Сузуки саваж 650 мануал

280, FR ONT SUSPENSION AND STEE RI NG ® B ® \ 26 9 4. Insta ll the lower bearing onto the steering stem and slide it down onto the top of the sh ou ld er at the base of the steering stem. 5. Install the Suzuki special tool (steering stem bearing installer. pan No. 09941-74910) (A. Figure 52) on top of the lower bearing ( B. Fig ur e 52). 6. Using a hammer (C. Fig…

352, 1995-0N TRANSi\IISSION SERVICE INFORMATION 341 TABLE 1 TRANSMISSION GEARSHIFT AND DRIVE BELT SPECIFICATIONS (199S·0N)* , Item Specifications Wear limit Shift fork to groove clearance 0.10-0.30 mm 0.50 mm (0.004·0.012 in.) (0.02 In.) Shift fork groove width All gears 5.5().5.60 mm — (0.217·0.220 in.) Shlflfork linger thickness Alilorks 5.3·5.4 mm — (0.209·0.213 In.) …

354, INDEX 343 F 0 F asteners. . 6-8 Oil pump 116-119 Fender. front 327-330 Operating requirements. 23-24 Fender. rear 331 Footpegs 333-334 Fork. fro nt. 269-279 p Front brake disc. 316-317 Parts replacemcnt . . 10 Front brake hose replacement. 312-316 Periodic lubrication 34-4 1 Front brake pad replacement 299-301 Pcriodie maintenance 41-54 Front caliper. 306-312 Piston. piston pin…

21, 10 EXPENDABLE SUPPLIES Certain expendable supplies are required during maintenance and repair wor k. These include grease, oil. gasket cement, wiping rags and clean in g solvent. Ask yo ur dealer for the special locking compound s, s il icone lubricants and other products ( Figure 17 ) which make vehicle mainte- nance simpler and easier. Cleaning solvent or ke rosene is ava il able at some service stations or hardware stores. PARTS REPL ACEME…

50, Suzuki LS650 Savage LUBRICATION, MAINTENANCE AND TUNE-UP 39 ® ® Approximately 25 mm (1 in.) J L S.»;~;’d lork oit I ~evel Hole diameter appro •. 3 mm (1 /8 in.) bottles have measurements ill flllid Ol/Ilces (oz.) and cllbic celllimeters (cc) all the side. 6. Compress the fork completely. 7. Add 441 ec (14.91 oz.) ofSAE 15 fork oil to the fork assembly. 8. Hold the fork assembly as elose to perfectly ver- ti…

294, REAR SUSPENSION @ !ell -~O O — , . , . ,. 283 20. Make sure the drive belt adjuster assembly is in place on each side of the sw ing arm. 21. In sta ll the left-hand spacer into the rear hub. 22. Install the spacer between the rear brake panel and the right-hand side of the swi ng arm while insta ll ing the rear axle. 23. Be sure to properly index the brake panel groove with the raised tab on the right-hand …

33, 22 CHAPTER ONE Tabl. !Ii METRIC TAP AND DRILL SIZES Metric Drill Decimal size equivalent fraction Nearest fraction 3 )( 0.50 No . 39 0.0995 3132 3 )( 0.60 3132 0. 0937 3132 4 x 0.70 No . 30 0.1285 118 4 x 0.75 118 0.125 118 5 x 0. 80 No.19 0.166 11/64 5 )( 0.90 No . 20 0.161 5/32 6 )( 1.00 No.9 0. 196 13164 7 )( 1. 00 16164 0. 234 1 5/64 8 Ie 1.00 J O. 2n 9m 8 )( 1.25 17/64 0. 265…

94, Suzuki LS650 Savage ENGINE — ., CAUTION In Step 8, be sure to apply the recom- mended sealam to the cap and be sure to install th e cap in the cylinder head. If the cap is not sealed properly, is instaffed crookedl),. or if it is not installed at all. there will be an oil leak of large proportions by the exhaust port. Not only will this lead to an oily mess, ),011 may also lose enollgh oil to rui…

168, CLlITCH oil /0 all sur/aces to al’oid hal’ing the clutch lock up when used for the firsl time. 157 7. Insta ll a No.2 friction disc (F igur e 37) and a clutch plale (f igure 38). 8. Continue to install the friction discs and clutch plales. alternating them until all are installed. The last item installed is the No. I (narrow) friclion disc (F igure 39 ). 9. Insta ll the wave washer (Figure 40) with the concave side facing outward. 10. I…

150, ENGINE t , , . ,. 139 compare to the dimension listed in Table 1. Replace the crankshaf! assembly if either cnd is worn to the service limit dimension or greater. 13. Install a new gasket on the oil ga ll ery plug and install the plug ( Figure 269) into the righi-hand crankcase half. 14. Inspect the speedometer drive shaft steeve for wear or damage. Rep la ce the O-ring scal ( Figure 279) if worn or deterioration. replace if necessary. …

24, GENERAL INFORMATION @ ‘/ ::==:. •• ; ;( , . , IJ Pliers Pliers come in a wide ran ge of types and sizes . Plie rs are usef ul for c Ullin g. bending and crim pi n g. They should never be used to cut hardened objects or to turn bolts or nuts. Figu re 27 shows several pliers useful in bike repair s. Each type of pliers ha s a specialized fun c ti o n. Gas pl…

327, Jl6 10. Tighten the uni on bolts to the torque specifications li sted in Table I. WARNING Use brake fluid clearly marked DOT 3 or DOT 4 from a sealed container. Other types may vaporize and calise brake failure. Always lise the same brand name; (fa IlOt jnr ermix as IIItllly brands are not cOlllpmible. Do not intermix silicone·based (DOT 5) brake fluid as if can cauSf.’ brake compol/em damage leading to brake system failure. 11…

199, 188 CHAPTER SEVEN CARBURETOR ASSEMBLY 1. Cover 13 . Diaphragm .. sembly 2. Screw 14. Needle Jel 3. Clamp 15. Pilot .Ir jet 4. Spring 16. Fuel hose 5. Screw 17 . Screw 6. Wa.her 18 . Cover 7. Lockpl.te 19 . Spring 8. Spacer ring 20. Tran.ient enrichment valve 9. E·ring diaphragm •• aembly 10. Jet needle 21. Hose 11 . WeIher 22. Idle adjust Ic rew 12 . Spring 23. Spring 4 ~65 • 1 [ ,~g 13 11 ~:~ 11 16 Til 1…

247, 236 Ri ght-hand Combination Switch Removal/l nstallation (Engine Start and SlO p Switch and Front Brake Light Switch) The right-hand combination sw it ch assembly contains both the engine start and engine stop switch. The fronl brake light switch shares the same electrical harness, but is a separate switch connected to the front master cy linder. If any of the…

83, 72 II . Remove the carburetor as described under Carburetor Remomll/nsralfalioll in Chapter Seven. 12 . Drain the engine oil as described under Engine Oil and Filter Change in Chapter Three. NOTE Do 110/ disconnect the decompression iel’er cable from the lel’er. 1 3. Remove the screws (A . • «igure IS ) securing the automatic decompression cable mouming bracket. Unh…

47, Suzuki LS650 Savage 36 even give you money for iI. Never drain the oi l onto the ground nor pl ace it in your household trash. \. Stan the engine and let it reach operating temperalUre; 15·20 minutes of siop-aod-go riding is usually sufficient. 2. Tu rn the engine off and place the bike on level ground on the sidcstand. 3. Place a drain pan under the left-hand side of lhe crankcase and remove the 17 mm drain pl ug (F ig- u re 22). …

14, GENERAL INFORMATION 2. Repairs go much faster and easier if the bike is clean before yo u begin work. There are special cleaners. such as Gunk or Bel-Ray Degreaser for washing the engine and related parts. Ju SI spray or brush on the cleaning solution, let it stand. then rinse it away with a garden hose. Clean all oi ly or greasy parts with cleaning sol ven! as you remove them. II t-tRN ING Neve r use gasol…