Vermeer руководство по эксплуатации

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  504/604 PRO Baler Operator’s and Maintenance Manual 504PRO_604PRO_o-m2_00 — Serial No. 504PR Serial No. 8001 — 604PR Serial No. 101 — Order No. 105400EC2 Cabled Assembly Order No. 510520026 https://tractormanualz.com…
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  This manual explains the proper operation of your machine. Study and understand these instructions thoroughly before operating or maintaining the machine. Failure to do so could result in personal injury or equipment damage. Consult your Vermeer dealer if you do not understand the instructions in this manual, or need additional information.
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  • Any defect which was caused (in Vermeer’s sole judgment) by other than normal use and service of the Agricultural Equipment, or by any of the following: (i) accident; (ii) misuse or negligence; (iii) overloading; (iv) lack of reasonable and proper maintenance; (v)improper repair or installation;…
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  Transportation costs, if any, of transporting to the Vermeer dealer. • The travel time and expenses of the Vermeer dealer’s service personnel to make a repair on the retail purchaser’s site or other location. • In no event shall Vermeer’s liability exceed the purchase price of the product.
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  EXCLUSIONS OF WARRANTIES: UNLESS OTHERWISE REQUIRED BY LAW, AND EXCEPT FOR THE WARRANTIES EXPRESSLY AND SPECIFICALLY MADE HEREIN, VERMEER MAKES NO OTHER WARRANTIES, AND ANY POSSIBLE LIABILITY OF VERMEER HEREIN UNDER IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS, IMPLIED, OR STATUTORY, INCLUDING, BUT NOT LIMITED TO, ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
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  RECEIVING AND DELIVERY REPORT Refer to applicable sections of this manual as needed and check or perform the following items: Receiving Check that all loose items (controller, driveline, controller mount, tractor harness, manuals, gauge wheels, any optional kits, and all hardware) •…
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  Dealer/Owner Information Receiving and Delivery Report ii 504/604 PRO Baler https://tractormanualz.com…
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  Identification Numbers – Record The serial number is shown on data plate on the right side of machine, as shown right. Warranty claims and queries cannot be dealt with unless the serial number is stated. Please enter this number here immediately after delivery: Machine Model # …………
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  • Inspect tires and rims for damage. • Check that highway lights operate correctly. • Check all chains for proper adjustment. • Check the controllers for proper function and for visual damage. • Check drivelines for proper installation. • Ensure slow-moving vehicle sign is installed. •…

• Page 10: Table Of Contents

  Table of Contents TYPE OVERVIEW …………1-1 Field Statistics Page ……… . . 5-14 Tasks Page .

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  Cutting Device ……….7-27 10.4 Stopping the Machine in the Field .
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  12.3 Coupling the Cam-Type Cut-Out Clutch ….12-3 INDEX TECHNICAL DATA ………… 13-1 REVISION HISTORY ……….. 14-1 13.1 Overview …………13-1 13.2 Dimensions .

• Page 13: Type Overview

  1 TYPE OVERVIEW Drawbar D11 – US-Version Pick-up width 6.6 / 7.4 / 7.9 ft (2.00 / 2.25 / 2.40 m) Roller lubrication manual roller lubrication Chain lubrication automatic chain lubrication Cutting device Xtra Cut 17 (with 17 knives) Rotor ring type rotor (for 17 knives) net wrap Wrapping…

• Page 14: Safety Messages

  2 SAFETY MESSAGES General Safety Messages General safety messages appear in this Safety Messages section. Specific safety messages are located in appropriate sections of the manual where a potential hazard may occur if the instructions or procedures are not followed. A signal word «DANGER», «WARNING», or «CAUTION»…

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  Wear personal protective equipment. Dress properly. Keep spectators away. Follow Shutdown Procedure before servicing, cleaning, repairing or transporting machine. Pressurized fluid can penetrate body tissue and result in death or serious injury. Leaks can be invisible. Keep away from any suspected leak.

• Page 16: Safety Instructions

  Safety Instructions WARNING: Even when all instructions have been read and understood there are potential hazards with the machine. Always handle the machine with care to avoid injury to yourself and others! WARNING: Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant that can be impaired by magnetic fields.

• Page 17: Machine Decals

  • Do not step onto the drawbar or other parts of the machine, when the machine is in operation. Keep sufficient distance to baler (pick-up, running gear, bale unloading area). • Before threading the net wrapping material: Follow Shutdown Procedure on page 6-1 All protection devices must be mounted to the baler and must be in correct state.

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  Decal Explanation The two lift eyes at the upper cross bar are indicated by this symbol. Other fastening points are not permitted for crane suspension. Tie down points. Three points at the machine are indicated by this symbol: Two points on the axle and one on the drawbar.
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  Tailgate locking device If the lever is positioned perpendicular to the flow direction, the tailgate is secured against lowering. Lubrication Once a day: check lubrication and relubricate if necessary. Lubrication Check lubrication and relubricate if necessary. Necessary driveline speed: 540 rpm Thread scheme for net wrapping 2-6 Safety Messages 504/604 PRO Baler…

• Page 20: Safety Signs

  • When replacing a machine component with a sign attached, replace sign also. • Replacement signs can be purchased from your Vermeer equipment dealer. Decal Explanation DANGER: Baler intake can pull you in, resulting in death or serious injury.

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  • NEVER feed crop in by hand. • NEVER remove material from the baler intake while it is running. • NEVER try to unplug baler by hand while it is running. • ALWAYS disengage power takeoff, shut off tractor engine, set park brake, and remove key before working on baler for any reason including servicing, inspecting, or unplugging machine.
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  WARNING: Connect and use equipment highway lights. CAUTION: Oversized bales place excessive load on belts, rollers and bearings which could result in product or property damage and is a fire hazard. Do not overfill baler. WARNING: Read this Operator’s Manual and safety signs before operating machine.
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  WARNING: Riders are not allowed on the baler WARNING: Opening tailgate can crush, resulting in serious injury or injury. WARNING: Stay away from rear of baler. Warn others to stay away before raising tailgate. WARNING: A falling or closing tailgate can crush, resulting in serious or death.

• Page 24: Personal Protective Equipment

  The accumulator is under gas and oil pressure. Depressurize hydraulic system prior to disassembling or repair. Stepping or standing on some areas of machine may result in slipping or falling. Do not step on prohibited areas. DANGER: Entanglement in rotating driveline can result in death or serious injury.

• Page 25: Fire Prevention Baler

  Fire Prevention Baler Figure 1. Do not smoke in the vicinity of the machine. The harvested crop can easily ignite! To prevent fire: • Remove crop remains and oil leaks. • If any machine parts run hot: find and remove cause. •…

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  NOTICE Order fire extinguisher kit (part number AK01415) from your authorized Vermeer dealer. NOTICE Fire extinguisher is shipped empty and must be filled/charged prior to initial use. Fire extinguisher must also be refilled/ recharged after every subsequent use. To refill/recharge, use the following procedure: Figure 3.

• Page 27: Hydraulic System Baler

  Hydraulic System Baler WARNING: Pressurized fluid can penetrate body tissue and result in death or serious injury. Leaks can be invisible. Keep away from any suspected leak. Relieve pressure in the hydraulic system before searching for leaks, disconnecting hoses, or performing any other work on the system.

• Page 28: Safety Devices

  • Depressurize hydraulic system as described in Shutdown procedure (see page 6-1). • Secure hydraulic operated parts (pick-up, cutting device) mechanically against unexpected movements. • If any short-time maintenance or assembly work is carried out with the tailgate open, the tailgate must be hydraulically secured against lowering: use the shut off valve (on the left side of machine).

• Page 29: Net Knife Safeguard

  2. Turn the hydraulic tailgate valve (1) (see Figure 4 on page 2-16) to the shut-off position (parallel to lines). Remove the tailgate safeguard 1. Turn the hydraulic tailgate valve to the operating position. 2. Close the tailgate. Figure 4. Tailgate hydraulic valve 2.7.2 Net knife safeguard WARNING: Risk of cutting! During work in the vicinity of the net knife: fit net knife safeguard.

• Page 30: Pick-Up Safeguard

  Figure 5. Secure the net knife KEY: 1. Handle net knife carrier — 2. Safety chain — 3. Spring clip 2.7.3 Pick-up Safeguard The pick-up safeguard is a safety chain (2) (see Figure 6 on page 2-18) that sets the height of the pick-up and protects it from falling if the hydraulic pressure should drop during driving.

• Page 31: Side Covers

  Figure 6. Pick-up safeguard KEY: 1. Hook — 2. Chain Side Covers WARNING: Risk of cutting injury from moving parts. Never operate the machine with open shields! WARNING: Risk of injury from swiveling shields. After unlocking, the shields swivel automatically up operated by pneumatic pressure.

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  Figure 7. Shields When the on the left and right side are open some parts are easier to reach. Open the cover 1. Turn the lever (1) (see Figure 8 on page 2-20) 504/604 PRO Baler Safety Messages 2-19 https://tractormanualz.com…
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  2. Use the lock (2) to open the cover. The cover will turn up. Close the cover 1. Push the cover down until first the lock and then the lever engage. Figure 8. Open the side cover KEY: 1. Lever — 2. Lock 2-20 Safety Messages 504/604 PRO Baler https://tractormanualz.com…

• Page 34: Intended Use

  3 INTENDED USE Vermeer round balers are designed solely for use in baling agricultural crop material. Always use the machine in accordance with the instructions contained in this Operator’s Manual, safety signs on the machine, and other material provided by Vermeer Corporation.

• Page 35: Overview Of The Machine

  The baler has a wide pick-up max. 7.9 ft (2.40 m) and can produce round bales with a width of 4.0 ft (1.23 m) and a diameter from: • 504 PRO 3.3 – 5.2 ft (1.00 –1.60 m). • 604 PRO 3.3 – 5.9 ft (1.00 –1.80 m).

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  Figure 9. General overview KEY: 1. Controller — 2. Tying unit — 3. Bale chamber — 4. Tailgate — 5. Bale ejector — 6. Feed channel floor — 7. Cutting unit — 8. Feed rotor — 9. Pick-up unit — 10. Draw bar 4-2 Overview of the Machine 504/604 PRO Baler https://tractormanualz.com…

• Page 37: Controls And Adjustments

  5 CONTROLS AND ADJUSTMENTS Control The baler is operated from the tractor by the PTO shaft, the hydraulic single and double acting valves and by the user interfaces E-Link Pro For more information about how to operate the user interface, see the software description (see page 5-7). The has a touch screen, but can also be operated using the buttons on the side.

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  Figure 10. E-link Pro buttons A. ON/OFF 1. Start 6. Home Push ON/OFF to switch the monitor On or Off Push Start to start or restart a net wrap cycle Push Home to activate the home page B. Escape 2. Manual/Automatic 7.

• Page 39: Setup The E-Link Pro Display

  D. OK (Enter) 4. Hydroflex floor 9. Task Push OK to accept the active selection Push Hydroflex floor to switch the function of Push Task to activate the page for entering (selected with the Up or Down button) the double acting valve in the tractor to lift/ tasks lower the Hydroflex floor.

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  Setup Display and Sound 1. Push [ ] (F6) (see page 5-2) on a configuration page. The page «Display/Sound Configuration» appears. 2. Push the line «Brightness». 3. Push the button [ ] or [ ] to increase or decrease the brightness of the display. 4.
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  11.Push [OK] to confirm the setting and toggle between Hour and Minute. 12.Push the button [ ] to confirm the time. 13.Push the line «Daylight Saving» to switch between daylight saving or “standard time”. Virtual Terminal 1. Push the button [ ] on a configuration page.

• Page 42: Software Description

  Software Description Figure 11. E-Link Pro Software KEY: 1. Home page (see page 5-7) — 2. Bale setup (see page 5-12) — 3. Field statistics (see page 5-14) — 4. Tasks (see page 5-15) — 5. Advanced 5-6 Controls and Adjustments 504/604 PRO Baler https://tractormanualz.com…

• Page 43: Home Page E-Link Pro

  Home Page E-Link Pro Figure 12. Home page The home page of the E-Link Pro display is divided into 6 sections: • Sections [A and E] have control buttons. • Sections [B, D and F] give information. • Section [C] has a button to view the field name and other information. 504/604 PRO Baler Controls and Adjustments 5-7 https://tractormanualz.com…

• Page 44: Bale Settings Page

  [A] Buttons on the left to go to another page Home page Bale settings page Statistics/field data page Tasks page Advanced settings page [B] Information about the current bale 1. Bale size indicator (Inch) 2. Target bale size (Inch) 3. Bale size indicator (graphic) 4.

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  Figure 13. Colour of the bale size indicator 1. Green, bale in progress 2. Yellow, bale nearly at target, only appears when «Near full alert” feature is activated (see page 5-23) At this point an audio signal is generated. 3. Red, bale is at the target size 4.
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  [E] Buttons on the right to start or change the operation of the baler The buttons start the following: Start to wrap the bale (Manual wrapping) Switch from manual to automatic wrap or from automatic to manual wrap. In automatic mode, the wrapping starts automatically, in manual mode you must push the start button to start the wrap process The selected mode is also visible on the display see [F].
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  [F] Baler equipment and operation status 1. The bale is wrapped manually 2. Number of Knives are inserted (green icon); if knives are not inserted this icon is black 3. Hydroflex floor is not lowered (black icon); if the Hydroflex floor is lowered this icon is red 4.
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  The settings are automatically saved when you go to another page, for example to the home page. Setting Machine type Unit Min — Max Default/Advised 504 PRO 35 – 63 Full bale size inch 604 PRO inch 35 – 71 The set diameter of the bale.
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  Net wraps number 1.5 – 10.0 The number of wraps around the bale. 0 – 10 Bale density Level The level that indicates if the bale must be more dense or less dense. — Soft core On/Off Selection for making bales with a soft core or not. –…

• Page 50: Field Statistics Page

  Field Statistics Page Figure 15. Field statistics page This page shows information about the number of bales and hours worked on the field. The name of the selected field is shown in the title bar. Information of up to 20 fields can be stored. The name of the field can be entered on this page. Push the buttons up or down to select a field.

• Page 51: Tasks Page

  3. Push OK to save the name. 4. Push to return to the field statistics page or to go to the home page. • Push to delete the data of the field. Push to confirm. Tasks Page Figure 16. Tasks Depending on the available options on your baler like the tying system and knife groups, this page shows entries for wizards to make changes.

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  1. Push to start the wizard. 2. Select the new number of knives. The selected number is shown grey and the icon «Disengage” starts blinking. 3. Use the double acting valve in the tractor to disengage the knives. The icon «Engage” starts blinking after the knives are lowered. 4.

• Page 53: Advanced Menu

  Advanced Menu Figure 17. Advanced menu structure KEY: 1. Advanced user interface — 2. Calibration (see page 5-19) — 3. Diagnostics (see page 5-22) — 4. Advanced Baler setup — 5. Administrator Menu — 6. Advanced baler setup — 7. Tuning 504/604 PRO Baler Controls and Adjustments 5-17 https://tractormanualz.com…

• Page 54: Advanced User Interface

  Figure 18. Advanced menu Push the button on the line you want to use. 5.8.1 Advanced User Interface Figure 19. Advanced user interface On this page you can change the shown information on the home page as follows: 5-18 Controls and Adjustments 504/604 PRO Baler https://tractormanualz.com…

• Page 55: Calibration

  1. Push the button right on the line «Info boxes set-up”. 2. The display shows: Figure 20. Info box setup 3. Use the arrow buttons arrow up or down to select the information box you want to change. 4. Use the arrow buttons left or right to select the information you want to display on the home page.

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  On this page you can start the calibration of the bale diameter. Do this if the size of the bale deviates from the set bale size. Before you start the calibration you must know how much the deviation is (See example below). Calibrate as follows: 1.
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  Example Measure the distances A, B, C and D (= horizontal and vertical distance on both sides of the bale) and calculate the average bale size: (A+B+C+D)/ 4. For example: The set bale diameter = 49.5 Inch but it is a bit too small: (48.5 + 48 + 49.5 + 48)/4 = (194)/4 = 48.5 In this example the average bale size is 1 inch too small so the {bale offset} must be increased.

• Page 58: Diagnostics

  «System information»: Displays the software version, the model, serial number and the total number of bales and hours. • «Administration»: This is only available for Vermeer technicians and requires a password. • 5-22 Controls and Adjustments 504/604 PRO Baler https://tractormanualz.com…

• Page 59: Advanced Baler Setup (504/604 Pro Baler)

  5.8.4 Advanced Baler Setup (504/604 PRO Baler) Figure 23. Advanced Baler Setup Model Setup 504/604 PRO Baler Controls and Adjustments 5-23 https://tractormanualz.com…

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  Figure 24. Advanced Baler Setup 1. Settings for the number of available knives or the wrapping method can be changed by pushing the arrow up or down 2. Push to return to the «Adv. menu» or to go to the home page. The selection is automatically saved when you leave the page.
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  – Soft core bale size [%] 0 – 100 Size of the soft core, this is a percentage of the of the normal bale. Switch the soft core on or off on the page: «Bale set-up” (see page 5-12) – Net delay 0.0 –…

• Page 62: Shutdown Procedures

  6 SHUTDOWN PROCEDURES Shutdown Procedure Service and Maintenance When stopping the machine, use the following shutdown procedure: • Ensure bale chamber is empty. Do not leave bale or partial bale in bale chamber. • Reduce engine speed to idle and switch off driveline. •…

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  • Secure hydraulic operated parts (pick-up, cutting device) mechanically against unexpected movements. 6-2 Shutdown Procedures 504/604 PRO Baler https://tractormanualz.com…

• Page 64: Preparing The Equipment Baler

  7 PREPARING THE EQUIPMENT BALER WARNING: Crushing can occur! During handling in the area of the drawbar ensure that the machine is secured against moving. Do not raise the tongue jack before the baler has been safely coupled to the tractor. Do not uncouple the baler, unless: •…

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  • To move the tongue jack slowly, you must push the crank handle into the tongue jack up to the stop. • Up: Turn the crank handle counter clockwise. • Down: Turn the crank handle clockwise. Figure 25. Tongue jack KEY: 1.

• Page 66: Adjust The Height Of The Drawbar

  4. Insert the safety bolt. 5. Position the tongue jack under the draw bar of the baler. 6. Turn the crank until the tongue jack is extended. Remove the support foot: 1. Turn the crank (1) until the support foot (4) has retracted and there is sufficient free space. 2.

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  11.Adjust the bolt (8) until the draw bar head is in a horizontal position. 12.Tighten the bolts (9). 13.Connect the drawbar of the baler to the tractor. CAUTION: Observe the torques on the decal! . Whenever the safety nuts and bolts (9) have been loosened they must be replaced by new ones 7-4 Preparing the Equipment Baler 504/604 PRO Baler…
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  Figure 26. Adjust the drawbar KEY: 1. Bolts — 2. Bolts — 3. Locking plate — 4. Hole — 5. Toothed flange — 6. Pin — 7. Pin — 8. Bolt — 9. Bolts 10. Strap A, B, C, types of drawbar heads 504/604 PRO Baler Preparing the Equipment Baler 7-5 https://tractormanualz.com…

• Page 69: Tow Hitch Version

  Figure 27. Torques Tow Hitch Version • Adjust drawbar per ASABE standards as shown. Failure to adjust the drawbar properly may result in driveline damage. 7-6 Preparing the Equipment Baler 504/604 PRO Baler https://tractormanualz.com…

• Page 70: Driveline Baler

  Figure 28. Type I Driveline (power take-off) Speed 540 rpm Diameter 1-3/8 in. (35 mm) # of Splines Dimension A 7.9–11.8 in. (20–30 cm) Dimension B 13.0–19.7 in. (33–56 cm) Dimension C 13.8 in. (35 cm) Driveline Baler Danger: Entanglement in rotating driveline [4] can result in death or serious injury.

• Page 71
  Keep driveline shields in place at all times. Ensure shields turn and telescope freely. Wear close-fitting clothing and confine long hair. Figure 29. Rotating driveline WARNING: During operation there is potential of the driveline slipping off the tractor power take-off and causing injuries and/or damages.

• Page 72: Driveline — Couple To Tractor

  Figure 30. Angle of driveline Only the driveline prescribed by the manufacturer may be used! A key-type overrunning clutch as integrated part of the driveline protects the machine drive. Figure 31. Driveline WARNING: Injury may occur. (see page 7-9) Protective tube and guard cone of the driveline and power take-off protection must be fitted and be in proper condition.

• Page 73: Driveline — Uncouple From Tractor

  • Lift driveline [4] from holder [3](see Figure 32 on page 7-10). • Align splines and push driveline onto tractor PTO shaft. • Pull back on collar [6], push driveline onto tractor shaft, and release collar (see Figure 33 on page 7-10). Push onto tractor shaft until collar snaps into locked position.

• Page 74: Attach Baler

  • Install and lower tractor PTO shield [5] (see Figure 33 on page 7-10). Figure 34. Anti-rotation chain Attach Baler WARNING: Use Shutdown Procedure before attaching implement to the tractor.(see page 6-1) For trouble-free operation of the baler correct coupling of the machine and adjustment of the driveline is important. •…

• Page 75: Electrical System

  Figure 35. Attach baler NOTICE Order safety chain (part number AK01332) from your authorized Vermeer dealer. Electrical System 7.6.1 Lighting Set To connect the lighting system, insert the 7-pin plug into the corresponding socket on the tractor. Before traveling on the roads, check that the lighting system functions correctly (also at daylight).

• Page 76
  Figure 36. Controller Figure 37. E-Link PRO display Figure 38. Monitor mounting system 504/604 PRO Baler Preparing the Equipment Baler 7-13 https://tractormanualz.com…
• Page 77
  • Install the Monitor mounting system (see Figure 38 on page 7-13) on tractor at a location convenient for the operator. • To connect the controller, insert the 9-pin plug into the corresponding socket on the E-LINK PRO tractor harness. After connecting the plug supply voltage is available.

• Page 78: Net Wrapping

  Net Wrapping Figure 39. Open the top cover and secure the net knife KEY: 1. Handle net knife carrier — 2. Safety chain — 3. Spring clip — 4. Top cover 504/604 PRO Baler Preparing the Equipment Baler 7-15 https://tractormanualz.com…

• Page 79
  Figure 40. Covers KEY: 1. Side cover — 2. Top cover — 3. Bar 7-16 Preparing the Equipment Baler 504/604 PRO Baler https://tractormanualz.com…
• Page 80
  Figure 41. Prepare for a Net Roll KEY: 1. Crank handle — 2. Safety chain on the net roll holder 504/604 PRO Baler Preparing the Equipment Baler 7-17 https://tractormanualz.com…

• Page 81: Insert The Net

  7.7.1 Insert the Net 1. Push the new net roll (1) (see Figure 42 on page 7-19) into the holder. 2. Connect the safety chain (2). 3. Tilt the holder (3) and net into the net roll holder. 4. Turn the crank handle into the sleeve of the net roll up to the stop, and than 1/8 of a turn backward. This ensures that the roll can rotate freely.

• Page 82
  Figure 42. Insert the net roll KEY: 1. Net roll — 2. Safety chain — 3. Net roll holder 504/604 PRO Baler Preparing the Equipment Baler 7-19 https://tractormanualz.com…
• Page 83
  Figure 43. Check distance core position KEY: 1. Extruder bearing — 2. Inner washer — A. Distance between 3/8 and 1/2” 7-20 Preparing the Equipment Baler 504/604 PRO Baler https://tractormanualz.com…
• Page 84
  Figure 44. Check the position of the Spindles KEY: 1. Spindle — 2. Spindle 504/604 PRO Baler Preparing the Equipment Baler 7-21 https://tractormanualz.com…

• Page 85: Adjust The Net Roll Holder

  Figure 45. Feed the Net KEY: 1. Net roll — 2. Upper guide tube — 3. Net tightener — 4. Expanding device — 5. Rubber roll — 6. Steel roll 7.7.2 Adjust the Net Roll Holder Net rolls are available in several widths and net lengths. Depending on the length of the net you want to use and the width of the net some adjustments must be made.

• Page 86: Netwrap Roller Position

  2. Pull the handle (1) of the net knife carrier to the front and hold it. 3. Attach the safety chain (2) and secure it with the clip (3). 4. If you use a net length of 2000 m do the following on both sides: 1.

• Page 87
  When netwrap roller valve (6)(see page 7-23) is turned to the operating position, netwrap roller (3) performs the following functions: • During wrap cycle Roller (3) is in rearward position(see page 7-25). • Roller (3) is belt-driven from roller (1) and rotates •…
• Page 88
  Figure 49. D Figure 48. C • At start of wrap cycle • Tractor hydraulic valve operating tailgate circuit must be in float position to allow cylinder (4) to retract. • A solenoid valve opens when wrap cycle begins. This allows cylinder (4) to retract by means of spring pressure, moving roller (3) rearward. (see page 7-25) Roller (3) begins rotating when netwrap feed clutch engages.

• Page 89: Reset Net Knife

  To disable roller (3) movement: 1. Make a bale and start wrap cycle. 2. Disengage PTO immediately after wrap cycle starts. 3. Follow Shutdown Procedure,(see page 6-1) 4. Ensure roller (3) is in rear position and move valve (6) to shut-off position. This will lock roller (3) in rear position at all times. 5.

• Page 90: Cutting Device

  Cutting Device 7.8.1 Insert a Net Roll WARNING: Before you do work near the net knife, insert the net knife safeguard and secure the net knife. CAUTION: Always wear safety gloves when doing work near the net knife and with the net. CAUTION: Be aware that a net roll of 3000 m with a width of more than 1.23 m can be heavy (>…

• Page 91
  1. Press softkey (E) to enable the Hydroflex control bottom door circuit. 2. Using tractor hydraulic control for remote valve connected to the electric control valve on the baler, fully lower (open) bottom door. As bottom door lowers, knives automatically disengage. 3.
• Page 92
  4. Press softkey (D) to enable the cutting device circuit. 5. Press softkeys (A), (G), and (H) to select desired knife group. 6. Move tractor hydraulic control in the opposite direction that lowered the bottom door in Step 2. • The selected knife group raises into cutting position through bottom door.

• Page 93: Brittle Crop Material

  High-Pressure Override Procedure 11.Repeat Steps 1–5. 12.Press and hold softkey (K). Holding softkey (K) allows knives to be raised at full tractor pressure — up to 2610 psi (180 bar) or higher — rather than the 580 psi (40 bar) limit of normal operation. 13.After icons (I) indicate knives fully raised, immediately repeat Steps 1–8 to ensure correct accumulator pressure.

• Page 94: Assembly And Disassembly Of The Cutting Device Knives

  Figure 51. Cutting knive 7.8.5 Assembly and Disassembly of the Cutting Device Knives NOTICE By removing individual knives the cut length of the baling material can be changed. If no cutting function is desired for a longer period of time, all knives can be removed and replaced by blank knives. WARNING: Injury may occur.

• Page 95
  • Using pliers withdraw the knives rearward, then diagonally upwards from the knife axle and remove them from the knife slots. Figure 52. Knive axle lever NOTICE Removed knives should be replaced by blank knives (part no. 1724551237W) to prevent plugging of the knife slots. Both blank and removed knives can be stored and secured with a cotter pin on the maintenance platform (see Figure 53 on page 7-33).

• Page 96: Regrinding The Cutting Device Knives

  Figure 53. Mowing cutting device Figure 54. Replacing blank knives 7.8.6 Regrinding the Cutting Device Knives To provide the best crop throughput it is recommended to regrind the cutting device knives at least after cutting of 500 bales. Dependent on the working conditions sharpening may be necessary earlier.

• Page 97: Close Up And Shutdown Procedure On The Field

  WARNING: Injury may occur when working near the magnets [1] of the knife holders! The function of cardiac pacemakers can be interrupted by magnetic fields. Potential of injury by sharp edges: Never strike against the installed knives from the bottom with a striking tool — this may damage the magnets! (see page 7-34) •…

• Page 98
  8. Remove the spring clips (3) from the pick-up guide wheels. 9. Lift the guide wheels and hook them on the left and right side of the baler in the drive position (2) . 10.Secure the guide wheels with the spring clip (3). 11.Push in the bale ejector tubes (1) and secure with the cotter pin.

• Page 99: Transporting The Machine

  8 TRANSPORTING THE MACHINE Tractor (towing vehicle) Requirements for Baler Minimum weight/transport speed (per ASABE standard, “Safety for Agricultural Equipment”): WARNING: Loss of steering or braking control can result in death or serious injury. Use a tractor that is large enough for sufficient steering and braking control.

• Page 100
  Hydraulic system • Minimum number of remote valves with FLOAT function one single acting and one double acting • Minimum flow rate 13 gpm (50 L/min) • Minimum pressure recommended 2600 psi (180 bar) • Maximum pressure 3045 psi (210 bar) NOTICE Some tractors have detents which will not allow the tractor hydraulic control to return to NEUTRAL on its…

• Page 101: Minimum Weight/Transport Speed (Per Asabe Standard, «Safety For Agricultural Equipment»)

  Figure 56. Tractor wheels Minimum weight/transport speed (per ASABE standard, “Safety for Agricultural Equipment”) WARNING: Maximum towing speed: 20 mph (32 km/h). Loss of steering or braking control can result in death or serious injury. Use a tractor that is large enough for sufficient steering and braking control. Do not tow equipment that does not have brakes at speeds over 20 mph (32 km/h).

• Page 102
  Ensure slow-moving vehicle (SMV) sign [1] is installed with orange and red reflective surfaces facing rearward as shown. (see Figure 59 on page 8-5) Install optional highway safety towing chain (minimum 10,000 lb / 4540 kg capacity), Vermeer part number AK01332. •…
• Page 103
  Figure 59. Slow-moving vehicle 504/604 PRO Baler Transporting the Machine 8-5 https://tractormanualz.com…

• Page 104: Operating The Machine Baler

  9 OPERATING THE MACHINE BALER WARNING: Death or serious injury may occur The machine may only be operated by persons who are familiar with the operating instructions and the safety instructions. Never remove any harvested crop material from the machine while the drive is running. Prior to work: Switch off driveline, switch off tractor engine, remove ignition key and disconnect driveline from power take-off.

• Page 105: Laying Swaths (Windrows)

  WARNING: Injury may occur. Never leave tractor controls unattended while the implement is operating. When carrying out work on the opened tailgate: Follow Shutdown Procedure (see page 6-1), and use appropriate safeguards when working on or around machine. WARNING: Injury may occur. Contact with baler or bales can result in death or serious injury. Keep all spectators and other workers away from baler and work area while in operation.

• Page 106: Pick-Up Gauge Wheels

  • Lift and lower the pick-up by means of the tractor’s hydraulic control. Figure 61. Shutoff valve Figure 62. Screen NOTICE The valves of the hydraulic switch will not be activated when the [1] pick-up is selected. This setting has to be preferred to minimize the power consumption and to avoid unnecessary heating of the valve coils.

• Page 107: Wind Guard

  • Set the safeguard safety chain to the desired position. • Always select the same adjustment on both sides of the pick-up. Figure 63. Pick-up gauge wheel 9.3.2 Wind guard The wind guard (see figure on page 9-5) is mounted movable – hanging above the pick-up. •…

• Page 108: Driveline Speed

  Figure 64. The wind guard WARNING: Injury may occur at the pick-up. Both pick-up gauge wheels cover the circular path of the tines laterally and are therefore part of the safety equipment. When using the baler both gauge wheels must always be attached. Driveline Speed Operate baler at power take-off standard speed of 540 rpm.

• Page 109: Driving Style

  CAUTION: Damage may occur. Only the driveline prescribed by the manufacturer may be used! WARNING: Injury may occur. Protective tube and guard cone of the driveline and the power take-off protection, must be fitted and be in proper condition. Always ensure that the driveline is installed and secured correctly: Secure the driveline safeguard against revolving by fitting the chain.

• Page 110: Adjust Baler Settings On The Control

  Adjust Baler Settings on the Control On the controller in the tractor set the following: 1. Push the button to go to the Bale settings page. (Or on the home page of the E-link Control push 2. Make all the settings (see page 5-12). 3.

• Page 111
  9.7.1 Open and close tailgate The tailgate is opened and closed by means of the tractor’s hydraulic control (distribution valve for the tailgate): Tailgate must be properly closed: • Before beginning to pick up the crop material. After each bale ejection. •…
• Page 112
  Figure 66. Locking hook 504/604 PRO Baler Operating the Machine Baler 9-9 https://tractormanualz.com…

• Page 113: Operation Instructions

  10 OPERATION INSTRUCTIONS 10.1 Start Baling You can start baling when the baler is prepared according to the previous paragraphs: • Net or twine is inserted • Baler is adjusted to the field • Knives are set You know how to drive •…

• Page 114: Eject A Bale

  Make 2 or 3 smaller bales at the end of the field Do this for the last 2 or 3 bales on the field: 1. Stop the tractor when the bale is at the size you want to make it. 2.

• Page 115: Disconnect The Baler From The Tractor

  2. Use the single acting valve in the tractor to open the tailgate. The bale leaves the chamber and an arrow appears in the display. 3. Move the single acting valve in the tractor to ‘float’ to lower the tailgate completely. This ensures that •…

• Page 116: Stopping The Machine In The Field

  8. Switch off the tractor engine and remove the key. Disconnect the Baler 1. Install the tongue jack(see page 7-1). 2. Disconnect the cables of electrical power supply, lighting and control panel and store in storage slots. 3. Disconnect the hydraulic hoses and connect them to the dummies and store in storage slots. 4.

• Page 117: Maintenance/Setting

  11 MAINTENANCE/SETTING WARNING: Use Shutdown Procedure before servicing, cleaning, repairing or transporting machine (see page 6-1). 11.1 Tires on Baler WARNING: Tire explosion can result if the following procedures are not followed: Maintain correct tire pressure. Do not inflate tire above recommended pressure (see page 11-3). •…

• Page 118
  Figure 67. Baler wheels Figure 68. Gauge wheel 11-2 Maintenance/Setting 504/604 PRO Baler https://tractormanualz.com…

• Page 119: Tires And Tire Pressure

  11.1.1 Tires and tire pressure Tire Pressure Lug nut torque Retorque 2 tires types: – 14L, 30 psi 244 ft-lb after first 10 hours – 14L 16.1 (330 Nm) of operation, – 21.5L 16.1 – 21.5L, 16 psi then at 50-hour intervals 29 psi 2 pick-up gauge wheels: 16 ×…

• Page 120: Safety Signs And Labels

  Replace any damaged or missing signs. When attaching signs, the temperature of the mounting surface must be at least 40°F (5°C). The mounting surface must also be clean and dry. • When replacing a machine component with a sign attached, replace sign also. • Replacement signs can be purchased from your Vermeer equipment dealer. 11.4 Environment/Disposal 11.4.1 Lubricants •…

• Page 121: Tying Unit Maintenance

  11.5 Tying Unit Maintenance 11.5.1 Adjust the Disk Brake of the Net Tying Unit To prevent free-wheeling of the net roll the disc brake must be adjusted in such a way that the brake disc can no longer be turned by hand when the lever (1) (see Figure 70 on page 11-6) points upwards.

• Page 122: Adjust The Shock Absorbers

  Figure 70. Adjust the disk brake of the net tying unit KEY: 1. Lever — 2. Bolt — 3. Milled nut 11.5.2 Adjust the Shock Absorbers On the left side of the baler the movements of the net tensioner (1) are damped by a shock absorber. Two wing nuts push the friction linings against the net tensioner from both sides.

• Page 123
  2. Move the net tensioner (3) (see Figure 71 on page 11-7) to the top end position and hold it. 3. Tighten both wing nuts (1) and (2) finger tight. 4. Move the net tensioner to the bottom end position, if it is just possible to move it by hand the wing nuts are correctly tightened. Otherwise tighten the wing nuts further.

• Page 124: Components For E-Link Pro

  11.6 Components for E-LINK PRO 11.6.1 Controller and Display 11-8 Maintenance/Setting 504/604 PRO Baler https://tractormanualz.com…

• Page 125
  (Explanation for Figure on previous page) Item Item controller «E-LINK PRO» net knife tripping device USB port hydraulic switch B1 sensor cutting device (knife group 1) hydraulic switch B2 hydraulic switch B3 sensor cutting device (knife group 2) sensor bale ramp hydraulic switch B4 and B5 sensor tailgate locking pressure control valve…
• Page 126
  3× Sensor M30 • Locking device, right • Locking device, left ∅ 1.18 in. (30 mm) • Net knife 11-10 Maintenance/Setting 504/604 PRO Baler https://tractormanualz.com…

• Page 127: Chain Lubrication System Maintenance

  If adjustment is required, only a trained service technician is allowed to make the change on the basis of the service information provided by Vermeer. Procedure 1.

• Page 128
  Test during the first few hours after filling 1. Check the oil level every 2 hours after filling the oil container. If necessary fill the oil container again. Figure 73. Lubrication oil container and pump KEY: 1. Cap — 2. Oil container — 3. Cap of the pump — 4. Oil pump — 5. Tubes NOTICE Change oil annually after the end of the season.

• Page 129: Maintenance Procedures

  • Replace drain plug [12] and refill gearbox [10] through check/fill hole [11]. Figure 74. Gearbox NOTICE Gearbox capacity is 57.5 oz (1.7 L). Use SAE-90 gear oil meeting API-GL5 specifications. Check filling level with dip stick weekly: Oil level must be between min. and max. mark. •…

• Page 130: Lubrication Chart

  • Lubricate the knife lever only on balers with cutting device XtraCut 17(see page 11-14). Maintenance after Every 500 Bales or more often, in sandy conditions twice per day Sharpen or replace the knives • Lubricate several parts of the baler (see page 11-14) •…

• Page 131
  Lubricant Specifications Multipurpose grease NLGI 2 extreme pressure grease, e.g. VERMEER LC Ultra or SHELL Alvania EP2 Always apply 2 strokes with a manual grease gun Chain Lubrication SAE 30 motor oil (do not use waste oil)) 504/604 PRO Baler Maintenance/Setting 11-15 https://tractormanualz.com…
• Page 132
  Lubricant Specifications Transmission oil SAE 90 transmission oil Machine oil Multifunctional oil After 500 bales after the first use Note Position in Baler part Lubricant figure Only balers with cutting device XtraCut 17: 500 bales after first use, then once per season grease knife lever After every 500 bales (or daily) Position in…
• Page 133
  After every 500 bales (or daily) Lubricant metering device (roller lubrication) on both sides Tailgate roller (at the lower edge of the on both sides, open and fix the tailgate 1/4 (see page 11-23) tailgate) Tailgate roller (at the lower edge of the on both sides, open and fix the tailgate 1/4 (see page 11-23) tailgate) Roller on locking device…

• Page 134: Clean The Baler

  At the end of the season annually (in case of special operating conditions also weekly) Star ratchet in pick-up drive left baler side Bearing on pick-up on both sides Applies to camless pickup: left and right grease nipple can only be seen after removal of the side covers Main gear unit Oil change…

• Page 135: Grind The Cutting Unit Knives

  11.8.4 Grind the Cutting Unit Knives WARNING: Chopper knives can cut fingers and hands. WARNING: Wear gloves and use suitable tool when handling chopper knives. WARNING: Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant that can be impaired by magnetic fields.

• Page 136
  6. Find the lever of the knife axle (see Figure 75 on page 11-20) on the feed channel housing in front of the tire on the right side. Swivel the lever down through 90° as far as the stop. 7. Go inside the bale chamber and use pliers to remove the knives •…

• Page 137: Replace Knives With Blind Knives

  11.8.5 Replace Knives with Blind Knives WARNING: Do not do work on the magnets of the blade holders if you have a cardiac pacemaker or other implant that can be impaired by magnetic fields. CAUTION: Do not hit the knives with any kind of tool from the bottom. This may damage the magnets and splinters may brake loose and cause injury.

• Page 138
  Figure 76. Knife storage KEY: 1. Knives or blind knives — 2. Cotter pin Install the blind knives 1. Go inside the baler and push the blind knives diagonally down onto the knife axle. 2. Swivel the lever of the knife axle up. 3.

• Page 139: Lubricate The Tailgate And Tensioning Arm Rollers

  11.9 Lubricate the Tailgate and Tensioning Arm Rollers Loosen the belts 1. Shut off the tractor and remove the key. 2. Pull the wire (1) (see Figure 77 on page 11-24) behind the hook (2) to lock the rocker arm. 3.

• Page 140: Adjusting The Scraper Plate

  Figure 77. Rocker arm KEY: 1. Wire — 2. Hook 11.10 Adjusting the Scraper Plate Correct adjustment of the two scraper plates [1] reduces the effect of jamming the two pick-up augers and optimizes the crop-flow (see Figure 78 on page 11-25). Adjust the scraper to auger clearance using the screws [2]: •…

• Page 141: Tensioning The Hydroflexcontrol

  Figure 78. Auger scraper 11.11 Tensioning the Hydroflexcontrol • Adjust the distance between top and bottom disc of the HYDROFLEX rubber spring: 2 in. (50 mm)(see Figure 79 on page 11-26). 504/604 PRO Baler Maintenance/Setting 11-25 https://tractormanualz.com…

• Page 142
  Figure 79. Hydroflex rubber spring 11-26 Maintenance/Setting 504/604 PRO Baler https://tractormanualz.com…

• Page 143: Assembly Procedures

  12 ASSEMBLY PROCEDURES 12.1 Driveline – Uncouple from Machine Before road transport: • Disconnect anti-rotation chain [1] from baler(see Figure 80 on page 12-1). • Open access cover of the guard cone [2](see Figure 81 on page 12-2). • Rotate gearbox shaft manually as needed to loosen and remove tapered pin [3] from clutch(see Figure 82 on page 12-3). Replace access cover of the guard cone [2](see Figure 81 on page 12-2).

• Page 144: Driveline — Couple To Machine

  Figure 81. Guard cone 12.2 Driveline – couple to machine Slide driveline onto gearbox shaft(see Figure 80 on page 12-1). • Open access cover [2] of the guard cone(see Figure 81 on page 12-2). • Rotate gearbox shaft manually as needed to install tapered pin [3] to clutch(see Figure 82 on page 12-3). •…

• Page 145: Coupling The Cam-Type Cut-Out Clutch

  Figure 82. Gearbox 12.3 Coupling the Cam-Type Cut-Out Clutch A driveline with automatic overload clutch (cam-type cut-out clutch) is installed. Clean and grease the profile of the machine sided connecting shaft prior to assembling. • • Loosen and turn out tapered pin [1]. •…

• Page 146
  Figure 83. Grease Figure 84. Cut-out clutch installation 12-4 Assembly Procedures 504/604 PRO Baler https://tractormanualz.com…

• Page 147: Technical Data

  13 TECHNICAL DATA 13.1 Overview 504/604 PRO Capprox. 60 in. × 48.4 in. (152 cm × 123 cm) Net wrapping unit with quality round bale net Length: 6,560 ft or 9,840 ft / width: max: 4.27 ft (Length: 2,000 or 3,000 m / width: max: 130 cm) center net roll tube inside diameter min.

• Page 148: Dimensions

  Speed of driveline 540 rpm Electrical connections Connection for lighting system 12 V (7-pole) Connection for control Connect to battery Length with closed tailgate [m] 16 ft 5” (5.0 m) Length with open tailgate 17 ft 7” (5.4 m) Width without gauge wheels 96”…

• Page 149
  Figure 85. Baler dimensions 504/604 PRO Baler Technical Data 13-3 https://tractormanualz.com…
• Page 150
  INTENTIONALLY BLANK Technical Data 504/604 PRO Baler https://tractormanualz.com…
• Page 151
  Index Advanced User Interface …………..5-18 Revision number …………….14-1 Calibration………………5-20 Safety signs………………2-7 Chain Lubrication …………….11-11 Serial number ………………iii side covers ………………2-19 Depressurize ………………10-3 Disposal ……………….11-4 Drawbar ………………..7-3 E-link pro……………….5-1 Eject a Bale ………………10-2 Field statistics page …………….5-14 Lubrication chart …………….11-14 Net tying ………………7-27 Pick-up Safeguard…………….2-17 PTO shaft……………….7-9…
• Page 152
  14 REVISION HISTORY Date Revision Page(s) Description o-m2_00 08/16 Second edition Operator’s and maintenance Manual released. 504/604 PRO Baler Revision History 14-1 https://tractormanualz.com…
• Page 153
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