Руководство по эксплуатации sullair

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  Operator’s Manual Series 12 & 16 40, 50, 60 and 75 HP Standard & 24 KT Industrial Rotary Screw Air Compressor Part Number 252646-002 ©Sullair Corporation…
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  AIR CARE SEMINAR TRAINING Sullair Air Care Seminars are 3-day courses that provide hands-on instruction in the proper operation, maintenance and service of Sullair equipment. Individual seminars on Industrial compressors and compressor electrical systems are presented at regular intervals throughout the year at a dedicated training facility at Sullair’s corporate headquarters in Michigan City, Indiana.

• Page 5: Table Of Contents

  1.8 ELECTRICAL SHOCK 1.9 LIFTING 1.10 ENTRAPMENT Section 2 DESCRIPTION 2.1 INTRODUCTION 2.2 DESCRIPTION OF COMPONENTS 2.3 SULLAIR COMPRESSOR UNIT, FUNCTIONAL DESCRIPTION 2.4 COMPRESSOR COOLING AND LUBRICATION SYSTEM, FUNCTIONAL DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNCTIONAL DESCRIPTION 2.6 CONTROL SYSTEM, FUNCTIONAL DESCRIPTION 2.7 AIR INLET SYSTEM, FUNCTIONAL DESCRIPTION…

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  TABLE OF CONTENTS (CONTINUED) Section 5 OPERATION 5.1 GENERAL 5.2 PURPOSE OF CONTROLS 5.3 INITIAL START-UP PROCEDURE 5.4 SUBSEQUENT START-UP PROCEDURE 5.5 SHUTDOWN PROCEDURE Section 6 MAINTENANCE 6.1 GENERAL 6.2 DAILY OPERATION 6.3 MAINTENANCE AFTER INITIAL 50 HOURS OF OPERATION 6.4 MAINTENANCE EVERY 1000 HOURS 6.5 FILTER MAINTENANCE 6.6 SEPARATOR MAINTENANCE…

• Page 7: General

  Section 1 SAFETY 1.1 GENERAL B. When the hose is to be used to supply a manifold, Sullairr Corporation and its subsidiaries design and install an additional appropriate flow limiting valve manufacture all of its products so they can be oper- between the manifold and each air hose exceeding ated safely.

• Page 8: Moving Parts

  Section 1 SAFETY quired. If necessary, remove acoustical material, gized to minimize the possibility of accidental start- clean all surfaces and then replace acoustical mate- up or operation, prior to attempting repairs or adjust- rial. Any acoustical material with a protective cover- ments.

• Page 9: Electrical Shock

  Section 1 SAFETY H. DO NOT store air line anti-icer system antifreeze C. Make sure entire lifting, rigging and supporting compound in confined areas. structure has been inspected, is in good conditions and has a rated capacity of at least the weight of the I.

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  NOTES…

• Page 11: Introduction

  In the event a change of fluid is required, use only Sullair 24KT On air-cooled models, a fan draws air over the motor fluid. MIXING OF OTHER LUBRICANTS WITHIN…

• Page 12: Compressor Cooling And Lubrication System, Functional Description

  Section 2 DESCRIPTION Figure 2-2 Sullair Rotary Screw Air Compressor Sullair recommends that a 24KT sample be taken at After the air/fluid mixture is discharged from the the first filter change and sent to the factory for compressor unit, the fluid is separated from the air.

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  Section 2 DESCRIPTION Figure 2-3 Compressor Fluid Cooling and Lubrication System when the fluid temperature is below 170ºF (77ºC). ing. This gauge has a pressure setting lower than The fluid passes through the thermal valve, the main that of the bypass valve. After the initial 50 hour filter filter and directly to the compressor unit where it lu- change, the gauge will rarely show red under normal bricates, cools and seals the rotors and the com-…

• Page 14: Compressor Discharge System, Functional Description

  Section 2 DESCRIPTION 2.5 COMPRESSOR DISCHARGE SYSTEM, FUNC- separator element. The direction of movement is TIONAL DESCRIPTION. changed and its velocity significantly reduced, thus Refer to Figure 2-4. The compressor unit dis- causing the large droplets of fluid to fall to the bottom charges the compressed air/fluid moisture through of the receiver/sump.

• Page 15: Control System, Functional Description

  Section 2 DESCRIPTION panel, shows red if abnormal pressure drop through START MODE — 0 TO 55 PSIG (0 TO 379kPa) the separator develops. At this time, separator ele- When the compressor START button is depressed, ment replacement is necessary. the pressure will quickly rise from 0 to 55 PSIG (0 to 379kPa).

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  Section 2 DESCRIPTION Figure 2-5 Control System, Sequence of Operation…

• Page 17: Air Inlet System, Functional Description

  Section 2 DESCRIPTION See Section 5 for Air Filter Maintenance Proce- Figure 2-6 Compressor Air Inlet System dures. Dust collectors should be checked and cleaned daily. 2.8 INSTRUMENT PANEL GROUP, FUNCTIONAL DESCRIPTION Refer to Figure for specific location of parts de- scribed.

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  Section 2 DESCRIPTION required (see Figure 2-7) . shows in the red zone when the element should be changed. S The START pushbutton turns the compressor on. S The red light on the instrument panel indicates S The STOP pushbutton turns the compressor off. when power to the compressor is supplied.
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  Section 3 SPECIFICATIONS SULLAIR SERIES 12 AND 16 SPECIFICATIONS DIMENSIONS Model Series Length Width Height Weight (I) 12B-40 and 50HP (STD & KT) 1830 1220 1524 2060 12B-60HP (STD & KT) 1830 1220 1524 2350 1066 16-60 HP (STD & KT)

• Page 20: Lubrication Guide

  Sullair standard compressors are filled with SRF which rarely needs to be changed. In the event a 1/4000 fluid factory fill. MIXING OF OTHER FLU- change of fluid is required, use only Sullair 24KT IDS WITHIN THE COMPRESSOR WILL VOID fluid. MIXING OF OTHER LUBRICANTS WITHIN ALL WARRANTIES.

• Page 21: Mounting Of Compressor

  Consult a Sullair tween the frame and foundation. The compressor office for assistance in utilizing this heat.

• Page 22: Motor Rotation Direction Check

  Section 4 INSTALLATION Figure 4 —1 Service Air Piping with Aftercooler and Optional Air Dryer (Typical) 2. Check starter and overload heater sizes (see 4.7 MOTOR ROTATION DIRECTION CHECK electrical parts in Parts Manual). After the electrical wiring has been done, it is neces- 3.

• Page 23: General

  OPERATION 5.1 GENERAL call for service or indicate the beginning of a mal- While Sullair has built into this compressor a com- function. Before starting your Sullair compressor, prehensive array of controls and indicators to as- read this section thoroughly and familiarize your-…

• Page 24: Initial Start-Up Procedure

  Section 5 OPERATION 5.2 PURPOSE OF CONTROLS CONTROL OR INDICATOR PURPOSE THERMAL VALVE Regulates flow of fluid to and around the cooler. It is de- signed to maintain a minimum operating temperature of 180_F (82_C); use for fast warm—up on start—up. MINIMUM PRESSURE/CHECK VALVE Maintains minimum of 55 PSIG (379kPa) in the com- pressor sump.

• Page 25: Subsequent Start-Up Procedure

  Section 5 OPERATION 7. Observe the operating temperature. If the oper- 5.4 SUBSEQUENT START— UP PROCEDURE On subsequent start —ups, check that the proper ating temperature exceeds 200_F (93_C), the level is visible in the fluid sight glass and simply cooling system or installation environment press the START button.

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  NOTES…

• Page 27: General

  Section 6 MAINTENANCE 6.1 GENERAL Figure 6-1 Fluid Filter (P/N 250025-522) As you proceed in reading this section, it will be easy to see that the Maintenance Program for the air com- pressor is quite minimal. The use of the service indi- cators provided for the bearing filter, air filter and fluid separator, will alert you when service maintenance is required.

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  ONLY replacement ele- shine through the element and disclose any holes. ments identified with the Sullair name, logo and 2. Inspect all gaskets and gasket contact surfaces of appropriate part number be used and that substi- the housing.
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  If the pressure switch contacts do not open or they open prior to the Figure 6-4 Sullicon Control * Replacement element P/N 250034-116 (primary — 12 Series) Replacement element P/N 408167-011 (secondary — 12 Series) ** Replacement element P/N 250034-118…
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  (689kPa). The regulator is adjusted by loosening the jam nut on the end of the cone shaped cover of the * Repair Kit P/N 250026-758 — 12 Series pressure regulator (refer to Figure 6-11 for the loca- ** Repair Kit P/N 250019-444 — 16 Series…
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  Refer to Figure 6-7. For thermal valve (P/N 014512) maintenance, order repair kit No. 001168 which con- sists of the following Sullair parts: 1 quad ring (P/N 046425) 1 gasket (P/N 049812), and if necessary, 1 thermal element (P/N 049542). Follow the procedure explained below for installation.
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  Section 6 MAINTENANCE After tightening the bolts, tighten the set screws and Figure 6-9 Drive Coupling remove the hose clamp form the flexible element. Check the coupling gap as shown in Table 1. At this time, the coupling is ready for operation. DRIVE COUPLING DISASSEMBLY AND RE- MOVAL Refer to Figure 6-9.
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  Section 6 MAINTENANCE for scratches, scuffing, etc. Figure 6-12 Blowdown Valve (P/N 044912) 2. Disassemble the o-ring from the piston. 3. Discard the old o-ring. Replace the o-ring with the new one provided in the kit. 4. Remove and replace the valve body quad-ring and reassemble the cylinder to the valve body.
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  Section 6 MAINTENANCE 046782, and follow the instructions below for proper WARNING installation. Turn off all power, relieve line pressure, and dis- 1. Remove the four (4) screws which hold the assem- connect coil lead wires to the valve before making bly together.
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  Section 6 MAINTENANCE 2. Flexible joints are not intended to support end loads caused by internal pressure or other forces causing pipe separation. Figure 6-14 Flexmaster Coupling TABLE 1 — INSERTION DEPTH Pipe “D” “D” Size Min. Max. 2 1/2” 1.68”…
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  Section 6 MAINTENANCE Figure 6 —15 Piping and Insttrumentation Diagram…
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  Section 6 MAINTENANCE Figure 6 —16 Wiring Diagram…

• Page 38: Troubleshooting

  Should your problem persist after making the recom- dures. mended check, consult you nearest Sullair represen- A detailed visual inspection is worth performing for tative or the Sullair Corporation factory toll free at almost all problems and may avoid unnecessary ad- 1-800-348-2722. TROUBLESHOOTING…

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  Section 6 MAINTENANCE TROUBLESHOOTING (continued) SYMPTOM PROBABLE CAUSE REMEDY Compressor shuts down with air demand present (Continued) Discharge temperature switch open Clogged filter; change the fluid filter element (conttinued) and change the bearing filter element if maintenance indicator shows red. Thermal valve not functioning properly;…
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  NOTES…

• Page 41: Procedure For Ordering Parts

  7.1 PROCEDURE FOR ORDERING PARTS Parts should be ordered from the nearest Sullair Representative or the Representative from whom the compressor was purchased. If for any reason parts cannot be obtained in this manner, contact the factory directly at the ad- dress below.

• Page 42: Bills Of Material

  Section 7 RECOMMENDED SPARE PARTS BILLS OF MATERIAL 12 SERIES STANDARD 12LB-40 12B-50 12B-60 L:190 CFM L:235 CFM DESCRIPTION H:260 CFM H:175 CFM H:215 CFM “L” Air-cooled 251661-002 251663-002 “H” Air-cooled 251662-002 251664-002 251665-002 “L” Water-cooled 251666-002 251668-002 “H” Water-cooled…

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  WORLDWIDE SALES AND SERVICE SULLAIR CORPORATION A SUBSIDIARY OF SUNDSTRAND CORPORATION 3700 E. Michigan Blvd. Michigan City, Indiana 46360-9990 Telephone (219) 879-5451 Telex 4946922 ® Printed in U.S.A. — SP Specifications Subject To Change Without Prior Notice Part No. 252646-002…

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