Руководство на английском языке по техническому обслуживанию и ремонту автомобиля Skoda Fabia 2000-2006 годов выпуска.
- Автор: A.K. Legg
- Издательство: Haynes Publishing
- Год издания: 2006
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Руководство по эксплуатации, техническому обслуживанию и ремонту автомобиля Skoda Fabia с 1999 года выпуска с бензиновыми и дизельными двигателями.
- Автор: —
- Издательство: Техническая книга
- Год издания: 2007
- Страниц: 246
- Формат: PDF
- Размер: 234,9 Mb
Руководство по техническому обслуживанию и ремонту автомобиля Skoda Fabia 2000-2006 годов выпуска с бензиновыми и дизельными двигателями.
- Автор: —
- Издательство: Алфамер
- Год издания: —
- Страниц: 384
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Руководство по техническому обслуживанию и ремонту автомобиля Skoda Fabia с 2000 года выпуска.
- Автор: —
- Издательство: Skoda Auto
- Год издания: —
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- Формат: PDF
- Размер: 553,0 Mb
Руководство по техническому обслуживанию и ремонту автомобиля Skoda Fabia с 2007 года выпуска.
- Автор: —
- Издательство: Skoda Auto
- Год издания: —
- Страниц: —
- Формат: PDF
- Размер: 33,8 Mb
Руководство по эксплуатации и ремонту автомобиля Skoda Fabia с 2000 года выпуска с бензиновыми и дизельными двигателями.
- Автор: —
- Издательство: Монолит
- Год издания: —
- Страниц: 428
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Руководство по эксплуатации и ремонту автомобилей Skoda Fabia/Fabia Combi/Fabia Sport Edition с 2007 года выпуска с бензиновыми и дизельными двигателями.
- Автор: —
- Издательство: Монолит
- Год издания: —
- Страниц: 350
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- Размер: —
Сборник руководств по эксплуатации и техническому обслуживанию автомобиля Skoda Fabia второго поколения.
- Автор: —
- Издательство: Skoda Auto
- Год издания: -/2010/2014
- Страниц: 284/276/213
- Формат: PDF
- Размер: 84,6 Mb
Руководство по эксплуатации, техническому обслуживанию и ремонту автомобиля Skoda Fabia 1999-2008 годов выпуска с бензиновыми и дизельными двигателями.
- Автор: —
- Издательство: Арго-Авто
- Год издания: —
- Страниц: 664
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Руководство по эксплуатации, техническому обслуживанию и ремонту автомобиля Skoda Fabia с 2006 года выпуска с бензиновыми и дизельными двигателями.
- Автор: —
- Издательство: Арго-Авто
- Год издания: 2009
- Страниц: 400
- Формат: —
- Размер: —
Руководство по эксплуатации, техническому обслуживанию и ремонту автомобиля Skoda Fabia с 2007 года выпуска с бензиновыми двигателями объемом 1,2/1,4/1,6 л.
- Автор: —
- Издательство: Третий Рим
- Год издания: 2012
- Страниц: 325
- Формат: —
- Размер: —
Руководство по техническому обслуживанию автомобиля Skoda Fabia второго поколения.
- Автор: —
- Издательство: За рулем
- Год издания: 2010
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Руководство по эксплуатации, техническому обслуживанию и ремонту автомобиля Skoda Fabia с 2007 года выпуска.
- Автор: —
- Издательство: Мир автокниг
- Год издания: —
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АКПП 001 — yadi.sk/i/rLycVhHDyX8E9A
КПП 002 — yadi.sk/i/tbFh97Hp-NoiwA
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Бензиновые двигатели
1,0 (50 л.с.) и 1,4 (60/68 л.с.)
Механическая часть — yadi.sk/i/XXiWGmOXM00eHQ
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1,2 (54 л.с.) и 1,2 (64 л.с.)
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1,4 (75 л.с.) и 1,4 (101 л.с.)
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Дизельные двигатели
1,4 TDI (75 л.с.)
Механическая часть — yadi.sk/i/FIZKM7lnD82Pkg
Впрыск — yadi.sk/i/oeOQsL4yDjRkDQ
1,9 SDI (64 л.с.)
Механическая часть — yadi.sk/i/0QMzWGp240t2nQ
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1,9 TDI (100 л.с.)
Механическая часть — yadi.sk/i/tpVn7SMolo9Diw
Впрыск — yadi.sk/i/FAB07jDoaO4eBw
1,9 TDI RS (130 л.с.)
Механическая часть — yadi.sk/i/t9ddX6HCfwYOzw
Впрыск — yadi.sk/i/UYSLIYtWl_1m8g
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Электрооборудование — yadi.sk/i/jkDQNlRUPe3GRQ
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Всё остальное
Отопление и кондиционер — yadi.sk/i/6Afrhm6TO9sn_A
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Кузов, жестяные работы — yadi.sk/i/zcP3pNP0cQgh8g
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Дата: | 15 апреля 2014 |
В разделе: | Руководства ремонт |
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Издательство: Техническая книга
Год издания: 2007
Язык: русский
Формат: PDF
Страниц: 246
Размер: 233,5 Мб + 3% rar
Приводится описание двигателей:
БЕНЗИНОВЫЕ ДВИГАТЕЛИ
1.0 л. ARV-37 кВт (50 л.с.)
1.4 л. 8V АМЕ — 50 кВт (68 л.с.)
1.4 л. 16V AUA — 55 кВт (75 л.с.)
1.4 л.-16\/ AUB -74 кВт (100 л.с.)
2.0 л. AQY, АРК, AEG — 85 кВт (116 л.с.)
ДИЗЕЛЬНЫЕ ДВИГАТЕЛИ
1.9 л. SDI ASY — 47 кВт (64 л.с.)
1.9 л. TDfATD — 74 кВт (100 л.с.)
Руководство по эксплуатации, техническому обслуживанию и ремонту автомобилей Skoda Fabia с 1999 г. выпуска и его модификаций, с бензиновыми и дизельными двигателями.
Даны рекомендации по техническому обслуживанию, ремонту двигателей, трансмиссии, ходовой части, рулевого управления, тормозных систем с ABS, электрооборудования и элементов кузова.
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Обсуждение:
- Manuals
- Brands
- Skoda Manuals
- Automobile
- Fabia II 2007
- Workshop manual
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Contents
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Table of Contents
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Bookmarks
Quick Links
Service
Workshop Manual
Fabia II 2007 ➤ , Fabia II 2009 ➤ ,
Fabia II 2011 ➤ , Rapid 2011 ➤ ,
Rapid NH 2013 ➤ , Rapid NH 2014 ➤ ,
Roomster 2006 ➤
Gearbox 02T
Edition 05.2014
Service Department. Technical Information
Related Manuals for Skoda Fabia II 2007
Summary of Contents for Skoda Fabia II 2007
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Page 1
Service Workshop Manual Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , Rapid NH 2013 ➤ , Rapid NH 2014 ➤ , Roomster 2006 ➤ Gearbox 02T Edition 05.2014 Service Department. Technical Information… -
Page 2
Service List of Workshop Manual Repair GroupsList of Workshop Manual Repair GroupsList of Workshop Manual Repair Groups R e p a i r G r o u p 00 — Technical data 30 — Clutch 34 — Controls, housing 35 — Gears, shafts 39 — Final drive — differential… -
Page 3: Table Of Contents
Clutch control …………Summary of components — foot controls (Fabia II 2007 ►; Roomster 2006 ►) ..
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Page 4
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Remove and install gearshift knob and shift lever collar (Rapid) …. -
Page 5: Technical Data
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 00 – Technical data Identification of the gearbox (SRL000700; Edition 05.2014) Assignment Fabia II ⇒…
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Page 6
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Manufac‐ from 12.06 06.09 01.07 06.09 tured 05.09 03.10 05.09… -
Page 7
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Clutch control hydraulic Clutch disc ∅ ⇒ Electronic Catalogue of Original Parts Drive shaft flange ∅… -
Page 8
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Manufac‐ from 02.07 06.09 04.07 06.09 tured 05.09 05.09 05.10… -
Page 9
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Clutch control hydraulic Clutch disc ∅ ⇒ Electronic Catalogue of Original Parts Drive shaft flange ∅… -
Page 10: Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Roomster)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Manufac‐ from 02.07 06.09 tured 05.09 09.10 Assign‐ Engine 1.4 ltr./51 kW TDI-PD…
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Page 11
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Filling capacity 2.0 l Specification ⇒ Electronic Catalogue of Original Parts… -
Page 12
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Identification characters Manufac‐ from 05.06 11.06 06.09 tured 11.06 05.09… -
Page 13
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Specification ⇒ Electronic Catalogue of Original Parts Gear oil change interval… -
Page 14: Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Identification characters Manufac‐ from 08.06 11.06 06.09 tured 11.06 05.09…
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Page 15: Identification Characters, Aggregate Assignment, Ratios, Filling Capacities (Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Manual gearbox 5 speed 02T Reverse gear 35 : 24 x 24 : 11 = 3.182…
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Page 16
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Note Vehicles with ABS do not have the sender for speedometer — ♦ G22- . -
Page 17: Overview Of Transmission System
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Overview of Transmission System Designation of components and transmission ratio Note The arrow shows the direction of travel.
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Page 18: General Repair Instructions
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 General repair instructions To ensure flawless and successful gearbox repairs, the greatest care and cleanliness as well as the use of good and proper tools are essential.
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Page 19
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Before installing Lightly lubricate the outside diameter of the gasket ring. Fill half the space between the sealing lips -arrow- with grease — G 052 128 A1- . -
Page 20
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Nuts and bolts ♦ Slacken and tighten fixing screws and nuts of covers and housings diagonally across in stages. -
Page 21
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ♦ These are not interchangeable. If re-using, allocate synchron‐ izer rings to the same sliding gear. -
Page 22: Clutch
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 30 – Clutch Clutch control Summary of components — foot controls (Fabia II 2007 ►; Room‐…
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Page 23: Summary Of Components — Foot Controls (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Summary of components — foot controls (Fabia II 2007 ►; Roomster 2006 ►) Note Summary of components — Hydraulics ⇒…
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Page 24: Removing And Installing, Setting Angular Clutch Pedal Switch F36
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 13 — 28 Nm ❑ always replace ⇒ Electronic Catalogue of Original Parts 14 — Master cylinder ❑…
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Page 25: Removing And Installing, Setting Cylindrical Clutch Pedal Switch F36 , (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing – Remove the storage area on the driver’s side ⇒ Body Work; Rep. gr. 70 .
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Page 26: Removing And Installing The Crash Strut For The Clutch Pedal (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing the crash strut for the clutch pedal (Fabia II 2007 ►;…
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Page 27
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torque Crash strut to steering column 9 Nm… -
Page 28
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing the over-centre helper spring (Fabia II 2007 ►; Roomster 2006 ►) Special tools and workshop equipment required ♦… -
Page 29
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Press over-centre helper spring against the bearing and posi‐ tion on the support of the clutch pedal -arrow-. -
Page 30
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torque Crash strut to steering column ⇒ page 22… -
Page 31: Removing And Installing The Clutch Pedal (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing the clutch pedal (Fabia II 2007 ►; Roomster 2006 ►) Special tools and workshop equipment required ♦…
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Page 32
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torques Crash strut to steering column ⇒ page 22 ⇒ page 19 Clutch pedal to bracket… -
Page 33: Summary Of Components — Foot Controls (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Summary of components — foot controls (Fabia II 2011 ►; Roomster 2011 ►; Rapid NH 2013 ►)
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Page 34
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 8 — Stop ❑ for the clutch pedal 9 — Bearing bolt ❑ always replace ⇒ Electronic Catalogue of Original Parts 10 — Over-centre helper spring ❑… -
Page 35
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing tension spring – Removing and installing with hook — 3438- . -
Page 36
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 The clutch pedal switch is installed from the front wall. – Insert the clutch pedal switch into the support of the bracket and turn it 45°… -
Page 37
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torque Crash strut to steering column (2 screws) 9 Nm… -
Page 38
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Version with one fixing screw Removing – Remove the storage area on the driver’s side ⇒ Body Work;… -
Page 39
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torque Crash strut to steering column (1 screw) 20 Nm… -
Page 40: Summary Of Components — Foot Controls (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Summary of components — Foot controls (Rapid) Note Summary of components — Hydraulics ⇒ page 54 ♦…
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Page 41
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ❑ removing and installing ⇒ page 54 13 — Master cylinder ❑ removing and installing ⇒… -
Page 42: Removing And Installing The Bracket With The Master Cylinder (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Turn the clutch pedal switch at the bracket 45° in -direction of arrow- and remove it from the support.
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Page 43
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – If the master cylinder is not accessible, remove the engine control unit from the front wall ⇒ Engine; Rep. gr. 23 or ⇒… -
Page 44
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Unscrew the two lower fixing nuts -arrows-. – Remove the bracket -A- from the front wall -B-. -
Page 45: Removing And Installing The Bracket With The Master Cylinder (Rapid 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torques ⇒ page 29 -Position 4- Bracket/clutch pedal to front wall ⇒ page 29…
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Page 46
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Unscrew the two lower fixing nuts -arrows-. – Remove the bracket -A- from the front wall -B-. -
Page 47: Removing And Installing The Bracket Without The Master Cylinder (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ⇒ page 36 -Position 4- Master cylinder to front wall Replace self-locking nut. 1.11…
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Page 48: Removing And Installing The Bracket Without The Master Cylinder (Rapid 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Note Position self-locking nuts -1- and -2- for bracket -3- on front wall. – The support -A- must be located on the actuating rod -B- of the master cylinder.
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Page 49
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Unlock the actuating rod/master cylinder from the clutch pedal as follows: – Pull clutch pedal slightly into the passenger compartment. -
Page 50: Removing And Installing The Clutch Pedal With The Over-Centre Helper Spring (Fabia Ii 2011 ►; Roomster 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.13 Removing and installing the clutch pedal with the over-centre helper spring (Fa‐ bia II 2011 ►; Roomster 2011 ►) Note Install clutch pedal with new bearing bolt.
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Page 51
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – The support -2- must be located on the actuating rod -1- of the master cylinder. -
Page 52: Removing And Installing The Clutch Pedal With The Over-Centre Helper Spring (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.14 Removing and installing the clutch pedal with the over-centre helper spring (Rap‐ Note Install the clutch pedal with a new bearing bolt.
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Page 53: Removing And Installing The Clutch Pedal With The Tension Spring (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – The support -2- must be located on the actuating rod -1- of the master cylinder.
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Page 54
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Unhook the tension spring e.g with hook — 3438- . Note Only observe the right part of the fig. -arrows- when installing. -
Page 55: Summary Of Components — Hydraulic (Fabia Ii ►; Roomster ►; Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Position the bolts -A- horizontally. – Turn the bearing bolt to the right -in direction of arrow-, for this purpose use the hexagon socket wrench -1-, wrench size 8 mm.
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Page 56
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1 — Brake fluid reservoir ❑ test tightness ⇒ page 57 2 — Supply hose ❑… -
Page 57
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 11 — Support ❑ holds the tube-hose line -Pos. 9- on the gearbox ❑ not fitted to all vehicles… -
Page 58: Summary Of Components — Hydraulic (Rapid 2011 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 As of 12.05 on certain vehicles plastic return hose -1-: ♦ Gaskets -2- must be present on the return hose.
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Page 59
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 13 — Gasket ring/O-ring ❑ pull onto line connection ❑ insert with brake fluid ❑… -
Page 60
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Push the actuator rod/master cylinder in the support -A- in -direction of the arrow-. -
Page 61: Check Hydraulic Clutch Control
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.18 Check hydraulic clutch control Note If the master cylinder and/or slave cylinder must be replaced ♦…
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Page 62: Removing And Installing The Master Cylinder (Fabia Ii 2007 ►; Roomster 2006 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.19 Removing and installing the master cyl‐ inder (Fabia II 2007 ►; Roomster 2006 ►)
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Page 63
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Unlock the actuating rod/master cylinder from the clutch pedal as follows: – Insert pliers — T10005- in the clutch pedal recesses. -
Page 64
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torques Crash strut to steering column ⇒ page 22 ⇒ page 19 Clutch pedal to bracket… -
Page 65: Removing And Installing The Master Cylinder (Fabia Ii 2011 ►; Roomster 2011 ►; Rapid Nh 2013 ►)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.20 Removing and installing the master cyl‐ inder (Fabia II 2011 ►; Roomster 2011 ►;…
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Page 66
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Note If the slave cylinder must be replaced due to a predetermined ♦ fault, first of all check the hydraulic clutch control ⇒… -
Page 67
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Disconnect the Bowden cable support from gearbox -arrows-. – Tie up shift cable and selector cable. -
Page 68
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torques Slave cylinder to gearbox Fabia II, Roomster, Rapid NH ⇒ page 51 Rapid ⇒… -
Page 69: Bleeding The Clutch Control
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.22 Bleeding the clutch control Special tools and workshop equipment required ♦ Brake filling and bleeding device , e. g. -VAS 5234-…
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Page 70: Repairing The Clutch Release Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Repairing the clutch release mecha‐ nism Special tools and workshop equipment required ♦ Grease — G 000 100- 1 — Clutch release bearing ❑…
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Page 71
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 8 — Gearbox 9 — 20 Nm 10 — Support 11 — Slave cylinder ❑… -
Page 72: Repairing Clutch
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Repairing clutch Fault finding power transmission — problems with the clutch and clutch control ⇒…
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Page 73
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1 — Flywheel ❑ make sure the centering pins are correctly fitted ❑ The locating face for the… -
Page 74: Fault Finding Power Transmission — Problems With The Clutch And Clutch Control
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Centering the clutch disc and removing and installing the pressure plate for vehicles with 1.2 ltr and 1.4 ltr engines –…
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Page 75
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Complaint Fault description Measure Clutch pedal does not return to ini‐ ♦ Air in line system. -
Page 76
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Complaint Fault description Measure ♦ Centre displacement of engine/ – Check dowel sleeves. gearbox. -
Page 77
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Complaint Fault description Measure ♦ Clutch disc on the serration – Check the hub for damage, if sluggish/jams. -
Page 78
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Complaint Fault description Measure ♦ Clutch disc worn out, burnt, – Replace clutch disc. -
Page 79
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Complaint Fault description Measure ♦ The contact surface of the pres‐ – Check the contact surface of the sure plate lifts off only unilater‐… -
Page 80: Controls, Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 34 – Controls, housing Shift mechanism Installation position — selector mechanism ⇒ page 76 Summary of components — Gearshift mechanism ⇒…
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Page 81
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 A — Shift cable B — Selector cable C — Heat shield ❑ take off before removing… -
Page 82: Summary Of Components — Gearshift Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Summary of components — Gearshift mechanism Note If the battery earth strap is disconnected and connected, carry out additional operations ⇒ Electrical System;…
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Page 83: Summary Of Components — Gearshift Knob With Shift Lever Collar
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Summary of components — Gearshift knob with shift lever collar 1 — Gearshift knob ❑…
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Page 84: Remove And Install Gearshift Knob And Shift Lever Collar (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Lever off the collar with two disassembly wedges — 3409- out of the surround of the centre console in -direction of arrow-.
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Page 85: Remove And Install Gearshift Knob And Shift Lever Collar (Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Lever off the collar frame with the disassembly wedge — T30098- out of the surround for the centre console in -direction of arrow-.
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Page 86: Summary Of Components — Shift Lever And Shift Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Open clamp -arrow- and pull off gearshift knob together with the collar. Install –…
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Page 87
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1 — Lock washer ❑ removing and installing ⇒ page 84 2 — Pressure spring 3 — Gasket ❑… -
Page 88: Summary Of Components — Control Cables
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing lock washer – When removing and installing the circlip -A- pull the gearshift…
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Page 89
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1 — Shift cable ❑ slacken from the shift lever guide within the shift mechanism ❑… -
Page 90
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ❑ it is not necessary, if it is a plastic relay lever 13 — Bush ❑… -
Page 91: Plastic Relay Lever As Of 06.07 (Fabia Ii, Roomster, Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Fitting location of gearbox shift lever – When inserting the gearbox shift lever, make sure that the tooth opening -arrow A- is located above the interrupted spac‐…
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Page 92
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Pull forward the locking mechanism as far as the stop in -direction of arrow 1-, then lock by turning to the left in -direction of arrow 2-. -
Page 93: Remove And Install Shift Mechanism (Fabia Ii, Roomster, Rapid Nh)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Relay lever with clip – Remove clip -arrow°1-. – Carefully take the relay lever together with the cable lock out of its bearing point.
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Page 94
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ♦ Disassembly wedge — 3409- (2 pieces) (Fabia II, Roomster) ♦ Release tool — T30098- (Rapid NH) ♦… -
Page 95
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove underbody cover on right and left (if present) -arrows-. – Remove tunnel bridge -arrows-. -
Page 96
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Always replace lock washers -3- and -4- after each disassem‐ bly ⇒ Electronic Catalogue of Original Parts . -
Page 97
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Tightening torques Components Tightening torque Underbody cover 2 Nm Shift housing to body ⇒ page 82 Cable support to gearbox ⇒… -
Page 98: Removing And Installing Shift Mechanism (Rapid)
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1.11 Removing and installing shift mecha‐ nism (Rapid) Special tools and workshop equipment required ♦…
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Page 99
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove underbody cover on right and left (if present) -arrows-. – Remove tunnel bridge -A- -arrows-. -
Page 100: Setting The Shift Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Apply a small quantity of grease — G 000 450 02- onto the studs -arrows- of the gearbox shift lever -1- and of the relay lever -2-.
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Page 101
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 • Gearbox in Neutral. Note If the battery earth strap is disconnected and connected, carry out additional operations ⇒… -
Page 102
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Turn locking mechanism at shift cable and at selector cable to the right up to the stop -direction of arrow-. -
Page 103: Removing And Installing The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing the gearbox Removing the gearbox ⇒ page 99 Installing the gearbox ⇒…
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Page 104
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove circlip -arrow 1- for shift cable from gearbox shift lever -A-. – Pull off shift cable from the stud. -
Page 105
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove Bowden cable support -arrows-. – Tie up shift cable and selector cable. -
Page 106
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove the earth strap from the engine/gearbox connecting screw -1- (on certain types of engines the earth strap is not connected). -
Page 107
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Install supporting device — MP9-200 (10-222A)- . For this pur‐ pose, position the supports -C- next to the screw -arrow 1- and the support for the engine hood -arrow 2- as shown. -
Page 108
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Unscrew the fixing screws -arrows- from the gearbox mount. – Remove front left wheel ⇒ Chassis; Rep. gr. 44 and raise vehicle: ♦… -
Page 109
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Release the nuts -arrows- for the left steering joint ⇒ Chassis; Rep. gr. 40 (on certain vehicles release the screws, see fig. -
Page 110
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Release the screws -arrows- and remove the fan shroud downwards (on newer models, the screws are no longer present and the fan shroud is only clipped in at the radiator, see fig. -
Page 111
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Screw in the mounting elements -A- as shown on adjusting plate . – Position engine/gearbox jack below vehicle, ⇒ Abb. S34-0340, arrow symbol -B- on adjusting plate points in the direction of travel/vehicle. -
Page 112: Installing The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Adjust supporting arm at slide with locking pin. Number of visible holes -arrow- = 5.
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Page 113
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 2.2.1 Tightening torques Gearbox to 1.2/44 kW, 1.2/47 kW, 1.2/51 kW and 1.2/55 kW en‐… -
Page 114
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Gearbox to 1.6 ltr./77 kW engine (Fabia II, Roomster) Pos. Screw Piece M12 x 60… -
Page 115
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Components Tightening torque 40 Nm + 90° Fixing screws of gearbox mount Cover plate for flywheel… -
Page 116: Inspect The Gear Oil Level In The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Inspect the gear oil level in the gear‐ Special tools and workshop equipment required ♦…
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Page 117: Disassembling And Assembling The Gearbox
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Disassembling and assembling the gearbox Gearbox — Summary of components ⇒ page 113 Summary of components ⇒…
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Page 118: Summary Of Components
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Summary of components I — Removing and installing gearbox housing cover and 5th gear ⇒…
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Page 119: Removing And Installing Gearbox Housing Cover And 5Th Gear
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Mounting sequence ⇒ page 118 Removing and installing gearbox housing cover and 5th gear 1 — Gearbox housing ❑…
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Page 120: Detaching And Attaching Clutch Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 13 — 5th gear shift fork ❑ disassembling and assembling ⇒ page 132 14 — Bolt ❑…
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Page 121: Removing And Installing The Drive Shaft, Output Shaft, Differential Gear, Shift Mechanism And Gearshift Forks
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Removing and installing the drive shaft, output shaft, differential gear, shift mechanism and gearshift forks 1 — Differential gear ❑…
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Page 122: Mounting Sequence
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 12 — 5 Nm + 90° further ❑ always replace ⇒ Electronic Catalogue of Original Parts…
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Page 123
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ♦ Thrust piece — T10085- ♦ Sealant — AMV 188 200 03- Change gearbox holder -T30012- Drill a new hole in the gearbox holder — T30012 (3221)- to attach the Gearbox 02T. -
Page 124
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Unscrew the cover -arrow- for the gearbox housing. – Pull out the bearing bolt -1- for the 5th gear shift fork -2- and remove gearshift fork. -
Page 125
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove transmission neutral sender — G701- -arrow-. Continued for all gearboxes – Remove the gearshift shaft with cover -A-; to do this, put the gearshift shaft in idle position. -
Page 126
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Pressing the sleeve of the 5th gear sliding gear needle bearing onto the drive shaft ⇒… -
Page 127
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Fit the washer — T10083/1- onto the drive shaft and carefully press in the bearing support together with the drive shaft and the output shaft up to the stop. -
Page 128
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Remove transmission neutral sender — G701- -arrow-. Continued for all gearboxes – Screw in new screws -A- and tighten the bearing support of the drive shaft and output shaft. -
Page 129
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Insert the 5th gear shift fork -2- and push the bearing pin -1- up to the stop. -
Page 130: Repairing Gearbox Housing And Clutch Housing
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Repairing gearbox housing and clutch housing Special tools and workshop equipment required ♦ Thrust piece — MP3-420 (3124)- ♦…
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Page 131
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Oil filler plug or oil drain plug with hexagon socket head — 32 Nm 7 — O-ring ❑… -
Page 132
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 19 — Bushing ❑ for gearshift shaft ❑ extracting ⇒ page 129 ❑ inserting ⇒… -
Page 133
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Remove bushing for gasket ring – Position the distance sleeve — MP3-458/2- and thrust piece — MP3-484 (30-555)- on the differential gear. -
Page 134: Repairing Shift Mechanism
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Repairing shift mechanism Special tools and workshop equipment required ♦ Thrust piece — T10203- ♦…
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Page 135
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Remove locking bolt -A- from gearshift cover – Remove the outer part of the locking bolt. -
Page 136: Disassembling And Assembling The Gearshift Forks
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Disassembling and assembling the gearshift forks Special tools and workshop equipment required ♦ Driver — MP1-304 (10-206)- ♦…
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Page 137
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 7 — Bearing bolt ❑ for 5th gear shift fork Identification of shift segments and 5th gear shift fork with shift… -
Page 138
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Fitting the circlip – Press the circlip with a handle wrench into the slot of the shift segment. -
Page 139: Gears, Shafts
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 35 – Gears, shafts Drive shaft Disassembling and assembling the drive shaft ⇒ page 135…
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Page 140
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Note Insert all bearings, gears and synchronizer rings in the gear‐ ♦ box with gear oil. -
Page 141
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 7 — Gearbox housing 8 — Bearing support for grooved ball bearing ❑ Always replace grooved ball bearing together with the bearing support ❑… -
Page 142
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ❑ removing ⇒ page 138 ❑ pressing on ⇒ page 138 ❑ Fitting position: The circlip in the bearing points towards the drive shaft 22 — Clutch housing ❑… -
Page 143
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Press out the bearing support for grooved ball bearing – Move the sliding sleeve for 1st and 2nd gear to 2nd gear. -
Page 144
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Disassembling and assembling the sliding sleeve/3rd and 4th gear synchronizer body 1 — Spring (as of production date 06.09 the springs are longer) ⇒… -
Page 145
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Press on the synchronizer body with the 3rd and 4th gear sliding sleeve Press on the inner ring -A- for the cylindrical-roller bearing –… -
Page 146
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Note The drive shafts of the individual gearboxes have different ♦ lengths due to the different heights of the serration, dimension -a-. -
Page 147
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Remove supporting ring – Unclip the hook -A- of the supporting ring from the synchron‐… -
Page 148: Output Shaft
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Output shaft Disassembling and assembling the output shaft ⇒ page 144 Disassembling and assembling the out‐…
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Page 149
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1 — Clutch housing ❑ repairing ⇒ page 126 2 — Cylindrical-roller bearing ❑ with circlip ❑… -
Page 150
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 14 — Sliding sleeve with 1st and 2nd gear synchronizer body ❑ press off together with 2nd gear sliding gear ⇒… -
Page 151
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Pull out the cylindrical-roller bearing from the clutch housing – When removing compress circlip of the cylindrical-roller bear‐… -
Page 152
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Fitting position 3rd gear pinion and 4th gear pinion. – Place the 4th gear pinion -A- on the output shaft. -
Page 153
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Disassembling and assembling the sliding sleeve/1st and 2nd gear synchronizer body 1 — Spring… -
Page 154
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Insert the circlip – Rotate the synchronizer ring in such a way that the slots are flush with the arresters. -
Page 155: Final Drive — Differential
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 39 – Final drive — differential Replacing the flange shaft gasket rings (gearbox assembled) Removing ⇒…
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Page 156: Install
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – If present, remove heat shield for drive shaft -arrows-. – Remove drive shaft from flange shaft ⇒ Chassis; Rep. gr. 40 .
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Page 157
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Steering joint to track control arm ⇒ Chassis; Rep. gr. 40 Wheel bolts to wheel hub ⇒… -
Page 158: Differential Gear
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Differential gear Disassembling and assembling differential gear ⇒ page 154 Setting the differential gear ⇒…
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Page 159
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 1 — Conical screw, 25 Nm ❑ screw into threaded piece -Pos. 8- 2 — Right flange shaft ❑… -
Page 160
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ❑ Assignment ⇒ Electronic Catalogue of Original Parts 15 — Outer ring/tapered-roller bearing ❑ removing ⇒… -
Page 161
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Remove outer ring/tapered-roller bearing from gearbox housing A — Countersupport , e.g. -Kukko 22/2- B — Interior extractor 46 up to 58 mm , e.g. -
Page 162
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Remove inner ring/tapered-roller bearing on the side of the gear pinion – Before fitting the extractor, position distance sleeve — MP3-458/2- and thrust piece — MP3-431 (3002)- on the differ‐… -
Page 163: Adjusting The Differential Gear
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 Press out differential bevel gear shaft The tensioning sleeve is cut during pressing out.
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Page 164
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 ♦ Interior extractor , e.g. -Kukko 21/7- ♦ Thrust plate — MP3-464 (30-205)- ♦ Dial gauge The differential gear must be re-set when the following compo‐… -
Page 165
Fabia II 2007 ➤ , Fabia II 2009 ➤ , Fabia II 2011 ➤ , Rapid 2011 ➤ , R … Gearbox 02T — Edition 05.2014 – Set the dial gauge to 0 with 1 mm preload on “0”. A — Dial gauge extension 30 mm –…
Руководство по ремонту и эксплуатации автомобиля Skoda Fabia (выпуск с 2007 г., рестайлинг в 2010 г.) с бензиновыми двигателями объемом 1,2, 1,4 и 1,6 л. Подробно рассмотрено устройство автомобиля, даны рекомендации по эксплуатации и ремонту. Специальный раздел посвящен неисправностям в пути, способам их диагностики и устранения. Рассмотрены особенности механической, автоматической и роботизированной коробок передач.
Для Fabia 1 (нажать для скачивания на картинку)
Для Fabia 1 (нажать для скачивания на картинку)
(Для распаковки загруженного файла используйте пароль: viamobile.ru)
Все подразделы, в которых описаны обслуживание и ремонт агрегатов и систем, содержат перечни возможных неисправностей и рекомендации по их устранению, а также указания по разборке, сборке, регулировке и ремонту узлов и систем автомобиля с использованием стандартного набора инструментов в условиях гаража.