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Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
YZF-R6
13S-28199-E2
Related Manuals for Yamaha YZF-R6
Summary of Contents for Yamaha YZF-R6
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Page 1
Read this manual carefully before operating this vehicle. OWNER’S MANUAL YZF-R6 13S-28199-E2… -
Page 2
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. YAMAHA MOTOR ELECTRONICS CO., LTD. 1450-6, Mori, Mori-machi, Shuchi-gun, Shizuoka-ken, 437-0292 Japan DECLARATION of CONFORMITY Company: YAMAHA MOTOR ELECTRONICS CO., LTD. Address: 1450-6, Mori, Mori-Machi, Shuchi-gun, Shizuoka-Ken, 437-0292 Japan Hereby declare that the product: Kind of equipment: IMMOBILIZER… -
Page 3
Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your YZF-R6. The Owner’s Manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury. -
Page 4: Important Manual Information
IMPORTANT MANUAL INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
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Page 5
IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6 OWNER’S MANUAL ©2009 by Yamaha Motor Co., Ltd. 1st edition, July 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. -
Page 6: Table Of Contents
TABLE OF CONTENTS SAFETY INFORMATION ….1-1 EXUP system ……. 3-28 Checking the throttle cable free Sidestand ……..3-28 play ……….. 6-18 DESCRIPTION ……..2-1 Ignition circuit cut-off system ..3-29 Valve clearance ……6-19 Left view ……….2-1 Tires ……….6-19 Right view ……..2-2 FOR YOUR SAFETY –…
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Page 7
TABLE OF CONTENTS Replacing the fuses ……6-33 Replacing a headlight bulb …6-34 Tail/brake light ……6-35 Replacing a turn signal light bulb ………..6-35 Replacing the license plate light bulb ………..6-36 Auxiliary light ……..6-37 Supporting the motorcycle ….6-37 Front wheel ……..6-38 Rear wheel ……..6-40 Troubleshooting ……6-41 Troubleshooting charts ….6-43 MOTORCYCLE CARE AND… -
Page 8: Safety Information
SAFETY INFORMATION EAU10283 Safe Riding • Ride where other motorists can Perform the pre-operation checks each see you. Avoid riding in another time you use the vehicle to make sure it motorist’s blind spot. Be a Responsible Owner is in safe operating condition. Failure to Many accidents involve inexperi- As the vehicle’s owner, you are respon- inspect or maintain the vehicle properly…
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Page 9
SAFETY INFORMATION due to excessive speed or under- This motorcycle is designed for on- A passenger should also observe cornering (insufficient lean angle road use only. It is not suitable for the above precautions. for the speed). off-road use. • Always obey the speed limit and Avoid Carbon Monoxide Poisoning never travel faster than warrant- Protective apparel… -
Page 10
Yamaha accessories, which are avail- of the motorcycle is changed. To avoid to minimize imbalance or instabili- able only from a Yamaha dealer, have the possibility of an accident, use ex- been designed, tested, and approved treme caution when adding cargo or Shifting weights can create a sud- by Yamaha for use on your vehicle. -
Page 11
• Accessories fitted to the handle- Use caution when adding electri- genuine Yamaha accessories, recog- bar or the front fork area can cal accessories. If electrical acces- nize that some aftermarket accessories… -
Page 12: Description
DESCRIPTION EAU10410 Left view 1. Fuse box 2 (page 6-33) 8. Shock absorber assembly rebound damping force adjusting screw (page 3-25) 2. Front fork spring preload adjusting bolt (page 3-23) 9. Shift pedal (page 3-16) 3. Front fork rebound damping force adjusting screw (page 3-23) 10.Engine oil filter cartridge (page 6-12) 4.
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Page 13: Right View
DESCRIPTION EAU10420 Right view 3,4,5,6 1. Luggage strap holder (page 3-27) 9. Radiator cap (page 6-15) 2. Helmet cable holder (page 3-21) 10.Engine oil filler cap (page 6-12) 3. Fuse box 1 (page 6-33) 11.Coolant drain bolt (page 6-16) 4. Main fuse (page 6-33) 12.Engine oil dipstick (page 6-12) 5.
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Page 14: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-15) 2. Left handlebar switches (page 3-14) 3. Main switch/steering lock (page 3-2) 4. Multi-function meter unit (page 3-8) 5. Front brake fluid reservoir (page 6-24) 6. Right handlebar switches (page 3-14) 7.
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Page 15: Instrument And Control Functions
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
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Page 16: Main Switch/Steering Lock
INSTRUMENT AND CONTROL FUNCTIONS Keep other immobilizer system EAU10472 EAU38530 Main switch/steering lock keys away from the main switch All electrical circuits are supplied with as they may cause signal inter- power; the meter lighting, taillight, li- ference. cense plate light and auxiliary light come on, and the engine can be start- ed.
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Page 17
INSTRUMENT AND CONTROL FUNCTIONS EAU10683 To unlock the steering ECA11020 LOCK NOTICE The steering is locked, and all electrical Do not use the parking position for systems are off. The key can be re- an extended length of time, other- moved. -
Page 18: Indicator And Warning Lights
The oil level warning high beam of the headlight is switched light will flash ten times, then go off for 2.5 seconds. If this occurs, have a Yamaha dealer check the vehicle. EAU11254 Oil level warning light “ ”…
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Page 19
3.0 seconds. If this oc- the coolant temperature in the ra- curs, have a Yamaha dealer check the diator. vehicle. If the engine overheats, see page 6-43 for further instructions. -
Page 20
INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature TRIP A Under 39 °C ˚C Message “Lo” is displayed. OK. Go ahead with riding. (Under 103 °F) TRIP A 40–116 °C ˚C Temperature is displayed. OK. Go ahead with riding. (104–242 °F) Stop the vehicle and allow it to idle until TRIP A… -
Page 21
If this occurs, go off. diagnosis device for the immobilizer have a Yamaha dealer check the self- If the indicator light does not come on system. (See page 3-11 for an explana- diagnosis system. (See page 3-11 for initially when the key is turned to “ON”,… -
Page 22: Multi-Function Meter Unit
INSTRUMENT AND CONTROL FUNCTIONS EAU39046 multi-function meter unit For the U.K. only: To switch the Multi-function meter unit equipped with the following: speedometer and odometer/trip- a speedometer meter displays between kilometers a tachometer and miles, press the “SELECT” an odometer button for at least one second.
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Page 23
INSTRUMENT AND CONTROL FUNCTIONS ECA10031 5. Push the “RESET” button to set serve tripmeter mode “F-TRIP” and NOTICE the minutes. start counting the distance traveled 6. Push the “SELECT” button and from that point. In that case, push the Do not operate the engine in the ta- then release it to start the clock. -
Page 24
INSTRUMENT AND CONTROL FUNCTIONS Standard measurement Coolant temperature display Air intake temperature display 1. Push the “RESET” button to start the stopwatch. 2. Push the “SELECT” button to stop the stopwatch. TRIP A TRIP A ˚C ˚C 3. Push the “SELECT” button again to reset the stopwatch. -
Page 25: Self-Diagnosis Device
If the right display indicates any error codes, note the code number, and then Self-diagnosis device have a Yamaha dealer check the vehi- If the right display indicates error code cle. 52, this could be caused by transpon- ECA11590 der interference.
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Page 26
INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: To adjust the brightness of the multi- indicator light control mode This function allows you to choose function meter displays and tachometer whether or not the indicator light 1. -
Page 27
INSTRUMENT AND CONTROL FUNCTIONS The indicator light will flash 1. Push the “RESET” button to select 1. Push the “RESET” button to select when activated. (This setting the desired engine speed for acti- the desired engine speed for deac- is selected when the indicator vating the indicator light. -
Page 28: Anti-Theft Alarm (Optional)
EAU12348 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an Left optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Start switch “ ”…
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Page 29: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12733 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard lights (simultaneous flashing of all EAU12500…
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Page 30: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU33851 be sure to set it by aligning a groove on Shift pedal Brake lever the adjusting knob with the “ ” mark on the brake lever. 1. Shift pedal 1. Brake lever 2. Distance between brake lever and handlebar The shift pedal is located on the left grip side of the engine and is used in com-…
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Page 31: Brake Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13074 Brake pedal Fuel tank cap The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11091 WARNING Make sure that the fuel tank cap is…
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Page 32: Fuel
Gasoline is poisonous and can hole. Stop filling when the fuel Your Yamaha engine has been de- cause injury or death. Handle gaso- reaches the bottom of the filler signed to use premium unleaded gaso- line with care.
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Page 33: Fuel Tank Breather/Overflow Hose
INSTRUMENT AND CONTROL FUNCTIONS brand. Use of unleaded fuel will extend EAU39451 EAU13445 Fuel tank breather/overflow Catalytic converters spark plug life and reduce maintenance hose This vehicle is equipped with catalytic costs. converters in the exhaust system. EWA10862 WARNING The exhaust system is hot after op- eration.
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Page 34: Seats
INSTRUMENT AND CONTROL FUNCTIONS ECA10701 EAU39032 Seats NOTICE Use only unleaded gasoline. The use Rider seat of leaded gasoline will cause unre- pairable damage to the catalytic To remove the rider seat converter. Pull back the rear of the rider seat as shown, remove the bolts, and then pull the seat off.
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Page 35: Helmet Holding Cable
INSTRUMENT AND CONTROL FUNCTIONS EAU39073 Helmet holding cable 1. Passenger seat lock 1. Projection 2. Unlock. 2. Seat holder 1. Helmet holding cable 2. While holding the key in that posi- 2. Remove the key. 2. Helmet cable holder tion, lift the front of the passenger 3.
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Page 36: Rear View Mirrors
INSTRUMENT AND CONTROL FUNCTIONS 3. Pass one of the other snap hooks EAU39671 Rear view mirrors of the cable through the helmet The rear view mirrors of this vehicle can strap buckle, and then clip the be folded forward or backward for park- snap hook onto the cable holder as ing in narrow spaces.
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Page 37: Adjusting The Front Fork
INSTRUMENT AND CONTROL FUNCTIONS EAU38943 Spring preload Adjusting the front fork EWA10180 WARNING Always adjust both fork legs equal- ly, otherwise poor handling and loss of stability may result. This front fork is equipped with spring preload adjusting bolts, rebound damp- ing force adjusting screws, compres- 1.
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Page 38
INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force Compression damping setting (for fast compression damping): To adjust the compression damping Minimum (soft): 4 turn(s) in direction (b)* force (for fast compression damping) Standard: 2 turn(s) in direction (b)* Maximum (hard): 0 turn(s) in direction (b)* * With the adjusting bolt fully turned in… -
Page 39: Adjusting The Shock Absorber Assembly
INSTRUMENT AND CONTROL FUNCTIONS and thereby soften the compression EAU42944 Spring preload Adjusting the shock absorber damping, turn the adjusting bolt on assembly each fork leg in direction (b). This shock absorber assembly is equipped with a spring preload adjust- Compression damping setting (for slow compression damping): ing ring, a rebound damping force ad-…
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Page 40
INSTRUMENT AND CONTROL FUNCTIONS sion damping force and thereby soften Spring preload setting: Rebound damping setting: the compression damping, turn the ad- Minimum (soft): Minimum (soft): justing bolt in direction (b). 20 click(s) in direction (b)* Standard: Standard: 16 click(s) in direction (b)* Compression damping setting (for Maximum (hard): Maximum (hard):… -
Page 41: Luggage Strap Holders
Take the shock adjusting mechanism. This adjustment absorber assembly to a Yamaha range may not exactly match the spec- 1. Luggage strap holder dealer for any service.
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Page 42: Exup System
EAU15303 EXUP system Sidestand passenger seat, unhook the straps This model is equipped with Yamaha’s The sidestand is located on the left side from the hooks, and then install the EXUP (EXhaust Ultimate Power valve) of the frame. Raise the sidestand or seat with the straps hanging out from system.
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Page 43: Ignition Circuit Cut-Off System
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer re- EAU44892 Ignition circuit cut-off system pair it if it does not function proper- The ignition circuit cut-off system (com- prising the sidestand switch, clutch switch and neutral switch) has the fol- lowing functions.
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Page 44
INSTRUMENT AND CONTROL FUNCTIONS WARNING With the engine turned off: 1. Move the sidestand down. If a malfunction is noted, have a Yamaha 2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding. -
Page 45: For Your Safety — Pre-Operation Checks
• If necessary, add recommended coolant to specified level. 6-15 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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Page 46
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-28 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •… -
Page 47
• Tighten if necessary. Instruments, lights, signals • Check operation. — and switches • Correct if necessary. • Check operation of ignition circuit cut-off system. Sidestand switch 3-28 • If system is not working correctly, have Yamaha dealer check vehicle. -
Page 48: Operation And Important Riding Points
Yamaha dealer. The transmission is in the neutral gine in case of a turnover. In this position.
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Page 49: Shifting
(See page 5-2.) The quate lubrication may damage neutral indicator light should come the transmission. 1. Shift pedal on. If not, ask a Yamaha dealer to 2. Neutral position Always use the clutch while check the electrical circuit. changing gears to avoid damag- Shifting gears lets you control the 3.
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Page 50: Tips For Reducing Fuel Consumption
Yamaha dealer check the vehi- to the correct operating clearances. Turn the engine off instead of let- cle.
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Page 51: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17213 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10311 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them and be burned.
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Page 52: Periodic Maintenance And Adjustment
If If you do not have the tools or experi- you are not familiar with vehicle ser- ence required for a particular job, have vice, have a Yamaha dealer perform a Yamaha dealer perform it for you. service.
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Page 53: Periodic Maintenance Chart For The Emission Control System
From 50000 km (30000 mi), repeat the maintenance intervals starting from 10000 km (6000 mi). Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills.
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Page 54: General Maintenance And Lubrication Chart
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1770C General maintenance and lubrication chart ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) √ 1 * Air filter element •…
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Page 55
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) • Check chain slack, alignment and condition. Every 800 km (500 mi) and after washing the motorcycle, riding in the rain or Drive chain •… -
Page 56
PERIODIC MAINTENANCE AND ADJUSTMENT ODOMETER READING ANNUAL ITEM CHECK OR MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 km CHECK (600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi) Rear suspension re- lay arm and con- √… -
Page 57
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18680 Air filter • This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it. • The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service •… -
Page 58: Removing And Installing Cowlings And Panels
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18712 EAU44931 Removing and installing cowl- Cowlings A and B ings and panels To remove one of the cowlings The cowlings and panels shown need 1. Remove the bolts, quick fasteners, to be removed to perform some of the and quick fastener screw.
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Page 59
PERIODIC MAINTENANCE AND ADJUSTMENT 1. Quick fastener 1. Quick fastener 1. Cowling A 2. Quick fastener screw 2. Cowling B 3. Remove the forward-most projec- tion from the slot, slide the cowling forward, and then remove the re- maining projections from the slots as shown. -
Page 60
PERIODIC MAINTENANCE AND ADJUSTMENT 2. Fit the projections into the slots, 3. Fit the projection on cowling A into slide the cowling rearward, and the hole in cowling B as shown. then fit the forward-most projection into the slot. 1. Cowling A 2. -
Page 61
PERIODIC MAINTENANCE AND ADJUSTMENT To install the cowling 1. Fit the slot in cowling C over the projection on the front cowling. 1. Plastic fastener 1. Panel B 2. Projection 2. Bolt 3. Wire harness To install the panel 1. Cowling C 3. -
Page 62: Checking The Spark Plugs
Do not attempt to diagnose wipe off any grime from the spark plug such problems yourself. Instead, have threads. a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode Tightening torque: Spark plug: erosion and excessive carbon or other 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
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Page 63: Engine Oil And Oil Filter Cartridge
PERIODIC MAINTENANCE AND ADJUSTMENT EAU3899A 6. Insert and tighten the engine oil Engine oil and oil filter car- dipstick, and then install and tight- tridge en the oil filler cap. The engine oil level should be checked before each ride. In addition, the oil To change the engine oil (with or must be changed and the oil filter car- without oil filter cartridge replace-…
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Page 64
PERIODIC MAINTENANCE AND ADJUSTMENT An oil filter wrench is available at a Yamaha dealer. 9. Apply a thin coat of clean engine oil to the O-ring of the new oil filter cartridge. 1. Engine oil drain bolt 1. Bolt 2. Gasket 2. -
Page 65
PERIODIC MAINTENANCE AND ADJUSTMENT not move correctly and you may 14. Refill with the specified amount of not be able to shift up or down. the recommended engine oil, and then install and tighten the oil filler [ECA15342] cap. Recommended engine oil: See page 8-1. -
Page 66: Coolant
WARNING! Remove only off and have a Yamaha dealer check the coolant reservoir cap. Never 2. Check the coolant level in the cool- the vehicle.
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Page 67
2. Remove cowlings B and C. (See corrosion. If water has been page 6-7.) added to the coolant, have a 3. Place a container under the engine Yamaha dealer check the anti- to collect the used coolant. freeze content of the coolant as 4. Remove radiator cap. -
Page 68
17. Start the engine, and then check into the reservoir to the maximum the vehicle for coolant leakage. If level mark, and then install the coolant is leaking, have a Yamaha coolant reservoir cap. dealer check the cooling system. 14. Pour the recommended coolant 18. -
Page 69: Air Filter Element
Check the engine idling speed and, if maintenance and lubrication chart. necessary, have it corrected by a Have a Yamaha dealer replace the air Yamaha dealer. filter element. Engine idling speed: 1250–1350 r/min 1.
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Page 70: Valve Clearance
250 kPa (2.50 kgf/cm², 36 psi) Rear: from occurring, the valve clearance the specified tires. 290 kPa (2.90 kgf/cm², 42 psi) must be adjusted by a Yamaha dealer 90–186 kg (198–410 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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Page 71
Tire information glass fragments in it, or if the sidewall is high-speed ride. cracked, have a Yamaha dealer re- After extensive tests, only the tires list- place the tire immediately. ed below have been approved for this model by Yamaha Motor Co., Ltd. -
Page 72: Cast Wheels
Always adjust the tire air pres- 180/55 ZR17M/C (73W) fore each ride. If any damage is Manufacturer/model: sure according to the operating found, have a Yamaha dealer re- BRIDGESTONE/BT016R F conditions. DUNLOP/Qualifier PT M place the wheel. Do not attempt…
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Page 73: Adjusting The Clutch Lever Free Play
PERIODIC MAINTENANCE AND ADJUSTMENT EAU33891 4. Tighten the locknut. Adjusting the clutch lever free If the specified clutch lever free play play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.
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Page 74: Brake Light Switches
Brake light switches Checking the front and rear touches the brake disc, have a Yamaha brake pads dealer replace the brake pads as a set. The front and rear brake pads must be…
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Page 75: Checking The Brake Fluid Level
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
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Page 76: Changing The Brake Fluid
EAU22731 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the TIP after the periodic maintenance if necessary.
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Page 77
PERIODIC MAINTENANCE AND ADJUSTMENT To prevent this from occurring, Tightening torque: keep the drive chain slack with- Locknut: in the specified limits. 16 Nm (1.6 m·kgf, 11 ft·lbf) [ECA10571] Using the alignment marks on each drive chain puller, make sure that both chain pullers are in the same position for proper wheel alignment. -
Page 78: Cleaning And Lubricating The Drive Chain
If a cable is damaged wet areas. Service the drive chain as or does not move smoothly, have a follows. Yamaha dealer check or replace it. WARNING! Damage to the outer ECA10583 NOTICE sheath may interfere with proper ca-…
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Page 79: Checking And Lubricating The Throttle Grip And Cable
The operation of the throttle grip should Brake pedal be checked before each ride. In addi- tion, the cable should be lubricated by a Yamaha dealer at the intervals speci- fied in the periodic maintenance chart. Shift pedal The operation of the brake and shift…
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Page 80: Checking And Lubricating The Brake And Clutch Levers
EWA10731 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the sidestand could contact the ground and distract the operator, re- The operation of the brake and clutch sulting in a possible loss of control.
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Page 81: Lubricating The Swingarm Pivots
The swingarm pivots must be lubricat- face and hold it in an upright posi- fork does not operate smoothly, ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury, have a Yamaha dealer check or re- specified in the periodic maintenance securely support the vehicle so pair it.
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Page 82: Checking The Steering
If any free lyte or to add distilled water. However, the wheel bearings. play can be felt, have a Yamaha the battery lead connections need to be dealer check or repair the steering. checked and, if necessary, tightened.
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Page 83
[ECA16302] To charge the battery 2. If the battery will be stored for more Have a Yamaha dealer charge the bat- than two months, check it at least tery as soon as possible if it seems to once a month and fully charge it if have discharged. -
Page 84: Replacing The Fuses
4. If the fuse immediately blows 2. Remove the blown fuse, and then 7. Spare fuse again, have a Yamaha dealer install a new fuse of the specified Fuse box 2 is located under panel A. check the electrical system.
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Page 85: Replacing A Headlight Bulb
PERIODIC MAINTENANCE AND ADJUSTMENT EAU39012 Replacing a headlight bulb This model is equipped with quartz bulb headlights. If a headlight bulb burns out, replace it as follows. ECA10650 NOTICE Take care not to damage the follow- ing parts: Headlight bulb 1.
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Page 86: Tail/Brake Light
Replacing a turn signal light turning it clockwise. This model is equipped with an LED- bulb 7. Have a Yamaha dealer adjust the type tail/brake light. 1. Remove the turn signal light lens headlight beam if necessary. If the tail/brake light does not come on, by removing the screw.
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Page 87: Replacing The License Plate Light Bulb
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24312 3. Remove the burnt-out bulb by pull- Replacing the license plate ing it out. light bulb 4. Insert a new bulb into the socket. 1. Remove the license plate light unit 5. Install the socket (together with the by removing the screws.
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Page 88: Auxiliary Light
1. Stabilize the rear of the motorcycle If the auxiliary light does not come on, by using a motorcycle stand or, if have a Yamaha dealer check it. an additional motorcycle stand is not available, by placing a jack un- der the frame in front of the rear wheel.
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Page 89: Front Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU24360 3. Remove the brake hose holder on Front wheel each side by removing the bolt and nut. EAU33923 4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10821 WARNING To avoid injury, securely support the…
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Page 90
PERIODIC MAINTENANCE AND ADJUSTMENT Tightening torque: Tightening torque: Brake caliper bolt: Wheel axle pinch bolt: 35 Nm (3.5 m·kgf, 25 ft·lbf) 21 Nm (2.1 m·kgf, 15 ft·lbf) 5. Install the brake hose holders by 12. While applying the front brake, installing the bolts and nuts. -
Page 91: Rear Wheel
PERIODIC MAINTENANCE AND ADJUSTMENT EAU25080 4. Loosen the locknut on each side of 7. While supporting the brake caliper Rear wheel the swingarm. bracket, pull the wheel axle out, 5. Turn the drive chain slack adjust- and then remove the wheel. EAU44951 ing bolts in direction (a) to loosen NOTICE: Do not apply the brake…
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Page 92: Troubleshooting
However, should your motorcycle Tightening torque: require any repair, take it to a Yamaha 1. Retainer Drive chain slack adjusting bolt: dealer, whose skilled technicians have 2. Slot 2 Nm (0.2 m·kgf, 1.4 ft·lbf)
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Page 93
PERIODIC MAINTENANCE AND ADJUSTMENT heaters or furnaces. Gasoline or gasoline vapors can ignite or ex- plode, causing severe injury or property damage. 6-42… -
Page 94: Troubleshooting Charts
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Page 95
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible. -
Page 96: Motorcycle Care And Storage
Rust and corrosion can develop matte colored finished parts. Be Cleaning even if high-quality components are sure to consult a Yamaha dealer for ECA11142 advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE fore cleaning the vehicle.
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Page 97
MOTORCYCLE CARE AND STORAGE off any detergent residue using pounds for plastic may leave plenty of water, as it is harmful scratches on the windshield. Salt sprayed on roads in the winter may to plastic parts. Test the product on a small hid- remain well into spring. -
Page 98
WARNING muffler is normal and cannot be re- moved. Contaminants on the brakes or tires Consult a Yamaha dealer for ad- can cause loss of control. vice on what products to use. After cleaning Make sure that there is no oil or Washing, rainy weather or humid 1. -
Page 99: Storage
MOTORCYCLE CARE AND STORAGE EAU26181 3. Perform the following steps to pro- 4. Lubricate all control cables and the Storage tect the cylinders, piston rings, etc. pivoting points of all levers and from corrosion. pedals as well as of the side- Short-term a.
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Page 100: Specifications
SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Recommended brand: Recommended fuel: 2040 mm (80.3 in) YAMALUBE Premium unleaded gasoline only Overall width: Type: Fuel tank capacity: 705 mm (27.8 in) SAE 10W-40, 10W-50, 15W-40, 20W-40 or 17.3 L (4.57 US gal, 3.81 Imp.gal) Overall height: 20W-50 Fuel reserve amount:…
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Page 101
SPECIFICATIONS Gear ratio: Manufacturer/model: Rear wheel: 1st: BRIDGESTONE/BT016R F Wheel type: 31/12 (2.583) Manufacturer/model: Cast wheel 2nd: DUNLOP/Qualifier PT M Rim size: 32/16 (2.000) Loading: 17M/C x MT5.50 3rd: Maximum load: Front brake: 30/18 (1.667) 186 kg (410 lb) Type: 4th: (Total weight of rider, passenger, cargo and Dual disc brake… -
Page 102
SPECIFICATIONS Electrical system: Turn signal indicator light: Ignition system: Fuel level warning light: TCI (digital) Charging system: Coolant temperature warning light: AC magneto Battery: Engine trouble warning light: Model: YTZ10S Immobilizer system indicator light: Voltage, capacity: 12 V, 8.6 Ah Shift timing indicator light: Headlight: Bulb type:… -
Page 103: Consumer Information
Record the vehicle identification num- ber and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. VEHICLE IDENTIFICATION NUMBER: 1. Vehicle identification number 1.
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Page 104
INDEX Engine trouble warning light ….3-7 Multi-function meter unit……3-8 EXUP system ……..3-28 Air filter element ……..6-18 Anti-theft alarm (optional)…… 3-14 Neutral indicator light ……3-4 Auxiliary light……… 6-37 Front and rear brake pads, checking..6-23 Front fork, adjusting……3-23 Oil level warning light …… -
Page 105
INDEX Tool kit ………… 6-1 Troubleshooting……..6-41 Troubleshooting charts ……6-43 Turn signal indicator lights …… 3-4 Turn signal light bulb, replacing…. 6-35 Turn signal switch……… 3-14 Valve clearance ……..6-19 Vehicle identification number….9-1 Wheel bearings, checking ….6-31 Wheel (front) ……… -
Page 108
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.08-0.3×1 CR…
Yamaha YZF-R6 Service Manuals are a collection of detailed instructions and specifications for the maintenance and repair of the Yamaha YZF-R6 motorcycle. These manuals typically cover topics such as engine repair, transmission maintenance, electrical systems, suspension, and braking systems. They also provide information on troubleshooting and diagnostic procedures, as well as specifications for various parts and components.
The service manuals are often used by professional mechanics and technicians, as well as motorcycle enthusiasts who want to perform their own maintenance and repairs. They can be found in both print and digital formats, and can usually be purchased from Yamaha dealerships or online retailers.
Some of the specific topics that may be covered in a Yamaha YZF-R6 service manual include:
- Engine disassembly and assembly
- Transmission and final drive maintenance
- Electrical system troubleshooting
- Suspension and steering adjustment
- Brake system maintenance and repair
- Fuel system repair and maintenance
- Cooling system maintenance
- Exhaust system repair
- Chassis and body maintenance
In addition to providing detailed instructions, the service manuals often include illustrations and diagrams to help users understand the procedures and components being discussed. They also include specifications for torque, lubricants, and other important information to ensure that repairs are done correctly and safely.
It’s worth noting that while service manuals can be a great resource for DIY repairs, it’s always recommended to have a professional mechanic or technician to perform any complex repairs or maintenance. It’s also important to use only original and recommended parts for replacement.
This warning light comes on when the engine oil level is low. The electrical circuit of the warning light can be checked by turning the key to “ON”. If the warning light does not come on for a few seconds, then go off, have a dealer check the electrical circuit. Even if the oil level is sufficient, the warning light may flicker when riding on a slope or during sudden acceleration or deceleration, but this is not a malfunction.
This model is also equipped with a self-diagnosis device for the oil level detection circuit. If the oil level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The oil level warning light will flash ten times, then go off for 2. 5 seconds. This model is also equipped with a self-diagnosis device for the fuel level detection circuit.
If the fuel level detection circuit is defective, the following cycle will be repeated until the malfunction is corrected: The fuel level warning light will flash eight times, then go off for 2. 5 seconds.
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- 2005 YZF-R6T
- Owner’s manual
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OWNER’S MANUAL
YZF-R6T
5SL-28199-22
Related Manuals for Yamaha 2005 YZF-R6T
Summary of Contents for Yamaha 2005 YZF-R6T
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Page 1
OWNER’S MANUAL YZF-R6T 5SL-28199-22… -
Page 3
EAU10100 Welcome to the Yamaha world of motorcycling! As the owner of the YZF-R6, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability. -
Page 4: Important Manual Information
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
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Page 5
IMPORTANT MANUAL INFORMATION EAU10200 YZF-R6T OWNER’S MANUAL ©2004 by Yamaha Motor Co., Ltd. 1st edition, July 2004 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan. -
Page 6: Table Of Contents
TABLE OF CONTENTS SAFETY INFORMATION ….1-1 Ignition circuit cut-off system ..3-23 Tires ……….6-19 Location of important labels ….1-5 Cast wheels ……… 6-21 PRE-OPERATION CHECKS ….. 4-1 Adjusting the clutch lever free DESCRIPTION ……..2-1 Pre-operation check list ….4-2 play ………..
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Page 7
TABLE OF CONTENTS Replacing a turn signal light bulb ………..6-35 Replacing the license plate light bulb ………..6-36 Replacing an auxiliary light bulb …6-36 Supporting the motorcycle ….6-37 Front wheel ……..6-38 Rear wheel ……..6-40 Troubleshooting ……6-41 Troubleshooting charts ….6-42 MOTORCYCLE CARE AND STORAGE ……….7-1 Care ……….7-1 Storage ………..7-3… -
Page 8: Safety Information
SAFETY INFORMATION EAU10281 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.
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Page 9
Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet. -
Page 10
Maximum load: been specifically designed for use on create instability due to improper 192 kg (423 lb) this motorcycle. Since Yamaha cannot weight distribution or aerody- test all other accessories that may be namic changes. If accessories When loading within this weight limit,… -
Page 11
SAFETY INFORMATION tor and may limit control ability, Always turn the engine off before or clothing, immediately wash the therefore, such accessories are leaving the motorcycle unattended affected area with soap and water not recommended. and remove the key from the main and change your clothes. -
Page 12: Location Of Important Labels
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
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Page 13
SAFETY INFORMATION Before you operate this vehicle, read the owner’s manual. Prima di usare il veicolo, leggete il manuale di istruzioni. Lire le manuel du propriétaire avant d’utiliser ce véhicule. Lesen Sie die Bedienungsanleitung bevor Sie dieses Fahrzeug fahren. Antes de conducir este vehículo, lea el Manual del Propietario. 5PA-21568-00 290 kPa, {2.90 kgf/cm }, 42psi… -
Page 14: Description
DESCRIPTION EAU10410 Left view 1. Front fork rebound damping force adjusting screw (page 3-19) 10.Engine oil drain bolt (page 6-9) 2. Front fork spring preload adjusting bolt (page 3-19) 11.Engine oil filter cartridge (page 6-9) 3. Fuse box 2 (page 6-32) 12.Front fork compression damping force adjusting screw (page 3-19) 4.
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Page 15: Right View
DESCRIPTION EAU10420 Right view 1. Luggage strap holder (page 3-22) 12.Brake pedal (page 3-15) 2. Helmet holder (page 3-18) 13.Dipstick (page 6-9) 3. Fuse box 1 (page 6-32) 14.Rear brake fluid reservoir (page 6-24) 4. Main fuse (page 6-32) 5. Battery (page 6-31) 6.
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Page 16: Controls And Instruments
DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-13) 2. Left handlebar switches (page 3-12) 3. Multi-function display (page 3-8) 4. Main switch/steering lock (page 3-2) 5. Tachometer (page 3-8) 6. Right handlebar switches (page 3-12) 7. Throttle grip (page 6-18) 8.
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Page 17: Instrument And Control Functions
Do not expose any key to exces- a Yamaha dealer to have them re-reg- sively high temperatures. istered. Do not use the key with the red Do not place any key close to bow for driving.
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Page 18: Main Switch/Steering Lock
INSTRUMENT AND CONTROL FUNCTIONS EAU10471 EAU10550 To lock the steering Main switch/steering lock All electrical circuits are supplied with power, the meter lighting, taillight, li- cense plate light and auxiliary lights come on, and the engine can be start- ed. The key cannot be removed. NOTE: The headlights come on automatically when the engine is started and stay on…
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Page 19: Indicator And Warning Lights
INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering EAU10940 EAU11002 (Parking) Indicator and warning lights The steering is locked, and the taillight, license plate light and auxiliary lights are on. The hazard light and turn signal lights can be turned on, but all other electrical systems are off.
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Page 20
2.5 This indicator light comes on when the til the malfunction is corrected: The seconds. If this occurs, have a Yamaha transmission is in the neutral position. oil level warning light will flash ten dealer check the vehicle. -
Page 21
“ON”. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical cir- cuit. ECA10020 CAUTION: Do not operate the engine if it is… -
Page 22
INSTRUMENT AND CONTROL FUNCTIONS Coolant Display Conditions What to do temperature Under 39 °C Message “LO” is displayed. OK. Go ahead with riding. (Under 103 °F) 40–116 °C Temperature is displayed. OK. Go ahead with riding. (104–241 °F) Stop the vehicle and allow it to idle until 117–139 °C Temperature display flashes. -
Page 23
3-8 for details.) when an electrical circuit monitoring the engine is defective. When this occurs, EAU26872 have a Yamaha dealer check the self- Immobilizer system indicator light diagnosis system. (See page 3-8 for an “ ”… -
Page 24: Tachometer
INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAU26931 a self-diagnosis device Tachometer Multi-function display a display brightness and shift tim- ing indicator light control mode NOTE: Be sure to turn the key to “ON” before using the “SELECT” and “RESET” but- tons. Odometer and tripmeter modes Pushing the “SELECT”…
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Page 25
52, this could be caused by 2. When the hour digits start flashing, and then have a Yamaha dealer check transponder interference. If this error push the “RESET” button to set the the vehicle. -
Page 26
INSTRUMENT AND CONTROL FUNCTIONS Display brightness and shift timing Shift timing indicator light activity: cedure, only the settings made be- indicator light control mode This function allows you to choose fore the “SELECT” button was last whether or not the indicator light pushed will be applied. -
Page 27
INSTRUMENT AND CONTROL FUNCTIONS To set the shift timing indicator light ac- To set the shift timing indicator light ac- the indicator light can be set in in- tivity function tivation function crements of 500 r/min. From 1. Push the “RESET” button to select 12000 r/min to 16000 r/min, the in- NOTE: one of the following indicator light… -
Page 28: Handlebar Switches
INSTRUMENT AND CONTROL FUNCTIONS 2. Push the “SELECT” button to con- EAU12343 Right Handlebar switches firm the selected indicator light brightness level. The multi-func- Left tion display will return to the odom- eter, tripmeter or clock mode. 1. Engine stop switch “ ”…
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Page 29: Clutch Lever
INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12731 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500…
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Page 30: Shift Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU33850 it by aligning a groove on the adjusting Shift pedal Brake lever knob with the “ ” mark on the brake lever. 1. Shift pedal 1. Brake lever 2. “ ” mark The shift pedal is located on the left 3.
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Page 31: Brake Pedal
INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13070 Brake pedal Fuel tank cap NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is…
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Page 32: Fuel
Your Yamaha engine has been de- signed to use premium unleaded gaso- line with a research octane number of 95 or higher. If knocking (or pinging) oc-…
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Page 33: Catalytic Converter
INSTRUMENT AND CONTROL FUNCTIONS EAU13440 EAU14091 Catalytic converter Seats This vehicle is equipped with a catalytic converter in the muffler. Rider seat EWA10860 WARNING To remove the rider seat Pull back the rear of the rider seat as The exhaust system is hot after op- eration.
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Page 34: Helmet Holders
INSTRUMENT AND CONTROL FUNCTIONS 2. While holding the key in that posi- EAU14380 ECA11600 Helmet holders CAUTION: tion, lift the front of the passenger seat and pull it forward. Some helmets may contact the muf- fler when secured to the right side To install the passenger seat helmet holder because of their size 1.
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Page 35: Storage Compartment
INSTRUMENT AND CONTROL FUNCTIONS EAU14461 EAU14761 load thereby soften Storage compartment Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression…
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Page 36
INSTRUMENT AND CONTROL FUNCTIONS Rebound damping force Compression damping force ECA10100 CAUTION: Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings. NOTE: Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec- ifications due to small differences in 1. -
Page 37: Adjusting The Shock Absorber Assembly
INSTRUMENT AND CONTROL FUNCTIONS EAU15051 To increase the spring preload and (a). To decrease the rebound damping Adjusting the shock absorber thereby harden the suspension, turn force and thereby soften the rebound assembly the adjusting ring in direction (a). To de- damping, turn the adjusting screw in di- This shock absorber assembly is crease the spring preload and thereby…
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Page 38: Luggage Strap Holders
To obtain a precise adjustment, formance. it would be advisable to check the num- Always have a Yamaha dealer ber of clicks of each damping force ad- service the shock absorber. justing mechanism and to modify the specifications as necessary.
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Page 39: Sidestand
INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15311 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.
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Page 40
5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled. -
Page 41: Pre-Operation Checks
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
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Page 42: Pre-Operation Check List
• If necessary, add recommended coolant to specified level. 6-12 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.
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Page 43
• Make sure that operation is smooth. • Check cable free play. Throttle grip 6-18, 6-27 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-27 •… -
Page 44: Operation And Important Riding Points
3-23. should be on, otherwise have a short time. Always make sure Never ride with the sidestand Yamaha dealer check the electrical cir- that there is adequate ventila- down. cuit. tion. 1. Turn the key to “ON” and make 3.
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Page 45: Shifting
OPERATION AND IMPORTANT RIDING POINTS serve the battery. Do not crank the en- EAU16671 ECA10260 Shifting CAUTION: gine more than 10 seconds on any one attempt. Even with the transmission in the neutral position, do not ECA11130 coast for long periods of time CAUTION: with the engine off, and do not For maximum engine life, always…
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Page 46: Tips For Reducing Fuel Consumption
If any engine trouble should oc- result in engine overheating must be lights or at railroad crossings). cur during the engine break-in avoided. period, immediately have a Yamaha dealer check the vehi- EAU17091 cle. 0–1000 km (0–600 mi) Avoid prolonged operation above 7000 r/min.
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Page 47: Parking
OPERATION AND IMPORTANT RIDING POINTS EAU17212 Parking When parking, stop the engine, and then remove the key from the main switch. EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.
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Page 48: Periodic Maintenance And Minor Repair
Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.
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Page 49: Periodic Maintenance And Lubrication Chart
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50000 km, repeat the maintenance intervals starting from 10000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1000 km)
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Page 50
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ 9 * Wheels • Check runout and for damage. • Check tread depth and for damage. • Replace if necessary. √… -
Page 51
PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. Engine oil filter car- √… -
Page 52
PERIODIC MAINTENANCE AND MINOR REPAIR • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged. -
Page 53: Removing And Installing Cowlings And Panels
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing and installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
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Page 54
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt 1. Slot 1. Tab 2. Cowling B 2. Projection EAU19461 2. Place the cowling in the original Panels A and B position, and then install the bolts and quick fasteners. To remove one of the panels Remove the bolts, slide the panel for- NOTE: ward, and then take it off. -
Page 55: Checking The Spark Plugs
Instead, have a Yamaha deal- threads. er check the vehicle. If a spark plug shows signs of electrode…
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Page 56: Engine Oil And Oil Filter Cartridge
PERIODIC MAINTENANCE AND MINOR REPAIR EAU19931 4. Remove the engine oil dipstick and NOTE: Engine oil and oil filter wipe it clean, insert it back into the If a torque wrench is not available when cartridge hole (without screwing it in), and installing a spark plug, a good estimate The engine oil level should be checked then remove it again to check the…
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Page 57
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 5. If the engine oil is at or below the minimum level mark, remove the oil filler cap, and then add sufficient oil of the recommended type to raise it to the correct level. -
Page 58
NOTE: recommended engine oil, and then An oil filter wrench is available at a install and tighten the oil filler cap. Yamaha dealer. Recommended engine oil: 7. Apply a thin coat of engine oil to See page 8-1. the O-ring of the new oil filter car- Oil quantity: tridge. -
Page 59: Coolant
The coolant level must be checked coolant reservoir cover by remov- engine off and have a Yamaha dealer on a cold engine since the level ing the bolts, remove the reservoir check the vehicle.
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Page 60
PERIODIC MAINTENANCE AND MINOR REPAIR If water has been added to the 2. Remove panel A, and cowlings A coolant, have a Yamaha dealer and B. (See page 6-6.) check the antifreeze content of 3. Place a container under the engine the coolant as soon as possible, to collect the used coolant. -
Page 61
PERIODIC MAINTENANCE AND MINOR REPAIR 8. Remove the coolant reservoir cov- 10. Remove the coolant reservoir by er by removing the bolts. removing the bolts. 11. Remove the coolant reservoir cap, and then turn the coolant reservoir upside down to empty it. 1. -
Page 62
21. Start the engine, and then check bolts. the vehicle for coolant leakage. If If coolant is not available, use coolant is leaking, have a Yamaha distilled water or soft tap water dealer check the cooling system. instead. Do not use hard water 22. -
Page 63: Checking The Air Filter Element
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21162 EWA10410 Checking the air filter element WARNING The air filter element should be Make sure that the fuel tank is checked at the intervals specified in the well supported. periodic maintenance and lubrication Do not tilt or pull the fuel tank chart.
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Page 64: Air Intake Duct
If any fuel hose is dam- aged, do not start the engine but have a Yamaha dealer replace the hose, otherwise fuel may leak. Make sure that the fuel hoses are properly connected and routed, and not pinched.
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Page 65: Adjusting The Engine Idling Speed
Yamaha dealer make the adjustment. sary, have a Yamaha dealer adjust it. screw in direction (a). To decrease the engine idling speed, turn the screw in direction (b).
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Page 66: Valve Clearance
250 kPa (36 psi) (2.50 kgf/cm²) Rear: from occurring, the valve clearance regarding the specified tires. 290 kPa (42 psi) (2.90 kgf/cm²) must be adjusted by a Yamaha dealer 90–192 kg (198–423 lb): at the intervals specified in the periodic Tire air pressure Front: maintenance and lubrication chart.
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Page 67
LOAD YOUR VEHICLE. Make sure in it, or if the sidewall is cracked, con- that the total weight of the cargo, rid- tact a Yamaha dealer immediately and er, passenger, and accessories have the tire replaced. Tire information (cowling, saddlebags, etc. -
Page 68: Cast Wheels
Other tires may run fore each ride. If any damage is valve cores listed below to the danger of bursting at super found, have a Yamaha dealer re- avoid tire deflation during a high speeds. place the wheel. Do not attempt high-speed ride.
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Page 69: Adjusting The Clutch Lever Free Play
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22060 5. Tighten the locknut. Adjusting the clutch lever free NOTE: 6. Install the cowling. If the specified clutch lever free play play cannot be obtained as described above, proceed as follows. 1. Fully turn the adjusting bolt at the clutch lever in direction (a) to loos- en the clutch cable.
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Page 70: Adjusting The Rear Brake Light Switch
EAU22390 point that the wear indicator almost Adjusting the rear brake light Checking the front and rear touches the brake disc, have a Yamaha switch brake pads dealer replace the brake pads as a set. The front and rear brake pads must be…
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Page 71: Checking The Brake Fluid Level
However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.
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Page 72: Changing The Brake Fluid
EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.
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Page 73: Lubricating The Drive Chain
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, then the axle EAU23021 NOTE: Lubricating the drive chain nut to their specified torques. Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in Tightening torques: both chain pullers are in the same posi-…
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Page 74: Checking And Lubricating The Cables
If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING…
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Page 75: Checking And Lubricating The Brake And Shift Pedals
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23131 EAU23140 Recommended lubricant: Checking and lubricating the Checking and lubricating the Lithium-soap-based grease (all-pur- brake and shift pedals brake and clutch levers pose grease) Brake lever Clutch lever The operation of the brake and shift pedals should be checked before each The operation of the brake and clutch ride, and the pedal pivots should be lu-…
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Page 76: Checking And Lubricating The Sidestand
EWA10730 WARNING If the sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-29…
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Page 77: Checking The Front Fork
Securely support the vehicle so that fork does not operate smoothly, damage and excessive oil leakage. there is no danger of it falling over. have a Yamaha dealer check or re- pair it. To check the operation 2. Hold the lower ends of the front 1.
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Page 78: Checking The Wheel Bearings
Yamaha dealer check the wheel bearings. To charge the battery Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories.
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Page 79: Replacing The Fuses
1. Spare main fuse CHILDREN. 2. Main fuse sealed-type (MF) battery charg- 3. Fuse box 1 er, have a Yamaha dealer 4. Right radiator fan fuse charge your battery. To store the battery 5. Left radiator fan fuse 1. If the vehicle will not be used for 6.
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Page 80
PERIODIC MAINTENANCE AND MINOR REPAIR 4. If the fuse immediately blows Specified fuses: again, have a Yamaha dealer Main fuse: check the electrical system. 40.0 A Fuse box 1: Radiator fan fuse: 15.0 A × 2 Fuse box 2: Headlight fuse: 20.0 A… -
Page 81: Replacing A Headlight Bulb
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23940 EWA10790 Replacing a headlight bulb WARNING This model is equipped with quartz bulb Headlight bulbs get very hot. There- headlights. If a headlight bulb burns fore, keep flammable products away out, replace it as follows. from a lit headlight bulb, and do not 1.
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Page 82: Tail/Brake Light
3. Insert a new bulb into the socket, turning it clockwise. push it in, and then turn it clock- 8. Install the panel. wise until it stops. 9. Have a Yamaha dealer adjust the 4. Install the lens by installing the headlight beam if necessary. screw. ECA11190…
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Page 83: Replacing The License Plate Light Bulb
PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 3. Remove the defective bulb by pull- EAU24342 Replacing the license plate Replacing an auxiliary light ing it out. light bulb bulb 4. Insert a new bulb into the socket. 1. Remove the license plate light unit This model is equipped with two auxil- 5.
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Page 84: Supporting The Motorcycle
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Remove the defective bulb by pull- EAU24350 a jack either under each side of the Supporting the motorcycle ing it out. frame in front of the rear wheel or under Since this model is not equipped with a each side of the swingarm.
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Page 85: Front Wheel
4. Remove the brake caliper on each To remove the front wheel side by removing the bolts. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger 1. Wheel axle of it falling over.
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Page 86
PERIODIC MAINTENANCE AND MINOR REPAIR 8. Retighten pinch bolt B to the spec- NOTE: ified torque. Make sure that there is enough space between the brake pads before install- Tightening torque: ing the brake calipers onto the brake Wheel axle pinch bolt: discs. -
Page 87: Rear Wheel
WARNING the swingarm. 5. Turn the drive chain slack adjust- It is advisable to have a Yamaha ing bolts fully in direction (a) and dealer service the wheel. push the wheel forward. Securely support the motor- 6.
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Page 88: Troubleshooting
The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
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Page 89: Troubleshooting Charts
Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
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Page 90
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible. -
Page 91: Motorcycle Care And Storage
MOTORCYCLE CARE AND STORAGE EAU26030 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.
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Page 92
MOTORCYCLE CARE AND STORAGE After normal use ECA10790 4. To prevent corrosion, it is recom- CAUTION: Remove dirt with warm water, a mild mended to apply a corrosion pro- detergent, and a soft, clean sponge, tection spray metal, Do not use warm water since it in- and then rinse thoroughly with clean including chrome- and nickel-plat- creases the corrosive action of the… -
Page 93: Storage
NOTE: d. Turn the engine over several To prevent corrosion, avoid Consult a Yamaha dealer for advice on times with the starter. (This will damp cellars, stables (because what products to use. coat the cylinder walls with oil.) of the presence of ammonia) e.
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Page 94
MOTORCYCLE CARE AND STORAGE 4. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side- stand/centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. -
Page 95: Specifications
SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2045 mm (80.5 in) SAE10W30 or SAE10W40 or SAE15W40 Premium unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 690 mm (27.2 in) 17.0 L (4.49 US gal) (3.74 Imp.gal) Overall height: Fuel reserve amount: -20 -10…
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Page 96
SPECIFICATIONS Gear ratio: Loading: Front brake: 1st: Maximum load: Type: 37/13 (2.846) 192 kg (423 lb) Dual disc brake 2nd: (Total weight of rider, passenger, cargo and Operation: 37/19 (1.947) accessories) Right hand operation 3rd: Tire air pressure (measured on cold Recommended fluid: 28/18 (1.556) DOT 4… -
Page 97
SPECIFICATIONS Battery: Coolant temperature warning light: Model: Engine trouble warning light: GT9B-4 Voltage, capacity: Immobilizer system indicator light: 12 V, 8.0 Ah Headlight: Shift timing indicator light: Bulb type: Halogen bulb Fuses: Bulb voltage, wattage x quantity: Main fuse: Headlight: 12 V, 55.0 W ×… -
Page 98: Consumer Information
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
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Page 99: Motorcycle Noise Regulation (For Australia)
This information b. The use of the vehicle after such will be needed when ordering spare device or element of design has parts from a Yamaha dealer. been removed or rendered inoper- ative by any person.
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Page 100
INDEX Noise regulation (for Australia)….9-2 Air filter element, checking….6-16 Front and rear brake pads, checking..6-23 Air intake duct ……..6-17 Front fork, adjusting……3-19 Oil level warning light ……3-4 Auxiliary light bulb, replacing ….6-36 Front fork, checking ……6-30 Fuel………… -
Page 101
INDEX Throttle grip and cable, checking and lubricating….. 6-27 Tires…………6-19 Tool kit ………… 6-1 Troubleshooting……..6-41 Troubleshooting charts ……6-42 Turn signal indicator lights …… 3-4 Turn signal light bulb, replacing…. 6-35 Turn signal switch……… 3-12 Valve clearance ……..6-19 Vehicle identification number…. -
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.09-0.3×1 CR…