Cummins 2000 ISX QSX15 Repair Manual PDF. Cummins Shop Manual ISX QSX15 Series Engine Workshop Service Manual, Troubleshooting and Repair Manual.
CONTENTS
- Introduction
- Familiarization
- Air intake system overview & flow diagram
- Complete engine overview & info
- Compressed air system & flow diagram
- Cooling system overview & flow diagram
- Cylinder block overview & info
- Engine electrical equipment overview
- Engine testing overview including dyno testing
- Flow diagram for exhaust system
- Fuel system overview & flow diagram
- Injectors & fuel line overview including operation theory for PT & STC fuel system
- Lubrication system overview & flow diagram
- Troubleshooting Symptoms
- Troubleshooting Procedures & Techniques
- Air compressor problems
- Alternator problems
- Cooling system problems
- Excessive crankcase blowby
- Low fuel pressure
- Engine brake problems
- Hard starting
- Engine noises
- Low power
- Misfire or runs rough
- Engine dies
- Speed surge
- Starts but dies
- Excessive vibration
- Fuel consumption
- Fuel in coolant
- Fuel in oil
- Low boost
- Excessive oil consumption
- Smoking
- Governor problems
- Troubleshooting overview
- More
- Complete Engine
- Removal & Installation
- Cylinder Block
- Accessory drive seal
- Con rod bearings
- Main bearings
- Thrust bearings
- Camshaft, bushings, clearance & bearing supports
- Crankshaft inspection & servicing
- Crankshaft gears, pulley & seals
- Cylinder block, servicing, liners, liner seats, counterbore
- Gear cover accessory drive bushing
- Pistons & rings
- Con rods
- Piston cooling pipes
- Vibration damper
- Cylinder Head
- Clean / inspect
- Finishing / surfacing
- Installation / removal
- Leak / pressure test
- Head gasket general info
- Rocker Arms
- Crankcase breather
- Overhead adjusting, finishing, general info
- Rocker arm, clean, inspect & service
- Rocker cover & housing
- Special tools
- Cam Followers / Push Rods or Tubes
- Remove, clean, inspect, disassemble, assemble & install
- Fuel System
- Fuel Flow, inspect & test
- Fuel pump, inspect & test
- Check valve
- High idle speed adjust
- Idle speed adjust
- Pressure regulator
- Pulsation damper
- Throttle lever & linkage
- VS throttle shaft housing
- Shut-off valve
- Service tools
- Stall speed test
- VS governor adjusting screw sealing washers & idle spring
- Injectors & Fuel Lines
- AFC no air check
- Air in fuel
- Cylinder misfire or smokes
- ECM fuel plate, fuel cooled
- Fuel drain line restriction
- Fuel filter, spin on
- Fuel inlet restriction
- Fuel supply lines
- Injector
- Service tools
- Static injector timing
- Lubrication System
- Lube oil & filter analysis
- Lube oil contamination
- Lube oil cooler & transfer housing
- Dipstick & housing
- Lube oil filter, spin on
- Lube oil by-pass valve
- Lube oil filter head
- Lube oil high pressure relief valve
- Lube oil leaks
- Lube oil pan
- Lube oil pressure gauge
- Lube oil pressure regulator
- Lube oil pump
- Lube oil pump signal tube & signal tube oriface
- Lube oil system diagnostics
- Lube oil temperature gauge
- Lube oil thermostat
- Lube oil transfer tube
- Lube oil viscosity sensor
- Cooling System
- Coolant filter, head & valve
- Temperature gauge
- Thermostat, housing & seal
- Vent lines
- Cooling system, servicing
- Cooling system, air or combustion gas test
- Cooling fan & water pump drive belt
- Fan clutch, electric / on-off / viscous
- Fan hub, belt driven
- Fan shroud, spacer & pulley
- Cooling fan
- Radiator, hoses & cap
- Radiator shutters
- Heat exchanger
- Sea water pump
- Water pump & idler
- Drive Units
- Accessory drive & pulley
- Accessory drive pulley wear sleeve
- Air Intake System
- Aftercooler
- Intake manifold
- Intake restriction
- Air leaks, intake & exhaust system
- Charge air cooler
- Turbocharger
- Turbocharger inspection
- Exhaust System
- Exhaust manifold, dry
- Exhaust restriction
- Compressed Air System
- Air compressor
- Carbon buil-up
- Air compressor head
- Pin bore wear
- Unloader & valve assy.
- Governor testing (compressor pumps continuously or will not pump
- Air leaks
- Electrical Equipment
- Alternator
- Batteries, cables & connections
- Alternator drive belt
- Starter magnetic switch
- Starter solenoid
- Starter switch
- Starter motor
- Engine Testing
- Dyno worksheet
- Engine run-in (dyno)
- Engine run-in (without dyno)
- Engine testing with dyno
- Mounting Adaptations
- Engine lifting brackets
- Engine mounts
- Support brackets
- Flywheel & ring gear
- Flywheel housing
- Miscellaneous
- Cup plugs
- Pipe plugs
- Straight thread fittings & plugs
Language: Spanish
Format: PDF
Pages: 722
Cummins 2000 ISX QSX15 Repair Manual PDF free online
Руководство по ремонту Cummins ISF3.8, книга по техническому обслуживанию и диагностике двигателей Cummins ISF 3.8
Данное руководство предназначено для проведения диагностирования неисправностей и их устранения на всех марках транспортных средств, оборудованных двигателями типа Камминс. Силовой агрегат ISF3.8 устанавливается на коммерческий транспорт марок МАЗ, ГАЗ, ПАЗ и ФОТОН. Предлагаемая книга позволит быстро выявить причины поломок и неисправностей, а также провести профилактические работы, которые предотвратят возникновение дефектов в работе двигателя Камминс.
Книга по ремонту, устройству и техобслуживанию двигателей Cummins ISF 3.8. Устройство. Ремонт. Каталог запчастей.
Руководство по ремонту Cummins ISB6.7, ISB4.5 (Common Rail, Евро-3, Евро-4, Евро-5)
Дизельные двигатели Cummins серии ISBe широко распространены на российском рынке. Они устанавливаются на отечественные и зарубежные грузовые автомобили, автобусы, спецтехнику (КамАЗ 5308-A4, 53605-A4, 65115-А4, 65117-А4, 6540-А4, 4308-R4, 43253-28(R4), 43255-R4, 43502-14S4, 6586-322-11, 43253-С4, 43255-С4, 4308-3022-C4 (Cummins ISB 6.7 300, Cummins ISB 6.7 245, Cummins ISB 6.7 275, Cummins ISB 4.5 185), МАЗ модели 4371W2, 4380W2, 4381W2, 4581W2, 5337W3, 5551W3, MAN, Avia, DAF, DongFeng, Dodge RAM, Волжанин-5270, ГолАЗ, КАвЗ 4235, 4238, ЛиАЗ 525653, 525654, 529353, МАРЗ 5277, НефАЗ модели 3297, 5299, 52994, ПАЗ 320402-03, King Long XMQ6900, Golden Dragon Higer, Zhong Tong, Yutong)
Ремонт узлов и агрегатов двигателей Камминс. Техническое обслуживание. Электросхемы.
Инструкция по ремонту двигателей Cummins ISF2.8 Евро-3, Евро-4, Евро-5, руководство по техническому обслуживанию. Данными типами двигателей оснащаются автомобили ГАЗ Соболь / Баргузин / ГАЗель Бизнес / ГАЗель NEXT / NEXT автобус / Foton Tunland / Foton BJ 1039 Aumark / Foton BJ 6549, автомобили и спецтехнику китайского производства. Каталог расходных запасных частей.
ISBN: 978-5-88850-620-2
This highly detailed Online Service Manual contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your vehicle. All diagnostic and repair procedures are covered in great detail. This Online Service Repair Manual covers the same information that Professional Technicians and Mechanics have.
All major topics are covered complete Step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. With this manual on hand, you will have 100 confident to do a repairing and services with your own.
This Cummins ISX and QSX15 Service Repair Manual is intended to aid in determining the cause of engine related problems and to provide recommended repair procedures. Additionally the manual is intended to aid mechanics in disassembly, inspecting parts for reuse, rebuilding and assembly of components.
This Cummins Signature ISX and QSX15 manual contains all the information about:
Introduction
About the Manual
How to Use the Manual
Symbols
Illustrations
General Safety Instructions
General Repair Instructions
General Cleaning Instructions
Acronyms and Abbreviations
Engine and System Identification
Engine Identification
Engine Diagrams
Familiarization
Complete Engine
Cylinder Block
Cylinder Head
Rocker Levers
Fuel System
Flow Diagram, Fuel System
Injectors and Fuel Lines
Lubricating Oil System
Flow Diagram, Lubricating Oil System
Cooling System
Flow Diagram, Cooling System
Air Intake System
Flow Diagram, Air Intake System
Exhaust System
Flow Diagram, Exhaust System
Compressed Air System
Flow Diagram, Compressed Air System
Electrical Equipment
Engine Testing
Vehicle Braking
Troubleshooting Symptoms
Troubleshooting Procedures and Techniques
Troubleshooting Symptoms Charts
Air Compressor Air Pressure Rises Slowly
Air Compressor Cycles Frequently
Air Compressor Noise is Excessive
Air Compressor Pumping Excess Lubricating Oil into the Air System
Air Compressor Will Not Maintain Adequate Air Pressure (Not Pumping
Air Compressor Will Not Pump Air
Air Compressor Will Not Stop Pumping
Aftertreatment Diesel Particulate Filter Excessive Soot Loading
Aftertreatment Diesel Particulate Filter Excessive Ash Cleaning
Alternator Not Charging or Insufficient Charging
Coolant Loss External
Coolant Loss Internal
Coolant Temperature Above Normal Gradual Overheat
Coolant Temperature Above Normal Sudden Overheat
Coolant Temperature Below Normal
Coolant in the Lubricating Oil
Crankcase Gases (Blowby) Excessive
Crankcase Coalescing Filter Frequent Replacement
Engine Brake Does Not Operate
Engine Brake Low Retarding Power or Slow to Activate
Engine Brake One or More Cylinders Braking with Power Switch Off
Engine Decelerates Slowly
Engine Noise Excessive
Engine Noise Excessive Combustion Knocks
Engine Noise Excessive Connecting Rod
Engine Noise Excessive Main Bearing
Engine Noise Excessive Piston
Engine Noise Excessive Turbocharger
Engine Shuts Off Unexpectedly or Dies During Deceleration
Engine Speed Surges in PTO or Cruise Control
Engine Starts But Will Not Keep Running
Engine Will Not Crank or Cranks Slowly (Air Starter)
Engine Will Not Crank or Cranks Slowly (Electric Starter)
Engine Will Not Shut Off
Fuel Consumption Excessive
Fuel in Coolant
Fuel in the Lubricating Oil
Intake Manifold Air Temperature Above Specification
Intake Manifold Pressure (Boost) is Below Normal
Lubricating Oil in the Fuel
Lubricating Oil Consumption Excessive
Lubricating Oil Contaminated
Lubricating Oil Filter Plugged
Lubricating Oil Pressure High
Lubricating Oil Pressure Low
Lubricating Oil Sludge in the Crankcase Excessive
Lubricating Oil Temperature Above Specification
Lubricating or Transmission Oil in the Coolant
Turbocharger Leaks Engine Oil or Fuel
Stationary Regeneration Will Not Activate
Aftertreatment Diesel Particulate Filter Excessive Automatic and/or
Stationary Regeneration
Stationary Regeneration Will Not Complete
Troubleshooting Overview
Troubleshooting Symptoms (New Format)
Engine Performance Troubleshooting Tree Signature and ISX CM870
Engine Performance Troubleshooting Tree ISX with CM871
Fuel Economy Troubleshooting Tree
Fuel Economy Troubleshooting Tree
Vibration Excessive
Compatibility:
Computer / Laptop
All versions of windows / MAC / Linux and others.