Trx 680 сервис мануал

• 84, Honda TRX680FA MAINTENANCE Minor adjustments are made with the upper adjuster. Slide the rubber boot off the adjuster. Loosen the lock nut, turn the adjuster as required and tighten the lock nut. Install the rubber boot securely. ADJUSTER LOCK NUT Major adjustments are made with the lower * adjuster. Remove the seat (page 3-4). Remove the throttle body cover (page 4-4). Slide the rubber boot off the adjuster. Loosen the lock nut, turn the adjuster as required and…

• 341, DRIVETRAIN SYSTEM Make sure the mating surfaces touch evenly, there should be no clearance between the cover and crankcase. Align the flange tabs with the grooves in the cover. Install the following: — front crankcase cover — 14 bolts with the side cover stays and hose guide Tighten the bolts in a crisscross pattern in several steps securely. CRANKCASE COVER BOLTS STAYS Coat a new O-ring with engine oil and install it onto the flange of the feed pipe B. Apply engine oil to the outer…

• 9, GENERAL INFORMATION The Vehicle Emission Control Information Label is attached on the left side of the rear fender under the seat. EMISSION CONTROL INFORMATION LABEL GENERAL SPECIFICATIONS ITEM DIMENSIONS FRAME Overall length Overall width Overall height Wheelbase Front tread Rear tread Seat height Footpeg height Ground clearance Curb weight Maximum weight capacity Frame type Front suspension Front wheel travel Fron…

• 26, GENERAL INFORMATION FUEL LEVEL SENSOR WIRE PCM (POWERTRAIN CONTROL MODULE) DLC SIPHON HOSE OVERFLOW HOSE REAR BRAKE CABLE MAIN WIRE HARNESS THROTTLE CABLE FINAL DRIVE! BREATHER HOSE DIFFERENTIAL BREATHER HOSE SHIFT SOLENOID SUB-HARNESS FUEL LEVEL SENSOR 2P (NATURAL) CONNECTOR FAN MOTOR BREATHER HOSE HEADLIGHT SUB-HARNESS 3P (BLACK) CONNECTOR 1-22
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• 365, FRONT WHEEL/SUSPENSION/STEERING Align the edge of the master cylinder with the punch mark on the handle- bar. Install the brake master cylinder and holder with the «UP» mark facing up. Tighten the upper bolt first, then tighten the lower bolt. TORQUE: 12 N m (1.2 kgf m, 9 Ibf-ft) Connect the connectors to the brake and brake light switches. HOLDER Align the lug on the Install the throttle housing and holder against the throttle housing master cy…

• 103, Honda TRX680FA MAINTENANCE Using a 17 mm wrench, hold the tie-rod ends so that the relative angle of both tie-rods may turn into 16 degrees 30 minutes. Then, using a suitable torque wrench, tighten the tie-rod lock nuts, making sure not to force the tie-rod ends against the ball joint studs. TORQUE: 54 N-m (5.5 kgf-m, 40 Ibfft) After tightening the lock nuts, rotate the tie-rods to make sure the ball joints have operate properly and have an equal range of movement. Raise the wheel off the gr…

• 280, Honda TRX680FA CRANKCASE/CRANKSHAFT/BALANCER Apply engine oil to new bearings. Drive the bearings in with the marks facing up. TOOLS: Mainshaft Bearing Driver 07749-0010000 Attachment, 62 x 68 mm 07746-0010500 Pilot, 35 mm 07746-0040800 The countershaft Countershaft Bearing bearing is installed Driver with the sealed Attachment, 42 x 47 mm side facing down. pj | ot 2 n mm Crankshaft Bearing Driver Attachment, 78 x 90 mm Balancer Bearing Driver Attachment, 37 x 40 mm Pilot, 17 mm 07749…

• 419, BRAKE SYSTEM Rotate the caliper piston clockwise using the special tool or equivalent to retract it and align the piston groove with the index mark on the caliper body. TOOL: Lock nut wrench, 20 x 24 mm 07716-0020100 INDEX MARK GROOVE Install the caliper body over the pads and caliper I BRACKET PIN BOLT bracket, aligning the groove in the piston with the pin on the pad. Install the bracket pin bolt and bracket pin retaining bolt, and tighten them. TORQUE: Bracket pin bolt: 32 N m (3.3 kg…

• 186, COOLING SYSTEM Be careful not to damage the radiator fins with the oil Pipe- Route the wire and hose properly (page 1-20). INSTALLATION Insert the bosses on the radiator bottom into the holes (mounting rubbers) in the frame to install the radiator assembly. Install the mounting bolts and tighten them. Connect the upper and lower water hoses, and tighten the hose clamps securely. RADIATOR Connect the fan motor 2P (White) connector and secure the wires with the clip. Conn…

• 410, BRAKE SYSTEM 30 N-m (3.1 kgfm, 22 Ibf-ft) 34 N-m (3.5 kgfm, 25 Ibf-ft) 32 N-m (3.3 kgfm, 24 Ibf-ft) 2 N-m (0.2 kgfm, 1.4 Ibf-ft) 34 N-m (3.5 kgfm, 25 Ibf-ft) 17-3
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• 349, DRIVETRAIN SYSTEM CLUTCH RETURN SPRING Measure the spring free length. SERVICE LIMIT: 31.8 mm (1.25 in) SHIFT CLUTCH/MAINSHAFT ASSEMBLY MAINSHAFT ASSEMBLY Install the snap ring and washer with the chamfered (rolled) edge facing away from the thrust load. Blow through the oil passages in the mainshaft with compressed air. Apply engine oil to the each gear teeth and bearing. Install the following onto …

• 70, FRAME/BODY PANELS/EXHAUST SYSTEM Carrier/Fender Assembly Removal Procedure Remove the following: — fuel tank side covers (page 3-6) — center front grille (page 3-10) — headlight connector and fender fasteners (page 3-11) — four 8-mm bolt (carrier mounting fasteners). Loosen the three tapping bolts. Remove the front carrier/fender assembly while spreading the rear portion of the fender. Installation is in the reverse order of removal. TORQUE: 8 mm bolt: 37 Nm (3.8 kgf-m, 27 Ibf-ft) SQ…

• 154, FUEL SYSTEM (PGM-FI) Connect the fuel hose and fuel vapor return hose to the sub fuel tank/fuel pump. Connect the fuel feed hose (page 6-33). Connect the fuel pump 2P (Black) connector. 2P BLACK) CONNECTOR FUEL PUMP RELAY INSPECTION Remove the battery and battery case (page 20-6). Disconnect the relay module 8P (Gray) connector. Connect an ohmmeter to the 8P (Gray) connector of the module side connector termin…

• 299, DRIVETRAIN SYSTEM DRIVETRAIN CONNECTOR LOCATION FRONT CONNECTOR LOCATIONS Note 1: Remove the steering cover (page 3-5). Note 2: Remove the VS sensor cover (page 18-12). PCM 33P (BLACK) CONNECTOR (Note 1) PCM 5P (BLACK) CONNECTOR (Note 1) PCM (Note 1) PCM 33P (GRAY) CONNECTOR (Note 1) \ FINAL CLUTCH 2P (GREEN) CONNECTOR (Note 2) 14-17
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• 332, DRIVETRAIN SYSTEM — separator plate — two dowel pins — four sealing bolts and washers PLATE BOLTS AND WASHERS DOWEL PINS Remove the following from the orifice control valve body: — spring seats — valve springs — orifice control valves (2nd and 3rd) ORIFICE CONTROL VALVE (2nd) \ SPRING SPRING ORIFICE CONTROL SEAT VALVE (3rd) Remove the following from the shift valve body: — spring seats — valve springs — shift valves (1-2 and 2-3) Blow through all the Wash all the parts with a high flash…

• 314, DRIVETRAIN SYSTEM Front VS Sensor Output Line Inspection Measure the voltage between the front VS sen- sor 3P (Blue) connector terminals of the wire harness side. Connection: Pink/white (+) — Green (-) Is the voltage about 5 V? NO — Open or short circuit in the Pink/white wire. YES — GO TO STEP 4. FRONT VS SENSOR 3P (BLUE) CONNECTOR (Wire side of male terminal) 1 4- 4J 4. Front VS Sensor Inspection Turn the ignition switch OFF. Replace the front VS sensor with a new one (p…

• 204, CYLINDER HEAD/VALVE/CAMSHAFT SYSTEM COMPONENTS 55 N-m (5.6 kgfm, 41 Ibf ft) 18Nm 12 N-m (1.2 kgfm, 9 Ibf-ft) 32 N-m (3.3 kgf-m, 24 Ibf-ft) 54 N-m (5.5 kgf-m, 40 Ibf-ft) 9-2
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