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Omicron CMC 353 Reference Manual

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Summary of Contents for Omicron CMC 353

  • Page 1
    CMC 353 Reference Manual…
  • Page 2
    The user is responsible for every application that makes use of an OMICRON product. OMICRON electronics translates this manual from the source language English into a number of other languages. Any translation of this manual is done for local requirements, and in the event of a dispute between…
  • Page 3: Table Of Contents

    Preface……………………7 Safety Instructions ………………..8 Designated Use ……………….. 11 Introduction ………………..12 Operating the CMC 353 …………….12 System Components ………………… 12 Safe Use of the Connecting Cables …………….13 3.2.1 Test Lead Adapter for Non-Safety Sockets …………13 Regular Test Leads for Safety Sockets ……………..

  • Page 4
    CMC 353 Reference Manual Connections on the Back Panel ………………32 5.2.1 Ethernet Ports ETH1 and ETH2 ……………. 32 5.2.2 Ethernet / Network Settings …………….34 5.2.3 SELV Interfaces………………..36 5.2.3.1 External Interface («ext. Interf.») …………36 5.2.3.2 LL out 1-6 (Low Level Outputs 1-6) ………… 36 Technical Data ………………..
  • Page 5
    Table of Contents Increasing the Output Power, Operating Modes ……..65 Safety Instructions for High Current Output…………..65 Single-Phase Operation of the CMC 353 …………..66 7.2.1 1 x 32 A High Burden Mode (L-L) …………..66 7.2.2 1 x 64 A High Current Mode (LL-LN) …………..67 7.2.3…
  • Page 6
    CMC 353 Reference Manual…
  • Page 7: Preface

    REFACE The purpose of this reference manual is to familiarize users with the CMC 353 test set and to show how to properly use it in various application areas. The manual contains important tips on how to use the CMC 353 safely, properly, and efficiently.

  • Page 8: Safety Instructions

    Before operating the CMC 353 test set, carefully read the following safety instructions. Only operate (or even turn on) the CMC 353 after you have read this reference manual and fully understood the instructions herein. The CMC 353 may only be operated by trained personnel. Any maloperation can result in damage to property or persons.

  • Page 9
    Follow the instructions in sections 3.2 and 3.4 that describe the safe use of the connecting cables and how to set the CMC 353 into operation. • The CMC 353 must only be used from a power outlet that has a protective earth. •…
  • Page 10
    For applications drawing DC current: The load may not exceed 3 mH because of dangerous feedback current. • When setting up the CMC 353, make sure that the air slots on the back, top, and bottom of the test set remain unobstructed. •…
  • Page 11: Designated Use

    [0 Hz (DC) … 10 kHz] for ten analog inputs are available. The CMC 353 is part of the OMICRON Test Universe which, in addition to the physical test set, consists of a test software for a computer with…

  • Page 12: Introduction

    CMC 353 Reference Manual NTRODUCTION The CMC 353 is a part of the OMICRON Test Universe which, in addition to the physical test set, consists of a test software for a computer with Microsoft Windows operating system, and, when needed, external voltage and/or current amplifiers, GPS or IRIG-B synchronization units or other accessories (refer to section 9, «CMC 353-Related Products and…

  • Page 13: Safe Use Of The Connecting Cables

    ↔ Safety socket of, for example, the CMC 353 test set. Plug only the regular test leads of 2.0 m/6 ft. length into the CMC 353 output safety sockets. Regular test lead Test lead adapter ↔…

  • Page 14: Regular Test Leads For Safety Sockets

    CMC 353 Reference Manual Regular Test Leads for Safety Sockets Use the regular test leads of 2.0 m/6 ft. length to connect the CMC 353 output to other safety sockets of, for example, amplifiers, test objects or to banana adapters in control cabinets.

  • Page 15: M4 (0.15″) Cable Lug Adapters

    Operating the CMC 353 3.3.2 M4 (0.15″) Cable Lug Adapters The optional CMC Wiring Accessory Package includes M4 (0.15″) cable lug adapters to connect regular test leads to screw-clamp terminals of SEL/ABB/GE relays (and others). Regular test lead ↔ M4 (0.15″) cable lug adapter The cable lugs have blank ends.

  • Page 16: Starting The Test System

    «Getting Started with OMICRON Test Universe — The Concept». To open the manual, click the link. This description refers both to the computer and to the CMC 353. It does not take into consideration any external devices. If the system is driven by external amplifiers, follow the instructions in section 7.3, «Operation with…

  • Page 17
    3. Turn on both devices. 4. Start the OMICRON Test Universe software. A comprehensive hardware test is carried out on the CMC 353. In the process, switching sounds from relays in the CMC test set can be heard. If any irregularities are determined during the course of this self-test, the software displays a corresponding error message on the PC monitor (refer to section 8, «Troubleshooting»…
  • Page 18
    CMC 353 Reference Manual…
  • Page 19: Setup And Function

    Setup and Function ETUP AND UNCTION The computer-controlled OMICRON test system employs the concept of a functional division between the software running on the computer and the CMC 353 hardware connected to the test object. OMICRON Test Universe test software running on the computer •…

  • Page 20: Block Diagram

    CMC 353 Reference Manual Block Diagram Figure 4-1: Main block diagram of the CMC 353 working isolation reinforced isolation reinforced isolation…

  • Page 21: Voltage Output (Voltage Amplifier)

    Overload Warning Flagged in the Software When a voltage output is overloaded, a corresponding warning is displayed in the user interface of the test software of the OMICRON Test Universe (like described in, for example, section 8.3, «Overheating» on page 73).

  • Page 22: Current Output (Current Amplifier)

    The output sockets are internally protected against currents > 45A peak (32A ; the CMC 353 switches off with the error message «current on neutral too high»). In non-operative state, relay contacts (as illustrated in figure 5-3) protect the current amplifier from external power by shortening the outputs to N.

  • Page 23: Binary Inputs 1 — 10

    CPU. The binary inputs are configured from the Hardware Configuration module of the OMICRON Test Universe software. When doing so, it can be specified whether the contacts are potential-sensitive or not. When the contacts are potential-sensitive, the expected nominal voltage and pick-up threshold can be set for each binary input.

  • Page 24: Aux Dc (Dc Power For Test Objects)

    «This unit outputs an AuxDC voltage of ___V immediately after powering-up». If the voltage on the «AUX DC» output exceeds 42 V, the associated signal light lights up. More information about the configuration of the AUX DC supply can be found in the OMICRON Test Universe AuxDC Help.

  • Page 25: Cpu

    Setup and Function 4.1.6 The CMC 353 CPU (Central Processing Unit) carries out the following tasks: • Communication with the computer or a network via the Ethernet ports “ETH1” and “ETH2”. • Digital signal generation for all outputs of the test set (including control signals for external amplifiers).

  • Page 26: Accuracy And Signal Quality

    CMC 353 Reference Manual 4.2.1 Accuracy and Signal Quality The CMC 353 is a very precise test set with excellent long-term and temperature drift behavior. To achieve this accuracy, the philosophy was not only to solve signal generation digitally, but also to implement the distribution of signals to the various modules using digital methods.

  • Page 27: Connections And Interfaces

    ONNECTIONS AND NTERFACES Front Panel Connections Figure 5-1: VOLTAGE OUTPUT Front view of the CMC 353 4 x 300 V output of the internal voltage amplifier; outputs 1 — 3 also applied to the generator combination socket. AUX DC BINARY OUTPUT…

  • Page 28
    CMC 353 Reference Manual Figure 5-2: AUX DC BINARY OUTPUT Simplified circuit diagrams of binary inputs and outputs Software controlled Each binary input can be configured individually BINARY INPUT for wet or dry operation. Two inputs (1 + 2, 3 + 4, …) are one potential group.
  • Page 29
    Connections and Interfaces Figure 5-3: VOLTAGE OUTPUT Simplified diagrams of 4 x 300 V current and voltage outputs CURRENT OUTPUT 3 x 32 A In non-operative state, relay contacts (as illustrated in figure 5-3) protect the current amplifier from external power by shortening the outputs to N.
  • Page 30: Generator Combination Socket For Voltage Output And Current Output

    CURRENT OUTPUT The combination socket CURRENT OUTPUT / VOLTAGE OUTPUT simplifies the connection of test objects to the CMC 353. The three voltage outputs (VOLTAGE OUTPUT 1-3) as well as the CURRENT OUTPUT are wired to the combination socket (refer to table 5-1 on page 31).

  • Page 31
    Description of the generator combination socket information Description SPEAKON LINE 8-pole Article Number NL8FC Manufacturer Neutrik (www.neutrik.com) You can order the plug for generator combination socket directly from OMICRON. For the part number refer to section 9.6, «Ordering Information» on page 86.
  • Page 32: Connections On The Back Panel

    5.2.1 Ethernet Ports ETH1 and ETH2 The two CMC 353 PoE (Power over Ethernet) ports ETH1 and ETH2 are standard 10/100Base-TX (twisted pair) Ethernet ports. They support auto crossing (auto MDI/MDIX). This means you can use a standard cable or a cross-over Ethernet patch cable.

  • Page 33
    The association process can be initiated by the Test Set Association and Configuration tool or by the OMICRON Device Browser. For more details about this process, refer to the Help of the according tool.
  • Page 34: Ethernet / Network Settings

    General The OMICRON Test Universe software running on the PC communicates with the CMC 353 via a network connection. Therefore it is possible to either have the CMC 353 directly connected to the computer’s network plug by a cable or to have the CMC 353 and the controlling computer connected to a computer network.

  • Page 35
    TCP/IP. The TCP/IP settings are done via the Test Set Association and Configuration component included in the Test Universe software. The CMC 353 can either be set to static IP addresses or use DHCP (Dynamic Host Configuration Protocol) and AutoIP/APIPA (Automatic Private IP Addressing).
  • Page 36: Selv Interfaces

    For energy meter test applications, the «ext. Interf.» permits easy connectivity. Synchronization Via the «ext. Interf.», the CMC 353 time base can be GPS- and IRIG-B- synchronized. Depending on the synchronization method of your choice, use either the CMGPS synchronization unit or the CMIRIG-B interface box.

  • Page 37
    The low level outputs are short-circuit-proof and continually monitored for overload. Connect the external amplifier to the CMC 353 low level outputs. Use the connecting cable that was supplied with the amplifier. For more detailed information please refer to the technical data section…
  • Page 38
    CMC 353 Reference Manual…
  • Page 39: Technical Data

    Technical Data ECHNICAL Guaranteed Values: • General: The values are valid for the period of one year after factory calibration, within 23 °C ± 5 °C at nominal value and after a warm-up time greater than 25 min. • Guaranteed values from the generator outputs: The values are valid in the frequency range from 10 to 100 Hz unless specified otherwise.

  • Page 40: Insulation Coordination

    Creepage: > 1 mm (0.04 «) Test voltage: 1500 VDC Measurement category CAT III / 300 V (BINARY INPUT) CAT IV / 150 V Functional groups on CMC 353 front panel: VOLTAGE OUTPUT, CURRENT OUTPUT, AUX DC, BINARY OUTPUT, BINARY INPUT…

  • Page 41: Outputs

    Technical Data Outputs For block diagrams of the available generator outputs, please refer to section 4.1, «Block Diagram» on page 20. Table 6-3: Analog current, voltage, General Generator Outputs Data and LL outputs. (analog current and voltage outputs, outputs «LL out») Frequency ranges sinusoidal signals 10 ……

  • Page 42: Extended Frequency Range

    Extended Frequency Range In selected Test Universe modules (e.g., Harmonics and PQ Signal Generator) the CMC 353 supports a mode for generating stationary signals up to 3 kHz on the voltage outputs and the low-level outputs. This mode corrects the phase and gain errors of the output filter. The 3 dB bandwidth of this filter limits the amplitude at 3 kHz to about 70 % of the maximum range value.

  • Page 43: Current Outputs

    Technical Data 6.3.2 Current Outputs The data designated «guaranteed» apply to a mains power supply of 230 VAC and to ohm resistive load (load flow = 1). The data designated «typical» apply to inductive load. For possible operational limits refer to sections 6.3.4, «Operational Limits in Table 6-5: Current outputs Conjunction with Mains Supply»…

  • Page 44
    P @ 32 A (L-L) [W] S @ 64 A (LL-LN) [VA] P @ 64 A (LL-LN) [W] Output current in A For additional information refer to section 7.2, «Single-Phase Operation of the CMC 353» on page 66.
  • Page 45
    Technical Data Figure 6-3: Typical compliance voltage (50/60 Hz) 1-phase low sensitivity 32 A (L-L) 1-phase high sensitivity 32 A (L-L) 1-phase low sensitivity 64 A (LL-LN) 1-phase high sensitivity 32 A (L-N) 1-phase low sensitivity 32 A (L-N) 1-phase high sensitivity 64 A (LL-LN) Output current in A The high and low sensitivity curves in figure 6-3 correspond to the overload detection sensitivity settings in the Test Universe software.
  • Page 46
    CMC 353 Reference Manual Figure 6-5: Typical continuous output current and output power 1 x 32 A at 23 °C; single-phase mode 1 x 64 A Current in A Figure 6-6: Typical continuous output current and output power at 23 °C;…
  • Page 47
    Technical Data Due to the large number of operating modes, it is not possible to give universally applicable curves for the discontinuous mode. However, the examples given below can be used instead to gain feeling for the possible output durations (t1 is the possible duration of a cold device). Table 6-6: Typical duty cycles for 3 x 32 A (L-N)
  • Page 48: Voltage Outputs

    CMC 353 Reference Manual 6.3.3 Voltage Outputs Table 6-7: CMC 353 voltage outputs 4 Voltage Outputs Output voltages Footnotes: 3-phase AC (L-N) 3 x 0 … 300 V 1.a) V (t) automatically 4-phase AC (L-N) 4 x 0 … 300 V…

  • Page 49: Power Diagram For Three-Phase Operation

    Technical Data 6.3.3.1 Power Diagram for Three-Phase Operation Figure 6-7: Power diagram for three-phase operation typical guaranteed Output voltage in V…

  • Page 50: Power Diagram For Single-Phase Operation

    CMC 353 Reference Manual 6.3.3.2 Power Diagram for Single-Phase Operation Also refer to section 7.2.3, «Single-Phase Voltage» on page 68. Figure 6-8: typical Single-phase operation guaranteed Output voltage L-N in V Figure 6-9: Single-phase operation typical guaranteed Output voltage L-L in V…

  • Page 51: Operational Limits In Conjunction With Mains Supply

    = maximum possible uptime for a cold CMC 353 test set. At an ambient temperature of 23 °C, when operating the CMC 353 test set with a low mains power supply, allow a duty cycle of 10 min on/10 min off.

  • Page 52: Low Level Outputs «Ll Out» For External Amplifiers

    In addition, the SELV interface connector provides a serial digital interface (pins 8-16; see below) that transmits control and monitor functions between the CMC 353 and the external amplifiers. Supported devices are the CMA 156, CMA 56, CMS 156, CMS 251 and CMS 252.

  • Page 53
    Reinforced insulation to all other potential groups of the test equipment. GND is connected to protective earth (PE). Input OMICRON amplifier nominal: 0 … 5 V Values at nominal voltage (10 V ), 50/60 Hz, and 20 kHz measurement bandwidth.
  • Page 54: Low-Level Binary Outputs («Ext. Interf.»)

    < 3 µs (V = 5 V, R = 4.7 k extern pullup Connection Connector «ext. Interf.» (CMC 353 rear side) Insulation Reinforced insulation to all other potential groups of the test equipment. GND is connected to protective earth (PE).

  • Page 55
    Figure 6-12: Circuit diagram of Rear side «ext. Interf.» binary of CMC 353 transistor outputs 11 = 5 … 15 V extern Inside of CMC 353 pullup Ω 22 k 16 V Binary outputs 11 … 14 «ext. Interf.» Ω…
  • Page 56: Binary Output Relays

    CMC 353 Reference Manual 6.3.8 Binary Output Relays Table 6-14: Data of binary output 4 Binary Output Relays (Binary Outputs 1-4) relays Type Potential-free contacts; software-controlled AC loading 300 VAC; I 8 A; P 2000 VA DC loading 300 VDC; I 8 A;…

  • Page 57: Dc Supply (Aux Dc)

    Technical Data 6.3.9 DC Supply (AUX DC) Table 6-15: DC Voltage supply DC Supply (AUX DC) AUX DC Voltage ranges 0 … 66 V (max. 0.8 A) 0 … 132 V (max 0.4 A) 0 … 264 V (max. 0.2 A) Power Max.

  • Page 58: Inputs

    CMC 353 Reference Manual Inputs 6.4.1 Binary Inputs Table 6-16: General data of General Data of Binary Inputs 1…10 binary inputs Number of binary inputs Trigger criteria Potential-free or DC-voltage compared to threshold voltage Reaction time Max. 220 µs Sampling frequency…

  • Page 59
    Technical Data Data for Potential-Sensing Operation Threshold voltage accuracy 5% of rd. + 0.5% of rg. Threshold voltage hysteresis Range I: typ. 60 mV Range II: typ. 900 mV Input impedance Threshold 0…20V Ω 210 k Threshold 20…300V Ω 135 k Applies to positive voltage signal edge;…
  • Page 60
    The debounce function is placed after the deglitch function described above and both are realized by the firmware of the CMC 353 and are calculated in real time. The figure below illustrates the deglitch function. On the right-hand side of the figure, the debounce time is too short.
  • Page 61: Counter Inputs 100 Khz (Low Level)

    2 V Rise & fall times < 1 ms Max. input voltage ± 30 V Connection Socket «ext. Interf.» (rear CMC 353) Insulation Reinforced insulation to all other potential groups of the test equipment. GND is connected to protective earth (PE).

  • Page 62: Technical Data Of The Ethernet Ports

    CMC 353 Reference Manual Figure 6-17: Rear side Circuit diagram of of CMC 353 +15 V «ext. Interf.» counter inputs Inside of 1 and 2 CMC 353 Ω 22 k Counter inputs 1 & 2 «ext. Interf.» Ω 100 k…

  • Page 63: Environmental Conditions

    (13.5 x 5.7 x 15.4 «) Housing IP20 according to EN 60529 Cleaning To clean the CMC 353, use a cloth dampened with isopropanol alcohol or water. Prior to cleaning, always switch off the power switch and unplug the power cord from the mains.

  • Page 64: Safety Standards, Electromagnetic Compatibility (Emc) And Certificates

    CMC 353 Reference Manual Safety Standards, Electromagnetic Compatibility (EMC) and Certificates Table 6-25: CE conformity, certified CE Conformity, Requirements Safety Standards and The product adheres to the specifications of the guidelines of the council of EMC-compatibility the European Community for meeting the requirements of the member states regarding the electromagnetic compatibility (EMC) Directive 89/336/EEC and the low voltage Directive 73/23/EEC.

  • Page 65: Increasing The Output Power, Operating Modes

    In cases when the current or the output power — or even the number of independent voltages or currents — is insufficient, it is possible to switch individual amplifier groups of the CMC 353 in parallel or to connect external amplifiers (up to six independent additional channels) to the «LL out 1-6».

  • Page 66: Single-Phase Operation Of The Cmc 353

    CMC 353 Reference Manual Single-Phase Operation of the CMC 353 7.2.1 1 x 32 A High Burden Mode (L-L) 1 x 0 … 32 A (±45 A ), max. 70 V , 1 x 870 VA at 25 A peak The currents 1 and 2 of the current triple are phase-opposite.

  • Page 67: X 64 A High Current Mode (Ll-Ln)

    Increasing the Output Power, Operating Modes 7.2.2 1 x 64 A High Current Mode (LL-LN) 1 x 0 … 64 A (±90 A ), max. 35 V , 1 x 500 VA at 40 A peak Since the current over the N socket is limited to 32 A (45 A ), the third phase is used to support the N socket.

  • Page 68: Single-Phase Voltage

    CMC 353 Reference Manual 7.2.3 Single-Phase Voltage 1 x 0 … 300 V, 1 x 200 VA [100 … 300 V] typical Figure 7-3: Single-phase operation of Load the voltage system (L-N) 1’ N’ 1 x 0 … 600 V, 1 x 275 VA [200 … 600 V] typical…

  • Page 69: Operation With External Amplifiers

    6 × 250 V / 75 VA for the synchronization in two galvanically separated voltage triples with CMC 353 + CMS 156. For a complete overview of the supported configurations of the CMC 353 and CMA/S amplifiers see the OMICRON Test Universe Help, topic…

  • Page 70
    CMC 353 Reference Manual…
  • Page 71: Troubleshooting

    • screenshots or the exact wording of possible error messages. 6. If you call the OMICRON hotline, please have your computer and test set available and be prepared to repeat the steps that caused the problem. To speed up the support, please attach the following diagnostic log files: •…

  • Page 72: Potential Errors, Possible Causes, Remedies

    CMC 353 Reference Manual Potential Errors, Possible Causes, Remedies Some potential disruptions that may occur while operating the CMC 353 are listed below. Try to eliminate them by applying the remedies proposed here. Table 8-1: Troubleshooting the Error Possible causes…

  • Page 73: Overheating

    Troubleshooting Overheating If a thermal shutdown occurs because of loading the voltage or current outputs a long time by high burden, the Test Universe displays the following messages respectively in the Status History window: • “Voltage overtemperature:” followed by a list of the affected outputs “CMC switched off.”…

  • Page 74
    CMC 353 Reference Manual…
  • Page 75: Cmc 353-Related Products And Accessories

    RODUCTS AND CCESSORIES This chapter describes the optional equipment for the CMC 353 test set. In the following the amplifiers CMA 56, CMA 156, CMS 156, CMS 251 and CMS 252 are jointly named CMA/S. Please visit the OMICRON Web site www.omicron.at for up-to-date information.

  • Page 76: Cmcontrol-3

    The CMControl is available in two variations: CMControl-6 for CMC 356, CMC 256plus and CMC 256-6, and CMControl-3 for CMC 353. The rugged Ethernet connector ensures reliable communication with the CMC test set. The CMControl is designed to optimally meet the requirements for commissioning and maintenance of protection devices and substations.

  • Page 77: Time Synchronization Accessories

    Interf. ext. Interf. For detailed information about the CMGPS, please refer to the CMGPS reference manual, the product catalog, or the OMICRON Web site www.omicron.at. For ordering information about the CMGPS, refer to table 9-4, «Ordering information» on page 87.

  • Page 78
    CMGPS Antenna For cases that may require an extension of the antenna cable, an optional set of 2 × 20 m cables is available from OMICRON. For ordering information, refer to table 9-4, «Ordering information» on page 87. Figure 9-5:…
  • Page 79: Cmirig-B

    9.3.2 CMIRIG-B Via the CMIRIG-B interface box you can connect devices to the CMC 353 test set that either transmit or receive the IRIG-B time reference signal (DC level shift protocol B00x). That way, two or more CMC test sets are synchronized.

  • Page 80
    ± 5µs typ., ± 20µs guar. — Voltage outputs ± 1µs typ., ± 5µs guar. Valid for CMC 353 output frequencies < 100Hz and re-synchronized analog output signals. For ordering information about the CMIRIG-B, refer to table 9-4, «Ordering information» on page 87.
  • Page 81: 100Tx To 100Fx-Sc Converter

    Converter Order number: @@@@@@ This converter connects the CMC 353 to a network via fiber optics. The 100TX to 100FX-SC Converter transfers data from a 10/100Base-TX copper to a fiber interface. It is designed to receive both data and power…

  • Page 82: Wiring Accessories

    They can, however, also be ordered separately. 1. Flexible test lead Order number: VEHK0112 2 m (6 ft.) test lead to connect the CMC 353 output to other safety sockets of, for example, amplifiers, test objects or to banana adapters in control cabinets.

  • Page 83: Optional Cmc Wiring Accessory Package

    CMC 353-Related Products and Accessories 3. Flexible terminal adapter Order number: VEHS0009 Flexible terminal adapter to connect to screw-clamp terminals. Specification: 1000 V/32 A Amount supplied: 12 pieces 9.5.2 Optional CMC Wiring Accessory Package Figure 9-9: The CMC Wiring Accessory Package…

  • Page 84
    1. Flexible test lead adapter 5 cm 5 cm (2″) test lead adapter with retractable sleeve to connect the CMC 353 output to non-safety sockets in combination with a regular flexible 2 m (6 ft.) test lead as shown at section 9.5.1.
  • Page 85
    CMC 353-Related Products and Accessories 4. Flexible terminal adapter Flexible terminal adapter to connect to screw-clamp terminals. Identical to article of standard delivery scope listed under 9.5.1. Specification: 1000 V/32 A Amount: 12 pieces 5. M4 (0.15″) Cable Lug Adapters Cable lug adapters for M4 (0.15″) screws to connect regular test leads to…
  • Page 86: Ordering Information

    CMC 353 test set combination socket VEHS0103 Generator combination cable VEHK0103 Test object (relay, meter…) Figure 9-11: Connection cables II Ampl.in Connection cables CMC 353 — amplifier VEHK0003 Amplifier CMA/CMS Notebook (Ethernet) Ampl.in Ampl.out Connection cable for computer Ethernet: 1.5 m/5 ft. VEHK0022 ext.

  • Page 87
    VEHV1010 CMS 156 Voltage/current amplifier (3×250 V, 3×25 A) VEHV1030 → CMControl-3 ( section 9.2) CMControl-3; upgrade for an existing CMC 353 (includes VEHO2901 soft bag VEHP0013) CMControl-3; add-on for a new CMC 353 VEHO2902 → CMIRIG-B Interface box ( section 9.3.2)
  • Page 88
    4. Flexible terminal adapter, 1000 V/32 A, black, 12 pcs. 5. M4 (0.15″) Cable Lug Adapters, 1000 V/20 A, 20 pcs. 6. M5 (0.2″) Cable Lug Adapters, 1000 V/20 A, 10 pcs. 7. Cable Tie (Velcro fastener), length 150 mm (6″), 10 pcs. 8. OMICRON Accessory Bag, 1 piece…
  • Page 89
    Article Order no. Heavy-duty transport case with wheels and extendable VEHP0022 handle for the CMC 353 test set with or without CMControl-3. Soft bag for CMC 353 test set VEHP0023 Soft bag for CMC 353 test set with attached CMControl-3…
  • Page 90
    CMC 353 Reference Manual…
  • Page 91: Appendix

    Appendix PPENDIX The OMICRON Bootloader software The OMICRON Bootloader software includes software parts developed by: • Intel Corporation (IXP400 SW Release version 2.3) • Intrinsyc Software (Intrinsyc Bootloader) • Swedish Institute of Computer Science, Adam Dunkels (lwIP TCP/IP stack) •…

  • Page 92
    The OMICRON Bootloader Software — Copyright Notices 3. All advertising materials mentioning features or use of this software must display the following acknowledgement: This product includes software developed by Intrinsyc Software. 4. The name of Intrinsyc may not be used to endorse or promote products derived from this software without specific prior written permission.
  • Page 93
    Appendix zlib (Jean-loup Gailly and Mark Adler) Copyright (C) 1995-2002 Jean-loup Gailly and Mark Adler. This software is provided ‘as-is’, without any express or implied warranty. In no event will the authors be held liable for any damages arising from the use of this software. Permission is granted to anyone to use this software for any purpose, including commercial applications, and to alter it and redistribute it freely, subject to the following restrictions: 1.
  • Page 94
    The OMICRON Bootloader Software — Copyright Notices…
  • Page 95: Contact Information / Technical Support

    6833 Klaus, Austria Phone: +43 5523 507-333 E-Mail: support@omicron.at Web: http://www.omicron.at For addresses of OMICRON offices with customer service centers, regional sales offices or offices for training, consulting and commissioning, please see the Contact section of our Web site http://www.omicron.at.

  • Page 96
    Contact Information / Technical Support…
  • Page 97: Index

    ……….81 amplifier counter inputs 100 kHz (LL) ……..61 CMA current amplifier ……….75 CMS voltage amplifier ……….75 current amplifier (output) of CMC 353 ….22 voltage amplifier (output) of CMC 353 ….21 amplifiers ordering information ……….87 debouncing input signals ……….. 60 deglitching input signals ……….

  • Page 98
    CMC 353 ……63 type …………..39 options for CMC 353 (overview) ……..12 ordering information for CMC 353 accessories ..86 output power per phase …………44 voltage outputs (3-phase & single phase) … 48 generator combination socket ordering information ……….86…
  • Page 99
    Index phase Technical Support …………95 output error ……….43 temperature output range …………41 operating temperature of CMC 353 ….. 63 output resolution ……….41 storage temperature ……….63 PoE (Power over Ethernet) ……..62 temperature drift of output signals ……41 power test weak mains supply and output power ….51…
  • Page 100
    CMC 353 Reference Manual…

  • Page 1
    CMC 353 Reference Manual…
  • Page 2
    The user is responsible for every application that makes use of an OMICRON product. OMICRON electronics translates this manual from the source language English into a number of other languages. Any translation of this manual is done for local requirements, and in the event of a dispute between…
  • Page 3: Table Of Contents

    Preface……………………7 Safety Instructions ………………..8 Designated Use ……………….. 11 Introduction ………………..12 Operating the CMC 353 …………….12 System Components ………………… 12 Safe Use of the Connecting Cables …………….13 3.2.1 Test Lead Adapter for Non-Safety Sockets …………13 Regular Test Leads for Safety Sockets ……………..

  • Page 4
    CMC 353 Reference Manual Connections on the Back Panel ………………32 5.2.1 Ethernet Ports ETH1 and ETH2 ……………. 32 5.2.2 Ethernet / Network Settings …………….34 5.2.3 SELV Interfaces………………..36 5.2.3.1 External Interface («ext. Interf.») …………36 5.2.3.2 LL out 1-6 (Low Level Outputs 1-6) ………… 36 Technical Data ………………..
  • Page 5
    Table of Contents Increasing the Output Power, Operating Modes ……..65 Safety Instructions for High Current Output…………..65 Single-Phase Operation of the CMC 353 …………..66 7.2.1 1 x 32 A High Burden Mode (L-L) …………..66 7.2.2 1 x 64 A High Current Mode (LL-LN) …………..67 7.2.3…
  • Page 6
    CMC 353 Reference Manual…
  • Page 7: Preface

    REFACE The purpose of this reference manual is to familiarize users with the CMC 353 test set and to show how to properly use it in various application areas. The manual contains important tips on how to use the CMC 353 safely, properly, and efficiently.

  • Page 8: Safety Instructions

    Before operating the CMC 353 test set, carefully read the following safety instructions. Only operate (or even turn on) the CMC 353 after you have read this reference manual and fully understood the instructions herein. The CMC 353 may only be operated by trained personnel. Any maloperation can result in damage to property or persons.

  • Page 9
    Follow the instructions in sections 3.2 and 3.4 that describe the safe use of the connecting cables and how to set the CMC 353 into operation. • The CMC 353 must only be used from a power outlet that has a protective earth. •…
  • Page 10
    For applications drawing DC current: The load may not exceed 3 mH because of dangerous feedback current. • When setting up the CMC 353, make sure that the air slots on the back, top, and bottom of the test set remain unobstructed. •…
  • Page 11: Designated Use

    [0 Hz (DC) … 10 kHz] for ten analog inputs are available. The CMC 353 is part of the OMICRON Test Universe which, in addition to the physical test set, consists of a test software for a computer with…

  • Page 12: Introduction

    CMC 353 Reference Manual NTRODUCTION The CMC 353 is a part of the OMICRON Test Universe which, in addition to the physical test set, consists of a test software for a computer with Microsoft Windows operating system, and, when needed, external voltage and/or current amplifiers, GPS or IRIG-B synchronization units or other accessories (refer to section 9, «CMC 353-Related Products and…

  • Page 13: Safe Use Of The Connecting Cables

    ↔ Safety socket of, for example, the CMC 353 test set. Plug only the regular test leads of 2.0 m/6 ft. length into the CMC 353 output safety sockets. Regular test lead Test lead adapter ↔…

  • Page 14: Regular Test Leads For Safety Sockets

    CMC 353 Reference Manual Regular Test Leads for Safety Sockets Use the regular test leads of 2.0 m/6 ft. length to connect the CMC 353 output to other safety sockets of, for example, amplifiers, test objects or to banana adapters in control cabinets.

  • Page 15: M4 (0.15″) Cable Lug Adapters

    Operating the CMC 353 3.3.2 M4 (0.15″) Cable Lug Adapters The optional CMC Wiring Accessory Package includes M4 (0.15″) cable lug adapters to connect regular test leads to screw-clamp terminals of SEL/ABB/GE relays (and others). Regular test lead ↔ M4 (0.15″) cable lug adapter The cable lugs have blank ends.

  • Page 16: Starting The Test System

    «Getting Started with OMICRON Test Universe — The Concept». To open the manual, click the link. This description refers both to the computer and to the CMC 353. It does not take into consideration any external devices. If the system is driven by external amplifiers, follow the instructions in section 7.3, «Operation with…

  • Page 17
    3. Turn on both devices. 4. Start the OMICRON Test Universe software. A comprehensive hardware test is carried out on the CMC 353. In the process, switching sounds from relays in the CMC test set can be heard. If any irregularities are determined during the course of this self-test, the software displays a corresponding error message on the PC monitor (refer to section 8, «Troubleshooting»…
  • Page 18
    CMC 353 Reference Manual…
  • Page 19: Setup And Function

    Setup and Function ETUP AND UNCTION The computer-controlled OMICRON test system employs the concept of a functional division between the software running on the computer and the CMC 353 hardware connected to the test object. OMICRON Test Universe test software running on the computer •…

  • Page 20: Block Diagram

    CMC 353 Reference Manual Block Diagram Figure 4-1: Main block diagram of the CMC 353 working isolation reinforced isolation reinforced isolation…

  • Page 21: Voltage Output (Voltage Amplifier)

    Overload Warning Flagged in the Software When a voltage output is overloaded, a corresponding warning is displayed in the user interface of the test software of the OMICRON Test Universe (like described in, for example, section 8.3, «Overheating» on page 73).

  • Page 22: Current Output (Current Amplifier)

    The output sockets are internally protected against currents > 45A peak (32A ; the CMC 353 switches off with the error message «current on neutral too high»). In non-operative state, relay contacts (as illustrated in figure 5-3) protect the current amplifier from external power by shortening the outputs to N.

  • Page 23: Binary Inputs 1 — 10

    CPU. The binary inputs are configured from the Hardware Configuration module of the OMICRON Test Universe software. When doing so, it can be specified whether the contacts are potential-sensitive or not. When the contacts are potential-sensitive, the expected nominal voltage and pick-up threshold can be set for each binary input.

  • Page 24: Aux Dc (Dc Power For Test Objects)

    «This unit outputs an AuxDC voltage of ___V immediately after powering-up». If the voltage on the «AUX DC» output exceeds 42 V, the associated signal light lights up. More information about the configuration of the AUX DC supply can be found in the OMICRON Test Universe AuxDC Help.

  • Page 25: Cpu

    Setup and Function 4.1.6 The CMC 353 CPU (Central Processing Unit) carries out the following tasks: • Communication with the computer or a network via the Ethernet ports “ETH1” and “ETH2”. • Digital signal generation for all outputs of the test set (including control signals for external amplifiers).

  • Page 26: Accuracy And Signal Quality

    CMC 353 Reference Manual 4.2.1 Accuracy and Signal Quality The CMC 353 is a very precise test set with excellent long-term and temperature drift behavior. To achieve this accuracy, the philosophy was not only to solve signal generation digitally, but also to implement the distribution of signals to the various modules using digital methods.

  • Page 27: Connections And Interfaces

    ONNECTIONS AND NTERFACES Front Panel Connections Figure 5-1: VOLTAGE OUTPUT Front view of the CMC 353 4 x 300 V output of the internal voltage amplifier; outputs 1 — 3 also applied to the generator combination socket. AUX DC BINARY OUTPUT…

  • Page 28
    CMC 353 Reference Manual Figure 5-2: AUX DC BINARY OUTPUT Simplified circuit diagrams of binary inputs and outputs Software controlled Each binary input can be configured individually BINARY INPUT for wet or dry operation. Two inputs (1 + 2, 3 + 4, …) are one potential group.
  • Page 29
    Connections and Interfaces Figure 5-3: VOLTAGE OUTPUT Simplified diagrams of 4 x 300 V current and voltage outputs CURRENT OUTPUT 3 x 32 A In non-operative state, relay contacts (as illustrated in figure 5-3) protect the current amplifier from external power by shortening the outputs to N.
  • Page 30: Generator Combination Socket For Voltage Output And Current Output

    CURRENT OUTPUT The combination socket CURRENT OUTPUT / VOLTAGE OUTPUT simplifies the connection of test objects to the CMC 353. The three voltage outputs (VOLTAGE OUTPUT 1-3) as well as the CURRENT OUTPUT are wired to the combination socket (refer to table 5-1 on page 31).

  • Page 31
    Description of the generator combination socket information Description SPEAKON LINE 8-pole Article Number NL8FC Manufacturer Neutrik (www.neutrik.com) You can order the plug for generator combination socket directly from OMICRON. For the part number refer to section 9.6, «Ordering Information» on page 86.
  • Page 32: Connections On The Back Panel

    5.2.1 Ethernet Ports ETH1 and ETH2 The two CMC 353 PoE (Power over Ethernet) ports ETH1 and ETH2 are standard 10/100Base-TX (twisted pair) Ethernet ports. They support auto crossing (auto MDI/MDIX). This means you can use a standard cable or a cross-over Ethernet patch cable.

  • Page 33
    The association process can be initiated by the Test Set Association and Configuration tool or by the OMICRON Device Browser. For more details about this process, refer to the Help of the according tool.
  • Page 34: Ethernet / Network Settings

    General The OMICRON Test Universe software running on the PC communicates with the CMC 353 via a network connection. Therefore it is possible to either have the CMC 353 directly connected to the computer’s network plug by a cable or to have the CMC 353 and the controlling computer connected to a computer network.

  • Page 35
    TCP/IP. The TCP/IP settings are done via the Test Set Association and Configuration component included in the Test Universe software. The CMC 353 can either be set to static IP addresses or use DHCP (Dynamic Host Configuration Protocol) and AutoIP/APIPA (Automatic Private IP Addressing).
  • Page 36: Selv Interfaces

    For energy meter test applications, the «ext. Interf.» permits easy connectivity. Synchronization Via the «ext. Interf.», the CMC 353 time base can be GPS- and IRIG-B- synchronized. Depending on the synchronization method of your choice, use either the CMGPS synchronization unit or the CMIRIG-B interface box.

  • Page 37
    The low level outputs are short-circuit-proof and continually monitored for overload. Connect the external amplifier to the CMC 353 low level outputs. Use the connecting cable that was supplied with the amplifier. For more detailed information please refer to the technical data section…
  • Page 38
    CMC 353 Reference Manual…
  • Page 39: Technical Data

    Technical Data ECHNICAL Guaranteed Values: • General: The values are valid for the period of one year after factory calibration, within 23 °C ± 5 °C at nominal value and after a warm-up time greater than 25 min. • Guaranteed values from the generator outputs: The values are valid in the frequency range from 10 to 100 Hz unless specified otherwise.

  • Page 40: Insulation Coordination

    Creepage: > 1 mm (0.04 «) Test voltage: 1500 VDC Measurement category CAT III / 300 V (BINARY INPUT) CAT IV / 150 V Functional groups on CMC 353 front panel: VOLTAGE OUTPUT, CURRENT OUTPUT, AUX DC, BINARY OUTPUT, BINARY INPUT…

  • Page 41: Outputs

    Technical Data Outputs For block diagrams of the available generator outputs, please refer to section 4.1, «Block Diagram» on page 20. Table 6-3: Analog current, voltage, General Generator Outputs Data and LL outputs. (analog current and voltage outputs, outputs «LL out») Frequency ranges sinusoidal signals 10 ……

  • Page 42: Extended Frequency Range

    Extended Frequency Range In selected Test Universe modules (e.g., Harmonics and PQ Signal Generator) the CMC 353 supports a mode for generating stationary signals up to 3 kHz on the voltage outputs and the low-level outputs. This mode corrects the phase and gain errors of the output filter. The 3 dB bandwidth of this filter limits the amplitude at 3 kHz to about 70 % of the maximum range value.

  • Page 43: Current Outputs

    Technical Data 6.3.2 Current Outputs The data designated «guaranteed» apply to a mains power supply of 230 VAC and to ohm resistive load (load flow = 1). The data designated «typical» apply to inductive load. For possible operational limits refer to sections 6.3.4, «Operational Limits in Table 6-5: Current outputs Conjunction with Mains Supply»…

  • Page 44
    P @ 32 A (L-L) [W] S @ 64 A (LL-LN) [VA] P @ 64 A (LL-LN) [W] Output current in A For additional information refer to section 7.2, «Single-Phase Operation of the CMC 353» on page 66.
  • Page 45
    Technical Data Figure 6-3: Typical compliance voltage (50/60 Hz) 1-phase low sensitivity 32 A (L-L) 1-phase high sensitivity 32 A (L-L) 1-phase low sensitivity 64 A (LL-LN) 1-phase high sensitivity 32 A (L-N) 1-phase low sensitivity 32 A (L-N) 1-phase high sensitivity 64 A (LL-LN) Output current in A The high and low sensitivity curves in figure 6-3 correspond to the overload detection sensitivity settings in the Test Universe software.
  • Page 46
    CMC 353 Reference Manual Figure 6-5: Typical continuous output current and output power 1 x 32 A at 23 °C; single-phase mode 1 x 64 A Current in A Figure 6-6: Typical continuous output current and output power at 23 °C;…
  • Page 47
    Technical Data Due to the large number of operating modes, it is not possible to give universally applicable curves for the discontinuous mode. However, the examples given below can be used instead to gain feeling for the possible output durations (t1 is the possible duration of a cold device). Table 6-6: Typical duty cycles for 3 x 32 A (L-N)
  • Page 48: Voltage Outputs

    CMC 353 Reference Manual 6.3.3 Voltage Outputs Table 6-7: CMC 353 voltage outputs 4 Voltage Outputs Output voltages Footnotes: 3-phase AC (L-N) 3 x 0 … 300 V 1.a) V (t) automatically 4-phase AC (L-N) 4 x 0 … 300 V…

  • Page 49: Power Diagram For Three-Phase Operation

    Technical Data 6.3.3.1 Power Diagram for Three-Phase Operation Figure 6-7: Power diagram for three-phase operation typical guaranteed Output voltage in V…

  • Page 50: Power Diagram For Single-Phase Operation

    CMC 353 Reference Manual 6.3.3.2 Power Diagram for Single-Phase Operation Also refer to section 7.2.3, «Single-Phase Voltage» on page 68. Figure 6-8: typical Single-phase operation guaranteed Output voltage L-N in V Figure 6-9: Single-phase operation typical guaranteed Output voltage L-L in V…

  • Page 51: Operational Limits In Conjunction With Mains Supply

    = maximum possible uptime for a cold CMC 353 test set. At an ambient temperature of 23 °C, when operating the CMC 353 test set with a low mains power supply, allow a duty cycle of 10 min on/10 min off.

  • Page 52: Low Level Outputs «Ll Out» For External Amplifiers

    In addition, the SELV interface connector provides a serial digital interface (pins 8-16; see below) that transmits control and monitor functions between the CMC 353 and the external amplifiers. Supported devices are the CMA 156, CMA 56, CMS 156, CMS 251 and CMS 252.

  • Page 53
    Reinforced insulation to all other potential groups of the test equipment. GND is connected to protective earth (PE). Input OMICRON amplifier nominal: 0 … 5 V Values at nominal voltage (10 V ), 50/60 Hz, and 20 kHz measurement bandwidth.
  • Page 54: Low-Level Binary Outputs («Ext. Interf.»)

    < 3 µs (V = 5 V, R = 4.7 k extern pullup Connection Connector «ext. Interf.» (CMC 353 rear side) Insulation Reinforced insulation to all other potential groups of the test equipment. GND is connected to protective earth (PE).

  • Page 55
    Figure 6-12: Circuit diagram of Rear side «ext. Interf.» binary of CMC 353 transistor outputs 11 = 5 … 15 V extern Inside of CMC 353 pullup Ω 22 k 16 V Binary outputs 11 … 14 «ext. Interf.» Ω…
  • Page 56: Binary Output Relays

    CMC 353 Reference Manual 6.3.8 Binary Output Relays Table 6-14: Data of binary output 4 Binary Output Relays (Binary Outputs 1-4) relays Type Potential-free contacts; software-controlled AC loading 300 VAC; I 8 A; P 2000 VA DC loading 300 VDC; I 8 A;…

  • Page 57: Dc Supply (Aux Dc)

    Technical Data 6.3.9 DC Supply (AUX DC) Table 6-15: DC Voltage supply DC Supply (AUX DC) AUX DC Voltage ranges 0 … 66 V (max. 0.8 A) 0 … 132 V (max 0.4 A) 0 … 264 V (max. 0.2 A) Power Max.

  • Page 58: Inputs

    CMC 353 Reference Manual Inputs 6.4.1 Binary Inputs Table 6-16: General data of General Data of Binary Inputs 1…10 binary inputs Number of binary inputs Trigger criteria Potential-free or DC-voltage compared to threshold voltage Reaction time Max. 220 µs Sampling frequency…

  • Page 59
    Technical Data Data for Potential-Sensing Operation Threshold voltage accuracy 5% of rd. + 0.5% of rg. Threshold voltage hysteresis Range I: typ. 60 mV Range II: typ. 900 mV Input impedance Threshold 0…20V Ω 210 k Threshold 20…300V Ω 135 k Applies to positive voltage signal edge;…
  • Page 60
    The debounce function is placed after the deglitch function described above and both are realized by the firmware of the CMC 353 and are calculated in real time. The figure below illustrates the deglitch function. On the right-hand side of the figure, the debounce time is too short.
  • Page 61: Counter Inputs 100 Khz (Low Level)

    2 V Rise & fall times < 1 ms Max. input voltage ± 30 V Connection Socket «ext. Interf.» (rear CMC 353) Insulation Reinforced insulation to all other potential groups of the test equipment. GND is connected to protective earth (PE).

  • Page 62: Technical Data Of The Ethernet Ports

    CMC 353 Reference Manual Figure 6-17: Rear side Circuit diagram of of CMC 353 +15 V «ext. Interf.» counter inputs Inside of 1 and 2 CMC 353 Ω 22 k Counter inputs 1 & 2 «ext. Interf.» Ω 100 k…

  • Page 63: Environmental Conditions

    (13.5 x 5.7 x 15.4 «) Housing IP20 according to EN 60529 Cleaning To clean the CMC 353, use a cloth dampened with isopropanol alcohol or water. Prior to cleaning, always switch off the power switch and unplug the power cord from the mains.

  • Page 64: Safety Standards, Electromagnetic Compatibility (Emc) And Certificates

    CMC 353 Reference Manual Safety Standards, Electromagnetic Compatibility (EMC) and Certificates Table 6-25: CE conformity, certified CE Conformity, Requirements Safety Standards and The product adheres to the specifications of the guidelines of the council of EMC-compatibility the European Community for meeting the requirements of the member states regarding the electromagnetic compatibility (EMC) Directive 89/336/EEC and the low voltage Directive 73/23/EEC.

  • Page 65: Increasing The Output Power, Operating Modes

    In cases when the current or the output power — or even the number of independent voltages or currents — is insufficient, it is possible to switch individual amplifier groups of the CMC 353 in parallel or to connect external amplifiers (up to six independent additional channels) to the «LL out 1-6».

  • Page 66: Single-Phase Operation Of The Cmc 353

    CMC 353 Reference Manual Single-Phase Operation of the CMC 353 7.2.1 1 x 32 A High Burden Mode (L-L) 1 x 0 … 32 A (±45 A ), max. 70 V , 1 x 870 VA at 25 A peak The currents 1 and 2 of the current triple are phase-opposite.

  • Page 67: X 64 A High Current Mode (Ll-Ln)

    Increasing the Output Power, Operating Modes 7.2.2 1 x 64 A High Current Mode (LL-LN) 1 x 0 … 64 A (±90 A ), max. 35 V , 1 x 500 VA at 40 A peak Since the current over the N socket is limited to 32 A (45 A ), the third phase is used to support the N socket.

  • Page 68: Single-Phase Voltage

    CMC 353 Reference Manual 7.2.3 Single-Phase Voltage 1 x 0 … 300 V, 1 x 200 VA [100 … 300 V] typical Figure 7-3: Single-phase operation of Load the voltage system (L-N) 1’ N’ 1 x 0 … 600 V, 1 x 275 VA [200 … 600 V] typical…

  • Page 69: Operation With External Amplifiers

    6 × 250 V / 75 VA for the synchronization in two galvanically separated voltage triples with CMC 353 + CMS 156. For a complete overview of the supported configurations of the CMC 353 and CMA/S amplifiers see the OMICRON Test Universe Help, topic…

  • Page 70
    CMC 353 Reference Manual…
  • Page 71: Troubleshooting

    • screenshots or the exact wording of possible error messages. 6. If you call the OMICRON hotline, please have your computer and test set available and be prepared to repeat the steps that caused the problem. To speed up the support, please attach the following diagnostic log files: •…

  • Page 72: Potential Errors, Possible Causes, Remedies

    CMC 353 Reference Manual Potential Errors, Possible Causes, Remedies Some potential disruptions that may occur while operating the CMC 353 are listed below. Try to eliminate them by applying the remedies proposed here. Table 8-1: Troubleshooting the Error Possible causes…

  • Page 73: Overheating

    Troubleshooting Overheating If a thermal shutdown occurs because of loading the voltage or current outputs a long time by high burden, the Test Universe displays the following messages respectively in the Status History window: • “Voltage overtemperature:” followed by a list of the affected outputs “CMC switched off.”…

  • Page 74
    CMC 353 Reference Manual…
  • Page 75: Cmc 353-Related Products And Accessories

    RODUCTS AND CCESSORIES This chapter describes the optional equipment for the CMC 353 test set. In the following the amplifiers CMA 56, CMA 156, CMS 156, CMS 251 and CMS 252 are jointly named CMA/S. Please visit the OMICRON Web site www.omicron.at for up-to-date information.

  • Page 76: Cmcontrol-3

    The CMControl is available in two variations: CMControl-6 for CMC 356, CMC 256plus and CMC 256-6, and CMControl-3 for CMC 353. The rugged Ethernet connector ensures reliable communication with the CMC test set. The CMControl is designed to optimally meet the requirements for commissioning and maintenance of protection devices and substations.

  • Page 77: Time Synchronization Accessories

    Interf. ext. Interf. For detailed information about the CMGPS, please refer to the CMGPS reference manual, the product catalog, or the OMICRON Web site www.omicron.at. For ordering information about the CMGPS, refer to table 9-4, «Ordering information» on page 87.

  • Page 78
    CMGPS Antenna For cases that may require an extension of the antenna cable, an optional set of 2 × 20 m cables is available from OMICRON. For ordering information, refer to table 9-4, «Ordering information» on page 87. Figure 9-5:…
  • Page 79: Cmirig-B

    9.3.2 CMIRIG-B Via the CMIRIG-B interface box you can connect devices to the CMC 353 test set that either transmit or receive the IRIG-B time reference signal (DC level shift protocol B00x). That way, two or more CMC test sets are synchronized.

  • Page 80
    ± 5µs typ., ± 20µs guar. — Voltage outputs ± 1µs typ., ± 5µs guar. Valid for CMC 353 output frequencies < 100Hz and re-synchronized analog output signals. For ordering information about the CMIRIG-B, refer to table 9-4, «Ordering information» on page 87.
  • Page 81: 100Tx To 100Fx-Sc Converter

    Converter Order number: @@@@@@ This converter connects the CMC 353 to a network via fiber optics. The 100TX to 100FX-SC Converter transfers data from a 10/100Base-TX copper to a fiber interface. It is designed to receive both data and power…

  • Page 82: Wiring Accessories

    They can, however, also be ordered separately. 1. Flexible test lead Order number: VEHK0112 2 m (6 ft.) test lead to connect the CMC 353 output to other safety sockets of, for example, amplifiers, test objects or to banana adapters in control cabinets.

  • Page 83: Optional Cmc Wiring Accessory Package

    CMC 353-Related Products and Accessories 3. Flexible terminal adapter Order number: VEHS0009 Flexible terminal adapter to connect to screw-clamp terminals. Specification: 1000 V/32 A Amount supplied: 12 pieces 9.5.2 Optional CMC Wiring Accessory Package Figure 9-9: The CMC Wiring Accessory Package…

  • Page 84
    1. Flexible test lead adapter 5 cm 5 cm (2″) test lead adapter with retractable sleeve to connect the CMC 353 output to non-safety sockets in combination with a regular flexible 2 m (6 ft.) test lead as shown at section 9.5.1.
  • Page 85
    CMC 353-Related Products and Accessories 4. Flexible terminal adapter Flexible terminal adapter to connect to screw-clamp terminals. Identical to article of standard delivery scope listed under 9.5.1. Specification: 1000 V/32 A Amount: 12 pieces 5. M4 (0.15″) Cable Lug Adapters Cable lug adapters for M4 (0.15″) screws to connect regular test leads to…
  • Page 86: Ordering Information

    CMC 353 test set combination socket VEHS0103 Generator combination cable VEHK0103 Test object (relay, meter…) Figure 9-11: Connection cables II Ampl.in Connection cables CMC 353 — amplifier VEHK0003 Amplifier CMA/CMS Notebook (Ethernet) Ampl.in Ampl.out Connection cable for computer Ethernet: 1.5 m/5 ft. VEHK0022 ext.

  • Page 87
    VEHV1010 CMS 156 Voltage/current amplifier (3×250 V, 3×25 A) VEHV1030 → CMControl-3 ( section 9.2) CMControl-3; upgrade for an existing CMC 353 (includes VEHO2901 soft bag VEHP0013) CMControl-3; add-on for a new CMC 353 VEHO2902 → CMIRIG-B Interface box ( section 9.3.2)
  • Page 88
    4. Flexible terminal adapter, 1000 V/32 A, black, 12 pcs. 5. M4 (0.15″) Cable Lug Adapters, 1000 V/20 A, 20 pcs. 6. M5 (0.2″) Cable Lug Adapters, 1000 V/20 A, 10 pcs. 7. Cable Tie (Velcro fastener), length 150 mm (6″), 10 pcs. 8. OMICRON Accessory Bag, 1 piece…
  • Page 89
    Article Order no. Heavy-duty transport case with wheels and extendable VEHP0022 handle for the CMC 353 test set with or without CMControl-3. Soft bag for CMC 353 test set VEHP0023 Soft bag for CMC 353 test set with attached CMControl-3…
  • Page 90
    CMC 353 Reference Manual…
  • Page 91: Appendix

    Appendix PPENDIX The OMICRON Bootloader software The OMICRON Bootloader software includes software parts developed by: • Intel Corporation (IXP400 SW Release version 2.3) • Intrinsyc Software (Intrinsyc Bootloader) • Swedish Institute of Computer Science, Adam Dunkels (lwIP TCP/IP stack) •…

  • Page 92
    The OMICRON Bootloader Software — Copyright Notices 3. All advertising materials mentioning features or use of this software must display the following acknowledgement: This product includes software developed by Intrinsyc Software. 4. The name of Intrinsyc may not be used to endorse or promote products derived from this software without specific prior written permission.
  • Page 93
    Appendix zlib (Jean-loup Gailly and Mark Adler) Copyright (C) 1995-2002 Jean-loup Gailly and Mark Adler. This software is provided ‘as-is’, without any express or implied warranty. In no event will the authors be held liable for any damages arising from the use of this software. Permission is granted to anyone to use this software for any purpose, including commercial applications, and to alter it and redistribute it freely, subject to the following restrictions: 1.
  • Page 94
    The OMICRON Bootloader Software — Copyright Notices…
  • Page 95: Contact Information / Technical Support

    6833 Klaus, Austria Phone: +43 5523 507-333 E-Mail: support@omicron.at Web: http://www.omicron.at For addresses of OMICRON offices with customer service centers, regional sales offices or offices for training, consulting and commissioning, please see the Contact section of our Web site http://www.omicron.at.

  • Page 96
    Contact Information / Technical Support…
  • Page 97: Index

    ……….81 amplifier counter inputs 100 kHz (LL) ……..61 CMA current amplifier ……….75 CMS voltage amplifier ……….75 current amplifier (output) of CMC 353 ….22 voltage amplifier (output) of CMC 353 ….21 amplifiers ordering information ……….87 debouncing input signals ……….. 60 deglitching input signals ……….

  • Page 98
    CMC 353 ……63 type …………..39 options for CMC 353 (overview) ……..12 ordering information for CMC 353 accessories ..86 output power per phase …………44 voltage outputs (3-phase & single phase) … 48 generator combination socket ordering information ……….86…
  • Page 99
    Index phase Technical Support …………95 output error ……….43 temperature output range …………41 operating temperature of CMC 353 ….. 63 output resolution ……….41 storage temperature ……….63 PoE (Power over Ethernet) ……..62 temperature drift of output signals ……41 power test weak mains supply and output power ….51…
  • Page 100
    CMC 353 Reference Manual…

Test Set CMC 353

Article Number: VESD 2004 — Manual Version: CMC353.AE.2 — Year: 2010

© OMICRON electronics. All rights reserved.

This manual is a publication of OMICRON electronics GmbH.

All rights including translation reserved. Reproduction of any kind, e.g., photocopying, microfilming, optical

character recognition and/or storage in electronic data processing systems, requires the explicit consent of

OMICRON electronics.

Reprinting, wholly or in part, is not permitted. The product information, specifications, and technical data

embodied in this manual represent the technical status at the time of writing and are subject to change without

prior notice.

We have done our best to ensure that the information given in this manual is useful, accurate and entirely

reliable. However, OMICRON electronics does not assume responsibility for any inaccuracies which may be

present.

The user is responsible for every application that makes use of an OMICRON product.

OMICRON electronics translates this manual from the source language English into a number of other

languages. Any translation of this manual is done for local requirements, and in the event of a dispute between

the English and a non-English version, the English version of this manual shall govern.

2

(Ocr-Read Summary of Contents of some pages of the Omicron CMC 353 Document (Main Content), UPD: 17 April 2023)

  • 50, CMC 353 Reference Manual 50 6.3.3.2 Power Diagram for Single-Phase Operation Also refer to section 7.2.3, «Single-Phase Voltage» on page 68. Figure 6-8: Single-phase operation L-N Figure 6-9: Single-phase operation L-L Output voltage L-N in V Output power in VA typical guaranteed Output voltage L-L in V Output power in VA typical guaranteed

  • 79, CMC 353-Related Products and Accessories 79 9.3.2 CMIRIG-B Via the CMIRIG-B interface box you can connect devices to the CMC 353 test set that either transmit or receive the IRIG-B time reference signal (DC level shift protocol B00x). That way, two or more CMC test sets are synchronized. Furthermore, an optional CMGPS synchronization unit can be integrated into the test setup to serve as source of the syn…

  • 19, Setup and Function 19 4SETUP AND FUNCTION The computer-controlled OMICRON test system employs the concept of a functional division between the software running on the computer and the CMC 353 hardware connected to the test object. OMICRON Test Universe test software running on the computer • controls the test signals • processes measurement data • creates reports • generates data entries. The CMC 353 test set • creates test signals (currents, voltages, binary signals) • …

  • 59, Omicron CMC 353 Technical Data 59 Table 6-18: Data for potential-free operation Deglitching input signals In order to suppress short spurious pulses a deglitching algorithm could be configured. The deglitch process results in an additional dead time and introduces a signal delay. In order to be detected as a valid signal level, the level of an input signal must have a constant value at least during the deglitch time. The figure below illustrates the deglitc…

  • 64, CMC 353 Reference Manual 64 6.9 Safety Standards, Electromagnetic Compatibility (EMC) and Certificates Table 6-25: CE conformity, certified Safety Standards and EMC-compatibility CE Conformity, Requirements The product adheres to the specifications of the guidelines of the council of the European Community for meeting the requirements of the member states regarding the electromagnetic compatibility (EMC) Directive 89/336/EEC and the low voltage Directive 73/23/EEC. EMC Emission…

  • 82, CMC 353 Reference Manual 82 9.5 Wiring Accessories 9.5.1 Standard Delivery Scope The following three cs belong to the standard delivery scope of a CMC 353 test set. They can, however, also be ordered separately. 1. Flexible test lead 2 m (6 ft.) test lead to connect the CMC 353 output to other safety sockets of, for example, amplifiers, test objects or to banana adapters in control cabinets. Specification: 1000 V/32 A Amou…

  • 47, Technical Data 47 Due to the large number of operating modes, it is not possible to give universally applicable curves for the discontinuous mode. However, the examples given below can be used instead to gain feeling for the possible output durations (t1 is the possible duration of a cold device). Table 6-6: Typical duty cycles for operation at ambient temperature of 23 °C 3 x 32 A (L-N) 1x64A (LL-LN) I [A] P [W] Duty cycle t1 [min] ton [s] …

  • 15, Omicron CMC 353 Operating the CMC 353 15 3.3.2 M4 (0.15″) Cable Lug Adapters The optional CMC Wiring Accessory Package includes M4 (0.15″) cable lug adapters to connect regular test leads to screw-clamp terminals of SEL/ABB/GE relays (and others). The cable lugs have blank ends. Therefore, turn off the voltage before connecting such a lug. Always insert the cable lug with its blank end into the terminal strip first, and fasten it, before connecting it to a test lead. 3.3.3 M5 (0.20″) Cabl…

  • 2, 2 Test Set CMC 353 Article Number: VESD 2004 — Manual Version: CMC353.AE.2 — Year: 2010 © OMICRON electronics. All rights reserved. This manual is a publication of OMICRON electronics GmbH. All rights including translation reserved. Reproduction of any kind, e.g., photocopying, microfilming, optical character recognition and/or storage in electronic data processing systems, requires the explicit consent of OMICRON electronics. Reprintin…

  • 13, Omicron CMC 353 Operating the CMC 353 13 3.2 Safe Use of the Connecting Cables 3.2.1 Test Lead Adapter for Non-Safety Sockets The optional CMC Wiring Accessory Package includes flexible test lead adapters of 5 cm/2 » length with a retractable sleeve (6 x black, 6 x red). These test leads are to be used as adapters, only. They are intended to make the 4 mm/0.16 » banana plugs of the standard test leads fit into non-safe…

  • 7, Preface 7 PREFACE The purpose of this reference manual is to familiarize users with the CMC 353 test set and to show how to properly use it in various application areas. The manual contains important tips on how to use the CMC 353 safely, properly, and efficiently. Its purpose is to help you avoid danger, repair costs, and down time as well as to help maintain the reliability and life of the CMC 353. This manual is to be supplemented by exist…

  • 52, CMC 353 Reference Manual 52 6.3.6 Low Level Outputs «LL out» for External Amplifiers The SELV interface connector «LL out 1 — 6» holds two independent generator triples. These six high accuracy analog signal sources per connector can serve to either control an external amplifier or to directly provide small signal outputs. In addition, the SELV interface connector provides a seria…

  • 81, CMC 353-Related Products and Accessories 81 9.4 100TX to 100FX-SC Converter Figure 9-8: 100TX to 100FX-SC Converter This converter connects the CMC 353 to a network via fiber optics. The 100TX to 100FX-SC Converter transfers data from a 10/100Base-TX copper to a fiber interface. It is designed to receive both data and power from PoE networks, and to pass on the data to a fiber optics connection. Order number: @@@@@@

Table of Contents for Omicron CMC 353:

  • CMC 353 Reference Manual 88 Wiring accessories (→ section 9.5) Flexible test lead 1000 V/32 A, 6 x red, 6 x black VEHK0112 CMC Wiring Accessory Package VEHZ0060 containing the following items: 1. Flexible test lead with retractable sleeve, 600 V/32 A, 6 x red, 6 x black 2. Flexible jumper, 600 V/32 A, 4 x black 3. Crocodile clamps, 1000 V/32 A, 4 x red, 4 x black 4. Flexible terminal adapter, 1000 V/32 A, black, 12 pcs. 5. M4 (0.15″) Cable Lug Adapters, 1000 V/20 A, 20 pcs. 6. M5 (0.2″) Cable Lug Adapters, 1000 V/20 A, 10 pcs. 7. Ca

  • Technical Data 47 Due to the large number of operating modes, it is not possible to give universally applicable curves for the discontinuous mode. However, the examples given below can be used instead to gain feeling for the possible output durations (t1 is the possible duration of a cold device). Table 6-6: Typical duty cycles for operation at ambient temperature of 23 °C 3 x 32 A (L-N) 1x64A (LL-LN) I [A] P [W] Duty cycle t1 [min] ton [s] toff [s] I [A] P [W] Duty cycle t1 [min] ton [s] toff [s] 0 … 25 0 … 600 100 % > 30 > 1800 —

  • Safety Instructions 9 Operator Qualifications • Testing with the CMC 353 should only be carried out by authorized and qualified personnel. • Personnel receiving training, instruction, direction, or education on the CMC 353 should remain under the constant supervision of an experienced operator while working with the equipment. Safe Operation Procedures • Follow the instructions in sections 3.2 and 3.4 that describe the safe use of the connecting cables and how to set the CMC 353 into operatio

  • CMC 353 Reference Manual 34 Status LED A, B The status LED A and B are of interest in case of troubleshooting. A: yellow status LED • A lit yellow LED indicates that the test set is ready to be controlled by a computer. The hardware checks in the test set are finished, and the test set is properly connected to a computer or a network. • The LED is off when the test set is waiting for an «emergency software image do

  • CMC 353 Reference Manual 62 Figure 6-17: Circuit diagram of «ext. Interf.» counter inputs 1 and 2 Table 6-20: Ordering Information For a manufacturer description about the connection sockets «LL out 1-6» and «ext. Interf.», visit the Web site www.lemo.com. 6.5 Technical Data of the Ethernet Ports Table 6-21: Technical data of the Ethernet ports Rear side of CMC 353 +15 V 100 k Ω 22 kΩ 47 pF Inside of CMC 353 Counter inpu

  • CMC 353 Reference Manual 86 9.6 Ordering Information This section lists ordering information for optional equipment of the CMC 353 test set. Figure 9-10: Connection cables I Figure 9-11: Connection cables II CMC 353 test set Test object (relay, meter…) Plug for generator combination socket VEHS0103 Generator combination cable VEHK0103 Ampl.in Ampl.in Ampl.out Amplifier CMA/CMS ext. Interf. LL out 1-6 CMC 353 test set Notebook (Ethernet)

  • CMC 353 Reference Manual 30 5.1.1 Generator Combination Socket for VOLTAGE OUTPUT and CURRENT OUTPUT The combination socket CURRENT OUTPUT / VOLTAGE OUTPUT simplifies the connection of test objects to the CMC 353. The three voltage outputs (VOLTAGE OUTPUT 1-3) as well as the CURRENT OUTPUT are wired to the combination socket (refer to table 5-1 on page 31). Figure 5-4: Generator combination socket WARNING: The connections on the socket are dangerous when the test set is tur

  • Connections and Interfaces 33 !Button The ! button enables you to recover from unsuccessful software image downloads or other emergency situations. To start a new software image download, press the ! button with a pointed tool or a paper clip while powering-up the CMC. In that case, the test set will not start as usual but wait for a new software image download. Associate Button The Associate button has the following functions: • Associate with controlling computer An Ethernet communi

  • Index 97 INDEX A accessories CMA/S current/voltage amplifiers …………………….75 CMGPS ……………………………………………………….77 CMIRIG-B ……………………………………………………79 connecting cables …………………………………………82 ordering information ………………………………………86 wiring accessories ………………..

  • CMC 353 Reference Manual 38

  • Operating the CMC 353 13 3.2 Safe Use of the Connecting Cables 3.2.1 Test Lead Adapter for Non-Safety Sockets The optional CMC Wiring Accessory Package includes flexible test lead adapters of 5 cm/2 » length with a retractable sleeve (6 x black, 6 x red). These test leads are to be used as adapters, only. They are intended to make the 4 mm/0.16 » banana plugs of the standard test leads fit into non-safety sockets (see illustration above). Never directly insert one of these retractable sleev

  • Appendix 93 zlib (Jean-loup Gailly and Mark Adler) Copyright (C) 1995-2002 Jean-loup Gailly and Mark Adler. This software is provided ‘as-is’, without any express or implied warranty. In no event will the authors be held liable for any damages arising from the use of this software. Permission is granted to anyone to use this software for any purpose, including commercial applications, and to alter it and redistribute it freely, subject to the following restrictions: 1. The origin of this software must not be misrepresented; you must no

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