Сервис мануал на 5800

Nokia Customer Care

Service Manual

RM-356 (Nokia 5800 XpressMusic; L3&4)

Mobile Terminal

Part No: (Issue 1)

COMPANY CONFIDENTIAL

Copyright © 2008 Nokia. All rights reserved.

Amendment Record Sheet

Amendment Record Sheet

Amendment No Date Inserted By Comments

Issue 1 10/2008 ET

RM-356

Page ii COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Copyright

Copyright

Copyright © 2008 Nokia. All rights reserved.
Reproduction, transfer, distribution or storage of part or all of the contents in this document in any form

without the prior written permission of Nokia is prohibited.
Nokia, Nokia Connecting People, and Nokia X and Y are trademarks or registered trademarks of Nokia

Corporation. Other product and company names mentioned herein may be trademarks or tradenames of
their respective owners.

Nokia operates a policy of continuous development. Nokia reserves the right to make changes and
improvements to any of the products described in this document without prior notice.

Under no circumstances shall Nokia be responsible for any loss of data or income or any special, incidental,
consequential or indirect damages howsoever caused.

The contents of this document are provided «as is». Except as required by applicable law, no warranties of
any kind, either express or implied, including, but not limited to, the implied warranties of merchantability
and fitness for a particular purpose, are made in relation to the accuracy, reliability or contents of this
document. Nokia reserves the right to revise this document or withdraw it at any time without prior notice.

The availability of particular products may vary by region.

IMPORTANT

This document is intended for use by qualified service personnel only.

Issue 1 COMPANY CONFIDENTIAL Page iii

Copyright © 2008 Nokia. All rights reserved.

RM-356

Warnings and cautions

Warnings and cautions

Warnings

•

IF THE DEVICE CAN BE INSTALLED IN A VEHICLE, CARE MUST BE TAKEN ON INSTALLATION IN VEHICLES FITTED
WITH ELECTRONIC ENGINE MANAGEMENT SYSTEMS AND ANTI-SKID BRAKING SYSTEMS. UNDER CERTAIN FAULT
CONDITIONS, EMITTED RF ENERGY CAN AFFECT THEIR OPERATION. IF NECESSARY, CONSULT THE VEHICLE DEALER/
MANUFACTURER TO DETERMINE THE IMMUNITY OF VEHICLE ELECTRONIC SYSTEMS TO RF ENERGY.

•

THE PRODUCT MUST NOT BE OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES,
FOR EXAMPLE, PETROL STATIONS (SERVICE STATIONS), BLASTING AREAS ETC.

•

OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT, INCLUDING CELLULAR TELEPHONES, MAY INTERFERE
WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES. CONSULT A PHYSICIAN OR THE
MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS. OTHER ELECTRONIC EQUIPMENT MAY
ALSO BE SUBJECT TO INTERFERENCE.

•

BEFORE MAKING ANY TEST CONNECTIONS, MAKE SURE YOU HAVE SWITCHED OFF ALL EQUIPMENT.

Cautions

•

Servicing and alignment must be undertaken by qualified personnel only.

•

Ensure all work is carried out at an anti-static workstation and that an anti-static wrist strap is worn.

•

Ensure solder, wire, or foreign matter does not enter the telephone as damage may result.

•

Use only approved components as specified in the parts list.

•

Ensure all components, modules, screws and insulators are correctly re-fitted after servicing and
alignment.

•

Ensure all cables and wires are repositioned correctly.

•

Never test a mobile phone WCDMA transmitter with full Tx power, if there is no possibility to perform the
measurements in a good performance RF-shielded room. Even low power WCDMA transmitters may disturb
nearby WCDMA networks and cause problems to 3G cellular phone communication in a wide area.

•

During testing never activate the GSM or WCDMA transmitter without a proper antenna load, otherwise
GSM or WCDMA PA may be damaged.

Page iv COMPANY CONFIDENTIAL Issue 1

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RM-356
For your safety

For your safety

QUALIFIED SERVICE

Only qualified personnel may install or repair phone equipment.

ACCESSORIES AND BATTERIES

Use only approved accessories and batteries. Do not connect incompatible products.

CONNECTING TO OTHER DEVICES

When connecting to any other device, read its user’s guide for detailed safety instructions. Do not connect
incompatible products.

Issue 1 COMPANY CONFIDENTIAL Page v

Copyright © 2008 Nokia. All rights reserved.

RM-356

ESD protection

ESD protection

Nokia requires that service points have sufficient ESD protection (against static electricity) when servicing
the phone.

Any product of which the covers are removed must be handled with ESD protection. The SIM card can be
replaced without ESD protection if the product is otherwise ready for use.

To replace the covers ESD protection must be applied.
All electronic parts of the product are susceptible to ESD. Resistors, too, can be damaged by static electricity

discharge.
All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside

any ESD Protected Area (EPA).
Every repair action involving opening the product or handling the product components must be done under

ESD protection.
ESD protected spare part packages MUST NOT be opened/closed out of an ESD Protected Area.
For more information and local requirements about ESD protection and ESD Protected Area, contact your local

Nokia After Market Services representative.

Page vi COMPANY CONFIDENTIAL Issue 1

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RM-356
Care and maintenance

Care and maintenance

This product is of superior design and craftsmanship and should be treated with care. The suggestions below
will help you to fulfil any warranty obligations and to enjoy this product for many years.

•

Keep the phone and all its parts and accessories out of the reach of small children.

•

Keep the phone dry. Precipitation, humidity and all types of liquids or moisture can contain minerals that
will corrode electronic circuits.

•

Do not use or store the phone in dusty, dirty areas. Its moving parts can be damaged.

•

Do not store the phone in hot areas. High temperatures can shorten the life of electronic devices, damage
batteries, and warp or melt certain plastics.

•

Do not store the phone in cold areas. When it warms up (to its normal temperature), moisture can form
inside, which may damage electronic circuit boards.

•

Do not drop, knock or shake the phone. Rough handling can break internal circuit boards.

•

Do not use harsh chemicals, cleaning solvents, or strong detergents to clean the phone.

•

Do not paint the phone. Paint can clog the moving parts and prevent proper operation.

•

Use only the supplied or an approved replacement antenna. Unauthorised antennas, modifications or
attachments could damage the phone and may violate regulations governing radio devices.

All of the above suggestions apply equally to the product, battery, charger or any accessory.

Issue 1 COMPANY CONFIDENTIAL Page vii

Copyright © 2008 Nokia. All rights reserved.

RM-356

Company policy

Company policy

Our policy is of continuous development; details of all technical modifications will be included with service
bulletins.

While every endeavour has been made to ensure the accuracy of this document, some errors may exist. If
any errors are found by the reader, NOKIA MOBILE PHONES Business Group should be notified in writing/e­mail.

Please state:

•

Title of the Document + Issue Number/Date of publication

•

Latest Amendment Number (if applicable)

•

Page(s) and/or Figure(s) in error

Please send to:

NOKIA CORPORATION
Nokia Mobile Phones Business Group
Nokia Customer Care
PO Box 86
FIN-24101 SALO
Finland
E-mail: Service.Manuals@nokia.com

Page viii COMPANY CONFIDENTIAL Issue 1

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RM-356
Battery information

Battery information

Note: A new battery’s full performance is achieved only after two or three complete charge and

discharge cycles!

The battery can be charged and discharged hundreds of times but it will eventually wear out. When the
operating time (talk-time and standby time) is noticeably shorter than normal, it is time to buy a new battery.

Use only batteries approved by the phone manufacturer and recharge the battery only with the chargers
approved by the manufacturer. Unplug the charger when not in use. Do not leave the battery connected to
a charger for longer than a week, since overcharging may shorten its lifetime. If left unused a fully charged
battery will discharge itself over time.

Temperature extremes can affect the ability of your battery to charge.
For good operation times with Li-Ion batteries, discharge the battery from time to time by leaving the product

switched on until it turns itself off (or by using the battery discharge facility of any approved accessory
available for the product). Do not attempt to discharge the battery by any other means.

Use the battery only for its intended purpose.
Never use any charger or battery which is damaged.
Do not short-circuit the battery. Accidental short-circuiting can occur when a metallic object (coin, clip or

pen) causes direct connection of the + and — terminals of the battery (metal strips on the battery) for example
when you carry a spare battery in your pocket or purse. Short-circuiting the terminals may damage the battery
or the connecting object.

Leaving the battery in hot or cold places, such as in a closed car in summer or winter conditions, will reduce
the capacity and lifetime of the battery. Always try to keep the battery between 15°C and 25°C (59°F and 77°
F). A phone with a hot or cold battery may temporarily not work, even when the battery is fully charged.
Batteries’ performance is particularly limited in temperatures well below freezing.

Do not dispose of batteries in a fire!
Dispose of batteries according to local regulations (e.g. recycling). Do not dispose as household waste.

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RM-356

Battery information

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RM-356
Nokia 5800 XpressMusic; L3&4 Service Manual
Structure

Nokia 5800 XpressMusic; L3&4 Service Manual Structure

1 General Information
2 Service Tools and Service Concepts
3 BB Troubleshooting and Manual Tuning Guide
4 RF troubleshooting
5 Camera Module Troubleshooting
6 System Module and User Interface
Glossary

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RM-356

Nokia 5800 XpressMusic; L3&4 Service Manual

Structure

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Nokia Customer Care

1 — General Information

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RM-356

General Information

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RM-356
General Information

Table of Contents

Product selection………………………………………………………………………………………………………………………………….1–5

Product features and sales package………………………………………………………………………………………………………1–5

Product and module list ……………………………………………………………………………………………………………………….1–7

Mobile enhancements…………………………………………………………………………………………………………………………..1–8

Technical specifications…………………………………………………………………………………………………………………….. 1–11

Transceiver general specifications ………………………………………………………………………………………………… 1–11
Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100)

phones………………………………………………………………………………………………………………………………… 1–11

Battery endurance………………………………………………………………………………………………………………………… 1–13

List of Tables

Table 1 Audio……………………………………………………………………………………………………………………………………….1–8

Table 2 Car……………………………………………………………………………………………………………………………………………1–9

Table 3 Data ……………………………………………………………………………………………………………………………………… 1–10

Table 4 Messaging…………………………………………………………………………………………………………………………….. 1–10

Table 5 Music ……………………………………………………………………………………………………………………………………. 1–10

Table 6 Navigation ……………………………………………………………………………………………………………………………. 1–11

Table 7 Power…………………………………………………………………………………………………………………………………… 1–11

List of Figures

Figure 1 View of RM-356……………………………………………………………………………………………………………………….1–5

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General Information

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RM-356
General Information

Product selection

RM-356 is a GSM/HSDPA/WCDMA tri-mode handportable monoblock phone with a person centric touch UI,
integrated GPS (A-GPS OMA SUPL), WLAN and a TV-out connection. It supports EGSM850/900/1800/1900 and
WCDMA900/2100 bands, and CSD/HSCSD, GPRS/EGPRS, WCDMA/HSDPA data bearers.

For WCDMA the maximum bit rate is up to 384 kbit/s for downlink and 384 kbit/s for uplink with simultaneous
CS speech or CS video (max. 64 kbit/s). The HSDPA peak is 3.6 Mbit/s downlink (with limited use cases).

For GPRS/EGPRS networks the RM-356 is a Class B GPRS/EGPRS MSC 32 (5 Rx + 3 Tx, max sum 6) device, which
means a maximum uplink speed of 177 kbit/s and downlink speed of 296 kbit/s. RM-356 also supports Dual
Transfer Mode (DTM) for simultaneous voice and packet data connection in GSM/EDGE networks; simple class
A, multi slot class 11, (4 Rx + 3 Tx, max sum 5 ).

RM-356 has a large nHD 3.2”(640 x 360 pixels) colour display (active area 39.6 mm x 70.4 mm) with 16 million
colors. It also has a 3.2 megapixel autofocus camera with 3 x digital zoom and an integrated dual LED flash.

RM-356 is an MMS (Multimedia Messaging Service) enabled multimedia device. The MMS implementation
follows the OMA MMS standard release 1.3. RM-356 also supports the Bluetooth 2.0 + EDR standard.

RM-356 uses a S60 5.0 operating system and supports the full Web Browser for S60, which brings desktop­like Web browsing experience to mobile devices.

RM-356 also supports MIDP Java 2.0, providing a good platform for compelling 3rd party applications.

Figure 1 View of RM-356

Product features and sales package

New hardware characteristics

•

Touch screen phone:

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Copyright © 2008 Nokia. All rights reserved.

•

Full touch UI – no physical input or UI navigation keys

•

Contacts Bar — Person centric UI

•

Media Bar – Easy access to media

Bearers and transport

•

WCDMA DL 384kbit/s, UL 384 kbit/s

•

HSDPA up to 3.6Mbps

•

GPRS/EGPRS Class B, Multi slot class 32 (5 Rx + 3 Tx = 6)

•

Dual Transfer Mode (DTM) class A, multi slot class 11 (4 Rx + 3 Tx = 5)

Connectivity

•

Integrated GPS (A-GPS OMA SUPL)

•

TV-out connection

•

WLAN IEEE802.11 b/g

•

Bluetooth 2.0 (A2DP & AVRCP)

•

USB2.0 High Speed with microUSB interface

•

MicroSD memory card — support up to 16GB

•

3.5 mm AV connector

RM-356

General Information

Display

•

3.2” nHD (640 x 360 pixels) colour display (active area 39.6 mm x 70.4 mm), up to 16M colors, 16:9 aspect
ratio

•

Digital Ambient Light Sensor (ALS) – used to optimize display/key brightness and power consumption

Imaging and video

•

3.2Mpix autofocus camera with 3 x digital zoom and an integrated dual LED flash

•

True 16:9 high definition widescreen optimised for mobile entertainment

•

Video center for enjoying downloaded and streamed content, WMV support, video feeds (vodcasting) and
mobile TV (IP TV)

•

CS video call

•

Video sharing

•

Video streaming (3GPP and CIF)

Music

•

DAC33 for hi-fi sound quality

•

Podcasting, internet radio, best in class music player on the go

•

Superb music player UI, bass booster, stereo widening, loudness

•

Stereo music player supporting MP3, SpMidi, AAC, AAC+, eAAC+, WMA

•

3D stereo ringing tones, 64 polyphonic Midi, MP3 tones, video ringing tones

•

Stereo FM Radio

Productivity

Context management

•

Full OMA client provisioning

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RM-356
General Information

•

PIM (Calendar + Contacts)

•

OTA provisioning & over the air SW update (FOTA)

•

Nokia PC Suite connectivity with USB, Bluetooth

•

Web Browser (OSS), Java ™ MIDP 2.0, XHTML browsing over TCP/IP

Messaging

•

MS, MMS (OMA 1.3)

•

Native Email and IM client, Email with attachments (push)

•

Audio messaging (AMS)

Voice

•

Rich Calls: 2-way video conferencing (Video Call), Video Sharing

•

Speaker independent dialing and voice commands (SIND)

Add-on software framework

•

S60 5.0 OS

•

Java: MIDP2.0

Additional technical specifications

•

Vibrating alert

•

3GPP Rel 5 compliant

•

Speech codecs supported: AMR, NB-AMR, FR, EFR

Sales package

•

Transceiver RM-356

•

Battery (BL-5J)

•

Charger (AC-8)

•

Stereo headset (HS-45 + AD-54 audio controller)

•

TV-out cable (CA-75U)

•

MicroUSB connectivity cable (CA-101)

•

Mini DVD

•

Extra stylus

•

CP-306 plectrum stylus in wrist strap

•

CP-305 carrying case

•

DT-29 desk stand

•

User Guide

Product and module list

Module name Type code Notes

System/RF Module 2JD Main PWB with components.
UI Flex Module 2JY

Issue 1 COMPANY CONFIDENTIAL Page 1 –7

Copyright © 2008 Nokia. All rights reserved.

Mobile enhancements

Table 1 Audio

Enhancement Type

Audio controller AD-54
Hearing aid HDA-12
Wired headsets HS-16

HS-41
HS-43
HS-45 (+ AD-54)
HS-45
HS-48
WH-201
WH-202

RM-356

General Information

WH-500
WH-600
WH-700
WH-800

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RM-356
General Information

Enhancement Type

Wireless headsets BH-102

BH-103
BH-212
BH-303
BH-500
BH-501
BH-703
BH-804
BH-904
HS-24W
HS-25W
HS-38W
HS-51W
HS-52W
HS-57W
HS-58W
HS-59W
HS-72W
HS-76W
HS-79W
HS-89W
HS-91W
HS-94W
HS-95W
HS-96W
HS-100W

Table 2 Car

Enhancement Type

FM transmitter CA-300
Mobile holder CR-39

CR-82
CR-99
CR-103

Mobile holder mounting device HH-12

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Copyright © 2008 Nokia. All rights reserved.

Enhancement Type

Mobile charger DC-4
Navigation Nokia 500 Auto Navigation
Wireless car kit CK-7W

CK-15W
CK-100
CK-300

Wireless plug-in car handsfree HF-33W

HF-200
HF-300

Table 3 Data

Enhancement Type

RM-356

General Information

MicroSD card, 512 MB MU-28
MicroSD card, 1 GB MU-22
MicroSD card, 2 GB MU-37
MicroSD card, 4 GB MU-41
MicroSD card, 8 GB MU-43
MicroUSB connectivity adapter cable CA-101
Video connectivity cable CA-75U

Table 4 Messaging

Enhancement Type

Wireless keyboard SU-8W
Digital pen SU-27W
CP-306 plectrum stylus CP-306

Table 5 Music

Enhancement Type

Wireless Audio Gateway AD-42W
Wireless speakers MD-5W

MD-7W

Music speakers MD-6

MD-8

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RM-356
General Information

Table 6 Navigation

Enhancement Type

Wireless GPS module LD-3W

LD-4W

Table 7 Power

Enhancement Type

Battery 1320mAh BL-5J
Charging connectivity cable CA-126
Charger AC-4

AC-5
AC-6C (+CA-100c)
AC-8
DC-1
DC-8

DC-9
Charger adapter CA-44
USB charger CA-100

Technical specifications

Transceiver general specifications

Unit Dimensions (L x W x T)

Transceiver with BL-5J
1320 mAh Li-Ion battery
back

(mm)

111 x 51.7 x 15.5 109 83

Weight with battery (g) Volume (cm3)

Main RF characteristics for GSM850/900/1800/1900 and WCDMA VIII (900) and WCDMA I (2100)
phones

Parameter Unit

Cellular system GSM850, EGSM900, GSM1800/1900, WCDMA VIII

(900) and WCDMA I (2100)

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Copyright © 2008 Nokia. All rights reserved.

Parameter Unit

Rx frequency band GSM850: 869 — 894 MHz

EGSM900: 925 — 960 MHz
GSM1800: 1805 — 1880 MHz
GSM1900: 1930 — 1990 MHz
WCDMA VIII (900): 925- 960 MHz
WCDMA I (2100): 2110 — 2170 MHz

Tx frequency band GSM850: 824 — 849 MHz

EGSM900: 880 — 915 MHz
GSM1800: 1710 — 1785 MHz
GSM1900: 1850 — 1910 MHz
WCDMA VIII (900): 880 — 915 MHz
WCDMA I (2100): 1920 — 1980 MHz

RM-356

General Information

Output power GSM850: +5 …+33dBm/3.2mW … 2W

GSM900: +5 … +33dBm/3.2mW … 2W
GSM1800: +0 … +30dBm/1.0mW … 1W
GSM1900: +0 … +30dBm/1.0mW … 1W
WCDMA VIII (900): -50 … +24 dBm/0.01μW …

251.2mW
WCDMA I (2100): -50 … +24 dBm/0.01μW …

251.2mW

EDGE output power EDGE850: +5 … +29dBm/3.2mW … 794mW

EDGE900: +5 … +29dBm/3.2mW … 794mW
EDGE1800: +0 … +26dBm/1.0mW … 400mW
EDGE1900:+0 … +26dBm/1.0mW … 400mW

Number of RF channels GSM850: 124

GSM900: 174
GSM1800: 374
GSM1900: 299
WCDMA VIII (900): 152
WCDMA I (2100): 277

Channel spacing 200 kHz

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RM-356
General Information

Parameter Unit

Number of Tx power levels GSM850: 15

GSM900: 15
GSM1800: 16
GSM1900: 16
WCDMA VIII (900): 75
WCDMA I (2100): 75

Battery endurance

Battery Capacity (mAh) Talk time Stand-by Music playback

BL-5J 1320 Up to 8.8 h (GSM)

Up to 5 h (WCDMA)

Up to 406.2 h (GSM)
Up to 400 h (GSM)

Up to 35h

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General Information

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Nokia Customer Care

2 — Service Tools and Service

Concepts

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Service Tools and Service Concepts

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RM-356
Service Tools and Service Concepts

Table of Contents

Service tools…………………………………………………………………………………………………………………………………………2–5

Product specific tools……………………………………………………………………………………………………………………….2–5

FS-77…………………………………………………………………………………………………………………………………………..2–5

MJ-165 ………………………………………………………………………………………………………………………………………..2–5

RJ-230 …………………………………………………………………………………………………………………………………………2–5

SA-131 ………………………………………………………………………………………………………………………………………..2–5

SA-166 ………………………………………………………………………………………………………………………………………..2–6

SS-195…………………………………………………………………………………………………………………………………………2–6

Rework jigs and stencils…………………………………………………………………………………………………………………..2–7

RJ-157 …………………………………………………………………………………………………………………………………………2–7

RJ-160 …………………………………………………………………………………………………………………………………………2–7

RJ-166 …………………………………………………………………………………………………………………………………………2–7

RJ-169 …………………………………………………………………………………………………………………………………………2–8

RJ-184 …………………………………………………………………………………………………………………………………………2–8

RJ-201 …………………………………………………………………………………………………………………………………………2–8

RJ-73 …………………………………………………………………………………………………………………………………………..2–8

RJ-93 …………………………………………………………………………………………………………………………………………..2–8

ST-29…………………………………………………………………………………………………………………………………………..2–9

ST-40…………………………………………………………………………………………………………………………………………..2–9

ST-53…………………………………………………………………………………………………………………………………………..2–9

ST-55…………………………………………………………………………………………………………………………………………..2–9

ST-59…………………………………………………………………………………………………………………………………………..2–9

ST-61……………………………………………………………………………………………………………………………………….. 2–10

ST-65……………………………………………………………………………………………………………………………………….. 2–10

General tools………………………………………………………………………………………………………………………………… 2–10

AC-33……………………………………………………………………………………………………………………………………….. 2–10

AC-35……………………………………………………………………………………………………………………………………….. 2–10

CU-4…………………………………………………………………………………………………………………………………………. 2–11

FLS-5 ……………………………………………………………………………………………………………………………………….. 2–12

FPS-10……………………………………………………………………………………………………………………………………… 2–12

FPS-21……………………………………………………………………………………………………………………………………… 2–13

JXS-1………………………………………………………………………………………………………………………………………… 2–13

PK-1…………………………………………………………………………………………………………………………………………. 2–14

PKD-1 ………………………………………………………………………………………………………………………………………. 2–14

SB-6…………………………………………………………………………………………………………………………………………. 2–14

SPS-1……………………………………………………………………………………………………………………………………….. 2–14

SPS-2……………………………………………………………………………………………………………………………………….. 2–15

SRT-6……………………………………………………………………………………………………………………………………….. 2–15

SS-102……………………………………………………………………………………………………………………………………… 2–15

SS-46……………………………………………………………………………………………………………………………………….. 2–15

SS-62……………………………………………………………………………………………………………………………………….. 2–15

SS-93……………………………………………………………………………………………………………………………………….. 2–16

SX-4…………………………………………………………………………………………………………………………………………. 2–16

Cables…………………………………………………………………………………………………………………………………………… 2–16

CA-101 …………………………………………………………………………………………………………………………………….. 2–16

CA-31D …………………………………………………………………………………………………………………………………….. 2–16

CA-35S……………………………………………………………………………………………………………………………………… 2–17

CA-58RS……………………………………………………………………………………………………………………………………. 2–17

CA-75U …………………………………………………………………………………………………………………………………….. 2–17

CA-89DS …………………………………………………………………………………………………………………………………… 2–18

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RM-356

Service Tools and Service Concepts

DAU-9S…………………………………………………………………………………………………………………………………….. 2–18

PCS-1……………………………………………………………………………………………………………………………………….. 2–18

XCS-4……………………………………………………………………………………………………………………………………….. 2–19

XRS-6……………………………………………………………………………………………………………………………………….. 2–19

Service concepts ……………………………………………………………………………………………………………………………….. 2–20

POS (Point of Sale) flash concept …………………………………………………………………………………………………… 2–20

Flash concept with FPS-10…………………………………………………………………………………………………………….. 2–21

Flash concept with FPS-21…………………………………………………………………………………………………………….. 2–22

CU-4 flash concept with FPS-10……………………………………………………………………………………………………… 2–23

CU-4 flash concept with FPS-21……………………………………………………………………………………………………… 2–24

Module jig service concept……………………………………………………………………………………………………………. 2–25

RF testing concept with RF coupler ……………………………………………………………………………………………….. 2–26

Service concept for RF testing and RF/BB tuning……………………………………………………………………………. 2–27

GPS testing concept with GPS RF coupler……………………………………………………………………………………….. 2–28

Bluetooth testing concept with SB-6 …………………………………………………………………………………………….. 2–29

WLAN functionality testing concept with SB-7 ………………………………………………………………………………. 2–30

List of Tables

Table 8 Attenuation values ……………………………………………………………………………………………………………….. 2–17

List of Figures

Figure 2 Basic flash concept with FPS-10……………………………………………………………………………………………. 2–21

Figure 3 Basic flash concept with FPS-21……………………………………………………………………………………………. 2–22

Figure 4 CU-4 flash concept with FPS-10…………………………………………………………………………………………….. 2–23

Figure 5 CU-4 flash concept with FPS-21…………………………………………………………………………………………….. 2–24

Figure 6 Module jig service concept …………………………………………………………………………………………………… 2–25

Figure 7 RF testing concept with RF coupler ………………………………………………………………………………………. 2–26

Figure 8 Service concept for RF testing and RF/BB tuning …………………………………………………………………… 2–27

Figure 9 RF testing concept with RF coupler ………………………………………………………………………………………. 2–28

Figure 10 Service concept for RF testing and RF/BB tuning…………………………………………………………………. 2–29

Figure 11 WLAN functionality testing concept with SB-7 ……………………………………………………………………. 2–30

Page 2 –4 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

Service tools

Product specific tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and
repair of product RM-356. For the correct use of the service devices, and the best effort of workbench setup,
please refer to various concepts.

FS-77 Flash adapter
For flashing (also dead phones) with SS-46. RF testing and tuning, and

EM calibration on ATO level with SS-62 (mechanical locking concept),
CU-4 supported.

MJ-165 Module jig
MJ-165 is meant for troubleshooting, testing, tuning and flashing on

the engine level (CU-4 supported).
The jig includes an RF interface for GPS, GSM, WCDMA and Bluetooth.

RJ-230 Soldering jig
RJ-230 is a soldering jig used for soldering and as a rework jig for the

engine module.

SA-131 RF coupler
SA-131 is a RF coupler for GPS testing. It is used together with SS-62.

Issue 1 COMPANY CONFIDENTIAL Page 2 –5

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

SA-166 RF coupler
SA-166 is an RF coupler for WCDMA and GSM RF testing. It is used

together with the product-specific flash adapter.
The following table shows attenuations from the antenna pads of the

mobile terminal to the SMA connectors of SA-166 . The setup used for
measuring the values is SA-166 + FS-77 + CU-4.

•

Attenuation values for inductive RF coupler SA-166

Band Channel Attenuation TX

(dB)

Low 24,5 19,5

GSM 850

GSM 900

GSM

1800

GSM

1900

WCDMA

Band I

Mid 24,3 20,5
High 23,5 18,5

Low 21,2 17,5
Mid 19,4 17,5
High 18,8 15,5

Low 11,4 9,2
Mid 10,7 9,2
High 9,0 9,2

Low 8,0 8,2
Mid 7,5 8,2
High 8,6 9,2

Low 9,2 11,1
Mid 9,1 12,1
High 10,1 13,1

Attenuation RX

(dB)

Low 18,7 19,5

WCDMA

Band VIII

SS-195 Display removal tool
SS-195 is used for removing displays.

Page 2 –6 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

Mid 18,5 19,5
High 19,5 19,5

RM-356
Service Tools and Service Concepts

Rework jigs and stencils

The table below gives a short overview of service devices that can be used for testing, error analysis, and
repair of product RM-356. For the correct use of the service devices, and the best effort of workbench setup,
please refer to various concepts.

RJ-157 Rework jig
RJ-157 is a rework jig used when servicing the Z7540 duplexer. It is

used together with the ST-55 stencil.

RJ-160 Rework jig
RJ-160 is a rework jig used when servicing the WCDMA duplexer

(Z7541). It is used together with the ST-55 stencil.

RJ-166 Rework jig
RJ-166 is a jig used when servicing the accelerometer (N6501).

It is used together with the ST-53 stencil.

Issue 1 COMPANY CONFIDENTIAL Page 2 –7

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

RJ-169 Rework jig
RJ-169 is a rework jig used when servicing the WCDMA PA (N7540)

component. It is used together with the ST-59 stencil.

RJ-184 Rework jig
RJ-184 is a rework jig used when servicing the microphone (B2170).

It is used together with the ST-61 rework stencil.

RJ-201 Rework jig
RJ-201 is a rework jig used when servicing the GSM 850/900 TX filter

(Z7503) component.
This jig is used together with the ST-65 stencil.

RJ-73 Rework jig
RJ-73 is a rework jig used when servicing the N1451 component. It is

used together with the ST-29 rework stencil.

RJ-93 Rework jig
RJ-93 is used as a rework jig for the Front End Module (FEM).

This rework jig takes the FEM or power amplifier (PA) module (N7520)
for spreading the soldering paste to the component. Must be used
together with the ST-40 stencil.

Page 2 –8 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

ST-29 rework stencil
ST-29 is a rework stencil used when servicing the N1451 component.

It is used together with rework jig RJ-73.

ST-40 Rework stencil
ST-40 is a rework stencil that is used with the RJ-93 rework jig to

service the Front End Module (N7520).

ST-53 Rework stencil
ST-53 is a rework stencil used when servicing the accelerometer

(N6501).
It is used together with the rework jig RJ-166.

ST-55 Rework stencil
ST-55 is a rework stencil used when servicing the Z7540 and Z7541

duplexers. It is used together with the rework jigs RJ-157 and RJ-160.

ST-59 Rework stencil
ST-59 is a rework stencil used when servicing the WCDMA PA (N7540)

component. It is used together with rework jig RJ-169.

Issue 1 COMPANY CONFIDENTIAL Page 2 –9

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

ST-61 Rework stencil
ST-61 is a rework stencil used when servicing the microphone (B2170).

It is used together with the rework jig RJ-184.

ST-65 Rework stencil
ST-65 is a rework stencil used when servicing the GSM 850/900 TX filter

(Z7503).
This stencil is used together with the rework jig RJ-201.

General tools

The table below gives a short overview of service devices that can be used for testing, error analysis, and
repair of product RM-356. For the correct use of the service devices, and the best effort of workbench setup,
please refer to various concepts.

AC-33 Power supply
Universal power supply for FPS-10; included in the FPS-10 sales

package.

AC-35 Power supply
Universal power supply for FPS-21; included in the FPS-21 sales

package.
Input 100V…230V 50Hz…60Hz, output voltage of 12 V and output

current up to 3 A.

Page 2 –10 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

CU-4 Control unit
CU-4 is a general service tool used with a module jig and/or a flash

adapter. It requires an external 12 V power supply.
The unit has the following features:

•

software controlled via USB

•

EM calibration function

•

Forwards FBUS/Flashbus traffic to/from terminal

•

Forwards USB traffic to/from terminal

•

software controlled BSI values

•

regulated VBATT voltage

•

2 x USB2.0 connector (Hub)

•

FBUS and USB connections supported

When using CU-4, note the special order of connecting cables and
other service equipment:

Instructions

1 Connect a service tool (jig, flash adapter) to CU-4.
2 Connect CU-4 to your PC with a USB cable.
3 Connect supply voltage (12 V)
4 Connect an FBUS cable (if necessary).
5 Start Phoenix service software.

Note: Phoenix enables CU-4 regulators via USB when it is

started.
Reconnecting the power supply requires a Phoenix restart.

Issue 1 COMPANY CONFIDENTIAL Page 2 –11

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

FLS-5 Flash device
FLS-5 is a dongle and flash device incorporated into one package,

developed specifically for POS use.

Note: FLS-5 can be used as an alternative to PKD-1.

FPS-10 Flash prommer
FPS-10 interfaces with:

•

PC

•

Control unit

•

Flash adapter

•

Smart card

FPS-10 flash prommer features:

•

Flash functionality for BB5 and DCT-4 terminals

•

Smart Card reader for SX-2 or SX-4

•

USB traffic forwarding

•

USB to FBUS/Flashbus conversion

•

LAN to FBUS/Flashbus and USB conversion

•

Vusb output switchable by PC command

FPS-10 sales package includes:

•

FPS-10 prommer

•

Power Supply with 5 country specific cords

•

USB cable

Note: FPS-21 is substitute FPS-10 if FPS-10 has not been set

up.

Page 2 –12 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

FPS-21 Flash prommer

FPS-21 sales package:

•

FPS-21 prommer

•

AC-35 power supply

•

CA-31D USB cable

FPS-21 interfaces:

Front

•

Service cable connector
Provides Flashbus, USB and VBAT connections to a mobile device.

•

SmartCard socket
A SmartCard is needed to allow DCT-4 generation mobile device

programming.

Rear

•

DC power input
For connecting the external power supply (AC-35).

•

Two USB A type ports (USB1/USB3)
Can be used, for example, for connecting external storage memory

devices or mobile devices

•

One USB B type device connector (USB2)
For connecting a PC.

•

Phone connector
Service cable connection for connecting Flashbus/FLA.

•

Ethernet RJ45 type socket (LAN)
For connecting the FPS-21 to LAN.

Inside

•

Four SD card memory slots
For internal storage memory.

Note: In order to access the SD memory card slots inside

FPS-21, the prommer needs to be opened by removing the
front panel, rear panel and heatsink from the prommer body.

Note: FPS-10 can be used for flashing instead of FPS-21 if

necessary.

JXS-1 RF shield box
Because the WCDMA network disturbs the RX side testing of the WCDMA

phone and the Tx signal of the WCDMA phone can severely disturb the
WCDMA network, a shield box is needed in all testing, tuning and fault
finding which requires WCDMA RF signal.

The shield box is not an active device, it contains only passive filtering
components for RF attenuation.

Issue 1 COMPANY CONFIDENTIAL Page 2 –13

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

PK-1 Software protection

key

PK-1 is a hardware protection key with a USB interface. It has the same
functionality as the PKD-1 series dongle.

PK-1 is meant for use with a PC that does not have a series interface.
To use this USB dongle for security service functions please register

the dongle in the same way as the PKD-1 series dongle.
PKD-1 SW security device

SW security device is a piece of hardware enabling the use of the
service software when connected to the parallel (LPT) port of the PC.

Without the device, it is not possible to use the service software.
Printer or any such device can be connected to the PC through the

device if needed.

SB-6 Bluetooth test and

interface box (sales
package)

The SB-6 test box is a generic service device used to perform Bluetooth
bit error rate (BER) testing, and establishing cordless FBUS connection
via Bluetooth. An ACP-8x charger is needed for BER testing and an
AXS-4 cable in case of cordless interface usage testing .

Sales package includes:

•

SB-6 test box

•

Installation and warranty information

SPS-1 Soldering Paste

Spreader

The SPS-1 allows spreading of solder to the LGA components pads over
the rework stencils.

Page 2 –14 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

SPS-2 Soldering paste

spreader

SRT-6 Opening tool
SRT-6 is used to open phone covers.

SS-102 Camera removal tool
The camera removal tool SS-102 is used to remove/attach a camera

module from/to the camera socket.

SS-46 Interface adapter
SS-46 acts as an interface adapter between the flash adapter and

FPS-10.

SS-62 Generic flash adapter

base for BB5

•

generic base for flash adapters and couplers

•

SS-62 equipped with a clip interlock system

•

provides standardised interface towards Control Unit

•

provides RF connection using galvanic connector or coupler

•

multiplexing between USB and FBUS media, controlled by VUSB

Issue 1 COMPANY CONFIDENTIAL Page 2 –15

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

SS-93 Opening tool
SS-93 is used for opening JAE connectors.

SX-4 Smart card
SX-4 is a BB5 security device used to protect critical features in tuning

and testing.
SX-4 is also needed together with FPS-10 when DCT-4 phones are

flashed.

Cables

The table below gives a short overview of service devices that can be used for testing, error analysis, and
repair of product RM-356. For the correct use of the service devices, and the best effort of workbench setup,
please refer to various concepts.

CA-101 Micro USB cable
The CA-101 is a USB-to-microUSB data cable that allows connections

between the PC and the phone.

CA-31D USB cable
The CA-31D USB cable is used to connect FPS-10 or FPS-11 to a PC. It is

included in the FPS-10 and FPS-11 sales packages.

Page 2 –16 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

CA-35S Power cable
CA-35S is a power cable for connecting, for example, the FPS-10 flash

prommer to the Point-Of-Sales (POS) flash adapter.

CA-58RS RF tuning cable
Product-specific adapter cable for RF tuning.

•

Table 8 Attenuation values

Band Attenuation Rx/Tx

GSM850/900 0.2…0.3 dB
GSM1800/1900 0.3…0.4 dB
WCDMA900 0.2…0.3 dB
WCDMA2100 0.4…0.6 dB

CA-75U Video-out cable
The CA-75U enables viewing video recordings on a TV screen or

computer monitor. It can also be used while video conferencing.
The cable is used to connect the 3.5 mm AV connector of the phone to

the RCA connectors of an AV device.

Issue 1 COMPANY CONFIDENTIAL Page 2 –17

Copyright © 2008 Nokia. All rights reserved.

RM-356

Service Tools and Service Concepts

CA-89DS Cable
Provides VBAT and Flashbus connections to mobile device

programming adapters.

DAU-9S MBUS cable
The MBUS cable DAU-9S has a modular connector and is used, for

example, between the PC’s serial port and module jigs, flash adapters
or docking station adapters.

Note: Docking station adapters valid for DCT4 products.

PCS-1 Power cable
The PCS-1 power cable (DC) is used with a docking station, a module

jig or a control unit to supply a controlled voltage.

Page 2 –18 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

XCS-4 Modular cable
XCS-4 is a shielded (one specially shielded conductor) modular cable

for flashing and service purposes.

XRS-6 RF cable
The RF cable is used to connect, for example, a module repair jig to

the RF measurement equipment.
SMA to N-Connector approximately 610 mm.
Attenuation for:

•

GSM850/900: 0.3+-0.1 dB

•

GSM1800/1900: 0.5+-0.1 dB

•

WCDMA900: 0.3+-0.1 dB

•

WCDMA2100: 0.6+-0.1dB

Issue 1 COMPANY CONFIDENTIAL Page 2 –19

Copyright © 2008 Nokia. All rights reserved.

Service concepts

POS (Point of Sale) flash concept

RM-356

Service Tools and Service Concepts

Type Description

Product specific tools

BL-5J Battery

Other tools

FLS-5 POS flash dongle

PC with Phoenix service software

Cables

CA-101 Micro USB cable

Page 2 –20 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

Flash concept with FPS-10

Figure 2 Basic flash concept with FPS-10

Type Description

Product specific devices

FS-77 Flash adapter

Other devices

FPS-10 Flash prommer box
PKD-1/PK-1 SW security device
SS-46 Interface adapter

PC with Phoenix service software

Cables

XCS-4 Modular cable
CA-35S Power cable

USB cable

Issue 1 COMPANY CONFIDENTIAL Page 2 –21

Copyright © 2008 Nokia. All rights reserved.

Flash concept with FPS-21

RM-356

Service Tools and Service Concepts

Figure 3 Basic flash concept with FPS-21

Type Description

Product specific devices

FS-77 Flash adapter

Other devices

FPS-21 Flash prommer box
AC-35 Power supply
PK-1/PKD-1 SW security device
SS-46 Interface adapter

PC with Phoenix service software

Cables

CA-89DS Service cable

USB cable

Page 2 –22 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

RM-356
Service Tools and Service Concepts

CU-4 flash concept with FPS-10

Figure 4 CU-4 flash concept with FPS-10

Type Description

Product specific devices

FS-77 Flash adapter

Other devices

CU-4 Control unit
FPS-10 Flash prommer box
PKD-1/PK-1 SW security device
SS-62 Flash adapter base
SX-4 Smart card

PC with Phoenix service software

Cables

PCS-1 Power cable
XCS-4 Modular cable

Standard USB cable
USB cable

Issue 1 COMPANY CONFIDENTIAL Page 2 –23

Copyright © 2008 Nokia. All rights reserved.

CU-4 flash concept with FPS-21

RM-356

Service Tools and Service Concepts

Figure 5 CU-4 flash concept with FPS-21

Type Description

Product specific devices

FS-77 Flash adapter

Other devices

CU-4 Control unit
FPS-21 Flash prommer box
AC-35 Power supply
PK-1/PKD-1 SW security device
SS-62 Flash adapter base
SX-4 Smart card (for DCT-4 generation mobile device programming)

PC with Phoenix service software

Cables

PCS-1 Power cable
CA-89DS Service cable

Standard USB cable

Page 2 –24 COMPANY CONFIDENTIAL Issue 1

Copyright © 2008 Nokia. All rights reserved.

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