
Page 89
SPECIFICATIONS Maximum load* 205 kg Rear Air pressure (cold tire) Type Single disc brake up to 90 kg load* Operation Right foot operation Front 225 kPa (2.25 kg/cm , 2.25 bar) Fluid DOT 4 Rear 250 kPa (2.50 kg/cm , 2.50 bar) Suspension 90 kg load ~ maximum load* Front… -
Page 90
SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage quantity Headlight 12 V, 60/55 W Tail/brake light 12 V, 5/21 W Auxiliary light 12 V, 4 W Turn signal light 12 V, 21 W Meter light 12 V, 3.4 W Neutral indicator light 12 V, 3.4 W High beam indicator light… -
Page 91: How To Use The Conversion Table
SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb…
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Page 92: Consumer Information
CONSUMER INFORMATION Identification number records…………. 9-1 Key identification number …………..9-1 Vehicle identification number………….. 9-1 Model label………………9-2…
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Page 93: Identification Number Records
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. Key identification number 1.
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Page 94: Model Label
The model label is affixed to the frame under the seat. (See page 3-15 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer.
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Page 95: Left View
I NDEX 1 0 — Air filter ……….6-11 Final gear oil replacement ….. 6-11 Identification number records ….9-1 Antitheft alarm (optional) ……3-7 Front brake lever ……..3-11 Idle speed adjustment ……6-13 Front fork adjustment……3-16 Indicator lights……….3-3 Front fork inspection ……6-23 Fuel indicator light…….3-3 Battery ………..6-24 Front wheel installation ……
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Page 96: Right View
INDEX Troubleshooting ……..6-31 Troubleshooting chart ……6-32 Rear brake pedal ……..3-11 Turn indicator lights……… 3-3 Rear shock absorber adjustment … 3-17 Turn signal switch ……..3-9 Rear wheel installation……6-31 Rear wheel removal……. 6-30 Recommended shift points Valve clearance adjustment ….6-14 (for Switzerland only)……
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Page 97
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 7 — 0.3…
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Page 1
OWNER’S MANUAL XJ900S 4KM-28199-E5… -
Page 2
EAU00001 Welcome to the Yamaha world of motorcycling! As the owner of a XJ900S, you are benefiting from Yamaha’s vast experience in and newest technology for the design and the manufacture of high-quality products, which have earned Yamaha a reputation for dependability. -
Page 3
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. -
Page 4: Important Manual Information
IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
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Page 5
IMPORTANT MANUAL INFORMATION EAU00008 XJ900S OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, July 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. -
Page 6: Table Of Contents
EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX…
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Page 8: Give Safety The Right Of Way
GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY……….1-1…
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Page 9
G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition. -
Page 10: Description
DESCRIPTION Left view ………………… 2-1 Right view………………. 2-2 Controls/Instruments …………….2-3…
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Page 11
D ESCRIPTION EAU00026 Left view 1. Headlight (page 6-26) 5. Final gear case 2. Helmet holder (page 3-15) 6. Rear shock absorber spring 3. Seat lock (page 3-15) preload adjusting ring (page 3-17) 4. Luggage strap hook 7. Shift pedal (page 3-11) -
Page 12
DESCRIPTION Right view 8. Tail/brake light (page 6-19) 13. Front fork spring preload 9. Fuse boxes (page 6-25) adjusting bolt (page 3-16) 10. Seat (page 3-15) 14. Engine oil level window (page 6-8) 11. Tool kit (page 6-1) 15. Rear brake pedal (page 3-11) 12. -
Page 13
DESCRIPTION Controls/Instruments 1. Clutch lever (page 3-10) 7. Digital clock (page 3-8) 2. Left handlebar switches (page 3-9) 8. Right handlebar switches (page 3-10) 3. Starter (choke) “ ” (page 3-14) 9. Front brake lever (page 3-11) 4. Speedometer (page 3-6) 10. -
Page 14: Instrument And Control Functions
INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ……..3-1 Front brake lever ……….3-11 Indicator lights …………3-3 Rear brake pedal……….3-11 Oil level indicator circuit check……3-4 Fuel tank cap …………. 3-12 Fuel indicator circuit check ……..3-5 Fuel …………..3-13 Speedometer …………3-6 Fuel tank breather hose (for Germany only) ..
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Page 15: Main Switch/Steering Lock
I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push 2. Turn EAU00029* EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”…
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Page 16
INSTRUMENT AND CONTROL FUNCTIONS EAU01590 (Parking) The steering is locked in this position, and the taillight and auxiliary light come on but all other circuits are off. The key can be removed in this position. To use the parking position, first lock the steering, then turn the key to “… -
Page 17: Indicator Lights
INSTRUMENT AND CONTROL FUNCTIONS EAU01154 EAU01313 Fuel indicator light “ ” Oil level indicator light “ ” When the fuel level drops below ap- This indicator comes on when the oil proximately 5 L, this light will come on. level is low. This light circuit can be When this light comes on, fill the tank at checked by the procedure on page 3-4.
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Page 18: Oil Level Indicator Circuit Check
Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.
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Page 19: Fuel Indicator Circuit Check
Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. does not come on. is OK. is low. Fuel level and electrical Ask a Yamaha dealer to Supply fuel. circuit are OK. inspect electrical circuit. Go ahead with riding.
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Page 20: Speedometer
INSTRUMENT AND CONTROL FUNCTIONS 1. Tripmeter 1. Tachometer 2. Odometer 2. Red zone 3. Reset button EAU00101 Tachometer EAU00094 Speedometer This model is equipped with an electric The speedometer shows riding speed. tachometer so the rider can monitor the This speedometer is equipped with an engine speed and keep it within the odometer and trip odometer.
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Page 21: Diagnosis Device
CAUTION: If some trouble should occur in any of To prevent engine damage, be sure these circuits, the tachometer will re- to consult a Yamaha dealer as soon peatedly display as follows: as possible if the tachometer dis- CB-72E plays a repeated change in r/min.
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Page 22: Fuel Gauge
INSTRUMENT AND CONTROL FUNCTIONS NOTE: When setting the clock after its power source is cut by a removed battery, etc., first set the time for 1:00 AM, then, go on to set it for the correct time. 1. Fuel gauge 1.
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Page 23: Handlebar Switches
INSTRUMENT AND CONTROL FUNCTIONS EAU00144 EAU00127 Hazard switch “ ” Turn signal switch The hazard switch should be turned on To signal a right-hand turn, push the under emergency or hazardous condi- switch to “ ”. To signal a left-hand tions.
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Page 24: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS EAU00134 Lights switch Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ” turns the headlight on also. EAU00143 Start switch “ ” The starter motor cranks the engine 1.
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Page 25: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Rear brake pedal 2. Position adjusting nut EAU00157 EAU00162 Shift pedal Rear brake pedal 3. Proper position a. Adjusting range This motorcycle is equipped with a con- The rear brake pedal is on the right EAU00160 stant-mesh 5-speed transmission.
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Page 26: Fuel Tank Cap
INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1.
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Page 27: Fuel
INSTRUMENT AND CONTROL FUNCTIONS EAU00186 EAU00191 CAUTION: Recommended fuel: Always wipe off spilled fuel im- Regular unleaded gasoline with a mediately with a dry and clean research octane number of 91 or soft cloth. Fuel may deteriorate higher. painted surfaces plastic Fuel tank capacity: parts.
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Page 28: Fuel Tank Breather Hose (For Germany Only)
INSTRUMENT AND CONTROL FUNCTIONS 1. Fuel tank breather hose 1. Starter (choke) “ ” EAU00196 EAU02976 Fuel tank breather hose Starter (choke) “ ” (for Germany only) Starting a cold engine requires a richer air-fuel mixture. A separate starter cir- This model is equipped with a fuel tank cuit supplies this mixture.
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Page 29: Seat
INSTRUMENT AND CONTROL FUNCTIONS 1. Seat lock 1. Projection ( 2) 1. Helmet holder 2. Seat holder EAU02925 EAU00263 Seat Helmet holder To install To remove The helmet holder is under the seat. Insert the projections on the front of the Insert the key in the lock and turn it Remove the seat and hook the helmet seat into the seat holder, then push…
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Page 30: Storage Compartment
Front fork adjustment EC000013 CAUTION: This compartment is designed to store This front fork is equipped with spring a genuine Yamaha U-LOCK. (Other preload adjusting bolts. The grooves are provided to show locks may not fit.) Be sure the lock is EW000037 the adjustment level.
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Page 31: Rear Shock Absorber Adjustment
Make sure that damage will result in poor the appropriate notch in the adjusting damping performance. ring is aligned with the position indica- Take your shock absorber to a tor on the rear shock absorber. Yamaha dealer for any service. 3-17…
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Page 32: Sidestand
Please check carefully PULL IN CLUTCH LEVER AND the operating instructions listed be- PUSH START SWITCH. low and if there is any indication of a malfunction, return the motorcycle ENGINE WILL START. to a Yamaha dealer immediately for repair. 3-18…
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Page 34: Pre-Operation Checks
PRE-OPERATION CHECKS Pre-operation check list…………..4-1…
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Page 35: Pre-Operation Check List
P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.
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Page 36
PRE-OPERATION CHECKS ITEM CHECKS PAGE • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-13 • Fill with fuel if necessary. Lights, signals and • Check for proper operation. 6-26 ~ 6-27 switches NOTE:… -
Page 38: Operation And Important Riding Points
OPERATION AND IMPORTANT RIDING POINTS Starting the engine…………….5-1 Starting a warm engine …………..5-4 Shifting ………………..5-4 Recommended shift points (for Switzerland only) ……5-5 Tips for reducing fuel consumption ………… 5-5 Engine break-in ……………… 5-5 Parking ………………..5-6…
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Page 39: Starting The Engine
Consult The engine can be started only under Yamaha dealer regarding any one of the following conditions: control or function that you do The transmission is in neutral. not thoroughly understand. The sidestand is up, the transmis-…
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Page 40
OPERATION AND IMPORTANT RIDING POINTS CF-28E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH START ENGINE WILL START. -
Page 41
(choke) turned off. Yamaha dealer to inspect it. is released. If the oil level indicator light flickers or remains on, immedi- 3. Turn on the starter (choke) and completely close the throttle grip. -
Page 42: Starting A Warm Engine
OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.
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Page 43: Recommended Shift Points (For Switzerland Only)
OPERATION AND IMPORTANT RIDING POINTS EAU02941 EAU00424 EAU00436 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycle’s fuel consumption period between zero and 1,000 km.
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Page 44: Parking
WARNING cur during the break-in period, from time to time. Do not operate it at The exhaust system is hot. Park the consult a Yamaha dealer imme- one set throttle position. motorcycle in a place where pedes- diately. trians or children are not likely to 500 ~ 1,000 km touch the motorcycle.
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Page 46: Periodic Maintenance And Minor Repair
PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit…………..6-1 Brake fluid replacement ……..6-21 Periodic maintenance and lubrication….6-2 Cable inspection and lubrication ……6-21 Cowling removal and installation ……6-5 Throttle cable and grip lubrication …… 6-21 Cowling A…………..6-5 Brake and shift pedal lubrication ……6-22 Cowling B…………..6-6 Brake and clutch lever lubrication ……
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Page 47: Tool Kit
If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible. Safety is an obligation of the service. motorcycle owner. The maintenance…
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Page 48: Periodic Maintenance And Minor Repair
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check fuel hoses for cracks or damage. Fuel line •…
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Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check bearing for looseness or damage. Wheel bearings • Replace if necessary. •… -
Page 50
Final gear oil • Change oil at initial 1,000 km and thereafter every 24,000 km or 24 months (whichever comes first). * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas. -
Page 51: Cowling Removal And Installation
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 1. Cowling A 2. Cowling B 2. Screw ( 2) 3. Pull the cowling up, and then slide EAU01065 EAU00490* it back. Cowling removal and Cowling A To install installation To remove 1.
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Page 52: Cowling B
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Grab bar 1. Bolt ( 4) 1. Screw ( 2) 2. Cowling B 2. Remove the bolts and the grab 3. Remove the screws and pull the EAU00486* bar. cowling off as shown. Cowling B To install To remove 1.
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Page 53: Spark Plug Inspection
When installing a spark plug, the gas- lems yourself. Instead, take the motor- ket surface should always be cleaned cycle to a Yamaha dealer. The spark and a new gasket used. Any grime plugs should be periodically removed should be wiped off from the threads…
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Page 54: Engine Oil
PERIODIC MAINTENANCE AND MINOR REPAIR 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. 3.
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Page 55
NOTE: Make sure the O-ring is seated proper- An oil filter wrench is available at a nearby Yamaha dealer. 7. Install the new oil filter and tighten 5. Install the drain bolt and tighten it it to the specified torque with an oil to the specified torque. -
Page 56
After the engine is started, the oil level 3.4 L indicator light should go off if the oil is at the specified level. EC000067 CAUTION: If the indicator light flickers or re- mains on, immediately stop the en- gine and consult with a Yamaha dealer. 6-10… -
Page 57: Final Gear Oil Replacement
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Fill the gear case with the recom- mended oil. Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W90 hypoid gear oil may be used for all condi- tions. Final gear oil quantity: 1.
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Page 58
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 2) 1. Screw ( 4) 1. Air filter 3. Remove the fuel tank bolts. 5. Remove the air filter case cover by 6. Pull out the air filter. 4. Disconnect the fuel sender lead removing the screws. -
Page 59: Carburetor Adjustment
Most adjustments 1,000 to 2,000 r/min. Occasionally should be left to a Yamaha dealer who rev the engine to 4,000 to has the professional knowledge and 5,000 r/min. The engine is warm experience to do so.
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Page 60: Throttle Cable Free Play Inspection
There should be a free play of 3 ~ speed and in direction b to de- 5 mm at the throttle grip. If the free play is incorrect, ask a Yamaha dealer to crease engine speed. make this adjustment. Standard idle speed:…
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Page 61: Tires
PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 CE-33E EW000083 Maximum load* 205 kg Tires WARNING Cold tire pressure Front Rear To ensure maximum performance, Proper loading of your motorcycle 225 kPa 250 kPa long service and safe operation, note Up to 90 kg load* (2.25 kg/cm (2.50 kg/cm is important for several characteris-…
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Page 62
Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should 1. Side wall 1. Tire valve be left to a Yamaha Service Techni- a. Tread depth 2. Valve core cian. 3. Valve cap with seal Tire inspection Tire information… -
Page 63
ME33 mentioned below have been ap- high-speed running tires. The fol- Dunlop 120/70-17 58V K505F proved by Yamaha Motor Co., Bridgestone 120/70-17 58V G601 lowing points must be observed in Ltd. for this model. No guaran- order for you to make fully effective… -
Page 64: Wheels
Check for cracks, bends, or warpage of the wheels. If any ab- normal condition exists in a wheel, 1. Locknut 1. Locknut consult a Yamaha dealer. Do not 2. Adjusting bolt 2. Adjusting nut attempt even small repairs to the c. Free play If the specified free play cannot be ob- wheel.
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Page 65: Brake Light Switch Adjustment
If they have almost disap- switch body so it does not rotate while peared, ask a Yamaha dealer to re- turning the adjusting nut. place the pads. Turn the adjusting nut in direction a to make the brake light come on earlier.
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Page 66: Inspecting The Brake Fluid Level
Insufficient brake fluid may let air enter leakage and poor brake perfor- Have a Yamaha dealer check the the brake system, possibly causing the mance. cause if the brake fluid level goes brakes to become ineffective.
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Page 67: Brake Fluid Replacement
Yamaha service personnel. EW000112 The throttle twist grip assembly should Have the Yamaha dealer replace the WARNING be greased at the time that the cable is following components during periodic Damage to the outer housing of ca-…
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Page 68: Brake And Shift Pedal Lubrication
Recommended lubricant: Check to see that the center and side- Engine oil Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 WARNING If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-22…
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Page 69: Front Fork Inspection
If EC000098 any free play can be felt, ask a Yamaha CAUTION: dealer to inspect and adjust the steer- If any damage or unsmooth move- ing.
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Page 70: Wheel Bearings
Therefore it is not dangerous, causing severe burns, smoothly, have a Yamaha dealer in- necessary to check the electrolyte or fill etc. It contains sulfuric acid. Avoid spect the wheel bearings.
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Page 71: Fuse Replacement
If tions are correct when reinstall- improper rating can cause extensive the fuse immediately blows again, con- ing the battery. electrical system damage and pos- sult a Yamaha dealer. sibly a fire. 6-25…
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Page 72: Headlight Bulb Replacement
PERIODIC MAINTENANCE AND MINOR REPAIR Specified fuses: Main fuse: 30 A Headlight fuse: 15 A Signaling system fuse: 20 A Hazard light fuse: 10 A Ignition fuse: 10 A Clock fuse: 10 A 1. Connector 1. Bulb holder 2. Bulb holder cover 2.
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Page 73: Front Wheel Removal
EW000122 holder. WARNING EC000105 It is advisable to have a Yamaha CAUTION: dealer service the wheel. Avoid touching the glass part of a Securely support the motor- bulb. Keep it free from oil; other-…
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Page 74
PERIODIC MAINTENANCE AND MINOR REPAIR Right Left 1. Bolt ( 3) 1. Pinch bolt 2. Brake hose holder 2. Wheel axle 3. Caliper 4. Loosen the pinch bolt and wheel 3. Remove the brake hose holders axle. and the calipers by removing the 5. -
Page 75: Front Wheel Installation
PERIODIC MAINTENANCE AND MINOR REPAIR 6. Push down hard on the handle- bars several times to check for proper fork operation. 7. Install the speedometer cable. 4. Install the calipers and caliper EAU01469 Front wheel installation bolts. Make sure there is enough 1.
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Page 76: Rear Wheel Removal
EW000122 4. Remove the brake torque rod cot- WARNING ter pin, nut and bolt. It is advisable to have a Yamaha 5. While supporting the brake cali- dealer service the wheel. per, pull out the wheel axle. Securely support the motor- 6.
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Page 77: Rear Wheel Installation
If your motorcycle requires any repair, 1. Apply a light coating of lithium and brake torque rod nut to the bring it to a Yamaha dealer. The skilled soap base grease to the final gear specified torques. technicians at a Yamaha dealership…
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Page 78: Troubleshooting Chart
Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.
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Page 80: Motorcycle Care And Storage
MOTORCYCLE CARE AND STORAGE Care ………………..7-1 Storage………………..7-4…
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Page 81
M OTORCYCLE CARE AND STORAGE EAU01521 Care Before cleaning Cleaning 1. Cover up the muffler outlets with After normal use The exposure of its technology makes plastic bags. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2. -
Page 82
MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they… -
Page 83
MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires. -
Page 84
NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. damp cellars, stables (because what products to use. 4. Fill up the fuel tank and add fuel… -
Page 85
MOTORCYCLE CARE AND STORAGE a. Remove the spark plug caps and 6. Lubricate all control cables and 9. Remove the battery and fully spark plugs. the pivoting points of all levers and charge it. Store it in a cool, dry b. -
Page 86: Specifications
SPECIFICATIONS Specifications ………………8-1 HOW TO USE THE CONVERSION TABLE ……..8-5…
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Page 87: Specifications
S PECIFICATIONS EAU01038 Specifications Model XJ900S Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,230 mm SAE 10W/30 Overall width 750 mm SAE 10W/40 Overall height 1,300 mm SAE 15W/40 Seat height 795 mm Wheelbase 1,505 mm SAE 20W/40…
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Page 88
SPECIFICATIONS Final gear oil Gear ratio Type SAE 80 API “GL-4” hypoid gear 2.188 oil or SAE 80W90 all-purpose 1.500 hypoid gear oil 1.154 Quantity 0.2 L 0.933 Air filter Dry type element 0.813 Fuel Chassis Type Regular unleaded gasoline Frame type Double cradle Fuel tank capacity… -
Page 89
SPECIFICATIONS Maximum load* 205 kg Rear Air pressure (cold tire) Type Single disc brake up to 90 kg load* Operation Right foot operation Front 225 kPa (2.25 kg/cm , 2.25 bar) Fluid DOT 4 Rear 250 kPa (2.50 kg/cm , 2.50 bar) Suspension 90 kg load ~ maximum load* Front… -
Page 90
SPECIFICATIONS Headlight type Quartz bulb (halogen) Bulb voltage, wattage quantity Headlight 12 V, 60/55 W Tail/brake light 12 V, 5/21 W Auxiliary light 12 V, 4 W Turn signal light 12 V, 21 W Meter light 12 V, 3.4 W Neutral indicator light 12 V, 3.4 W High beam indicator light… -
Page 91: How To Use The Conversion Table
SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb…
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Page 92: Consumer Information
CONSUMER INFORMATION Identification number records…………. 9-1 Key identification number …………..9-1 Vehicle identification number………….. 9-1 Model label………………9-2…
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Page 93: Identification Number Records
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. Key identification number 1.
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Page 94: Model Label
The model label is affixed to the frame under the seat. (See page 3-15 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer.
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Page 95: Left View
I NDEX 1 0 — Air filter ……….6-11 Final gear oil replacement ….. 6-11 Identification number records ….9-1 Antitheft alarm (optional) ……3-7 Front brake lever ……..3-11 Idle speed adjustment ……6-13 Front fork adjustment……3-16 Indicator lights……….3-3 Front fork inspection ……6-23 Fuel indicator light…….3-3 Battery ………..6-24 Front wheel installation ……
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Page 96: Right View
INDEX Troubleshooting ……..6-31 Troubleshooting chart ……6-32 Rear brake pedal ……..3-11 Turn indicator lights……… 3-3 Rear shock absorber adjustment … 3-17 Turn signal switch ……..3-9 Rear wheel installation……6-31 Rear wheel removal……. 6-30 Recommended shift points Valve clearance adjustment ….6-14 (for Switzerland only)……
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Page 97
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 7 — 0.3…
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