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OM

Operation Manual

Tetra Cardboard Packer 70

Multi infeed

GH100374.eps

Doc No OM-585572-1

loading

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Summary of Contents for Tetra Pak Tetra Cardboard Packer 70

  • Page 1
    Operation Manual Tetra Cardboard Packer 70 Multi infeed GH100374.eps Doc No OM-585572-1…
  • Page 2
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  • Page 3: Table Of Contents

    Multi infeed 670292-0405 Wrap around unit 670375-040V Central lubrication kit CK-1287000-010V Note! This Operation Manual is only valid for a custom built version of Tetra Cardboard Packer 70 / Multi infeed 670272-060V. Doc No OM-585572-1 Issue 9704 Tetra Pak Distribution AB…

  • Page 4
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  • Page 5: Introduction

    To ensure maximum safety for the operator, always read the section “Safety precautions” before doing any work on the machine or making any adjustments. The purpose usage of this Tetra Pak equipment To place Tetra Brik packages or other packages approved by Tetra Pak Distribution AB into units made of corrugated cardboard.

  • Page 6
    Tetra Pak Distribution AB All rights reserved. No parts of this document may be reproduced or copied in any form or by any means without written permission from Tetra Pak Distribution AB. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 7: Safety Precautions

    Before any measures are taken, this section must be read. Avoid personnel injuries and machine damages by following the instructions given. Tetra Pak will not accept any responsibility in case of injuries and damages caused by incorrect use of the machine. Definitions Skilled personnel Service technicians: maintenance staff, specialists etc.

  • Page 8
    The sign to the left indicates that there is entrapped heat in the area where the sign is placed. The temperature may exceed 60° C. WARNING! Failure to observe may result in injuries caused by burning. GH200313.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 9
    If any one of the doors on the machine are opened, it will immediately stop. GH200495.eps Covers WARNING! All covers screwed on to the machine must be securely attached, before starting the machine. GH200495.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 10
    If a safety cover is opened, the infeed conveyor will still be in motion. Risk of injuries. The conveyor only stops when an Emergency stop button is pushed or when the machine is completely turned GH200053 OFF. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 11
    All service work on the hot melt unit must be carried out by skilled personnel. Hot melt unit WARNING! Risk of burning! During heating and production the unit gets hot. Do not touch the unit! GH200019 GH200212.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 12
    Never flush water towards the hot melt unit when cleaning the machine. GH200019 GH200211.eps Hot melt WARNING! The hot melt tank contains heated hot melt which can cause serious injuries. Do not touch the hot melt! GH200019 GH200313.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 13
    Wrap around unit WARNING! The wrap around squeezer cylinder contains entrapped compressed air which can cause serious injuries. Note! This warning only applies for machines equipped with a wrap around unit. GH200805.eps GH200471.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 14
    The machine fulfils the safety demands only when a discharge unit with covers Tetra Pak no. C-1074350, C-1074388 is mounted or similar equipment which fulfils Machinery directive 89/392/EEC and subdirectives. GH200499.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 15: General Description

    4 Emergency stop 5 Pneumatic cabinet 6 Emergency stop 7 Electrical cabinet 8 Main switch 9 Emergency stop 10 Control panel 11 Emergency stop 12 Grouping section 13 Pusher section Z-infeed U-infeed GH300066.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 16
    15 Indication, packing pattern length 9 Selector, cardboard unit type 16 Indication, packing pattern width 10 Selector, Single / Multi pack 11 Selector, packing pattern length 12 Selector, packing pattern width Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 17
    4 Pressure regulator, hot melt gun, left 5 Pressure regulator, hot melt gun, right 6 Pressure regulator, hot melt unit 7 Pressure regulator, folding station See section Technical data for settings. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 18
    9 Temperature regulator, hot melt hose, wrap around, 5 Temperature regulator, hot melt hose, right left 6 Temperature regulator, hot melt gun, wrap around, See section Technical data for settings. right Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 19: Alarms /Troubleshooting

    When an alarm has been acknowledged but the alarm still remains, the warning lamp is steadily alight. GH100228.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 20
    Alarms /Troubleshooting Control panel Tetra Cardboard Packer 70 Tetra Pak 10 11 GH200815.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 21
    (time guard). lamp flashes. technician. Air pressure. Air pressure too The machine steps down to Check the incoming air low during Step 1.The yellow colour of pressure. the warning lamp flashes. Production. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 22
    Alarms /Troubleshooting Control panel Tetra Cardboard Packer 70 Tetra Pak 11 12 GH900165.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 23
    10 Low level Blank magazine The machine remains in Load blanks into the blanks. empty. Production. Infeed stops. magazine. The yellow colour of the warning lamp flashes. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 24
    Alarms /Troubleshooting Control panel Tetra Cardboard Packer 70 Tetra Pak 11 12 GH900165.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 25
    13 Hot melt unit. Low temperature The machine remains in Call a technician. during Production. The yellow production. colour of the warning lamp flashes. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 26
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  • Page 27: Preparations

    Check that the Mains Power switch is position ON. It should always be in this position. GH200001 Open the compressed air supply valve. Check that the working pressure is 0.55 MPa. GH200048 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 28
    Check that the hot melt unit is turned on. WARNING! Risk of burning! During heating and production the unit gets hot. Do not touch the unit! GH200019 GH200212.eps Check that no emergency stop button is pushed. GH200022 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 29
    If preheating takes abnormally long, check the hot melt unit. If any fault is detected, call a technician. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 30
    If an alarm has been triggered the machine will not be in step Preheating. GH900166.eps Take corrective action and press Alarm Reset. GH200004 When the alarm is gone press Programme up. GH200008 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 31: Start

    Programme up start flashing. Press Programme up. GH200008 Press Programme up once again when the Production symbol and Programme up start flashing. Production will now start. GH200008 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 32
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  • Page 33: Production

    Take corrective action to remove the cause of the alarm. Acknowledge the alarm by pressing Alarm reset. The light in the warning lamp and on the control panel will go out. GH200004 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 34
    GH200808.eps Use the single/multi pack selector to change the type of infeed unit. CAUTION! Only skilled mechanical personnel is allowed to do the necessary adjustments of the machine. GH200809.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 35
    GH200811.eps When necessary fill new hot melt into the hot melt tank. WARNING! The hot melt tank contains heated hot melt which can cause serious injuries. GH200019 GH200313.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 36
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  • Page 37: Emptying

    Remove package in Grouping section (3) Emptying after crush in Pusher section Remove package in Pusher section (2) Remove blank in Pack position (1) GH300071.eps 1 Pack position 2 Pusher section 3 Grouping section Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 38
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  • Page 39: Stop

    Eliminate the cause of the emergency stop. Empty the machine acc to section Emptying. Reset the Emergency stop button. GH200004 Acknowledge any alarm by pressing Alarm reset. Restart the machine. Short stop Press Programme down once. GH200007 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 40
    Opening of a door To open a door, press Programme down once and then open the door. GH200007 Close the door and acknowledge any alarm by pressing Alarm reset. Restart the machine. GH200004 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 41
    Programme down once more to shut the GH200007 machine down. Programme down will be steadily alight and all other lights will be out. Remove remaining blanks from the magazine. Clean the machine acc. to section Cleaning. GH200314.eps Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 42
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  • Page 43: Storing Of Material

    In order to condition a pallet load of blanks to the surrounding atmosphere, remove the strapping and plastic cover. Order of consumption FIRST IN — FIRST OUT GH200012 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 44
    The temperature of the storing facility should be 10 — 30 °C. Try to avoid dust and damp in the storage facility. The first box in should be the first box out. Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 45: Cleaning

    Wash the machine with warm water only, do not use detergent. GH200495.eps Before cleaning must the suction cups be covered and protected from water. Do not flush water into the suction cups. GH200009 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 46
    Failure to observe may result in danger to your life. GH200211.eps GH200019 Check the level in the central lubrication oil tank. Top up with code H according to section lubrivants, if necessary. GH200069 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 47: Technical Data

    Jowatherm 25900 5-30°C 150°C 150°C 165°C TP No. 90153-36 National Instant 5-30°C 150°C 150°C 165°C Pak 2300 National 25-50°C 175°C 175°C 175°C Instant-LOK 9657 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 48
    Microphone placed 1.6 meters up. Machine type Noise level Document: DE 94-854 Position dBA, dBA, Date: 941024 Production Production Machine no.: 38001/2 packages Drawing spec.: 670270 Mechanical ECN: 19307 Electrical ECN: 21796 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 49: Lubricants

    M 1254.922 54922-460 90 296-77 Energol AC-C460 Com- 90 296-2 Esso Cylesso TK 460 pounded cyl- Statoil CylWay FZ 460 inder oil Mobil 600W Super Cylinder Oil Shell Valvata Oil J460 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…

  • Page 50
    90 296-54 Energol RC 68 Synthetic Esso Compressor oil 68 compressor Statoil CompWay 68 Mobil Rarus 427 Shell Corena Oil P 68 M 1255.316 55316-2 90296-10 Mecman 435-1 Mobil Mobilgrease 28 Doc No OM-585572-1 Tetra Cardboard Packer 70 Multi infeed…
  • Page 51
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  • Page 52
    Ref text to introduction This page intentionally left blank…

  • Dairy Processing Handbook
  • Orange Book
  • Coconut Handbook
  • Soya Handbook
  • White papers
  • Scientific articles

Tetra Pak Dairy Processing Handbook, Orange Book, Coconut Handbook and Soy Handbook are all useful references for professionals and students worldwide. The books concentrate our vast know-how and provides in-depth, yet easy-to-understand, information on manufacturing processes regarding the mentioned areas. ​​​​Read more about the books below and follow the links to purchase your own editions.

Dairy Processing Handbook

With over 600 illustrations and 480 pages of essential reading, the Dairy Processing Handbook is useful reference for dairy professionals and students worldwide.​ The Dairy Processing Handbook concentrates our vast know-how and provides in-depth, yet easy-to-understand, information on manufacturing processes. Get insights into processing technology and the entire chain – from pasteurization, homogenization and UHT treatment to filtration, automation, service systems, waste water treatment and many other aspects of modern dairy processing.

Read more about Dairy Processing Handbook or read the Dairy Processing Handbook online

Cows on a field

The Orange Book

Thanks to its rich taste and wholesome benefits, orange juice is the world’s favourite juice beverage. The Orange Book is your comprehensive guide to orange juice production – from tree to table. Complete with market data and helpful illustrations, the Orange Book presents important findings on vitamin C retention and optimized pasteurization temperatures, along with developments in high-pressure processing and cleaning-in-place. It documents significant changes in the juice market and includes eye-opening research on orange juice consumption patterns in key regions.

Read more about The Orange Book or read The Orange Book online.

Orange juice and fruit on table

Coconut Handbook

With over 20 years of knowledge and expertise in the processing and packaging of coconut beverages, the range of solutions offered includes product development, technical and consumer knowledge, innovative packaging and processing solutions. The Coconut Handbook captures all our considerable knowledge and experience about the coconut. This includes general and technical information such as quality aspects, processing and packaging, as well as the health and nutritional benefits of coconut.

Read more about Tetra Pak Coconut Handbook or read Tetra Pak Coconut Handbook online.

Coconuts

Soya Handbook

Soy has been used for centuries in the Far East. More recently it has also been used by vegetarians and as a food ingredient in the western world. And today, the consumption of soy products is increasing. The book provides extensive, general and semi-technical information on soy. It discusses soy quality aspects, processing and packaging, as well as the health and nutritional benefits of soy products.

The Soya Handbook aims to share and expand the knowledge base of our Soya Knowledge Centre. We hope that the Soya Handbook not only adds value but also serves as an extension to your own knowledge on soya.

Soy beans in bowl

White papers

Plant-based ice cream

Plant-based frozen desserts are a future delight

Plant-based frozen desserts are booming and becoming mainstream products. Our expertise in dairy and plant-based can lead you into a new product world.

Food applications prepared food, milk, JNSD plant-based beverage

Heating technology guide

How can heat exchangers and other heating technology ensure the right shelf life for an increasing variety of products? We’ll help you make the right choice.

three glass with plant-based yoghurt-style toped with granola, strawberry, kiwi and cherries

Plant-based yoghurt-style products

Plant-based products are on a roll. They’re popular with customers but difficult to perfect. Download our white paper and learn more.

Connected data

Harnessing data for profitable sustainability

Consumers today are demanding more sustainable products, whilst shareholders are also pushing organisations for higher profit margins. Couple this balancing act with a shift in consumption trends, driven by the Covid-19 pandemic, food and drink manufacturers have been forced to pivot quickly

Orange Juice and bagel on wooden tray

Use less energy with optimized high acid pasteurization

Use less energy and retain quality with optimized high acid pasteurization. Download our white paper and learn how.

Man eating breakfast and drinking juice

Preservation technologies for liquid food

Heat treatment has been used on an industrial scale for over a hundred years to preserve food for human consumption, extend shelf life and secure food safety

Scientific articles

Expert in powder rheology

A close-up look at powder behaviour

New research enables us to successfully up-scale laboratory and pilot experimental results for different powders to the industrial scale for batch mixing.

Maria Karlsson, food agronomist

Impact of raw milk composition & storage on UHT shelf life

​​​​​​Scientific article — Impact of raw milk composition and storage temperature on UHT milk shelf life Models and experiments combined in research project

Spraydrying process, droplets

Dual approach to understand spray-drying processes

How to produce powders that are dust free and easy to dissolve, both for the consumer and in industrial dissolving processes, read more

TECHNOLOGY GUIDES

Cheese technology guide

The Cheese technology guide is an easy to use resource for industrial cheese-making. It provides a helpful overview of the basic productions processes.

Cheese on a table

Table of Contents for Tetra Pak Tetra Alex 25:

  • Safety precautions 6 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201472.en This page intentionally left blank

  • General description 8 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201639.en Denominations Main components Control panel 1Drive motor 2 Reducing gearbox 3 Crankcase 4 Wetend 5 Homogenising head 6 Hydraulic unit 7 Control panel GF201504 3 6 5 4 2 1 7 1Start button 2Stop button 3 Emergency stop button 4 Homogenisation pressure gauge 5 Pressure adjusting valve 1st stage (Remote control as option) 6 Pressure adjusting valve 2nd stage (Remote

  • Operation 12 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201631.en Start •Start the product feed pump / Start by external signal Check that the inlet pressure corresponds to the table below: • Push the start button / Start by external signal –The drive motor starts – Cooling water valve opens –The hydraulic unit starts Check for flow at cooling water outlet. Sterilisation Before production the machine must be sterilized. This is done in line with

  • General description 7 Te tr a Alex ® 25 Doc No. OM-1244364-01 2.2 tf201339.en General description Applications High pressure homogenisation of liquid food. Process description The high pressure homogeniser functions as a positive displacement pump. It forces the product through a narrow adjustable gap under high pressure. The resulting high velocity and turbulence in the gap effectively reduce the size of liquid droplets. DAIRY OTHER Pasteurized milk Bevera

  • Safety precautions 4 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201472.en General Only trained personnel are allowed to operate the machine. The machine may only be used in accordance with the instructions given in the manuals delivered with the equipment. If the Safety precautions are not followed, there is risk of personal injury. The machine is

  • 2.244364-01.fro OM Doc No. OM-1244364-01 GF201862 Tetra Alex ® 25 Operation Manual

  • Lubrication 17 Te tr a Alex ® 25 Doc No. OM-1244364-01 2.2 tf201933.en Lubrication Recommended oil * Viscosity in mm 2 /sec (c.st) at 40°C (104°F) Crankcase Recommended oil: Transmission oil of mineral type, viscosity* 220 TP No.: 90296-0073 Producer Type Viscosity* BP Energol GR-XP 220 220 Mobil Mobilgear 630 220 Shell Omala 220 220 Gearbox Recommended oil: Transmission oil of mineral or synthetic type, viscosity* 320 TP No

  • Ref text to introduction

  • General description 9 Te tr a Alex ® 25 Doc No. OM-1244364-01 2.2 tf201372.en Cooling water system Description Function 1a Cooling water valve, solenoid (standard) Shut of valve, controlled by electrical signal 1b Cooling water valve, pneumatic (optional) Shut of valve, controlled by compressed air 2 Cooling water flow meter (optional) Indicates flow rate and accumulated value Flow

  • General description 10 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201372.en This page intentionally left blank

  • Operation 14 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201322.en This page intentionally left blank

  • This document is valid for: Series No/ Machine No OM Operation Manual 2.244364-01.fro Tetra Alex ® 25 Issue 2001-04 Tetra Pak Processing Components AB Doc No. OM-1244364-01

  • Safety precautions 5 Te tr a Alex ® 25 Doc No. OM-1244364-01 2.2 tf201472.en Cleaning solution Handling of cleaning solution Cleaning solutions normally contain caustic soda (NaOH) or nitric acid (HNO 3 ). These chemicals may cause burning to skin and eyes. Follow the instructions given by the supplier. Whenever there is a risk of exposure to these chemicals, always wear: •safety glasses

  • Cleaning 16 Tetra Alex ® 25 Doc No. OM-1244364-01 2.2 tf201633.en This page intentionally left blank

  • Table of contents i Te tr a Alex ® 25 Doc No. OM-1244364-01 2.244364-01.TOC Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Questions, Opinions and Exploitation Impressions:

You can ask a question, express your opinion or share our experience of Tetra Pak Tetra Alex 25 device using right now.

  • Раздел: Оборудование для хранения и переработки продукции растениеводства → Оборудование для переработки плодов и овощей

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Перевод: Бирюков Алексей, Куркина Ольга. — Тетра Пак АО, 2002. — 440 c. Молоко начали получать более 6000 лет назад. Современный молочный скот произошел от диких животных, обитавших в разных природных условиях, иногда граничащих с экстремальными. Человек начал одомашнивать животных практически повсеместно. Как правило, для удовлетворения своих потребностей в молоке, мясе,…

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  • Раздел: Машины и оборудование пищевых производств → Оборудование молокоперерабатывающих предприятий

Тернополь: Воля, 2006. — 480 с.
ISBN 966-8569-30-Х.
Отраслевой каталог содержит сведения о назначении, области применения конструкции и принципе работы технологического оборудования для молочной промышленности. В каталоге указаны предприятия-разработчики и изготовители оборудования, приведены технические характеристики, чертежи общих видов, кинематические, пневматические и…

  • 42,90 МБ
  • дата добавления неизвестна
  • описание отредактировано
  • Раздел: Технология молока и молочных продуктов → Технология сухих молочных продуктов

Копенгаген / Дания, Niro, 2003. — 304 с. Разработка технологий выпаривания и распылительной сушки и связанного с ними оборудования в компании Niro ведется постоянно. Это новое пятое издание было переработано, чтобы познакомить читателей с коаксиальными сепараторами, разработанными ради уменьшения размеров и увеличения эффективности выпарных аппаратов. Кроме того, появилась новая…

  • 21,43 МБ
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  • Раздел: Машины и оборудование пищевых производств → Оборудование для производства хлебопродуктов

Государственный профессионально-технический колледж хлебопечения, Минск, 2009. — 98 c.
Учебная специальность: 3-490151 «Технология хлебопекарного производства».
Представлены общие сведения о машинах, механизмах, электрооборудовании и теплотехнике.
Перечень схем:
Зубчатые передачи.
Червячная передача.
Червячный редуктор.
Электродвигатель.
Оборудование тарного…

  • 6,91 МБ
  • добавлен
  • описание отредактировано
  • Раздел: Машины и оборудование пищевых производств → Руководства, инструкции, правила, положения

Швеция, Tetra Brik Packaging Systems, 2001. — 226 с. Назначение оборудования Tetra Brik Aseptic TBA/8 648022-110V является упаковка жидких пищевых продуктов. Введение. Меры безопасности. Общее описание. Панель управления. Дисплей панели контроля упаковочной линии. Подготовительные операции после. еженедельного обслуживания. Подготовительные операции после. ежедневного…

  • 10,08 МБ
  • добавлен
  • описание отредактировано

3 User Guides and Manuals (PDF) for Tetra Pak Packaging equipment (2 Models)

  • Tetra Pak Tetra Cardboard Packer 70

    # Type of Document Pages Size Views Downloads
    1 Operation manual 52 1400 252
  • Tetra Pak HOYER COMET N

    # Type of Document Pages Size Views Downloads
    1 Manual  162 924 195
    2 Manual  151 968 155

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