Руководство по эксплуатации jialing

Brand: Jialing
|
Category: Scooter
|
Size: 21.4 MB

• Table of Contents

  3

• General Information

  4

• Engine Number/Frame Number Location

  4

• Product Specifications and Technical Data

  5

• Technical Tips

  6

• Definitions of Diagrams

  13

• Torque Settings

  14

• Tool Requirements

  15

• Lubrication Requirements: Engine

  16

• Chassis

  17

• Cable Routing Diagram

  18

• Wiring Diagram

  23

• Troubleshooting Guide

  24

• Starter Failure or Hard Starting

  24

• Under Speed, no Power

  25

• High Speed

  27

• Improper Battery Charging — Battery Overdischarge or Overcharge

  28

• No Spark

  29

• Body Exploded View

  30

• Body Cover and Exhaust System

  31

• Body Cover Removal

  32

• Front Panel Removal

  32

• Front Cover Removal

  32

• Front and Rear Handlebar Cover Removal

  32

• Right and Left Side Mold Removal

  34

• Body under Cover Removal

  34

• Floor Panel Removal

  34

• Front Box Removal

  35

• Front and Rear Fenders Removal

  35

• Exhaust Pipe Removal

  35

• Scheduled Maintenance

  36

• Maintenance Chart

  38

• Fuel Filter

  39

• Throttle Lever Operation

  39

• Air Filter Replacement

  40

• Spark Plug

  40

• Valve Adjustment

  41

• Carburetor Idle Speed

  41

• Ignition Time

  42

• Cylinder Pressure

  42

• Remove Spark Plug

  42

• Final Check of Gear Engine Oil Reduction

  43

• Changing Gear Oil

  43

• Transmission Belt

  43

• Rear Brake Arm

  44

• Brake System-Front Brake

  44

• Rear Brake Check

  44

• Front Lamp Adjustment

  45

• Clutch Engagement

  45

• Front Suspension

  45

• Rear Suspension

  45

• Nut and Bolt Tightness

  46

• Collar Rim Tire

  46

• Air Pressure

  46

• Tire Standards

  46

• Steering

  47

• Lubricating System

  48

• Overall Engine Requirements

  49

• Engine Oil/Filter Screen

  50

• Oil Volume

  50

• Oil Change

  50

• Oil Pump Removal

  51

• Oil Pump Disassembly

  52

• Oil Pump Check

  52

• Oil Pump Assembly

  53

• Oil Pump Installation

  53

• Fuel System

  55

• Repairing Material (Fuel System)

  56

• Fuel System Troubleshooting

  57

• Disassembly of Carburetor

  58

• Checking Auto Choke

  58

• Air Cut off Valve

  60

• Carburetor Assembly

  60

• Vacuum Chamber-Break down

  61

• Float Bowl Disassembling

  62

• Float Bowl Checking

  63

• Accelerator Pump

  64

• Assembly of Carburetor

  65

• Disassembling Fuel Tank

  66

• Assembly of Fuel Tank

  66

• Carburetor Adjustment

  67

• Automatic Fuel Valve

  68

• Fuel Meter Sending Unit

  68

• Air Filter Inspection

  69

• Engine Removal and Installation

  70

• Cylinder Head Valve

  74

• Camshaft Disassembly

  77

• Checking of Camshaft Bearing Rocker Arm

  80

• Cylinder Head Disassembly

  80

• Breaking down of Cylinder Head

  82

• Checking Cylinder Head

  82

• Valve and Valve Guide

  83

• Valve Guide Replacement

  83

• Valve Seat Chamber Cutting Tools

  85

• Valve Seat Cutting

  85

• Building up of Cylinder Head

  86

• Installing Cylinder Head

  87

• Camshaft Assembly

  88

• Camshaft Chain Regulator Assembling

  89

• Cylinder and Piston

  91

• Removing the Cylinder

  93

• Removing the Piston

  93

• Checking the Cylinder

  95

• Assembling the Piston

  97

• Assembling the Cylinder

  98

• Driving Belt Device and the Starting Lever

  99

• Detaching the Left Crankcase Cover

  101

• Removing the Starting Pivot

  101

• Checking the Starting Pivot

  102

• Installing the Starting Assembly

  102

• Assembling the Left Crankcase Cover

  103

• Checking the Driving Belt

  104

• Replacing the Driving Belt

  104

• Assembling the Driving Belt

  105

• The Driving Pulley-Dismounting

  105

• Taking the Driving Pulley Apart

  105

• Checking the Driving Pulley

  106

• Driving Pulley

  107

• The Overrunning Clutch (Starter Pinion) Removal

  107

• Checking and Assembling

  107

• The Clutch/Transmission Pulley Removing the Clutch/Transmission Pulley

  108

• Disassembling the Clutch/Transmission Pulley

  108

• Checking the Clutch Transmission Pulley

  109

• Replacing the Transmission Pulley and the Bearing

  110

• The Clutch/Transmission Pulley Assembly

  111

• Assembling the Clutch Housing

  112

• The Final Transmission Assembly

  113

• Dismantling the Final Transmission Assembly

  115

• Detach the Final Transmission Gearbox Cover

  115

• Replacing Bearing (on the Side of the Transmission Gearbox Cover)

  116

• Replacing the Bearing (on the Side of the Crankcase)

  117

• Assembling the Final Gear Set

  117

• The Crankcase and the Crankshaft

  119

• Abnormal Noise from the Engine

  120

• Dismantling the Crankcase

  121

• Assembling the Crankcase

  123

• The Front Wheel, Front Brake, Front Buffer and the Front Fork

  127

• Poor Brake Function

  129

• The Front Wheel Wobbles

  129

• The Front Shock Is too Weak

  129

• The Front Shock Is Producing Abnormal Noise

  129

• Removing the Steering Handlebars

  130

• Assembling the Steering Handlebars

  130

• Front Wheel Removal and Check

  131

• Dismantling of Wheel

  132

• Assembly of Wheel

  133

• Assembling the Front Wheel

  134

• Dismounting the Front Shock

  135

• Dismantling the Front Shock

  136

• Front Fork Removal

  138

• Replacing the Ball Cone Race

  138

• Replacing the Upper Race

  138

• Assembling the Upper Race

  139

• Checking the Brake Lining

  140

• Dismantling the Front Brake

  140

• Assembling the Front Brake

  140

• The Rear Wheel, the Rear Brake and Rear Shock

  143

• Detaching the Rear Wheel

  145

• Checking the Rear Wheel

  145

• Assembling the Rear Wheel

  145

• Dismantling the Rear Brake

  146

• Assembling the Rear Brake

  146

• Dismounting the Rear Shock

  147

• Assembling the Rear Shock

  148

• The Battery and the Charging System

  150

• No Power Supply

  152

• Unstable Current

  152

• Low Voltage

  152

• Poor Charging System

  152

• Detaching the Battery

  153

• Checking the Charging Condition (Open Circuit Volt)

  153

• Charging

  153

• Testing Short Circuit

  155

• The Rectifying Voltage Stabilizer

  156

• Checking the Rectifying Voltage Regulator

  156

• The Magneto Charging Coil Check

  157

• Checking the Resistor

  157

• Dismounting the Magneto

  157

• Assembling the Magneto

  159

• Ignition System

  163

• High Tension Voltage too Low

  165

• High Tension Voltage Intermittent

  165

• High Tension Voltage Normal but no Spark

  165

• Intermittent High Tension Voltage

  165

• CDI Inspection

  166

• Ignition Coil Removal Steps

  167

• Magneto Pickup Coil Inspection

  168

• Charging Coil Inspection

  168

• Spark Advance Angle Inspection

  168

• Starter System

  169

• Starter Motor Does Not Turn

  170

• Starter Motor Turns over Slowly

  170

• Starter Motor Turns — Engine Does Not Rotate

  170

• Starter Motor Removal

  171

• Starter Disassembly

  171

• Starter Inspection

  171

• Starter Relay Inspection

  173

• To Inspect Starter Relay

  174

• Starter Motor Installation

  174

• Meters, Switches and Lighting System

  177

• If the Fuel Indicator Fails to Come on

  177

• If Light Is DIM

  177

• If the Dimmer Switch Does Not Operate Properly

  177

• Fuel Sensor Removal

  178

• Fuel Sensor Installation

  178

• Fuel Sensor Testing

  178

• Fuel Gauge Inspection

  178

• Handlebar Switches Inspection

  179

• Replacing the Horn Switch

  180

• Main Switch Inspection and Replacement

  180

• Brake Light Switch Inspection

  181

• Horn Inspection

  181

• To Replace the Horn Switch

  181

• Speedometer Removal and Reinstallation

  181

• Headlight Removal and Installation

  182

• Bulb Replacement and Installation

  182

• Taillight, Brake Light, Rear Position Light or License Light

  182

• Electric Scooter Assembly

  183

• Electric Scooter Assembly — Scheduled Maintenance

  185

• Electric Scooter Assembly Specifications

  186

• Electric Scooter Assembly Troubleshooting

  186

• Dismantling and Removing Rear Wheel Assembly

  187

• Rear Brake Assembly

  188

• Electric Motor Removal

  190

• Motor Disassembly

  192

• Motor Inspection

  194

• Battery Access and Power

  195

• Recharging Batteries

  198

• Retro Model Scooter Panels

  199

• Scooter Panels View

  200