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Manuals and User Guides for Polaris Sportsman 800 EFI. We have 7 Polaris Sportsman 800 EFI manuals available for free PDF download: Service Manual, Owner’s Manual, Owner’s Manual For Maintenance And Safety
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Table of Contents
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Troubleshooting
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2008 SPORTSMAN X2 700 /800 EFI /800 TOURING
SERVICE MANUAL
FOREWORD
This service manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator’s perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with service
procedures before starting the work. Certain procedures require the use of special tools. Use only the proper tools as
specified.
Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100
Hwy 55 Medina Minnesota 55340.
2008 Sportsman X2 700 / 800 EFI / 800 Touring Service Manual PN 9921323
© Copyright 2007 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
Chapters
Troubleshooting
Summary of Contents for Polaris 2008 sportsman 800efi
Page 2
7SAFETYSafety Decals and LocationsATTENTIONS Operation of this vehicle without the air filterelement will severely damage the engine.S Clean pre-filte
Page 3 — The engine exhaust from this
97MAINTENANCE AND LUBRICATIONCleaning and StorageSee page 107 for the part numbers of Polaris products.Cleaning the ATVKeeping your ATV clean will not
Page 4
98MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsCAUTIONStarting the engine during the storage period will disturb theprotective film crea
Page 5
99MAINTENANCE AND LUBRICATIONCleaning and StorageStorage TipsFog the Engine1. Treat the fuel system with Polaris Carbon Clean, following theinstructio
Page 6
100MAINTENANCE AND LUBRICATIONCleaning and StorageChrome Wheel Care (if equipped)Proper maintenance will protect chrome wheels from corrosion,preserve
Page 7 — Key Number (3):
101ADJUSTMENTSCamber and CasterThe camber and caster are non-adjustable.Rear SpringThe rear shock absorber spring isadjusted by rotating the adjuster
Page 8 — TABLE OF CO NTENTS
102ADJUSTMENTSThrottle Body/Idle RPMIdle RPM is preset by the manufacturer. If the engine idle speed is notsatisfactory, please see your Polaris deale
Page 9
103TROUBLESHOOTINGDrive Belt and Cover ProblemsPossible Cause SolutionDriving the ATV onto apickup or tall trailer inhigh rangeShift transmission to l
Page 10 — Safety Decals and Locations
104TROUBLESHOOTINGContact your P olaris dealer for service if you’re unable to identifysolutions using the following charts.Engine Doesn’t Turn OverPo
Page 11
105TROUBLESHOOTINGEngine BackfiresPossible Cause SolutionWeak spark from spark plugs Inspect, clean and/or replace spark plugsIncorrect spark plug gap
Page 12
106TROUBLESHOOTINGEngine Stops or Loses PowerPossible Cause SolutionOut o f fuel Refuel, cycle key to ON position threetimes for 5 seconds each, then
Page 13 — Safe Riding Gear
8SAFETYSafety Decals and LocationsS DO NOT TOW FROM RACK OR BUMPER.Vehicle damage or tipov er may res ult c ausing s ev er e injur yor death. Tow only
Page 14 — Operator Safety
107POLARIS PRODUCTSPart No. DescriptionEngine Lubricant2870791 Fogging Oil (12 oz. Aerosol)2871281 Premium 4 Synthetic 0W-40 (4-Cycle) Engine Oil (qt.
Page 15 — IMPORTANT
108SPECIFICATIONSSPORTSMAN 800 EFIGross Vehicle Weight 1240 lbs. (563 kg)Fuel Capacity 4.13 gal. (15.6 l)Engine Oil Capacity 2qts.(1.9l)Rear Gearcase
Page 16
109SPECIFICATIONSSPORTSMAN 800 EFITransmission Automatic EBS w/E-Z Shift H/L/N/R/PGear Reduction (Low) 7.49:1Gear Reduction (Reverse) 5.11:1Gear Reduc
Page 17
110WARRANTYLIMITED WARRANTYPolaris Sales Inc., 2100 Highway 55, Medina, MN 55340, gives a SIXMONTH LIMITED WARRANTY on all components of the Polaris A
Page 18
111WARRANTYWARRANTY COVERAGE AND EXCLUSIONS:LIMITATIONS OF WARRANTIES AND REMEDIESThe Polaris limited warranty excludes any failures that are not caus
Page 19
112WARRANTYALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITEDTO THE IMPLIED WARRANTIES OF MERCHANTABILITY ANDFITNESS FOR A PARTICULAR PURPOSE) ARE LIMI
Page 20
113WARRANTYExported VehiclesEXCEPT WHERE SPECIFICALLY REQUIRED BY LAW, THEREIS NO WARRANTY OR SERVICE BULLETIN COVERAGE ONTHIS VEHICLE IF IT IS SOLD O
Page 21
114WARRANTYExported VehiclesHow t o Get ServiceIf Purchased From A Private Party:If you purchase a Polaris product from a private citizen outside of t
Page 22
115INDEXAAccessories 64…ADJUSTMENTS 101-102…Age Restrictions 11…Air Filter Service 84…All Wheel
Page 23
116INDEXNNoise Emission Control System 63…OOdometer 42…Oil Change 72…Oil Filter Change 72…Oil Leve
Page 24
9SAFETYSafety Decals and LocationsALL WHEELDRIVESWITCHDo not push switch toengage AW D if the rearwheels are spinning.This may cause severedrive shaft
Page 25
10SAFETYSafe Riding GearAlways wear clothing suited to the type of riding. ATV riding requiresspecial protective clothing for comfort and to reduce th
Page 26
11SAFETYOperator SafetyWARNINGFailure to follow the warnings contained in this manual can resultin severe injury or death.A Polaris ATV is not a toy a
Page 27
12SAFETYOperator SafetyThe following signal words and s ymbols appear throughout thismanual and on your vehicle. Your safety is involved when these wo
Page 28
13SAFETYOperator SafetyWARNINGSerious injury or death can result if you do not follow theseinstructions and procedures, which are outlined in further
Page 29
14SAFETYOperator SafetyS Always have the ATV inspected by an authorized Polaris dealer ifit’s been involved in an accident.S Never operate on hills to
Page 30
15SAFETYOperator SafetyS Wet brakes may have reduced stopping ability. Test t he brakes afterleaving water. If necessary, apply them lightly several t
Page 31
16SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV without proper instruction.WHAT CANHAPPENThe risk of an accident is greatly increased
Page 33
17SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDCarrying a passenger on an ATV.WHAT CANHAPPENCarrying a passengergreatly reduces theoperator’s ability t
Page 34
18SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV onpublic streets, roads orhighways.WHAT CANHAPPENThe ATV could collide withanother ve
Page 35 — FEATURES AND CONTROLS
19SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV after consuming alcohol or drugs.WHAT CANHAPPENConsumption of alcohol and/or drugs cou
Page 36
20SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDFailure to inspect the ATV before operating.Failure to properly maintain the ATV.WHAT CANHAPPENPoor main
Page 37
21SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDFailure to use extra cautionwhen operating the ATV onunfamiliar terrain.WHAT CANHAPPENUnfamiliar terrain
Page 38
22SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDT urning improperly.WHAT CANHAPPENImproper turns could cause loss of control and lead to a collisionor o
Page 39
23SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDClimbing hills improperly.WHAT CANHAPPENImproper hill climbing couldcause loss of control oroverturn.HOW
Page 40
24SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDT raveling downhill improperly.WHAT CANHAPPENImproperly descending a hillcould cause loss of control oro
Page 41
25SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDImproperly crossing hills andturning on hills.WHAT CANHAPPENImproperly crossing or turning ashills could
Page 42
26SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDStalling, rolling backwardsor improperly dismountingwhile climbing a hill.WHAT CANHAPPENThe vehicle coul
Page 43
A card containing important ATV safety information should be attachedto the owner’s manual on the next page. If you cannot locate this card,or if it h
Page 44
27SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDImproperly operating over obstacles.WHAT CANHAPPENOperating over obstacles could cause loss of control o
Page 45
28SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating the ATV through deep or fast-flowing water.WHAT CANHAPPENT ires may float, causing loss of tra
Page 46
29SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOperating this ATV with improper tires, or with improper oruneven tire pressure.WHAT CANHAPPENUse of imp
Page 47
30SAFETYOperator SafetyWARNINGPOTENTIAL HAZARDOverloading the ATV or carrying/towing cargo improperly.WHAT CANHAPPENOverloading and towing can cause c
Page 48
31SAFETYOperator SafetyWARNINGOperating a damaged ATV can result in an accident with seriousinjury or death. After any overturn or accident, have a qu
Page 49 — OPERATION
32FEATURES AND CONTROLSEngine Electrical SwitchesWARNINGActivating the override switch while the throttle is open can causeloss of control, resulting
Page 50
133FEATURES AND CONTROLSWARNINGOperating an ATV with sticking or improperly operating throttlecontrols could cause an accident and lead to severe inju
Page 51
34FEATURES AND CONTROLSLight SwitchesThe light switch is located on the left handlebar. It’s used to turn thelights on and off and to switch the light
Page 52
35FEATURES AND CONTROLSMaster CylinderThe brake fluid in the mastercylinder (1), which is located on theleft handlebar, should be checkedbefore each r
Page 53
36FEATURES AND CONTROLSParking BrakeWARNINGOperating the ATV while the parking brake is engaged couldresult in an accident and serious injury or death
Page 55
37FEATURES AND CONTROLSAuxiliary BrakeWARNINGAggressively applying the auxiliary brake when backing down ahill may cause rear tipover , which could re
Page 56
38FEATURES AND CONTROLSAutomatic Transmission Gear SelectorThe transmission gear selector (1) is located on the right side of thevehicle.H: High GearL
Page 57
39FEATURES AND CONTROLSAll Wheel Drive (AWD) SystemPolaris 4-wheel drive ATVs areequipped with a unique,Polaris-exclusive, On-Demand AllWheel Drive sy
Page 58
40FEATURES AND CONTROLSInstrument ClusterYour ATV is equipped with an instrument cluster that senses vehiclespeed from the right front wheel. The inst
Page 59
41FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center is located in the instrument cluster. Allsegments will l
Page 60
42FEATURES AND CONTROLSInstrument ClusterRider Information CenterThe rider information center has 4 standard modes:Mode 1 — OdometerMode 2 — Tripmeter
Page 61
43FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeThe diagnostic mode is for informational purposes only. Please returny
Page 62
44FEATURES AND CONTROLSInstrument ClusterRider Information CenterDiagnostic ModeScreen 5: P rogrammable service intervalThe purpose of t he programmab
Page 63
45FEATURES AND CONTROLSInstrument ClusterRider Information CenterSpecial EFI Diagnostic ModeThe EFI diagnostic mode is for informational purposes only
Page 64
46OPERATIONFuel SafetyWARNINGGasoline is highly flammable and explosive under certainconditions.Always exercise extreme caution whenever handling gaso
Page 65
2Copyright 2004 Polaris Sales Inc. All information contained within this publication isbased on the latest product information at the time of publicat
Page 66 — EMISSION CONTROL SYSTEMS
47OPERATIONBreak-In PeriodThe break-in period for your new Polaris ATV is defined as the first tenhours of operation, or the time it takes to use the
Page 67
48OPERATIONPre-Ride InspectionWARNINGIf a proper inspection is not done before each use, severe injuryor death could result. Always inspect the vehicl
Page 68
49OPERATIONStarting the EngineWARNINGEngine exhaust contains poisonous carbon monoxide and cancause loss of consciousness resulting in severe injury o
Page 69
50OPERATIONHauling CargoYour ATV has been designed to carry or tow a certain amount of load.Always read and understand the load distribution warning l
Page 70
51OPERATIONHauling CargoWARNINGHauling cargo improperly can alter vehicle handling and maycause loss of control or brake instability and result in ser
Page 71
52OPERATIONDriving SafelyDriving Procedures1. Sit upright with both feet on the footrests and both hands on thehandlebars.2. Start the engine and allo
Page 72
53OPERATIONDriving SafelyMaking Tu rnsYour ATV is equipped with asolid rear axle, which drivesboth rear wheels equally at alltimes. This means that th
Page 73
54OPERATIONDriving SafelyDriving on Slippery SurfacesWhenever riding on slipperysurfaces such as wet trails orloose gravel, or duringfreezing weather,
Page 74
55OPERATIONDriving SafelyTraveling UphillWhenever traveling uphill, follow these precautions:1. Always travel straight uphill.2. Avoid steep hills (25
Page 75
56OPERATIONDriving SafelySidehillingWARNINGImproperly crossing hills or turning on hills can result in loss ofcontrol or vehicle overturn, resulting i
Page 76
3WELCOMEThank you for purchasing a Polaris vehicle, and welcome to ourworld-wide family of Polaris owners. We proudly produce an excitingline of utili
Page 77
57OPERATIONDriving SafelyTraveling DownhillWARNINGExcessive speed when traveling downhill can cause loss ofcontrol and serious injury or death.When tr
Page 78
58OPERATIONDriving SafelyTurning Around on a HillWARNINGImproper hill climbing procedures could cause loss of control oroverturn and result in serious
Page 79
159OPERATIONDriving SafelyDriving Through WaterYour ATV can operate through waterwith a maximum recommendeddepth equal to the bottom ofthe footrests (
Page 80
60OPERATIONDriving SafelyDriving Over ObstaclesBe alert! Look ahead and learn to read the terrain you’re traveling on.Be constantly alert for hazards
Page 81
61OPERATIONDriving SafelyDriving in ReverseFollow these precautions when operating in reverse:1. Always avoidbacking downhill.2. Back slowly.3. When i
Page 82
62OPERATIONDriving SafelyParkingonanInclineAvoid parking on an incline if possible. If it’s unavoidable, followthese precautions:1. Turn the engine of
Page 83
63EMISSION CONTROL SYSTEMSNoise Emission Control SystemDo not modify the engine, intake or exhaust components, as doing somay affect compliance with s
Page 84
64MAINTENANCE AND LUBRICATIONAccessoriesAuxiliary power outlets provide 12V power for operating accessoriessuch as hand held spot lights. See your Pol
Page 85
65MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartPerform all services at whichever maintenance interval is reached first.Item Maintenance Interv
Page 86
66MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)»Transmissi
Page 87
4VEHICLE IDENTIFICATION NUMBERSRecord your ATV’s identification numbers and key number in thespaces provided. Remove the spare key and store it in a s
Page 88
67MAINTENANCE AND LUBRICATIONPeriodic Maintenance ChartItem Maintenance Interval(whichever comes first)RemarksHours Calendar Miles(Km)JESpark plug 100
Page 89
68MAINTENANCE AND LUBRICATIONPeriodic Maintenance RecordUse the following chart to record periodic maintenance.MaintenanceIntervalPerformedServicingDa
Page 90
69MAINTENANCE AND LUBRICATIONLubrication GuideCheck and lubricate all components at the intervals outlined in thePeriodic Maintenance Chart beginning
Page 91
70MAINTENANCE AND LUBRICATIONPremium 4 Synthetic LubricantPolaris Premium 4 All Season synthetic engine oil has been speciallyformulated for use in Po
Page 92
71MAINTENANCE AND LUBRICATIONOil LevelThe oil dipstick and fill tube (1) is located on the engine and isaccessible on the left side of the ATV.1. Posi
Page 93
72MAINTENANCE AND LUBRICATIONOil and Filter ChangeCAUTIONHot oil can cause serious burns to skin. Do not allow hot oil tocome into contact with skin.A
Page 94
73MAINTENANCE AND LUBRICATIONTransmission OilAlways check and change thetransmission oil at the intervals outlinedin the Periodic Maintenance Chartbeg
Page 95
74MAINTENANCE AND LUBRICATIONFront Gearcase OilAlways check and change the front gearcase oil at the intervalsoutlined in the Periodic Maintenance Cha
Page 96
1275MAINTENANCE AND LUBRICATIONRear Gearcase OilThe rear gearcase fill plug (1) is locatedon the rear of the gearcase. The drainplug (2) is on the bot
Page 97
76MAINTENANCE AND LUBRICATIONEngine Cooling SystemRadiator Coolant LevelTo ensure that the coolant maintains its ability to protect the engine, wereco
Page 98
5TABLE OF CO NTENTSWELCOME 3…VEHICLE IDENTIFICATION NUMBERS 4…SAFETY 6…
Page 99
77MAINTENANCE AND LUBRICATIONEngine Cooling SystemCoolant LevelThe recovery bottle (1) is located on theleft side of the machine. To access therecover
Page 101
79MAINTENANCE AND LUBRICATIONBrakes2. Check the brake system for fluid leaks.3. Check the brakes for excessive travel orspongy feel.4. Check the frict
Page 102
80MAINTENANCE AND LUBRICATIONToe AlignmentWARNINGSevere injury or death can result from improper toe alignment andadjustment. Do not attempt to adjust
Page 103
81MAINTENANCE AND LUBRICATIONSide Panel Removal1. Remove the seat.2. Grasp the rear of the side panel near the rear cab. With a firmmotion, pull the p
Page 104 — ADJUSTMENTS
82MAINTENANCE AND LUBRICATIONWARNINGOperating your ATV with worn tires, improperly inflated tires,non-standard tires or improperly installed tires wil
Page 105
83MAINTENANCE AND LUBRICATIONWheel InstallationWARNINGImproperly installed wheels can adversely affect tire wear andvehicle handling, which can result
Page 106 — TROUBLESHOOTING
84MAINTENANCE AND LUBRICATIONFilter SystemsAir Filter Service1. Remove the seat, release the airbox cover clips, and remove theair box cover.2. Loosen
Page 107
85MAINTENANCE AND LUBRICATIONLightsWhen servicing a halogen lamp, don’t touch the lamp with barefingers. Oil from your skin leaves a residue, causing
Page 108
86MAINTENANCE AND LUBRICATIONLightsHigh Bea m AdjustmentThe headlight beam can be adjusted slightly upward or downward.Use the following procedure to
Page 109
6SAFETYSafety Decals and LocationsWarning decals have been placed on the ATV for your protection. Readand follow the instructions of the decals on the
Page 110 — POLARIS PRODUCTS
87MAINTENANCE AND LUBRICATIONLightsHeadlight Housin g Replacement1. Remove the two screws on the lower front corners of the headlightpod.2. Lift the p
Page 111 — SPECIFICATIONS
1122188MAINTENANCE AND LUBRICATIONLightsLower Headlamp Removal / Installation1. Turn the back of the headlightharness (1) counterclockwiseand pull the
Page 112
89MAINTENANCE AND LUBRICATIONSpark PlugsS Use RC7YC spark plugs.S Proper electrode gap is .035″ (.90 mm).S Spark plug torque is 18 ft. lbs. (24 Nm).CA
Page 113 — WARRANTY
90MAINTENANCE AND LUBRICATIONVehicle ImmersionCAUTIONIf your vehicle becomes immersed, major engine damage canresult if the machine is not thoroughly
Page 114
1291MAINTENANCE AND LUBRICATIONSpark ArrestorWARNINGFailure to heed the following warnings while servicing the sparkarrestor could result in serious i
Page 115
92MAINTENANCE AND LUBRICATIONPVT SystemThe basic operation of the Polaris PVT system is dependent on enginespeed and vehicle torque requirements. As e
Page 116
93MAINTENANCE AND LUBRICATIONPVT SystemWARNINGFailure to comply with the instructions in this warning can result insevere injury or death.Do not modif
Page 117
94MAINTENANCE AND LUBRICATIONBatteryWARNINGImproperly connecting or disconnecting battery cables can resultin an explosion and cause serious injury or
Page 118
95MAINTENANCE AND LUBRICATIONBatteryBattery StorageWhenever the vehicle is not used for a period of three months or more,remove the battery from the v
Page 119
96MAINTENANCE AND LUBRICATIONBatteryBattery ChargingNOTE: Always verify battery condition before and 1-2 hours after theend of charging.State ofCharge
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WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner’s manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342- 3764 for assistance.
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WELCOME Thank you for purchasing a Polaris vehicle, and welcome to our world- wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. • Snowmobiles • All-terrain vehicles (ATVs) • RANGER utility vehicles • Victory motorcycles We believe Polaris sets a standard of excellence for all utility and recre- ational vehicles manufactured in the world today. Many years of experi- ence have gone into the engineering, design, and development of your Polar
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POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Indus- tries Inc. Copyright 2006 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrep- ancies may result between the actual vehicle and the information presented in this publi- cation. Depictions and/or procedures in this publication are inte
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TABLE OF CONTENTS Know Your Vehicle . . . . . . . . . . . . . . . . . . . . . . . 5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Features and Controls . . . . . . . . . . . . . . . . . . . 38 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Emission Control Systems . . . . . . . . . . . . . . . 84 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . 136 Troubleshoot
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KNOW YOUR VEHICLE As the operator of the vehicle, you are responsible for your personal safety, the safety of others (including your passenger), and the protec- tion of our environment. Read and understand your owner’s manual, which includes valuable information about all aspects of your vehicle, including safe operating procedures. Vehicle Identification Numbers Record your vehicle’s identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe pl
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SAFETY Safety Decals and Locations Warning decals have been placed on the ATV for your protection. Read and follow the instructions of the decals on the ATV carefully. If any of the decals depicted in this manual differ from the decals on your ATV, always read and follow the instructions of the decals on the ATV. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety decals are provided by Polaris at no charge. The part number
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SAFETY Safety Decals and Locations General Warning WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE AN APPROVED HELMET AND PROTECTIVE GEAR FOR OPERATOR AND PASSENGER NEVER USE ON PUBLIC ROADS NEVER CARRY MORE THAN ONE General PASSENGER Warning NEVER USE WITH DRUGS OR ALCOHOL NEVER operate: • without proper training or instruction • at speeds too fast for your skills, your passenger’s skills, or the conditions • on public roads — a collision can occur with another ve
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SAFETY Safety Decals and Locations Passenger Safety Warning WARNING PASSENGER SAFETY to reduce the risk of SEVERE INJURY or DEATH NEVER CARRY A PASSENGER UNDER AGE 12 NEVER CARRY MORE THAN ONE PASSENGER NEVER RIDE AFTER USING DRUGS OR ALCOHOL NEVER carry a passenger too small to firmly plant feet on footrests and securely grasp hand holds. Passenger Safety THE PASSENGER MUST ALWAYS: Warning • use an approved helmet and protective gear • securely grasp hand holds and plant feet firmly on
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SAFETY Safety Decals and Locations Tire Pressure/Load Warning WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of Tire Pressure/Load control resulting in SEVERE INJURY Warning OR DEATH. TIRE PRESSURE IN PSI (KPa): FRONT 5 (34.5) REAR 5 (34.5) MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight) INCLUDING MACHINE, OPERATOR, PASSENGER AND CARGO IS 1500 LBS. (680 kg). Reduce speed and allow greater distance for braking when carrying cargo. Overloading or carrying tall, off-center,
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SAFETY Safety Decals and Locations Box Rack Warning Warning Clutch Cover Warning Rack Warning, Front WARNING DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death. Tow only from tow hooks or hitch. Maximum combined Front Rack and Container Load: 90 lbs. (41 kg) Clutch Cover Warning WARNING NO STEP • Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. • Do not modify engine or clutch
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SAFETY Safety Decals and Locations Reverse Override Warning WARNING Pushing reverse override button may cause sudden increases in power and traction if too much throttle is applied. Loss of control or forward flipover may result, especially in AWD. See Owner’s Manual. Box Warning WARNING Remove flammable material containers from box before filling. WARNING Passengers can be thrown off. This can cause serious injury or death. Never carry passengers in cargo box. Maximum Box Load — 400 lbs. (1
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SAFETY Safe Riding Gear Always wear appropriate clothing when riding an ATV. Wear protective clothing for comfort and to reduce the chance of injury. Helmet Eye Protection Long Gloves Sleeves Long Pants Boots Helmet Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards. Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label. Approved helmets in Europe,
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SAFETY Safe Riding Gear Eye Protection Do not depend on eyeglasses or sunglasses for eye protection. When- ever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean. Gloves Off-road style gloves with knuckle pads are the best for comfort and protection. Boots The best footwear is
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SAFETY Rider Safety WARNING Failure to follow the warnings contained in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Read and understand your owner’s manual and all warnings before
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SAFETY Rider Safety Safety Training ATV safety training is a top priority for Polaris. When you purchased your new ATV, your dealer instructed you on the authorized ATV sm RiderCourse available to you and your eligible family members. This training is included in the purchase price of your ATV. Polaris strongly encourages you and your eligible family members who will be riding sm the ATV to take the ATV RiderCourse . You were also provided with printed materials that explain safe operating
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SAFETY Rider Safety The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and sym- bols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for injury. WARNING The safety alert warning indicates a potential hazard that may result in serious injury or death. CAUTION The safety alert caution indicates a potenti
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SAFETY Rider Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner’s manual. • Read this manual and all labels carefully, and follow the operating procedures described. • Never operate an ATV without proper instruction. Take a training course. Purchasers of a new Polaris ATV and their eligible family sm members are entitled to take the ATV RiderCourse . Contact ATV Enrollment Express a
1
WELCOME
Thank you for purchasing a Polaris vehicle, and welcome to our world-
wide family of Polaris owners. We proudly produce an exciting line of
utility and recreational products.
• Snowmobiles
• All-terrain vehicles (ATVs)
• Quadricycles
• RANGER utility vehicles
• Victory motorcycles
Always follow the instructions and recommendations in this manual.
The manual contains instructions for minor maintenance, but informa-
tion about major repairs is outlined in the Polaris Service Manual and
should be performed only by a Factory Certified Master Service Dealer
(MSD) Technician. Please see your dealer for all of your service needs
during (and after) the warranty period.
For more information about Polaris, visit us online at
www.polarisindustries.com.