Suzuki sx4 2008 руководство по эксплуатации

Brand: Suzuki
|
Category: Automobile
|
Size: 65.75 MB

• Table of Contents

  5

  • Precautions for Vehicles Equipped with a Supplemental Restraint (Air Bag) System

    8

  • Precautions

    8

  • General Precautions

    11

    • Exhaust System

      11

  • Warning for Wheel (with Tire) Removal

    13

  • Precautions in Servicing 4WD Model

    14

  • Precautions for Catalytic Converter

    14

    • Propeller Shaft

      14

  • Precautions for Installing Mobile Communication Equipment

    15

  • Precaution for CAN Communication System

    15

  • Precautions for Electrical Circuit Service

    15

  • Air Bag Warning

    17

  • Air Bag System Service Warning

    17

  • Precaution for Vehicle Equipped with ESP® System

    18

  • Brake Caution

    18

  • ABS Caution

    18

  • Wheels and Tires Caution

    18

  • Suspension Caution

    18

  • Fastener Caution

    18

  • Repair Instructions

    19

  • Electrical Circuit Inspection Procedure

    19

  • Intermittent and Poor Connection Inspection

    21

• Section 0 General Information

  23

  • Maintenance and Lubrication

    23

    • Electronic Stability Program

      24

    • Differential

      25

    • Rear Suspension

      28

    • Vehicle Identification Number

      29

    • Engine Identification Number

      29

  • General Information

    31

  • Fuel Evaporative Emission Control System

    32

  • Maintenance Schedule under Normal Driving

    32

  • Brake Discs and Pads (Front) Inspection

    38

  • Brake Drums and Shoes (Rear) Inspection

    38

  • Inspection

    38

  • Brake Fluid Replacement

    39

  • Brake Hoses and Pipes Inspection

    39

  • Brake Lever and Cable Inspection

    39

  • Clutch Fluid Inspection

    39

  • Clutch Pedal Inspection

    39

  • Steering System Inspection

    40

    • Front Suspension

      40

  • Suspension System Inspection

    40

  • Tires Inspection

    40

  • Wheel Bearing Inspection

    40

  • Wheel Discs Inspection

    40

  • Automatic Transaxle Fluid Cooler Hose

    41

  • Automatic Transaxle Fluid Level Inspection

    41

  • Automatic Transaxle Fluid Replacement

    41

  • Drive Shaft (Axle) Boots Inspection

    41

  • Inspection

    41

  • Manual Transaxle Oil Inspection

    41

  • Manual Transaxle Oil Replacement

    41

  • Propeller Shaft (4WD) Inspection

    41

  • All Latches, Hinges and Locks Inspection

    42

  • Final Inspection for Maintenance Service

    42

  • HVAC Air Filter (if Equipped) Inspection

    42

  • HVAC Air Filter (if Equipped) Replacement

    42

  • Rear Deferential Oil Inspection (4WD)

    42

  • Rear Deferential Oil Replacement (4WD)

    42

  • Transfer Oil Inspection (4WD)

    42

  • Transfer Oil Replacement (4WD)

    42

  • Specifications

    43

  • Tightening Torque Specifications

    43

  • Recommended Fluids and Lubricants

    44

  • Special Tool

    44

  • Special Tools and Equipment

    44

• Section 1 Engine

  45

  • Precautions

    50

  • Precautions for Engine

    50

  • Engine General Information and Diagnosis

    51

  • Precaution on On-Board Diagnostic (OBD) System

    51

  • Precautions

    51

  • Precautions in Diagnosing Trouble

    51

  • Precautions on Engine Service

    51

  • Precautions for DTC Troubleshooting

    52

  • Precautions of ECM Circuit Inspection

    52

  • Precautions of Electric Throttle Body System Calibration

    52

  • Precaution on CAN Troubleshooting

    53

  • Engine Diagnosis General Description

    55

  • General Description

    55

  • On-Board Diagnostic System Description

    55

  • Statement on Cleanliness and Care

    55

  • Data Link Connector (DLC) Description

    58

  • Engine and Emission Control System Description

    58

  • CAN Communication System Description

    59

  • Air Intake System Description

    61

  • Description of Electric Throttle Body System Calibration

    61

  • Electric Throttle Body System Description

    61

  • Electronic Control System Description

    62

    • Immobilizer Control System

      62

  • Engine and Emission Control Input / Output Table

    63

  • ECM Input / Output Circuit Diagram

    64

  • Schematic and Routing Diagram

    64

  • Engine and Emission Control System Flow Diagram

    68

  • Engine and Emission Control System Diagram

    69

  • Component Location

    71

  • Electronic Control System Components Location

    71

  • Diagnostic Information and Procedures

    72

  • Engine and Emission Control System Check

    72

  • DTC Check

    75

  • Malfunction Indicator Lamp (MIL) Check

    75

  • DTC Clearance

    76

  • Troubleshooting for Communication Error with Scan Tool Using CAN

    76

  • DTC Table

    82

  • Fail-Safe Table

    86

  • Scan Tool Data

    88

  • Engine Basic Inspection

    93

  • Visual Inspection

    93

  • Engine Symptom Diagnosis

    95

  • Malfunction Indicator Lamp Does Not Come on with Ignition Switch on and Engine Stop (but Engine Can be Started)

    102

  • Malfunction Indicator Lamp Remains on after Engine Starts

    104

  • DTC P0010: Camshaft Position Actuator Circuit (for Engine with VVT System)

    105

  • DTC P0011 / P0012: Camshaft Position — Timing Over-Advanced or System Performance / Retarded (for Engine with VVT System)

    107

  • DTC P0031 / P0032: HO2S Heater Control Circuit Low / High (Sensor-1)

    109

  • DTC P0037 / P0038: HO2S Heater Control Circuit Low / High (Sensor-2)

    111

  • DTC P0101: Mass Air Flow Circuit Range / Performance

    113

  • DTC P0102: Mass Air Flow Circuit Low Input

    116

  • DTC P0103: Mass Air Flow Circuit High Input

    117

  • DTC P0106: Manifold Absolute Pressure Range / Performance

    119

  • DTC P0107: Manifold Absolute Pressure Circuit Low Input

    120

  • DTC P0108: Manifold Absolute Pressure Circuit High Input

    122

  • DTC P0111: Intake Air Temperature Circuit Range / Performance

    124

  • DTC P0112: Intake Air Temperature Sensor Circuit Low

    126

  • DTC P0113: Intake Air Temperature Sensor Circuit High

    128

  • DTC P0116: Engine Coolant Temperature Circuit Range / Performance

    130

  • DTC P0117: Engine Coolant Temperature Circuit Low

    133

  • DTC P0118: Engine Coolant Temperature Circuit High

    134

  • DTC P0122: Throttle Position Sensor (Main) Circuit Low

    137

  • DTC P0123: Throttle Position Sensor (Main) Circuit High

    139

  • DTC P0131 / P0132: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-1)

    142

  • DTC P0133: O2 Sensor (HO2S) Circuit Slow Response (Sensor-1)

    145

  • DTC P0134: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-1)

    146

  • DTC P0137 / P0138: O2 Sensor (HO2S) Circuit Low Voltage / High Voltage (Sensor-2)

    148

  • DTC P0140: O2 Sensor (HO2S) Circuit no Activity Detected (Sensor-2)

    151

  • DTC P0171 / P0172: Fuel System too Lean / Rich

    153

  • DTC P0222: Throttle Position Sensor (Sub) Circuit Low

    155

  • DTC P0223: Throttle Position Sensor (Sub) Circuit High

    157

  • Dtc P0301, P0302, P0303, P0304

    160

  • DTC P0327 / P0328: Knock Sensor Circuit Low / High

    162

  • DTC P0335: Crankshaft Position (CKP) Sensor Circuit

    164

  • DTC P0340: Camshaft Position (CMP) Sensor Circuit

    166

  • DTC P0401 / P0402: Exhaust Gas Recirculation Flow Insufficient Detected / Excessive Detected

    169

  • DTC P0403: Exhaust Gas Recirculation Control Circuit

    172

  • DTC P0420: Catalyst System Efficiency below Threshold

    174

  • DTC P0443: Evaporative Emission System Purge Control Valve Circuit

    176

  • DTC P0462 / P0463: Fuel Level Sensor Circuit Low / High

    178

  • DTC P0480: Fan 1 (Radiator Cooling Fan) Control Circuit

    179

  • DTC P0481: Cooling Fan 2 (A/C Condenser Fan) Control Circuit

    181

  • DTC P0500: Vehicle Speed Sensor (VSS) Malfunction

    184

  • DTC P0532: A/C Refrigerant Pressure Sensor Circuit Low

    186

  • DTC P0533: A/C Refrigerant Pressure Sensor Circuit High

    188

  • DTC P0601 / P0602 / P0607: Internal Control Module Memory Check Sum Error / Control Module Programming Error / Control Module Performance

    189

  • DTC P0616: Starter Relay Circuit Low

    190

  • DTC P0617: Starter Relay Circuit High

    191

  • DTC P1510: ECM Back-Up Power Supply Malfunction

    193

  • DTC P2101: Throttle Actuator Control Motor Circuit Range / Performance

    194

  • DTC P2102: Throttle Actuator Control Motor Circuit Low

    196

  • DTC P2103: Throttle Actuator Control Motor Circuit High

    197

  • DTC P2111: Throttle Actuator Control System — Stuck Open

    198

  • DTC P2119: Throttle Actuator Control Throttle Body Range / Performance

    199

  • DTC P2122: Pedal Position Sensor (Main) Circuit Low Input

    201

  • DTC P2123: Pedal Position Sensor (Main) Circuit High Input

    203

  • DTC P2127: Pedal Position Sensor (Sub) Circuit Low Input

    205

  • DTC P2128: Pedal Position Sensor (Sub) Circuit High Input

    208

  • DTC P2135: Throttle Position Sensor (Main / Sub) Voltage Correlation

    210

  • DTC P2138: Pedal Position Sensor (Main / Sub) Voltage Correlation

    213

  • DTC P2227 / P2228 / P2229: Barometric Pressure Circuit Malfunction

    215

  • DTC U0073: Control Module Communication Bus off

    216

  • DTC U0101: Lost Communication with TCM

    216

  • DTC U0121: Lost Communication with ABS Control Module

    216

  • DTC U0140: Lost Communication with Body Control Module

    216

  • Troubleshooting for CAN-DTC

    217

  • Inspection of ECM and Its Circuits

    222

  • ECM Power and Ground Circuit Check

    244

  • Fuel Injector Circuit Check

    247

  • Fuel Pump and Its Circuit Check

    249

  • Fuel Pressure Check

    252

  • A/C Condenser Cooling Fan Control System Inspection

    253

  • A/C System Circuits Check

    256

  • Electric Load Signal Circuit Check

    260

  • Radiator Cooling Fan Control System Check .1A-212

    262

  • Idle Speed and IAC Throttle Valve Opening Inspection

    263

  • Repair Instructions

    263

  • Special Tool

    264

  • Special Tools and Equipment

    264

  • Aux. Emission Control Devices

    265

  • Diagnostic Information and Procedures

    265

  • EGR System Inspection (if Equipped)

    265

  • EVAP Canister Purge Inspection

    265

  • EVAP Canister Purge Valve and Its Circuit Inspection

    265

  • Repair Instructions

    265

  • Vacuum Passage Inspection

    266

  • EVAP Canister Purge Valve Inspection

    267

  • Vacuum Hose Inspection

    267

  • EGR Valve Inspection (if Equipped)

    268

  • EGR Valve Removal and Installation (if Equipped)

    268

  • EVAP Canister Inspection

    268

  • PCV Hose Inspection

    269

  • PCV Valve Inspection

    269

  • Special Tool

    269

  • Special Tools and Equipment

    269

  • Engine Control Module (ECM) Removal and Installation

    270

  • Engine Electrical Devices

    270

  • Repair Instructions

    270

  • Electric Throttle Body Assembly On-Vehicle Inspection

    271

  • Manifold Absolute Pressure (MAP) Sensor Inspection (if Equipped)

    271

  • Electric Throttle Body System Calibration

    273

  • Accelerator Pedal Position (APP) Sensor Assembly Inspection

    274

  • Accelerator Pedal Position (APP) Sensor Assembly On-Vehicle Inspection

    274

  • Accelerator Pedal Position (APP) Sensor Assembly Removal and Installation

    274

  • Engine Coolant Temperature (ECT) Sensor Removal and Installation

    275

  • Engine Coolant Temperature (ECT) Sensor Inspection

    276

  • Heated Oxygen Sensor (HO2S-1 and HO2S-2) Heater On-Vehicle Inspection (if Equipped)

    276

  • Heated Oxygen Sensor (HO2S-1 and HO2S-2) Removal and Installation (if Equipped)

    276

  • Camshaft Position (CMP) Sensor Removal and Installation

    277

  • Camshaft Position (CMP) Sensor Inspection

    278

  • Crankshaft Position (CKP) Sensor Removal and Installation

    278

  • Crankshaft Position (CKP) Sensor Inspection

    279

  • Knock Sensor Removal and Installation

    279

  • Main Relay, Fuel Pump Relay, Starting Motor Control Relay, Throttle Actuator Control Relay and Radiator Cooling Fan Relay Inspection

    280

  • Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor On-Vehicle Inspection

    280

  • Intake Air Temperature (IAT) Sensor Inspection

    281

  • Mass Air Flow (MAF) and Intake Air Temperature (IAT) Sensor Removal and Installation

    281

  • Specifications

    282

  • Tightening Torque Specifications

    282

  • Engine Construction Description

    283

  • Engine Mechanical

    283

  • General Description

    283

  • Camshaft Position Control (VVT Variable Valve Timing) System Description

    285

  • Compression Check

    287

  • Diagnostic Information and Procedures

    287

  • Engine Vacuum Check

    288

  • Valve Lash (Clearance) Inspection

    289

  • Air Cleaner Filter Inspection and Cleaning

    292

  • Air Cleaner Filter Removal and Installation

    292

  • Air Intake System Components

    292

  • Repair Instructions

    292

  • Air Cleaner Assembly Removal and Installation

    293

  • Cylinder Head Cover Removal and Installation

    293

  • Throttle Body and Intake Manifold Components

    295

  • Electric Throttle Body Assembly Removal and Installation

    296

  • Throttle Body Cleaning

    296

  • Throttle Body On-Vehicle Inspection

    296

  • Intake Manifold Removal and Installation

    297

  • Engine Mountings Components

    298

  • Engine Assembly Removal and Installation

    299

  • Timing Chain Cover Components

    304

  • Timing Chain Cover Removal and Installation

    305

  • Timing Chain Cover Inspection

    307

  • Oil Control Valve Inspection (for Engine with VVT)

    308

  • Oil Control Valve Removal and Installation (for Engine with VVT)

    308

  • Timing Chain and Chain Tensioner Components

    309

  • Timing Chain and Chain Tensioner Removal and Installation

    309

  • Timing Chain and Chain Tensioner Inspection

    313

  • Camshaft, Tappet and Shim Components

    314

  • Camshaft, Tappet and Shim Removal and Installation

    315

  • Camshaft, Tappet and Shim Inspection

    318

  • Valves and Cylinder Head Components

    321

  • Valves and Cylinder Head Removal and Installation

    322

  • Valves and Cylinder Head Disassembly and Assembly

    324

  • Valves and Valve Guides Inspection

    327

  • Cylinder Head Inspection

    329

  • Pistons, Piston Rings, Connecting Rods and Cylinders Components

    330

  • Valve Spring Inspection

    330

  • Pistons, Piston Rings, Connecting Rods and Cylinders Removal and Installation

    331

  • Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly

    332

  • Cylinders, Pistons and Piston Rings Inspection

    333

  • Piston Pins and Connecting Rods Inspection

    335

  • Crank Pin and Connecting Rod Bearings Inspection

    337

  • Main Bearings, Crankshaft and Cylinder Block Components

    340

  • Main Bearings, Crankshaft and Cylinder Block Removal and Installation

    341

  • Crankshaft Inspection

    344

  • Main Bearings Inspection

    346

  • Cylinder Block Inspection

    350

  • Flywheel Inspection

    350

  • Rear Oil Seal Inspection

    350

  • Sensor Plate Inspection

    350

  • Specifications

    351

  • Tightening Torque Specifications

    351

  • Recommended Service Material

    352

  • Special Tool

    352

  • Special Tools and Equipment

    352

  • Engine Lubrication Description

    354

  • Engine Lubrication System

    354

  • General Description

    354

  • Diagnostic Information and Procedures

    355

  • Oil Pressure Check

    355

  • Oil Pan and Oil Pump Strainer Components

    356

  • Repair Instructions

    356

  • Oil Pan and Oil Pump Strainer Removal and Installation

    357

  • Oil Pan and Oil Pump Strainer Cleaning

    358

  • Oil Pump Components

    359

  • Oil Pump Disassembly and Reassembly

    359

  • Oil Pump Removal and Installation

    359

  • Oil Pump Inspection

    360

  • Recommended Service Material

    362

  • Special Tool

    362

  • Special Tools and Equipment

    362

  • Specifications

    362

  • Tightening Torque Specifications

    362

  • Coolant Description

    363

  • Cooling System Description

    363

  • Engine Cooling System

    363

  • General Description

    363

  • Coolant Circulation

    364

  • Schematic and Routing Diagram

    364

  • Diagnostic Information and Procedures

    365

  • Engine Cooling Symptom Diagnosis

    365

  • Cooling System Components

    366

  • Repair Instructions

    366

  • Coolant Level Check

    367

  • Cooling System Draining

    367

  • Engine Cooling System Inspection and Cleaning

    367

  • Cooling System Flush and Refill

    368

  • Cooling Water Pipes or Hoses Removal and Installation

    368

  • Thermostat Inspection

    369

  • Thermostat Removal and Installation

    369

  • Radiator Cooling Fan Assembly On-Vehicle Inspection

    370

  • Radiator Cooling Fan Assembly Removal and Installation

    370

  • Radiator Cooling Fan Relay Inspection

    370

  • Radiator Cooling Fan Disassembly and Reassembly

    371

  • Radiator On-Vehicle Inspection and Cleaning

    371

  • Radiator Removal and Installation

    371

  • Water Pump / Generator Drive Belt Removal and Installation

    372

  • Water Pump / Generator Drive Belt Tension Inspection and Adjustment

    372

  • Water Pump Removal and Installation

    373

  • Recommended Service Material

    374

  • Special Tools and Equipment

    374

  • Specifications

    374

  • Tightening Torque Specifications

    374

  • Water Pump Inspection

    374

  • Fuel System

    375

  • Precautions

    375

  • Precautions on Fuel System Service

    375

  • Fuel Delivery System Description

    376

  • Fuel Pump Description

    376

  • Fuel System Description

    376

  • General Description

    376

  • Diagnostic Information and Procedures

    377

  • Fuel Delivery System Diagram

    377

  • Fuel Pressure Inspection

    377

  • Schematic and Routing Diagram

    377

  • Fuel Cut Operation Inspection

    378

  • Fuel System Components

    379

  • Repair Instructions

    379

  • Fuel Hose Disconnecting and Reconnecting

    380

  • Fuel Pressure Relief Procedure

    381

  • Fuel Leakage Check Procedure

    382

  • Fuel Lines On-Vehicle Inspection

    382

  • Fuel Pipe Removal and Installation

    382

  • Fuel Injector On-Vehicle Inspection

    383

  • Fuel Injector Removal and Installation

    383

  • Fuel Injector Inspection

    384

  • Fuel Filler Cap Inspection

    386

  • Fuel Tank Inlet Valve Inspection

    386

  • Fuel Tank Inlet Valve Removal and Installation

    386

  • Fuel Tank Removal and Installation

    387

  • Fuel Tank Inspection

    388

  • Fuel Pump Assembly Removal and Installation

    389

  • Fuel Pump On-Vehicle Inspection

    389

  • Fuel Tank Purging Procedure

    389

  • Main Fuel Level Sensor Removal and Installation

    390

  • Fuel Pump Inspection

    391

  • Specifications

    391

  • Tightening Torque Specifications

    391

  • Special Tool

    392

  • Special Tools and Equipment

    392

  • General Description

    393

  • Ignition System

    393

  • Ignition System Construction

    393

  • Ignition System Wiring Circuit Diagram

    394

  • Schematic and Routing Diagram

    394

  • Component Location

    395

  • Ignition System Components Location

    395

  • Diagnostic Information and Procedures

    396

  • Ignition Spark Test

    396

  • Ignition System Check

    396

  • Ignition System Symptom Diagnosis

    396

  • Reference Waveform of Ignition System

    396

  • High-Tension Cord Removal and Installation

    398

  • Repair Instructions

    398

  • High-Tension Cord Inspection

    399

  • Spark Plug Inspection

    399

  • Spark Plug Removal and Installation

    399

  • Ignition Coil Assembly (Including Ignitor) Inspection

    400

  • Ignition Coil Assembly (Including Ignitor) Removal and Installation

    400

  • Ignition Timing Inspection

    400

  • Special Tools and Equipment

    401

  • Specifications

    401

  • Tightening Torque Specifications

    401

  • Cranking System Circuit Diagram

    402

  • Cranking System Symptom Diagnosis

    402

  • Diagnostic Information and Procedures

    402

  • Schematic and Routing Diagram

    402

  • Starting System

    402

  • Cranking System Test

    404

  • Repair Instructions

    405

  • Starting Motor Dismounting and Remounting

    405

  • Starting Motor Components

    406

  • Starting Motor Inspection

    407

  • Cranking System Specifications

    410

  • Recommended Service Material

    410

  • Special Tools and Equipment

    410

  • Specifications

    410

  • Tightening Torque Specifications

    410

  • Battery Description

    411

  • Charging System

    411

  • General Description

    411

  • Generator Description

    412

  • Battery Inspection

    413

  • Diagnostic Information and Procedures

    413

  • Generator Symptom Diagnosis

    414

  • Generator Test (Undercharged Battery Check)

    414

  • Generator Test (Overcharged Battery Check)

    415

  • Battery Dismounting and Remounting

    416

  • Jump Starting in Case of Emergency

    416

  • Repair Instructions

    416

  • Water Pump / Generator Drive Belt Tension Inspection and Adjustment

    417

  • Generator Dismounting and Remounting

    418

  • Water Pump / Generator Drive Belt Removal and Installation

    418

  • Generator Components

    419

  • Generator Inspection

    420

  • Charging System Specifications

    422

  • Specifications

    422

  • Tightening Torque Specifications

    422

  • Diagnostic Information and Procedures

    423

  • Exhaust System

    423

  • Exhaust System Check

    423

  • Exhaust System Description

    423

  • General Description

    423

  • Exhaust System Components

    424

  • Repair Instructions

    424

  • Exhaust Manifold Removal and Installation

    425

  • Exhaust Pipe and Muffler Removal and Installation

    426

  • Specifications

    426

  • Tightening Torque Specifications

    426

• Section 2 Suspension

  427

  • Precautions

    429

  • Precautions on Suspension

    429

  • Diagnostic Information and Procedures

    430

  • Suspension General Diagnosis

    430

  • Suspension, Wheels and Tires Symptom Diagnosis

    430

  • Front Suspension

    432

  • Front Suspension Construction

    432

  • General Description

    432

  • Front Wheel Alignment Construction

    433

  • Front Wheel Alignment Inspection and Adjustment

    433

  • Repair Instructions

    433

  • Camber and Caster Check

    434

  • Front Strut Assembly Components

    435

  • Steering Angle Check and Adjustment

    435

  • Front Strut Assembly Removal and Installation

    436

  • Front Strut Assembly Disassembly and Reassembly

    437

  • Front Strut Assembly Check

    438

  • Front Wheel Hub and Steering Knuckle Components

    439

  • Front Wheel Hub, Steering Knuckle and Wheel Bearing Removal and Installation

    439

  • Front Wheel Bearing and Wheel Hub Inspection

    443

  • Suspension Control Arm Bush Disassembly and Assembly

    444

  • Suspension Control Arm Removal and Installation

    444

  • Suspension Control Arm / Steering Knuckle Check

    445

  • Suspension Control Arm Bush Inspection

    445

  • Suspension Control Arm Joint Check

    445

  • Front Suspension Frame, Stabilizer Bar And/Or Bush Components

    446

  • Front Suspension Frame, Stabilizer Bar And/Or Bush Removal and Installation

    446

  • Front Stabilizer Bar, Bush And/Or Joint Check

    449

  • Front Suspension Fasteners Check

    449

  • Front Suspension Frame Check

    449

  • Specifications

    450

  • Tightening Torque Specifications

    450

  • Recommended Service Material

    451

  • Special Tool

    451

  • Special Tools and Equipment

    451

  • Rear Suspension

    452

  • Rear Suspension Components

    452

  • Repair Instructions

    452

  • Rear Shock Absorber Removal and Installation

    453

  • Rear Wheel Alignment Inspection

    453

  • Rear Coil Spring Removal and Installation

    455

  • Rear Shock Absorber Bush Inspection

    455

  • Rear Shock Absorber Inspection

    455

  • Rear Axle Removal and Installation

    457

  • Spring Upper Seat / Spring Lower Seat Inspection

    457

  • Rear Axle and Coil Spring Inspection

    458

  • Rear Axle Bush Inspection

    458

  • Rear Wheel Hub Assembly Inspection

    459

  • Rear Wheel Hub Assembly Removal and Installation

    459

  • Specifications

    461

  • Tightening Torque Specifications

    461

  • General Description

    462

  • Precautions

    462

  • Precautions in Wheels and Tires Servicing

    462

  • Tires Description

    462

  • Wheels and Tires

    462

  • Wheels Description

    463

  • Irregular And/Or Premature Wear Description

    464

  • Radial Tire Waddle Description

    464

  • Wear Indicators Description

    464

  • Balancing Wheels Description

    465

  • Radial Tire Lead / Pull Description

    465

  • Repair Instructions

    466

  • Tire Rotation

    466

  • Wheel (with Tire) Removal and Installation

    466

  • Wheel Balance Inspection and Adjustment

    466

  • Wheel Discs Inspection

    466

  • Specifications

    467

  • Tire Mounting and Dismounting

    467

  • Tire Repair

    467

• Section 3 Driveline / Axle

  469

  • Precautions

    471

  • Precautions on Driveline / Axle

    471

  • Component Location

    472

  • Drive Shaft / Axle

    472

  • Front

    472

  • Front Drive Shaft Assembly Components Location

    472

  • Front Drive Shaft Construction

    472

  • General Description

    472

  • Diagnostic Information and Procedures

    473

  • Front Drive Shaft Components

    473

    • Possible Cause

      473

    • Abnormal Noise

      473

  • Front Drive Shaft Symptom Diagnosis

    473

  • Repair Instructions

    473

  • Front Drive Shaft Assembly On-Vehicle Inspection

    474

  • Front Drive Shaft Assembly Removal and Installation

    474

  • Front Drive Shaft Disassembly and Reassembly

    475

  • Center Shaft and Center Bearing Support Disassembly and Reassembly (if Equipped)

    483

  • Specifications

    484

  • Tightening Torque Specifications

    484

  • Recommended Service Material

    485

  • Special Tool

    485

  • Special Tools and Equipment

    485

  • General Description

    486

  • Rear

    486

  • Rear Drive Shaft Components

    486

  • Rear Drive Shaft Construction

    486

  • Repair Instructions

    486

  • Rear Drive Shaft Assembly Removal and Installation

    487

  • Rear Drive Shaft Disassembly and Reassembly

    487

  • Recommended Service Material

    489

  • Special Tool

    489

  • Special Tools and Equipment

    489

  • Specifications

    489

  • Tightening Torque Specifications

    489

  • Differential

    490

  • Precaution for Rear Differential Oil Leakage

    490

  • Precautions

    490

  • Precautions in Diagnosing Trouble

    490

  • Coupling Description

    491

  • General Description

    491

  • Rear Differential Description

    491

  • 4WD Control System Description

    492

  • Function of 4WD Control System Component

    492

  • Input / Output Signal Table of 4WD Control Module

    493

  • On-Board Diagnostic System Description

    493

  • CAN Communication System Description

    494

  • 4WD Control System Wiring Circuit Diagram

    495

  • Schematic and Routing Diagram

    495

  • 4WD Control System Components Location

    497

  • Component Location

    497

  • 4WD Control System Check

    498

  • Diagnostic Information and Procedures

    498

  • 4WD Control System Operation Inspection

    500

  • 4WD Position Indicator Operation Check

    500

  • DTC Check

    501

  • DTC Clearance

    501

  • Visual Inspection

    501

  • DTC Table

    502

  • Fail-Safe Table

    502

  • Scan Tool Data

    503

  • 4WD Control Symptom Diagnosis

    504

  • Rear Differential Symptom Diagnosis

    504

  • 4WD Position Indicator Does Not Come on at Ignition Switch on but Engine Stops

    505

  • 4WD Position Indicator Remains on Steady at Ignition Switch

    506

  • DTC C1240: 4WD Control Module Power Supply Circuit Malfunction

    507

  • DTC C1243: Internal Circuit Malfunction of 4WD Control Module

    508

  • DTC C1250: Coupling Air Temperature Sensor Circuit Open

    508

  • DTC C1251: Coupling Air Temperature Sensor Circuit Short

    510

  • DTC C1252: Coupling Assembly Circuit Open

    511

  • DTC C1253: Coupling Assembly Circuit Short

    513

  • DTC C1254: 2WD/4WD Switch Malfunction

    514

  • DTC U0073: Control Module Communication Bus off

    516

  • DTC U0100: Lost Communication with ECM

    516

  • DTC U0121: Lost Communication with ABS / ESP® Control Module

    516

  • DTC U0155: Lost Communication with Instrument Panel Cluster (IPC) Control Module

    516

  • Inspection of 4WD Control Module and Its Circuits

    516

  • Rear Differential Oil Change

    519

  • Rear Differential Oil Level Check

    519

  • Repair Instructions

    519

  • 2WD/4WD Switch Inspection

    520

  • 2WD/4WD Switch Removal and Installation

    520

  • 4WD Control Module Removal and Installation

    520

  • Coupling Air Temperature Sensor Removal and Installation

    520

  • Coupling Air Temperature Sensor Inspection

    521

  • Coupling Assembly Inspection

    521

  • Rear Differential Mountings Components

    522

  • Front Mounting Arm And/Or Rear Mounting Bracket Assembly Removal and Installation

    523

  • Rear Differential Dismounting and Remounting

    523

  • Rear Mounting Bracket Assembly Disassembly and Reassembly

    523

  • Rear Differential Components

    524

  • Rear Differential Disassembly and Reassembly

    525

  • Rear Differential Inspection

    536

  • Recommended Service Material

    537

  • Special Tools and Equipment

    537

  • Specifications

    537

  • Tightening Torque Specifications

    537

  • Special Tool

    538

  • Diagnostic Information and Procedures

    540

  • General Description

    540

  • Transfer

    540

  • Transfer Description

    540

  • Transfer Symptom Diagnosis

    540

  • Repair Instructions

    541

  • Transfer Oil Change

    541

  • Transfer Oil Level Check

    541

  • Transfer Dismounting and Remounting

    542

  • Transfer Assembly Components

    543

  • Transfer Assembly Disassembly and Reassembly

    544

  • Reduction Drive Gear Assembly Disassembly and Reassembly

    546

  • Reduction Driven Gear Assembly Disassembly and Reassembly

    547

  • Transfer Right Case and Left Case Disassembly and Reassembly

    548

  • Transfer Output Retainer Assembly Disassembly and Reassembly

    549

  • Bevel Gear Tooth Contact Inspection

    553

  • Transfer Assembly Inspection

    553

  • Specifications

    555

  • Tightening Torque Specifications

    555

  • Recommended Service Material

    556

  • Special Tool

    556

  • Special Tools and Equipment

    556

  • Diagnostic Information and Procedures

    558

  • General Description

    558

  • Precautions

    558

  • Propeller Shaft

    558

  • Propeller Shaft Caution

    558

  • Propeller Shaft Construction

    558

  • Propeller Shaft Symptom Diagnosis

    558

  • Propeller Shaft Assembly Removal and Installation

    559

  • Propeller Shaft Inspection

    559

  • Propeller Shaft Joint Check

    559

  • Repair Instructions

    559

  • Specifications

    560

  • Tightening Torque Specifications

    560

• Section 4 Brakes

  561

  • Precautions

    564

  • Precautions for Brakes

    564

  • Brake Control System and Diagnosis

    565

  • Brakes Construction

    565

  • General Description

    565

  • Precautions

    565

  • Precautions on Brake

    565

  • Brake Pedal Foot Protection System Construction (if Equipped)

    566

  • Brakes Diagnosis Note

    566

  • Diagnostic Information and Procedures

    566

  • Brakes Symptom Diagnosis

    567

  • Brake Pedal Components

    569

  • Brake Pedal Free Height Inspection

    569

  • Brake Pedal Play Inspection

    569

  • Repair Instructions

    569

  • Brake Fluid Level Inspection

    570

  • Excessive Pedal Travel Inspection

    570

  • Air Bleeding of Brake System

    571

  • Brake Light Switch Adjustment

    571

  • Front Brake Hose / Pipe Components

    572

  • Front Brake Hose and Pipe Removal and Installation

    573

  • Brake Hose and Pipe Inspection

    574

  • Rear Brake Hose / Pipe Components

    574

  • Rear Brake Hose and Pipe Removal and Installation

    574

  • Master Cylinder and Brake Booster Components

    575

  • Master Cylinder Reservoir Removal and Installation

    576

  • Master Cylinder Removal and Installation

    577

  • Booster Operation Inspection

    578

  • Master Cylinder Inspection

    578

  • Booster Push Clevis Rod Adjustment

    580

  • Brake Booster Inspection

    580

  • Brake Booster Removal and Installation

    580

  • Special Tool

    581

  • Front Brakes

    582

  • Front Disc Brake Components

    582

  • Repair Instructions

    582

  • Front Disc Brake Pad On-Vehicle Inspection

    583

  • Front Disc Brake Pad Removal and Installation

    583

  • Front Disc Brake Caliper Removal and Installation

    584

  • Front Disc Brake Pad Inspection

    584

  • Front Disc Brake Caliper Disassembly and Assembly

    585

  • Front Brake Disc Removal and Installation

    587

  • Front Disc Brake Caliper Check

    587

  • Front Brake Disc Inspection

    588

  • Recommended Service Material

    589

  • Special Tools and Equipment

    589

  • Specifications

    589

  • Tightening Torque Specifications

    589

  • Rear Brakes

    590

  • Rear Drum Brake Components

    590

  • Repair Instructions

    590

  • Rear Brake Drum and Shoe Inspection

    591

  • Rear Brake Drum Removal and Installation

    591

  • Rear Brake Shoe On-Vehicle Inspection

    592

  • Rear Brake Shoe Removal and Installation

    592

  • Rear Brake Adjuster and Shoe Lever Check

    593

  • Wheel Cylinder Removal and Installation

    593

  • Brake Back Plate Removal and Installation

    594

  • Wheel Cylinder Inspection

    594

  • Recommended Service Material

    595

  • Special Tools and Equipment

    595

  • Specifications

    595

  • Tightening Torque Specifications

    595

  • Parking Brake

    596

  • Parking Brake Cable Components

    596

  • Repair Instructions

    596

  • Parking Brake Cable Removal and Installation

    597

  • Parking Brake Inspection and Adjustment

    597

  • Parking Brake Lever Removal and Installation

    598

  • Specifications

    599

  • Tightening Torque Specifications

    599

  • Abs

    600

  • Precautions

    600

  • Precautions in Diagnosing Troubles

    600

  • Precautions in On-Vehicle Service

    600

  • ABS Description

    601

  • General Description

    601

  • ABS Hydraulic Unit / Control Module Assembly Description

    602

  • CAN Communication System Description

    602

  • ABS Schematic

    603

  • Schematic and Routing Diagram

    603

  • ABS Wiring Circuit Diagram

    604

  • ABS Components Location

    606

  • Component Location

    606

  • ABS Check

    607

  • Diagnostic Information and Procedures

    607

  • ABS Warning Light Check

    609

  • DTC Check

    609

  • EBD Warning Light (Brake Warning Light) Check

    609

  • DTC Clearance

    610

  • DTC Table

    610

  • Ignition Switch

    611

  • Scan Tool Data

    611

  • ABS Warning Light Comes on Steady

    614

  • EBD Warning Light (Brake Warning Light) Comes on Steady

    615

  • Serial Data Link Circuit Check

    616

  • DTC C1013: Control Module Mismatch

    619

  • DTC C1015: G Sensor Circuit (4WD Model)

    620

  • DTC 1016: Brake Light Switch

    621

  • DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Wheel Speed Sensor Circuit / Sensor or Encoder

    622

  • DTC C1033: Wheel Speed Sensor Deviation

    624

  • DTC C1041 / C1042 / C1045 / C1046 / C1051 / C1052 / C1055 / C1056: Inlet / Outlet Solenoid

    625

  • DTC C1057: Power Supply Voltage too High / too Low

    626

  • DTC C1061: Pump Motor Circuit

    627

  • DTC C1063: Solenoid Valve Power Supply Driver Circuit

    628

  • ABS Hydraulic Unit / Control Module Assembly Power and Ground Circuit Check

    629

  • DTC C1071: Control Module Internal Defect

    629

  • ABS Hydraulic Unit Operation Check

    630

  • Repair Instructions

    630

  • ABS Hydraulic Unit / Control Module Assembly Components

    631

  • ABS Hydraulic Unit / Control Module Assembly On-Vehicle Inspection

    632

  • ABS Hydraulic Unit / Control Module Assembly Removal and Installation

    632

  • Front and Rear Wheel Speed Sensor On-Vehicle Inspection

    633

  • Front Wheel Speed Sensor Removal and Installation

    634

  • Front and Rear Wheel Speed Sensor Inspection

    635

  • Rear Wheel Speed Sensor Removal and Installation (2WD Model)

    635

  • Rear Wheel Speed Sensor Removal and Installation (4WD Model)

    635

  • Front Wheel Speed Sensor Encoder On-Vehicle Inspection

    636

  • Front Wheel Speed Sensor Encoder Removal and Installation

    636

  • Rear Wheel Speed Sensor Encoder On-Vehicle Inspection

    636

  • Rear Wheel Speed Sensor Encoder Removal and Installation

    636

  • G Sensor Inspection (4WD Model)

    637

  • G Sensor Removal and Installation (4WD Model)

    637

  • Special Tool

    638

  • Special Tools and Equipment

    638

  • Specifications

    638

  • Tightening Torque Specifications

    638

  • Electronic Stability Program

    639

  • Precautions

    639

  • Precautions in Diagnosing Troubles

    639

  • Precautions in Hydraulic Unit Operation Check

    639

  • Precautions in On-Vehicle Service

    639

  • Precautions in Sensor Calibration

    639

  • Electronic Stability Program System Description

    640

  • General Description

    640

  • Precautions in Speedometer Test or Other Tests

    640

  • Components of Electronic Stability Program

    641

  • Electronic Stability Program Construction

    641

  • On-Board Diagnosis System Description

    643

  • Warning Light, Indicator Light Description

    644

  • CAN Communication System Description

    645

  • Electronic Stability Program Schematic

    646

  • Schematic and Routing Diagram

    646

  • Electronic Stability Program Wiring Circuit Diagram

    647

  • Component Location

    648

  • Electronic Stability Program Component Location

    648

  • Diagnostic Information and Procedures

    650

  • Electronic Stability Program Check

    650

  • ABS Warning Light Check

    652

  • DTC Check

    652

  • EBD Warning Light (Brake Warning Light) Check

    652

  • ESP® Warning Light Check

    652

  • DTC Table

    653

  • DTC Clearance

    657

  • Fail-Safe Table

    657

  • Scan Tool Data

    659

  • Visual Inspection

    660

  • ESP® Warning Light Does Not Come on at Ignition Switch

    661

  • ESP® Warning Light Comes on Steady

    662

  • ABS Warning Light Comes on Steady

    663

  • ABS Warning Light Does Not Come on at Ignition Switch

    663

  • EBD Warning Light (Brake Warning Light) Comes on Steady

    664

  • Serial Data Link Circuit Check

    666

  • DTC C1016: Brake Light Switch

    668

  • DTC C1017 / C1023: Lateral G Sensor / Yaw Rate Sensor

    670

  • DTC C1020 / C1028: Master Cylinder Pressure Sensor Power Supply Failure / Circuit

    670

  • DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Wheel Speed Sensor Circuit / Sensor or Encoder

    671

  • DTC C1024: Steering Angle Sensor

    673

  • DTC C1027: ESP® off Switch

    673

  • DTC C1033: Wheel Speed Sensor Deviation

    674

  • DTC C1034 / C1039: Yaw Rate / G Sensor Power Supply Failure / Internal Failure

    676

  • DTC C1037: Steering Angle Sensor Power Supply Failure

    677

  • DTC C1038: Steering Angle Sensor Detect Rolling Counter

    678

  • DTC C1040: ESP® Continuous Operation

    679

  • DTC C1041 / C1042 / C1043 / C1044 / C1045 / C1046 / C1051 / C1052 / C1053 / C1054 / C1055 / C1056: Inlet / Outlet / Cut / Suction Solenoid

    679

  • DTC C1057: Power Supply Voltage too High / too Low

    681

  • DTC C1061: Pump Motor Circuit

    682

  • DTC C1063: Solenoid Valve Power Supply Driver Circuit

    683

  • DTC C1071: Control Module Internal Defect

    684

  • DTC C1075: Steering Angle Sensor Calibration

    684

  • DTC C1091: CAN Invalid Data from ECM

    685

  • DTC C1096: Yaw Rate / G Sensor Message Counter Error

    685

  • DTC U0073: Control Module Communication Bus off

    686

  • DTC U0100: Lost Communication with ECM / PCM

    686

  • DTC U0101: Lost Communication with TCM

    686

  • DTC U0114: Lost Communication with Four-Wheel Drive Clutch Control Module

    686

  • DTC U0123: Lost Communication with Yaw Rate Sensor Module

    686

  • DTC U0126: Lost Communication with Steering Angle Sensor

    686

  • ESP® Hydraulic Unit / Control Module Assembly Power and Ground Circuit Check

    686

  • ESP® Hydraulic Unit Operation Check

    688

  • Repair Instructions

    688

  • Sensor Calibration

    688

  • ESP® Hydraulic Unit / Control Module Assembly On-Vehicle Inspection

    689

  • ESP® Hydraulic Unit / Control Module Assembly Removal and Installation

    689

  • Front Wheel Speed Sensor Encoder On-Vehicle Inspection

    691

  • Front Wheel Speed Sensor Encoder Removal and Installation

    691

  • Front Wheel Speed Sensor Inspection

    691

  • Front Wheel Speed Sensor On-Vehicle Inspection

    691

  • Front Wheel Speed Sensor Removal and Installation

    691

  • Rear Wheel Speed Sensor Encoder On-Vehicle Inspection

    691

  • Rear Wheel Speed Sensor Encoder Removal and Installation

    691

  • Rear Wheel Speed Sensor Inspection

    691

  • Rear Wheel Speed Sensor On-Vehicle Inspection

    691

  • Rear Wheel Speed Sensor Removal and Installation

    691

  • Yaw Rate / G Sensor On-Vehicle Inspection

    692

  • Yaw Rate / G Sensor Removal and Installation

    693

  • Steering Angle Sensor On-Vehicle Inspection

    694

  • Yaw Rate / G Sensor Inspection

    694

  • ESP® off Switch Inspection

    695

  • ESP® off Switch Removal and Installation

    695

  • Steering Angle Sensor Inspection

    695

  • Steering Angle Sensor Removal and Installation

    695

  • Special Tool

    696

  • Special Tools and Equipment

    696

  • Specifications

    696

  • Tightening Torque Specifications

    696

Brand: Suzuki
|
Category: Automobile
|
Size: 1.38 MB

• Table of Contents

  1

• Before Driving

  1

• Fuel Recommendation

  2

  • Gasoline Engine

    2

  • Gasoline/Ethanol Blends

    2

  • Immobilizer System (if Equipped)

    3

  • Ignition Key Reminder (if Equipped)

    3

• Keys

  3

  • Side Door Locks

    4

  • Central Door Locking System

    4

• Door Locks

  4

  • Dead Lock System (if Equipped)

    5

  • Keyless Start System Remote Controller (Type A)

    6

  • Keyless Start System Remote Controller/Keyless Entry System Transmitter

    6

  • Central Door Locking System with the Dead Lock System (if Equipped)

    7

  • Keyless Unlocking/Locking Using the Request Switches

    8

  • Reminder Function

    10

  • Replacement of the Battery

    10

  • Keyless Entry System Transmitter

    11

  • Child-Proof Locks (Rear Side Door)

    14

  • Rear Door

    14

  • Manual Window Control

    15

  • Electric Window Controls

    15

  • Lock Switch

    17

  • Inside Rearview Mirror

    18

  • Outside Rearview Mirrors

    18

  • Adjusting Seat Position

    19

  • Electric Mirrors (if Equipped)

    19

• Seat Adjustment

  19

• Adjusting Seatbacks

  20

• Adjustable Head Restraints (if Equipped)

  20

• Seat Belts and Child Restraint Systems

  21

  • Lap-Shoulder Belt

    23

  • All Seat Belts Except Rear Center

    24

  • Rear Center Seat Belt

    25

  • Lap Shoulder Belt Type

    25

  • Lap Belt Type

    25

  • Driver’s Seat Belt Reminder

    26

  • Shoulder Anchor Height Adjuster

    27

  • Seat Belt Hanger (if Equipped)

    27

  • Child Restraint Systems

    28

  • Seat Belt Inspection

    28

  • Child Restraint

    29

  • Booster Seat

    29

• Child Restraint System for EU Countries

  31

  • Installation with Lap-Shoulder Seat Belts

    34

  • Installation with ISOFIX Type Anchorages

    34

  • Installation of Child Restraint with Top Strap

    36

  • Seat Belt Pretensioner System

    37

• (If Equipped)

  37

  • Supplemental Restraint System (Air Bags)

    39

  • Front Air Bags

    40

  • Side Air Bags and Side Curtains Air Bags

    42

  • Air Bag Symbol Meaning

    42

  • How the System Works

    43

  • Servicing the Air Bag System

    45