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Mitsubishi S6S Service Manual

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Service Manual

S6S Diesel Engine

28620-up

For use with FD40K, FD40KL, FD45K, FD50K,

FD60, FD70, Chassis Service Manual.

99709-56120

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Summary of Contents for Mitsubishi S6S

  • Page 1
    Service Manual S6S Diesel Engine 28620-up For use with FD40K, FD40KL, FD45K, FD50K, FD60, FD70, Chassis Service Manual. 99709-56120…
  • Page 2
    FOREWORD This service manual covers S6S Diesel Engine of Mitsubishi Forklift Trucks and gives detailed maintenance and repair information. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your forklift trucks depends to a great extent on correct servicing – the servicing consistent with what you will learn from this service manual.
  • Page 3: How To Use This Manual

    How to Use This Manual This service manual contains the S6S Diesel Engine specifications, maintenance standards and adjustment procedures as well as service procedures such as disassembly, inspection, repair and reassembly are arranged in groups for quick reference. There are separate manuals for the fuel injection pump and governor.

  • Page 4
    Terms Used in This Manual Nominal value: Indicates the standard dimension of a part to be measured. Standard: Indicates the dimension of a part, the clearance between parts, or the standard performance. Since the value is indicated in a range needed for inspection, it is different from the design value. Limit: A part must be repaired or replaced with a new part when it reaches the limit value.
  • Page 5
    GROUP INDEX GROUP INDEX Items Outline, Specifications, Tips on Disassembly and Reassembly GENERAL Maintenance Standards Table, Tightening Torques, Sealants and Lubricants, MAINTENANCE STANDARDS Regarding Submission of Parts for EPA Exhaust Gas Regulation SPECIAL TOOLS Special Tools OVERHAUL INSTRUCTIONS Determination of Overhaul Timing, Testing the Compression Pressure ADJUSTMENTS, BENCH TEST, Adjustments, Bench Testing, Performance Tests PERFORMANCE TESTS…
  • Page 6: Table Of Contents

    GENERAL 1. Outline ………………..1 – 1 1.1 External View ……………… 1 – 1 1.2 Engine Serial Number Location …………1 – 2 2. Specifications ………………1 – 3 3. Tips on Disassembly and Reassembly ……..1 – 5 3.1 Disassembly ………………1 – 5 3.2 Reassembly ……………….

  • Page 7: Outline

    GENERAL Outline 1.1 External View Oil level gauge Fuel injection pump Fuel injection nozzle Fuel filter Inlet manifold Water pump Water drain plug Front Rear Fuel feed pump Flywheel Relief valve Oil filter Oil pan Stop solenoid Oil drain plug Left View Exhaust manifold Alternator…

  • Page 8: Engine Serial Number Location

    GENERAL 1.2 Engine Serial Number Location The engine serial number is located on the side of the crankcase. Engine serial number Engine serial number location…

  • Page 9: Specifications

    GENERAL Specifications Model designation Type Water-cooled, 4-stroke cycle No. of cylinders – arrangement 6 –in line Combustion chamber type Swirl chamber Valve mechanism Overhead Cylinder bore × stroke 94 × 120 (3.70 × 4.72) mm (in.) Piston displacement liter (cu in.) 4.996 (305) Compression ratio 22 : 1…

  • Page 10
    GENERAL Model designation Refill capacity (engine water jacket) 9.0 (2.4) liter (U.S. gal.) Type Centrifugal Speed ration to crankshaft Water pump Capacity 160 (42.3) at 0.07 MPa (7.5 kgf/cm ) [107 psi] Cooling system liter (U.S gal.)/min/min discharge pressure of pump running at 3600 min Low-edge B type V-belt ×…
  • Page 11: Tips On Disassembly And Reassembly

    GENERAL Tips on Disassembly and Reassembly This service manual covers recommended procedures to 3.2 Reassembly be followed when servicing diesel engines. It also (1) Wash all engine parts, except oil seals, O-rings, contains information on special tools required and basic rubber seals, etc.

  • Page 12: Maintenance Standards

    MAINTENANCE STANDARDS 1. Maintenance Standards Table …………2 – 1 2. Tightening Torques …………….2 – 6 2.1 Important Bolts and Nuts …………..2 – 6 2.2 Standard Bolts …………….2 – 7 2.3 Standard Studs …………….2 – 7 2.4 Standard Plugs …………….

  • Page 13: Maintenance Standards Table

    MAINTENANCE STANDARDS Maintenance Standards Table Unit: mm (in.) Repair Service Nominal Assembly Standard Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] −1 Maximum min , (no-load) According to engine Adjust governor setting. specification −1 Minimum min , (no-load) Compression pressure 3.2 (33) [469] 2.8 (29)

  • Page 14
    MAINTENANCE STANDARDS Unit: mm (in.) Repair Service Nominal Assembly Standard Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Warpage of gasket contact 0.05 (0.0020) 0.20 Regrind if warpage is minor. surface or less (0.0079) Cylinder head Compressed thickness of 1.2 (0.05) ±0.05 (±0.002) gasket…
  • Page 15
    MAINTENANCE STANDARDS Unit: mm (in.) Repair Service Nominal Assembly Standard Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Fillet radius of journal and 3 (0.12) ±0.2 (±0.008) crankpin If thrust plate clearance exceeds the repair limit, Crankshaft replace thrust plates. [0.100 to 0.264 [0.300 If it is exceeded, use oversize…
  • Page 16
    MAINTENANCE STANDARDS Unit: mm (in.) Repair Service Nominal Assembly Standard Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] 0.02 (0.0008) 0.05 Straighten by cold working Deflection or less (0.0020) or replace. 6.184 + 0.1 Inlet valve 46.916 6.684 (0.2631) −…
  • Page 17
    MAINTENANCE STANDARDS Unit: mm (in.) Repair Service Nominal Assembly Standard Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Make shim adjustment. 11.77 11.77 to 12.75 Valve opening pressure Pressure varies by 1 (10) (120) (120 to 130) MPa (kgf/cm ) [psi] [142] per 0.1 mm (0.004 in.) [1707]…
  • Page 18: Tightening Torques

    MAINTENANCE STANDARDS Tightening Torques 2.1 Important Bolts and Nuts Thread Width Tightening Torque Dia. × Pitch Description across flats, Remark N·m kgf·m lbf·ft (M-thread) M12 × 1.75 Cylinder head 113 to 123 11.5 to 12.5 83 to 90 M8 × 1.25 Rocker cover 10.0 to 13.0 1.0 to 1.3…

  • Page 19: Standard Bolts

    MAINTENANCE STANDARDS 2.2 Standard Bolts Torque Thread Diameter (mm) N·m kgf·m lbf·ft N·m kgf·m lbf·ft 2.94 to 4.90 0.3 to 0.5 2.17 to 3.62 7.89 to 9.80 0.8 to 1.0 5.79 to 7.23 9.80 to 12.7 1.0 to 1.3 7.23 to 9.40 14.7 to 21.6 1.5 to 2.2 10.8 to 15.9…

  • Page 20: Sealants And Lubricants Table

    New parts may be updated due to improvement. Fuel and Exhaust system repairs should only be conducted by an authorized Mitsubishi forklift dealer. Tampering or adjusting the fuel system components will void the warranty and could be in…

  • Page 21: Special Tools

    SPECIAL TOOLS Special Tool List ………………3 – 1…

  • Page 22: Special Tool List

    SPECIAL TOOLS Special Tool List Tool name Part No. Shape Valve spring pusher 30691 — 04500 Valve spring removal/ installation Valve guide remove 32A91 — 00300 Valve guide removal Stem seal installer 32A91 — 10200 Valve stem installation Valve seat insert Inlet valve: Valve seat installation caulking tool…

  • Page 23
    SPECIAL TOOLS Tool name Part No. Shape Valve guide installer 32A91 — 00100 Valve guide installation Idler bushing installer 30091 — 07300 Idler gear bushing removal Oil seal sleeve 30691 — 13010 Crankshaft rear oil seal sleeve installer set installation Gauge adapter 30691 — 21100 Compression pressure…
  • Page 24
    SPECIAL TOOLS Tool name Part No. Shape Connecting rod 32A91 — 00500 Connecting rod bushing bushing puller removal/installation Camshaft bushing 30691 — 00010 Camshaft bushing removal/ installer set installation Oil pump bushing 32A91 — 00400 Oil pump bushing installation installer…
  • Page 25
    OVERHAUL INSTRUCTIONS 1. Determination of Overhaul Timing ……….4 – 1 2. Testing the Compression Pressure ……….4 – 2…
  • Page 26
    Fuel and Exhaust system (c) Increased engine oil consumption repairs should only be conducted by an authorized Mitsubishi forklift dealer. (d) Increased blow-by gas volume through the breather Tampering or adjusting the fuel system due to abrasion at the cylinder liner and the piston…
  • Page 27
    New parts may be updated the compression pressure. due to improvement. Fuel and Exhaust system repairs should only be conducted by an authorized Mitsubishi forklift dealer. Tampering or adjusting the fuel system Unit: MPa (kgf/cm ) [psi]…
  • Page 28
    ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments ………………5 – 1 1.1 Valve Clearance …………….5 – 1 1.2 Fuel System Bleeding …………..5 – 2 1.3 Fuel Injection Timing …………..5 – 3 1.4 No-load Minimum (Idle) Speed and Maximum Speed Setting..5 – 4 1.5 V-belt Inspection and Adjustment …………
  • Page 29: Adjustments, Bench Test, Performance Tests

    ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS Adjustments 1.1 Valve Clearance Valve clearance should be inspected and adjusted when the engine is cold. Item Assembly Standard Inlet Valve clearance 0.25 mm (0.0098 in.) (cold setting) Exhaust (1) Inspection (a) Inspect the valve clearance in the injection sequence.

  • Page 30: Fuel System Bleeding

    ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.2 Fuel System Bleeding (1) Fuel filter Air vent plug (a) Loosen the air vent plug of the fuel filter by 1.5 full turns. Air vent plug NOTE Cover the plug with a cloth to prevent fuel from splashing.

  • Page 31: Fuel Injection Timing

    ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.3 Fuel Injection Timing The injection timing varies according to the output, speed and specifications of the engine. Be sure to verify the timing by referring to the specifications. (1) Bringing the No.1 cylinder piston to the top dead center on compression stroke (a) Put socket (58309-73100) on the crankshaft pulley Crankshaft pulley…

  • Page 32: No-Load Minimum (Idle) Speed And Maximum Speed Setting

    The set bolts are sealed. These settings are to be inspected and adjusted by a Mitsubishi forklift dealer only. (2) After adjusting the governor by breaking the seals, be sure to re-seal all visible stoppers, making them appear as if they were sealed at the factory.

  • Page 33
      BUY NOW  Then Instant Download  the Complete Manual  Thank you very much! …

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FOREWORD

This service manual is written to familiarize you with the maintenance of your S4S and S6S Diesel Engine. If the

engine is carefully maintained it will deliver a long productive life and efficient performance marked by power and

economy.

Before you attempt to inspect, disassemble, or repair the engine, read this manual carefully to learn more about the

engine and how to care for it properly. All descriptions, illustrations, specifications and serial numbers in this manual

are effective as of the date printing of this manual.

The information contained in this manual applies to the engine model produced at the time of publication.

It should be noted that specifications and design may change due to improvements made thereafter.

For items other than those in this publication, refer to the operation manual for a unit on which the engine is

mounted.

Service Manual

Mitsubishi SS-Series diesel engines

Version 08/2004

Copyright © 2004 MHI Equipment Europe B.V.

Service Manual Mitsubishi SS-Series diesel engines

Version 08/2004

ENGLISH

1 / 170

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Summary of Contents for Mitsubishi Heavy Industries S6S

This manual is also suitable for:

S4s

(Ocr-Read Summary of Contents of some pages of the Mitsubishi S6S Document (Main Content), UPD: 12 September 2023)

  • 28, 5 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments …………………………………………………………………………… 5 – 1 1.1 Valve Clearance …………………………………………………………………… 5 – 1 1.2 Fuel System Bleeding …………………………………………………………… 5 – 2 1.3 Fuel Injection Timing ……..…

  • 18, 2. Tightening Torques 2.1 Important Bolts and Nuts Thread Width Tightening Torque Description Dia. × Pitch across flats, Remark (M-thread) mm N·m kgf·m lbf·ft Cylinder head M12 × 1.75 19 113 to 123 11.5 to 12.5 83 to 90 Rocker cover M8 × 1.25 12 10.0 to 13.0 1.0 to 1.3 7.23 to 9.40 Rocker shaft brackets M8 × 1.25 12 10.0 to 20.0 1.0 to 2.0 7.23 to 14.5 Main bearing caps M14 × 2 22 98 to 1…

  • 30, 5-2 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.2 Fuel System Bleeding (1) Fuel filter (a) Loosen the air vent plug of the fuel filter by 1.5 full turns. (b) Turn the cap of the priming pump counterclockwise to unlatch. Move the priming pump cap up and down. (c) When fuel flowing from the plug hole contains no air bubbles, close the plug. (2) Fuel injection pump (a) Loosen the air vent plug of the fuel injection pump by …

  • 13, 2-1 MAINTENANCE STANDARDS 1. Maintenance Standards Table Unit: mm (in.) Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Maximum min − 1 , (no-load) According to engine Adjust governor setting. Minimum min − 1 , (no-load) specification Compression pressure 3.2 (33) [469] 2.8 (29) Oil and water temp.: MPa (kgf/cm 2 ) [psi] at 300 min − 1 [413] 20 to 30°C (68 to 86°F) 0.3 to 0.5 (3 to 5)…

  • 9, 2. Specifications Model designation S6S Type Water-cooled, 4-stroke cycle No. of cylinders – arrangement 6 –in line Combustion chamber type Swirl chamber Valve mechanism Overhead Cylinder bore × stroke mm (in.) 94 × 120 (3.70 × 4.72) Piston displacement liter (cu in.) 4.996 (305) Compression ratio 22 : 1 Firing order 1 – 5 – 3 – 6 – 2– 4 Direction of rotation Counterclockwise as viewed from flywheel side Overall length 866 (34.1)…

  • 11, 1-5 GENERAL This service manual covers recommended procedures to be followed when servicing diesel engines. It also contains information on special tools required and basic safety precautions. It is the responsibility of service personnel to be familiar with these requirements, precautions and potential hazards and to discuss these points with their foreman or supervisor. Study this manual carefully and observe the following ge…

  • 14, Mitsubishi S6S 2-2 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Warpage of gasket contact 0.05 (0.0020) 0.20 Regrind if warpage is minor. Cylinder surface or less (0.0079) head Compressed thickness of 1.2 (0.05) ±0.05 (±0.002) gasket Inlet valve 7.940 to 7.955 7.900 Diameter of valve 8 (0.31) (0.3126 to 0.3132) (0.3110) stem Exhaust 7.920 to 7.9…

  • 3, How to Use This Manual This service manual contains the S6S Diesel Engine specifications, maintenance standards and adjustment procedures as well as service procedures such as disassembly, inspection, repair and reassembly are arranged in groups for quick reference. There are separate manuals for the fuel injection pump and governor. A short summary of each Group is given in the General Contents, and there is also a table of contents at the beginning of each Group. Regarding e…

  • 12, 1. Maintenance Standards Table ……………………………………………… 2 – 1 2. Tightening Torques ………………………………………………………………… 2 – 6 2.1 Important Bolts and Nuts ………………………………………………………. 2 – 6 2.2 Standard Bolts …………………………………………………………………….. 2 – 7 2.3 Standard Studs ………

  • 22, 3-1 SPECIAL TOOLS Special Tool List Tool name Part No. Shape Use Valve spring pusher 30691 — 04500 Valve spring removal/ installation Valve guide remove 32A91 — 00300 Valve guide removal Stem seal installer 32A91 — 10200 Valve stem installation Valve seat insert Inlet valve: Valve seat installation caulking tool 36791 — 00200 Exhaust valve: 34491 — 03020 Piston ring pliers 31391 — 12900 Piston ring removal/installation Piston installer 34491 — 00200 Piston installation Idler shaft puller MH06…

  • 1, Mitsubishi S6S Service Manual 99709-56120 For use with FD40K, FD40KL, FD45K, FD50K, FD60, FD70, Chassis Service Manual. S6S Diesel Engine 28620-up

  • 31, 5-3 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.3 Fuel Injection Timing The injection timing varies according to the output, speed and specifications of the engine. Be sure to verify the timing by referring to the specifications. (1) Bringing the No.1 cylinder piston to the top dead center on compression stroke (a) Put socket (58309-73100) on the crankshaft pulley nut and turn the crankshaft in the normal direction (clockwise as seen from the front end). (b) Stop turning the cranksh…

  • 19, 2-7 MAINTENANCE STANDARDS 2.2 Standard Bolts 2.3 Standard Studs 2.4 Standard Plugs Remarks: 1. The torque values shown above are for the bolts with spring washers. 2. Do not apply any oil to the bolt threads. Thread Diameter Torque (mm) 4T 7T N·m kgf·m lbf·ft N·m kgf·m lbf·ft M6 2.94 to 4.90 0.3 to 0.5 2.17 to 3.62 7.89 to 9.80 0.8 to 1.0 5.79 to 7.23 M8 9.80 to 12.7 1.0 to 1.3 7.23 to 9.40 14.7 to 21.6 1.5 t…

  • 23, 3-2 SPECIAL TOOLS Tool name Part No. Shape Use Valve guide installer 32A91 — 00100 Valve guide installation Idler bushing installer 30091 — 07300 Idler gear bushing removal Oil seal sleeve 30691 — 13010 Crankshaft rear oil seal sleeve installer set installation Gauge adapter 30691 — 21100 Compression pressure measurement Compression gauge 32A91 — 03100 Compression pressure measurement: 0 to 7 MPa (0 to 71.4 kgf/cm 2 ) [0 to 1015 psi] Tu…

  • 6, 1. Outline ……………………………………………………………………………………. 1 – 1 1.1 External View ………………………………………………………………………. 1 – 1 1.2 Engine Serial Number Location ……………………………………………… 1 – 2 2. Specifications ………………………………………………………………………… 1 – 3 3. Tips on Disassembly and Re…

Обновлено: 22.04.2023

Download Mitsubishi S6S User Guide, Owner’s Manual, Instruction (33 pages) in PDF for Free or Read Online

Mitsubishi S6S File Specifications:

  • Manufacturer: Mitsubishi
  • Category of Device: Engine
  • Document: Service Manual, File Type: PDF
  • Count of Pages: 33

Document Transcription: Mitsubishi S6S Manual Contents Excerpts

Mitsubishi S6S 3-1 SPECIAL TOOLS Special Tool List Tool name Part No. Shape Use Valve spring pusher 30691 — 04500 Valve spring removal/ installation Valve guide remove 32A91 — 00300 Valve guide removal Stem seal installer 32A91 — 10200 Valve stem installation Valve seat insert Inlet valve: Valve seat installation caulking tool 36791 — 00200 Exhaust valve: 34491 — 03020 Piston ring pliers 31391 — 12900 Piston ring removal/installation Piston installer 34…

Mitsubishi S6S 1. Outline . 1 – 1 1.1 External View . 1 – 1 1.2 Engine Serial Number Location . 1 – 2 2. Specifications . …

Mitsubishi S6S 2. Terms Used in This Manual Nominal value: Indicates the standard dimension of a part to be measured. Standard: Indicates the dimension of a part, the clearance between parts, or the standard performance. Since the value is indicated in a range needed for inspection, it is different from the design value. Limit: A part must be repaired or replaced with a new part when …

Mitsubishi S6S 2-4 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Deflection 0.02 (0.0008) 0.05 Straighten by cold working or less (0.0020) or replace. A= 6.184 Inlet valve 46.916 6.684 (0.2631) Cam lift C (1.8471 ) (0.2434) Exhaust A= 6.220 46.880 6.720 (0.2646) Camshaft valve (1.8457 ) (0.2450) No.1, 2, 3 54 (2.13) 53.94 to 53.96 53.90 Journal diameter (2.1236 to 2.1244) (2.1220) No.4 53 …

Mitsubishi S6S Special Tool List . 3 – 1 3 SPECIAL TOOLS …

Mitsubishi S6S 1. Maintenance Standards Table . 2 – 1 2. Tightening Torques . 2 – 6 2.1 Important Bolts and Nuts . 2 – 6 2.2 Standard Bolts . 2 – 7 2.3 Sta…

Mitsubishi S6S 5-3 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.3 Fuel Injection Timing The injection timing varies according to the output, speed and specifications of the engine. Be sure to verify the timing by referring to the specifications. (1) Bringing the No.1 cylinder piston to the top dead center on compression stroke (a) Put socket (58309-73100) on the crankshaft pulley nut and turn the crankshaft in the normal direction (clockwise as seen from the front en…

Mitsubishi S6S 1-4 GENERAL Model designation S6S Refill capacity (engine water jacket) 9.0 (2.4) liter (U.S. gal.) Type Centrifugal Water pump Speed ration to crankshaft 1.3 Capacity 160 (42.3) at 0.07 MPa (7.5 kgf/cm 2 ) [107 psi] liter (U.S gal.)/min/min -1 discharge pressure of pump running at 3600 min -1 Belt Type mm (in.) Low-edge B type V-belt × 1 1190 (46.9) Type Wax…

Mitsubishi S6S 5 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments . 5 – 1 1.1 Valve Clearance . 5 – 1 1.2 Fuel System Bleeding . 5 – 2 1.3 Fuel Injection Timing . 5 – 3 1.4 No-load Minimum (Idle) Spee…

2-1 MAINTENANCE STANDARDS 1. Maintenance Standards Table Unit: mm (in.) Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Maximum min − 1 , (no-load) According to engine Adjust governor setting. Minimum min − 1 , (no-load) specification Compression pressure 3.2 (33) [469] 2.8 (29) Oil and water temp.: MPa (kgf/cm 2 ) [psi] at 300 min − 1 [413] 20 to 30°C (68 to 86°F) 0.3 to 0.5 (3 to 5) [43 to 71] 0.15 …

Mitsubishi S6S 2-3 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Fillet radius of journal and 3 (0.12) ±0.2 (±0.008) crankpin If thrust plate clearance exceeds the repair limit, Crankshaft replace thrust plates. End play 31 (1.22) [0.100 to 0.264 [0.300 If it is exceeded, use oversize (0.0039 to 0.0104)] (0.0118)] thrust plates. Thrust plate oversizes: 0.15 (0.0059) 0.30 (0.0118) Stan…

Mitsubishi S6S FOREWORD This service manual covers S6S Diesel Engine of Mitsubishi Forklift Trucks and gives detailed maintenance and repair information. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your forklift trucks depends to a great extent on correct servicing – the servicing consistent with what you will learn from this service manual. We hope you read the respective sections of this m…

Mitsubishi S6S  BUYNOW ThenInstantDownload theCompleteManual Thankyouverymuch! …

2. Tightening Torques 2.1 Important Bolts and Nuts Thread Width Tightening Torque Description Dia. × Pitch across flats, Remark (M-thread) mm N·m kgf·m lbf·ft Cylinder head M12 × 1.75 19 113 to 123 11.5 to 12.5 83 to 90 Rocker cover M8 × 1.25 12 10.0 to 13.0 1.0 to 1.3 7.23 to 9.40 Rocker shaft brackets M8 × 1.25 12 10.0 to 20.0 1.0 to 2.0 7.23 to 14.5 Main bearing caps M14 × 2 22 98 to 108 10.0 to 11.0 72 to 80 Connecting rod cap nuts M10 �…

Mitsubishi S6S 1-1 GENERAL 1. Outline 1.1 External View Remark: Direction of rotation of this engine is counterclockwise as seen from flywheel side. Fuel feed pump Water pump Fuel filter Stop solenoid Relief valve Fuel injection pump Oil level gauge Fuel injection nozzle Inlet manifold Water drain plug Flywheel Oil filter Oil pan Oil drain plug Front Rear Left View V-belt Alternator Exhaust manifold Starter Oil pressur…

How to Use This Manual This service manual contains the S6S Diesel Engine specifications, maintenance standards and adjustment procedures as well as service procedures such as disassembly, inspection, repair and reassembly are arranged in groups for quick reference. There are separate manuals for the fuel injection pump and governor. A short summary of each Group is given in the General Contents, and there is also a table of contents…

Mitsubishi S6S 5-2 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.2 Fuel System Bleeding (1) Fuel filter (a) Loosen the air vent plug of the fuel filter by 1.5 full turns. (b) Turn the cap of the priming pump counterclockwise to unlatch. Move the priming pump cap up and down. (c) When fuel flowing from the plug hole contains no air bubbles, close the plug. (2) Fuel injection pump (a) Loosen the air vent plug of the fuel injection pump by …

Mitsubishi S6S 1-5 GENERAL This service manual covers recommended procedures to be followed when servicing diesel engines. It also contains information on special tools required and basic safety precautions. It is the responsibility of service personnel to be familiar with these requirements, precautions and potential hazards and to discuss these points with their foreman or supervisor. Study this manual carefully and observe the following general precautions to prevent serious personal injury and to avoid damage to th…

Service Manual 99709-56120 For use with FD40K, FD40KL, FD45K, FD50K, FD60, FD70, Chassis Service Manual. S6S Diesel Engine 28620-up …

GROUP INDEX Items 1 2 3 4 5 6 7 8 9 10 11 12 13 GROUP INDEX GENERAL Outline, Specifications, Tips on Disassembly and Reassembly MAINTENANCE STANDARDS Maintenance Standards Table, Tightening Torques, Sealants and Lubricants, Regarding Submission of Parts for EPA Exhaust Gas Regulation SPECIAL TOOLS Special Tools OVERHAUL INSTRUCTIONS Determination of Overhaul Timing, Testing the Compression Pressure…

Mitsubishi S6S 3-3 SPECIAL TOOLS Tool name Part No. Shape Use Connecting rod 32A91 — 00500 Connecting rod bushing bushing puller removal/installation Camshaft bushing 30691 — 00010 Camshaft bushing removal/ installer set installation Oil pump bushing 32A91 — 00400 Oil pump bushing installation installer …

Mitsubishi S6S 1-2 GENERAL 1.2 Engine Serial Number Location The engine serial number is located on the side of the crankcase. Engine serial number Engine serial number location …

2. Specifications Model designation S6S Type Water-cooled, 4-stroke cycle No. of cylinders – arrangement 6 –in line Combustion chamber type Swirl chamber Valve mechanism Overhead Cylinder bore × stroke mm (in.) 94 × 120 (3.70 × 4.72) Piston displacement liter (cu in.) 4.996 (305) Compression ratio 22 : 1 Firing order 1 – 5 – 3 – 6 – 2– 4 Direction of rotation Counterclockwise as viewed from flywheel side Overall length 866 (34.1) mm (in.) Dimension Overall width 6…

Mitsubishi S6S 5-4 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS (3) Adjusting the injection timing (a) If the injection timing is retarded move the injection pump toward the crankcase. If the timing is advanced, move the pump away from the crankcase. (b) One graduation of the scale on the injection pump coupling changes the timing by 6° in terms of crank angle. 1.4 No-load Minimum (Idle) Speed and Maximum Speed Setting For in…

1. Determination of Overhaul Timing . 4 – 1 2. Testing the Compression Pressure . 4 – 2 4 OVERHAUL INSTRUCTIONS …

Mitsubishi S6S 4-1 OVERHAUL INSTRUCTIONS In most cases the engine should be overhauled when the engine’s compression pressure is low. Other factors that indicate the necessity of engine overhaul are as follows: (a) Decreased power (b) Increased fuel consumption (c) Increased engine oil consumption (d) Increased blow-by gas volume through the breather due to abrasion at the cylinder liner and the piston ring (e) Gas leakage due to poor seating of …

Mitsubishi S6S 2-7 MAINTENANCE STANDARDS 2.2 Standard Bolts 2.3 Standard Studs 2.4 Standard Plugs Remarks: 1. The torque values shown above are for the bolts with spring washers. 2. Do not apply any oil to the bolt threads. Thread Diameter Torque (mm) 4T 7T N·m kgf·m lbf·ft N·m kgf·m lbf·ft M6 2.94 to 4.90 0.3 to 0.5 2.17 to 3.62 7.89 to 9.80 0.8 to 1.0 5.79 to 7.23 M8 9.80 to 12.7 1.0 to 1.3 7.23 to 9.40 14.7 to 21.6 1.5 to 2.2 10.8 to 15.9 M10 1…

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Summary of Contents:

[Page 1] Mitsubishi S6S

Service Manual 99709-56120 For use with FD40K, FD40KL, FD45K, FD50K, FD60, FD70, Chassis Service Manual. S6S Diesel Engine 28620-up .

[Page 2] Mitsubishi S6S

FOREWORD This service manual covers S6S Diesel Engine of Mitsubishi Forklift Trucks and gives detailed maintenance and repair information. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life.

[Page 3] Mitsubishi S6S

How to Use This Manual This service manual contains the S6S Diesel Engine specifications, maintenance standards and adjustment procedures as well as service procedures such as disassembly, inspection, repair and reassembly are arranged in groups for .

[Page 4] Mitsubishi S6S

2. Terms Used in This Manual Nominal value: Indicates the standard dimension of a part to be measured. Standard: Indicates the dimension of a part, the clearance between parts, or the standard performance. Since the value is indicated in a range n.

[Page 5] Mitsubishi S6S

GROUP INDEX Items 1 2 3 4 5 6 7 8 9 10 11 12 13 GROUP INDEX GENERAL Outline, Specifications, Tips on Disassembly and Reassembly MAINTENANCE STANDARDS Maintenance Standards Table, Tightening Torques, Sealants and Lubricants, Regarding Submission.

[Page 6] Mitsubishi S6S

1. Outline . 1 – 1 1.1 External View . 1 – 1 1.2 Engine Serial Nu.

[Page 7] Mitsubishi S6S

1-1 GENERAL 1. Outline 1.1 External View Remark: Direction of rotation of this engine is counterclockwise as seen from flywheel side. Fuel feed pump Water pump Fuel filter Stop solenoid Relief valve Fuel injection pump Oil level gauge Fuel injectio.

[Page 8] Mitsubishi S6S

1-2 GENERAL 1.2 Engine Serial Number Location The engine serial number is located on the side of the crankcase. Engine serial number Engine serial number location .

[Page 9] Mitsubishi S6S

2. Specifications Model designation S6S Type Water-cooled, 4-stroke cycle No. of cylinders – arrangement 6 –in line Combustion chamber type Swirl chamber Valve mechanism Overhead Cylinder bore × stroke mm (in.) 94 × 120 (3.70 × 4.72) Piston di.

[Page 10] Mitsubishi S6S

1-4 GENERAL Model designation S6S Refill capacity (engine water jacket) 9.0 (2.4) liter (U.S. gal.) Type Centrifugal Water pump Speed ration to crankshaft 1.3 Capacity 160 (42.3) at 0.07 MPa (7.5 kgf/cm 2 ) [107 psi] liter (U.S gal.)/min/min -1 disch.

[Page 11] Mitsubishi S6S

1-5 GENERAL This service manual covers recommended procedures to be followed when servicing diesel engines. It also contains information on special tools required and basic safety precautions. It is the responsibility of service personnel to be fami.

[Page 12] Mitsubishi S6S

1. Maintenance Standards Table . 2 – 1 2. Tightening Torques . 2 – 6 2.1 Important Bolts and Nuts .

[Page 13] Mitsubishi S6S

2-1 MAINTENANCE STANDARDS 1. Maintenance Standards Table Unit: mm (in.) Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Maximum min − 1 , (no-load) According to engin.

[Page 14] Mitsubishi S6S

2-2 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Warpage of gasket contact 0.05 (0.0020) 0.20 Regrind if warpage is minor. Cylinder surface or l.

[Page 15] Mitsubishi S6S

2-3 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Fillet radius of journal and 3 (0.12) ±0.2 (±0.008) crankpin If thrust plate clearance exceed.

[Page 16] Mitsubishi S6S

2-4 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Deflection 0.02 (0.0008) 0.05 Straighten by cold working or less (0.0020) or replace. A= 6.184.

[Page 17] Mitsubishi S6S

2-5 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Make shim adjustment. Valve opening pressure 11.77 11.77 to 12.75 Pressure varies by 1 (10) MPa.

[Page 18] Mitsubishi S6S

2. Tightening Torques 2.1 Important Bolts and Nuts Thread Width Tightening Torque Description Dia. × Pitch across flats, Remark (M-thread) mm N·m kgf·m lbf·ft Cylinder head M12 × 1.75 19 113 to 123 11.5 to 12.5 83 to 90 Rocker cover M8 × 1.25.

[Page 19] Mitsubishi S6S

2-7 MAINTENANCE STANDARDS 2.2 Standard Bolts 2.3 Standard Studs 2.4 Standard Plugs Remarks: 1. The torque values shown above are for the bolts with spring washers. 2. Do not apply any oil to the bolt threads. Thread Diameter Torque (mm) 4T 7T N·m .

[Page 20] Mitsubishi S6S

2-8 MAINTENANCE STANDARDS 3. Sealants and Lubricants Table ThreeBond 1207C/1212/1211; Silicon liquid gasket Oil resistant/Formed-in-place/Low viscosity ThreeBond 13860D; Anaerobic adhesive 4. Regarding Submission of Parts for EPA Exhaust Gas Regulat.

[Page 21] Mitsubishi S6S

Special Tool List . 3 – 1 3 SPECIAL TOOLS .

[Page 22] Mitsubishi S6S

3-1 SPECIAL TOOLS Special Tool List Tool name Part No. Shape Use Valve spring pusher 30691 — 04500 Valve spring removal/ installation Valve guide remove 32A91 — 00300 Valve guide removal Stem seal installer 32A91 — 10200 Valve stem installation Valve.

[Page 23] Mitsubishi S6S

3-2 SPECIAL TOOLS Tool name Part No. Shape Use Valve guide installer 32A91 — 00100 Valve guide installation Idler bushing installer 30091 — 07300 Idler gear bushing removal Oil seal sleeve 30691 — 13010 Crankshaft rear oil seal sleeve installer set.

[Page 24] Mitsubishi S6S

3-3 SPECIAL TOOLS Tool name Part No. Shape Use Connecting rod 32A91 — 00500 Connecting rod bushing bushing puller removal/installation Camshaft bushing 30691 — 00010 Camshaft bushing removal/ installer set installation Oil pump bushing 32A91 — 0.

[Page 25] Mitsubishi S6S

1. Determination of Overhaul Timing . 4 – 1 2. Testing the Compression Pressure . 4 – 2 4 OVERHAUL INSTRUCTIONS .

[Page 26] Mitsubishi S6S

4-1 OVERHAUL INSTRUCTIONS In most cases the engine should be overhauled when the engine’s compression pressure is low. Other factors that indicate the necessity of engine overhaul are as follows: (a) Decreased power (b) Increased fuel consumption .

[Page 27] Mitsubishi S6S

4-2 OVERHAUL INSTRUCTIONS 2. Testing the Compression Pressure (1) Remove the injection nozzle from the cylinder head where the compression pressure is to be measured. (2) On the direction injection type engine, attach gauge adapter (30691 — 21100) to.

[Page 28] Mitsubishi S6S

5 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments . 5 – 1 1.1 Valve Clearance .

[Page 29] Mitsubishi S6S

5-1 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments 1.1 Valve Clearance Valve clearance should be inspected and adjusted when the engine is cold. (1) Inspection (a) Inspect the valve clearance in the injection sequence. To check, turn the c.

[Page 30] Mitsubishi S6S

5-2 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.2 Fuel System Bleeding (1) Fuel filter (a) Loosen the air vent plug of the fuel filter by 1.5 full turns. (b) Turn the cap of the priming pump counterclockwise to unlatch. Move the priming pump cap up .

[Page 31] Mitsubishi S6S

5-3 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.3 Fuel Injection Timing The injection timing varies according to the output, speed and specifications of the engine. Be sure to verify the timing by referring to the specifications. (1) Bringing the No.

[Page 32] Mitsubishi S6S

5-4 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS (3) Adjusting the injection timing (a) If the injection timing is retarded move the injection pump toward the crankcase. If the timing is advanced, move the pump away from the crankcase. (b) One graduati.

[Page 33] Mitsubishi S6S

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Краткий список (полный список в файле):

AICHI
Модели: SK210 (ISK70); SK260 (ISK85); SH-140;

BOMAG
Модели: BW 211,212,213 D-40(PD40);

CATERPILLAR
Модели: 312С; 320C; 320C U; 322C; 320D; 323D; 323D L; 324D; 325D; 330D; 345C; 365C; 385C; D5M; M313C; M315C; M316C; M318C; M322C;

DAEWOO
Модели: Solar 130-III; Solar 130W-II; Solar 130W-III; Solar 200W-III; Solar 200W-V; Solar 290LC-V; Solar 420LC-V; Solar 50W-3; Solar 80W;

Dainong Heavy Industries
Модели: DNCP-12037N;

DB TECH
Модели: G10H; G20H; G30H; G40H; G50H; G70H; G80H; G110H; G120H;

Fantuzzi reggiane
Модели: CS 45 KM (каимар);

FIAT- KOBELCO
Модели: B95 ― FB200.2 4ws;

FIAT-HITACHI
Модели: FB90.2 4ws; FB100.2 4ws; FB110.2 4ws; FB200.2 4ws;

FRANNA
Модели: 3B6 LMI;

FURUKAWA
Модели: ML3A Moment limiter; UNIC UR-V 503; UNIK UR-V 500;

HALLA
Модели: HE 280LC; HE 280LCE;

HINO
Модели: W04C-T;

HITACHI
Модели: 6WG1; CX1100; CX1100-C; CX1800; CX2000; CX350; CX500; CX400 EN Spec; CX500-C; CX550-C; CX700-C; CX550; CX5650; CX700 EN Spec; CX700 NA Spec; CX900; CX900 EN Spec; CX900HD EN Spec; CX900 NA Spec; EX-2; EX-3; EX-3C; EX100-3; EX100-5; EX100M-5; EX110-5; EX110M-5; EX120; EX120-2; EX120-5; EX120SS-5; EX120-5HG; EX120-5LV; EX120-5X; EX120-5E; EX120-5Z; EX130H-5; EX130K-5; EX120-5 (Japanese); EX125WD-5; EX150LC-5; EX160LC-5; EX200-2; EX200-2 (LC); EX200-3; EX200-5 (Japanese); EX200-5; EX200LC-5; EX220-5; EX220LC-5; EX230LC-5; EX270-5; EX270LC-5; EX220-2; EX220-3; EX300; EX300-2; EX300-3; EX300-3C; EX300-5; EX300LC-5; EX330LC-5; EX350H-5; EX350LCH-5; EX370-5; EX370HD-5; EX400-3; EX400LC-3; EX400H-3; EX400LCH-3; EX400-5; EX400LC-5; EX450LC-5; EX450H-5; EX450LCH-5; EX550; EX550-3; EX60-3; EX60-5; EX60LC-5; EX75UR-3; EX75URLC-3; EX75UR-5; EX75US-5; EX80-5; EX80U; KH300; KH300-3; ZW180; ZW220; ZW220 EU; ZW250 EU; ZW250; ZW310; OM460LA;

HITACHI (zx)
Модели: ZAXIS 240LC-3; H18; ZAXIS 270LC; ZAXIS 330-3 Class; ZAXIS 330LC-3; ZAXIS 350H-3; ZAXIS 350LCH-3; ZAXIS 350LCK-3; ZAXIS 350LCN-3; ZAXIS 350K-3; ZAXIS 450-3 Class; ZAXIS 450LC-3; ZAXIS 470-3; ZAXIS 470LCH-3; ZAXIS 500LC-3; ZAXIS 520LCH-3; ZAXIS 850-3 Class; ZAXIS 850LC-3; ZAXIS 870H-3; ZAXIS 870LCH-3; ZAXIS 450-3; ZAXIS 470H-3; ZAXIS 160 class; ZAXIS 180 class; ZAXIS 160LC-3; ZAXIS 180LC-3; ZAXIS 180LCN-3; ZAXIS 170W-3; ZAXIS 190W-3; ZAXIS 180-3 class; ZAXIS 200-3 class; ZAXIS 200-3; ZAXIS 200LC-3; ZAXIS 210H-3; ZAXIS 210LCH-3; ZAXIS 210K-3; ZAXIS 210LCK-3; ZAXIS 270-3 class; ZAXIS 240-3; ZAXIS 250H-3; ZAXIS 250LCH-3; ZAXIS 250K-3; ZAXIS 250LCK-3; ZAXIS 270-3; ZAXIS 270LC-3; ZAXIS 330-3 class; ZAXIS 330-3; ZAXIS 210-3; ZAXIS 210LC-3; ZAXIS 210LCN-3; ZAXIS 240N-3; ZAXIS 225US-3 class; ZAXIS 225US-3; ZAXIS 225USLC-3; ZAXIS 225USR-3 class; ZAXIS 225USR-3; ZAXIS 225USRLC-3; ZAXIS 225USRK-3; ZAXIS 225USRLCK-3; ZAXIS 240-3 class; ZAXIS 250LC-3; ZAXIS 250LCN-3; ZAXIS 280LC-3; ZAXIS 280LCN-3; ZAXIS 200-3 Class; ZAXIS 240-3 Class; ZAXIS 270-3 Class; ZAXIS 255US-3 Class; ZAXIS 225USR-3 Class; ZAXIS 240 Class; ZAXIS 225US-3 Class; 210N-3; ГРЕЙФЕР S-TC200-6; ZAXIS 250-3 class; ZAXIS 280-3 class; ZAXIS 350-3 class; ZAXIS 350LC-3; ZAXIS 400R-3; ZAXIS 400LCH-3; ZAXIS 450-3 class; ZAXIS 500-3 class; ZAXIS 500-3; ZAXIS 650LC-3; ZAXIS 850-3; ZAXIS 670LCH-3; ZAXIS XXX-3; ZAXIS 140W-3; ZAXIS 210W-3; ZAXIS 220W-3; ZX 140W-3; ZAXIS 210L-3; ZAXIS 250L-3; ZAXIS 280L-3; ZAXIS 350L-3; ZAXIS 210LCK; ZAXIS 225USRLCK; ZAXIS 240LCK; ZAXIS 350LCK; ZAXIS 200; ZAXIS 225; ZAXIS 240; ZAXIS 270; ZAXIS 350; ZAXIS 225US class; S-SC240H-A; S-SC330H-B; ZAXIS 40U; ZAXIS 50U; ZAXIS 35U; ZAXIS 30U; ГРЕЙФЕР S-SP40-3;

HYUNDAI
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ISUZU
Модели: 4HK1; 4HK1X; 6HK1X Tier 3; 6BBI; 6BD1; 6BD1T; 6RA1, 6RA2; 6RB1; 6RB2; 6RA1-T;

KAMAZ
Модели: Kamaz_6520; Кран 53213; Кран КС-55713-1К;

KATO
Модели: ACS MS-10B; ACS MS-10B-III; ACS MS15; ACS-MS15C; MS15C-II; KA-2000; KA-3000; KR-25H-3; KR-35H-3; MR-220sp; KR25H-V2; SR-250sp; SR-300L; SR700L; ACS MS-200; SR700LS; TE1200-S2;

KOBELCO
Модели: RK250-2; RK250-3; RK450-2; SK09SR; SK100 mark-V; SK100L mark-v; SK100w-2; SK120; SK120LC; SK135SRLC; SK13SR; SK15MSR; SK16MSR; SK16; SK17; SK170LC-6E; SK170LC-6E mark-VI; SK170LC-6ES; SK179-6E mark-VI; SK170LC-6ES mark VI; SK20(LC) mark-VI; SK250NLC mark-VI; SK200 mark-V; SK200LC mark-V; SK200 mark-VI; SK200LC mark-VI; SK210 mark-VI; SK210LC mark-VI; SK200(LC) mark-V; SK200(LC)-6E; SK210(LC)-6E(S); SK210NLC-6ES; SK200-6E mark-VI; SK200LC-6E mark-VI; SK210-6E mark-VI; SK210LC-6E mark-VI; SK210NLC-6E mark-VI; SK210LC-6ES mark-VI; SK210-6E marl-VI; SK200SR(LC); SK200SR(LC)-1S; SK200SR(LS); SK200SR; SK200SR-1S; SK200SRLC-1S; SK200SRLC; SK200V; SK200LCV; SK210 mark-IV; SK210LC mark-IV; SK210-6; SK210(N)LC-6; SK210-6E; SK210LC-6E; SK210NLC-6E; SK210-6ES; SK210LC-6ES; SK220 mark-V; SK220LC mark-V; SK220; SK220LC; SK230 mark-VI; SK230LC mark-VI; SK250 mark-VI; SK250LC mark-VI; SK230(LC)-6E; SK250(LC)-6E(S); SK250NLC-6ES; SK230-6E mark-VI; SK230LC-6E mark-VI; SK250-6E mark-VI; SK250LC-6E mark-VI; SK250LC-6ES mark-VI; SK250NLC-6E mark-VI; SK230LC-6E; SK235SR; SK235SR(LC); SK235SR(LC)-1E; SK235SR(LC)-1ES; SK235SRNLC01E; SK235SRNLC-1ES; SK235SR-1E; SK235NLC-1E; SK235SRLC-1E; SK235SRLC-1ES; SK235SRNLC-1E; SK235SRNLS-1E; SK235SR-1ES; SK235SRNLS-1ES; SK235SRLC; SK250(LC)-6E; SK250NLC-6E; SK250-6ES; SK250LC-6ES; SK25SR-2; SK300-2; SK300LC-2; SK30SR-2; SK35SR-2; SK310 mark-IV; SK310LC mark-IV; SK310-2; SK310LC-2; SK330 mark-IV; SK330LC mark-IV; SK330 mark-VI; SK330LC mark-VI; SK330(LC)-6E; SK330NLC-6E; SK330-6E mark-VI; SK330LC-6E mark-VI; SK330-6E; SK330LC-6E; SK350LC mark-VI; SK350LC-6E mark-VI; SK400-2; SK400LC-2; SK40SR-2; SK45SR-2; SK430 mark-IV; SK430-3; SK430LC-3; SK450 mark-VI; SK450LC mark-VI; SK480 mark-VI; SK480LC mark VI; SK450(LC)-6; SK480LC-6(S); SK450-6 mark-VI; SK450LC-6 mark-VI; SK480-6 mark-VI; SK480LC-6 mark-VI; SK480LC-6S mark-VI; SK480LC mark-VI; SK480-6S; SK480LC-6S; SK60 mark-V; SK60-V; SK70SR; SK70SR-1E; SK79SR-1ES; SK80MSR-1E; SK80CS-1E; SK80MSR-1ES; SK80MSR; SK80CS;

LaBounty Safety
Модели: MSD-Saber Series Shears;

MIT-Hammer
Модели: DYB 50; 70; 100; 200; 300; 450; 600; 800; 1300; 1500;

NEW HOLLAND KOBELCO
Модели: E215B; E245B; E265; E305; E385; E485; E70SR;

PERKINS
Модели: 1000 Series; 404С-22; 404С22Т;

REZONANS
Модели: ОГМ240-14;

SAMSUNG
Модели: MX132w;

TADANO
Модели: AML-LC; GT-550E-1; TM-ZFX 360; TM-ZFX 364; TM-ZFX 500; TM-ZFX 504;

TATRA
Модели: УДС-114;

Yanmar
Модели: 3TNV; 4TNV; 4JHE; YPD-MP2; YPD-MP4;

АДВЕРС
Модели: ПЛАНАР ― 4Д;

Арзамарский электромеханический завод
Модели: ОНК-140; ОНК-140-22; ОНК-140-24; ОНК;140-25; ОНК-140-31;

Engine Overhaul Manual Mitsubishi 4A9.

Руководство на английском языке по ремонту бензиновых двигателей Mitsubishi серии 4A9.

Engine Overhaul Manual Mitsubishi 4G6.

Руководство на английском языке по ремонту бензинового двигателя Mitsubishi серии 4G6 объемом 2,0 л.

Engine Overhaul Manual Mitsubishi 4G61/4G63/4G64.

Руководство на английском языке по ремонту бензиновых двигателей Mitsubishi моделей 4G61/4G63/4G64 1992-1993 годов выпуска.

Engine Overhaul Manual Mitsubishi 6G72.

Руководство на английском языке по ремонту бензинового двигателя Mitsubishi модели 6G72.

Service Manual Engine Mitsubishi 1992-1993 г.

Руководство на английском языке по техническому обслуживанию и ремонту бензиновых двигателей Mitsubishi 1992-1993 годов выпуска.

Service Manual Engine Mitsubishi 9G.

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Руководство на английском языке по техническому обслуживанию и ремонту дизельных двигателей Mitsubishi модели 4M40 для грузовых автомобилей Mitsubishi Canter.

Shop Manual Engine Mitsubishi 4D55.

Руководство на английском языке по ремонту дизельного двигателя Mitsubishi модели 4D55.

Workshop Manual Engine Mitsubishi 1991-2005 г.

Сборник руководств на английском языке по техническому обслуживанию и ремонту двигателей Mitsubishi 1991-2005 годов выпуска.

Workshop Manual Mitsubishi 6A12, F5M42, F5A42.

Руководство на английском языке по техническому обслуживанию и ремонту бензинового двигателя Mitsubishi модели 6A12 и КПП моделей F5M42/F5A42.

Workshop Manual Transmission Mitsubishi 1990-2005 г.

Сборник руководств на английском языке по техническому обслуживанию и ремонту КПП Mitsubishi 1990-2005 годов выпуска.

Автоматические КПП для переднеприводных автомобилей Mitsubishi.

Руководство по ремонту АКПП Mitsubishi моделей F3A2/F4A2/F4A3/F4AC1/W4A3.

Дизельные двигатели Mitsubishi.

Учебное пособие по конструкции и техническому обслуживанию дизельных двигателей Mitsubishi.

Руководство по ремонту двигателя Mitsubishi 4M4.

Руководство по ремонту дизельных двигателей Mitsubishi серии 4M4.

Руководство по ремонту и ТО двигателей Mitsubishi 4D33-4D36.

Руководство по техническому обслуживанию и ремонту двигателей Mitsubishi 4D33/4D34-T4/4D35/4D36 и Hyundai D4AE/D4AF/D4AK.

Руководство по ремонту и ТО двигателей Mitsubishi 4M40/4D56.

Руководство по техническому обслуживанию и ремонту дизельных двигателей Mitsubishi моделей 4M40/4M40T/4D56/4D56T.

Руководство по техническому обслуживанию и ремонту бензиновых двигателей Mitsubishi V6 моделей 6A11/6A12/6G72/6G73/6G74.

Руководство по ремонту и ТО двигателей Mitsubishi серий 6D22/6D24/6D40/8DC.

Руководство по техническому обслуживанию и ремонту двигателей Mitsubishi 6D22/6D22-T/6D24-T/6D40/6D40-T/8DC9/8DC10/8DC11 и Hyundai D6AB/D6AC/D6AU/D6AZ/D6CA/D8AX/D8AY.

Руководство по ремонту и ТО двигателя Mitsubishi 4D56.

Руководство по техническому обслуживанию и ремонту двигателей Mitsubishi 4D56 и Hyundai D4BF.

Устройство, ТО и ремонт двигателей Mitsubishi 4G63-4G64.

Руководство по техническому обслуживанию и ремонту двигателей Mitsubishi 4G63/4G63-T/4G64 и Hyundai G4JP/G4JS.

Устройство, ТО и ремонт двигателя Mitsubishi 6D14-6D17.

Руководство по техническому обслуживанию и ремонту двигателей Mitsubishi 6D14/6D14-T/6D15-T/6D16/6D17 и Hyundai D6BR.

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Download or browse on-line these Service Manual for Mitsubishi S6S Engine.

Summary of Contents:

[Page 1] Mitsubishi S6S

Service Manual 99709-56120 For use with FD40K, FD40KL, FD45K, FD50K, FD60, FD70, Chassis Service Manual. S6S Diesel Engine 28620-up

[Page 2] Mitsubishi S6S

FOREWORD This service manual covers S6S Diesel Engine of Mitsubishi Forklift Trucks and gives detailed maintenance and repair information. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life…

[Page 3] Mitsubishi S6S

How to Use This Manual This service manual contains the S6S Diesel Engine specifications, maintenance standards and adjustment procedures as well as service procedures such as disassembly, inspection, repair and reassembly are arranged in groups for …

[Page 4] Mitsubishi S6S

2. Terms Used in This Manual Nominal value: Indicates the standard dimension of a part to be measured. Standard: Indicates the dimension of a part, the clearance between parts, or the standard performance. Since the value is indicated in a range n…

[Page 5] Mitsubishi S6S

GROUP INDEX Items 1 2 3 4 5 6 7 8 9 10 11 12 13 GROUP INDEX GENERAL Outline, Specifications, Tips on Disassembly and Reassembly MAINTENANCE STANDARDS Maintenance Standards Table, Tightening Torques, Sealants and Lubricants, Regarding Submission…

[Page 6] Mitsubishi S6S

1. Outline ……………………………………………………………………………………. 1 – 1 1.1 External View ………………………………………………………………………. 1 – 1 1.2 Engine Serial Nu…

[Page 7] Mitsubishi S6S

1-1 GENERAL 1. Outline 1.1 External View Remark: Direction of rotation of this engine is counterclockwise as seen from flywheel side. Fuel feed pump Water pump Fuel filter Stop solenoid Relief valve Fuel injection pump Oil level gauge Fuel injectio…

[Page 8] Mitsubishi S6S

1-2 GENERAL 1.2 Engine Serial Number Location The engine serial number is located on the side of the crankcase. Engine serial number Engine serial number location

[Page 9] Mitsubishi S6S

2. Specifications Model designation S6S Type Water-cooled, 4-stroke cycle No. of cylinders – arrangement 6 –in line Combustion chamber type Swirl chamber Valve mechanism Overhead Cylinder bore × stroke mm (in.) 94 × 120 (3.70 × 4.72) Piston di…

[Page 10] Mitsubishi S6S

1-4 GENERAL Model designation S6S Refill capacity (engine water jacket) 9.0 (2.4) liter (U.S. gal.) Type Centrifugal Water pump Speed ration to crankshaft 1.3 Capacity 160 (42.3) at 0.07 MPa (7.5 kgf/cm 2 ) [107 psi] liter (U.S gal.)/min/min -1 disch…

[Page 11] Mitsubishi S6S

1-5 GENERAL This service manual covers recommended procedures to be followed when servicing diesel engines. It also contains information on special tools required and basic safety precautions. It is the responsibility of service personnel to be fami…

[Page 12] Mitsubishi S6S

1. Maintenance Standards Table ……………………………………………… 2 – 1 2. Tightening Torques ………………………………………………………………… 2 – 6 2.1 Important Bolts and Nuts ………………..

[Page 13] Mitsubishi S6S

2-1 MAINTENANCE STANDARDS 1. Maintenance Standards Table Unit: mm (in.) Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Maximum min − 1 , (no-load) According to engin…

[Page 14] Mitsubishi S6S

2-2 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Warpage of gasket contact 0.05 (0.0020) 0.20 Regrind if warpage is minor. Cylinder surface or l…

[Page 15] Mitsubishi S6S

2-3 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Fillet radius of journal and 3 (0.12) ±0.2 (±0.008) crankpin If thrust plate clearance exceed…

[Page 16] Mitsubishi S6S

2-4 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Deflection 0.02 (0.0008) 0.05 Straighten by cold working or less (0.0020) or replace. A= 6.184…

[Page 17] Mitsubishi S6S

2-5 MAINTENANCE STANDARDS Nominal Assembly Standard Repair Service Inspection Point Limit Limit Remark Value [Standard Clearance] [Clearance] [Clearance] Make shim adjustment. Valve opening pressure 11.77 11.77 to 12.75 Pressure varies by 1 (10) MPa…

[Page 18] Mitsubishi S6S

2. Tightening Torques 2.1 Important Bolts and Nuts Thread Width Tightening Torque Description Dia. × Pitch across flats, Remark (M-thread) mm N·m kgf·m lbf·ft Cylinder head M12 × 1.75 19 113 to 123 11.5 to 12.5 83 to 90 Rocker cover M8 × 1.25…

[Page 19] Mitsubishi S6S

2-7 MAINTENANCE STANDARDS 2.2 Standard Bolts 2.3 Standard Studs 2.4 Standard Plugs Remarks: 1. The torque values shown above are for the bolts with spring washers. 2. Do not apply any oil to the bolt threads. Thread Diameter Torque (mm) 4T 7T N·m …

[Page 20] Mitsubishi S6S

2-8 MAINTENANCE STANDARDS 3. Sealants and Lubricants Table ThreeBond 1207C/1212/1211; Silicon liquid gasket Oil resistant/Formed-in-place/Low viscosity ThreeBond 13860D; Anaerobic adhesive 4. Regarding Submission of Parts for EPA Exhaust Gas Regulat…

[Page 21] Mitsubishi S6S

Special Tool List ………………………………………………………………………….. 3 – 1 3 SPECIAL TOOLS

[Page 22] Mitsubishi S6S

3-1 SPECIAL TOOLS Special Tool List Tool name Part No. Shape Use Valve spring pusher 30691 — 04500 Valve spring removal/ installation Valve guide remove 32A91 — 00300 Valve guide removal Stem seal installer 32A91 — 10200 Valve stem installation Valve…

[Page 23] Mitsubishi S6S

3-2 SPECIAL TOOLS Tool name Part No. Shape Use Valve guide installer 32A91 — 00100 Valve guide installation Idler bushing installer 30091 — 07300 Idler gear bushing removal Oil seal sleeve 30691 — 13010 Crankshaft rear oil seal sleeve installer set…

[Page 24] Mitsubishi S6S

3-3 SPECIAL TOOLS Tool name Part No. Shape Use Connecting rod 32A91 — 00500 Connecting rod bushing bushing puller removal/installation Camshaft bushing 30691 — 00010 Camshaft bushing removal/ installer set installation Oil pump bushing 32A91 — 0…

[Page 25] Mitsubishi S6S

1. Determination of Overhaul Timing ……………………………………….. 4 – 1 2. Testing the Compression Pressure ………………………………………. 4 – 2 4 OVERHAUL INSTRUCTIONS

[Page 26] Mitsubishi S6S

4-1 OVERHAUL INSTRUCTIONS In most cases the engine should be overhauled when the engine’s compression pressure is low. Other factors that indicate the necessity of engine overhaul are as follows: (a) Decreased power (b) Increased fuel consumption …

[Page 27] Mitsubishi S6S

4-2 OVERHAUL INSTRUCTIONS 2. Testing the Compression Pressure (1) Remove the injection nozzle from the cylinder head where the compression pressure is to be measured. (2) On the direction injection type engine, attach gauge adapter (30691 — 21100) to…

[Page 28] Mitsubishi S6S

5 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments …………………………………………………………………………… 5 – 1 1.1 Valve Clearance …………………………………………………………………

[Page 29] Mitsubishi S6S

5-1 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1. Adjustments 1.1 Valve Clearance Valve clearance should be inspected and adjusted when the engine is cold. (1) Inspection (a) Inspect the valve clearance in the injection sequence. To check, turn the c…

[Page 30] Mitsubishi S6S

5-2 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.2 Fuel System Bleeding (1) Fuel filter (a) Loosen the air vent plug of the fuel filter by 1.5 full turns. (b) Turn the cap of the priming pump counterclockwise to unlatch. Move the priming pump cap up …

[Page 31] Mitsubishi S6S

5-3 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS 1.3 Fuel Injection Timing The injection timing varies according to the output, speed and specifications of the engine. Be sure to verify the timing by referring to the specifications. (1) Bringing the No…

[Page 32] Mitsubishi S6S

5-4 ADJUSTMENTS, BENCH TEST, PERFORMANCE TESTS (3) Adjusting the injection timing (a) If the injection timing is retarded move the injection pump toward the crankcase. If the timing is advanced, move the pump away from the crankcase. (b) One graduati…

[Page 33] Mitsubishi S6S

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