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Manuals and User Guides for Hitachi ZAXIS 330-3 class. We have 1 Hitachi ZAXIS 330-3 class manual available for free PDF download: Operator’s Manual
Hitachi ZAXIS 330-3 class Operator’s Manual (461 pages)
Hydraulic
Brand: Hitachi
|
Category: Excavators
|
Size: 8.03 MB
Table of Contents
-
Table of Contents
8
-
Machine Numbers
12
-
Recognize Safety Information
12
-
Understand Signal Words
12
-
Follow Safety Instructions
13
-
Prepare for Emergencies
14
-
Protect against Noise
14
-
Wear Protective Clothing
14
-
General Precautions for Cab
15
-
Inspect Machine
15
-
Adjust the Operator’s Seat
16
-
Ensure Safety before Rising from or Leaving Operator’s Seat
16
-
Conditions
16
-
-
Use Handholds and Steps
16
-
Fasten Your Seat Belt
17
-
Handle Starting Aids Safely
17
-
Move and Operate Machine Safely
17
-
Jump Starting
18
-
Keep Riders off Machine
18
-
Operate Only from Operator’s Seat
18
-
Precautions for Operations
19
-
Investigate Job Site Beforehand
20
-
Confirm Direction of Machine to be Driven
21
-
Equipment of Head Guard, Rops, Fops
21
-
Provide Signals for Jobs Involving Multiple Numbers of Machines
21
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Drive Machine Safely
22
-
Avoid Injury from Rollaway Accidents
24
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Avoid Injury from Back-Over and Swing Accidents
25
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Avoid Undercutting
26
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Keep Person Clear from Working Area
26
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Never Position Bucket over Anyone
26
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Avoid Tipping
27
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Never Undercut a High Bank
27
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Dig with Caution
28
-
Operate with Caution
28
-
Avoid Power Lines
29
-
Object Handling
29
-
Precautions for Lightning
29
-
Handle Fluids Safely−Avoid Fires
30
-
Park Machine Safely
30
-
Protect against Flying Debris
30
-
Transport Safely
31
-
Practice Safe Maintenance
32
-
Stay Clear of Moving Parts
33
-
Support Machine Properly
33
-
Warn Others of Service Work
33
-
Prevent Parts from Flying
34
-
Store Attachments Safely
34
-
Prevent Burns
35
-
Replace Rubber Hoses Periodically
35
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Avoid High-Pressure Fluids
36
-
Prevent Fires
37
-
Beware of Exhaust Fumes
38
-
Evacuating in Case of Fire
38
-
Precautions for Welding and Grinding
38
-
Avoid Applying Heat to Lines Containing Flammable Fluids
39
-
Avoid Heating Near Pressurized Fluid Lines
39
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Remove Paint before Welding or Heating
39
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Beware of Asbestos Dust
40
-
Prevent Battery Explosions
40
-
Service Air Conditioning System Safely
40
-
Dispose of Waste Properly
41
-
Handle Chemical Products Safely
41
-
-
Safety Signs
42
-
Components Name
50
-
Operator’s Station
51
-
Cab Features
51
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Multi Function Monitor
52
-
Outline
53
-
Menu Screen (23)
56
-
Hour Meter
57
-
Fuel Gauge
57
-
Clock
57
-
Back Monitor Selector
57
-
Menu Key
58
-
Optional Function Key
58
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Return to Basic Screen Key
58
-
Alarm Light
58
-
Optional Function Display
58
-
Coolant Temperature Gauge
59
-
Operating Status Icon Display
59
-
-
Alarm Occurrence Screen
64
-
Contents of Alarms
66
-
Clock Setting
68
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Attachment Selection (Only Machines Equipped with Optional Parts)
69
-
Pump 2 Flow Rate Adjustment (Only Machines Equipped with Optional Parts)
73
-
Displaying Operating Conditions
74
-
Fuel Rate Display/No Display
75
-
Back Monitor Settings
83
-
Maintenance Settings
85
-
Mail (Optional)
90
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Language Settings
92
-
Switch Panel
94
-
Engine Control Dial
95
-
Auto-Idle Switch
95
-
Power Mode Switch
96
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Travel Mode Switch
96
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Work Light Switch
97
-
Wiper/Washer Switch
98
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Switch Panel (Optional)
100
-
Key Switch
102
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Power Boost Switch (ZX180-3, 200-3, 270-3, 330-3 Class)
102
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Horn Switch
102
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Cigar Lighter
103
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Cab Light
104
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Installing Fire Extinguisher (Optional)
104
-
Pilot Control Shut-Off Lever
105
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Engine Stop Switch
105
-
Fuse Box
106
-
Auto Air Conditioner
107
-
Cab Heater Operation
111
-
Cooling Operation
111
-
Defroster Operation
112
-
Tips for Optimal Air Conditioner Usage
113
-
Cab Heater (Optional)
114
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Cab Heater Operation
115
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Defroster Operation
116
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AM/FM Radio Operation
117
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Digital Clock Setting Procedure
118
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Cab Door Release Lever
119
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Opening Upper Front Window
119
-
Closing Upper Front Window
120
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Removing and Storing Lower Front Window
121
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Opening Side Windows
121
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Opening/Closing Overhead Window
122
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Emergency Exit
123
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Adjusting the Seat
124
-
Seat with a Built-In Heater
125
-
Adjusting the Air-Suspension Seat (Optional)
126
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Seat with a Built-In Heater
127
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Adjusting Console Height
128
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Seat Belt
129
-
-
Break-In
130
-
Observe Engine Operation Closely
130
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Every 8 Hours or Daily
130
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After the First 50 Hours
130
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After the First 100 Hours
130
-
-
Operating the Engine
132
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Inspect Machine Daily before Starting
132
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Before Starting Engine
133
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Starting the Engine in Ordinary Temperature
134
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Starting in Cold Weather
136
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Check Instruments after Starting
138
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Using Booster Batteries
139
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Stopping the Engine
141
-
-
Driving the Machine
142
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Drive the Machine Carefully
142
-
Steering the Machine Using Pedals
143
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Steering the Machine Using Levers
144
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Travel Mode Switch
145
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Travel Alarm (Optional)
145
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Operating on Soft Ground
146
-
Raise One Track Using Boom and Arm
146
-
Towing Machine a Short Distance
147
-
Operating in Water or Mud
148
-
Parking the Machine on Slopes
149
-
Parking the Machine
149
-
-
Operating the Machine
150
-
Control Lever (ISO Pattern)
150
-
Attachment Pedal (Hydraulic Breaker) (Optional)
151
-
Attachment Pedal (Hydraulic Crusher) (Optional)
152
-
Pilot Control Shut-Off Lever
153
-
Engine Speed Control
155
-
Auto-Idle
156
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Work Mode
157
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Work Mode Select
158
-
Power Boost (ZX180-3, 200-3, 270-3, 330-3 Class)
159
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Power Mode
160
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Operating Backhoe
161
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Grading Operation
161
-
Face Shovel Operation
162
-
Avoid Abusive Operation
162
-
Operating Tips
163
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Select Correct Track Shoes
163
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Hydraulic Breaker and Hydraulic Crusher
164
-
Pipings for Breaker and Crusher (Optional)
165
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Secondary Relief Pressure Adjustment
167
-
Precautions for Breaker Operation
169
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Breaker Maintenance
172
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Precautions for Crusher Operation
173
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Attachment
175
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Attachment Connection Parts
179
-
Precaution for Arm Roll-In/Bucket Roll-In Combined Operation
180
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When Installing an Attachment Longer than Standard Bucket
180
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Shackle Hole Usage
181
-
Overnight Storage Instructions
181
-
Emergency Boom Lowering Procedure (Without Hose-Rupture Safety Valve)
182
-
-
Emergency Boom Lowering Procedure
183
-
Object Handling
184
-
-
Transporting
186
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Transporting by Road
186
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Loading/Unloading on a Trailer
186
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Machine Lifting Procedure
190
-
-
Maintenance
192
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Correct Maintenance and Inspection Procedures
192
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Check the Hour Meter Regularly
193
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Use Correct Fuels and Lubricants
193
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Layout
194
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Maintenance Guide Table
195
-
Prepare Machine for Maintenance
197
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Hood and Access Covers (ZX120-3, 180-3 Class)
198
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Hood and Access Covers (ZX200-3, 270-3, 330-3 Class)
199
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Periodic Replacement of Parts
200
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Maintenance Guide
201
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Front Joint Pins
201
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A. Greasing
207
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Swing Bearing
209
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Swing Internal Gear
210
-
-
Engine
211
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Engine Oil Level
211
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Change Engine Oil
212
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Replace Engine Oil Filter
212
-
-
Transmission
214
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Pump Transmission
214
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Swing Reduction Gear
215
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Travel Reduction Gear
216
-
-
Hydraulic System
218
-
Inspection and Maintenance of Hydraulic Equipment
218
-
Breaker Maintenance
220
-
Maintenance
221
-
Check Hydraulic Oil Level
221
-
Change Hydraulic Oil
222
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Suction Filter Cleaning
222
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Air Bleeding Procedures
224
-
Replace Hydraulic Oil Tank Filter
225
-
Replace Pilot Oil Filter
226
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Replace Air Breather Element
227
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Check Hoses and Lines
228
-
Service Recommendations for Hydraulic Fittings
231
-
-
Fuel System
233
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Drain Fuel Tank Sump
235
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Drain Fuel Filter
236
-
Replace Fuel Main Filter Element
240
-
Replace Fuel Pre-Filter Element
241
-
Clean Fuel Solenoid Pump Strainer
242
-
Check Fuel Hoses
243
-
-
Air Cleaner
244
-
Clean Air Cleaner Outer Element
244
-
Replace Air Cleaner Outer and Inner Elements
244
-
-
Cooling System
246
-
Check Coolant Level
248
-
Check and Adjust Fan Belt Tension
249
-
ZX120-3, 180-3 Class
249
-
Check and Adjust Fan Belt Tension (ZX200-3, ZX270-3, ZX330-3 Class)
250
-
Change Coolant
251
-
Clean Radiator Interior
251
-
Clean Radiator, Oil Cooler Core and Inter Cooler Outside
252
-
Clean Oil Cooler, Radiator and Inter Cooler Front Screen
252
-
Clean Air Conditioner Condenser
252
-
Clean Fuel Oil Cooler
252
-
Clean Air Conditioner Front Screen (Opt.)
252
-
-
Electrical System
253
-
Batteries
253
-
Replace Batteries
256
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Replacing Fuses
257
-
-
Miscellaneous
259
-
Check Bucket Teeth
259
-
Change Bucket
263
-
-
Convert Bucket Connection into Face Shovel
264
-
Adjust Bucket Linkage
265
-
Remove Travel Levers
266
-
Check Windshield Washer Fluid Level
267
-
Check Track Sag
268
-
Clean and Replace Air Conditioner Filter
270
-
Check Air Conditioner
272
-
Clean Cab Floor
273
-
Retighten Cylinder Head Bolt
274
-
Inspect and Adjust Valve Clearance
274
-
Measure Engine Compression Pressure
274
-
Check Starter and Alternator
274
-
Check and Replace EGR Device
274
-
Check Tightening Torque of Bolts and Nuts
275
-
-
-
Hydraulic Circuit and Electrical Circuit
290
-
Hydraulic Circuit
290
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Electrical Circuit
291
-
Electrical Diagram
291
-
Electrical Diagram
292
-
-
Maintenance under Special Environmental Conditions
294
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Storage
296
-
Storing the Machine
296
-
Removing the Machine from Storage
297
-
-
Troubleshooting
298
-
Impossible to Start the Engine
298
-
Engine
299
-
Electrical System
303
-
Mode Selection
305
-
Control Levers
306
-
Hydraulic System
306
-
-
Specifications
310
-
Specifications (ZX110-3, 110M-3)
310
-
Working Ranges (ZX110-3, 110M-3)
311
-
Specifications (ZX160LC-3)
311
-
Specifications (ZX180LC-3, 180LCN-3)
312
-
Shoe Types and Applications (ZX180LC-3, 180LCN-3)
313
-
Specifications (ZX210-3, 210LC-3)
313
-
Bucket Types and Applications (ZX210-3, 210LC-3)
314
-
Specifications (ZX210LCN-3, 240N-3)
314
-
Specifications (ZX130-3, 130LCN-3)
315
-
Working Ranges (ZX210LCN-3, 240N-3)
316
-
Shoe Types and Applications (ZX210LCN-3, 240N-3)
317
-
Shoe Types and Applications (ZX130LCN-3)
318
-
Bucket Types and Applications (ZX210LCN-3, 240N-3)
319
-
Specifications (ZX250LC-3, 250LCN-3)
319
-
Specifications (ZX160LC-3)
320
-
Working Ranges (ZX250LC-3, 250LCN-3)
321
-
Shoe Types and Applications (ZX250LC-3, 250LCN-3)
323
-
Bucket Types and Applications (ZX250LC-3, 250LCN-3)
324
-
Specifications (ZX280LC-3, 280LCN-3)
324
-
Specifications (ZX180LC-3, 180LCN-3)
325
-
Working Ranges (ZX280LC-3, 280LCN-3)
326
-
Shoe Types and Applications (ZX280LC-3, 280LCN-3)
328
-
Bucket Types and Applications (ZX280LC-3, 280LCN-3)
329
-
Specifications (ZX350LC-3, 350LCN-3)
329
-
Specifications (ZX210-3, 210LC-3)
330
-
Working Ranges (ZX350LC-3, 350LCN-3)
331
-
Shoe Types and Applications (ZX350LC-3, 350LCN-3)
332
-
Bucket Types and Applications (ZX350LC-3, 350LCN-3)
333
-
Specifications (ZX210LCN-3, 240N-3)
334
-
Working Ranges (ZX210LCN-3, 240N-3)
335
-
Specifications (ZX250LC-3, 250LCN-3)
338
-
Working Ranges (ZX250LC-3, 250LCN-3)
339
-
Specifications (ZX280LC-3, 280LCN-3)
342
-
Working Ranges (ZX280LC-3, 280LCN-3)
343
-
Specifications (ZX350LC-3, 350LCN-3)
346
-
Working Ranges (ZX350LC-3, 350LCN-3)
347
-
-
Sound Level Results (2000/14/EC)
350
-
Vibration Level
350
-
-
Optional Attachments and Devices
352
-
Using Pad Crawler Shoe
352
-
Traveling and Other Cautions
353
-
Transporting
354
-
Precautions for Transporting Machines with Pad Crawler Shoes
354
-
Long Arm Operation
357
-
Blade Lever
358
-
Precautions for Blade Operation
358
-
Avoid Hitting Blade with Front-End Attachment
359
-
Avoid Hitting Blade with Bucket
359
-
Avoid Striking the Blade into a Rock
359
-
Blade Maintenance
360
-
Specifications (ZX110-3 with Blade)
361
-
Working Ranges (ZX110-3 with Blade)
362
-
Shoe Types and Applications (ZX110-3 with Blade)
363
-
Specifications (ZX130-3 with Blade)
364
-
Working Ranges (ZX130-3 with Blade)
365
-
Shoe Types and Applications (ZX130-3 with Blade)
366
-
Offset Arm Front
367
-
Offset Direction and Working Range
368
-
Precautions for Operating with the Offset Function
369
-
Maintenance
370
-
Specifications (ZX110-3, 110M-3 Offset)
371
-
Working Ranges (ZX110-3, 110M-3 Offset)
372
-
Bucket Teeth (Transverse-Type-Pin-Used Type)
373
-
-
Maintenance
375
-
2-Piece Boom
378
-
Specifications
378
-
ZX130-3, 130LCN-3 (2-Piece Boom)
378
-
Working Ranges
379
-
ZX130-3, 130LCN-3 2-Piece Boom
379
-
-
Shoe Types and Applications
380
-
ZX130-3 2-Piece Boom
380
-
ZX130LCN-3 (2-Piece Boom)
381
-
-
Specifications
382
-
ZX210-3, 210LC-3 2-Piece Boom
382
-
-
Working Ranges
383
-
ZX210-3, 210LC-3 2-Piece Boom
383
-
-
Shoe Types and Applications
384
-
ZX210-3 2-Piece Boom
384
-
ZX210LC-3 2-Piece Boom
384
-
-
Specifications
385
-
ZX210LCN-3, 240N-3 2-Piece Boom
385
-
-
Working Ranges
386
-
ZX210LCN-3, 240N-3 2-Piece Boom
386
-
-
Shoe Types and Applications
387
-
ZX210LCN-3 2-Piece Boom
387
-
ZX240N-3 2-Piece Boom
387
-
-
Specifications
388
-
ZX250LC-3, 250LCN-3 2-Piece Boom
388
-
-
Working Ranges
389
-
ZX250LC-3, 250LCN-3 2-Piece Boom
389
-
-
Shoe Types and Applications
390
-
ZX250LC-3 2-Piece Boom
390
-
ZX250LCN-3 2-Piece Boom
390
-
-
Specifications
391
-
ZX280LC-3, 280LCN-3 2-Piece Boom
391
-
-
Working Ranges
392
-
ZX280LC-3, 280LCN-3 2-Piece Boom
392
-
-
Shoe Types and Applications
393
-
ZX280LC-3 2-Piece Boom
393
-
ZX280LCN-3 2-Piece Boom
393
-
-
Specifications
394
-
ZX350LC-3, 350LCN-3 2-Piece Boom
394
-
-
Working Ranges
395
-
ZX350LC-3, 350LCN-3 (2-Piece Boom)
395
-
Shoe Types and Applications
396
-
ZX350LC-3 (2-Piece Boom)
396
-
Lifting Hook
397
-
Lifting Capacities
399
-
Index
456
-
-
Index
457
-
Shoe Types and Applications (ZX210-3, 210LC-3)
458
-
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12,1 Мб
Экскаваторы Hitachi ZX200-3 (Zaxis 200-3), ZX270-3 (Zaxis
Формат: pdf
-
Год:
2006
-
Страниц:
343
-
Язык:
русский
-
Размер:
12,1 Мб
-
Категории:
Hitachi ZX330
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INTRODUCTION Read this manual carefully to learn how to operate and service your machine correctly. Failure to do so could result in personal injury or machine damage. This standard specification machine can be operated under the following conditions without being modified. Atmospheric Temperature: −20 °C to 40 °C (−4 °F to 104 °F) Altitude: 0 m to 2000 m (0 ft to 6600 ft) In case the machine is used under conditions other than described above, consult your nearest Hitachi dealer. This manual should be considered a permanent part of your machine and should remain with the machine when you sell it. This machine is of metric design. Measurements in this manual are metric. Use only metric hardware and tools as specified. Right-hand and left-hand sides are determined by facing in the direction of forward travel. Write product identification numbers in the Machine Numbers section. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer also needs these numbers when you order parts. If this manual is kept on the machine, also file the identification numbers in a secure place off the machine. Use only diesel fuel with quality specified in JIS K-2204, EN-590, ASTM D-975, GOST R52368 or GB252. Failure to use diesel fuel with quality as specified above may allow the engine to emit exhaust gas which cleanness can not conform to the requests in various relevant regulations. In addition, serious damage to the engine may result. Consult with your nearest Hitachi dealer for detailed information. Class ZX120-3 Class ZX180-3 Class ZX200-3 Class ZX270-3 Class ZX330-3 Class Model Std. Model Warranty is provided as a part of Hitachi’s support program for customers who operate and maintain their equipment as described in this manual. The warranty is explained on the warranty certificate which you should have received from your dealer. This warranty provides you the assurance that Hitachi will back its products where defects appear within the warranty period. In some circumstances, Hitachi also provides field improvements, often without charge to the customer, even if the product is out of warranty. Should the equipment be abused, or modified to change its performance beyond the original factory specifications, the warranty will become void and field improvements may be denied. Setting fuel delivery above specifications or otherwise overpowering machines will result in such action. Only qualified, experienced operators officially licensed (according to local law) should be allowed to operate the machine. Moreover, only officially licensed personnel should be allowed to inspect and service the machine. PRIOR TO OPERATING THIS MACHINE, INCLUDING SATELLITE COMMUNICATION SYSTEM, IN A COUNTRY OTHER THAN A COUNTRY OF ITS INTENDED USE, IT MAY BE NECESSARY TO MAKE MODIFICATIONS TO IT SO THAT IT COMPLIES WITH THE LOCAL REGULATORY STANDARDS (INCLUDING SAFETY STANDARDS) AND LEGAL REQUIREMENTS OF THAT PARTICULAR COUNTRY. PLEASE DO NOT EXPORT OR OPERATE THIS MACHINE OUTSIDE OF THE COUNTRY OF ITS INTENDED USE UNTIL SUCH COMPLIANCE HAS BEEN CONFIRMED. PLEASE CONTACT HITACHI CONSTRUCTION MACHINERY CO., LTD. OR ANY OF OUR AUTHORIZED DISTRIBUTOR OR DEALER IF YOU HAVE ANY QUESTIONS CONCERNING COMPLIANCE. Hitachi machine models are classified into 5 classes and 1 model as shown in the table below. When referring to the texts and/or illustrations indicated with the applicable machine class names in this manual, check that the machine models concerned are included using this table. ZX110-3, 110M-3, 130-3, 130LCN-3 ZX160LC-3, 180LC-3, 180LCN-3 ZX210-3, 210LC-3, 210LCN-3, 240N-3 ZX250LC-3, 250LCN-3, 280LC-3, 280LCN-3 ZX350LC-3, 350LCN-3 ZX110-3, 110M-3, 130-3, 130LCN-3, 160LC-3, 180LC-3, 180LCN-3, 210-3, 210LC-3, 210LCN-3, 240N-3, 250LC-3, 250LCN-3, 280LC-3, 280LCN-3, 350LC-3, 350LCN-3 All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. ©2008 Hitachi Construction Machinery Co., Ltd. All rights reserved. INDEX MACHINE NUMBERS SAFETY SAFETY SIGNS COMPONENTS NAME OPERATOR’S STATION BREAK-IN OPERATING THE ENGINE DRIVING THE MACHINE OPERATING THE MACHINE TRANSPORTING MAINTENANCE HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUITT MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS STORAGE TROUBLESHOOTING SPECIFICATIONS OPTIONAL ATTACHMENTS AND DEVICES INDEX MACHINE NUMBERS The manufacturing Nos. explained in this group is the individual number (serial No.) given to each machine and hydraulic components. These numbers are requested when inquiring any information on the machine and/or components. Fill these serial Nos. in the blank spaces in this group to immediately make them available upon request. MACHINE M157-00-001 SS3097499 1. MODEL/TYPE 2. Product Identification Number 3. Year of Manufacturing 4. Operating mass (standard version) 5. Engine power in KW according to ISO9249 M157-12-008 PRODUCT IDENTIFICATION NUMBER (ZX120-3, 180-3 class) PRODUCT IDENTIFICATION NUMBER: NOTE: *HCM1U100L00100001* Marks to indicate the start and end of the PIN PRODUCT IDENTIFICATION NUMBER (PIN) M178-00-002 (ZX330-3 class) ENGINE TYPE: MFG. NO.: (ZX200-3, 270-3 class) M1U1-00-001 MACHINE NUMBERS TRAVEL MOTOR TYPE: MFG. NO.: M178-07-047 SWING MOTOR TYPE: MFG. NO.: M178-07-086 HYDRAULIC PUMP TYPE: MFG. NO.: M157-00-004 CONTENTS MACHINE NUMBERS SAFETY Recognize Safety Information.....................................................S-1 Understand Signal Words..............................................................S-1 Follow Safety Instructions.............................................................S-2 Prepare for Emergencies................................................................S-3 Wear Protective Clothing..............................................................S-3 Protect Against Noise.....................................................................S-3 Inspect Machine...............................................................................S-4 General Precautions for Cab.........................................................S-4 Use Handholds and Steps.............................................................S-5 Adjust the Operator’s Seat............................................................S-5 Ensure Safety Before Rising from or Leaving Operator’s Seat..........................................................S-5 Fasten Your Seat Belt.......................................................................S-6 Move and Operate Machine Safely............................................S-6 Handle Starting Aids Safely..........................................................S-6 Operate Only from Operator’s Seat...........................................S-7 Jump Starting....................................................................................S-7 Keep Riders Off Machine...............................................................S-7 Precautions for Operations...........................................................S-8 Investigate Job Site Beforehand.................................................S-9 Equipment of Head Guard, Rops, Fops ................................ S-10 Provide Signals for Jobs Involving Multiple Numbers of Machines......................................... S-10 Confirm Direction of Machine to Be Driven......................... S-10 Drive Machine Safely.................................................................... S-11 Avoid Injury from Rollaway Accidents................................... S-13 Avoid Injury from Back-over and Swing Accidents........... S-14 Keep Person Clear from Working Area.................................. S-15 Never Position Bucket Over Anyone...................................... S-15 Avoid Undercutting...................................................................... S-15 Avoid Tipping.................................................................................. S-16 Never Undercut a High Bank..................................................... S-16 Dig with Caution............................................................................ S-17 Operate with Caution.................................................................. S-17 Avoid Power Lines......................................................................... S-18 Precautions for Lightning........................................................... S-18 Object Handling............................................................................ S-18 Protect Against Flying Debris................................................... S-19 Park Machine Safely...................................................................... S-19 Handle Fluids Safely−avoid Fires............................................. S-19 Transport Safely............................................................................. S-20 Practice Safe Maintenance......................................................... S-21 Warn Others of Service Work.................................................... S-22 Support Machine Properly......................................................... S-22 Stay Clear of Moving Parts......................................................... S-22 Prevent Parts from Flying........................................................... S-23 Store Attachments Safely........................................................... S-23 Prevent Burns.................................................................................. S-24 Replace Rubber Hoses Periodically......................................... S-24 Avoid High-pressure Fluids........................................................ S-25 Prevent Fires.................................................................................... S-26 Evacuating in Case of Fire........................................................... S-27 Beware of Exhaust Fumes.......................................................... S-27 Precautions for Welding and Grinding.................................. S-27 Avoid Heating Near Pressurized Fluid Lines........................ S-28 Avoid Applying Heat to Lines Containing Flammable Fluids................................................................... S-28 Remove Paint Before Welding or Heating............................ S-28 Beware of Asbestos Dust............................................................ S-29 Prevent Battery Explosions........................................................ S-29 Service Air Conditioning System Safely................................ S-29 Handle Chemical Products Safely............................................ S-30 Dispose of Waste Properly.......................................................... S-30 SAFETY SIGNS............................................................................... S-31 COMPONENTS NAME.................................................................. 1-1 OPERATOR’S STATION Cab Features...................................................................................... 1-2 Multi Function Monitor................................................................. 1-3 Outline................................................................................................. 1-4 Menu Screen (23)...................................................................... 1-7 Hour Meter.................................................................................. 1-8 Fuel Gauge.................................................................................. 1-8 Clock.............................................................................................. 1-8 Back Monitor Selector............................................................. 1-8 Menu Key..................................................................................... 1-9 Optional Function Key............................................................ 1-9 Return to Basic Screen Key .................................................. 1-9 Alarm Light................................................................................. 1-9 Optional Function Display ................................................... 1-9 Coolant Temperature Gauge..............................................1-10 Operating Status Icon Display...........................................1-10 Alarm Occurrence Screen...........................................................1-15 Contents of Alarms.......................................................................1-17 Clock Setting...................................................................................1-19 Attachment Selection (Only Machines Equipped with Optional Parts)..........1-20 Pump 2 Flow Rate Adjustment (Only Machines Equipped with Optional Parts)..........1-24 Displaying Operating Conditions............................................1-25 Fuel Rate Display/No Display....................................................1-26 Back Monitor Settings.................................................................1-34 Maintenance Settings..................................................................1-36 Mail (Optional)................................................................................1-41 Language Settings........................................................................1-43 Switch Panel....................................................................................1-45 Engine Control Dial.......................................................................1-46 Auto-idle Switch............................................................................1-46 Power Mode Switch . ...................................................................1-47 Travel Mode Switch......................................................................1-47 Work Light Switch.........................................................................1-48 Wiper/Washer Switch...................................................................1-49 Switch Panel (Optional)...............................................................1-51 Key Switch........................................................................................1-53 Power Boost Switch (ZX180-3, 200-3, 270-3, 330-3 Class)...............................1-53 CONTENTS Horn Switch.....................................................................................1-53 Cigar Lighter....................................................................................1-54 Cab Light..........................................................................................1-55 Installing Fire Extinguisher (Optional)...................................1-55 Pilot Control Shut-off Lever.......................................................1-56 Engine Stop Switch.......................................................................1-56 Fuse Box............................................................................................1-57 Auto Air Conditioner....................................................................1-58 Cab Heater Operation..................................................................1-62 Cooling Operation........................................................................1-62 Defroster Operation.....................................................................1-63 Tips for Optimal Air Conditioner Usage................................1-64 Cab Heater (Optional)..................................................................1-65 Cab Heater Operation..................................................................1-66 Defroster Operation.....................................................................1-67 AM/FM Radio Operation.............................................................1-68 Digital Clock Setting Procedure...............................................1-69 Cab Door Release Lever..............................................................1-70 Opening Upper Front Window.................................................1-70 Closing Upper Front Window....................................................1-71 Removing and Storing Lower Front Window......................1-72 Opening Side Windows...............................................................1-72 Opening/Closing Overhead Window.....................................1-73 Emergency Exit..............................................................................1-74 Adjusting the Seat .......................................................................1-75 Seat with a Built-in Heater.........................................................1-76 Adjusting the Air-suspension Seat (Optional)....................1-77 Seat with a Built-in Heater.........................................................1-78 Adjusting Console Height..........................................................1-79 Seat Belt............................................................................................1-80 BREAK-IN Observe Engine Operation Closely........................................... 2-1 Every 8 Hours or Daily.................................................................... 2-1 After the First 50 Hours................................................................. 2-1 After the First 100 Hours............................................................... 2-1 OPERATING THE ENGINE Inspect Machine Daily Before Starting.................................... 3-1 Before Starting Engine.................................................................. 3-2 Starting the Engine in Ordinary Temperature....................... 3-3 Starting in Cold Weather.............................................................. 3-5 Check Instruments After Starting.............................................. 3-7 Using Booster Batteries................................................................. 3-8 Stopping the Engine....................................................................3-10 DRIVING THE MACHINE Drive the Machine Carefully........................................................ 4-1 Steering the Machine Using Pedals.......................................... 4-2 Steering the Machine Using Levers.......................................... 4-3 Travel Mode Switch........................................................................ 4-4 Travel Alarm (Optional)................................................................. 4-4 Operating on Soft Ground........................................................... 4-5 Raise One Track Using Boom and Arm.................................... 4-5 Towing Machine a Short Distance............................................. 4-6 Operating in Water or Mud.......................................................... 4-7 Parking the Machine on Slopes.................................................. 4-8 Parking the Machine...................................................................... 4-8 OPERATING THE MACHINE Control Lever (ISO Pattern).......................................................... 5-1 Attachment Pedal (Hydraulic Breaker) (Optional)............... 5-2 Attachment Pedal (Hydraulic Crusher) (Optional)............... 5-3 Pilot Control Shut-off Lever......................................................... 5-4 Engine Speed Control.................................................................... 5-6 Auto-idle............................................................................................. 5-7 Work Mode........................................................................................ 5-8 Work Mode Select........................................................................... 5-9 Power Boost (ZX180-3, 200-3, 270-3, 330-3 Class)............5-10 Power Mode....................................................................................5-11 Operating Backhoe.......................................................................5-12 Grading Operation........................................................................5-12 Face Shovel Operation................................................................5-13 Avoid Abusive Operation...........................................................5-13 Operating Tips................................................................................5-14 Select Correct Track Shoes.........................................................5-14 Hydraulic Breaker and Hydraulic Crusher.............................5-15 Pipings for Breaker and Crusher (Optional).........................5-16 Secondary Relief Pressure Adjustment.................................5-18 Precautions for Breaker Operation..........................................5-20 Breaker Maintenance...................................................................5-23 Precautions for Crusher Operation.........................................5-24 Attachment......................................................................................5-26 Attachment Connection Parts..................................................5-30 Precaution for Arm Roll-in/Bucket Roll-in Combined Operation --- If Headguard-Integrated Cab or Rainguard is Equipped...........................................5-31 When Installing an Attachment Longer Than Standard Bucket...........................................................5-31 Shackle Hole Usage......................................................................5-32 Overnight Storage Instructions................................................5-32 Emergency Boom Lowering Procedure (Without hose-rupture safety valve)...............................5-33 Object Handling --- If Equipped...............................................5-35 TRANSPORTING Transporting By Road.................................................................... 6-1 Loading/unloading on a Trailer.................................................. 6-1 Machine Lifting Procedure........................................................... 6-5 MAINTENANCE Correct Maintenance and Inspection Procedures............... 7-1 Check the Hour Meter Regularly................................................ 7-2 Use Correct Fuels and Lubricants.............................................. 7-2 Layout.................................................................................................. 7-3 Maintenance Guide Table............................................................. 7-4 Prepare Machine for Maintenance............................................ 7-6 Hood and Access Covers (ZX120-3, 180-3 Class)................. 7-7 Hood and Access Covers (ZX200-3, 270-3, 330-3 Class).... 7-8 Periodic Replacement of Parts.................................................... 7-9 CONTENTS Maintenance Guide......................................................................7-10 A. Greasing.......................................................................................7-16 Front Joint Pins........................................................................7-16 Swing Bearing..........................................................................7-18 Swing Internal Gear...............................................................7-19 B. Engine...........................................................................................7-20 Engine Oil Level.......................................................................7-20 Change Engine Oil.................................................................7-21 Replace Engine Oil Filter......................................................7-21 C. Transmission...............................................................................7-23 Pump Transmission................................................................7-23 Swing Reduction Gear..........................................................7-24 Travel Reduction Gear...........................................................7-25 D. Hydraulic System......................................................................7-27 Inspection and Maintenance of Hydraulic Equipment...........................................................................7-27 Breaker Maintenance............................................................7-29 Check Hydraulic Oil Level....................................................7-30 Change Hydraulic Oil............................................................7-31 Suction Filter Cleaning.........................................................7-31 Replace Hydraulic Oil Tank Filter.......................................7-34 Replace Pilot Oil Filter...........................................................7-35 Replace Air Breather Element............................................7-36 Check Hoses and Lines.........................................................7-37 Service Recommendations for Hydraulic Fittings......7-40 E. Fuel System.................................................................................7-42 Drain Fuel Tank Sump ..........................................................7-44 Drain Fuel Filter.......................................................................7-45 Replace Fuel Main Filter Element......................................7-49 Replace Fuel Pre-Filter Element.........................................7-50 Clean Fuel Solenoid Pump Strainer.................................7-51 Check Fuel Hoses....................................................................7-52 F. Air Cleaner....................................................................................7-53 Clean Air Cleaner Outer Element......................................7-53 Replace Air Cleaner Outer and Inner Elements...........7-53 G. Cooling System.........................................................................7-55 Check Coolant Level..............................................................7-57 Check and Adjust Fan Belt Tension (ZX120-3, 180-3 Class)......................................................7-58 Check and Adjust Fan Belt Tension (ZX200-3, ZX270-3, ZX330-3 Class)..............................7-59 Change Coolant......................................................................7-60 Clean Radiator Interior.........................................................7-60 Clean Radiator, Oil Cooler Core and Inter Cooler Outside.................................................7-61 Clean Oil Cooler, Radiator and Inter Cooler Front Screen..........................................................7-61 Clean Air Conditioner Condenser.....................................7-61 Clean Fuel Oil Cooler . ..........................................................7-61 Clean Air Conditioner Front Screen (Opt.).....................7-61 H. Electrical System.......................................................................7-62 Batteries.....................................................................................7-62 Replace Batteries....................................................................7-65 Replacing Fuses.......................................................................7-66 I. Miscellaneous . ...........................................................................7-68 Check Bucket Teeth................................................................7-68 Change Bucket........................................................................7-72 Convert Bucket Connection Into Face Shovel..............7-73 Adjust Bucket Linkage..........................................................7-74 Remove Travel Levers............................................................7-75 Check and Replace Seat Belt Check.................................7-75 Check Windshield Washer Fluid Level.............................7-76 Check Track Sag.......................................................................7-77 Clean and Replace Air Conditioner Filter.......................7-79 Check Air Conditioner...........................................................7-81 Clean Cab Floor.......................................................................7-82 Retighten Cylinder Head Bolt............................................7-83 Inspect and Adjust Valve Clearance.................................7-83 Measure Engine Compression Pressure.........................7-83 Check Starter and Alternator.............................................7-83 Check and Replace EGR Device.........................................7-83 Check Tightening Torque of Bolts and Nuts.................7-84 HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT Hydraulic Circuit.............................................................................. 8-1 Electrical Circuit............................................................................... 8-2 Electrical Diagram........................................................................... 8-3 MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS Maintenance Under Special Environmental Conditions................................................................................... 9-1 STORAGE Storing the Machine.....................................................................10-1 Removing the Machine from Storage....................................10-2 TROUBLESHOOTING Impossible to Start the Engine.................................................11-1 Engine................................................................................................11-2 Electrical System............................................................................11-6 Mode Selection..............................................................................11-8 Control Levers.................................................................................11-9 Hydraulic System...........................................................................11-9 SPECIFICATIONS Specifications (ZX110-3, 110M-3)............................................12-1 Working Ranges (ZX110-3, 110M-3).......................................12-2 Shoe Types and Applications (ZX110-3)...................................................................................12-3 (ZX110M-3)...............................................................................12-4 Bucket Types and Applications (ZX110-3, 110M-3)...........12-5 Specifications (ZX130-3, 130LCN-3)........................................12-6 Working Ranges (ZX130-3, 130LCN-3)...................................12-7 Shoe Types and Applications (ZX130-3)...............................12-8 Shoe Types and Applications (ZX130LCN-3).......................12-9 Bucket Types and Applications (ZX130-3, 130LCN-3)....12-10 Specifications (ZX160LC-3)......................................................12-11 Working Ranges (ZX160LC-3).................................................12-12 Shoe Types and Applications (ZX160LC-3).........................12-14 Bucket Types and Applications (ZX160LC-3).....................12-15 CONTENTS Specifications (ZX180LC-3, 180LCN-3).................................12-16 Working Ranges (ZX180LC-3, 180LCN-3)............................12-17 Shoe Types and Applications (ZX180LC-3, 180LCN-3).......................................................12-19 Bucket Types and Applications (ZX180LC-3, 180LCN-3).......................................................12-20 Specifications (ZX210-3, 210LC-3).........................................12-21 Working Ranges (ZX210-3, 210LC-3)....................................12-22 Shoe Types and Applications (ZX210-3, 210LC-3)...........12-23 Bucket Types and Applications (ZX210-3, 210LC-3)........12-24 Specifications (ZX210LCN-3, 240N-3)..................................12-25 Working Ranges (ZX210LCN-3, 240N-3).............................12-26 Shoe Types and Applications (ZX210LCN-3, 240N-3)........................................................12-27 Bucket Types and Applications (ZX210LCN-3, 240N-3)........................................................12-28 Specifications (ZX250LC-3, 250LCN-3).................................12-29 Working Ranges (ZX250LC-3, 250LCN-3)............................12-30 Shoe Types and Applications (ZX250LC-3, 250LCN-3).......................................................12-31 Bucket Types and Applications (ZX250LC-3, 250LCN-3).......................................................12-32 Specifications (ZX280LC-3, 280LCN-3).................................12-33 Working Ranges (ZX280LC-3, 280LCN-3)............................12-34 Shoe Types and Applications (ZX280LC-3, 280LCN-3).......................................................12-35 Bucket Types and Applications (ZX280LC-3, 280LCN-3).......................................................12-36 Specifications (ZX350LC-3, 350LCN-3).................................12-37 Working Ranges (ZX350LC-3, 350LCN-3)............................12-38 Shoe Types and Applications (ZX350LC-3, 350LCN-3).......................................................12-39 Bucket Types and Applications (ZX350LC-3, 350LCN-3).......................................................12-40 Sound Level Results (2000/14/EC)........................................12-41 Vibration Level..............................................................................12-41 OPTIONAL ATTACHMENTS AND DEVICES Using Pad Crawler Shoe..............................................................13-1 Traveling and Other Cautions...................................................13-2 Transporting....................................................................................13-3 Precautions for Transporting Machines with Pad Crawler Shoes........................................................13-3 Long Arm Operation --- If Equipped.......................................13-6 Blade Lever......................................................................................13-7 Precautions for Blade Operation..............................................13-7 Avoid Hitting Blade with Front-end Attachment..............13-8 Avoid Hitting Blade with Bucket..............................................13-8 Avoid Striking The Blade Into a Rock......................................13-8 Blade Maintenance.......................................................................13-9 Specifications (ZX110-3 with Blade).....................................13-10 Working Ranges (ZX110-3 with Blade)................................13-11 Shoe Types and Applications (ZX110-3 with Blade).......13-12 Specifications (ZX130-3 with Blade).....................................13-13 Working Ranges (ZX130-3 with Blade)................................13-14 Shoe Types and Applications (ZX130-3 with Blade).......13-15 Offset Arm Front..........................................................................13-16 Offset Direction and Working Range...................................13-17 Precautions for Operating with The Offset Function......13-18 Maintenance.................................................................................13-19 Specifications (ZX110-3, 110M-3 Offset).............................13-20 Working Ranges (ZX110-3, 110M-3 Offset)........................13-21 Bucket Teeth (Transverse-type-pin-used Type)................13-22 2-piece Boom................................................................................13-23 Maintenance (2-piece Boom)..................................................13-24 Specifications ZX130-3, 130LCN-3 (2-piece Boom)...............................13-27 Working Ranges ZX130-3, 130LCN-3 (2-piece Boom)...............................13-28 Shoe Types and Applications ZX130-3 (2-piece Boom)....................................................13-29 ZX130LCN-3 (2-piece Boom)............................................13-30 Specifications ZX210-3, 210LC-3 (2-piece Boom)..................................13-31 Working Ranges ZX210-3, 210LC-3 (2-piece Boom)..................................13-32 Shoe Types and Applications ZX210-3 (2-piece Boom)....................................................13-33 ZX210LC-3 (2-piece Boom)...............................................13-33 Specifications ZX210LCN-3, 240N-3 (2-piece Boom)............................13-34 Working Ranges ZX210LCN-3, 240N-3 (2-piece Boom)............................13-35 Shoe Types and Applications ZX210LCN-3 (2-piece Boom)............................................13-36 ZX240N-3 (2-piece Boom).................................................13-36 Specifications ZX250LC-3, 250LCN-3 (2-piece Boom)..........................13-37 Working Ranges ZX250LC-3, 250LCN-3 (2-piece Boom)..........................13-38 Shoe Types and Applications ZX250LC-3 (2-piece Boom)...............................................13-39 ZX250LCN-3 (2-piece Boom)............................................13-39 Specifications ZX280LC-3, 280LCN-3 (2-piece Boom)..........................13-40 Working Ranges ZX280LC-3, 280LCN-3 (2-piece Boom)..........................13-41 Shoe Types and Applications ZX280LC-3 (2-piece Boom)...............................................13-42 ZX280LCN-3 (2-piece Boom)............................................13-42 Specifications ZX350LC-3, 350LCN-3 (2-piece Boom)..........................13-43 Working Ranges ZX350LC-3, 350LCN-3 (2-piece Boom)..........................13-44 Shoe Types and Applications ZX350LC-3 (2-piece Boom)...............................................13-45 ZX350LCN-3 (2-piece Boom)............................................13-45 Lifting Hook...................................................................................13-46 Lifting Capacities.........................................................................13-48 INDEX................................................................................................14-1 SAFETY RECOGNIZE SAFETY INFORMATION • These are the SAFETY ALERT SYMBOLS. • When you see these symbols on your machine or in this manual, be alert to the potential for personal injury. • Follow recommended precautions and safe operating practices. 001-E01A-0001 SA-688 UNDERSTAND SIGNAL WORDS • On machine safety signs, signal words designating the degree or level of hazard - DANGER, WARNING, or CAUTION - are used with the safety alert symbol. • DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. • WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. • CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. • DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. • Some safety signs do not use any of the designated signal words above after the safety alert symbol are occasionally used on this machine. • To avoid confusing machine protection with personal safety messages, a signal word IMPORTANT indicates a situation which, if not avoided, could result in damage to the machine. • NOTE indicates an additional explanation for an element of information. 002-E01A-1223 S- SA-1223 SAFETY FOLLOW SAFETY INSTRUCTIONS • Carefully read and follow all safety signs on the machine and all safety messages in this manual. • Safety signs should be installed, maintained and replaced when necessary. • If a safety sign or this manual is damaged or missing, order a replacement from your authorized dealer in the same way you order other replacement parts (be sure to state machine model and serial number when ordering). • Learn how to operate the machine and its controls correctly and safely. • Allow only trained, qualified, authorized personnel to operate the machine. • Keep your machine in proper working condition. • Unauthorized modifications of the machine may impair its function and/or safety and affect machine life. • Do not modify any machine parts without authorization. Failure to do so may deteriorate the part safety, function, and/or service life. In addition, personal accident, machine trouble, and/or damage to material caused by unauthorized modifications will void Hitachi Warranty Policy. • Do not use attachments and/or optional parts or equipment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine trouble, and/or damage to material caused by using unauthorized attachments and/or optional parts or equipment will void Hitachi Warranty Policy. • The safety messages in this SAFETY chapter are intended to illustrate basic safety procedures of machines. However it is impossible for these safety messages to cover every hazardous situation you may encounter. If you have any questions, you should first consult your supervisor and/or your authorized dealer before operating or performing maintenance work on the machine. 003-E01B-0003 S- SA-003 SAFETY PREPARE FOR EMERGENCIES • Be prepared if a fire starts or if an accident occurs. • Keep a first aid kit and fire extinguisher on hand. • Thoroughly read and understand the label attached on the fire extinguisher to use it properly. • To ensure that a fire extinguisher can be always used when necessary, check and service the fire extinguisher at the recommended intervals as specified in the fire extinguisher manual. • Establish emergency procedure guidelines to cope with fires and accidents. • Keep emergency numbers for doctors, ambulance service, hospital, and fire department posted near your telephone. SA-437 004-E01A-0437 WEAR PROTECTIVE CLOTHING • Wear close fitting clothing and safety equipment appropriate to the job. You may need: A hard hat Safety shoes Safety glasses, goggles, or face shield Heavy gloves Hearing protection Reflective clothing Wet weather gear Respirator or filter mask. Be sure to wear the correct equipment and clothing for the job. Do not take any chances. SA-438 • Avoid wearing loose clothing, jewelry, or other items that can catch on control levers or other parts of the machine. Operating equipment safely requires the full attention of • the operator. Do not wear radio or music headphones while operating the machine. 005-E01A-0438 PROTECT AGAINST NOISE • Prolonged exposure to loud noise can cause impairment or loss of hearing. • Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortably loud noises. 006-E01A-0434 SA-434 S- SAFETY INSPECT MACHINE • Inspect your machine carefully each day or shift by walking around it before you start it to avoid personal injury. • In the walk-around inspection be sure to cover all points described in the “PRE-START INSPECTION” chapter in the operator’s manual. 007-E01A-0435 GENERAL PRECAUTIONS FOR CAB • Before entering the cab, thoroughly remove all dirt and/ or oil from the soles of your work boots. If any controls such as a pedal is operated while with dirt and/or oil on the soles of the operator’s work boots the operator’s foot may slip off the pedal, possibly resulting in a personal accident. • Do not leave parts and/or tools lying around the operator’s seat. Store them in their specified locations. • Avoid storing transparent bottles in the cab. Do not attach any transparent type window decorations on the windowpanes as they may focus sunlight, possibly starting a fire. • Refrain from listening to the radio, or using music headphones or mobile telephones in the cab while operating the machine. • Keep all flammable objects and/or explosives away from the machine. • After using the ashtray, always cover it to extinguish the match and/or tobacco. • Do not leave cigarette lighters in the cab. When the temperature in the cab increases, the lighter may explode. 524-E01A-0000 S- SA-435 SAFETY USE HANDHOLDS AND STEPS • Falling is one of the major causes of personal injury. • When you get on and off the machine, always face the machine and maintain a three-point contact with the steps and handrails. • Do not use any controls as hand-holds. • Never jump on or off the machine. Never mount or dismount a moving machine. • Be careful of slippery conditions on platforms, steps, and handrails when leaving the machine. SA-439 008-E01A-0439 ADJUST THE OPERATOR'S SEAT • A poorly adjusted seat for either the operator or for the work at hand may quickly fatigue the operator leading to misoperations. • The seat should be adjusted whenever changing the operator for the machine. • The operator should be able to fully depress the pedals and to correctly operate the control levers with his back against the seat back. • If not, move the seat forward or backward, and check again. • Adjust the rear view mirror position so that the best rear visibility is obtained from the operator’s seat. If the mirror is broken, immediately replace it with a new one. 009-E01A-0462 ENSURE SAFETY BEFORE RISING FROM OR LEAVING OPERATOR’S SEAT • Before rising from the operator’s seat to open/close either side window or to adjust the seat position, be sure to first lower the front attachment to the ground and then move the pilot control shut-off lever to the LOCK position. Failure to do so may allow the machine to unexpectedly move when a body part unintentionally comes in contact with a control lever, possibly resulting in serious personal injury or death. • Before leaving the machine, be sure to first lower the front attachment to the ground and then move the pilot control shut-off lever to the LOCK position. Turn the key switch OFF to stop the engine. • Before leaving the machine, close all windows, doors, and access covers and lock them up. S- SA-378 SAFETY FASTEN YOUR SEAT BELT • If the machine should overturn, the operator may become injured and/or thrown from the cab. Additionally the operator may be crushed by the overturning machine, resulting in serious injury or death. • Prior to operating the machine, thoroughly examine webbing, buckle and attaching hardware. If any item is damaged or worn, replace the seat belt or component before operating the machine. • Be sure to remain seated with the seat belt securely fastened at all times when the machine is in operation to minimize the chance of injury from an accident. • We recommend that the seat belt be replaced every three years regardless of its apparent condition. SA-237 010-E01A-0237 MOVE AND OPERATE MACHINE SAFELY • Bystanders can be run over. • Take extra care not to run over bystanders. Confirm the location of bystanders before moving, swinging, or operating the machine. • Always keep the travel alarm and horn in working condition (if equipped). It warns people when the machine starts to move. • Use a signal person when moving, swinging, or operating the machine in congested areas. Coordinate hand signals before starting the machine. • Use appropriate illumination. Check that all lights are operable before operating the machine. If any faulty illumination is present, immediately repair it. SA-426 011-E01A-0398 HANDLE STARTING AIDS SAFELY Starting fluid: • Starting fluid is highly flammable. • Keep all sparks and flame away when using it. • Keep starting fluid well away from batteries and cables. • Remove container from machine if engine does not need starting fluid. • To prevent accidental discharge when storing a pressurized container, keep the cap on the container, and store it in a cool, well-protected location. • Do not incinerate or puncture a starting fluid container. 036-E01A-0293-3 S- SA-293 SAFETY OPERATE ONLY FROM OPERATOR'S SEAT • Inappropriate engine starting procedures may cause the machine to runaway, possibly resulting in serious injury or death. • Start the engine only when seated in the operator's seat. • NEVER start the engine while standing on the track or on ground. • Do not start engine by shorting across starter terminals. • Before starting the engine, confirm that all control levers are in neutral. • Before starting the engine, confirm the safety around the machine and sound the horn to alert bystanders. SA-444 012-E01B-0431 JUMP STARTING • Battery gas can explode, resulting in serious injury. • If the engine must be jump started, be sure to follow the instructions shown in the “OPERATING THE ENGINE” chapter in the operator’s manual. • The operator must be in the operator’s seat so that the machine will be under control when the engine starts. Jump starting is a two-person operation. • Never use a frozen battery. • Failure to follow correct jump starting procedures could result in a battery explosion or a runaway machine. SA-032 S013-E01A-0032 KEEP RIDERS OFF MACHINE • Riders on machine are subject to injury such as being struck by foreign objects and being thrown off the machine. • Only the operator should be on the machine. Keep riders off. • Riders also obstruct the operator’s view, resulting in the machine being operated in an unsafe manner. 014-E01B-0427 S- SA-379 SAFETY PRECAUTIONS FOR OPERATIONS • Investigate the work site before starting operations. • Be sure to wear close fitting clothing and safety equipment appropriate for the job, such as a hard hat, etc. when operating the machine. • Clear all persons and obstacles from area of operation and machine movement. Always beware of the surroundings while operating. When working in a small area surrounded by obstacles, take care not to hit the upperstructure against obstacles. • When loading onto trucks, bring the bucket over the truck beds from the rear side. Take care not to swing the bucket over the cab or over any person. M178-05-007 S- SAFETY INVESTIGATE JOB SITE BEFOREHAND • When working at the edge of an excavation or on a road shoulder, the machine could tip over, possibly resulting in serious injury or death. • Investigate the configuration and ground conditions of the job site beforehand to prevent the machine from falling and to prevent the ground, stockpiles, or banks from collapsing. • Make a work plan. Use machines appropriate to the work and job site. • Reinforce ground, edges, and road shoulders as necessary. Keep the machine well back from the edges of excavations and road shoulders. • When working on an incline or on a road shoulder, employ a signal person as required. • Confirm that your machine is equipped a FOPS cab before working in areas where the possibility of falling stones or debris exist. • When the footing is weak, reinforce the ground before starting work. • When working on frozen ground, be extremely alert. As ambient temperatures rise, footing becomes loose and slippery. • Beware the possibility of fire when operating the machine near flammable objects such as dry grass. • Make sure the worksite has sufficient strength to firmly support the machine. SA-380 When working close to an excavation or at road shoulders, operate the machine with the tracks positioned perpendicular to the cliff face with travel motors at the rear, so that the machine can more easily evacuate if the cliff face collapses. • If working on the bottom of a cliff or a high bank is required, be sure to investigate the area first and confirm that no danger of the cliff or bank collapsing exists. If any possibility of cliff or bank collapsing exists, do not work on the area. • Soft ground may collapse when operating the machine on it, possibly causing the machine to tip over. When working on soft ground is required, be sure to reinforce the ground first using large pieces of steel plates strong and firm enough to easily support the machine. • Note that there is always a possibility of machine tipping over when working on rough terrain or on slopes. Prevent machine tipping over from occurring. When operating on rough terrain or on slopes: • Reduce the engine speed. • Select slow travel speed mode. • Operate the machine slowly and be cautious with machine movements. S- M104-05-016 SAFETY EQUIPMENT OF HEAD GUARD, ROPS, FOPS In case the machine is operated in areas where the possibility of falling stones or debris exist, equip a head guard, ROPS, or FOPS according to the potential hazardous conditions. (The standard cab for this machine corresponds to ROPS and FOPS.) ROPS: Roll-Over Protective Structure FOPS: Falling Object Protective Structure SA-490 PROVIDE SIGNALS FOR JOBS INVOLVING MULTIPLE NUMBERS OF MACHINES • For jobs involving multiple numbers of machines, provide signals commonly known by all personnel involved. Also, appoint a signal person to coordinate the job site. Make sure that all personnel obey the signal person’s directions. 018-E01A-0481 SA-481 CONFIRM DIRECTION OF MACHINE TO BE DRIVEN • Incorrect travel pedal/lever operation may result in serious injury death. • Before driving the machine, confirm the position of the undercarriage in relation to the operator’s position. If the travel motors are located in front of the cab, the machine will move in reverse when travel pedals/levers are operated to the front. SA-491 017-E01A-0491 S-10 SAFETY DRIVE MACHINE SAFELY • Before driving the machine, always confirm that the travel levers/pedals direction corresponds to the direction you wish to drive. • Be sure to detour around any obstructions. • Avoid traveling over obstructions. Soil, fragments of rocks, and/or metal pieces may scatter around the machine. Do not allow personnel to stay around the machine while traveling. A SA-657 • Driving on a slope may cause the machine to slip or overturn, possibly resulting in serious injury or death. • Never attempt to ascend or descend 35 degrees or steeper slopes. • Be sure to fasten the seat belt. • When driving up or down a slope, keep the bucket facing the direction of travel, approximately 0.5 to 1.0 m (A) above the ground. • If the machine starts to skid or becomes unstable, immediately lower the bucket to the ground and stop. A SA-658 SA-441 WRONG SA-590 S-11 SAFETY • Driving across the face of a slope or steering on a slope may cause the machine to skid or turnover. If the direction must be changed, move the machine to level ground, then, change the direction to ensure safe operation. • Avoid swinging the upperstructure on slopes. Never attempt to swing the upperstructure downhill. The machine may tip over. If swinging uphill is unavoidable, carefully operate the upperstructure and boom at slow speed. • If the engine stalls on a slope, immediately lower the bucket to the ground. Return the control levers to neutral. Then, restart the engine. • Be sure to thoroughly warm up the machine before ascending steep slopes. If hydraulic oil has not warmed up sufficiently, sufficient performance may not be obtained. • Use a signal person when moving, swinging or operating the machine in congested areas. Coordinate hand signals before starting the machine. • Before moving machine, determine which way to move travel pedals/levers for the direction you want to go. When the travel motors are in the rear, pushing down on the front of the travel pedals or pushing the levers forward moves the machine forward, towards the idlers. An arrow-mark seal is stuck on the inside surface of the side frame to indicate the machine front direction. • Select a travel route that is as flat as possible. Steer the machine as straight as possible, making small gradual changes in direction. • Before traveling on them, check the strengths of bridges and road shoulders, and reinforce if necessary. • Use wood plates in order not to damage the road surface. Be careful of steering when operating on asphalt roads in summer. • When crossing train tracks, use wood plates in order not to damage them. • Do not make contact with electric wires or bridges. • When crossing a river, measure the depth of the river using the bucket, and cross slowly. Do not cross the river when the depth of the river is deeper than the upper edge of the upper roller. • When traveling on rough terrain, reduce engine speed. Select slow travel speed. Slower speed will reduce possible damage to the machine. • Avoid operations that may damage the track and undercarriage components. • During freezing weather, always clean snow and ice from track shoes before loading and unloading machine, to prevent the machine from slipping. S-12 Travel Motor M104-05-008 Arrow -mark M178-03-001 SA-011 SAFETY AVOID INJURY FROM ROLLAWAY ACCIDENTS • Death or serious injury may result if you attempt to mount or stop a moving machine. To avoid rollaways: • Select level ground when possible to park the machine. • Do not park the machine on a grade. • Lower the bucket and/or other work tools to the ground. • Turn the auto-idle switch OFF and the power mode switch E or P. • Run the engine at slow idle speed without load for 5 minutes to cool down the engine. • Stop the engine and remove the key from the key switch. • Pull the pilot control shut-off lever to LOCK position. • Block both tracks and lower the bucket to the ground. Thrust the bucket teeth into the ground if you must park on a grade. • Position the machine to prevent rolling. • Park a reasonable distance from other machines. SA-391 020-E02A-0493 SA-392 S-13 SAFETY AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS • If any person is present near the machine when backing or swinging the upperstructure, the machine may hit or run over that person, resulting in serious injury or death. To avoid back-over and swing accidents: • Always look around BEFORE YOU BACK UP AND SWING THE MACHINE. BE SURE THAT ALL BYSTANDERS ARE CLEAR. • Keep the travel alarm in working condition (if equipped). ALWAYS BE ALERT FOR BYSTANDERS MOVING INTO THE WORK AREA. USE THE HORN OR OTHER SIGNAL TO WARN BYSTANDERS BEFORE MOVING MACHINE. • USE A SIGNAL PERSON WHEN BACKING UP IF YOUR VIEW IS OBSTRUCTED. ALWAYS KEEP THE SIGNAL PERSON IN VIEW. Use hand signals, which conform to your local regulations, when work conditions require a signal person. • No machine motions shall be made unless signals are clearly understood by both signalman and operator. • Learn the meanings of all flags, signs, and markings used on the job and confirm who has the responsibility for signaling. • Keep windows, mirrors, and lights clean and in good condition. • Dust, heavy rain, fog, etc., can reduce visibility. As visibility decreases, reduce speed and use proper lighting. • Read and understand all operating instructions in the operator’s manual. 021-E01A-0494 S-14 SA-383 SA-384 SAFETY KEEP PERSON CLEAR FROM WORKING AREA • A person may be hit severely by the swinging front attachment or counterweight and/or may be crushed against an other object, resulting in serious injury or death. • Keep all persons clear from the area of operation and machine movement. • Before operating the machine, set up barriers to the sides and rear area of the bucket swing radius to prevent anyone from entering the work area. 022-E01A-0386 SA-386 NEVER POSITION BUCKET OVER ANYONE • Never lift, move, or swing bucket above anyone or a truck cab. Serious injury or machine damage may result due to bucket load spill or due to collision with the bucket. 023-E01A-0487 SA-487 AVOID UNDERCUTTING • In order to retreat from the edge of an excavation if the footing should collapse, always position the undercarriage perpendicular to the edge of the excavation with the travel motors at the rear. • If the footing starts to collapse and if retreat is not possible, do not panic. Often, the machine can be secured by lowering the front attachment, in such cases. 024-E01A-0488 S-15 SA-488 SAFETY AVOID TIPPING DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING MACHINE---SERIOUS OR FATAL CRUSHING INJURIES WILL RESULT MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP FREE FASTEN YOUR SEAT BELT • The danger of tipping is always present when operating on a grade, possibly resulting in serious injury or death. To avoid tipping: • Be extra careful before operating on a grade. • Prepare machine operating area flat. • Keep the bucket low to the ground and close to the machine. • Reduce operating speeds to avoid tipping or slipping. • Avoid changing direction when traveling on grades. • NEVER attempt to travel across a grade steeper than 15 degrees if crossing the grade is unavoidable. • Reduce swing speed as necessary when swinging loads. SA-012 • Be careful when working on frozen ground. • Temperature increases will cause the ground to become soft and make ground travel unstable. SA-440 025-E03B-0463 NEVER UNDERCUT A HIGH BANK • The edges could collapse or a land slide could occur causing serious injury or death. 026-E01A-0519 SA-489 S-16 SAFETY DIG WITH CAUTION • Accidental severing of underground cables or gas lines may cause an explosion and/or fire, possibly resulting in serious injury or death. • Before digging check the location of cables, gas lines, and water lines. • Keep the minimum distance required, by law, from cables, gas lines, and water lines. • If a fiber optic cable should be accidentally severed, do not look into the end. Doing so may result in serious eye injury. • Contact your local “diggers hot line” if available in your area , and/or the utility companies directly. Have them mark all underground utilities. SA-382 027-E01A-0382 OPERATE WITH CAUTION • If the front attachment or any other part of the machine hits against an overhead obstacle, such as a bridge, both the machine and the overhead obstacle will be damaged, and personal injury may result as well. • Take care to avoid hitting overhead obstacles with the boom or arm. SA-389 028-E01A-0389 S-17 SAFETY AVOID POWER LINES • Serious injury or death can result if the machine or front attachments are not kept a safe distance from electric lines. • When operating near an electric line, NEVER move any part of the machine or load closer than 3 m plus twice the line insulator length. • Check and comply with any local regulations that may apply. • Wet ground will expand the area that could cause any person on it to be affected by electric shock. Keep all bystanders or co-workers away from the site. 029-E01A-0381 SA-381 PRECAUTIONS FOR LIGHTNING • The machine is vulnerable to lightning strikes. • In the event of an electrical storm, immediately stop operation, and lower the bucket to the ground. Evacuate to a safe place far away from the machine. • After the electrical storm has passed, check all of the machine safety devices for any failure. If any failed safety devices are found, operate the machine only after repairing them. SA-1088 OBJECT HANDLING • If a lifted load should fall, any person nearby may be struck by the falling load or may be crushed underneath it, resulting in serious injury or death. • When using the machine for craning operations, be sure to comply with all local regulations. • Do not use damaged chains or frayed cables, sables, slings, or ropes. • Before craning, position the upperstructure with the travel motors at the rear. • Move the load slowly and carefully. Never move it suddenly. • Keep all persons well away from the load. • Never move a load over a person’s head. • Do not allow anyone to approach the load until it is safely and securely situated on supporting blocks or on the ground. • Never attach a sling or chain to the bucket teeth. They may come off, causing the load to fall. 032-E01A-0132 SA-014 S-18 SAFETY PROTECT AGAINST FLYING DEBRIS • If flying debris hit eyes or any other part of the body, serious injury may result. • Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses. • Keep bystanders away from the working area before striking any object. 031-E01A-0432 SA-432 PARK MACHINE SAFELY To avoid accidents: • Park machine on a firm, level surface. • Lower bucket to the ground. • Turn auto-idle switch OFF and power mode switch E or P. • Run engine at slow idle speed without load for 5 minutes. • Turn key switch to OFF to stop engine. • Remove the key from the key switch. • Pull the pilot control shut-off lever to the LOCK position. • Close windows, roof vent, and cab door. • Lock all access doors and compartments. SA-390 HANDLE FLUIDS SAFELY−AVOID FIRES • Handle fuel with care; it is highly flammable. If fuel ignites, an explosion and/or a fire may occur, possibly resulting in serious injury or death. • Do not refuel the machine while smoking or when near open flame or sparks. • Always stop the engine before refueling the machine. • Fill the fuel tank outdoors. • All fuels, most lubricants, and some coolants are flammable. • Store flammable fluids well away from fire hazards. • Do not incinerate or puncture pressurized containers. • Do not store oily rags; they can ignite and burn spontaneously. • Securely tighten the fuel and oil filler cap. SA-018 034-E01A-0496 SA-019 S-19 SAFETY TRANSPORT SAFELY • Take care the machine may turn over when loading or unloading the machine onto or off of a truck or trailer. • Observe the related regulations and rules for safe transportation. • Select an appropriate truck or trailer for the machine to be transported. • Be sure to use a signal person. • Always follow the following precautions for loading or unloading: 1. Select solid and level ground. 2. Always use a ramp or deck strong enough to support the machine weight. 3. Turn auto-idle switch OFF. 4. Always select the slow speed mode with the travel mode switch. 5. Never load or unload the machine onto or off a truck or trailer using the front attachment functions when driving up or down the ramp. 6. Never steer the machine while on the ramp. If the traveling direction must be changed while the ramp, unload the machine from the ramp, reposition the machine on the ground, then try loading again. 7. The top end of the ramp where it meets the flatbed is a sudden bump. Take care when traveling over it. 8. Place blocks in front of and behind the tires. Securely hold the machine to the truck or trailer deck with wire ropes. Be sure to further follow the details described in the TRANSPORTING section. 035-E07A-0454 S-20 SA-395 SAFETY PRACTICE SAFE MAINTENANCE To avoid accidents: • Understand service procedures before starting work. • Keep the work area clean and dry. • Do not spray water or steam inside cab. • Never lubricate or service the machine while it is moving. • Keep hands, feet and clothing away from power-driven parts. Before servicing the machine: 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. 4. Run the engine at slow idle speed without load for 5 minutes. 5. Turn the key switch to OFF to stop engine. 6. Relieve the pressure in the hydraulic system by moving the control levers several times. SA-028 7. Remove the key from the skey witch. 8. Attach a “Do Not Operate” tag on the control lever. 9. Pull the pilot control shut-off lever to the LOCK position. 10. Allow the engine to cool. • If a maintenance procedure must be performed with the engine running, do not leave the machine unattended. • If the machine must be raised, maintain a 90 to 110˚ angle between the boom and arm. Securely support any machine elements that must be raised for service work. • Inspect certain parts periodically and repair or replace as necessary. Refer to the section discussing that part in the “MAINTENANCE” chapter of this manual. • Keep all parts in good condition and properly installed. • Fix damage immediately. Replace worn or broken parts. Remove any buildup of grease, oil, or debris. • When cleaning parts, always use nonflammable detergent oil. Never use highly flammable oil such as fuel oil and gasoline to clean parts or surfaces. • Disconnect battery ground cable (−) before making adjustments to electrical systems or before performing welding on the machine. 500-E02C-0520 S-21 SA-527 SAFETY • Sufficiently illuminate the work site. Use a maintenance work light when working under or inside the machine. • Always use a work light protected with a guard. In case the light bulb is broken, spilled fuel, oil, antifreeze fluid, or window washer fluid may catch fire. SA-037 WARN OTHERS OF SERVICE WORK • Unexpected machine movement can cause serious injury. • Before performing any work on the machine, attach a “Do Not Operate” tag on the control lever. This tag is available from your authorized dealer. 501-E01A-0287 SS2045102 SUPPORT MACHINE PROPERLY • Never attempt to work on the machine without securing the machine first. • Always lower the attachment to the ground before you work on the machine. • If you must work on a lifted machine or attachment, securely support the machine or attachment. Do not support the machine on cinder blocks, hollow tires, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. SA-527 519-E01A-0527 STAY CLEAR OF MOVING PARTS • Entanglement in moving parts can cause serious injury. • To prevent accidents, care should be taken to ensure that hands, feet, clothing, jewelry and hair do not become entangled when working around rotating parts. 502-E01A-0026 S-22 SA-026 SAFETY PREVENT PARTS FROM FLYING • Grease in the track adjuster is under high pressure. Failure to follow the precautions below may result in serious injury, blindness, or death. • Do not attempt to remove GREASE FITTING or VALVE ASSEMBLY. • As pieces may fly off, be sure to keep body and face away from valve. • Never attempt to disassemble the track adjuster. Inadvertent disassembling of the track adjuster may cause the parts such as a spring to fly off, possibly resulting in severe personal injury or death. SA-344 • Travel reduction gears are under pressure. • As pieces may fly off, be sure to keep body and face away from AIR RELEASE PLUG to avoid injury. • GEAR OIL is hot. Wait for GEAR OIL to cool, then gradually loosen AIR RELEASE PLUG to release pressure. 503-E01B-0344 STORE ATTACHMENTS SAFELY • Stored attachments such as buckets, hydraulic hammers, and blades can fall and cause serious injury or death. • Securely store attachments and implements to prevent falling. Keep children and bystanders away from storage areas. 504-E01A-0034 SA-034 S-23 SAFETY PREVENT BURNS Hot spraying fluids: • After operation, engine coolant is hot and under pressure. Hot water or steam is contained in the engine, radiator and heater lines. Skin contact with escaping hot water or steam can cause severe burns. • To avoid possible injury from hot spraying water. DO NOT remove the radiator cap until the engine is cool. When opening, turn the cap slowly to the stop. Allow all pressure to be released before removing the cap. • The hydraulic oil tank is pressurized. Again, be sure to release all pressure before removing the cap. SA-039 Hot fluids and surfaces: • Engine oil, gear oil and hydraulic oil also become hot during operation. The engine, hoses, lines and other parts become hot as well. • Wait for the oil and components to cool before starting any maintenance or inspection work. 505-E01B-0498 SA-225 REPLACE RUBBER HOSES PERIODICALLY • Rubber hoses that contain flammable fluids under pressure may break due to aging, fatigue, and abrasion. It is very difficult to gauge the extent of deterioration due to aging, fatigue, and abrasion of rubber hoses by inspection alone. • Periodically replace the rubber hoses. (See the page of “Periodic replacement of parts” in the operator’s manual.) • Failure to periodically replace rubber hoses may cause a fire, fluid injection into skin, or the front attachment to fall on a person nearby, which may result in severe burns, gangrene, or otherwise serious injury or death. S506-E01A-0019 S-24 SA-019 SAFETY AVOID HIGH-PRESSURE FLUIDS • Fluids such as diesel fuel or hydraulic oil under pressure can penetrate the skin or eyes causing serious injury, blindness or death. • Avoid this hazard by relieving pressure before disconnecting hydraulic or other lines. • Tighten all connections before applying pressure. • Search for leaks with a piece of cardboard; take care to protect hands and body from high-pressure fluids. Wear a face shield or goggles for eye protection. • If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. SA-031 507-E03A-0499 SA-292 SA-044 S-25 SAFETY PREVENT FIRES Check for Oil Leaks: • Fuel, hydraulic oil and lubricant leaks can lead to fires. • Check for oil leaks due to missing or loose clamps, kinked hoses, lines or hoses that rub against each other, damage to the oil-cooler, and loose oil-cooler flange bolts. • Tighten, repair or replace any missing, loose or damaged clamps, lines, hoses, oil-cooler and oil-cooler flange bolts. • Do not bend or strike high-pressure lines. • Never install bent or damaged lines, pipes, or hoses. SA-019 Check for Shorts: • Short circuits can cause fires. • Clean and tighten all electrical connections. • Check before each shift or after eight (8) to ten (10) hours operation for loose, kinked, hardened or frayed electrical cables and wires. • Check before each shift or after eight (8) to ten (10) hours operation for missing or damaged terminal caps. • DO NOT OPERATE MACHINE if cable or wires are loose, kinked, etc.. Clean up Flammables: • Spilled fuel and oil, and trash, grease, debris, accumulated coal dust, and other flammables may cause fires. • Prevent fires by inspecting and cleaning the machine daily and by removing spilled or accumulated flammables immediately. Check Key Switch: • If a fire breaks out, failure to stop the engine will escalate the fire, hampering fire fighting. Always check key switch function before operating the machine every day: 1. Start the engine and run it at slow idle. 2. Turn the key switch to the OFF position to confirm that the engine stops. • If any abnormalities are found, be sure to repair them before operating the machine. 508-E02B-0019 Check Heat Shields: • Damaged or missing heat shields may lead to fires. • Damaged or missing heat shields must be repaired or replaced before operating the machine. 508-E02A-0393 S-26 SAFETY EVACUATING IN CASE OF FIRE • If a fire breaks out, evacuate the machine in the following way: • Stop the engine by turning the key switch to the OFF position if there is time. • Use a fire extinguisher if there is time. • Exit the machine. • In an emergency, if the cab door or front window can not be opened, break the front or rear window panes with the emergency evacuation hammer to escape from the cab. Refer the explanation pages on the Emergency Evacuation Method. SA-393 18-E02B-0393 SS-1510 BEWARE OF EXHAUST FUMES • Prevent asphyxiation. Engine exhaust fumes can cause sickness or death. • If you must operate in a building, be sure there is adequate ventilation. Either use an exhaust pipe extension to remove the exhaust fumes or open doors and windows to bring enough outside air into the area. 509-E01A-0016 SA-016 PRECAUTIONS FOR WELDING AND GRINDING • Welding may generate gas and/or small fires. • Be sure to perform welding in a well ventilated and prepared area. Store flammable objects in a safe place before starting welding. • Only qualified personnel should perform welding. Never allow an unqualified person to perform welding. • Grinding on the machine may create fire hazards. Store flammable objects in a safe place before starting grinding. • After finishing welding and grinding, recheck that there are no abnormalities such as the area surrounding the welded area still smoldering. 523-E01A-0818 S-27 SA-818 SAFETY AVOID HEATING NEAR PRESSURIZED FLUID LINES • Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. • Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. •Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area. Install temporary fireresistant guards to protect hoses or other materials before engaging in welding, soldering, etc.. AVOID APPLYING HEAT TO LINES CONTAINING FLAMMABLE FLUIDS SA-030 • Do not weld or flame cut pipes or tubes that contain flammable fluids. • Clean them thoroughly with nonflammable solvent before welding or flame cutting them. 510-E01B-0030 REMOVE PAINT BEFORE WELDING OR HEATING • Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch. If inhaled, these fumes may cause sickness. • Avoid potentially toxic fumes and dust. • Do all such work outside or in a well-ventilated area. Dispose of paint and solvent properly. • Remove paint before welding or heating: 1. If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. 2. If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating. 511-E01A-0029 S-28 SA-029 SAFETY BEWARE OF ASBESTOS DUST • Take care not to inhale dust produced in the work site. Inhalation of asbestos fibers may be the cause of lung cancer. • Depending on the wok site conditions, the risk of inhaling asbestos fiber may exist. Spray water to prevent asbestos from becoming airborne. Do not use compressed air. • When operating the machine in a work site where asbestos might be present, be sure to operate the machine from the upwind side and wear a mask rated to prevent the inhalation of asbestos. • Keep bystanders out of the work site during operation. • Asbestos might be present in imitation parts. Use only genuine Hitachi Parts. SA-029 PREVENT BATTERY EXPLOSIONS • Battery gas can explode. • Keep sparks, lighted matches, and flame away from the top of battery. • Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. • Do not charge a frozen battery; it may explode. Warm the battery to 16 ˚C ( 60 ˚F ) first. • Do not continue to use or charge the battery when electrolyte level is lower than specified. Explosion of the battery may result. • Loose terminals may produce sparks. Securely tighten all terminals. SA-032 • Battery electrolyte is poisonous. If the battery should explode, battery electrolyte may be splashed into eyes, possibly resulting in blindness. • Be sure to wear eye protection when checking electrolyte specific gravity. 512-E01B-0032 SERVICE AIR CONDITIONING SYSTEM SAFELY • If spilled onto skin, refrigerant may cause a cold contact burn. • Refer to the instructions described on the container for proper use when handling the refrigerant. • Use a recovery and recycling system to avoid leaking refrigerant into the atmosphere. • Never touch the refrigerant. 513-E01A-0405 S-29 SA-405 SAFETY HANDLE CHEMICAL PRODUCTS SAFELY • Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with your machine include such items as lubricants, coolants, paints, and adhesives. • A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. • Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and use recommended equipment. • See your authorized dealer for MSDS’s (available only in English) on chemical products used with your machine. SA-309 515-E01A-0309 DISPOSE OF WASTE PROPERLY • Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with HITACHI equipment includes such items as oil, fuel, coolant, brake fluid, filters, and batteries. • Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them. • Do not pour waste onto the ground, down a drain, or into any water source. • Air conditioning refrigerants escaping into the air can damage the Earth’s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. • Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your authorized dealer. 516-E01A-0226 S-30 SA-226 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only All safety signs and their locations affixed on the machine are illustrated in this group. Make sure of the contents described in the safety signs through reading actual ones affixed on the machine to ensure safe machine operation. Always keep the safety signs clean. In case a safety sign is broken or lost, immediately, obtain a new replacement and affix it again in position on the machine. Use the part No. indicated under the right corner of each safety sign illustration when placing an order of it to the Hitachi dealer. 4 1 3 RIGHT WINDOW 7 10 12A 19 2 12B 8 6 13 15 5 11 15 14 16 ZX180-3 class 17 ZX200-3, 270-3, 330-3 class 18C ZX120-3 class 18 18B 18A SS-3033 S-31 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 1. WARNING! Prior to operation, maintenance, disassembling, and transportation of the machine, be sure to read and understand the Operator’s Manual. SS4420332 2. If the parked machine is unexpectedly moved, serious injury or death due to crushing may result. Be sure to lower the front attachment to the ground, lock the control levers, and remove the engine key before leaving the machine unattended. SS4420333 3. Sign indicates an electrocution hazard if machine is brought too near electric power lines. Keep a safe distance from electric power lines. SS4420334 4. Sign indicates a hazard from falling window. After raising window, be sure to lock it in place with lock pins. SS4420335 S-32 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 5. When moving the seat height/tilt lever downward, press the lever grip with a palm from the top side. Do not grasp the lever grip to operate the lever, possibly resulting in pinch of your fingers into the seat stand. SS4371371 6. If the machine should overturn, the operator may become injured and/or throw from the cab and/or crushed by the overturning machine. SS4654287 7. When operating with 2-piece boom, the bucket may come in contact with the cab. Operate the machine with care not to allow the tip of the bucket to hit the cab while rolling in the front attachment. SS4603204 8. Do not extend your hands or head from the window. Your hands or head may come in contact with the boom. Keep away from machine during operation. SS4459990 S-33 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 9. SS3106039 10. Sign indicates a hazard of being hit by the working device of the machine. Keep away from machine during operation. SS3089581 11. Sign indicates a hazard of a flying plug from track adjuster that could cause injury. Read manual before adjusting track for safe and proper handling. SS3086091 S-34 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 12. Sign indicates a burn hazard from compressed air and spurting hot oil if the oil inlet is uncapped during or right after operation. Read manual for safe and proper handling. A SS4459928 Sign indicates a burn hazard from spurting hot water or oil if radiator or hydraulic oil tank is uncapped while hot. Allow radiator or hydraulic oil tank to cool before removing cap. B SS4420336 13. Sign indicates a hazard of falling. Do not stand on this place. SS3092126 14. Sign indicates a hazard of falling off the fender or hood. Never stand close to the edge. SS3092125 S-35 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 15. Sign indicates a crush hazard by rotation of upper structure of the machine. Keep away from swinging area of machine. SS3086090 16. Sign indicates a burn hazard from spurting hot water or oil if radiator or hydraulic oil tank is uncapped while hot. Allow radiator or hydraulic oil tank to cool before removing cap. SS4420336 17. Sign indicates a hazard of rotating parts, such as belt. Turn off before inspection and maintenance. SS3092127 S-36 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only 18. Sign indicates an electrical hazard from handling the cable. Read manual for safe and proper handling. A SS4459714 B Sign indicates an explosion hazard. Keep fire and open flames away from this area. SS4460067 Skin contact with electrolyte will cause burns. Splashed electrolyte into eyes will cause blindness. Take care not to touch electrolyte. C SS4460056 19. SS4467093 S-37 SAFETY SIGNS/Europe/Asia/Middle and Near East Model Only MEMO ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 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S-38 OPERATOR'S COMPONENTS STATION NAME COMPONENTS NAME 1- Bucket 2- Bucket Cylinder 3- Arm 4 4- Arm Cylinder 5- Boom Cylinder 3 6- Boom 2 5 7- Fuel Tank 6 8- Hydraulic Oil Tank 9- Engine 10- Counterweight 7 11- Travel Device 8 12- Track 13- Front Idler 9 1 14- Cab 14 13 10 12 11 M1U1-01-005 1- OPERATOR'S STATION CAB FEATURES 1 2 3 Std. Model 1- Left Control Lever/Horn Switch (On Top of Lever) 4 5 6 7 8 2- Left Travel Pedal 9 3- Left Travel Lever 4- Right Travel Lever 5- Right Travel Pedal 15 6- Attachment Pedal (Optional) 10 7- Right Control Lever/Power Boost Switch (Except ZX120-3 class) 11 8- Multi Function Monitor Panel 12 9- Switch Panel 10- Key Switch 11- Air Conditioner Panel 14 12- Radio 13- Operator's Seat 13 14- Cab Door Release Lever M1J1-01-026 15- Pilot Control Shut-Off Lever 16- Glove Compartment 16 20 17- Fuse Box 17 18- Cigar Lighter 19- Switch Panel 18 20- Hot & Cool Box 21- Engine Stop Switch 19 M1U1-01-002 21 1- M1U1-01-029 OPERATOR'S STATION MULTI FUNCTION MONITOR How To Use Screens Displaying Basic Screen IMPORTANT: Start the engine after the basic screen is displayed. When the key switch is turned to the ON position, the starting screen displays for about two seconds and the basic screen displays. Key Switch: ON T1V1-05-01-115 Basic Screen T1V1-05-01-123 IMPORTANT: After the engine starts and the alternator starts generating power, alternator alarm is displayed on the basic screen. Alternator Alarm 1- T1V1-05-01-117 OPERATOR'S STATION OUTLINE 1 - Work Mode Display 2 - Auto-Idle Display 3 - Overload Alarm Display (Optional) 1 2 3 4 5 6 7 8 4 - Auxiliary 5 - Auxiliary 6 - Preheat Display 7 - Work Mode Display 9 8 - Hour Meter 9 - Auxiliary 10 - Fuel Gauge 11 - Mail Display (Optional) 10 22 11 12 - Auxiliary 12 13 - Fuel Rate Display 14 - Clock 13 15 - Back Monitor Selector (Optional) 16 - Menu 14 17 - Auxiliary Selection 18 - Mail Selection (Optional) 19 - Auxiliary Selection (Optional) 15 20 - Work Mode Selection 21 - Return to Basic Screen Key 22 - Coolant Temperature Gauge 21 20 19 18 17 16 M1U1-01-111 1- OPERATOR'S STATION • Display of Meters Work Mode Items to be displayed 8 8. Hour Meter 10 10. Fuel Gauge 22 14. Clock 16. Menu 22. Coolant Temperature Gauge 14 • Work Mode Display The attachments being used are displayed. Digging mode 16 T1V1-05-01-108 Attachment mode Breaker T1V1-05-01-104 Pulverizer T1V1-05-01-105 Crusher T1V1-05-01-106 Vibration hammer T1V1-05-01-107 Other T1V1-05-02-003 1- M1U1-01-112 OPERATOR'S STATION • Auto-Idle Display (2) When selecting auto-idle from the switch panel, auto-idle display (2) is displayed. When the key is turned ON, the data blinks for 10 seconds. 2 3 6 Overload Alarm Display (3) (optional) T1V1-05-02-002 13 The system measures the load of suspended load from the bottom pressure of boom cylinder. When overload is detected, an alarm is displayed. • Preheat Display (6) While the current is being supplied to the glow plug, the indicator is displayed. M1U1-01-113 • Fuel Rate Display (13) Fuel consumption is displayed (Reference value). 1- OPERATOR'S STATION Menu Screen (23) 23 Press menu key (16) on the basic screen to display main menu screen (23). Select the desired menu by operating key (25) located under keys on icon display area (24). 24 25 16 1- T1V5-05-01-019 OPERATOR'S STATION Hour Meter Total (accumulated) machine operation hours counted since the machine started working, are displayed in the unit of HOUR (h). One digit after the decimal point indicates the tenths of an hour (6 minutes). M81U-01-058 Fuel Gauge The fuel amount in the fuel tank is indicated. Refuel before the needle reaches “E”. M1U1-01-039 Clock Indicates the present time. M1U1-01-040 Back Monitor Selector Shifts the monitor screen to the back view monitor screen and vice versa. M1U1-01-041 1- OPERATOR'S STATION Menu Key Shifts the basic screen to the menu screen. M1U1-01-042 Optional Function Key The desired preset optional function can be selected by operating these keys even though the menu key is not operated. F1 : Work Mode Selection F2 : Auxiliary F3 : Mail (Optional) F4 : Auxiliary are the fixed function keys. M1U1-01-043 Return to Basic Screen Key Allows any screen to return to the basic screen. M1U1-01-044 Alarm Light Comes ON when any abnormality occurs. M1U1-01-045 Optional Function Display Displays the optional functions preset by the optional function key. F1 : Work Mode Selection F2 : Auxiliary F3 : Mail (Optional) F4 : Auxiliary M1U1-01-114 1- OPERATOR'S STATION Coolant Temperature Gauge Indicates the engine coolant temperature. Normally the needle is around the center of the scale during operation. M1U1-01-047 Operating Status Icon Display 1 2 3 Displays icons indicating the current status of the attachment (1) selected at the work mode selection screen and operation modes such as the auto-idle system (2) and preheat display (3), etc when these systems are activated. M1U1-01-065 1-10 OPERATOR'S STATION Displaying Basic Screen by Password Input (Optional) IMPORTANT: When required to activate the TEN-key function (ignition block system), consult your nearest Hitachi dealer. If the password ever escapes the customer’s memory, the machine must be modified. Be extra careful not to forget the password. Starting Screen T1V1-05-01-115 Password Input Screen T1V5-05-01-093 1. Turn the key switch ON. After the starting screen is displayed, the password input screen will be displayed. 2. Input a password by using the keys located under the screen. If pushing the determination key, the monitor unit matches the input password to the registered one. If they match, the basic screen displays. NOTE: When inputting the password again, the entered characters can be erased by pushing the delete key. Determination Key Delete Key Basic Screen 1-11 T1V5-05-01-002 T1V1-05-01-123 OPERATOR'S STATION In Case of Inputting an Incorrect Password 1. If inputting an incorrect password, the message “Password is incorrect.” displays by pushing the determination key. Password Input Screen Determination Key Delete Key T1V5-05-01-093 T1V5-05-01-002 2. Return to the password input screen, by pushing the back key. NOTE: When inputting the password again, the entered characters can be erased by pushing the delete key. Back key T1V5-05-01-004 T1V5-05-01-093 1-12 OPERATOR'S STATION 3. If inputting an incorrect password three times, a screen displays informing that the security lock has been applied, and a buzzer rings for thirty seconds. During that time, the buzzer does not stop ringing even if turning of the key switch ON/OFF. Security Lock Screen T1V5-05-01-005 Starting Screen T1V1-05-01-115 4. After thirty seconds, if the key switch is turned to the ON position, the starting screen displays and the password input screen displays again. Then a password can be input again. If inputting an incorrect password even once this time, the security lock screen displays again and a buzzer rings for thirty seconds. The buzzer does not stop ringing for thirty seconds even if turning the key switch ON/OFF. 5. After the buzzer stops ringing, a password can be input again. Turn the key switch to the ON position and input a password after the password input screen displays. (Refer to page 1-12) 6. If inputting an incorrect password again, the security lock screen displays again. The buzzer does not stop ringing for thirty seconds even if turning the key switch ON/OFF. Password Input Screen 1-13 T1V5-05-01-093 OPERATOR'S STATION Extending Password Duration Time IMPORTANT: This operation is applicable only to those machines that display the basic screen based upon password input. By using the password duration screen, password duration time can be set. When you restarting the machine, a password need not be input within that timeframe. 1. When turn the key switch to the OFF position, the monitor unit displays the password duration screen for ten seconds. 2. While the password duration screen is still displayed, push a relevant key, and password duration time is set. Duration time assigned to each key is as follows: key 1: 0 minute key 2: 30 minutes key 3: 60 minutes key 4: 90 minutes key 5: 120 minutes Key 1 Key2 Key3 Key4 Key5 Password Duration Screen (Key Switch: OFF) T1V1-05-01-012 NOTE: If password duration time is not set explicitly, 0 minute on duration time is assumed. 3. If turning the key switch to the ON position within password duration time, the monitor unit displays the basic screen after the starting screen. 1-14 Key Switch: ON T1V1-05-01-115 Basic Screen T1V1-05-01-123 OPERATOR'S STATION ALARM OCCURRENCE SCREEN In case any abnormality occurs, alarm marks (1) are displayed on the basic screen. • When the number of alarms is two or less 1 T1V1-05-01-095 • When the number of alarms is three or more 1 T1V1-05-01-096 1-15 OPERATOR'S STATION In case any abnormality occurs, push the key located under the alarm mark. The monitor displays the corrective action to the alarm situation. Push a Relevant Key T1V1-05-01-095 T1V5-05-01-013 1-16 OPERATOR'S STATION CONTENTS OF ALARMS Display Contents of Alarms Remedy Overheat Alarm Engine coolant temperature has abnormally increased. Stop operation. Run the engine at slow idle speed and lower the coolant temperature. Engine Warning Alarm Engine or engine related parts are abnormal. Consult your nearest Hitachi dealer. Engine Oil Pressure Alarm Engine oil pressure has decreased. Immediately stop engine. Check engine oil system and oil level. Alternator Alarm Electrical system is abnormal. Consult your nearest Hitachi dealer. Remaining Fuel Alarm Fuel level is low. Refill fuel as soon as possible. Hydraulic Oil Filter Alarm Hydraulic oil filter is clogged. Replace filter. Air Filter Clogged Alarm Air filter elements are clogged. Clean or replace air filter elements. Fuel Filter Clogged Alarm Fuel filter elements (pre-filter, main filter) are clogged. Replace fuel filter elements. Work Mode Alarm Work Mode system is abnormal. Consult your nearest Hitachi dealer. Pilot Control Shut-Off Lever Alarm Pilot control shut-off lever system is abnormal. Consult your nearest Hitachi dealer. M178-01-036 M183-01-080 M178-01-037 M183-01-071 M178-01-034 M1CC-01-039 M183-01-067 M1U1-01-116 T1V1-05-01-102 T1V1-05-01-103 1-17 OPERATOR'S STATION • Fuel Sensor Error Display When the fuel sensor is faulty or if the harness between fuel sensor and monitor unit is broken, the fuel sensor error display is displayed on the fuel gauge. Coolant Temperature Sensor Error Display Fuel Sensor Error Display • Coolant Temperature Sensor Error Display When the coolant temperature sensor is faulty or if the harness between coolant temperature sensor and monitor unit is broken, the coolant temperature sensor error display is displayed on the coolant temperature gauge. T1V1-05-02-005 1-18 OPERATOR'S STATION CLOCK SETTING 1 Press menu key (2) on basic screen (1) to display main menu screen (3). Select time set menu (4) by pressing the key located under keys on icon display area and adjust the clock set. 2 Time Adjustment After selecting time set menu (4) by pressing the key located under keys on icon display area, press determination key (5). and 1. While pressing the key located under keys on icon display area on time setting screen (6), select the figures for Year, Month, Day, and Time. T1V1-05-01-123 3 4 5 2. After moving the cursor to position (7) by pressing the key located under key, press determination key (5) to define the setting. T1V5-05-01-019 6 7 5 T1V5-05-01-021 T1V5-05-01-022 1-19 OPERATOR'S STATION ATTACHMENT SELECTION (Only Machines Equipped with Optional Parts) IMPORTANT: Select the attachments from the work mode screen. In order to display the work mode screen, push work mode selection key F1 after basic screen displays, or select from main menu. Selecting an Attachment by Using Work Mode Selection Key F1 1. When the basic screen displays, push work mode selection key F1 and display the work mode screen. Key F1 Basic Screen 2. Push a key located under an attachment mark to be used in order to select the attachment. T1V1-05-01-123 (In the right example, Crusher 1 is selected.) NOTE: When selecting Digging, return to the basic screen. 3. On the attachment specification screen, confirm if specification of the installed attachment agrees with that displayed on the screen. Digging NOTE: When pushing the back key, return to the previous screen. Back Key 4. Push the determination key, and the basic screen displays. Select Crusher 1 Work Mode Screen T1V5-05-01-109 Back Key Attachment Specification Screen Determination key T1V5-05-01-028 1-20 OPERATOR'S STATION Selecting an Attachment from Main Menu 1. When the basic screen displays, push the menu key and display main menu. 2. Select work mode from main menu by using keys 1 and 2 . Push determination key. Then, the work mode screen displays. 3. Push the key located under an attachment mark to be used in order to select the attachment. (In the right example, Crusher 1 is selected.) Basic Screen Menu Key T1V1-05-01-123 NOTE: When selecting Digging, return to Main Menu. 4. On the attachment specification screen, confirm if specification of the installed attachment agrees with that displayed on the screen. NOTE: When pushing the back key, return to the basic screen. 5. Push the determination key, and the basic screen displays. Back Key Key 1 Key 2 Determination Key T1V5-05-01-019 Digging Back Key Select Crusher 1 Work Mode Screen T1V5-05-01-109 Back Key Attachment Specification Screen 1-21 Determination key T1V5-05-01-028 OPERATOR'S STATION Attachment Specification Screen Maximum Pump 2 Flow Rate Breaker 1 Maximum Engine Speed Accumulator Control Solenoid Valve: OFF Secondary Relief Selector Control Solenoid Valve: ON Three way Valve Control Solenoid Valve: ON The three way valve is connected to the hydraulic oil tank. Auxiliary Flow Combining Solenoid Valve: OFF T1V5-05-01-001 Breaker 2 Maximum Pump 2 Flow Rate Maximum Engine Speed Accumulator Control Solenoid Valve: ON Secondary Relief Selector Control Solenoid Valve: OFF Three way Valve Control Solenoid Valve: ON The three way valve is connected to the hydraulic oil tank. Auxiliary Flow Combining Solenoid Valve: OFF T1V5-05-01-006 1-22 OPERATOR'S STATION Pulverizer 1 Maximum Pump 1 and 2 Flow Rate Maximum Engine Speed Accumulator Control Solenoid Valve: OFF Secondary Relief Selector Control Solenoid Valve: OFF Three way Valve Control Solenoid Valve: OFF The three way valve is connected to the control valve. Auxiliary Flow Combining Solenoid Valve: ON T1V5-05-01-011 Crusher 1 Maximum Pump 1 and 2 Flow Rate Maximum Engine Speed Accumulator Control Solenoid Valve: OFF Secondary Relief Selector Control Solenoid Valve: OFF Three way Valve Control Solenoid Valve: OFF The three way valve is connected to the control valve. Auxiliary Flow Combining Solenoid Valve: ON T1V5-05-01-028 1-23 OPERATOR'S STATION PUMP 2 FLOW RATE ADJUSTMENT (Only Machines Equipped with Optional Parts) IMPORTANT: This operation is effective when attachments are used. 1. When the basic screen displays, push the menu key and display main menu. 2. Select attachment adjustment from main menu by using keys 1 and 2 . Push determination key. Then, the attachment adjustment screen for currently installed attachment displays. 3. Adjust flow rate of Pump 2 by using keys 1 and 2 Basic Screen Key 1 Key 2 Key 1 Key 2 Determination Key Menu Key T1V1-05-01-123 T1V5-05-01-019 . When using breaker 1 or breaker 2, pushing key 1 will decrease flow rate of pump 2 and pushing key 2 will increase respectively. Back Key T1V5-05-01-111 When using the pulverizer or crusher, pushing key 1 will increase flow rate of boom raise, arm roll-out, swing or travel circuit. Pushing key 2 side. will increase flow rate of attachment NOTE: When pushing the back key, return to the previous screen. 4. Push key 6 , and the basic screen displays. Key 1 1-24 Key 6 Key 2 Back Key T1V5-05-01-024 OPERATOR'S STATION DISPLAYING OPERATING CONDITIONS 1. When the basic screen displayed, push the menu key and display main menu. 2. Select operating conditions from main menu by using keys 1 and 2. Push the determination key. Then, the operating conditions screen displays. 3. Push the reset key, and display the data reset confirm screen. When reset the data, push the determination key. Basic Screen NOTE: When pushing the back key, return to the previous screen. Menu Key T1V1-05-01-123 IMPORTANT: Total fuel consumption and fuel consumption rate depend on the operating environment and the operation method of machine. The values shown on the screen are just for reference. There could arise ± 20% of differences between actual fuel consumption and fuel consumption which is displayed by the monitor unit. 4. Push key 6 , and the basic screen displays. Key 1 Key 2 Determination Key Reset Key Back Key T1V5-05-01-019 T1V5-05-01-025 Back Key Key 6 1-25 Determination Key T1V5-05-01-026 OPERATOR'S STATION FUEL RATE DISPLAY/NO DISPLAY Fuel Rate Display 1. When the basic screen displays, push the menu key and display main menu. Menu Key Basic Screen T1V1-05-01-123 2. Select fuel rate display/No display from main menu by using keys 1 and 2. Push the determination key. Then, the fuel rate display/No display screen displays. Key 1 Key 2 Determination Key Back Key T1V5-05-01-118 Determination Key Back Key T1V5-05-01-164 3. Push the determination key, and fuel rate display will be set to ON. NOTE: When pushing the back key, return to the previous screen. Back Key 1-26 T1V5-05-01-119 OPERATOR'S STATION 4. Push key 6 , and the fuel rate display will be added to basic screen. Key 6 T1V5-05-01-119 Fuel Rate 1-27 T1V1-05-01-007 OPERATOR'S STATION Fuel Rate No Display 1. When the basic screen displays, push the menu key and display main menu. Fuel Rate Basic Screen Menu Key T1V1-05-01-007 2. Select fuel rate display/No display from main menu by using keys 1 and 2 . Push the determination key. Then, the fuel rate display/No display screen displays. Back Key Key 1 Key 2 Determination Key T1V5-05-01-118 3. Push the determination key, and fuel rate display will be set to OFF. NOTE: When pushing the back key, return to the previous screen. Back Key Determination Key T1V5-05-01-119 Back Key T1V5-05-01-164 1-28 OPERATOR'S STATION 4. Push key 6 , and return to the basic screen. Key 6 T1V5-05-01-164 Basic Screen 1-29 T1V1-05-01-123 OPERATOR'S STATION • Overload Alarm (Only machines equipped with optional parts) IMPORTANT: When using overload alarm, consult your nearest Hitachi dealer. When the overload alarm switch is turned ON, the system measures load of the suspended load from bottom pressure of the boom cylinder. An alarm message is displayed and buzzer is rung, if overload is detected. Basic Screen T1V1-05-01-128 Overload Alarm Switch T1V1-05-02-004 1-30 OPERATOR'S STATION Password Change (Optional) 1. After the basic screen is displayed, push the menu key in order to display the main menu. Menu Key Basic Screen T1V1-05-01-123 2. Select password change from main menu by using keys 1 and 2. Push the determination key. Then, the password change screen displays. Key 1 Key 2 Determination Key T1V5-05-01-129 T1V5-05-01-041 3. Input the registered password and push the determination key. Registered Password 4. If inputting the password again, the entered characters can be erased by pushing the delete key. Determination Key 1-31 Delete Key T1V5-05-01-042 OPERATOR'S STATION NOTE: If inputting an incorrect password after pushing the determination key, the message “Password is incorrect.” displays. Push the back key and go back to the previous screen, input the password again. Back Key T1V5-05-01-044 5. The message “Enter password to be registered.” displays. Then, input a new password with three or four digits and push the determination key. 6. If inputting the password again, push the delete key. T1V5-05-01-130 A New Password Determination Key 1-32 Delete Key T1V5-05-01-131 OPERATOR'S STATION 7. The message “Re-enter password.” displays. Then, input a new password again and push the determination key. 8. If inputting the password again, push the delete key in order to delete the entered characters. T1V5-05-01-132 Determination Key Delete Key T1V5-05-01-133 9. The message “New password has been registered.” displays. This completes the password change process. Key 6 10. Push key 6 T1V5-05-01-043 and the basic screen displays. Basic Screen 1-33 T1V1-05-01-123 OPERATOR'S STATION BACK MONITOR SETTINGS IMPORTANT: The image displayed on the back monitor is to be used as an assist view. Drive the machine while paying thorough attention to the surroundings. Auto-Control: ON Image on the monitor unit when traveling is automatically switched to that of the back monitor. Menu Key Basic Screen T1V1-05-01-123 1. When the basic screen displays, push the menu key and display main menu. 2. Select back monitor settings from main menu by using keys 1 and 2 . Push the determination key. Then, the back monitor settings screen displays. Key 1 Key 2 Determination Key Back Key T1V5-05-01-114 Key 1 Key 2 Determination Key Back Key T1V5-05-01-173 3. Push the determination key. Then, auto-control is set to ON. NOTE: When pushing the back key, return to the basic screen. 4. Push key 6 , and return to the basic screen. 5. If travel operation is done, backward image is displayed on the screen of monitor unit. Key 6 1-34 Back Key T1V5-05-01-174 OPERATOR'S STATION Auto-Control: OFF Set automatic switching function of images between monitor unit and back monitor when traveling to OFF. 1. When the basic screen displays, push the menu key and display main menu. Menu Key Basic Screen T1V1-05-01-123 2. Select back monitor settings from main menu by using keys 1 and 2. Push the determination key. Then, the back monitor settings screen displays. Key 1 Key 2 Determination Key Back Key T1V5-05-01-118 Key 1 Key 2 Determination Key Back Key T1V5-05-01-174 Back Key T1V5-05-01-173 3. Push the determination key. Then, auto-control is set to OFF. NOTE: When pushing the back key, return to the previous screen. 4. Push key 6 , and return to the basic screen. Key 6 1-35 OPERATOR'S STATION MAINTENANCE SETTINGS 1. When the basic screen displays, push the menu key and display main menu. Menu Key Basic Screen T1V1-05-01-123 2. Select maintenance settings from main menu by using keys 1 and 2 . Push the determination key. Then, the maintenance settings screen displays. Key 1 Key 2 Determination Key T1V5-05-01-019 Key 1 Key 2 Determination Key T1V5-05-01-049 3. Select an item to be set from among the list of maintenance settings screen by using keys 1 and 2 . Push the determination key. Then, the Interval ON/OFF settings screen displays. (In the right example, Engine Oil is selected.) Maintenance Information Display ON/OFF 1. Select ON or OFF for maintenance information display by using keys 1 and 2 . Push the determination key. ON: When time comes to change, a information message is displayed on the screen. OFF: No information message is displayed. 2. In order to complete setting, push key 6 basic screen displays. . Then, the Key 1 Key 2 Key 6 1-36 Determination Key Interval ON/OFF Settings Screen T1V5-05-01-052 OPERATOR'S STATION Change Interval Settings IMPORTANT: Change interval can only be set when maintenance information display is set to ON. 1. Select change interval by using keys 1 and 2 . 2. Set time for change interval by using keys 3 and 4 . and 2 , and 3. Select remaining hours by using keys 1 push determination key. Key 1 Key 2 4. The message “Adjust remaining hours to new change interval. OK?” displays. Then, push the determination key. 5. Push key 6 Interval ON/OFF Settings Screen , and the basic screen displays. T1V5-05-01-052 Key 1 Key 2 Key 3 Key 6 Key 4 Determination Key Determination Key Basic Screen 1-37 T1V5-05-01-138 T1V5-05-01-139 Menu Key T1V1-05-01-123 OPERATOR'S STATION Resetting Data If data is reset, push key 5 on the Interval ON/OFF settings screen. The message “Reset Data. OK?” displays. Then, push the determination key. The value of remaining hours is reset to that of change interval. Previous change date/hour is updated with current date and time. Key 5 Interval ON/OFF Settings Screen Determination Key 1-38 T1V5-05-01-052 T1V5-05-01-140 OPERATOR'S STATION Screen Display when Maintenance Information Display is ON • When only one item displays 1. If turning the key switch to the ON position, the starting screen displays. Then, the scheduled maintenance screen for the item whose change interval has expired displays for three to ten seconds. Finally the basic screen displays. (In the right example, Hydraulic Oil applies.) NOTE: For a machine which the basic screen is displayed according to a password on , the scheduled maintenance screen for the item whose change interval has expired displays for three to ten seconds, after the password is input successfully and the determination key is pushed. And then the basic screen displays. Starting Screen T1V1-05-01-115 2. If data is reset, push the reset key while the scheduled maintenance screen is displayed. The message “Reset Data. OK?” displays. Then, push the determination key. The value of remaining hours is reset to that of change Interval. Previous change date/hour is updated with current date and time. NOTE: When pushing the back key while the maintenance information display screen is displayed, return to the basic screen. Back Key Reset Key Maintenance Information Display Screen T1V5-05-01-170 NOTE: When pushing the back key while reset screen is displayed, return to the maintenance information display screen. Back Key Reset Screen Basic Screen 1-39 Determination Key T1V5-05-01-171 T1V1-05-01-123 OPERATOR'S STATION • When more than two items apply 1. If turning the key switch to the ON position, the starting screen displays. Then, the scheduled maintenance screen for the items whose change interval has expired displays for three to ten seconds. Finally the basic screen displays. NOTE: For a machine which the basic screen is displayed according to a password on, the scheduled maintenance screen for the items whose change interval has expired displays for three to ten seconds, after the password is input successfully and the determination key is pushed. And then the basic screen displays. Starting Screen T1V1-05-01-115 2. If data is reset, while the scheduled maintenance screen is displayed, select desired item by using keys 1 and 2 . Push the determination key. Then, the maintenance information display screen for the selected item displays. (In the right example, Hydraulic Oil is selected.) NOTE: When pushing the back key while the scheduled maintenance screen is displayed, the basic screen displays. 3. Push the reset key while the maintenance information display screen is displayed. The message “Reset Data. OK?” displays. Then, push the determination key. The value of remaining hours is reset to that of change interval. Previous change date/hour is updated with current date and time. Key 1 Back Key Key 2 Scheduled Maintenance Screen Determination Key T1V5-05-01-169 NOTE: When pushing the back key while the maintenance information display screen is displayed, return to the scheduled maintenance screen. Back Key NOTE: When pushing the back key while the reset screen is displayed, return to the maintenance information display screen. Reset Key Maintenance Information Display Screen T1V5-05-01-170 Back Key Reset Screen 1-40 T1V5-05-01-171 OPERATOR'S STATION Mail (Optional) IMPORTANT: This function is available only to a machine equipped with a satellite terminal. When using the mail function, consult your nearest Hitachi dealer. 1. When the basic screen displays, push mail selection key F3 and display mail screen. 2. If pushing a relevant request key, mail information is sent to ICF. Key F3 Basic Screen 1 - General Request T1V1-05-01-123 2 - Fuel Replenishment Request 3 - Service Maintenance Request 4 - Forwarding Request 3. While mail information is sent to ICF, the message “Mail is being delivered.” is displayed on the screen. 4. When ICF completes receives mail information, the message “Mail delivery successful.” is displayed on the screen. When pushing the back key, return to the mail screen. 5. Then, a mail is sent from the satellite terminal to the central server via the satellite. 4 1 2 3 Mailing Screen T1V5-05-01-037 NOTE: Depending on machine’s operating environment or position of the satellite on its orbit, the mail may not be sent. T1V5-05-01-038 Back Key T1V5-05-01-039 1-41 OPERATOR'S STATION NOTE: When satellite terminal could not receive the mail, the message “Mail delivery failed.” is displayed on the screen. T1V5-05-01-040 1-42 OPERATOR'S STATION LANGUAGE SETTINGS 1. When the basic screen displayed, push the menu key and display main menu. 2. Select language from main menu by using keys 1 and 2 . Push the determination key. Then, the language settings screen displays. 3. Select a desired language by using keys 1 Push the determination key. and 2 . NOTE: Languages to be displayed on the screen of monitor unit have been selected from twelve languages, namely display languages 1 or 2, at the time of shipping from the factory. (Refer to the next section) Menu Key Basic Screen T1V1-05-01-123 NOTE: When pushing the back key, return to the previous screen. 4. Push key 6 , and the basic screen displays. Key 1 Key 2 Determination Key Back Key Determination Key Back Key T1V5-05-01-114 Key 1 Key 6 1-43 Key 2 T1V1-05-01-137 OPERATOR'S STATION Lists of Display Language Display Languages 1 Language Screen Display Japanese T1V1-05-01-141 English T1V1-05-01-142 Chinese (Simplified) T1V1-05-01-143 Chinese (Traditional) T1V1-05-01-144 Korean T1V1-05-01-145 Indonesian T1V1-05-01-146 Thai T1V1-05-01-147 Vietnamese T1V1-05-01-148 Myanmarese T1V1-05-01-149 Arabic T1V1-05-01-150 Persian T1V1-05-01-151 Turkish T1V1-05-01-152 Display Languages 2 Language Screen Display English T1V1-05-01-142 Spanish T1V1-05-01-153 Italian T1V1-05-01-154 French T1V1-05-01-155 German T1V1-05-01-156 Dutch T1V1-05-01-157 Russian T1V1-05-01-158 Portuguese T1V1-05-01-159 Finnish T1V1-05-01-160 Swedish T1V1-05-01-161 Norwegian T1V1-05-01-162 Danish T1V1-05-01-163 1-44 OPERATOR'S STATION SWITCH PANEL 1- Engine Control Dial 1 2- Auto-Idle Switch 3- Power Mode Switch 4- Travel Mode Switch 2 5- Work Light Switch 6- Wiper/Washer Switch 6 5 3 4 Std. Model 1-45 M1U1-01-015 OPERATOR'S STATION ENGINE CONTROL DIAL Fast Idle Use engine control dial (1) to adjust engine speed. Turn it clockwise to increase engine speed or counterclockwise to decrease engine speed. 1 Slow Idle • The fully clockwise position : Fast idle • The fully counterclockwise position : Slow idle M1U1-01-033 AUTO-IDLE SWITCH 2 Auto-idle switch (2) sets the engine speed control mode to Auto-Idle. A/I OFF • Auto-Idle Mode When auto-idle switch (2) is turned to the A/I ON position, the engine speed is reduced to slow idle speed 4 seconds after releasing all control levers (neutral), reducing the fuel consumption. When the auto-idle mode is selected, autoidle indicator (3) on the monitor panel lights. A/I ON M1U1-01-017 3 M1U1-01-004 1-46 OPERATOR'S STATION POWER MODE SWITCH Three engine speed modes, E, P, and H/P modes, are selected by operating the power mode switch. • E (Economy) Mode Although production is slightly reduced more than in the P mode, the fuel consumption and noise levels are reduced, allowing the machine to operate efficiently. M178-01-013 • P (Power) Mode Use the P mode when general digging work is needed. • H/P (High Power) Mode Use the H/P mode when extra horsepower is needed, i.e. when rolling in the arm in excavation work, etc. TRAVEL MODE SWITCH Two travel modes, FAST and SLOW, are selected by turning the travel mode switch to either position. Mark (Fast Speed Mode) Mark (Slow Speed Mode) M178-01-096 1-47 OPERATOR'S STATION WORK LIGHT SWITCH Work light switch has the following positions: • 1 Position Work light (1) on the base machine will light. Also, the instrument panel illumination will light. • 2 Position Work light (2) will light in addition. • OFF Position Work lights (1) and (2) and the instrument panel illumination will turn off. M178-01-015 2 1 M157-01-146 1-48 OPERATOR'S STATION WIPER/WASHER SWITCH The wiper and the window washer are operated using the wiper/washer switch. Fast • Wiper Turn the wiper/washer switch to the specified position to operate the wiper. Mid Slow OFF Position: The wiper stops and is retracted. INT Position: The wiper operates intermittently at the interval selected by the switch position as described below. INT (Slow): The wiper operates at 8-second interval. INT (Mid): The wiper operates at 6-second interval. INT (Fast): The wiper operates at 3-second interval. ON Position: The wiper operates continuously. NOTE: • When the front window (upper) is opened, the wiper and washer will not operate. Even if the front window (upper) is closed, the wiper and washer will not operate until the lock pin on the right side is placed in the lock position. If the front window is opened while during operating the wiper, the wiper will be retracted and the washer function is deactivated. • In case either the wiper or washer is operated with the front window (upper) opened, or if front window (upper) is opened while operating either the wiper or washer, the front window opening alarm buzzer will sound intermittently at one-second intervals. Close the front window (upper). M178-01-016 Wiper • Washer (Std. Model) Press and hold the wiper/washer switch to squirt washer fluid onto the front window. When the wiper/washer switch is pressed for more than 2 seconds, the wiper operates until the switch is released. When the wiper/washer switch is released, the wiper automatically retracts. While operating the wiper in the INT mode, when the wiper/washer switch is pressed, the wiper operation mode is changed to the continuous operation mode. IMPORTANT: Washer motor may be damaged if wiper/ washer switch is held for more than 20 seconds, or continually operated with no fluid in the washer tank. 1-49 M1U1-01-018 OPERATOR'S STATION • Washer (Overhead Window) As long as wiper washer switch (1) is held down, washer fluid will be squirted from the nozzles on the front window and overhead window. Continue holding wiper washer switch (1) for more than 2 seconds to automatically operate the front window wiper. Release wiper washer switch (1) to stop fluid from being squirted from the nozzles and to automatically stop and retract the wipers. While the wiper is operating in the INT position, when wiper washer switch (1) is pushed, the wiper will change to operate continuously. 1 M1U1-01-007 IMPORTANT: The washer motor in the washer fluid tank may be damaged if washer fluid is kept squirted for more than 20 seconds or the motor is continuously operated with the washer fluid tank empty. Monitor the washer fluid squirting time and the fluid level in the washer reservoir. 2 Wiper Switch (2) (Overhead Window: Optional) Wiper switch (2) has two positions as follows: M1U1-01-008 ON Position............Overhead window wiper (3) operates. OFF Position...........Overhead window wiper (3) stops. 3 M157-01-081 1-50 OPERATOR'S STATION SWITCH PANEL (Optional) Armrest NOTE: • The optional switch locations differ depending on the kinds of optional devices are equipped. Before using the switches on the switch panel, make sure what kind of optional devices are equipped. All available optional devices are shown below. • Raise the armrest when operating the optional switch. • • • • • • • Travel Alarm Deactivation Swing Alarm Rear Light Overload Alarm Device Switch Seat Heat Switch Rotating Lamp Electric Type Control Lever Optional Switch T1V1-05-02-004 Travel Alarm Deactivation Switch (Optional) The travel alarm buzzer sounds during travel operation. When push travel alarm deactivation switch (1) to the off position ( ), the travel alarm buzzer function is deactivated. 1 M1U1-01-035 Swing Alarm Switch (Optional) The swing alarm system sounds the buzzer and turns the beacon light ON during swing operation. When push swing alarm switch (2) to the off position ( ), the swing alarm buzzer function is deactivated. 2 M1U1-01-036 Rear Light Switch (Optional) When rear light switch (3) is turned ON. The rear light at the rear of the cab roof comes ON. 3 M1U1-01-009 1-51 OPERATOR'S STATION Overload Alarm Switch (Optional) During lifting load work with overload alarm switch (4) ON, if overloading is detected, the buzzer sounds and overload alarm indicator (8) on the multi-monitor comes ON. Turn overload alarm switch (4) OFF to deactivate the overload alarm system function. 4 M1U1-01-010 8 T1V1-05-01-094 Seat Heater Switch When seat heater switch (5) is turned ON, the seat surface is heated so that the seat section becomes warm. When the temperature of the seat section is raised to the specified temperature, heating is automatically stopped. 5 M1U1-01-011 6 Revolving Light Switch (Optional) When revolving light switch (6) is turned ON, the revolving light provided at the rear on the cab roof comes ON. M1U1-01-012 7 Electrical Control Main Switch (Optional) When the ( ) mark side of electrical control main switch (7) is pressed, the electrical control (grip switch) system becomes operable. When there is no need to use the electrical control (grip switch) system, press the ( ) mark side of main switch (7) to avoid misoperation. M1U1-01-013 1-52 OPERATOR'S STATION KEY SWITCH 1 2 3 4 1- OFF (Engine Off ) 2- ACC (Horn, Radio etc.) 3- ON (Engine On) 4- START (Engine Start) M178-01-049 POWER BOOST SWITCH (ZX180-3, 200-3, 270-3, 330-3 Class) Power boost switch (5) is used to gain maximum digging power, and is located on the top of the right control lever. 5 M1J1-01-024 HORN SWITCH Horn switch (6) is provided on the top of the left control lever. The horn continuously sounds as long as switch (6) is pressed. 6 M1J1-01-025 1-53 OPERATOR'S STATION CIGAR LIGHTER Operation IMPORTANT: In case cigar lighter (2) does not pop out automatically 30 seconds after pushing cigar lighter (2) in, pull out cigar lighter (2) manually. Then, consult the your nearest Hitachi dealer. 1 1. Turn key switch (1) to the ACC or ON position. 2. Press and release cigar lighter (2) knob. 3. Cigar lighter (2) knob will return to the original position when cigar lighter (2) becomes usable. Pull cigar lighter (2) out to use. M178-01-049 4. After using cigar lighter (2), insert cigar lighter (2) into the panel until the knob is seated in the original position. Using Cigar Lighter (2) Port as External Power Source Use cigar lighter (2) port to supply power to lighting equipment for servicing the machine. IMPORTANT: Only 24 V electric power is available from cigar lighter (2) port on this machine. Never connect accessories that use power other than 24 V. Damage to the batteries and accessories may result. Do not supply power to accessories for a long time without running the engine. Failure to do so may discharge the batteries. 1. Pull cigar lighter (2) knob out. 2. Correctly insert the accessory socket into cigar lighter (2) port. 3. Turn key switch (1) to the ACC or ON position. Power is supplied to the connected accessory. 4. After using the accessory, disconnect the accessory socket and insert cigar lighter (2) into the port. 1-54 2 Left Control Lever M1U1-01-021 OPERATOR'S STATION CAB LIGHT 1 Turn the cab light ON or OFF by using switch (1). M1U1-01-022 INSTALLING FIRE EXTINGUISHER (Optional) A fire extinguisher (2) can be installed at the left rear corner inside the cab. Consult your nearest HITACHI dealer to install a fire extinguisher (2). 2 1-55 M1U1-01-023 OPERATOR'S STATION PILOT CONTROL SHUT-OFF LEVER 1 Pilot control shut-off lever (1) functions to prevent the machine from being mistakenly operated when the operator is getting on or off the machine. WARNING: • Pilot control will not be shut-off unless pilot control shut-off lever (1) is completely pulled-up to the LOCK position. • Before leaving the operator's seat, always stop the engine and pull pilot control shut-off lever (1) up to the LOCK position. • Also, pull pilot control shut-off lever (1) up to the LOCK position when transporting the machine or when the day's work is complete. • Confirm that pilot control shut-off lever (1) is in the LOCK position before starting the engine. LOCK Position M1U1-01-025 1 UNLOCK Position M1U1-01-024 ENGINE STOP SWITCH In case the engine does not stop even if the key switch is turned OFF due to failure of the machine, move engine stop switch (2) located at the front-left side of the seat stand downward to stop the engine. After operating switch (2), be sure to return switch (2) back to the upward position. 2 1-56 M1U1-01-029 OPERATOR'S STATION FUSE BOX 10- CONTROLLER 5A 20- OPTION3 5A 9- BACKUP 10A 19- SW. BOX 5A 8- ECM 30A 18- POWER ON 5A 7- LUBRICATOR 10A 17- AIRCON. 5A 6- OPTION2 10A 16- GLOW RELAY 5A 5- OPTION1 5A 15- AUXILIARY 10A 4- SOLENOID 10A 14- FUEL PUMP 5A 3- HEATER 20A 13- LIGHTER 10A 2- WIPER 10A 12- ROOM LAMP/RADIO 5A 1- LAMP 20A 11- HORN 10A M1U1-01-026 10 9 8 7 20 19 18 17 6 16 5 15 4 3 2 1 14 13 12 11 M1GR-01-003 1-57 OPERATOR'S STATION AUTO AIR CONDITIONER 1 Distinctive Feature • Temperature Control: Automatically controls the cab temperature to maintain the temperature set by the temperature control switch regardless of outside air temperature and insolation. • Max. Cooling and Heating: Maximum cooling or heating can be obtained by moving the temperature control switch to the full right or left respectively. • Preheating: During preheating the cab in winter with the foot vent selected, the air volume is reduced to Low until the coolant temperature rises to prevent cool air from entering the cab. 1- Front Vent 3 2 M1U1-01-025 2- Foot Vent 3- Defroster Vent 4 4- Rear Vent 5- Control Panel 6- Blower Switch 7- Liquid-Crystal Display (LCD) 8- Air Conditioner Switch 9- AUTO Switch 10- OFF Switch 11- Temperature Control Switch M1U1-01-027 12- Circulation Mode Switch 13- Fresh Air Mode Switch 14- Mode Switch 5 6 7 8 9 NOTE: Except for foot vent (2), all vents are provided with louvers to adjust the air flow direction. In addition, the louvers on front vent (1) and defroster vent (3) can be completely opened and closed by hand. 14 13 12 11 10 M178-01-073 1-58 OPERATOR'S STATION Control Panel Designation and Function • Mode Switch (14): Selects the air vent. The selected air vent is indicated on LCD (7). Air flows out of front vent and the defroster vents. Air flows out of the front and rear vents and the defroster vents. Air flows out of the front and foot vents and the defroster vents. 7 9 14 M178-01-074 Display when AUTO switch (9) is pressed: Air flows out of the foot vent. Each time mode switch (14) is pressed, the vent location can be changed in four stages as illustrated below. AUTO → → → → • When AUTO switch (9) is selected the AUTO, the air vent location is automatically selected. 7 11 • Temperature Control Switch (11): Sets temperature in the cab from 18.0 to 32.0 °C or 63 to 91 °F by 0.5 °C or 1 °F step. The set-temperature is displayed on LCD (7). • FC (Full-Cool) M178-01-075 Push the button after setting air temperature to 18 °C or 63 °F. Air flow temperature is set to the lowest and the “FC” symbol is displayed on LCD (7). • FH (Full-Heat) Push the button after setting air temperature to 32 °C or 91 °F. Air flow temperature is set to the highest and the “FH” symbol is displayed on LCD (7). • When the AUTO indicator is ON, air temperature at the vents is automatically set together with the blower speed and vent locations. • When the AUTO indicator is OFF, only air temperature at the vents is automatically set. • When the “FC” symbol is displayed on LCD (7), air temperature at the vent, air vent (front and rear vents) locations, recirculation air suction port, and blower speed are maintained at the lowest cooling conditions. However, in case the circulation indicator is ON before the “FC” symbol is displayed, circulation operation is maintained. 1-59 Display when the button is pressed after displaying 25.0 °C (77 °F): 7 AUTO Indicator M178-01-076 Display when the LCD displays “FC” symbol: OPERATOR'S STATION • When the “FH” symbol is displayed on LCD (7), air flowin temperature at the vent, air vent (front and rear vents) locations, fresh air suction port, and blower speed are maintained at the highest heating conditions. However, in case the circulation indicator is ON before the “FH” symbol is displayed, circulation operation is maintained. Selecting Display Between Celsius And Fahrenheit 1. While depressing both A/C (8) and mode (14) switches, turn the key switch “ON”. 6 7 8 M178-01-077 14 13 Display when the LCD displays “FH” symbol: 2. LCD (7) will display “Sd” for approx. 5 seconds. 3. After display “Sd” is deleted, all LED (7) will come ON. 4. After all LED (7) come ON, repeat to press blower switch (6) four times. 5. Sequentially, press A/C (8) and blower (6) switches at the same time. 6. Then, the selection mode between celsius and fahrenheit starts. Each time fresh air mode switch (13) is pressed, the display is shifted between celsius and fahrenheit. When celsius is displayed, LED (7) displays “C.” When fahrenheit is displayed, LED (7) displays “F.” Select either one to be preferred. 7. After selection is complete, end by turning the key switch “OFF”. LED (7) will display in the selected mode when the machine is operated next time. Celsius (°C) Fahrenheit (°F) Display on LCD 18.0 to 32.0 63 to 91 • Blower Switch (6): • When the AUTO indicator is ON, the blower speed is automatically controlled. 6 7 AUTO Indicator • When the AUTO indicator is OFF, the blower speed is controlled in 4 steps. When the button is pressed with the blower OFF, the blower starts running in the HI mode. Then, each time the button is pressed, the blower speed is reduced by one step. LCD (7) indicates the blower fan speed. When the button is pressed with the blower OFF, the blower starts running in the LO mode. Then, each time the button is pressed, the blower speed is increased by one step. LCD (7) indicates the corresponding blower fan speed. 1-60 M178-01-075 OPERATOR'S STATION • Circulation Mode Switch (12): 9 • Fresh Air Mode Switch (13): Changes the air circulation mode and automatically selects the air vent. When fresh air mode switch (13) is pressed, the indicator comes ON and the fresh air circulation mode is selected, allowing fresh air to flow in. When fresh air mode switch (13) is pressed again, the indicator goes OFF and the fresh air suction port is closed. When circulation mode switch (12) is pressed, the indicator comes ON and the circulation mode is selected. When circulation mode switch (12) is pressed again, the indicator goes OFF and the fresh air suction port is opened. M178-01-078 13 12 Display when fresh air vent switch (13) is pressed: NOTE: Operating the above switches controls the fresh air suction port manually or automatically. Therefore, even if AUTO switch (9) is turned ON, the fresh air suction port status will not be change 8 • Air Conditioner (A/C) Switch (8): A/C Indicator Press A/C switch (8) to turn the air conditioner and the A/C indicator ON. However, unless the blower is running (the fan display of blower switch (6) is lit), the air conditioner will not be turned ON. • OFF Switch (10): Press OFF switch (10) to turn the blower and the air conditioner OFF. 6 M178-01-075 10 Display when Air Conditioner Switch (8) is pressed: • AUTO Switch (9): Press AUTO switch (9) to turn the AUTO and the A/C indicators ON so that the air flow-in temperature at the vent, blower speed, vent locations, and fresh air suction port are automatically controlled. 9 AUTO Indicator Display when AUTO Switch (9) is pressed: 1-61 M178-01-075 OPERATOR'S STATION CAB HEATER OPERATION 7 1. Operate AUTO switch (9). 8 9 According to signals sent from various sensors, the air conditioner amplifier automatically selects the air flow-in vents, air suction ports, and air flow-in temperature at the vent, and controls the blower speed. 2. Operate Temperature Control Switch (11). Set temperature control switch (11) so that “25.0” is indicated on LCD (7). Control air temperature inside cab using this switch as necessary. 6 14 13 12 11 M178-01-079 3. As Necessary: • Operate Mode switch (14) to manually select the air vent. • Operate blower switch (6) to manually control the blower speed. • Operate fresh air mode switch (13) to maintain the air vent in the fresh air circulation mode. • Operate circulation mode switch (12) to maintain the air suction port in the circulation mode. When the A/C indicator is ON, the air conditioner functions as a dehumidifier. Press A/C switch (8) to turn OFF the dehumidifier function. COOLING OPERATION 7 1. Press AUTO Switch (9) 8 9 The AUTO and the A/C indicators come ON. Then, the air temperature at the vent, blower speed, vent locations, and air suction ports are automatically controlled by the air conditioner amplifier according to signals sent from various sensors. 2. Operate Temperature Control Switch (11). Set temperature control switch (11) so that “25.0” is indicated on LCD (7). Control air temperature inside the cab using this switch (11) as necessary. 6 14 13 12 11 M178-01-075 3. As Necessary: • Operate Mode switch (14) to manually select the air vent. • Operate blower switch (6) to manually control the blower speed. • Operate fresh air mode switch (13) to maintain the air vent in the fresh air circulation mode. • Operate circulation mode switch (12) to maintain the air suction port in the circulation mode. In case the front window (lower) becomes clouded, manually close defroster vent (3). 3 1-62 M1U1-01-025 OPERATOR'S STATION DEFROSTER OPERATION 7 8 9 1. Press AUTO Switch (9). Temperature-controlled air blows out. During cold weather season when starting the engine, the engine coolant temperature and air temperature in the cab are low. Then, cool air is restricted not to flow in the cab to the minimum (LO) by the Heater StartOperation Control System. 2. Set temperature control switch (11) so that “25.0” is indicated on LCD (7). Set fresh air vent switch (13) in the fresh air circulation mode. 3. Select the front vents 14 13 11 M178-01-074 1 or the front and rear vents using MODE switch (14). Control air flow direction by adjusting the louvers at front vent (1) and defroster vent (3). Control air temperature in the cab by operating temperature control switch (11). If the windowpanes become clouded in rainy season or when dehumidifying, turn the indicator of A/C switch (8) ON. M1U1-01-025 3 Cool Head / Warm Feet Operation Cool and warm air is simultaneously supplied to the head vents and feet vents respectively. 6 8 1. Press blower switch (6) to adjust the blower speed. 2. Press MODE switch (14) to display the front and rear vent mark on the liquid crystal panel. Then, turn A/C switch (8) ON (indicator lights). Control air temperature inside the cab by operating temperature control switch (11). 1-63 14 11 M178-01-080 OPERATOR'S STATION TIPS FOR OPTIMAL AIR CONDITIONER USAGE For Rapid Cooling Temperature in the cab may rise over 80 °C (176 °F) when the machine is exposed to sun light in the summer. In this case, ventilate air in the cab first by opening the windows for rapid cooling. After starting the engine, press AUTO switch (9). Set temperature to “18.0” on LCD (7) using temperature control switch (11). Turn circulation mode switch (12) ON. When Windows Become Clouded If the insides of the windows become clouded during rainy weather or on humid days, operate the air conditioner to aid in keeping the windows clear. When the atmosphere is very damp, and if the air conditioner has run excessively, the outside of the windows may become clouded. If this happens, turn off the air conditioner to adjust the temperature in the cab. Off-Season Air Conditioner Maintenance To protect each part of the compressor from a lack of lubricant, operate the air conditioner at least once a month for several minutes with the engine running at a slow speed during off-season. When the cab temperature is lower than 15 °C (59 °F), the air conditioner may not operate. If this happens, warm the cab using the heater first. IMPORTANT: • Do not suddenly increase the engine speed. • Refer to the item “Check Air Conditioner Filter” in the Maintenance Section for maintenance of the air conditioner filters. • Always clean the auto air conditioner sensor for effective air conditioner performance. Avoid placing any obstructions around the sensor. 1-64 7 9 12 11 M178-01-081 Air Conditioner Sensor M1J1-01-028 OPERATOR'S STATION CAB HEATER (Optional) 1 Part Name and Location 1- Front Vent 2- Foot Vent 3- Defroster Vent 4- Rear Vents 5- Control Panel 6- Mode Switch 7- Fresh Air Vent Switch 8- Temperature Control Switch 9- Blower Switch 3 10- OFF Switch NOTE: Air flow direction can be changed by controlling the louvers at all air vents except for foot vent (2). The louvers at front (1) and defroster (3) vents can be manually opened or closed. M1U1-01-025 2 4 Control Panel Designation and Function • Mode Switch (6) Selects the air vent. Air flows out of front vent (1) and defroster vent (3). Air flows out of front (1), rear (4) vents and the defroster vent (3). M1U1-01-027 Air flows out of foot vent (2). 5 6 7 • Temperature Control Switch (8) One of 8 indicators is lit. The air flow temperature at the vent is lower or higher as the indicator closer to the left or right end is lit respectively. Both warmed and cooled air flow out of the same air vent. 10 1-65 9 8 M178-01-072 OPERATOR'S STATION • Blower Switch (9) The blower speed is controlled from Lo to Hi in 4 steps. When the button is pressed first, the blower starts running in the HI mode. Then, each time the button is pressed, the blower speed is reduced by one step. The blower speed indicator corresponding to the blower speed is lit. When the button is pressed first, the blower starts running in the LO mode. Then, each time the 10 M178-01-072 9 button is pressed, the blower speed is increased by one step. Press blower OFF switch (10) to stop the blower operation. 7 • Fresh Air Vent Switch (7) Changes the air circulation mode. When fresh air vent switch (7) is pressed, the indicator comes ON and the fresh air circulation mode is selected, allowing fresh air to flow in. When fresh air vent switch (7) is pressed again, the indicator goes OFF and the circulation mode is selected. M178-01-072 CAB HEATER OPERATION 6 When any mode switches (6) are pressed ( , , ), warm air will flow out from the corresponding vent. However, the foot vent mode is commonly used for cab heating. Press foot mode switch (6). Set temperature control switch (8) to the right end position. Press blower switch (9) to blow warm air out of the foot vent. Adjust the air temperature in the cab by operating temperature control switch (8) and blower switch (9). When required to quickly increase air temperature in the cab, select the air recirculation mode. However, if air recirculation mode is used for a long time, the windowpanes will become clouded due to a difference in temperature between outside and inside the cab. Occasionally ventilate the cab. (When the fresh air circulation mode is selected, the windowpanes will be prevented from becoming clouded.) 9 8 M178-01-072 M1U1-01-024 1-66 OPERATOR'S STATION DEFROSTER OPERATION 6 7 Press mode switch (6) (either the front or front/rear vent mode switch). Set temperature control switch (8) to the heat operation position. Press fresh air vent switch (7). Press blower switch (9). Warm air will blow out from the front or front/ rear vents. Adjust air flow direction from front vent (1) and defroster vent (3) by controlling the louver direction. 9 Use temperature control switch (8) and blower switch (9) to adjust air temperature in the cab. M178-01-072 1 3 1-67 8 M1U1-01-025 OPERATOR'S STATION AM/FM RADIO OPERATION Controls on the Radio 1- Power Switch/Volume Control Knob 4 7 2 2- Tone Adjustment Ring 3- AM/FM Switch 4- Station Presets 5- Tuning Switches 6- Display Mode Change Switch 7- Digital Display 3 8- Time Set Switches 6 8 5 1 M1G6-01-026 Tuning Procedure • Manual Tuning Procedure Repeatedly tap one of tuning switches (5) until the desired station is reached. Each time the tuning switch is pressed, the frequency changes at an interval. Tap the tuning switch [UP] ( quency. Tap the tuning switch [DOWN] ( frequency. ) to increase the fre) to decrease the • Automatic Search Function Press and hold one tuning switch (5) for more than half a second, then release. The frequency display will move up to the next higher frequency station. To go up to the next higher frequency station, press and hold the tuning switch [UP] ( ). To go down to the next lower frequency station, press and hold the tuning switch [DOWN] ( ). In order to deactivate the automatic search function while it is operating (while searching the next available frequency station), simply tap tuning switch (5) again. If the receiving radio waves are weak, i. e. such as when the machine is located between high rising buildings, etc., use the manual tuning procedure to select the desired station. 1-68 5 M1G6-01-026 OPERATOR'S STATION Station Presetting Procedure 1. Select the desired station using tuning switches (5). (Refer to the “Tuning Procedure” section.) 4 7 2. Press and hold one station preset (4) for more than 1 second until an electronic tone is heard. Now, the selected station is preset for selected station preset (4). The frequency of the preset station will be indicated on digital display (7). Once the presetting is complete for a station preset (4), the radio will be tuned to the preset station when station preset (4) is pressed (for less than 1 second). 5 M1G6-01-026 DIGITAL CLOCK SETTING PROCEDURE NOTE: In order to set the clock, digital display (7) must be in the time display mode. 7 1 1. Press display mode button (6) to indicate the hour display on digital display (7). 2. Press and hold time set button (RST) (8) for longer than 1 second. The hour display will start flashing and the time set mode will be selected. 3. Press time set button (H or M) (8) to set the clock. Each time time set button (H or M) (8) is pressed, the time display will increase by one. If time set button (H or M) (8) is pressed and held, the time display will change continuously. • When setting the hour, press time set button (H) (8). • When setting the minute, press time set button (M) (8). The time is displayed in 12 hour standard. If either of the switches (H) or (M) is pressed and held, the hour or minute display will change continuously until the switch is released. 4. When the hour display is “12,” if time set button (H) (8) is pressed, the hour display will be reset to “1.” When the minute display is “59,” if time set button (M) (8) is pressed, the minute display will be reset to “00.” However, the hour display remains unchanged in this case. 5. After the clock setting is complete, press and hold time set button (RST) (8) again for longer than 1 second, or turn power switch (1) OFF to end the clock time setting procedure. Digital display (7) stops flashing and changes to stay ON. 1-69 6 8 M1G6-01-026 OPERATOR'S STATION CAB DOOR RELEASE LEVER 1 CAUTION: • Open the cab door all the way until it securely locks in the latch on the side of the cab. • Do not keep the cab window open when the machine is parked on a slope, or while the wind is blowing hard. The cab window may close accidentally, possibly resulting in personal injury. • When opening or closing the cab window, take extra care not to catch fingers between the base machine and the cab window. M1J1-07-051 To unlock the door from this position, push down on lever (1). OPENING UPPER FRONT WINDOW WARNING: Open or close the upper-front cab window only after pulling up the pilot control shut-off lever to the LOCK position. Failure to do so may allow the machine to move unexpectedly if a control lever is touched with a part of the body by mistake, possibly resulting in personal injury or death. 2 3 M1U1-01-028 1. Press lock release lever (2) at the upper center to release the upper front window lock. NOTE: Use caution when releasing the lock. The upper section of the upper front window will move approx. 10 cm inward. 2. Holding the upper and lower handles (one each) on the upper front window, pull the upper front window up and back until it securely catches into auto locks (4). CAUTION: Always secure lock pin (3) in the lock position after the upper front window is opened. 3. After confirming that the window securely catches into auto locks (4), slide lock pin (3) into the left bracket boss hole to lock the window in position. M1CC-01-020 NOTE: When the upper front window is opened, the wiper and washer are inoperable. 4 M1CC-01-031 1-70 OPERATOR'S STATION CLOSING UPPER FRONT WINDOW CAUTION: Avoid possible injury while closing window. Upper front window comes down very forcefully. Close window only when sitting in the operator's seat. Guide window down slowly. 2 1. Pull out lock pin (3) to unlock window. 3 2. Slightly move the window forward while pushing lock release lever (2) to release auto locks (4). 3. Pull window down slowly until it securely catches into auto locks (4). M1U1-01-028 NOTE: The wiper and washer will not operate until the upper front window is completely closed. 4 M1CC-01-031 1-71 OPERATOR'S STATION REMOVING AND STORING LOWER FRONT WINDOW CAUTION: Take care not to pinch yours fingers when handling the lower front window. 1. Open the upper front window beforehand when removing the lower front window. 2. While pulling the lower front widow inward, raise it to remove. 3. Store the removed windowpane in the storing position. After inserting the windowpane into rubbers (2 and 3), slide it sideways securely into rubber (1). Then, push fastener (4) to lock. M1CC-01-022 1 4 3 2 M1U1-01-056 OPENING SIDE WINDOWS Opening Cab Door Window Slide rear pane to the front. Cab Door Window 1-72 M178-01-061 OPERATOR'S STATION OPENING/CLOSING OVERHEAD WINDOW 1 (Std. Model) Opening 1. Move locks (1) toward center of window. 2. Hold handle (2) and lift window until it rises upright. With the window positioned upright, it will be secured in position by dampers (3). Closing 1. Hold handle (2) and pull window down until “click” sound is heard from locks (1). 2 Note that the overhead window can be used as an emergency exit. M1U4-01-011 3 M1U1-01-054 OPENING/CLOSING OVERHEAD WINDOW (Clear Hatch: If Equipped) Opening 1. Move locks (1) toward center of window. 1 2. Hold handle (2) and lift window until it rises upright. With the window positioned upright, it will be secured in position by dampers (3). Closing 1. Hold handle (2) and pull window down until “click” sound is heard from locks (1). Note that the overhead window can be used as an emergency exit. 2 M1U4-01-011 IMPORTANT: • Replace the clear hatch with a new one every 5 years even if undamaged. In case it was remarkably damaged or has received severe shock loads, replace it even if it has been not in use for 5 years. • When cleaning the clear hatch, use a neutral detergent. If acidic or alkaline detergent is used, the clear hatch may become discolored or crack. • Keep organic solvent away from the clear hatch. Failure to do so may cause the clear hatch to become discolored or crack. 1-73 3 M1U1-01-054 OPERATOR'S STATION EMERGENCY EXIT 1 Escape from the cab in emergency in the following methods: CAUTION: The danger of downfall is always present when escaping from the cab in emergency, possibly resulting in serious personal injury. Escape from the cab as safely as possible, depending on the posture of machine and the outside situation. 1. Open the cab door. Escape through the door. 2. If the cab door should be difficult to open or use, open the upper front window. Escape through the window. M1U1-01-022 NOTE: • Emergency exit decals (2) are affixed to the front and rear windows. • See page “OPENING UPPER FRONT WINDOW” for the opening method of the upper front window. CAUTION: • If decal (3) is affixed to the front window glass, the glass can be broken. However if decal (3) is not affixed to the front window glass, the glass cannot be broken. • Take care not to be injured with pieces of broken glass. 3 2 3. If upper front window should be difficult to open, check decal (3) affixed to the window glass. If decal (3) is affixed to the front window glass, break the front window glass using emergency evacuation tool (1) installed the cab left side. Then escape through the broken window. M1U4-01-012 3 2 4. If decal (3) is not affixed to the front window glass, or if the front window is not available for escaping, break the rear window glass using emergency evacuation tool (1). Then escape through the broken window. 5. If neither of front and rear windows are available for emergency exit, open the overhead window to escape from the cab. M1U1-01-115 1-74 OPERATOR'S STATION ADJUSTING THE SEAT Seat Height and Angle Adjustment Seat height adjustment range is 60 mm (2.4 in) with steps every 15 mm (0.6 in) (5 positions in total). Moreover, the height of the front part and the rear part of the seat are adjusted independently, thus allowing the angle of the seat to be adjusted. CAUTION: Avoid possible injury while operating lever (1). When pushing down lever (1), do not grab it. Fingers may be pinched between lever (1) and the seat stand. Be sure to push on the upper face of lever (1). Use lever (1) to adjust the seat height and/or seat angle as follows: • To adjust the front part of the seat: Push down lever (1) while sitting on the seat, and apply or remove body weight to obtain the desired height. When the desired height is obtained, release lever (1). • To adjust the rear part of the seat: Pull up lever (1) while sitting on the seat, and apply or remove body weight to obtain the desired height. When the desired height is obtained, release lever (1). Console and Seat Fore-aft Adjustment Pull lever (2) to the right to adjust the seat and both right and left consoles to desired distance from the travel pedals and levers. Release lever (2) to lock seat and consoles into position. NOTE: Seat and console fore-aft adjustment range is 120 mm (4.7 in) with steps every 20 mm (0.8 in). Seat Fore-Aft Adjustment Pull lever (3) to unlock the seat from both consoles. With lever (3), slide the seat to the desired distance from pilot control levers. Release lever (3). NOTE: Seat fore-aft adjustment range is 160 mm (6.3 in) with steps every 16 mm (0.6 in). Suspension Adjustment Turn knob (4) clockwise to increase suspension stiffness. Turn knob (4) counterclockwise to decrease suspension stiffness. Backrest Adjustment Pull up lever (5) to release backrest lock. Move backrest to the desired position and release lever (5). 1-75 Push down with the palm. Caution: Possibility of pinched fingers SS-955 1 5 2 4 3 M178-01-065 OPERATOR'S STATION Armrest Adjustment Armrest (6) can be pulled upright by hand to get on and off the machine easily. The angle of armrest (6) can be adjusted to the desired position by turning adjusting dial (7) located on the bottom of armrest (6). 6 7 M1G6-01-017 SEAT WITH A BUILT-IN HEATER 8 The heater installed inside the seat activates by operating seat heater switch (8) on the optional equipment control switch panel. NOTE: Depending on what kinds of optional equipments are installed, the switch button function may differ. Use the switch only after confirming the kinds of the installed optional equipment. 1-76 M1U1-01-011 OPERATOR'S STATION ADJUSTING THE AIR-SUSPENSION SEAT (Optional) Seat Height and Angle Adjustment Seat height adjustment range is 60 mm (2.4 in) with steps every 15 mm (0.6 in) (5 positions in total). Moreover, the height of the front part and the rear part of the seat are adjusted independently, thus allowing the angle of the seat to be adjusted. CAUTION: Avoid possible injury while operating lever (1). When pushing down lever (1), do not grab it. Fingers may be pinched between lever (1) and the seat stand. Be sure to push on the upper face of lever (1). Use lever (1) to adjust the seat height and/or seat angle as follows: • To adjust the front part of the seat: Push down lever (1) while sitting on the seat, and apply or remove body weight to obtain the desired height. When the desired height is obtained, release lever (1). • To adjust the rear part of the seat: Pull up lever (1) while sitting on the seat, and apply or remove body weight to obtain the desired height. When the desired height is obtained, release lever (1). Console and Seat Fore-aft Adjustment Pull lever (2) to the right to adjust the seat and both right and left consoles to desired distance from the travel pedals and levers. Release lever (2) to lock seat and consoles into position. NOTE: Seat and console fore-aft adjustment range is 120 mm (4.7 in) with steps every 20 mm (0.8 in). Seat Fore-Aft Adjustment Pull lever (3) to unlock the seat from both consoles. With lever (3), slide the seat to the desired distance from pilot control levers. Release lever (3). NOTE: Seat fore-aft adjustment range is 160 mm (6.3 in) with steps every 16 mm (0.6 in). Suspension Adjustment Push knob (4) to increase suspension stiffness. Pull knob (4) to decrease suspension stiffness. Backrest Adjustment Pull up lever (5) to release backrest lock. Move backrest to the desired position and release lever (5). 1-77 Push down with the palm. Caution: Possibility of pinched fingers SS-955 1 5 2 4 3 M1U1-01-014 OPERATOR'S STATION Armrest Adjustment Armrest (6) can be pulled upright by hand to get on and off the machine easily. The angle of armrest (6) can be adjusted to the desired position by turning adjusting dial (7) located on the bottom of armrest (6). 6 7 M1G6-01-017 SEAT WITH A BUILT-IN HEATER 8 The heater installed inside the seat activates by operating seat heater switch (8) on the optional equipment control switch panel. NOTE: Depending on what kinds of optional equipments are installed, the switch button function may differ. Use the switch only after confirming the kinds of the installed optional equipment. 1-78 M1U1-01-011 OPERATOR'S STATION ADJUSTING CONSOLE HEIGHT 1 Adjust the console height to the operator’s comfort and/or work conditions. Adjusting console height can be achieved using three positions provided vertically at 20 mm (0.8 in) intervals. CAUTION: Before loosening the console, support the console. Otherwise, the console may suddenly drop, possibly causing personal injury. Adjusting Procedures 1. Lower the bucket to the ground. Stop the engine. 2. Move the pilot control shut-off lever to the LOCK position. 3. Remove left and right console holding bolts (1). Loosen bolts (2) to adjust the console height. 4. After adjusting, tighten bolts (1) and (2). Tightening Torque: 50 N·m (5 kgf·m) 1-79 2 M1U1-01-030 OPERATOR'S STATION SEAT BELT WARNING: Be sure to use seat belt (1) when operating the machine. Before operating the machine, be sure to examine seat belt (1), buckle (2), and attaching hardware. Replace seat belt (1), buckle (2), or attaching hardware if they are damaged, or worn. Replace seat belt (1) every three years, regardless of appearance. Seat Belt 1. Confirm that seat belt (1) is not twisted. Securely insert the end of seat belt (1) into buckle (2). Lightly pull on the belt to confirm that buckle (2) latches securely. 2. Push button (3) on buckle (2) to unfasten seat belt (1). 2 1 M1U1-01-031 1 2 3 1-80 M1U1-01-032 BREAK-IN OBSERVE ENGINE OPERATION CLOSELY IMPORTANT: Be extra cautious during the first 50 hours, until you become thoroughly familiar with the sound and feel of your new machine. 1. Operate the machine only in economy (E) mode and limit the engine horsepower up to about 80 % of full load. 2. Avoid excess engine idling. 3. Check indicator lights and gauges frequently during operation. EVERY 8 HOURS OR DAILY 1. Perform 8-hour or daily service. (See Maintenance guide -- 8 hours.) 2. Watch for fluid leaks. 3. Lubricate working tool pivots every 8 hours for the first 50 hours, and every 8 hours when working in mud and water. AFTER THE FIRST 50 HOURS 1. Perform 50-hour service. (See Maintenance guide -- 50 hours.) 2. Check accessible hardware torque. (See Hardware Torque Specifications in Maintenance chapter.) AFTER THE FIRST 100 HOURS Perform 50-hour and 100-hour service. 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................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 2- OPERATING THE ENGINE INSPECT MACHINE DAILY BEFORE STARTING ELECTRICAL SYSTEM Check for worn or frayed wires and loose connections. BOOM, BUCKET, SHEET METAL, TRACKS Check for bent, broken or missing parts. HARDWARE Check for loose or missing parts. FUEL SYSTEM Drain water and sediments from fuel tank. HYDRAULIC SYSTEM Check for leaks, kinked hoses, and lines or hoses that rub against each other or other parts. LUBRICATION Check lubrication points on the Periodic Service Chart. PROTECTIVE DEVICES Check guards, fenders. SAFETY Walk around machine to clear all bystanders/obstacles from machine area. 3- OPERATING THE ENGINE BEFORE STARTING ENGINE 1 1. Confirm that pilot control shut-off lever (1) is in the LOCK position. 2. Confirm that all control levers are placed in neutral. 3. Adjust the seat to allow full pedal and control levers stroke with operator’s back against the backrest. Fasten the seat belt. NOTE: Use a wet cloth when wiping dust off monitor or switch panels to prevent damaging the panel face. Rubber is used on the switch parts. Take care not to tear the rubber-made parts with sharp-edged tool, such as a screwdriver. LOCK Position M1U1-01-025 T1V1-05-01-117 CAUTION: If the security lock screen is displayed when turn the key switch to ON position, return key switch to OFF. Wait for more than 30 seconds (the buzzer stopped), then try again. If the security lock screen is displayed again, contact your nearest HITACHI dealer. Security Lock Screen 3- T1V5-05-01-005 OPERATING THE ENGINE STARTING THE ENGINE IN ORDINARY TEMPERATURE 1 1. Pull pilot control shut-off lever (1) up to the LOCK position. 2. Turn engine control dial (3) to the slow idle position. 3. Sound horn to alert bystanders. 4. Insert key switch (2). Turn it ON position. 5. “Wait-screen (nothing is displayed)” is displayed on the monitor for 2 seconds. Regardless of pilot control shut-off lever (1) position, the engine can not be cranked during this duration. 6. When the password input screen is displayed on the monitor, input the password. Unless the TEN-key function (ignition block system) is activated, this screen is not displayed. LOCK Position M1U1-01-025 2 IMPORTANT: When required to activate the TEN-key function (ignition block system), consult your nearest Hitachi dealer. Slow Idle M178-01-049 3 Password Input Screen 3- M1U1-01-033 T1V5-05-01-002 OPERATING THE ENGINE NOTE: When the maintenance information display is ON with the maintenance setting, the scheduled maintenance screen for the item whose change interval has expired displays for three to ten seconds. Then, the basic screen displays. 7. The basic screen will be displayed on the monitor. Check that preheat indicator (4) is OFF at this time. 8. Turn key switch (2) to start the engine. IMPORTANT: Prevent the starter damage. Never operate the starter motor for more than 10 seconds at a time. If the engine fails to start, return the key switch to OFF. Wait for more than 30 seconds, then try again. After a false start, do not turn the key switch until the engine stops or the starter may be damaged. T1V5-05-01-170 4 9. Release key switch (2) immediately after the engine has started. It will return to ON position. NOTE: For a while after the engine starts, the automatic heating system operates so that even though the engine control dial is set in the slow idle position, the engine speed will temporarily increase. Basic Screen 3- M1U1-03-001 OPERATING THE ENGINE STARTING IN COLD WEATHER 1 Preheating 1. Pull pilot control shut-off lever (1) up to the LOCK position. 2. Turn engine control dial (3) to around the middle between the L and H positions. 3. Sound horn to alert bystanders. 4. Insert key switch (2). Turn it ON position. 5. “Wait-screen (nothing is displayed)” is displayed on the monitor for 2 seconds. Regardless of pilot control shut-off lever (1) position, the engine can not be cranked during this duration. 6. When the password input screen is displayed on the monitor, input the password. Unless the TEN-key function (ignition block system) is activated, this screen is not displayed. LOCK Position M1U1-01-025 2 IMPORTANT: When required to activate the TEN-key function (ignition block system), consult your nearest Hitachi dealer. Slow Idle M178-01-049 3 Password Input Screen 3- M1U1-01-033 T1V5-05-01-002 OPERATING THE ENGINE NOTE: When the maintenance information display is ON with the maintenance setting, the scheduled maintenance screen for the item whose change interval has expired displays for three to ten seconds. Then, the basic screen displays. 7. The basic screen will be displayed on the monitor. The machine will automatically check if preheating is required or not. When preheating is required, preheat indicator (4) is lit for automatically. NOTE: In case, preheat indicator (4) does not come ON, preheating is not required. T1V5-05-01-170 8. As soon as preheat indicator (4) goes OFF, turn the key switch to the START position to rotate the starter. 4 IMPORTANT: Prevent the starter damage. Never operate the starter motor for more than 10 seconds at a time. If the engine fails to start, return the key switch to OFF. Wait for more than 30 seconds, then try again. After a false start, do not turn the key switch until the engine stops or the starter may be damaged. 9. Release the key switch immediately after the engine has started. It will return to ON position. Basic Screen NOTE: For a while after the engine starts, the automatic heating system operates so that the engine control dial is set in the slow idle position, the engine speed will not become slow idle immediately. 3- M1U1-03-001 OPERATING THE ENGINE CHECK INSTRUMENTS AFTER STARTING Checking instruments through monitor functions. After starting the engine, check the following points through the monitor functions. Check that 1. Alternator indicator (1) is off. 1 2 2. Engine oil pressure indicator (2) is off. 3. Engine noise and exhaust gas are normal. IMPORTANT: Prevent possible damage to engine. If indicator lights do not go out after starting engine, IMMEDIATELY STOP THE ENGINE and correct the cause. Operate machine at less-than-normal loads and speeds until the engine is at normal operating temperature. 3- M1U1-03-002 OPERATING THE ENGINE USING BOOSTER BATTERIES WARNING: • An explosive gas is produced while batteries are in use or being charged. Keep flames or sparks away from the battery area. Charge the batteries in a well ventilated area. Do not continue to use or charge the battery when electrolyte level is lower than specified. Explosion of the battery may result. Park the machine on a dry, firm or concrete surface, not on steel plates, if the machine is parked on steel plates, dangerous sparks may be unexpectedly created on the machine. Never connect a positive terminal to a negative terminal, as a dangerous short circuit will occur. • The operator must be in the operator’s seat so that the machine will be under control when the engine starts. Jump starting is a two-person operation. SA-032 IMPORTANT: The machine electrical system is a 24 volt negative (–) ground. Use only 24 volt booster batteries. When the machine batteries are exhausted, start the engine using booster batteries as shown below. Connecting the booster batteries 1. Stop the engine of the machine on which booster batteries are mounted. 1 (Red) 2. Connect one end of red cable (1) to the positive (+) terminal of the machine batteries, and the other end to the positive (+) terminal of the booster batteries. 3. Connect one end of black cable (2) to the negative (–) terminal of the booster batteries, and then make ground connection to the frame of the machine to be started with the other end of black (–) cable (2). In the last connection to frame, be sure to connect the cable end as far away from the machine batteries as possible. 4. Start the engine of the machine on which booster batteries are mounted. 5. Start the engine of the troubling machine. 6. After the engine starts, disconnect cables (2) and (1), following the procedure below. 3- Booster Batteries 2 Machine Batteries (Black) To Upperstructure of the Machine Connecting the Booster Batteries M104-03-002 OPERATING THE ENGINE Disconnecting the booster batteries 1. Disconnect black negative (–) cable (2) from the machine frame first. 1 (Red) 2. Disconnect the other end of black negative (–) cable (2) from the booster batteries. 3. Disconnect red positive (+) cable (1) from the booster batteries. 4. Disconnect red positive (+) cable (1) from the machine batteries. Booster Batteries 2 3- Machine Batteries (Black) To Upperstructure of the Machine Disconnecting the Booster Batteries M104-03-002 OPERATING THE ENGINE STOPPING THE ENGINE Engine stop procedure 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn engine control dial (1) to the slow idle position and run the engine for 5 minutes to cool the engine. SA-390 3 IMPORTANT: Turbocharger may be damaged if the engine is not properly shut down. 4. Turn key switch (2) OFF. Remove the key from the key switch. 5. Pull pilot control shut-off lever (3) to the LOCK position. If the engine does not stop with key switch (2) turned in the OFF position In case the engine does not stop even if key switch (2) is turned OFF due to failure of the machine, move engine stop switch (4) downward to stop the engine. CAUTION: Do not use engine stop switch (4), except when unavoidable. Moreover, Do not operate the machine until repair is completed when stopping the engine with the failure of the machine. M1U1-01-025 1 Slow Idle M1U1-01-033 2 M178-01-049 4 3-10 M1U1-01-029 DRIVING THE MACHINE DRIVE THE MACHINE CAREFULLY IMPORTANT: During freezing weather, park machine on a hard surface to prevent tracks from freezing to the ground. Clean debris from tracks and track frame. If tracks are frozen to the ground, raise tracks using boom, move machine carefully to prevent damage to drive train and tracks. Select a route that is as flat as possible. Steer machine as straight as possible making small, gradual changes in direction. When driving over rough terrain, reduce the engine speed to lessen possibility of undercarriage damage. NOTE: An arrow-mark seal is stuck on the inside surface of the side frame to indicate the machine front direction. Arrow-mark M178-03-001 4- DRIVING THE MACHINE STEERING THE MACHINE USING PEDALS WARNING: In the standard travel position, the front idlers are positioned at the front of the machine and the travel motors at the rear. If the travel motors are positioned at the front of the machine, the control actions of the travel pedals will be reversed. Be sure to confirm the position of the travel motors before traveling. • FORWARD TRAVEL Push down on front (A) of both pedals. • REVERSE TRAVEL Push down on rear (B) of both pedals. • NEUTRAL POSITION (C) When the travel pedals are placed in neutral, travel brakes automatically will stop and/or hold the machine. • RIGHT TURN Push down on front of left pedal. • LEFT TURN Push down on front of right pedal. • SHORT TURN (Spin turn) Push down the front of one pedal and the rear of the other. NOTE: For long-term traveling, push down on pedal tabs (D) and rest feet on the footrests. Front Idler Cab Travel Motor M104-01-038 A A D C B D C B Forward and Reverse Pivot Turn M104-04-009 M104-04-003 M104-04-010 M104-04-005 Spin Turn 4- M104-04-011 M104-04-007 DRIVING THE MACHINE STEERING THE MACHINE USING LEVERS WARNING: In the standard travel position, the front idlers are positioned at the front of the machine and the travel motors at the rear. If the travel motors are positioned at the front of the machine, the control actions of the travel levers will be reversed. Be sure to confirm the position of the travel motors before traveling. • FORWARD TRAVEL Push both levers forward (A). • REVERSE TRAVEL Pull both levers rearward (B). • NEUTRAL POSITION (C) When the travel levers are placed in neutral, travel brakes automatically will stop and/or hold the machine. • RIGHT TURN Push left lever forward. • LEFT TURN Push right lever forward. • SHORT TURN (Spin turn) Push one lever forward and pull the other rearward. NOTE: For long-term traveling, push down on pedal tabs (D) and rest feet on the footrests. Front Idler Cab Travel Motor M104-01-038 A A C C B B D D Forward and Reverse Pivot Turn M104-04-009 M104-04-003 M104-04-010 M104-04-005 Spin Turn 4- M104-04-011 M104-04-007 DRIVING THE MACHINE TRAVEL MODE SWITCH WARNING: Tipping-over accidents can cause serious personal injury. Do not change travel mode switch (1) while traveling; especially, changing to fast mode (2) when descending slopes will create a very dangerous situation. Always stop the machine before changing the travel speed mode. Turn travel mode switch (1) on the switch panel to the specified position to select the travel mode (Fast/Slow). • Fast Mode: Turn travel mode switch (1) to position. • Slow Mode: Turn travel mode switch (1) to position. 1 2 3 mark (2) mark (3) Mark (Fast Speed Mode) Mark (Slow Speed Mode) M1U1-01-015 TRAVEL ALARM (Optional) During travel operation, the travel alarm sounds the buzzer to warn the people near the machine that the machine is traveling. Deactivating Travel Alarm More than 12 seconds after starting to travel the machine, raise the armrest and push the travel alarm deactivation switch to stop the travel alarm. (Within 12 seconds, the travel alarm deactivation switch is inoperable.) Once the machine stops traveling and when restarting to travel, the travel alarm will sound again. If desired to stop the alarm, operate the deactivation switch once more. NOTE: The optional switch locations differ depending on what kinds of optional devices are equipped. Before using the switches, make sure what kinds of optional devices are equipped. 4- Optional Switch T1V1-05-02-004 DRIVING THE MACHINE OPERATING ON SOFT GROUND • Avoid traveling on very soft ground that does not have sufficient strength to firmly support the machine. • If the machine is operated on very soft ground or becomes stuck, it may be necessary to clean the track frame area. • Swing the upperstructure 90 ° and lower the bucket to raise one track off the ground. Make sure to keep the angle between the boom and arm 90 to 110 ° and position the bucket’s round side on the ground. • Rotate the raised track back and forth to remove mud and dirt. • After lowering the track to the ground, select slow travel speed. Carefully move the machine to firm ground. • Utilize the boom and arm functions to pull the machine toward firm ground. • Tow the machine if the machine becomes stuck but only if the engine is still operating. Be sure to attach a tow line correctly. (Refer to the “TOWING MACHINE A SHORT DISTANCE” section on the next page.) M104-05-012 RAISE ONE TRACK USING BOOM AND ARM WARNING: Keep the angle between boom and arm 90 to 110 ° and position the bucket’s round side on the ground. 90 to 110 ˚ Swing the upperstructure 90 ° and lower the bucket to raise track off ground. Do not dig bucket teeth into the ground when using the hoe bucket reversed. Place blocks under machine frame to support the machine. IMPORTANT: When the machine is modified as a face shovel by installing the hoe bucket in reverse, avoid raising the machine above the ground using the front attachment with the bucket cylinder fully extended. Excessive loads will be applied to the pins around the bucket and the bucket cylinder, resulting in breakage of the pins. 90 to 110 ˚ M104-05-013 WRONG SA-817 4- DRIVING THE MACHINE TOWING MACHINE A SHORT DISTANCE RIGHT Soft Protector CAUTION: Cables, straps, or ropes can break causing serious injury. Do not tow machine with damaged chains, frayed cables, slings, straps, or wire ropes. Always wear gloves when handling cable, straps or wire ropes. When your machine becomes struck but the engine is still operational, attach wire ropes to the machine as illustrated at right, and slowly tow your machine to firm ground using another machine. Be sure to attach the wire ropes around the track frames of both machines as illustrated. To prevent the wire ropes from being damaged, place some protective material between the track frame and the wire ropes. IMPORTANT: Do not use the shackle holes on the track frame for towing the machine. A center shackle hole on the track frame is provided to pull only lightweight objects. The shackle holes on the bottom of the track frame are used to secure the machine for transportation. Refer to the instructions on page 5-32 for using the center shackle hole appropriately. Wire Rope M104-05-010 Shackle hole for towing lightweight objects. WRONG Wire Rope Shackle M104-05-011 Tie down brackets for transporting. WRONG Wire Rope Shackle M1U1-05-001 4- DRIVING THE MACHINE OPERATING IN WATER OR MUD The machine can be operated in water up to the upper edge of the upper rollers only if worksite footing has sufficient strength to prevent the machine from sinking past the upper edge of the upper roller, and only if the water is flowing slowly. When operating in such conditions, check the machine’s position often. Reposition the machine if necessary. Avoid submerging the swing bearing, swing gears and center joint. If the swing bearing, swing gears and center joint are submerged, remove the drain plug to drain mud and water. Clean swing area. Install plug. Lubricate swing internal gear and swing bearing. Swing Internal Gear Capacity ZX120-3 Class: ZX180-3, 200-3, 270-3 Class: ZX330-3 Class: 9 L (2.4 US gal) 17 L (4.5 US gal) 19 L (5.0 US gal) Lubricate swing bearing. (See Maintenance Guide, 500 hours) 4- A M104-05-009 Model ZX120-3 Class (Except ZX110M-3) ZX110M-3 ZX180-3 Class ZX200-3 Class ZX270-3 Class (Except ZX280LC-3, 280LCN-3) ZX280LC-3, 280LCN-3 ZX330-3 Class A 660 mm (26 in) 770 mm (30 in) 860 mm (34 in) DRIVING THE MACHINE PARKING THE MACHINE ON SLOPES WARNING: Avoid parking machine on slopes. The machine may tip over, possibly resulting in personal injury. If parking the machine on a slope is unavoidable: • Thrust the bucket teeth into the ground. • Return the control levers to neutral and pull pilot control shut-off lever (2) to the LOCK position. • Block both tracks. M104-05-014 PARKING THE MACHINE 1 1. Park the machine on a level surface. 2. Lower the bucket to the ground. Slow Idle 3. Turn the auto-idle switch off. IMPORTANT: Turbocharger may be damaged if the engine is not properly shut down. 4. Turn engine control dial (1) counterclockwise to the stop (the slow idle position). Run the engine approximately 5 minutes to cool the engine. M1U1-01-033 5. Turn the key switch to OFF. Remove the key from the key switch. 2 6. Pull pilot control shut-off lever (2) to the LOCK position. IMPORTANT: Protect cab electrical components from bad weather. Always close windows, roof vent and cab door when parking the machine. 7. Close windows, roof vent, and cab door. 8. Lock all access doors and compartments. Lock Position 4- M1U1-01-025 OPERATING THE MACHINE CONTROL LEVER (ISO PATTERN) WARNING: Never place any part of body beyond window frame. It could be crushed by the boom if boom control lever is accidentally bumped or otherwise engaged. If window is missing or broken, replace immediately. Prevent possible injury from unexpected machine movement. Make sure you know the location and function of each control before operating. 1 5 3 4 8 7 2 6 The machine is equipped with a label showing the control patterns of the levers and pedals. IMPORTANT: When digging, avoid hitting tracks with boom cylinders. When digging over the end of the tracks, travel motors should be at the rear to maximize machine stability and lift capacity. When a lever is released, it will automatically return to neutral, and that machine function will stop. M1J1-01-022 3 1- Arm Roll-Out 1 2- Arm Roll-In 4 3- Swing Right 4- Swing Left 2 5- Boom Lower 6- Boom Raise 7- Bucket Roll-In M104-05-001 8- Bucket Roll-Out 6 8 7 5 M104-05-002 5- OPERATING THE MACHINE ATTACHMENT PEDAL (HYDRAULIC BREAKER) (OPTIONAL) 1 The breaker can be operated using attachment pedal (1) located on the right front of the seat, as illustrated. CAUTION: Be sure to lock attachment pedal (1) with pedal lock (2) when attachment pedal (1) is not in use. 1. Select the hydraulic breaker icon on monitor work mode selection screen (4). Refer to the descriptions about the work mode on page 5-9 for work mode selecting procedures. 2. Move pedal lock (2) forward to unlock attachment pedal (1). M1U1-05-008 4 3. Push down on attachment pedal (1) to operate the breaker. Loosen the stopper bolt (3) until stopper bolt (3) comes in contact with the bracket in attachment pedal (1) neutral to prevent attachment pedal (1) from being stepped backward. 4. Remove foot from attachment pedal (1) to stop the breaker. 5. Always keep attachment pedal (1) locked with pedal lock (2) when attachment pedal (1) is not in use. T1V5-05-01-109 IMPORTANT: When operating a hydraulic breaker, do not step on attachment pedal (1) rearward. Damage to the hydraulic breaker may result. 1 2 Locked Attachment Pedal M1J1-13-002 1 2 3 Unlocked Attachment Pedal 5- M1J1-13-003 OPERATING THE MACHINE ATTACHMENT PEDAL (HYDRAULIC CRUSHER) (OPTIONAL) 1 Machine stability, applicable hydraulic oil pressure and oil quantity for crusher, etc. must be examined when selecting a crusher. Be sure to consult your authorized dealer when selecting a crusher. For operational instructions, refer to the crusher instruction manual. Operation The crusher can be operated using attachment pedal (1) located on the right front of the seat, as illustrated. M1U1-05-008 3 CAUTION: Be sure to lock attachment pedal (1) with pedal lock (2) when attachment pedal (1) is not in use. 1. Select the hydraulic crusher icon on monitor work mode selection screen (3). Refer to the descriptions about the work mode on page 5-9 for work mode selecting procedures. 2. Move pedal lock (2) forward to unlock attachment pedal (1). 3. Push down on attachment pedal (1) either forward or backward to open or close the crusher. T1V5-05-01-109 1 4. Remove foot from attachment pedal (1) to stop the crusher. 5. Always keep attachment pedal (1) locked with pedal lock (2) when attachment pedal (1) is not in use. 2 Locked Attachment Pedal M1J1-13-012 1 2 Fully Tighten the Stopper Bolt 5- Unlocked Attachment Pedal M1J1-13-006 OPERATING THE MACHINE PILOT CONTROL SHUT-OFF LEVER Pilot control shut-off lever (1) functions to prevent misoperation of the machine from occurring if the control levers are accidentally moved when leaving the operator's seat or when entering the cab. WARNING: • Always pull pilot control shut-off lever (1) into the full LOCK position. The pilot control shut-off function will not be activated otherwise. • When leaving the machine: • Stop the engine. • Then, pull pilot control shut-off lever (1) up to the LOCK position. • Always check to be sure that pilot control shut-off lever (1) is pulled up to the LOCK position before: • Transporting the machine. • Leaving the machine at the end of the shift. 1 Pilot Control Shut-Off Lever Operation Before Leaving the Machine: 1. Park the machine on a firm, level surface. Lower the bucket to the ground. Return all control levers to neutral. Properly shut down the engine. 2. Pull pilot control shut-off lever (1) up into the full LOCK position. Before Starting Operation: 1. Confirm that pilot control shut-off lever (1) is pulled up to the LOCK position. LOCK Position M1U1-01-025 UNLOCK Position M1U1-01-024 After starting the engine: 1. Confirm that all control levers and pedals are in neutral and that no part of the machine is in motion. 2. Lower pilot control shut-off lever (1) to the UNLOCK position. If any part of the machine (any actuator) moves when pilot control shut-off lever (1) is lowered to the UNLOCK position despite the fact that all controls are placed in neutral, the machine is malfunctioning. Immediately pull pilot control shut-off lever (1) back to the LOCK position, and stop the engine. Then, see your authorized dealer. 5- 1 OPERATING THE MACHINE Warming-up Operation In cold weather, warm up the machine until coolant and hydraulic oil temperature increases to the appropriate operating temperature. 1 Slow Idle IMPORTANT: The appropriate hydraulic oil operating temperature on this machine is 50 to 80 °C. Hydraulic components may be seriously damaged if the machine is operated with low temperature hydraulic oil. In case warming up the machine by relieving the hydraulic system, continuously relieve the relief valve for 10 to 15 seconds while taking a pause for 5 to 10 seconds. M1U1-01-033 1. Run the engine with engine control dial (1) turned to the slow idle position. Do not operate the machine until the needle of coolant temperature gauge (2) starts swinging. 2. After the needle of coolant temperature gauge (2) starts swinging, turn engine control dial (1) to approx. medium position. 2 3. Operate the boom, arm and bucket cylinders slowly to each stroke end several times. 4. Operate the travel and swing functions slowly to allow hydraulic oil to circulate through the systems. M1U1-01-004 5. Warming up operation ends after the above operation is completed. NOTE: During cold weather season, the warm-up operation system automatically operates so that the engine speed increases for a moment even though engine control dial (1) is in the slow idle position. M1U1-03-006 5- OPERATING THE MACHINE ENGINE SPEED CONTROL 1 Increase and decrease the engine speed using engine control dial (1) located on the right console, as illustrated. • Turn engine control dial (1) clockwise to increase the engine speed. Turn engine control dial (1) counterclockwise to decrease the engine speed. • Note that the auto-idle function will be deactivated if engine control dial (1) is operated while the engine is running at the auto-idle setting. • Before stopping the engine, always turn engine control dial (1) counterclockwise to the stop (to the slow idle setting). Run the engine five minutes to cool the engine. Then, turn key switch to OFF position to stop the engine. M1V1-01-001 High Idle 1 Slow Idle M1U1-01-033 5- OPERATING THE MACHINE AUTO-IDLE 1 With auto-idle switch (3) turned to the A/I ON position, approximately 4 seconds after all control levers are returned to neutral, the engine speed decreases to the auto-idle setting to save fuel consumption. The engine speed will immediately increase to the speed set by engine control dial (2) when any control lever is operated. IMPORTANT: • Always check if auto-idle indicator (1) is turned on or off before starting operation. If the indicator is on, the auto-idle function will be activated. • Always be aware of engine control dial (2) setting when auto-idle switch (3) turned to the A/I ON position. If the engine speed is set high with engine control dial (2), and if the operator is not aware of the high engine speed setting, the engine speed will unexpectedly increase when any control lever is operated, causing unexpected machine movement, thus possibly resulting in serious personal injury. WARNING: Prevent the machine from unexpected movement. Be sure to turn off auto-idle switch (3) when unexpected machine movement is undesirable, especially when loading/unloading the machine for transportation. M1U1-01-004 2 3 Note that auto-idle function can be turned on or off only when the key switch is in ON position. Always check if the auto-idle function is turned on or off with auto-idle indicator (1). Auto-Idle Function ON : Auto-Idle Function OFF : Auto-Idle Indicator (1) ON Auto-Idle Indicator (1) OFF • When auto-idle switch (3) is turned OFF with auto-idle indicator (1) ON, indicator (1) will go OFF and the autoidle system is deactivated. • Even if the engine is stopped by turning the key switch with auto-idle switch (3) in the A/I ON position [indicator (1) ON], the auto-idle system is not deactivated. When the engine is restarted, the auto-idle system remains activated, allowing auto-idle indicator (1) to flash for 5 seconds and stay ON later. 5- M1V1-01-001 OPERATING THE MACHINE WORK MODE 1 Five work modes can be selected for most appropriate hydraulic circuit and pump flow rate for the front attachment. 2 When the engine is started, the digging mode is automatically set. Each time work mode switch is pressed, the five following modes are selected alternately. • • • • • Digging Mode Breaker 1 Breaker 2 Pulverizer 1 Crusher 1 M1U1-01-004 The selected work mode is indicated by attachment mode indicator (2) of basic screen (1). Select the work mode corresponding to the work in which the machine is engaged while referring to the table below. Work Mode Description Digging Mode Select this mode when using bucket or fork grapple. Breaker 1 Mode Select this mode when using breakers other than NPK breaker. Breaker 2 Mode Select this mode when using NPK breaker. Pulverizer 1 Mode Select this mode when using pulverizer. Crusher 1 Mode Select this mode when using crusher. NOTE: Five work modes shown above are designated as the standard specifications. Up to five attachment modes other than the digging mode can be designated. Consult your nearest Hitachi dealer for adding or changing the designation of the attachment modes. 5- OPERATING THE MACHINE WORK MODE SELECT 1 Press menu key (3) on basic screen (1) to display main menu screen (4). Select work mode (5) by operating key on menu screen (4). Then, press determination key (6). Select the work mode matching the work to be done by pressing bottom key (8) on work mode selection screen (7). Then, press determination key (6). 3 Selecting Work Mode By Pressing Key F1 Press Key F1 (9) on basic screen (1). Then, work mode selection screen (7) is displayed. Set the work mode by following procedure mentioned above. 9 T1V1-05-01-008 4 5 6 T1V5-05-01-121 7 6 8 5- T1V5-05-01-109 OPERATING THE MACHINE POWER BOOST (ZX180-3, 200-3, 270-3, 330-3 Class) Power boost switch (4) is used to gain maximum digging power, and is located on the top of the right control lever. When power boost switch (4) is pushed, increased front attachment power will be supplied for about 8 seconds. 4 M1J1-01-024 5-10 OPERATING THE MACHINE POWER MODE One of three engine speed modes, E, P or H/P mode, can be selected using power mode switch (1). • E (Economy) Mode Even if the engine speed is reduced in the E mode, digging force remains unchanged from that in the P mode. Although production is reduced slightly more than in the P mode, the fuel consumption and noise levels are reduced, allowing the machine to operate most efficiently. 1 • P (Power) Mode Operate the machine in this mode when performing normal work. • H/P (High Power) Mode WARNING: In the H/P mode, the engine speed will change quickly. To ensure safety, be sure to turn power mode switch (1) to the P or E mode position before starting such works as loading the machine on or off a trailer or lifting a load with the front attachment, which may result in personal accidents if the engine speed is suddenly changed. When rolling in the arm while digging deep trenches for example, more power may be required. In such cases, use the H/P mode. The maximum power of the machine can be utilized in this mode, increasing work efficiency when more power is required than in the P mode. The H/P mode is activated and the engine speed is increased when the boom raise or the arm rolled-in operation is made with the engine fast idle speed set at faster than approx. 1650 min-1. In case of ZX180-3 class, it is faster than approx. 1850 min-1. NOTE: In the H/P mode, the engine speed changes depending on load applied to the machine. 5-11 M1U1-01-015 OPERATING THE MACHINE OPERATING BACKHOE 1. Place the bucket teeth on the ground with the bottom of the bucket at a 45 degree angle to the ground. 2. Pull the bucket toward the machine using the arm as the main digging force. 3. When soil sticks to the bucket, remove it by moving the arm and/or bucket rapidly back and forth. 4. When trenching a straight line, position the tracks parallel to the trench. After digging to the desired depth, move the machine as required to continue the trench. M107-05-037 IMPORTANT: When lowering the boom, avoid sudden stops that may cause shock load damage to the machine. When operating the arm, avoid bottoming the cylinder to prevent cylinder damage. When digging at an angle, avoid striking the tracks with the bucket teeth. When digging a deep excavation, avoid striking the boom or bucket cylinder hoses against the ground. GRADING OPERATION IMPORTANT: Do not pull or push dirt with the bucket when traveling. Select grading mode when finishing work is required. Position the arm slightly forward of the vertical position with bucket rolled back, as shown. Operate arm roll-in function while slowly raising the boom. Once the arm moves past, the vertical position slowly lower the boom to allow the bucket to maintain a smooth surface. Grading operation can be more precisely done by operating the boom, arm and bucket simultaneously. 5-12 M104-05-017 OPERATING THE MACHINE FACE SHOVEL OPERATION WRONG WARNING: Take care not to hit the cab when rolling in the arm with the reversed-installed bucket. • For face shovel operation, dig the ground using the arm cylinder in a scraping motion. • When underground water is expected, make a slope angle of 2 to 3° to drain this water as shown. Watch out! (Take care not to hit the cab with bucket) M107-05-045 2 to 3° M104-05-020 AVOID ABUSIVE OPERATION Do not use travel as an additional digging force. Severe machine damage may result. WRONG Do not raise rear of machine to use the machine’s weight as additional digging force. Severe machine damage may result. WRONG WRONG M104-05-018 5-13 OPERATING THE MACHINE OPERATING TIPS WRONG Do not hit the track with the bucket when digging. Whenever possible, position your machine on a level surface. Do not use the bucket as a hammer or pile driver. Do not attempt to shift rocks and break walls using swing motion. IMPORTANT: To avoid damaging cylinders, do not strike the ground with the bucket nor use the bucket for tamping with the bucket cylinder fully extended (the bucket completely curled under). Adjust the length and depth of each cut to produce a full bucket with every pass. Full loads on every pass is more productive than a faster cycle with a partially filled bucket. Full load should be the first objective, followed by speed, to increase productivity. M104-05-019 IMPORTANT: Do not attempt to break ledge rock by extending the arm to maximum reach and dropping the front of the bucket on the bucket teeth for penetration. Serious damage to the machine can result. M161-05-006 Once the trench is open, ledge rock can be broken by pulling the bucket up under the layers. The top layers are pulled out first, with one or two layers being lifted at a time. Do not side load the bucket. For example, do not swing the bucket to level material or do not strike objects from the side with the bucket. SELECT CORRECT TRACK SHOES IMPORTANT: Using wide track shoes on rough ground may result in shoe bending and/or loosening, and may damage other undercarriage components. Never use wide track shoes on rough ground such as rocks, sand or gravel. Wide track shoes are designed for soft ground. Track shoe bolts should be checked periodically for tightness. 5-14 OPERATING THE MACHINE HYDRAULIC BREAKER AND HYDRAULIC CRUSHER Select a breaker or crusher that is the correct size and weight for your machine. See your authorized dealer for correct breaker information. Carefully study the operation manuals of the machine, breaker and crusher, and perform the required checks and/or inspection before connecting the breaker or the crusher to the arm. IMPORTANT: Precautions for connecting breaker or crusher piping. • Do not allow impurities to enter into the system when switching the breaker or the crusher with the bucket. When the breaker or crusher is not used, apply the • cover to the pipe opening on the arm top and install the plug into the hose end of the breaker or the crusher to prevent impurities from entering the system. Be sure to provide spare covers and plugs in the tool box so that they will be available when needed. • After connecting, check the connecting seal fitting for oil leakage, and pipe clamp bolts for looseness. 5-15 OPERATING THE MACHINE PIPINGS FOR BREAKER AND CRUSHER (OPTIONAL) ZX120-3 Class Operational procedures for stop valves and selector valve. Close A Stop Valves Open A A M1U1-05-007 Stop Valves A Close : When not using attachment or is detached. Open : When using attachment MAIN BODY BOOM ARM ATTACHMENT 2nd RELIEF VALVE 2nd RELIEF STOP VALVE STOP VALVE A ATTACHMENT PEDAL PUMP SELECTOR VALVE SOLENOID VALVE MULTI MONITOR MAIN CONTROLLER M1U1-05-012 5-16 OPERATING THE MACHINE ZX180-3, 200-3, 270-3, 330-3 Class Operational procedures for stop valves and selector valve. Close A Stop Valves Open A A M1U1-05-007 Stop Valves A Close : When not using attachment or is detached. Open : When using attachment MAIN BODY ARM BOOM ATTACHMENT 2nd RELIEF VALVE 2nd RELIEF STOP VALVE STOP VALVE A ATTACHMENT PEDAL PUMP ACCUMULATOR STOP VALVE SELECTOR VALVE SOLENOID VALVE ACCUMULATOR MULTI MONITOR MAIN CONTROLLER M1U1-05-005 5-17 OPERATING THE MACHINE SECONDARY RELIEF PRESSURE ADJUSTMENT When attaching the breaker other than the NPK, it is necessary to install the secondary relief valve in line. For this purpose, the boom piping for the attachment is provided with a part to which the secondary relief valve is connected. Pressure is set to A when shipped from HITACHI. Model Set Pressure A ZX120-3, 180-3, 200-3 class 17.6 MPa (180 kgf/cm2) ZX250LC-3, 250LCN-3 ZX280LC-3, 280LCN-3 19.6 MPa (200 kgf/cm2) ZX330-3 class After completing piping, reset this pressure to the specified level of each breaker. Adjust the pressure as follows : 1. Attach the pressure gauge to the pressure gauge port. 2. Loosen the lock nut, then gradually turn the pressureadjust screw clockwise to increase the pressure, or counterclockwise to reduce the pressure. One turn of the screw changes about 4.9 MPa (50 kgf/ cm2) in pressure. 3. After adjusting the pressure, make sure to tighten the lock nut. 5-18 OPERATING THE MACHINE Pressure Measurement There are three points to measure the pressure; at the relief valve, at the arm tip attachment hose and by Dr.ZX. Measurement at the relief valve: 1. Install a pressure gauge to the pressure gauge connection port shown below. 2. Close the stop valve located at the arm tip. Increase the hydraulic oil pressure in the hydraulic line by operating the attachment pedal. Refer to the separate table described in the “ATTACHMENT” group for the set-pressure value. PRESSURE DECREASE PRESSURE INCREASE PRESSURE-ADJUST SCREW (Width across flats: 14) LOCK NUT (Width across flats: 14) PRESSURE GAUGE CONNECTION PORT (PT 1/4) Measurement at the arm tip attachment hose: 1. Disconnect the attachment connection hose and connect a pressure gauge. 2. Refer to the separate table described in the “ATTACHMENT” group for the set-pressure value. Measurement by Dr.ZX: (Consult with your nearest Hitachi dealer.) Set the pressure value equivalent to the higher set-pressure value shown in the separate table described in the “ATTACHMENT” group by 1 to 1.5 MPa (10 to 15 kgf/cm2). 5-19 M107-05-005 OPERATING THE MACHINE PRECAUTIONS FOR BREAKER OPERATION WARNING: Machine stability is reduced as the breaker is much heavier than the bucket. When using a breaker, the machine is more apt to tip over. Also, flying objects may hit the cab or other part of the machine. Observe the following precautions and take any other precautions necessary to prevent accidents and machine damage from occurring. WRONG • Avoid hitting objects with breaker. The breaker is heavier than the bucket, causing the breaker to lower faster. Take care not to hit any objects with breaker. Doing so will result in damage to the breaker, the front attachment, and/or the upperstructure. Always move (lower) the breaker slowly to position the tip of the chisel on the object to be broken before starting breaker operation. M104-05-055 • Do not use the breaker and/or the swing function to move objects. Damage to the boom, arm, and/or breaker may result. WRONG M104-05-056 WRONG • To prevent cylinder/machine damage, do not operate the breaker with the hydraulic cylinder rod fully retracted or fully extended. M104-05-057 • Stop operation if breaker hydraulic hoses jump abnormally. Change in breaker accumulator pressure or a damaged accumulator will cause abnormal hose jumping and may cause breaker and/or machine damage. Immediately contact your authorized dealer if this happens. Hose jumping abnormally Accumulator Hose jumping abnormally M104-05-058 5-20 OPERATING THE MACHINE • Do not operate the breaker in water. Doing so will cause rust and seal damage, resulting in damage to the hydraulic system components. WRONG Rod M104-05-059 • Do not use breaker for lifting operation. The machine tipping over and/or breaker damage may result. WRONG M104-05-060 • Do not operate the breaker to the side of the machine. The machine may become unstable and undercarriage component life may shorten as a result from operating the breaker to the side of the machine. WRONG RIGHT RIGHT WRONG M104-05-061 • Operate the hydraulic excavator carefully to avoid hitting the boom. WRONG Watch Out! Take care not to hit the boom with the breaker M104-05-062 5-21 OPERATING THE MACHINE • Do not operate breaker with the arm positioned vertically. Excessive vibration to the arm cylinder will occur, causing oil leakage. WRONG M147-05-013 • Press the breaker so that the chisel (the axis) is positioned and thrust perpendicular to the object. RIGHT WRONG M147-05-014 • Do not operate the breaker continuously longer than one minute. Excessive chisel wear will result. If an object could not be broken within one minute, apply the chisel to other locations, less than one minute for each location. If an object could not be broken within one minute, apply the chisel to other locations, less than one minute for each location. M147-05-015 • Raising the front part of the undercarriage by pressing down the breaker may cause damage to the front attachment. Although raising the front edge of the undercarriage up to 150 mm (6 in) is tolerable, do not practice this method more than necessary. Never raise the front edge of the undercarriage higher than 150 mm (6 in) by pressing the breaker down. Pressing Down Raising 100 to 150 mm M147-05-016 5-22 OPERATING THE MACHINE BREAKER MAINTENANCE Change Hydraulic Oil and Replace Hydraulic Oil Tank Filter Hydraulic breaker operation subjects the hydraulic system to become contaminated faster and to quickly deteriorate the hydraulic oil. For this reason, hydraulic oil must be changed and the hydraulic oil tank filter must be replaced more often than the machine equipped with a bucket. Failure to do so may result in damage to the breaker, hydraulic oil pump, and other related hydraulic system components. Recommended changing intervals are shown below. For filter replacement and oil changing intervals are shown below. (For filter replacement and oil changing procedures, refer to the “Hydraulic System” in the “MAINTENANCE” Section.) Changing intervals (Hours) Attachment Availability *Hydraulic Oil Full Flow Filter Element **Element Type 1500 Standard Filter Paper Bucket 100% 2500 1000 High Performance Element 5000 600 100 Standard Filter Paper Hydraulic Breaker 100% 1000 300 High Performance Element * : Changing intervals differ depending on the brand of hydraulic oil used. Refer to the Hydraulic System in the MAINTENANCE section. ** : Use the high performance element (micro-glass) on excavators engaged in demolition and logging work. Changing Intervals (Hours) of Hydraulic Oil and Full Flow Filter Element Hours to Replace Element Hours to Change Hydraulic Oil 100 : When using high performance element (micro-glass) : When using filter-paper element Changing Interval when using 1500-hour life time hydraulic oil 80 Average Breaker Operating Availability (%) 60 Changing Interval when using 2500-hour life time hydraulic oil Changing Interval when using 5000-hour life time hydraulic oil 40 20 0 0 1000 2000 3000 Excavator Operating Hours IMPORTANT: Use a high performance element (microglass) on excavators engaged in demolition and logging work. In case using a filter-paper element is unavoidable, change hydraulic oil and the filter element at the intervals as illustrated with dotted lines. 5-23 4000 5000 M1U1-05-006 NOTE: Full-flow filter restriction indicator is optional. If a filter-paper element is used, this indicator does not operate. (Refer to the Hydraulic System in the Maintenance section.) OPERATING THE MACHINE PRECAUTIONS FOR CRUSHER OPERATION Prevent machine tipping over and damage to the front attachment. Observe the following precautions for crusher operation. WARNING: Machine stability is reduced as crusher is much heavier than bucket. When operating with a crusher, the machine is more apt to tip over. Also, falling or flying objects may hit the cab or other part of the machine. Observe the following precautions and take any other precautions necessary to prevent accidents and machine damage from occurring. • Do not allow the machine’s weight to be supported by the crusher or bucket cylinder with the bucket cylinder fully extended or retracted. Doing so may damage the front attachment. In particular, avoid doing so with the bucket cylinder fully extended, as the front attachment will be easily damaged. Take care to prevent this from happening when dismantling foundation structures using the crusher. • Using the front attachment, do not raise the base machine off the ground with the arm cylinder fully extended. Failure to do so may result in damage to the arm cylinder. • When a heavyweight attachment such as a crusher is installed, avoid quickly starting or stopping the front attachment. Failure to do so may result in damage to the front attachment. • Do not attempt to perform crushing on either side of the machine. Always perform crushing operations to the fore or rear, parallel with the tracks. Otherwise, tipping over may occur. WRONG M107-05-046 WRONG M107-05-047 • Operate the hydraulic excavator carefully to avoid hitting the boom, and cab. WRONG Watch Out! Take care not to hit the boom with the crusher M1G6-05-009 5-24 OPERATING THE MACHINE • When operating the crusher up high with the boom fully raised, be careful of falling objects. WRONG M107-05-048 • When operating the crusher on a floor in a building, first confirm that the floor has sufficient strength to support the load caused by crushing, in addition to the machine weight. • Always operate the crusher on a stable, level surface, not on a slope or on crushed scraps. • Do not use the crusher to haul or load crushed scraps. • If a multiple number of attachments, such as crusher and bucket, or crusher and breaker, are used, replacing them with each other at intervals, impurities are more apt to enter the hydraulic system and the hydraulic oil deteriorates quickly. For this reason, replace the hydraulic oil tank filter and change the hydraulic oil at the intervals specified in the breaker time sharing diagram in the previous section. Read the breaker time sharing diagram supposing that time sharing percentage of attachment (s) other than the crusher is that of the breaker. • Always remove the crusher from the excavator before transporting the machine. Do not fully extend the bucket cylinder when transporting, as this may damage the front attachment, when vibrations arise during transportation. 5-25 WRONG M107-05-049 OPERATING THE MACHINE ATTACHMENT Allowable Weight Limits of Installed Attachment • When an attachment other than the standard bucket is installed on the machine, the machine stability will be different. If a heavy attachment is used, not only will controllability be affected but also machine stability will be reduced, possibly causing safety hazard. • Before installing attachments such as hydraulic breaker, crusher (concrete crusher), or pulverizer, take machine controllability into account when selecting the weight of the attachment by referring to the table below. Specification Standard Type Base Machine Model ZX110-3 ZX110M-3 ZX130-3, 130LCN-3 ZX160LC-3 ZX180LC-3 ZX180LCN-3 ZX210-3, 210LCN-3, 240N-3 ZX210LC-3 ZX250LCN-3 ZX250LC-3 ZX280LCN-3 ZX280LC-3 ZX350LCN-3 ZX350LC-3 Arm Std. Std. Std. Std. Std. Std. Breaker Std. Weight Max. Weight 1000 (2200) 1100 (2420) 1250 (2750) 1400 (3080) 1000 (2200) 1150 (2530) 1250 (2750) 1350 (2970) 1400 (3080) 1550 (3410) 1300 (2860) 1450 (3190) Unit: kg (lb) Crusher/Pulverizer Std. Weight Max. Weight 1200 (2640) 1400 (3080) 1500 (3300) 1750 (3850) 1250 (2750) 1450 (3190) 1500 (3300) 1750 (3850) 1700 (3740) 2000 (4400) 1600 (3520) 1850 (4070) Std. 1550 (3410) 1750 (3850) 1900 (4180) 2200 (4840) Std. Std. Std. Std. Std. Std. Std. 1750 (3850) 1950 (4290) 2150 (4730) 2350 (5170) 2400 (5280) 2600 (5720) 2650 (5830) 1950 (4290) 2150 (4730) 2400 (5280) 2600 (5720) 2650 (5830) 2850 (6270) 2900 (6380) 2100 (4620) 2350 (5170) 2600 (5720) 2850 (6270) 2900 (6380) 3100 (6820) 3150 (6930) 2450 (5390) 2700 (5940) 3050 (6710) 3300 (7260) 3400 (7480) 3600 (7920) 3700 (8140) 5-26 OPERATING THE MACHINE • Breaker operation speed is faster than crusher operation so that the recommended breaker max. weights are reduced more than those of the crushers. • The weight is not the only factor to be considered when selecting a breaker. Select proper manufacturers’ breaker models while referring to the table on the next page. • Avoid installing an attachment with a long overall length. Damage to the front attachment may result. • When an attachment of the max. weight is installed, always operate the attachment over the front or rear side of the machine. In addition, avoid operating the attachment at the maximum reach. • Crushers are heavier than breakers. Slowly move the control lever when operating a crusher. 5-27 OPERATING THE MACHINE Attachments Example commercial attachment models (breakers and crushers) for excavators are shown in the following table. Among the crusher models, some models are heavier than the recommended weight on the previous page. Before installing them, sufficiently coordinate with the attachment manufacture. Always contact your nearest HITACHI dealer before installing attachments shown with this mark *. When the machine is operated with an attachment other than bucket, generally heavier loads are applied to the base machine comparing with bucket only operation. Therefore, unless the machine is properly operated, damage not only the attachment but to the base machine may result. Thoroughly read and understand the base machine operator’s manual and the attachment manual to prevent accidents. Breaker (ZX120-3 Class) Maker Model Weight kg (lb) HITACHI HSB29 820 (1810) 60~120 HSB29S 920 (2030) 60~120 NPK Okada Furukawa H-7X 940 (2070) 90~140 OUB308 810 (1790) 90~120 HB10G 790 (1740) 70~90 Mitsubishi MKB900 870 (1920) 65~110 Toukuu Matsuda TNB7E 910 (2010) 70~140 THBB801 740 (1630) 60~110 Flow Rate (L/min) Operating Pressure 12.3~14.7 12.3~14.7 11.8~13.7 11.8~15.7 13.7~15.7 13.7~16.7 11.8~16.7 13.7~17.6 (125~150) (125~150) (120~140) (120~160) (140~160) (140~170) (120~170) (140~180) MPa (kgf/cm2) Secondary Relief 21.6 21.6 17.6 20.6 17.6 17.6 19.6 Valve Set Pressure − (220) (220) (180) (210) (180) (180) (200) MPa (kgf/cm2) MONTABERT BRH625 1000 (2200) 80~130 ~113 (~115) STK Ranma SIB215 900 (1980) 80~130 E-64 1000 (2200) 70~130 GERMANY KRUPP HM560CS 870 (1920) 50~110 13.7~15.7 13.2~14.2 11.8~16.7 (140~160) (135~145) (120~170) 11.8 (120) 17.6 (180) 15.7 (160) 16.7 (170) Breaker (ZX200-3 Class) Maker Model Weight kg (lb) GERMANY MONSTK Ranma KRUPP TABERT MKB1500V TNB-14E THBB-1401 BRH501 HM960CS HSB66 HSB66S H-10XB OUB312B F22 SIB312 E-66 1510 1520 1450 1500 1550 1530 1550 1350 1350 1300 1500 1310 (3300) (3350) (3200) (3310) (3420) (3370) (3420) (3000) (2980) (2870) (3310) 110~160 110~160 160~200 140~180 145~180 130~175 130~170 130~200 110~140 140~180 100~160 130~170 HITACHI NPK Okada Furukawa Mitsubishi Toukuu Matsuda Flow Rate (L/min) Operating Pressure 13.2~14.2 13.2~14.2 11.7~13.7 13.7~16.7 15.7~17.7 14.7~17.7 12.7~16.7 15.7~17.7 (135~145) (135~145) (120~140) (140~170) (160~180) (150~180) (130~170) (160~180) MPa (kgf/cm2) Secondary Relief 21.6 21.6 17.6 17.6 17.6 17.6 17.6 Valve Set Pressure − (220) (220) (180) (180) (180) (180) (180) MPa (kgf/cm2) 7.8~10.8 (80~110) 10.8 (110) 14.7~16.7 13.2~14.2 11.8~13.7 (150~170) (135~145) (120~140) 17.6 (180) 14.2 (145) 13.7 (140) Breaker (ZX270-3 Class) Maker Model Weight kg (lb) GERMANY MONSTK Ranma KRUPP TABERT HSB68 HSB68S E-216 OUB316 F27 MKB1800V TNB-160 THBB1650 BRH100 SIB316 E-68 HM960CS 1930 1940 1960 1900 1845 1800 1707 1950 1840 1800 1700 − (4250) (4280) (4320) (4190) (4070) (3970) (3760) (4300) (4060) (3970) (3750) − 120~200 120~200 170~220 145~185 155~190 135~180 150~200 120~170 110~180 145~185 120~200 130~170 HITACHI NPK Okada Furukawa Mitsubishi Toukuu Matsuda Flow Rate (L/min) Operating Pressure 13.2~14.2 13.2~14.2 14.7~16.7 13.7~16.7 15.7~17.7 14.7~17.7 12.7~16.7 9.8~12.7 (135~145) (135~145) (150~170) (140~170) (160~180) (150~180) (130~170) (100~130) MPa (kgf/cm2) Secondary Relief 21.6 21.6 17.6 17.6 17.6 17.6 12.7 Valve Set Pressure − (220) (220) (180) (180) (180) (180) (130) MPa (kgf/cm2) ~13.7 (~140) 13.7 (140) 13.7~16.7 13.2~14.2 11.7~13.7 (140~170) (135~145) (120~140) 17.6 (180) 14.2 (145) 13.7 (140) Breaker (ZX330-3 Class) Maker Model Weight kg (lb) STK Ranma OUB318 2400 (5290) 160~210 MONTABERT F35 MKB2500V TNB-220 THBB-2000 BRV43 2345 2400 2403 2330 2480 (5170) (5290) (5300) (5140) (5470) 175~220 140~210 180~220 150~180 180~250 SIB318 2100 (4630) 160~210 S-83 2200 (4850) 160~230 GERMANY KRUPP HM150CS 2100 (4630) 120~180 14.7~16.7 (150~170) 13.7~16.7 (140~170) 15.7~17.7 (160~180) 14.7~17.7 (150~180) 12.7~16.7 (130~170) 14.7~17.7 (150~180) 15.2 (155) 13.7~16.7 (140~170) 13.7~ (140~) 15.7~17.6 (160~180) − 17.6 (180) 17.6 (180) 17.6 (180) 17.6 (180) 17.6 (180) 15.2 (155) 17.6 (180) 14.2 (145) 17.6 (180) HITACHI NPK Okada HSB80S 2430 (5360) 160~230 E-220 2500 (5510) 200~250 Flow Rate (L/min) Operating Pressure 13.7~14.7 (140~150) MPa (kgf/cm2) Secondary Relief 21.6 Valve Set Pressure (220) MPa (kgf/cm2) Furukawa Mitsubishi 5-28 Toukuu Matsuda OPERATING THE MACHINE Crusher (ZX120-3 Class) Maker Model Weight kg (lb) Overall Length mm (ft·in) Rated Pressure MPa (kgf/cm2) Maximum Opening Width mm (ft·in) Swing Method SANGO JYUKI TS700RCD 1200 (2650) 1980 (6’6”) 24.5 (250) 700 (2’4”) Free NPK* S-15X 1410 (3110) 2230 (7’4”) 20.6 (210) 750 (2’6”) Free Sakato* SPAC70R-3 1300 (2870) 1620 (5’4”) 27.4 (280) 750 (2’6”) Oosumi* MR800 1400 (3090) 1900 (6’3”) ~31.4 (~320) 800 (2’8”) Free STK* CX750 1250 (2760) 2000 (6’7”) 27.4 (280) 750 (2’6”) Free Crusher (ZX200-3 Class) Maker Model Weight kg (lb) Overall Length mm (ft·in) Rated Pressure MPa (kgf/cm2) Maximum Opening Width mm (ft·in) Swing Method Jaw Tip Crushing kN Force (tf·f ) Jaw Center Crushing kN Force (tf·f ) HITACHI HSC100 HSC160 2430 2300 (5360) (5070) 2340 2600 (7’8”) (8’6”) 27.9 27.9 (285) (285) 900 850 (2’11”) (2’9”) Hydraulic Hydraulic 640 (65) 980 1570 (100) (160) SANGO JYUKI TS850RCD 2000 (4410) 2400 (7’11”) 27.5 (280) 850 (2’9”) Free 980 (100) 1570 (160) NPK* S-22XA 2010 (4430) 2326 (7’8”) 24.5 (250) 850 (2’9”) Free 970 (99) 1470 (150) Sakato* SDS250 RC 2390 (5270) 2425 (7’11”) 31.4 (320) 1050 (3’5”) Free 834 (85) Oosumi* MR1000L MR1100 1900 2350 (4190) (5180) 2200 2250 (7’3”) (7’5”) 27.5 (280) 1060 1060 (3’6”) (3’6”) Free Free 1240 (126) Crusher (ZX270-3 Class) Maker Model Weight kg (lb) Overall Length mm (ft·in) Rated Pressure MPa (kgf/cm2) Maximum Opening Width mm (ft·in) Swing Method Jaw Tip Crushing kN Force (tf·f ) Jaw Center Crushing kN Force (tf·f ) HITACHI HSC100 HSC160 2430 2300 (5360) (5070) 2340 2600 (7’8”) (8’6”) 27.9 27.9 (285) (285) 900 850 (2’11”) (2’9”) Hydraulic Hydraulic 640 (65) 980 1570 (100) (160) NPK* S-26X 2520 (5560) 2602 (8’6”) 24.5 (250) 1000 (3’3”) Free 1080 (110) 1660 (169) Oosumi* MR1300 3070 (6770) 2800 (9’3”) 27.5 (280) 1300 (4’4”) Free Sakato* SDS350 RC 3550 (7830) 3285 (10’9”) 31.4 (320) 1300 (4’3”) Free 981 (100) Oosumi* MR1500 4200 (9260) 2950 (9’7”) 31.4 (320) 1500 (5’0”) Free STK CX-1100 2650 (5840) 2450 (8’0”) 27.5 (280) 1100 (3’7”) Free 1540 (157) Crusher (ZX330-3 Class) Maker Model Weight kg (lb) Overall Length mm (ft·in) Rated Pressure MPa (kgf/cm2) Maximum Opening Width mm (ft·in) Swing Method Jaw Tip Crushing kN Force (tf·f ) Jaw Center Crushing kN Force (tf·f ) SANGO JYUKI 1100RCD 2940 (6480) 2700 (8’8”) 27.5 (280) 1500 (4’11”) Free 1180 (120) 1780 (180) NPK* S-35X 3500 (7720) 2824 (9’3”) 27.5 (280) 1100 (3’7”) Free 1230 (125) 1770 (180) 2080 (211) 5-29 STK* DX-1500 3400 (7500) 2550 (8’4”) 1300 (4’3”) Free 1540 (157) STK* DX-900 2100 (4630) 2380 (7’10”) 900 (2’11”) Free OPERATING THE MACHINE ATTACHMENT CONNECTION PARTS The attachment hydraulic line and connection parts are located as illustrated below. When the attachment is disconnected, be sure to install caps or plugs to the ends of both the arm and attachment side hydraulic lines to prevent dust from entering or from sticking. Adapter tightening torque: PF1 210 N•m (21 kgf•m) PF1-1/4 340 N•m (34 kgf•m) (ZX200-3, 270-3 class only right side piping*) (ZX330-3 class only right side piping) Plug Thread Size : JIS B2351 O-Type PF1 : JIS B2351 O-Type PF1-1/4 (ZX200-3, 270-3 class only right side piping*) (ZX330-3 class only right side piping) Adapter Plug Hose Cap When the attachment is disconnected: Part No. List (Fill attachment manufacturer’s part Nos. in the blank spaces.) Maker Adapter Size Adapter Form / Size ZX120-3 Class ZX180-3, 200-3, 270-3 Class ZX330-3 Class left side piping ZX200-3, 270-3 Class only right side piping* ZX330-3 Class only right side piping Form / Size ZX120-3 Class ZX180-3, 200-3, 270-3 Class ZX330-3 Class left side piping ZX200-3, 270-3 Class only right side piping* ZX330-3 Class only right side piping Plug 4222711 4222264 4222712 4222265 9718916 4222047 9718917 4168177 4222715 4222044 4222716 4222045 Male-Type PF-UNF ZX120-3 Class PF1-1-1/16UN ZX180-3, 200-3, 270-3 Class PF1X1-5/16UN ZX330-3 Class left side piping ZX200-3, 270-3 Class only right side piping* PF1-1/4X1-5/16UN ZX330-3 Class only right side piping Form / Size Cap 4456399 4214444 4314094 Female-Type PF-PF30° PF1-PF3/4 4129457 PF1XPF1 4042034 PF1-1/4XPF1 4317614 Male-Type PF-PF30° PF1-PF3/4 4456120 PF1XPF1 4456118 PF1-1/4XPF1 4653961 * If equipped 5-30 M175-05-005 Hose OPERATING THE MACHINE PRECAUTION FOR ARM ROLL-IN/BUCKET ROLL-IN COMBINED OPERATION --- If Headguard-Integrated Cab or Rainguard is Equipped WARNING: The bucket teeth will hit the headguard or rainguard if the bucket is rolled in with the arm fully rolled in, as illustrated. When performing combined operation of long arm roll-in/bucket roll-in or when rolling in the bucket with the arm fully retracted, be careful not to hit the headguard or rainguard with the bucket teeth. M107-05-072 WHEN INSTALLING AN ATTACHMENT LONGER THAN STANDARD BUCKET WARNING: When an attachment (such as a hydraulic breaker or crusher), the overall length of which is longer than that of the bucket, is installed, the attachment may come in contact with the cab and/or the boom. Operate the machine with care not to allow the tip of the front attachment to hit the cab and/or the boom while rolling in the front attachment. Watch Out! Take care not to hit the boom with the front attachment 5-31 M1G6-05-009 OPERATING THE MACHINE SHACKLE HOLE USAGE Shackle hole for towing light weight objects. A shackle hole is provided on the track frame to tow light weight objects as specified below. Track Frame IMPORTANT: Be sure to conform to the restrictions and precautions stated below when towing a light weight object using the shackle hole provided on the track frame. The track frame and/or the shackle hole may be damaged otherwise. Wire Rope Shackle • The maximum drawbar pull. Model ZX110-3 ZX110M-3 ZX130-3, 130LCN-3 ZX180-3 Class ZX200-3 Class ZX270-3 Class (Except 280LC-3, 280LCN-3) ZX280LC-3, 280LCN-3 ZX330-3 Class Maximum Drawbar Pull 39200 N (4.0 tf ) 53900 N (5.5 tf ) 44100 N (4.5 tf ) 53900 N (5.5 tf ) 73600 N (7.5 tf ) M104-05-011 83400 N (8.5 tf ) 98000 N (10.0 tf ) 108000 N (11.0 tf ) • Be sure to use a shackle. • Keep the tow line horizontal, straight, and parallel to the tracks. • Select the slow travel mode. Slowly drive the machine when towing. OVERNIGHT STORAGE INSTRUCTIONS 1. After finishing the day’s operation, drive the machine to a firm, level ground where no possibility of falling stones, ground collapse, or floods. Park the machine referring to the “PARKING THE MACHINE” in the “DRIVING THE MACHINE” section. 2. Fill the fuel tank with fuel. 3. Clean the machine. 4. If anti-freeze or long life coolant is not used in cold weather, be sure to drain coolant from the radiator and the engine jacket. Also, be sure to put a tag in a visible place if the coolant has been drained. M1U1-05-003 5-32 OPERATING THE MACHINE EMERGENCY BOOM LOWERING PROCEDURE (Without hose-rupture safety valve) WARNING: Prevent personal injury. Confirm that no one is under the front attachment before starting the procedure below. Base Machine Rear Side Boom 1 ZX120-3 class If the engine abnormally stalls and cannot be restarted, lower the boom to the ground by following the emergency procedures described below. 1 1. Remove rubber caps (1) and (2) from the boom 1 section on the 4 spool control valve. 2 2. Turn lock nut (8) (with hexagonal width across flats: 17 mm) counterclockwise to remove with an offset box wrench or a spanner. 3. Turn screw (7) (with hexagonal hole width across flats: 4 mm) clockwise with a hexagon wrench until it comes to stop. 4. Turn lock nut (5) (with hexagonal width across flats: 17 mm) counterclockwise to slightly loosen with an offset wrench or a spanner. Control Valve 5. While turning screw (6) (with hexagonal hole width across flats: 4 mm) clockwise with a hexagon wrench to adjust the boom lowering speed, lower the boom. Do not remove snap ring (3) and washer (4) at this time. In addition, do not turn screw (6) to such extend as washer (4) is deformed. IMPORTANT: Unless lock nuts (5) and (8) are sufficiently tightened, oil leakage may increase. Be sure to completely tighten the lock nuts (5) and (8) to the torque specified below. 6. After the boom is lowered to the ground, allow screws (6) and (7) to be fully loosened by turning them counterclockwise. Then, turn screw (7) one eighth of a turn clockwise and tighten lock nuts (5) and (8). M175-05-001 6 3 4 1 5 7 2 8 Tightening torque: 20 N•m (2 kgf•m) 7. Take care to correctly install rubber caps (1) and (2) in their respective original position. NOTE: Conduct the work of screw (7) and screw (6) in order. M154-05-001 5-33 OPERATING THE MACHINE EMERGENCY BOOM LOWERING PROCEDURE (Without hose-rupture safety valve) 2 WARNING: Prevent personal injury. Confirm that no one is under the front attachment before starting the procedure below. 1 Front-attachment Side ZX180-3, 200-3, 270-3, 330-3 class If the engine stalls and cannot be restarted, lower the boom to lower the bucket to the ground referring to the emergency boom lowering procedure stated below. IMPORTANT: Never loosen screw (2) more than 2 turns. Screw (2) may come off. 1. Loosen lock nut (1). Loosen screw (2) one half of a turn. The boom will start to lower. The boom lowering speed can be somewhat adjusted by loosening screw (2) more. T1V1-03-03-073 2. After the bucket is lowered to the ground, retighten screw (2), then lock nut (1) to the specifications below. Lock Nut (1) Tool : 13 mm Torque : 13 N•m (1.3 kgf•m, 9.4 lbf•ft) Screw (2) Tool : 4 mm (Hexagonal wrench) Torque : 7 N•m (0.7 kgf•m, 5.0 lbf•ft) Emergency valve 1 IMPORTANT: Excessive leakage may result if screw (2) and lock nut (1) are tightened insufficiently. Be sure to retighten screw (2) and lock nut (1) to specifications. 2 T1V1-03-03-038 5-34 OPERATING THE MACHINE OBJECT HANDLING --- IF EQUIPPED WARNING: When using machine for object handling operation, be sure to comply with EN 474-5, which prescribes that the machine must be equipped with the rated lifting-load table, lifting hook, overload alarm device, and hoserupture safety valve when applied to object handling. Lifting hook, cables, straps, or ropes can break, causing serious injury. Do not use damaged chains, lifting hook, frayed cables, slings, straps, or ropes to crane. Never move the load suddenly. Never move load over a person’s head. Do not allow any persons near load. Keep all persons away from raised load until blocks are supporting it or load is sitting on the ground. Position upperstructure so that the travel motors are at the rear. Rated lifting load table SA-014 Do not attach sling/chain to the bucket teeth. Be sure that the maximum lifting load does not exceed the rated load as shown in the lifting load table plate or operator’s manual. The overload alarm device warns the operator with a buzzer sound when the lifting load exceeds the lifting capacity. If the buzzer sounds, immediately move the load into the safety range, or lower the load on the ground. Be sure to turn the overload alarm device switch ON while the machine is used for object handling. M1U1-05-004 When the machine specifications are modified from the original specifications of the machine delivered, for example, changing the front attachment or track shoes, changing or new installing the overload alarm device may be require. Be sure to consult your authorized Hitachi dealer. Check that the specifications of the front and machine to be used meet the specifications shown on the rated lifting load table. If any discrepancies between them are found, replace the rated lifting load table so that no discrepancy is found. 5-35 T1V1-05-02-004 M1U1-01-010 OPERATING THE MACHINE 1. Secure sling/chain tightly to the load being lifted. Wear gloves when securing sling/chain. 2. Fasten sling/chain to bucket loop, with the bucket curled and arm retracted. 3. Coordinate hand signals with your signal man before starting. 4. Be aware of the location of all persons in the working area. 5. Attach a hand line to load and make sure person holding it is well away from load. 6. Before lifting, test your load. • Park your machine close to load. • Attach load to the machine. • Raise load 50 mm above the ground. • Swing the load all the way to one side. • While keeping load close to the ground, move it away from machine. • If there is any indication of reduced stability of your machine, lower load to the ground. 7. Lift load only as high as necessary. 5-36 TRANSPORTING TRANSPORTING BY ROAD When transporting the machine on public roads, be sure to first understand and follow all local regulations. • When transporting using a trailer, check the width, height, length and weight of the trailer with the machine loaded. Note that transporting the weight and dimensions may vary depending on the type of shoe or front attachments installed. • Investigate beforehand the conditions of the route to be traveled, such as dimensional limits, weight limits, and traffic regulations. In some cases, disassemble the machine to bring it within dimensional limits or weight limits of local regulations. LOADING/UNLOADING ON A TRAILER Always load and unload the machine on a firm, level surface. WARNING: Be sure to use a loading dock or a ramp for loading/unloading. Never load or unload the machine onto or off a truck or trailer using the front attachment functions when driving up or down the ramp. Ramp/Loading Dock: 1. Before loading, thoroughly clean the ramp and flatbed. Dirty ramps or flatbeds with oil, mud, or ice on them are slippery and dangerous. 2. Place blocks against the truck and trailer wheels while using a ramp or loading dock. 3. Ramps must be sufficient in width, length, and strength. Be sure that the incline of the ramp is less than 15 degrees. 4. Loading docks must be sufficient in width and strength to support the machine and have an incline of less than 15 degrees. 6- M1V1-06-001 TRANSPORTING Loading/Unloading WARNING: • Always turn the auto-idle switch OFF and the power mode switch E or P when loading or unloading the machine, to avoid unexpected speed increase due to unintentional operation of a control lever. • Always select the slow speed mode with the travel mode switch. In the fast speed mode, travel speed may automatically increase. • NEVER steer while driving up or down a ramp as it is extremely dangerous. If repositioning is necessary, first move back to the ground or flatbed, modify traveling direction, and begin to drive again. • The top end of the ramp where it meets the flatbed is a sudden bump. Take care when traveling over it. • Prevent possible injury from machine tipping while the upperstructure is rotating. Keep the arm tucked under and rotate the upperstructure slowly for best stability. M1G6-06-002 Loading 1. The machine direction should be as follows: With the front attachment: Travel forward with the front attachment at the front. Without the front attachment: Travel in reverse, as illustrated. 2. The centerline of the machine should be over the centerline of the trailer. 3. Drive the machine onto the ramp slowly. With the front attachment: • Position the bucket with its flat surface resting on the trailer. Angle of the arm to boom should be 90 to 110 °. • Rest the bucket on the trailer just before the machine begins to tip forward onto the trailer. Slowly travel forward until the tracks are firmly on the trailer. • Slightly raise the bucket. Keeping the arm tucked under, slowly rotate the upperstructure 180 °. • Lower the bucket onto blocks. M107-06-021 Less than 15˚ M107-06-018 M107-06-013 6- TRANSPORTING 4. Stop the engine. Remove the key from the key switch. 5. Move the control levers several times until hydraulic pressure in the cylinders is released. 6. Pull the pilot control shut-off lever to LOCK position. 7. Close cab windows, roof vent and door, and cover the exhaust opening, to prevent entry of wind and water. CAUTION: In cold weather, be sure to warm up the machine before loading or unloading it. 6- TRANSPORTING Transporting WARNING: Fasten chains or cables to the machine frame. Do not place chains or cables over or against the hydraulic lines or hoses. 1. Place blocks in front of and behind the tracks. 2. Fasten each corner of the machine and front attachment to the trailer with a chain or cable. M1V1-06-001 Unloading WARNING: The rear end of the flatbed where it meets the ramp is a sudden bump. Take care when traveling over it. IMPORTANT: Prevent possible damage to the front attachment. Always position the arm at 90 to 110 ° to the boom when unloading the machine. Unloading the machine with the arm tucked in may cause machine damage. M107-06-023 1. To move the machine over end of the trailer onto the ramp, rest the flat surface of the bucket on the ground. Angle of the arm to the boom should be 90 to 110°. IMPORTANT: Prevent possible damage to the hydraulic cylinders. Do not allow the machine to hit the ground hard with the bucket. 2. The bucket must be on the ground before the machine begins to tip forward. 3. As the machine moves forward, raise the boom and extend the arm until the machine is completely off the ramp. 6- M107-06-015 TRANSPORTING MACHINE LIFTING PROCEDURE WARNING: • Lifting wire ropes and other lifting tools can break, possibly causing serious personal injury. Do not use damaged or deteriorated wire ropes or lifting tools. • Be sure to contact your authorized dealer for correct lifting procedure, and size and kinds of lifting wire ropes and lifting tools. • Pull the pilot control shut-off lever to the LOCK position so that the machine does not accidentally move while being lifted. • Incorrect lifting procedure and/or incorrect wire rope attachment will cause the machine to move (shift) while being lifted, resulting in machine damage and/or personal injury. • Do not lift the machine quickly. Excessive load will be applied to the lifting wire ropes and/or lifting tools, possibly causing them to break. • Do not allow anyone to come close to or under the lifted machine. The indicated gravity center is for the standard • specification machine. The gravity center will vary depending on the kinds of attachments and/or optional equipment to be installed or their position to be taken. Therefore, take care not to lose the balance of the machine while lifting. 1. Fully extend the arm and bucket cylinders. Lower the boom until the bucket comes in contact with the ground. Support Bar 2. Pull the pilot control shut-off lever to the LOCK position. Center of Gravity 3. Stop the engine. Remove the key from the key switch. 4. Use wire ropes and support bar of sufficient length so that they do not come in contact with the machine while lifting. Wrap some protectors around wire ropes and/or support bar as required to prevent the machine from being damaged. 5. Drive a crane to an appropriate position for lifting. 6. Thread the wire rope through and under both sides of the track frames as illustrated. Attach the wire ropes to the crane. 6- Std. 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................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 6- MAINTENANCE CORRECT MAINTENANCE AND INSPECTION PROCEDURES Learn how to service your machine correctly. Follow the correct maintenance and inspection procedures shown in this manual. Inspect machine daily before starting. • Check controls and instruments. • Check coolant, fuel and oil levels. • Check for leaks, kinked, frayed or damaged hoses and lines. • Walk around machine checking general appearance, noise, heat, etc. • Check for loose or missing parts. SA-005 If there is any problem with your machine, repair it before operating or contact your authorized dealer. IMPORTANT: • Use only recommended fuel and lubricants. • Be sure to use only genuine Hitachi parts. Failure to do so may result in serious injury or death and/or machine breakdown. • Use only genuine HITACHI parts. • Failure to use recommended fuel, lubricants, and genuine Hitachi parts will result in loss of Hitachi product warranty. • Never adjust engine governor or hydraulic system relief valve. • Protect electrical parts from water and steam. • Never disassemble electrical components such as main controller, sensors, etc. 7- MAINTENANCE Hitachi machine models are classified into 5 classes and 1 model as shown in the table below. When referring to the texts and/or illustrations indicated with the applicable machine class names in this manual, check that the machine models concerned are included using this table. Class ZX120-3 Class ZX180-3 Class ZX200-3 Class ZX270-3 Class ZX330-3 Class Model Std. Model ZX110-3, 110M-3, 130-3, 130LCN-3 ZX160LC-3, 180LC-3, 180LCN-3 ZX210-3, 210LC-3, 210LCN-3, 240N-3 ZX250LC-3, 250LCN-3, 280LC-3, 280LCN-3 ZX350LC-3, 350LCN-3 ZX110-3, 110M-3, 130-3, 130LCN-3, 160LC-3, 180LC-3, 180LCN-3, 210-3, 210LC-3, 210LCN-3, 240N-3, 250LC-3, 250LCN-3, 280LC-3, 280LCN-3, 350LC-3, 350LCN-3 All information, illustrations and specifications in this manual are based on the latest product information available at the time of publication. The right is reserved to make changes at any time without notice. CHECK THE HOUR METER REGULARLY • Intervals on the periodic maintenance chart are for operating in normal conditions. If you operate your machine in more adverse conditions, you should service it at SHORTER INTERVALS. • Lubricate, make service checks and adjustments at intervals shown on periodic maintenance guide table (see page 7-4 and 7-5). USE CORRECT FUELS AND LUBRICANTS IMPORTANT: Always use recommended fuels and lubricants. Failure to do so will result in machine damage and loss of Hitachi product warranty. 7- MAINTENANCE LAYOUT Arm Cylinder Boom Arm Center Joint Tool Box Bucket Cylinder Swing Bearing Swing Device Work Light Link B Fuel Tank Boom Cylinder Control Valve Link A Hydraulic Oil Tank Cab Bucket Side Cutter Muffler Fuel Filter Pilot Oil Filter Tooth Engine Oil Filter Control Lever Pump Engine Counterweight Air Cleaner Inter Cooler, Radiator, Oil Cooler Air Condenser Fuel Cooler Front Idler Track Adjuster Battery Track Frame Coolant Reservoir Track Link Upper Roller Track Track Shoe Lower Roller Travel Device Washer Tank M1U1-01-005 7- MAINTENANCE MAINTENANCE GUIDE TABLE The maintenance guide table is affixed to the reverse side of the tool box cover. Lubricate and/or service the parts at the intervals as instructed in the table so that all necessary maintenance can be performed regularly. • Symbol Marks The following marks are used in the maintenance guide table. Grease (Front Joint Pin, Swing Bearing, Swing Gear) Gear Oil (Travel Reduction Device, Swing Reduction Device) Hydraulic Oil Filter (Pilot Oil Filter, Hydraulic Oil Tank Filter, Suction Filter) Air Cleaner Element Engine Oil Coolant (Long-Life Coolant) Engine Oil Filter Fuel Filter (Fuel Main Filter, Pre-Filter) Hydraulic Oil 7- MAINTENANCE Maintenance Guide Table 15 9 11 6 4 10 4 12 13 14 8 4 7 1 4 2 17 16 Lubrication Interval Item 1 Engine Oil 2 Coolant (Long-Life Coolant) 3 Grease 4 Grease 5 Grease 6 Hydraulic Oil 7 Gear Oil (Travel Device) 8 Hydraulic Oil Filter (Suction) 9 Hydraulic Oil Filter (Main) NOTE: ★1. ZX180-3, 200-3, 270-3, 330-3 class 4 Page 7-20 7-55 7-18 7-16 7-19 7-30 7-25 7-31 7-34 10 11 12 13 14 15 16 17 7- 5 3 Item Hydraulic Oil Filter (Pilot) Hydraulic Oil Filter (Air Breather) Engine Oil Filter Gear Oil (Pump Transmission) ★1 Fuel Filter (Main/Pre) Fuel Solenoid Pump Strainer Gear Oil (Swing Device) Air Cleaner Element M1U1-07-007 Page 7-35 7-36 7-21 7-23 7-49 7-51 7-24 7-53 MAINTENANCE PREPARE MACHINE FOR MAINTENANCE Before performing the maintenance procedures given in the following chapters, park the machine as described below, unless otherwise specified. 1. Park the machine on a level surface. M104-07-021 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. 1 IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Turn the key switch OFF. Remove the key from the key switch. (If maintenance must be performed with engine running, do not leave machine unattended.) 6. Pull pilot control shut-off lever (1) to the LOCK position. 7. Before performing any work on the machine, attach a tag (2) on the right control lever. 2 M1V1-07-001 2 SS2045102 7- MAINTENANCE HOOD AND ACCESS COVERS ZX120-3, 180-3 Class WARNING: • Do not keep the hood and access covers open when the machine is parked on a slope, or while the wind is blowing hard. The hood or access covers may close accidentally, possibly resulting in personal injury. • When opening or closing the hood and access covers, take extra care not to catch fingers between the base machine and the hood or access covers. 1 • Remove locks (2 used) to open the engine access cover. Holding the handle on the access cover, raise the cover until the cover is secured with catch (1). • After opening the right and/or left access covers, be sure to insert rods (2) into cover lock holes (3) to hold the covers. M1U1-07-099 Engine Cover ZX180-3 Class M1U1-07-090 Right Cover ZX180-3 Class M1U1-07-098 Left Cover ZX180-3 Class M1U1-07-092 1 3 3 2 2 Right Cover ZX120-3 Class Engine Cover ZX120-3 Class M1U1-07-100 3 2 3 2 Left Cover ZX120-3 Class M1U1-07-101 7- MAINTENANCE HOOD AND ACCESS COVERS ZX200-3, 270-3, 330-3 Class WARNING: • Do not keep the hood and access covers open when the machine is parked on a slope, or while the wind is blowing hard. The hood or access covers may close accidentally, possibly resulting in personal injury. • When opening or closing the hood and access covers, take extra care not to catch fingers between the base machine and the hood or access covers. 1 • Remove locks (2 used) to open the engine access cover. Holding the handle on the access cover, raise the cover until the cover is secured with catch (1). • After opening the right and/or left access covers, be sure to insert rods (2) into cover lock holes (3) to hold the covers. • When opening the rear left cover, open the front left cover first. Then, pull to open the rear left cover as illustrated. Engine Cover M1U1-07-030 Right Cover M1U1-07-032 Front Left Cover M1U1-07-031 3 2 3 2 Rear Left Cover M1U1-07-033 7- MAINTENANCE PERIODIC REPLACEMENT OF PARTS To ensure safe operation, be sure to conduct periodic inspection of the machine. In addition, the parts listed below, if defective, may pose serious safety/fire hazards. It is very difficult to gauge the extent of deterioration, fatigue, or weakening of the parts listed below simply by visual inspection alone. For this reason, replace these parts at the intervals shown in the table below. However, if any of these parts are found to be defective, replace before starting operation, regardless of the interval. Also, when replacing hoses, check the clamps for deformation, cracks, or other deterioration, and replace as necessary. Be sure to perform periodic inspection of all hoses, as shown below, and replace or retighten any defective parts found, as necessary. Consult your authorized dealer for correct replacement. Replacement Intervals Periodic Replacement Parts Fuel hose (Fuel tank to Supply pump) Every 2 years Oil filter hose (Engine to oil filter) Every 2 years Heater hose (Heater to engine) Every 2 years Pump suction hose Every 2 years Pump delivery hose Every 2 years Swing hose Every 2 years Travel high pressure hose Every 2 years Boom cylinder line hose Every 2 years Arm cylinder line hose Every 2 years Bucket cylinder line hose Every 2 years Seat belt Every 3 years Clear hatch (If equipped) Every 5 years Engine Base Machine Hydraulic System Front Attachment NOTE: Be sure to replace seals, such as O-rings and gaskets, when replacing hoses. IMPORTANT: • Replace the clear hatch with a new one every 5 years even if undamaged. In case it was remarkably damaged or has received severe shock loads, replace it even if it has been not in use for 5 years. • When cleaning the clear hatch, use a neutral detergent. If acidic or alkaline detergent is used, the clear hatch may become discolored or crack. • Keep organic solvent away from the clear hatch. Failure to do so may cause the clear hatch to become discolored or crack. 7- MAINTENANCE MAINTENANCE GUIDE A. GREASING (See Page 7-16) Parts Quantity Bucket and Link Pins Others 1. Front Joint Pins 2. Swing Bearing 3. Swing Internal Gear 9 11 2 1 8 ★ ★ 50 Interval (hours) 100 250 500 ★★ ★★ 1000 2000 ★★★ NOTE: ★ Maintenance required when operating in water or mud and under extremely severe condition. Maintenance required only during first time check. ★★ ★★★ Check and add grease. IMPORTANT: Grease bucket and link pivots every day until break-in operation (50 hours) is complete. When the bucket joint boss end faces are not finished with WC thermal spraying, grease the bucket two joint pin sections at an interval of every 250 hours. B. ENGINE (See Page 7-20) Parts 1. Engine Oil 2. Engine Oil Quantity Oil Level Check ZX120-3, 180-3 Class ZX200-3, 270-3 Change Class ZX330-3 Class 3. Engine Oil Filter Replacement NOTE: ★ 1 17.0 L (4.5 US gal) 23.0 L (6.1 US gal) 41.0 L (10.8 US gal) 1 8 50 Interval (hours) 100 250 500 ★ ★ ★ ★ Change 250 operating hours, if the content of sulfur of fuel is 2000 ppm or more. Consult your nearest Hitachi dealer for the details. 7-10 1000 2000 MAINTENANCE C. TRANSMISSION (See Page 7-23) Parts 1. Pump Transmission Quantity Oil Level Check ZX180-3, 200-3, 270-3 Class Change ZX330-3 Class Oil Level Check ZX120-3 Class 2. Swing Reduction Gear ZX180-3, 200-3 Class Change ZX270-3 Class (Except 280LC-3, 280LCN-3) ZX280LC-3, 280LCN-3 ZX330-3 Class Oil Level Check ZX120-3 Class 3. Travel Reduction Gear Change ZX180-3, 200-3 Class ZX270-3 Class (Except 280LC-3, 280LCN-3) ZX280LC-3, 280LCN-3, 330-3 Class 1 1.0 L (1.1 US qt) 1.4 L (1.5 US qt) 1 3.2 L (3.4 US qt) 6.2 L (1.6 US gal) 9.1 L (2.4 US gal) 11.7 L (3.1 US gal) 17.0 L (4.5 US gal) 2 4.0 L ×2 (4.2 US qt) 6.8 L ×2 (1.8 US gal) 7.8 L ×2 (2.1 US gal) 9.2 L ×2 (2.4 US gal) 8 Interval (hours) 100 250 500 50 1000 2000 D. HYDRAULIC SYSTEM (See Page 7-27) Parts 1. Check Hydraulic Oil Level Quantity 8 50 100 250 Interval (hours) 300 500 1000 1500 2500 5000 1 130 L ZX120-3 Class ✸ ✸ ✸ ✸ (34.3 US gal) 190 L ZX180-3 Class ✸ ✸ ✸ ✸ (50.2 US gal) ZX210-3, 200 L ✸ ✸ ✸ ✸ 210LC-3 (52.8 US gal) 2. Change Hydraulic Oil ZX210LCN-3, 170 L ✸ ✸ ✸ ✸ 240N-3 (44.9 US gal) 243 L ZX270-3 Class ✸ ✸ ✸ ✸ (64.2 US gal) 298 L ZX330-3 Class (78.7 US gal) 3. Suction Filter Cleaning 1 When changing hydraulic oil 4. Replace Hydraulic Oil Tank Filter 1 ✸✸ ✸ ✸ 5. Replace Pilot Oil Filter 1 6. Replace Air Breather Element 1 – 7. Check Hoses and for leaks Lines for cracks, bend, etc. – NOTE: ✸ Changing interval differs according to the brand of hydraulic oil used, kind of filter element or average attachment operating availability. Refer to the “changing intervals of hydraulic oil and full flow filter element” on page 7-29. See recommended oil chart. ✸✸ While demolition and logging work. 7-11 MAINTENANCE E. FUEL SYSTEM (See Page 7-42) Parts Quantity 1. Drain Fuel Tank Sump 2. Drain Fuel Filter 3. Replace Fuel Main Filter Element 4. Replace Fuel Pre-Filter Element 5. Clean Fuel Solenoid Pump Strainer for leaks, cracks, etc. 6. Check Fuel Hoses for cracks, bend, etc. 1 1 1 1 1 – – 8 Interval (hours) 100 250 500 50 1000 2000 F. AIR CLEANER (See Page 7-53) Parts 1. Air Cleaner Outer Element 2. Air Cleaner Inner Element Interval (hours) 8 50 100 250 500 1000 (Or when indicator lit) After cleaning 6 times or 1 year Quantity Cleaning Replacement 1 1 Replacement 1 2000 When outer element is replaced G. COOLING SYSTEM (See Page 7-55) Parts Quantity 1. Check Coolant Level 2. Check and Adjust Fan Belt Tension ZX120-3 Class ZX180-3 Class 3. Change Coolant ZX200-3, 270-3 Class ZX330-3 Class 4. Clean Radiator, Oil Cooler Outside Core and Inter Cooler Inside 5. Clean Oil Cooler, Radiator and Inter Cooler Front Screen 6. Clean Air Conditioner Condenser 7. Clean Fuel Oil Cooler 8. Clean Air Conditioner Front Screen (Opt.) 8 1 1 16 L (4.2 US gal) 18 L (4.8 US gal) 26 L (6.9 US gal) 32 L (8.5 US gal) 1 1 50 100 Interval (hours) 250 500 1000 2000 HH Twice a year X1 Twice a year X1 Twice a year X1 Twice a year X1 X2 Once a year 1 X2 1 1 1 X2 X2 X2 NOTE: HH Maintenance required only during first time check. X1 When genuine Hitachi Long-Life Coolant is used, change every two years or 4000 operating hours, whichever comes first. X2 Shorten the maintenance interval when the machine is operated in dusty areas. IMPORTANT: Use fresh water or normal tap water as a coolant. Do not use strong acid or alkaline water. Use the coolant with genuine Hitachi Long-Life Coolant (LLC) mixed by 30 to 50 %. 7-12 MAINTENANCE H. ELECTRICAL SYSTEM (See Page 7-62) I. MISCELLANEOUS (See Page 7-68) Parts 1. 2. 3. 4. 5. 6. 7. 8. Quantity Check Bucket Teeth for Wear and Looseness Change Bucket Convert Bucket Connection Into Face Shovel Adjust Bucket Linkage Remove Travel Levers Check and Replace Seat Belt Check Windshield Fluid Level Check Track Sag 10. 11. 12. 13. Check Air Conditioner (Opt.) Clean Cab Floor Retighten Cylinder Head Bolt Inspect and Adjust Valve Clearance 14. 15. 16. 17. Measure Engine Compression Pressure Check Starter and Alternator Check and Replace EGR Device Check Tightening Torque of Bolts and Nuts — — — — Circulating Air Filter Fresh Air Filter Cleaning Replacement Cleaning Replacement 50 — — — 1 2 1 1 2 1 1 1 1 — — — — 9. Check Air Conditioner Filter (Opt.) 8 100 Interval (hours) 250 500 1000 As required As required As required As required Every 3 years (Replace) As required After cleaning 6 times or so After cleaning 6 times or so As required XAs required X X X XAs required HH NOTE: X Contact your authorized dealer for maintenance. HH Maintenance required only during first time check. 7-13 2000 4000 MAINTENANCE Brand Names of Recommended Grease Where to be Bucket, Arm and Boom, Swing Gear, applied Swing Bearing, etc. Manufacturer –20 to 40 °C (–4 to 104 °F) X1 Nippon Koyu SEP 2 British Petroleum BP Energrease LS-EP2 Caltex Oil Multifax EP2 Esso Beacon EP2 Idemitsu Kosan Daphne Coronex Grease EP2 Mobil Oil Mobilux EP2 Nippon Oil Epinoc Grease AP2 Shell Oil Shell Alvania EP2 X2 NOTE: The machine shipped from the factory is filled with lubricants marked with . X1 Front Joint Pin and Swing Bearing X2 Swing Gear Recommended Engine Oil IMPORTANT: Use only genuine Hitachi engine oil as shown below or engine oil equivalent to DH-1 specified in JASO. Failure to do so may deteriorate the engine performance and/or shorten the engine service life. Please be noted that all engine failures caused by using engine oil other than specified are excluded from Hitachi Warranty Policy. Consult your nearest Hitachi dealer for the unclear points. Brand Names of Recommended Engine Oil Kind of Oil Engine Oil Application Engine Crank Case Air Temp. -20 to 30 ˚C (-4 to 86 ˚F) -15 to 40 ˚C (5 to 104 ˚F) Super wide DH-1 10W-30 Super wide DH-1 15W-40 Manufacturer Hitachi 7-14 JASO DH-1 MAINTENANCE Application Kind of Oil Air Temp. Manufacturer British Petroleum Caltex Oil Esso Idemitsu Kosan Mobil Oil Nippon Oil Shell Oil Remarks Brand Names of Recommended Oil Swing and Travel Reduction Gear Pump Transmission Gear oil Engine Oil –20 to 40 °C –10 to 35 °C 25 to 40 °C –20 to 40 °C (–4 to 104 °F) (–4 to 104 °F) (14 to 95 °F) (77 to 104 °F) BP Vanellus C3 BP Gear oil SAE80W-90 30 40 RPM DELO 300 Oil Thuban SAE 90 30 40 Essolube D-3 Esso Gear Oil GP80W-90 30 40 Apolloil super wide Apolloil diesel motive Apollo Gear HE90 15W-40 S-330 S-340 Mobil Delvac Mobilube GX80W-90 1330 1340 Hidiesel S3 –20 to 35 °C Gear Lube SP90 X2 15W-40 X1 (–4 to 95 °F) 10W-30 Rymla D Shell Spirax EP90 30 40 API GL 4 Class API CD Class NOTE: The machine shipped from the factory is filled with oil marked . X1 Engine oil for pump transmission X2 Gear oil for swing and travel reduction device. Brand Names of Recommended Hydraulic Oil Kind of Lubricant Hydraulic Oil Where to be applied Hydraulic System 5000 hours 2500 hours Change Interval 1500 hours Environmental –20 to 40 °C –10 to 40 °C –20 to 40 °C –10 to 40 °C –20 to 40 °C –10 to 40 °C Temp. (–4 to 104 °F) (14 to 104 °F) (–4 to 104 °F) (14 to 104 °F) (–4 to 104 °F) (14 to 104 °F) Manufacturer Super EX 46HN Hitachi Idemitsu Kosan Super Hydro 46 WRHU British Petroleum Bartran HV46 Rando Oil Caltex Oil HD46 Rando Oil Texaco INC. HD46 Chevron U.S.A INC. Chevron AW46 Esso NUTO H46 Mobil Oil DTE 25 Shell Oil Tellus Oil S46 Tellus Oil 46 Remarks Anti-wear type hydraulic oil NOTE: Use proper hydraulic oil in accordance with the atmospheric temperature. The machine shipped from the factory is filled with oil marked . When the atmospheric temperature is between -40 °C and +20 °C: Use the proper hydraulic oil having high and low temperature characteristics by referring to the values shown below. Low Temperature Viscosity: Less than 4000 cSt at -40 °C High Temperature Viscosity: More than 6.5 cSt at +80 °C The above values are approximately equivalent to ISO viscosity grade #22. However, low temperature viscosity will differ depending on each product. Contact each hydraulic oil manufacture directly. When the atmospheric temperature is below -40 °C: Contact your authorized dealer. 7-15 MAINTENANCE A. GREASING 1 Front Joint Pins Bucket --- every 250 hours Link Pins --- every 500 hours ZX120-3, 180-3, 200-3, 270-3, 330-3 Class M178-07-007 Others --- every 500 hours • Boom Cylinder Bottom ZX120-3, 180-3 Class M104-07-002 ZX200-3, 270-3, 330-3 Class M157-07-156 • Boom Foot ZX120-3, 180-3 Class M154-07-002 7-16 ZX200-3, 270-3, 330-3 Class M157-07-155 MAINTENANCE • Boom and Arm Joint Pin, Arm Cylinder Rod Pin and Bucket Cylinder Bottom Pin. ZX120-3, 180-3 Class ZX200-3, 270-3, 330-3 Class M154-07-003 M157-07-157 • Boom Cylinder Rod Pins and Arm Cylinder Bottom Pin. (Centralized greasing system) 7-17 ZX120-3, 180-3 Class M175-07-036 ZX200-3, 270-3, 330-3 Class M157-07-155 MAINTENANCE 2 Swing Bearing --- every 500 hours CAUTION: Lubricating both the swing bearing and gear and rotating the upperstructure must be done by one person. Before you lubricate the swing bearing, clear the area of all persons. Each time you leave the cab • Lower the bucket to the ground. • Stop the engine. • Pull the pilot control shut-off lever to the LOCK position. • Use handrails. 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Turn the key switch OFF. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. 7. With the upperstructure stationary, apply grease via the two grease fittings. 8. Start the engine. Raise the bucket several inches off the ground and rotate the upperstructure 45° (1/8 turn). 9. Lower the bucket to the ground. 10. Repeat the procedure three times, beginning with step 3. 11. Apply grease to the swing bearing until grease can be seen escaping from the swing bearing seals. Model ZX120-3 Class ZX180-3, 200-3 Class ZX270-3 Class ZX330-3 Class Capacity 0.25 L (0.26 US qt) 0.30 L (0.32 US qt) 0.35 L (0.37 US qt) 0.40 L (0.42 US qt) 12. Take care not to supply excessive grease. 7-18 M157-07-159 MAINTENANCE 3 Swing Internal Gear --- every 500 hours CAUTION: Adding or changing swing internal gear grease and rotating the upperstructure must be done by one person. Before you start, clear the area of all persons. Each time you leave the cab • Lower the bucket to the ground. • Stop the engine. • Pull the pilot control shut-off lever to the LOCK position. • Use handrails. ZX180-3 Class 1 M104-07-002 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 1 5. Turn the key switch OFF. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. 7. Open the tool box cover on the upperstructure and remove cover (1). ZX120-3, 200-3, 270-3, 330-3 Class 8. Grease must be to the top of all internal gear teeth of the swing bearing and be free of contamination. Add approximately 0.5 kg of grease, if required. If the grease is contaminated, remove grease and replace with clean grease. IMPORTANT: If water or mud is found in the swing gear area, see Operating in Water or Mud in the “Driving the Machine” section. M178-07-008 2 9. Install cover (1). 10. If grease shows any sign of water or mud, replace all the grease on the internal gear. Remove cover (2) from the bottom of the swing gear housing, located near the center joint. 11. Install cover (2) Model ZX120-3 Class ZX180-3, 200-3, 270-3 Class ZX330-3 Class Capacity 9 L (2.4 US gal) 17 L (4.5 US gal) 19 L (5.0 US gal) 7-19 M157-07-161 MAINTENANCE B. ENGINE 1 2 Engine Oil Level --- check daily IMPORTANT: For most accurate readings, check the oil level every day before starting the machine. Be sure the machine is on a level surface. 1. Remove dipstick (1). Wipe oil off with a clean cloth. Reinsert dipstick (1). 2. Remove dipstick (1) again. Read level. Oil level must be between the circle marks. 3. If necessary, add oil via oil filler cap (2). Be sure to use only recommended oil (see Recommended Engine Oil Chart). 1 ZX120-3, 180-3 Class M1U1-07-093 2 NOTE: Checking the oil level immediately after shut down will result in inaccurate readings. Be sure to allow the oil to settle for at least 10 minutes before checking. 1 ZX200-3, 270-3, 330-3 Class M1U1-07-044 1 Max. Min. M178-07-011 7-20 MAINTENANCE 2 2 Change Engine Oil --- every 500 hours IMPORTANT: Change 250 operating hours, if the content of sulfur of fuel is 2000 ppm or more. Consult your nearest Hitachi dealer for the details. 3 Replace Engine Oil Filter --- every 500 hours IMPORTANT: Change 250 operating hours, if the content of sulfur of fuel is 2000 ppm or more. Consult your nearest Hitachi dealer for the details. ZX120-3,180-3 Class M1U1-07-093 2 1. Run the engine to warm oil. DO NOT run the engine until oil is hot. 2. Park the machine on a level surface. 3. Lower the bucket to the ground. 4. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 5. Run the engine at slow idle speed without load for five minutes. M1U1-07-044 ZX200-3, 270-3, 330-3 Class 3, 4 6. Turn the key switch OFF. Remove the key from the key switch. 7. Pull the pilot control shut-off lever to the LOCK position. M1U1-07-045 CAUTION: Engine oil may be hot just after operation. Take extra care to avoid burns. IMPORTANT: Install drainer (5) to drain valve (3) slowly. Oil may exhaust in large quantities when suddenly tightened. 5 8. Remove oil filler cap (2). 9. Remove cap (4) from oil pan drain valve (3). Install drainer (5) to drain valve. (3) 10. Screw drainer (5) into drain valve (3). Drain valve (3) will be opened to drain oil. M1U1-07-046 12. After all oil has been drained, inspect the cloth for any debris such as small pieces of metal. 13. Remove drainer (5). Install cap (4) to drain valve (3). Oil Oil 11. Remove oil filler cap (2). Then, allow oil to drain through a clean cloth into a 50-liter (13 US gal) container. Oil Pan Oil Pan 3 Clean Cloth Container Screw 5 M104-07-010 7-21 Oil M1U1-07-002 MAINTENANCE 14. Open the right access cover and secure the cover with rod. 15. Remove the filter cartridges of engine oil filter (6) by turning it counterclockwise with the filter wrench. 16. Clean the filter gasket contact area on the engine. 17. Apply a thin film of clean oil to the gasket of new filter (6). 18. Install new filter (6). Turn the filter cartridge clockwise by hand until the gasket touches the contact area. Be sure not to damage the gasket when installing filter (6). 6 19. Tighten engine oil filter (6) 3/4 to 1 turn more using the filter wrench. Be careful not to overtighten. 20. Remove the oil filler cap. Fill the engine with recommended oil. Check that oil level is between the circle marks on the dipstick after 15 minutes. ZX180-3 Class M1U1-07-098 21. Install the oil filler cap. 22. Start the engine. Run the engine at slow idle for 5 minutes. 23. Check that the engine oil pressure indicator on the monitor panel goes out immediately. If not, stop the engine immediately and find the cause. 24. Stop the engine. Remove the key from the key switch. 25. Check for any leakage at the drain plug. 26. Check oil level on the dipstick. IMPORTANT: Do not re-use the cartridge element. 6 ZX120-3, 200-3, 270-3 Class 6 7-22 ZX330-3 Class M1U1-07-070 M1U1-07-014 MAINTENANCE C. TRANSMISSION 1 Pump Transmission (ZX180-3, 200-3, 270-3, 330-3 Class) 2 1 Check Oil Level --- every 250 hours 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. ZX180-3, 200-3, 270-3 Class M178-07-085 6. Pull the pilot control shut-off lever to the LOCK position. 7. Remove dipstick (1). Oil must be within the specified range. 2 8. If necessary, remove filler plug (2) and add oil. (See gear oil chart) 9. Recheck oil level. Change Oil --- every 1000 hours 1. Park the machine on a level surface. 1 2. Lower the bucket to the ground. 3 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. CAUTION: Oil may be hot just after operation. Wait for oil to cool before starting work. M110-07-015 ZX330-3 Class Specified Range 1 7. Remove filler plug (2). 8. Remove drain plug (3). Allow oil to drain through a clean cloth into a 2-liter (2.1 US qt) container. 9. After all oil has drained, inspect cloth for any debris such as small pieces of metal. 10. Reinstall drain plug (3). 11. Add oil via filler plug (2) until it is within the specified range on dipstick (1). 12. Reinstall filler plug (2). 7-23 M1G6-07-004 MAINTENANCE 2 Swing Reduction Gear Check Oil Level --- every 250 hours 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. 7. Remove dipstick (1). Oil must be between marks. 2 1 M178-07-086 8. If necessary, remove oil filler cap (2) and add oil. (See gear oil chart) 1 9. Recheck oil level. Change Gear Oil --- every 1000 hours 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. Specified Range IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. CAUTION: Gear oil may be hot just after operation. Wait for gear oil to cool before starting work. 7. Remove the drain plug mounted on the end of drain pipe to drain oil. 8. Reinstall the drain plug. 9. Remove oil filler cap (2) and add oil until it is between the marks on dipstick (1). 10. Reinstall oil filler cap (2). 7-24 M104-07-017 MAINTENANCE 3 Air Release Plug 1 (Oil Supply Plug) Travel Reduction Gear Check Oil Level --- every 250 hours 1. Park the machine on a level surface. 2. Rotate the travel motor until the imaginary line through plug (1) and plug (3) is vertical. Oil Level Check Plug 2 Horizontal Oil Level 3. Lower the bucket to the ground. 4. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 5. Run the engine at slow idle speed without load for five minutes. Drain Plug 3 M104-07-019 6. Stop the engine. Remove the key from the key switch. 7. Pull the pilot control shut-off lever to the LOCK position. WARNING: Keep body and face away from the air release plug. Gear oil may be hot just after operation. Wait for gear oil to cool and then gradually loosen the air release plug to release pressure. 1 2 8. After gear oil has cooled, slowly loosen air release plug (1) to release pressure. 9. Remove air release plug (1) and oil level check plug (2). Oil must be up to the bottom of hole. 10. If necessary, add oil until oil flows out of oil level check plug (2) hole. (See gear oil chart) 11. Wrap plugs (1) and (2) threads with sealing-type tape. Install plugs (1) and (2). Tighten plugs (1) and (2) to 50 N•m (5 kgf•m). 12. Check the gear oil level in the other travel reduction gear. 7-25 M157-07-170 MAINTENANCE Change Gear Oil --- every 2000 hours 1. Park the machine on a level surface. 1 2. Rotate the travel motor until the imaginary line through plug (1) and plug (3) is vertical. 3. Lower the bucket to the ground. 2 4. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 3 5. Run the engine at slow idle speed without load for five minutes. 6. Stop the engine. Remove the key from the key switch. 7. Pull the pilot control shut-off lever to the LOCK position. WARNING: Keep body and face away from the air release plug. Gear oil may be hot just after operation. Wait for gear oil to cool and then gradually loosen the air release plug to release pressure. 8. After gear oil has cooled, slowly loosen air release plug (1) to release pressure, and temporarily retighten plug (1). 9. Remove drain plug (3) and plug (1), in that order, to drain oil. 10. Clean drain plug (3). Wrap the threads of drain plug (3) with sealing-type tape. Install plug (3). Tighten plug (3). Tightening Torque: 50 N·m (5 kgf·m) 11. Remove oil level check plug (2). 12. Add oil until oil flows out of oil level check plug (2) hole. (See gear oil chart) 13. Clean plugs (1) and (2). Wrap the threads of oil level check plug (2) and air release plug (1) with sealing-type tape. Reinstall plugs (1) and (2). Tighten plugs (1) and (2). Tightening Torque: 50 N•m (5 kgf•m) 14. Repeat steps 8. to 13. for the other travel reduction gear. 7-26 M157-07-170 MAINTENANCE D. HYDRAULIC SYSTEM INSPECTION AND MAINTENANCE OF HYDRAULIC EQUIPMENT CAUTION: During operation, the parts of the hydraulic system become very hot. Allow the machine to cool down before beginning inspection or maintenance. 1. Be sure that the machine is parked on a level, firm surface before servicing hydraulic equipment. 2. Lower the bucket to the ground and stop the engine. 3. Begin servicing hydraulic components only after components, hydraulic oil and lubricants are completely cooled, and after releasing residual pressure. 3.1 Bleed air from the hydraulic oil tank to release internal pressure. 3.2 Allow the machine to cool down. Note that servicing heated and pressurized hydraulic components may cause hot parts and/or oil to fly off or escape suddenly, possibly resulting in personal injury. 3.3 Keep body parts and face away from plugs or screws when removing them. Hydraulic components may be pressurized even when cooled. 3.4 Never attempt to service or inspect the travel and swing motor circuits on slopes. They are highly pressurized due to self-weight. 4. When connecting hydraulic hoses and pipes, take special care to keep seal surfaces free from dirt and to avoid damaging them. Keep these precautions in mind: 4.1 Wash hoses, pipes, and the tank interior with a washing liquid and thoroughly wipe it out before reconnecting them. 4.2 Only use O-rings that are free of damage or defects. Be careful not to damage them during reassembly. 4.3 Do not allow high pressure hoses to twist when connecting them. The life of twisted hoses will be shortened considerably. 4.4 Carefully tighten low pressure hose clamps. Do not overtighten them. 7-27 MAINTENANCE 5. When adding hydraulic oil, always use the same brand of oil; do not mix brands of oil. As the machine is filled with Super EX 46 HN when it is shipped from the factory, use it as a general rule. When selecting to use another brand of oil listed in the table “Brand names of recommended hydraulic oil”, be sure to completely change the oil in the system. 6. Do not use hydraulic oils other than those listed in the table “Brand names of recommended hydraulic oil”. 7. Never run the engine without oil in the hydraulic oil tank. 7-28 MAINTENANCE BREAKER MAINTENANCE Change Hydraulic Oil and Replace Hydraulic Oil Tank Filter Hydraulic breaker operation subjects the hydraulic system to become contaminated faster and to quickly deteriorate the hydraulic oil. For this reason, hydraulic oil must be changed and the hydraulic oil tank filter must be replaced more often than the machine equipped with a bucket. Failure to do so may result in damage to the breaker, hydraulic oil pump, and other related hydraulic system components. Recommended changing intervals are shown below. For filter replacement and oil changing intervals are shown below. (For filter replacement and oil changing procedures, refer to the “Hydraulic System” in the “MAINTENANCE” Section.) Changing intervals (Hours) Attachment Availability *Hydraulic Oil Full Flow Filter Element **Element Type 1500 Standard Filter Paper Bucket 100% 2500 1000 High Performance Element 5000 600 100 Standard Filter Paper Hydraulic Breaker 100% 1000 300 High Performance Element * : Changing intervals differ depending on the brand of hydraulic oil used. Refer to the Hydraulic System in the MAINTENANCE section. ** : Use the high performance element (micro-glass) on excavators engaged in demolition and logging work. Changing Intervals (Hours) of Hydraulic Oil and Full Flow Filter Element Hours to Replace Element Hours to Change Hydraulic Oil 100 : When using high performance element (micro-glass) : When using filter-paper element Changing Interval when using 1500-hour life time hydraulic oil 80 Average Breaker Operating Availability (%) 60 Changing Interval when using 2500-hour life time hydraulic oil Changing Interval when using 5000-hour life time hydraulic oil 40 20 0 0 1000 2000 3000 Excavator Operating Hours IMPORTANT: Use a high performance element (microglass) on excavators engaged in demolition and logging work. In case using a filter-paper element is unavoidable, change hydraulic oil and the filter element at the intervals as illustrated with dotted lines. 7-29 4000 5000 M1U1-05-006 NOTE: Full-flow filter restriction indicator is optional. If a filter-paper element is used, this indicator does not operate. (Refer to the Hydraulic System in the Maintenance section.) MAINTENANCE 1 Check Hydraulic Oil Level --- daily IMPORTANT: Never run the engine without oil in hydraulic oil tank. 1. Park the machine on a level surface. 2. Position the machine with the arm cylinder fully retracted and the bucket cylinder fully extended. M104-07-021 3. Lower the bucket to the ground. 4. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 1 5. Run the engine at slow idle speed without load for five minutes. 6. Turn the key switch OFF. Remove the key from the key switch. 7. Pull the pilot control shut-off lever to the LOCK position. 8. Open the access door in front of the main pump. Check oil level with level gauge (1) on hydraulic oil tank. Oil must be between marks on gauge (1). If necessary, add oil. ZX120-3 Class M1U1-07-102 CAUTION: The hydraulic oil tank is pressurized. Push the pressure release button on the tank cap to release pressure, and carefully remove the cap. 1 To add oil: 9. Push the pressure release button on the air breather to release pressure. Remove the cover. 10. Add oil. Recheck oil level with level gauge (1). 11. Install the cover. Make sure the filter and rod assembly is in correct position. ZX180-3 Class M1U1-07-075 1 ZX200-3, 270-3, 330-3 Class 7-30 M1U1-07-048 MAINTENANCE 2 Change Hydraulic Oil 3 Suction Filter Cleaning Std. Model --- every 5000 hours, 2500 hours or 1500 hours K Model , L Model --- every 1000 hours M104-07-117 CAUTION: Hydraulic oil may be hot just after operation. Wait for oil to cool before starting work. IMPORTANT: Hydraulic oil changing intervals differ according to kind of hydraulic oils used. (See Recommended Oil Chart in this group) 2 1 Level Gauge 1. Park the machine on a level surface with the upperstructure rotated 90° for easier access. 2. Position the machine with the arm cylinder fully retracted and the bucket cylinder fully extended. 3. Lower the bucket to the ground. 4. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. M157-07-016 1 5. Run the engine at slow idle speed without load for five minutes. 6. Stop the engine. Remove the key from the key switch. 7. Pull the pilot control shut-off lever to the LOCK position. 8. Clean the top of the hydraulic oil tank to keep dirt out of the hydraulic system. CAUTION: The hydraulic oil tank is pressurized. Push pressure release button (1) on the air breather before removing the air breather. M1U1-07-042 9. Push pressure release button (1) on the air breather. 10. Remove cover (2). 11. Remove oil using a suction pump. The hydraulic oil tank capacity, up to specified oil level, is approximately A. Model ZX120-3 Class ZX180-3 Class ZX210-3, 210LC-3 ZX210LCN-3, 240N-3 ZX270-3 Class ZX330-3 Class 2 A 130 L (34.3 US gal) 190 L (50.2 US gal) 200 L (52.8 US gal) 170 L (44.9 US gal) 243 L (64.2 US gal) 298 L (78.7 US gal) 7-31 MAINTENANCE 12. Remove drain plug (3). Allow oil to drain. 3 13. Remove suction filter and rod assembly (4). 14. Clean the filter and tank interior. If the filter is to be replaced, install new filter on the rod as shown. Tighten nut to 15 to 20 N•m (1.5 to 2.0 kgf•m, 11.0 to 14.5 lbf•ft). Model ZX120-3 Class ZX180-3, 200-3, 270-3, 330-3 Class A 732 mm (28.8 in) 869 mm (34.2 in) 15. Install filter and rod assembly (4). Make sure the filter is positioned correctly on the outlet. M1U1-07-047 16. Replace the hydraulic tank oil filter. (See “Maintenance Every 500 Hours” Section) 17. Clean, install and tighten drain plug (3). 18. Add oil until it is between the marks on the oil level gauge. 2 19. Install cover (2). Make sure filter and rod assembly (4) are in correct positions. Tighten the bolts to 50 N•m (5 kgf•m, 36 lbf•ft). 20. Be sure to bleed air form the system following the procedures shown next page. 4 M157-07-062 A 20 mm (0.79 in) 4 M107-07-070 7-32 MAINTENANCE Air Bleeding Procedures IMPORTANT: If the hydraulic pump is not filled with oil, it will be damaged when the engine is started. 5 The machine is equipped with two main pumps. Bleed air from these pumps after changing hydraulic oil. 1. Remove air bleed plug (5) on each pump. 2. Fill the pump with oil through air bleed plug (5) port on each pump until oil flows out of air bleed plug (5) hole. 3. Temporarily tighten air bleed plug (5) on each pump, start the engine and run at slow idle. Loosen one of air bleed plugs (5) slightly until oil flows from plug port to release trapped air completely. Tighten air bleed plug (5). Repeat this step for the rest of plugs (5). 4. Purge air from the hydraulic system by running the engine at slow idle and operating the control levers slowly and smoothly for 15 minutes. ZX120-3 Class M175-07-005 5 5. Position the machine as illustrated in the oil level checking procedure. 6. Lower the bucket to the ground. 7. Turn the auto-idle switch off. 8. Stop the engine. Remove the key from the key switch. 9. Pull the pilot control shut-off lever to the LOCK position 10. Check the hydraulic oil tank gauge. Remove cover (2) to add oil if necessary. ZX180-3, 200-3, 270-3, 330-3 Class 7-33 M1U1-07-035 MAINTENANCE 4 Replace Hydraulic Oil Tank Filter --- every 1000 hours 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. SA-039 6. Pull the pilot control shut-off lever to the LOCK position. CAUTION: The hydraulic oil tank is pressurized. Push the pressure release button on the air breather before removing the air breather. 1 2 3 7. Push the pressure release button on the hydraulic oil tank to release pressure. NOTE: There is spring (4) tension under cover (2). Hold down cover (2) when removing last two bolts (1). 4 8. Hold down filter cover (2) against light spring (4) load when removing last two bolts (1). Remove filter cover (2). 9. Remove spring (4), and element (5). NOTE: Remove element (5) and inspect for metal particles and debris in the bottom of the filter can. Excessive amounts of brass and steel particles can indicate a failed hydraulic pump, motor, valve or an impending failure. A rubber type of material can indicate cylinder packing failure. 5 10. Discard element (5) and O-ring (3). 11. Install a new element (5) and spring (4). 12. Install filter cover (2) with a new O-ring (3). 13. Install and tighten bolts (1) to 50 N•m (5 kgf•m, 36 lbf•ft). M178-07-069 7-34 MAINTENANCE 5 Replace Pilot Oil Filter --- every 1000 hours 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. M104-07-021 IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. Pilot Oil Filter 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. CAUTION: The hydraulic oil tank is pressurized. Push the pressure release button on the air breather before removing the air breather. 7. Remove the filter cartridges of pilot oil filter (2) by turning it counterclockwise with the filter wrench. ZX180-3 Class M1U1-07-098 8. Clean the filter O-ring contact area on filter head (1). 9. Apply a thin film of clean oil to the gasket of new filter (2). 10. Install new filter (2). Turn the filter cartridge clockwise by hand until the O-ring touches the contact area. Be sure not to damage the O-ring when installing filter (2). IMPORTANT: Do not re-use the filter cartridge. Pilot Oil Filter ZX120-3, 200-3, 270-3 Class 1 M1U1-07-070 2 Pilot Oil Filter M1U1-07-050 7-35 ZX330-3 Class M1U1-07-014 MAINTENANCE 6 Replace Air Breather Element --- every 4000 hours CAUTION: Hydraulic oil may be hot just after operation. Hot hydraulic oil may spout, possibly causing severe burns. Be sure to wait for oil to cool before starting work. M104-07-021 Replacement Procedures 1. Park the machine on solid and level ground. Fully extend the bucket cylinder, fully retract the arm cylinder, and lower the bucket to the ground as illustrated to the right. Stop the engine. 2. Before replacing element (3), be sure to bleed air pressure from the hydraulic oil tank by pressing the air bleed valve on the hydraulic oil tank. 3. Turn cover (2) clockwise about 1/4 turn. Turn cap (1) counterclockwise to remove it. 4. Turn cover (2) counterclockwise to remove it. Then, remove element (3). 5. Install new element (3). Tighten to install cover (2) until cover (2) comes in contact with element (3). Then, further tighten cover (2) 1/4 turn. 6. Securely tighten cap (1) clockwise by hand. While holding cap (1) by hand so that cap (1) does not rotate, securely tighten cover (2) by rotating counterclockwise 5 to 10° by hand. 7. Take care never to allow water and/or contaminant to stay between cover (2) and body (4) (air breathing port). 8. Replace element (3) periodically to keep hydraulic oil clean and to extend hydraulic components service life. M157-07-185 1 2 3 4 M1G6-07-001 7-36 MAINTENANCE 7 Check Hoses and Lines --- daily --- every 250 hours CAUTION: Escaping fluid under pressure can penetrate the skin causing serious injury. To avoid this hazard, search for leaks with a piece of cardboard. Take care to protect hands and body from high-pressure fluids. If an accident occurs, see a doctor familiar with this type of injury immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. CAUTION: Hydraulic oil and lubricant leaks can lead to fire that may result in serious injury. To avoid this hazard : • Park the machine on a firm, level surface. Lower the bucket to the ground. Stop the engine. Remove key from the key switch. Pull the pilot control shut-off lever to the LOCK position. • Check for missing or loose clamps, kinked hoses, lines or hoses that rub against each other, damaged oil cooler, and loose oil cooler flange bolts, for leaks. Check hoses, lines and oil cooler at the check points indicated below for leaks and other damage that may result in future leaks. If any abnormalities are found, replace or retighten them, as shown in Tables 1-3. • Tighten, repair or replace any missing, loose or damaged clamps, hoses, lines, oil cooler, and loose oil cooler flange bolts. Do not bend or strike high-pressure lines. Never install bent or damaged hoses or lines. 7-37 SA-031 SA-292 SA-044 MAINTENANCE Table 1. Hoses Interval (hours) Daily Every 250 hours Check Points Abnormalities Remedies Hose covers Hose ends Fittings Leak (1) Leak (2) Leak (3) Replace Replace Retighten or replace hose or O-ring Hose covers Hose ends Crack (4) Crack (5) Replace Replace 3 1 2 3 M137-07-008 3 Hose covers Hose covers Exposed reinforcement (6) Blister (7) 2 2 1 Replace Replace 2 3 M115-07-145 Hose Bend (8) Replace 4 5 M115-07-146 Hose Hose ends and fittings Collapse (9) Replace (Use proper bend radius) Deformation or corrosion (10) 7 6 Replace NOTE: Refer to the illustrations in Fig.1 for each check point location or for a description of the abnormality. Use genuine Hitachi parts. M115-07-147 8 M115-07-148 9 10 M115-07-149 Fig. 1 7-38 MAINTENANCE Table 2. Lines Interval (hours) Daily Every 250 hours Check Points Abnormalities Remedies Contact surfaces of flange joints Leak (11) Replace O-ring and/or retighten bolts Welded surfaces on joints Leak (12) Joint neck Welded surfaces on joints Clamps Crack (13) Crack (12) Replace Replace Missing Deformation Loose Replace Replace Retighten 13 12 11 M137-07-001 Replace 13 NOTE: Refer to the illustrations in Fig.2 for each check point location or for a description of the abnormality. Use genuine Hitachi parts 12 M137-07-007 Fig. 2 Table 3. Oil cooler Interval (hours) Every 250 hours Check Points Abnormalities Contact surfaces of flange joints Leak (14) Oil cooler Coupling and rubber hose Leak (15) Leak (16) 15 Remedies 14 Replace O-ring and/or retighten bolts 16 Replace Retighten or replace NOTE: Refer to the illustrations in Fig.3 for each check point location. M1U1-07-051 Fig. 3 7-39 MAINTENANCE SERVICE RECOMMENDATIONS FOR HYDRAULIC FITTINGS 2 6 1 4 5 Two hydraulic fitting designs are used on this machine. Flat Face O-ring Seal Fitting (ORS Fitting) An O-ring is used on the sealing surfaces to prevent oil leakage. 1. Inspect fitting sealing surfaces (6). They must be free of dirt or defects. 2. Replace O-ring (1) with a new one when assembling fitting (2). 3. Lubricate O-ring (1) and install it into groove (3) using petroleum jelly to hold it in place. 4. Tighten fitting (2) by hand, pressing the fitting joint together to ensure O-ring (1) remains in place and is not damaged. 5. Tighten fitting (2) or nut (4) to the torque values shown. Do not allow hose (5) to twist when tightening fittings. 6. Check for leaks. If oil leaks from a loose connection, do not tighten fitting (2). Open the connection, replace O-ring (1) and check for correct O-ring position before tightening the connection. Torque specifications Width across flats (mm) N•m Fastening torque (kgf•m) ±10% 27 95 (9.5) 32 140 (14) 36 180 (18) 41,46 210 (21) 7-40 6 3 M104-07-033 MAINTENANCE Metal Face Seal Fittings Fittings are used on smaller hoses and consist of a metal flare (10) and a metal flare seat (9). 7 9 8 10 5 1. Inspect flare (10) and flare seat (9). They must be free of dirt or obvious defects. IMPORTANT: Defects in the tube flare cannot be repaired. Overtightening a defective flare fitting will not stop a leak. M202-07-051 2. Tighten fitting (7) by hand. 3. Tighten fitting (7) or nut (8) to the torque values shown. Do not allow hose (5) to twist when tightening fittings. Width across flats (mm) Fastening N•m torque (kgf•m) 17 19 22 27 25 (2.5) 30 (3) 40 (4) 80 (8) Pilot Piping Fittings (For shuttle valve) Width across flats (mm) N•m Fastening torque (kgf•m) 17, 19 35 (3.5) Shuttle Valve M1U1-07-043 7-41 MAINTENANCE E. FUEL SYSTEM Recommended Fuel Use high quality DIESEL FUEL only (JIS K-2204) (ASTM 2-D). Kerosene must NOT be used. 1 Refueling 1. Park the machine on a level surface. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. T1V1-05-01-123 4. Run the engine at slow idle speed without load for five minutes. 5. Stop the engine. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. CAUTION: Handle fuel carefully. Shut the engine off before fueling. Do not smoke while you fill the fuel tank or work on fuel system. M178-07-087 7. Check fuel level gauge (3) or fuel gauge (1) of the monitor panel. Add fuel if necessary. IMPORTANT: Keep all dirt, dust, water and other foreign materials out of the fuel system. 3 Yellow Mark M157-07-060 7-42 MAINTENANCE 8. To avoid condensation, fill the tank at the end of each day’s operation. Take care not to spill fuel on the machine or ground. Model Tank Capacity ZX120-3 Class 250 L (66 US gal) ZX180-3 Class 320 L (85 US gal) ZX210-3, 210LC-3 400 L (106 US gal) ZX210LCN-3, 240N-3 330 L (87 US gal) ZX270-3 Class 500 L (132 US gal) ZX330-3 Class 630 L (166 US gal) 3 Yellow Mark M157-07-060 Do not fill the tank more than specified. Stop filling when a yellow mark on fuel level gauge (3) becomes visible. Be sure to position the fuel service nozzle so that any part of the nozzle does not obstruct rising of float-type fuel level gauge (3). 2 9. Reinstall filler cap (2) on the filler tube. Be sure to lock filler cap (2) with the key to prevent the cap from being lost as well as to prevent vandalism. NOTE: Take precautions for Fueling with Automatic Fueling Device (Optional). Avoid overfilling. Never fail to remove filler cap (2) when refueling with the automatic fueling device and be sure to stop fueling when the yellow mark on the float becomes visible. M178-07-087 Automatic fueling device ON-OFF Switch Refueling port 7-43 M1U1-07-114 MAINTENANCE 1 Drain Fuel Tank Sump --- daily 1. Park the machine on a level surface with the upperstructure rotated 90° for easier access. 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. M104-07-117 1 4. Run the engine at slow idle speed without load for five minutes. 5. Turn the key switch OFF. Remove the key from the key switch. 6. Pull the pilot control shut-off lever to the LOCK position. 7. Open drain cock (1) for several seconds to drain water and sediment. Close drain cock (1). M1U1-07-015 7-44 MAINTENANCE 2 Drain Fuel Filter --- daily IMPORTANT: The engine may be damaged if you do not drain fuel filter daily. Fuel main filter and pre-filter separates that may mixed with the fuel. Fuel filter contains a float (4) which rises as water accumulates. Be sure to drain daily the water accumulated in the filter until float (4) goes to the bottom of case. Draining Procedures (Main Filter) 1. Place 0.5 liters or larger capacity container under drain hose (3) to collect the drained water. 2. Rotate drain plug (2) on the bottom of the filter about 4-turns counterclockwise. Drain the water accumulated in the filter until float (4) goes to the bottom of case. If it is difficult to drain, loosen plug (1) on the top of the main filter. Main Filter Pre-Filter ZX120-3 Class M1U1-07-103 ZX180-3 Class M1U1-07-098 ZX200-3, 270-3 Class M1U1-07-071 ZX330-3 Class M1U1-07-014 Pre-Filter Main Filter 3. After draining water, securely tighten drain plug (2) and plug (1). 4. Start the engine. Check drain plug (2) and plug (1) for fuel leaks. Wrench size: 10 mm Pre-Filter Main Filter Main Filter Main Filter 4 2 1 3 M1GR-07-010 M81U-07-030 7-45 Pre-Filter MAINTENANCE Draining Procedures (Pre-Filter) 1. Place 0.5 liters or larger capacity container under drain hose (6) to collect the drained water. 2. Rotate drain plug (5) on the bottom of the filter counterclockwise. Drain the water accumulated in the filter until float (8) goes to the bottom of case. If it is difficult to drain, loosen plug (7) on the top of the fuel pre-filter. 3. After draining water, securely tighten drain plug (5) and plug (7). Main Filter 4. Start the engine. Check drain plug (5) and plug (7) for fuel leaks. Pre-Filter IMPORTANT: After draining water mixed in fuel, bleed air from the fuel supply system. ZX120-3 Class M1U1-07-103 ZX180-3 Class M1U1-07-098 ZX200-3, 270-3 Class M1U1-07-071 ZX330-3 Class M1U1-07-014 Pre-Filter Wrench size: 14 mm Main Filter Pre-Filter Main Filter Pre-Filter 7 8 Main Filter 5 6 M1U1-07-004 M81U-07-031 7-46 Pre-Filter MAINTENANCE Air Bleeding Procedures IMPORTANT: Air in the fuel system may make the engine hard to start or make it run irregularly. After draining water and sediment from the fuel filter, replacing the fuel filter, cleaning the fuel solenoid pump strainer or running the fuel tank dry, be sure to bleed the air from the fuel system. 3 This machine is equipped with a fuel solenoid pump. M1U1-07-015 CAUTION: Fuel leaks may lead to fires. 6 1. Check that fuel cock (3) on the bottom of the fuel tank is opened. 2. Turn the key switch ON and hold it in that position for approx. 3 minutes. Thereby, the electrical fuel pump operates, starting to bleed air. 3. While holding the key switch in the ON position, reciprocate fuel main filter priming pump (6). After air is bled from the main filter, return priming pump (6) to the original position. 4. After the main filter is filled with fuel, hold the key switch in the ON position for 30 seconds. 5. Start the engine. Check the fuel supply system for fuel leaks. IMPORTANT: Even if air is not thoroughly bled, do not hold the key switch in the ON position for more than 5 minutes. In case air is not thoroughly bled, first return the key switch to the OFF position. Then, after waiting for more than 30 seconds, turn the key switch ON again. Failure to do so may cause damage to the electrical pump and/or discharging the batteries. 7-47 M81U-07-030 MAINTENANCE Air Bleeding by Priming Pump In case air is not bled due to malfunction of the fuel solenoid pump, operating the priming pump only can bleed air. 3 1. Check that fuel cock (3) on the bottom of the fuel tank is opened. 2. Loosen air bleed plug (1) on the fuel main filter. 3. Supply fuel by reciprocating priming pump (6). After no air bubbles are spouted through air bleed plug (1), tighten air bleed plug (1). M1U1-07-015 4. After tightening air bleed plug (1), reciprocate priming pump (6) approx. 150 strokes. Main Filter 5. Wipe off any spilled fuel. 6. Start the engine. Check that no fuel leaks are present. If the engine does not start, repeat the above procedures from step 1. Wrench size: 10 mm 1 M1GR-07-010 Air Bleeding by Cranking Bleed air from the fuel system after changing the common rail. Bleeding Procedures 1. Bleed air until the engine supply pump entrance enough according to the above-mentioned procedures. 6 2. Operate starter motor for long cranking within 20 seconds. If engine falls to start, return key switch to OFF. Wait more than about 60 seconds, then try again. M81U-07-030 7-48 MAINTENANCE 3 Replace Fuel Main Filter Element --- every 500 hours IMPORTANT: Be sure to use only genuine Hitachi elements for the main fuel filter element and the prefilter element. Failure to do so may deteriorate the engine performance and/or shorten the engine service life. Please be noted that all engine failures caused by using other manufacturers’ elements are excluded from Hitachi Warranty Policy. Main Filter Procedures: 1. Close cock (3) on the bottom of the fuel tank. Pre-Filter 2. Place a 1-liter or larger capacity drain container under drain hose (6). Pre-Filter 3. Loosen air bleed plug (1) and drain plug (2). Drain fuel until fuel does not flow out of the filter. Main Filter ZX120-3 Class M1U1-07-103 ZX180-3 Class M1U1-07-098 ZX200-3, 270-3 Class M1U1-07-071 ZX330-3 Class M1U1-07-014 4. Remove transparent filter case (7) using the exclusive tool. 5. When transparent filter case (7) is removed, the element is exposed. Remove the element by hand. 6. Install a new element. Tighten transparent filter case (7) to 30 ± 2 N·m (3 ± 0.2 kgf·m) using the exclusive tool. 7. Tighten air bleed plug (1) and drain plug (2). 8. Open cock (3) on the bottom of the fuel tank. 9. Bleed air from the fuel supply system. After replacing the fuel filter element, bleed air from the fuel supply system. (Refer to the air bleed procedures described on page 7-47.) Wrench size: 10 mm 3 M1U1-07-015 Pre-Filter Main Filter Main Filter 7 Main Filter 1 M1GR-07-010 2 6 M81U-07-030 7-49 Pre-Filter MAINTENANCE 4 Replace Fuel Pre-Filter Element --- every 500 hours IMPORTANT: Be sure to use only genuine Hitachi elements for the main fuel filter element and the prefilter element. Failure to do so may deteriorate the engine performance and/or shorten the engine service life. Please be noted that all engine failures caused by using other manufacturers’ elements are excluded from Hitachi Warranty Policy. Main Filter Procedures: 1. Close cock (3) on the bottom of the fuel tank. Pre-Filter 2. Place a 1-liter or larger capacity container under drain hose (9). 3. Loosen air bleed plug (4) and drain plug (5). Drain fuel until fuel does not flow out of the filter. 4. Remove transparent filter case (8) using an exclusive tool. ZX120-3 Class M1U1-07-103 ZX180-3 Class M1U1-07-098 ZX200-3, 270-3 Class M1U1-07-071 ZX330-3 Class M1U1-07-014 Pre-Filter Main Filter 5. When transparent filter case (8) is removed, the element is exposed. Remove the element by hand. 6. Install a new element. Tighten transparent filter case (8) to 30 ± 2 N·m (3 ± 0.2 kgf·m) using the exclusive tool. 7. Tighten air bleed plug (4) and drain plug (5). 8. Open cock (3) on the bottom of the fuel tank. 9. Bleed air from the fuel supply system. After replacing the fuel filter element, bleed air from the fuel supply system. (Refer to the air bleed procedures described on page 7-47.) Wrench size: 14 mm 3 M1U1-07-015 Pre-Filter Main Filter Pre-Filter 4 8 Main Filter 5 9 M1U1-07-004 M81U-07-031 7-50 Pre-Filter MAINTENANCE 5 Fuel Solenoid Pump Clean Fuel Solenoid Pump Strainer --- every 500 hours Cleaning When strainer (3) is disassembled, be sure to replace gasket (2) and (4). Install cover (1) and the magnet only after sufficiently cleaning them. After being assembled, closely check the air-tightness of strainer (3). Disassembling/Assembling To remove cover (1), loosen with a spanner. After cover (1) is removed, gasket (2), strainer (3), and gasket (4) are easily removed in order. Wash removed strainer (3) with light oil. Install strainer (3) in the reverse order of disassembling. At that time, install gasket (2) into cover (1) first. Then, securely tighten cover (1) to pump (5) using a spanner. ZX120-3 Class M1U1-07-103 Fuel Solenoid Pump NOTE: Wrench size: 17 mm ZX180-3 Class Magnet 1 2 3 4 5 M1U1-07-098 Fuel Solenoid Pump ZX200-3, 270-3 Class M1U1-07-071 M1GR-07-004 ø24 ø41 2 1 mm 4 ø40 2.7 mm ø18 3 28 mm ø51 36 mm Fuel Solenoid Pump M1U1-07-006 7-51 ZX330-3 Class M1U1-07-074 MAINTENANCE 6 Check Fuel Hoses --- daily --- every 250 hours CAUTION: Fuel leaks can lead to fires that may result in serious injury. To avoid this hazard : 1. Park the machine on a firm, level surface. Lower the bucket to the ground. Stop the engine. Remove the key from the key switch. Pull the pilot control shut-off lever to the LOCK position. 2. Check for kinked hoses, and hoses that rub against each other parts for leaks. Check hoses at the check points indicated below for leaks and other damage that may result in future leaks. If any abnormalities are found, replace or retighten them, as shown in Table 4. 3. Repair or replace any loose or damaged hoses. Never install bent or damaged hoses. Interval (hours) Daily Every 250 hours Table 4. Hoses Check Points Abnormalities Hose ends Leak (1) Soutache braid hose Soutache braid hose Hose ends Friction (2) Crack (2) Crack (3) Remedies Retighten or replace Replace Replace Replace Crack (4) Replace 1 2 1 M137-07-003 3 Hose Bend (5) 4 Replace M137-07-004 5 Hose Collapse (6) Replace (Use proper bend radius) Hose ends and fittings Deformation or Replace corrosion (7) NOTE: Refer to the illustrations in Fig.1 for each check point location or for a description of the abnormality. Use genuine Hitachi parts. M137-07-005 6 7 M137-07-006 Fig. 1 7-52 MAINTENANCE F. AIR CLEANER 1 2 Clean Air Cleaner Outer Element --- every 250 hours or when the restriction indicator comes ON 2 Replace Air Cleaner Outer and Inner Elements --- after cleaning six times or after one year 1. Park the machine on a level surface. ZX120-3 Class M1U1-07-104 2. Lower the bucket to the ground. 3. Turn the auto-idle switch off. 2 IMPORTANT: The turbocharger may be damaged if the engine is not properly shut down. 4. Run the engine at slow idle speed without load for five minutes. ZX180-3 Class 5. Stop the engine. Remove the key from the key switch. M1U1-07-079 2 6. Pull the pilot control shut-off lever to the LOCK position. 7. Loosen clamps (2) to remove the cover. IMPORTANT: Do not install the element and/or the cover forcibly when installing the clamps. Failure to do so may result in deformation of the clamps, element, and/or cover. 8. Remove outer element (1). 9. Tap outer element (1) with the palm of your hand, NOT ON A HARD SURFACE. ZX200-3, 270-3 , 330-3 Class M1U1-07-027 ZX120-3 Class M1U1-07-105 ZX180-3 Class M1U1-07-080 ZX200-3, 270-3 , 330-3 Class M1U1-07-028 1 CAUTION: Use reduced compressed air pressure. (Less than 0.2 MPa, 2 kgf/cm2). Clear area of bystanders, guard against flying chips, and wear personal protection equipment including goggles or safety glasses. 10. Clean outer element (1) using compressed air. Direct the air to the inside of the filter element, blowing out. 11. Clean the filter interior before installing outer element (1). 1 12. Install outer element (1). 13. Install cover and tighten clamps (2). 14. Start the engine and run at slow idle. 15. Check the air filter restriction indicator on the monitor panel. If the air filter restriction indicator comes ON, stop the engine and replace outer element (1). 1 7-53 MAINTENANCE 16. When replacing the air cleaner filter element, replace both outer (1) and inner (3) elements together. Remove outer element (1). Clean the filter interior before removing inner element (3). Remove inner element (3). First install inner element (3) and then install outer element (1). 1 Air Restriction Switch IMPORTANT: Do not reuse inner element (3). Always replace the new one. Cover 3 Valve M157-07-061 7-54 MAINTENANCE G. COOLING SYSTEM Coolant Use fresh water or normal tap water as a coolant. Do not use strong acid or alkaline water. Use the coolant with genuine Hitachi Long-Life Coolant (LLC) mixed by 30 to 50 %. If the air temperature is expected to fall below 0 °C (32 °F), fill the cooling system with an genuine Hitachi Long-Life Coolant (LLC) and soft water mix. As a general rule, the ratio of LLC should range between 30 % and 50 % as shown in the table below. If the ratio is below 30 %, the system may develop rust, and if it is above 50 %, the engine may overheat. 7-55 MAINTENANCE Air temperature °C –1 –4 –7 –11 –15 –20 –25 –30 °F 30 25 19 12 5 –4 –13 –22 Air temperature °C –1 –4 –7 –11 –15 –20 –25 –30 °F 30 25 19 12 5 –4 –13 –22 LLC Mixing Table (ZX120-3 Class) Mixing Refill capacities LLC Soft water ratio % liters liters 30 4.8 11.2 30 4.8 11.2 30 4.8 11.2 30 4.8 11.2 35 5.6 10.4 40 6.4 9.6 45 7.2 8.8 50 8.0 8.0 LLC Mixing Table (ZX180-3 Class) Mixing Refill capacities LLC Soft water ratio % liters liters 30 5.4 12.6 30 5.4 12.6 30 5.4 12.6 30 5.4 12.6 35 6.3 11.7 40 7.2 10.8 45 8.1 9.9 50 9.0 9.0 LLC Mixing Table (ZX200-3, 270-3 Class) Mixing Refill capacities Air temperature LLC Soft water ratio °C °F % liters liters –1 30 30 7.8 18.2 –4 25 30 7.8 18.2 –7 19 30 7.8 18.2 –11 12 30 7.8 18.2 –15 5 35 9.1 16.9 –20 –4 40 10.4 15.6 –25 –13 45 11.7 14.3 –30 –22 50 13.0 13.0 Air temperature °C –1 –4 –7 –11 –15 –20 –25 –30 °F 30 25 19 12 5 –4 –13 –22 LLC Mixing Table (ZX330-3 Class) Mixing Refill capacities LLC Soft water ratio % liters liters 30 9.6 22.4 30 9.6 22.4 30 9.6 22.4 30 9.6 22.4 35 11.2 20.8 40 12.8 19.2 45 14.4 17.6 50 16.0 16.0 CAUTION: • Antifreeze is poisonous; if ingested, it can cause serious injury or death. Induce vomiting and get emergency medical attention immediately. • When storing antifreeze, be sure to keep it in a clearly marked container with a tight lid. Always keep ANTIFREEZE out of the reach of children. 7-56 • If antifreeze is accidentally splashed into eyes, flush with water for 10 to 15 minutes and get emergency medical attention. • When storing or disposing of antifreeze, be sure to comply with all local regulations. MAINTENANCE 1 Check Coolant Level --- daily CAUTION: Do not loosen radiator filler cap (1) unless the system is cool. Loosen cap (1) slowly to the stop. Release all pressure before removing cap (1). 1 With the engine cold, the coolant level must be between the FULL and LOW marks on coolant reservoir (2), located behind the radiator access door. If the coolant level is below the low mark, add coolant to coolant reservoir (2). If coolant reservoir (2) is empty, add coolant to the radiator and then to coolant reservoir (2). ZX120-3 Class M1U1-07-106 1 ZX180-3 Class M1U1-07-081 1 ZX200-3, 270-3 , 330-3 Class M1U1-07-024 2 FULL LOW ZX120-3 Class FULL M1U1-07-107 2 LOW ZX180-3 Class M1U1-07-082 FULL 2 LOW ZX200-3, 270-3 , 330-3 Class 7-57 M1U1-07-022 MAINTENANCE 2 Check and Adjust Fan Belt Tension (ZX120-3, 180-3 Class) --- every 100 hours (first time after 50 hours) 5 IMPORTANT: Loose fan belt may result in insufficient battery charging, engine overheating as well as a rapid, abnormal belt wear. Belts that are too tight, however, can damage both bearings and belts. Visually check the belt for wear. Replace if necessary. Check fan belt tension by depressing the midpoint between fan pulley (3) and alternator pulley (4) with the thumb. Deflection must be A with a depressing force of approximately 98 N (10 kgf, 22 lbf ). Model ZX120-3, 180-3 Class 6 Deflection 7 to 8 mm (0.28 to 0.32 in) 98 N (10 kgf, 22 lbf ) 4 7 ZX120-3, 180-3 Class A 7 to 8 mm (0.28 to 0.32 in) Checking Check the drive belt for any wear and/or damage. Replace the belt as needed. Check the belt tension if required. Adjust Drive Belt Tension 1. Loosen lock nut (6) and alternator lower mounting bolt (7). 2. Rotate tension adjust bolt (5) to adjust the belt tension. 3. After completing adjustment, tighten lock nut (6) and alternator lower mounting bolt (7) to specifications. Standard Tightening Torque: Nut: 25 N•m (2.5 kgf•m, 18 lbf•ft) Bolt: 52 N•m (5.2 kgf•m, 38 lbf•ft) IMPORTANT: When a new belt is installed, be sure to readjust the tension after operating the engine for 3 to 5 minutes at slow idle speed to be sure that the new belt is seated correctly. 7-58 3 M1U1-07-089 MAINTENANCE 2 Check and Adjust Fan Belt Tension (ZX200-3, 270-3, 330-3 Class) --- every 100 hours (first time after 50 hours) Deflection 5 to 6 mm (0.2 to 0.24 in) 98 N (10 kgf, 22 lbf ) 3 IMPORTANT: Loose fan belt may result in insufficient battery charging, engine overheating as well as a rapid, abnormal belt wear. Belts that are too tight, however, can damage both bearings and belts. 4 Visually check the belt for wear. Replace if necessary. Check fan belt tension by depressing the midpoint between fan pulley (3) and alternator pulley (4) with the thumb. Deflection must be A with a depressing force of approximately 98 N (10 kgf, 22 lbf ). Model ZX200-3, 270-3, 330-3 Class ZX200-3, 270-3 Class M178-07-030 Deflection 5 to 6 mm (0.2 to 0.24 in) 98 N (10 kgf, 22 lbf ) A 5 to 6 mm (0.2 to 0.24 in) 4 3 M1HM-07-001 ZX330-3 Class If tension is not within specifications, loosen nuts (5) and (7) for the adjusting plate and alternator bracket. Move the alternator by bolt (6) until tension is correct. Tighten nuts (5) and (7). 5 6 IMPORTANT: When a new belt is installed, be sure to readjust the tension after operating the engine for 3 to 5 minutes at slow idle speed to be sure that the new belt is seated correctly. 7 7-59 M197-07-072 MAINTENANCE 3 Change Coolant --- twice a year (in spring and autumn) NOTE: When genuine Hitachi Long-Life coolant is used, change every two years or 4000 hours, whichever comes first. Clean Radiator Interior --- when changing coolant CAUTION: Do not loosen the radiator cap until the system is cool. Loosen the cap slowly to the stop. Release all pressure before removing the cap. 1 ZX120-3 Class M1U1-07-108 IMPORTANT: Use fresh water or normal tap water as a coolant. Do not use strong acid or alkaline water. Use the coolant with genuine Hitachi Long-Life Coolant (LLC) mixed by 30 to 50 %. 1. Remove the radiator cap. Open drain cock (1) on the radiator to allow the coolant to drain completely. 2. Close drain cock (1). Fill the radiator with tap water and a radiator cleaner agent. Start the engine and run at a speed slightly higher than slow idle; when the needle of the temperature gauge reaches the green zone, run the engine for about ten more minutes. 3. Stop the engine and open drain cock (1). Flush out the cooling system with tap water, until draining water is clear. This helps remove rust and sediment. 1 ZX180-3, 200-3, 270-3 Class 4. Close drain cock (1). Fill the radiator with tap water and LLC at the specified mixing ratio. When adding coolant, do so slowly to avoid mixing air bubbles in the system. M1U1-07-072 1 5. Run the engine to sufficiently bleed the air from the cooling system. 6. After adding coolant, operate the engine for several minutes. Check the coolant level again, and add coolant if necessary. ZX330-3 Class 7-60 M1U1-07-029 MAINTENANCE 4 5 Clean Radiator, Oil Cooler Core and Inter Cooler Outside --- every 500 hours Inside --- once a year Clean Oil Cooler, Radiator and Inter Cooler Front Screen --- every 500 hours 6 Clean Air Conditioner Condenser --- every 500 hours 7 Clean Fuel Oil Cooler --- every 500 hours Inter Cooler Oil Cooler Air Conditioner Condenser Fuel Oil Cooler Radiator ZX120-3 Class M1U1-07-109 Inter Cooler Oil Cooler Air Conditioner Condenser 8 Fuel Oil Cooler Clean Air Conditioner Front Screen (Opt.) --- every 500 hours Radiator CAUTION: Use reduced compressed air pressure (Less than 0.2 MPa, 2 kgf/cm2) for cleaning purposes. Clear the area of bystanders, guard against flying chips, and wear personal protection equipment including eye protection. IMPORTANT: When operating the machine in a dusty environment, check the screen every day for dirt and clogging. If clogged, remove, clean and reinstall the screen. ZX180-3 Class M1U1-07-083 Inter Cooler Oil Cooler Fuel Oil Cooler Air Conditioner Condenser Radiator 1. Open the radiator access door and hood. 2. Clean the air conditioner condenser. ZX200-3, 270-3 , 330-3 Class 3. Remove the oil cooler front screen and clean it. 4. Clean both the radiator and oil cooler using compressed air (Less than 0.2 MPa, 2 kgf/cm2) or water. 7-61 M1U1-07-016 MAINTENANCE H. ELECTRICAL SYSTEM IMPORTANT: Improper radio communication equipment and associated parts, and/or improper installation of radio communication equipment effects the machine's electronic parts, causing involuntary movement of the machine. Also, improper installation of electrical equipment’s may cause machine failure and/ or a fire on the machine. Be sure to consult your authorized dealer when installing a radio communication equipment or additional electrical parts, or when replacing electrical parts. SA-032 Never attempt to disassemble or modify the electrical/electronic components. If replacement or modification of such components is required, contact your authorized dealer. SA-036 BATTERIES WARNING: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check the battery electrolyte level. Do not continue to use or charge the battery when electrolyte level is lower than specified. Explosion of the battery may result. ZX120-3 Class Batteries Location M1U1-07-109 Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into the eyes. Avoid hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Using proper booster battery starting procedures. Batteries Location ZX180-3 Class M1U1-07-084 If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. If splashed in eyes, flush with water for 10 to 15 minutes. Get medical attention immediately. Batteries Location 7-62 ZX200-3, 270-3 , 330-3 Class M1U1-07-016 MAINTENANCE If acid is swallowed: 1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. IMPORTANT: Add water to batteries in freezing weather before you begin operating your machine for the day, or else charge the batteries. IMPORTANT: If the battery is used with the electrolyte level lower than the specified lower level, the battery may deteriorate quickly. IMPORTANT: Do not refill electrolyte more than the specified upper level. Electrolyte may spill, damaging the painted surfaces and/or corroding other machine parts. NOTE: In case electrolyte is refilled more than the specified upper level line or beyond the bottom end of the sleeve, remove the excess electrolyte until the electrolyte level is down to the bottom end of the sleeve using a pipette. After neutralizing the removed electrolyte with sodium bicarbonate, flush it with plenty of water, otherwise, consult the battery manufacturer. 7-63 MAINTENANCE Electrolyte Level Check --- every one month 1. Check the electrolyte level at least once a month. 2. Park the machine on level ground and stop the engine. 3. Check the electrolyte level. 3.1 When checking the level from the battery side: Clean around the level check lines with a wet towel. Do not use a dry towel. Static electricity may be developed, causing the battery gas to explode. Check if the electrolyte level is between U.L (Upper Level) and L.L (Lower Level). In case the electrolyte level is lower than the middle level between the U.L and L.L, immediately refill distilled water or commercial battery fluid. Be sure to refill with distilled water before recharging (operating the machine). After refilling, securely tighten the filler plug. 3.2 When impossible to check the level from the battery side or no level check mark is indicated on the side: After removing the filler plug from the top of the battery. Check the electrolyte level by viewing through the filler port. It is difficult to judge the accurate electrolyte level in this case. Therefore, when the electrolyte level is flush with the U.L, the level is judged to be proper. Then, referring to the right illustrations, check the level. When the electrolyte level is lower than the bottom end of the sleeve, refill with distilled water or commercial battery fluid up to the bottom end of the sleeve. Be sure to refill with distilled water before recharging (operating the machine). After refilling, securely tighten the filler plug. U.L (Upper Level) L.L (Lower Level) M146-07-109 Filler Port Sleeve U.L (Upper Level) Separator Top L.L (Lower Level) M146-07-110 Proper Since the electrolyte surface touches the bottom end of the sleeve, the electrolyte surface is raised due to surface tension so that the electrode ends are seen curved. M146-07-111 Lower When the electrolyte surface is lower than the bottom end of the sleeve, the electrode ends are seen straight. M146-07-112 3.3 When an indicator is available to check the level, follow its check result. 4. Always keep clean around the battery terminals to prevent battery discharge. Check terminals for loose and/or rust. Coat terminals with grease or petroleum jelly to prevent corrosion build up. M409-07-072 7-64 MAINTENANCE Check electrolyte specific gravity --- every one month WARNING: Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check the battery electrolyte level. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. If splashed in eyes, flush with water for 10 to 15 minutes. Get medical attention immediately. Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into the eyes. Never check the battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. If acid is swallowed: 1. Drink large amounts of water or milk. 2. Then drink milk of magnesia, beaten eggs, or vegetable oil. 3. Get medical attention immediately. Always remove the grounded (−) battery clamp first and replace it last. Avoid hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Using proper booster battery starting procedures. IMPORTANT: Check the specific gravity of the electrolyte after it is cooled, not immediately after operation. Check the electrolyte specific gravity in each battery cell. The lowest limit of the specific gravity for the electrolyte varies depending on electrolyte temperature. The specific gravity should be kept within the range shown below. Charge the battery if the specific gravity is below the limit. Recommended range of specific gravity by electrolyte temperature 40 °C (104 °F) 20 °C (68 °F) Fluid temp. Working Range 0 °C (32 °F) –20 °C (–4 °F) –40 °C (–40 °F) 1.21 1.22 1.23 1.24 1.25 1.26 1.27 Specific gravity of battery fluid REPLACE BATTERIES Your machine has two 12-volt batteries with negative (−) ground. If one battery in a 24-volt system has failed but the other is still good, replace the failed battery with one of the same type. For example, replace a failed maintenance-free battery with a new maintenance-free battery. Different types of batteries may have different rates of charge. This difference could overload one of the batteries and cause it to fail. 7-65 1.28 1.29 1.30 1.31 1.32 M104-07-054 MAINTENANCE Remove and Installing Batteries CAUTION: When removing the battery disconnect the negative (−) terminal (ground) first, while taking care not to cause a short circuit. When installing the battery, connect the positive (+) terminal before connecting the negative (−) terminal. REPLACING FUSES If any electrical equipment fails to operate, first check the fuses. Fuse box is located behind the operator’s seat. A fuse location/specification decal is attached to the fuse box cover. Remove the fuse box cover by lifting it upward. Spare fuses are located on the underside of the cover. IMPORTANT: Be sure to install fuses with correct amperage ratings to prevent electrical system damage due to overload. 10- CONTROLLER 5A 20- OPTION3 5A 9- BACKUP 10A 19- SW. BOX 5A 8- ECM 30A 18- POWER ON 5A 7- LUBRICATOR 10A 17- AIRCON. 5A 6- OPTION2 10A 16- GLOW RELAY 5A 5- OPTION1 5A M1U1-07-017 Spare Fuses 10 20 9 8 19 18 7 6 17 16 15- AUXILIARY 10A 5 4 15 14 4- SOLENOID 10A 14- FUEL PUMP 5A 3 2 13 12 3- HEATER 20A 13- LIGHTER 10A 1 11 2- WIPER 10A 12- ROOM LAMP/RADIO 5A 1- LAMP 20A 11- HORN 10A Tool M178-07-034 7-66 MAINTENANCE • Fusible Link (Main Fuse) In case the starter will not rotate even if the key switch is turned to the START position, fusible link may the cause of the trouble. Remove the cover next to the engine coolant reservoir to check the fuse. Replace it if blown. 21- + Side (Red) 45A 22- − Side (Black) 65A 21 7-67 Battery 22 M1U1-07-023 MAINTENANCE I. MISCELLANEOUS 1 1 Check Bucket Teeth --- daily 4 5 Check the bucket teeth for wear and looseness Replace teeth (1) if tooth wear exceeds the designated service limit shown below. Dimension A in mm (in) Model A New Limit of Use ZX120-3 Class, ZX160LC-3 166 (6.5) 85 (3.3) ZX180LC-3, 180LCN-3, 200-3 Class 200 (7.9) 95 (3.7) ZX270-3 Class 230 (9.1) 110 (4.3) ZX330-3 Class 230 (9.1) 115 (4.5) M104-07-056 2 3 Replacing procedure CAUTION: Guard against injury from flying pieces of metal. Wear goggles or safety glasses, and safety equipment appropriate to the job. 1. Use hammer (2) and drift (3) to drive out locking pin (5). Be careful not to damage rubber pin lock (4) while removing locking pin (5). M104-07-116 RIGHT WRONG 2. Remove tooth (1). Inspect locking pin (5) and rubber pin lock (4) for damage, replace if necessary. Short locking pins (5) and damaged rubber pin locks (4) must be replaced with new ones. 5 Flush one end of the locking pin to evaluate. In this instance, the locking pin is too short. WRONG M104-07-118 M104-07-058 WRONG 4 M104-07-059 7-68 MAINTENANCE 3. Clean shank (6) surface. 4. Install rubber pin lock (4) into shank (6) hole as shown. RIGHT 6 WRONG WRONG 4 M104-07-060 5. Position new tooth (1) over shank (6). RIGHT 6 WRONG WRONG 1 M104-07-061 6. Drive locking pin (5) fully into the hole as shown. RIGHT WRONG 1 M104-07-062 5 IMPORTANT: Check the bucket teeth periodically to ensure that wear does not exceed the designed service limit. 7-69 MAINTENANCE Check Bucket Teeth for H and BE Type Front or Super V Type Bucket Teeth (ZX 200-3, 330-3 Class) --- daily Check for wearing and looseness of the Bucket tooth points. 1 1. Replacement intervals When tooth points (1) wear beyond the service limit, replace them. Dimension A in mm (in) ZX200-3 Class Part No. New Limit of Use 0.8 m Reinforced Hoe Bucket with Super V Type Bucket Teeth 4383048 211 (8.3) 90 (3.5) ZX330-3 Class Part No. New Limit of Use 1.40 m3 Hoe Bucket with Super V Type Bucket Teeth 4400250 232 (9.1) 99 (3.9) 229 (9.0) 112 (4.4) M116-07-124 3 Rock Bukcet 1.38 m3 1.50 m3 4400253 2 1 NOTE: When tooth point (1) is used in excess of the service limit, a hole will be made on tooth point (1), which makes the nose exposed and worn out, and will eventually break or let tooth point (1) fall off. M116-07-125 2. Replacement (1) Removing the tooth point 3 CAUTION: Guard against injury from flying pieces of metal. Wear goggles or safety glasses. a. 2 1 Preparations for removing tooth point. Hit the left and right top ends and the left and right lugs of tooth point (1) alternately with hammer to knock off pebbles, soil, etc., stuck in the gap between tooth point (1) and adapter (2). b. Inserting lock removal tool. Remove pebbles, dirt, etc., completely from the gap between lock pin (3) and adapter (2). Place pin-removing jig on the top end of lock pin (3) and hit it with hammer to remove lock pin (3). When driving out the pin, first hit with a shorter jig until top end of lock pin (3) comes to the upper end position of the lug of tooth point (1), and then use the longer jig to remove lock pin (3). 3 7-70 M116-07-131 MAINTENANCE c. Removing the tooth point Turn tooth point (1) to the left, twist and pull it toward you to remove it. Remove the plug, and check if rubber has cracking; if it has, replace the rubber with new one. While the pin and plug can withstand several replacements of tooth point (1), be sure to check whether they are usable or not when replacing tooth point (1). 1 (2) Mounting the tooth point a. M113-07-078 Mounting the tooth point Clean the top end of the adapter nose. If pebbles, dirt, etc., are stuck to the adapter nose, tooth point (1) will not insert properly and the pin cannot be driven in. Also check that lock pin (3) has no cracks. Insert tooth point (1) slowly until tooth point (1) comes to the end of the adapter nose while twisting and turning it to the right. 1 b. Inserting the pin M113-07-080 (1) Insert lock pin (3) with take-up facing toward the adapter nose. (2) With tooth point (1) fully inserted onto adapter (2), tap lock pin (3) into tooth point (1) with a hammer until the top of lock pin (3) comes flat with the nose surface. (i.e. until the take-up on lock pin (3) fits into the grooves of tooth point (1).) NOTE: • Since rubber is susceptible to corrosion, do not use grease, oil and other oily materials when inserting lock pin (3). • When mounting welding-type nose and adapter (2) onto the bucket, lock pin (3) should be removed from the nose when preheating and welding. Otherwise, the rubber will be spoiled. 3 Take-up M173-07-001 M116-07-128 7-71 MAINTENANCE 2 Change Bucket O-Ring Shift CAUTION: When driving the connecting pins in or out, guard against injury from flying pieces of metal or debris; wear goggles or safety glasses, and safety equipment appropriate to the job. 1. Park the machine on a level surface. Lower the bucket to the ground and position it with the flat surface resting on the ground. Be sure the bucket will not roll when the pins are removed. Bucket Boss 2. Slide the O-rings out of the way, as shown. Link 3. Remove bucket pins A and B to separate the arm and bucket. Clean the pins and pin bores. Apply sufficient grease to the pins and pin bores. A B 4. Align the arm and alternate bucket. Be sure the bucket will not roll. 5. Install bucket pins A and B. 6. Install the locking pins and snap rings on pins A and B. 7. Adjust bucket linkage clearance for pin A. See adjusting bucket linkage clearance procedure. 8. Apply grease to pin joints A and B. 9. Start the engine and run at slow idle. Slowly operate the bucket in both directions to check for any interference in bucket movement. Do not operate a machine that has any movement interference. Correct interference problem. 7-72 M104-07-063 MAINTENANCE 3 Convert Bucket Connection Into Face Shovel O-Ring Shift CAUTION: When driving the connecting pins in or out, guard against injury from flying pieces of metal or debris; wear goggles or safety glasses, and safety equipment appropriate to the job. IMPORTANT: Provide ample space for turning the bucket 180°. Before starting converting work, keep bystanders clear of the machine. When using a signal person, coordinate hand signals before starting. Bucket Boss Link B 1. Park the machine on a level surface. Lower the bucket to the ground and position it with the flat surface resting on the ground. Be sure the bucket will not roll when the pins are removed. A 2. Slide the O-rings out of the way, as shown. 3. Remove bucket pins A and B to separate the arm and bucket. Clean the pins and pin bores. Apply sufficient grease to the pins and pin bores. 4. Turn the bucket 180°. Be sure the bucket will not roll. 5. Align the arm and bucket. Install bucket pins A and B, then install the locking pins and snap rings on pins A and B. 6. Apply grease to pin joints A and B. 7. Start the engine and run at slow idle. Slowly operate the bucket in both directions and check for any interference in bucket movement. Do not operate a machine that has any movement interference. Correct interference problem. Link A B M104-07-064 7-73 MAINTENANCE 4 Adjust Bucket Linkage The machine is provided with a bucket adjustment system to take up play in the linkage. When play in the linkage increases, remove and install shims as follows: 1. Park the machine on a level surface. Lower the bucket to the ground with the flat side down so that the bucket will not roll. 2. Run the engine at slow idle. With the bucket on the ground, slowly swing counterclockwise slightly until the top of the left bucket boss contacts the arm. 3. Stop the engine. Pull the pilot control shut-off lever to the LOCK position. NOTE: Bolt (1) does not need to be removed to remove shims (2). Shims (2) are of a split type that can be easily pushed off with a screwdriver after bolts (1) have been loosened. Clearance Adjust Part 4. Slightly loosen three (M14) bolts (1) using a 22 mm wrench. Remove all shims (2) from clearance (c) between plate (3) and bucket. 5. Push and hold bolts (1) to remove all clearance (a) between arm and boss (4). Holding boss (4) against arm increases clearance (b). Measure distance (b) using a feeler gauge. This distance should not be adjusted below 0.5 mm (0.02 in). 6. Install as many shims (2) into clearance (b) as possible. M503-07-056 Bucket Pin II 4 Arm Bucket 2 d NOTE: Remaining shims (2) must be installed in clearance (c) to prevent arm end face or bolt damage. 3 7. Install remaining shims (2) into clearance (c) and tighten bolts (1) to 140 N•m (14 kgf•m, 103 lbf•ft). 1 NOTE: The total number of shims (2) used is A. A : 12 (6 pairs) a b 8. Replace boss (4) if measurement (d) is 5 mm (0.2 in) or less. SECTION II 7-74 c II M104-07-066 MAINTENANCE 5 Remove Travel Levers The travel levers may be removed if desired. 1. Park the machine on a level surface. 4 2. Lower the bucket to the ground. 3 3. Turn the auto-idle switch off. 2 4. Turn the key switch OFF. Remove the key from the key switch. 5. Pull the pilot control shut-off lever to the LOCK position. 6. Remove bolts (1) and (2) to remove levers (3) and (4) from brackets. NOTE: Wrench size Tightening torque 1 17 mm 50 N•m (5 kgf•m, 37 lbf•ft) M178-07-077 6 Check and Replace Seat Belt Check --- daily Replace --- every 3 years Always maintain seat belt (5) in a functional condition and replace when necessary to ensure proper performance. Prior to operating the machine, thoroughly examine belt (5), buckle (6) and attaching hardware (7) and tether belt (8). If any item is damaged or materially worn, replace seat belt (5) or component before operating the machine. We recommend that seat belt (5) be replaced every three years regardless of its apparent condition. 5 6 7 8 M1U1-07-008 6 5 7 8 M1U1-07-009 7-75 MAINTENANCE 7 Check Windshield Washer Fluid Level --- as required Check fluid in windshield washer tank (1). If the fluid level is low, remove cap (2) and add fluid via the opening. During winter season, use all season windshield washer which will not freeze. 2 1 ZX120-3 Class M1U1-07-110 ZX180-3 Class M1U1-07-085 ZX200-3, 270-3 , 330-3 Class M1U1-07-036 2 1 2 1 7-76 MAINTENANCE 8 Check Track Sag --- every 50 hours Swing the upperstructure 90° and lower the bucket to raise the track off the ground as shown. Keep the angle between the boom and arm 90 to 110° and position the bucket’s round side on the ground. Place blocks under the machine frame to support the machine. Rotate the raised track in reverse two full rotations and then forward two full rotations. Measure distance (A) at the middle of the track frame from the bottom of the track frame to the back face of the track shoe. Track sag specifications Model SA-283 A ZX120-3 Class (Except ZX110M-3) 250 to 280 mm (9.8 to 11.0 in) ZX110M-3 265 to 295 mm (10.4 to 11.6 in) ZX160LC-3 285 to 320 mm (11.2 to 12.6 in) ZX180LC-3, 180LCN-3 ZX200-3, 270-3 Class (Except ZX280LC-3, 280LCN-3) 300 to 335 mm (11.8 to 13.2 in) ZX280LC-3, 280LCN-3 ZX330-3 Class 340 to 380 mm (13.4 to 15.0 in) M107-07-068 NOTE: Check track sag after thoroughly removing soil stuck on the track area by washing. Adjust Track Sag Precautions for Adjusting Track Sag 1. If track sag is not within specifications, loosen or tighten the track following the procedures shown on the next page. 2. When adjusting track sag, lower the bucket to the ground to raise one track off the ground. Repeat this procedure to raise the other track. Each time, be sure to place blocks under the machine frame to support the machine. 3. After adjusting track sag of both tracks, move the machine back and forth several times. 4. Check track sag again. If track sag is not within specifications, repeat adjustment until correct sag is obtained. 7-77 MAINTENANCE Loosen the Track CAUTION: Do not loosen valve (1) quickly or loosen it too much as high-pressure grease in the adjusting cylinder may spout out. Loosen carefully, keeping body parts and face away from valve (1). Never loosen grease fitting (2). IMPORTANT: When gravel or mud is packed between sprockets and track links, remove it before loosening. M107-07-075 1. To loosen the track, slowly turn valve (1) counterclockwise using long socket 24; grease will escape from the grease outlet. 2. Between 1 to 1.5 turns of valve (1) is sufficient to loosen the track. 1 2 3. If grease does not drain smoothly, slowly rotate the raised track. 4. When proper track sag is obtained, turn valve (1) clockwise and tighten to 90 N•m (9 kgf•m, 67 lbf•ft). Tighten the Track CAUTION: It is abnormal if the track remains tight after turning valve (1) counterclockwise or if the track is still loose after charging grease to fitting (2). In such cases, NEVER ATTEMPT TO DISASSEMBLE the track or track adjuster, because of dangerous high-pressure grease inside the track adjuster. See your authorized dealer immediately. To tighten the track, connect a grease gun to grease fitting (2) and add grease until the sag is within specifications. 7-78 Grease Outlet M104-07-119 MAINTENANCE 9 Clean and Replace Air Conditioner Filter Clean Filter 1 Circulating Air Filter --- every 500 hours Fresh Air Filter --- every 500 hours 2 Replace Filter Circulating Air Filter --- After cleaning 6 times or so Fresh Air Filter --- After cleaning 6 times or so Removing Fresh Air Filter 1. Insert the key into keyhole (2) on left cab side cover (1). Then, rotate the key counterclockwise to unlock the key. Open cover (1). M1U1-07-010 4 2. While pressing knobs (4) on both sides of fresh air filter (3) inward, horizontally remove fresh air filter (3). 3 Removing Circulating Air Filter 1. Circulating air filter (5) is located under the rear deck. 2. Holding grips (6), pull them toward you to remove. M1U1-07-011 5 6 M1U1-07-012 7-79 MAINTENANCE CAUTION: Use reduced compressed air pressure (less than 0.2 MPa, 2 kgf/cm2) for cleaning purposes. Clear the area of bystanders, guard against flying chips, and wear personal protection equipment including eye protection. Cleaning Clean both the external and internal filters by blowing compressed air or washing with water. When washing the filters with water, follow the procedures below: Rear Side of Cab 1. Wash with tap water. 2. Soak the filters in neutral detergent-mixed water for approx. 5 minutes. 3. Wash the filters with water again. 4. Dry the filters. Air Conditioner Side M1U1-07-013 Installation When installing the cleaned circulating and/or fresh air filter or new filters, follow the reverse order of the removing filter procedures described on the front page. • Fresh Air Filter Use attention when installing the filter so that the notch faces the back of the cab and the stamped arrows face the air conditioner unit. After installing the filter, install the upper cover while aligning it with the duct. • Circulating Air Filter While contacting the attached filter plate onto the duct, install the filter so that the clips align with the duct mounting holes. 7-80 Support M1U1-07-012 MAINTENANCE 10 Check Air Conditioner --- daily 1. Check pipe connections for refrigerant gas leakage. If oil seepage is found around pipe connections, it indicates possible gas leakage. 2. Check the condenser. If the condenser fins become clogged with dirt or insects, the cooling effect will be decreased. Be sure to keep it clean at all times. (Refer to “Clean Radiator Core” in Maintenance Section.) 3. Check the compressor After operating the air conditioner for 5 to 10 minutes, touch the high-pressure side and low-pressure side pipes with your hand. If normal, the high-pressure side pipe will be hot, and the low-pressure side cold. Tension Pulley Fan Pulley 150 mm 8 to 12 mm (0.32 to 0.47 in) 98 N (10 kgf, 22 lbf ) Crank Pulley Fan Pulley 5 to 6 mm (0.2 to 0.24 in) 98 N (10 kgf, 22 lbf ) Alternator Pulley Crank Pulley If cool air does not come out, or any other abnormalities are found in air conditioner system, see your authorized dealer for inspection. 7-81 M1U1-07-086 ZX120-3, 180-3 Class 4. Check mounting bolts for looseness. Confirm that the compressor mounting bolts and other mounting/fastening bolts are securely tightened. 5. Inspect belt, check and adjust tension. Visually check the compressor and fan belts for wear. Check and adjust belt tension, referring to the illustration (right). Compressor Pulley Compressor Pulley ZX200-3, 270-3 , 330-3 Class M1GR-07-007 MAINTENANCE Adjust Compressor Belt Tension Visually check the belt for wear. Replace if necessary. Check compressor belt tension by depressing the midpoint between compressor pulley and crank pulley with the thumb. Deflection must be 9 to 12 mm (0.35 to 0.47 in) with a depressing force of approximately 98 N (10 kgf, 22 lbf ). If tension is not within specifications, loosen bolt (1). Move the tension pulley by adjusting bolt (2) until tension is correct. Tighten bolt (1). IMPORTANT: When a new belt is installed, be sure to readjust the tension after operating the engine for 3 to 5 minutes at slow idle speed to be sure that the new belt is seated correctly. Crank Pulley Tension Pulley 1 2 Compressor Compressor Pulley 11 Clean Cab Floor --- as required M1G6-07-013 IMPORTANT: When cleaning the cab floor with tap water, spray the floor only. Take care not to splash the surrounding area. Do not increase water spray speed by restricting the hose end, and do not use high pressure steam for cleaning. Be sure to completely remove any moisture from the surrounding area. 1. Park the machine on solid and level surface. Lower the bucket to the ground. Before cleaning, stop the engine. 2. Sweep the cab floor clean using a brush, and brush dust from the cab floor while spraying water. 3. When cleaning the floor mat, sweep dust (water) along the grooves on the floor mat. 4. When cleaning after removing the floor mat, sweep dust (water) through two cleaning holes. 7-82 M1U1-07-052 MAINTENANCE 12 Retighten Cylinder Head Bolt --- as required See your authorized dealer. 13 Inspect and Adjust Valve Clearance --- every 1000 hours See your authorized dealer. 14 Measure Engine Compression Pressure --- every 1000 hours See your authorized dealer. 15 Check Starter and Alternator --- every 1000 hours See your authorized dealer. 16 Check and Replace EGR Device --- as required See your authorized dealer. 7-83 MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX120-3 Class No. 1 2 3 4 8 9 Engine cushion rubber mounting bolt and nut Engine bracket mounting bolt (Pump side) Hydraulic oil tank mounting bolt Fuel tank mounting bolt Radiator mounting bolt (Upper side) Radiator mounting bolt (Lower side) Pump transmission mounting bolt Control valve mounting bolt Control valve bracket mounting bolt Swing device mounting bolt Swing motor mounting bolt 10 ORS fittings for hydraulic hoses and piping 11 12 Hycolin tube mounting nut Battery mounting nut Cab mounting nut Cab mounting anchor bolt Cab cushion rubber mounting bolt 5 6 7 13 14 15 16 17 18 19 20 21 Bolt Dia Descriptions mm 16 12 16 16 10 12 10 14 16 20 10 – 10 16 20 12 6 10 12 Cover mounting bolt Flexible master coupling of piping T-bolt clamp of high pressure piping (Upperstructure) Swing bearing mounting bolt to (Undercarriage) ZX110-3, 130-3 Travel device mounting bolt ZX110M-3, 130LCN-3 Travel reduction device cover ZX110-3, 130-3 ZX110M-3, 130LCN-3 mounting bolt ZX110-3, 130-3 Sprocket mounting bolt ZX110M-3, 130LCN-3 ZX110-3, 130-3 Upper roller mounting bolt ZX110M-3, 130LCN-3 ZX110-3 ZX130-3, 130LCN-3 Lower roller mounting bolt ZX110M-3 ZX110-3 Track shoe mounting bolt ZX130-3, 130LCN-3 ZX110M-3 Track guard mounting bolt ZX110M-3 1/4-28UNF – 18 16 16 16 14 14 16 20 12 16 16 16 18 16 16 20 18 7-84 Q’ty 4 8 4 4 4 3 8 4 4 10 7 – 4 4 1 8 – – 8 30 36 28 32 8 12 32 32 8 16 48 56 48 328 352 336 8 Wrench Size mm 24 19 24 24 17 19 17 22 24 30 8 17 19 22 27 32 36 41 17 17 24 30 19 10 17 19 11 10 27 24 24 24 22 22 24 30 19 24 24 24 27 24 24 27 27 Torque N•m 240 110 270 270 50 90 65 140 270 510 65 25 30 40 95 140 180 210 35 50 210 550 110 10 50 90 6 6 400 270 320 320 180 180 270 470 100 270 310 310 460 420 420 820 510 (kgf•m) (24) (11) (27) (27) (5) (9) (6.5) (14) (27) (51) (6.5) (2.5) (3) (4) (9.5) (14) (18) (21) (3.5) (5) (21) (55) (11) (1) (5) (9) (0.6) (0.6) (40) (27) (32) (32) (18) (18) (27) (47) (10) (27) (31) (31) (46) (42) (42) (82) (51) MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX180-3 Class No. Bolt Dia Descriptions 8 9 Engine cushion rubber mounting bolt and nut (Pump side) Engine cushion rubber mounting bolt and nut (Fan side) Engine bracket mounting bolt (Pump side) Hydraulic oil tank mounting bolt Fuel tank mounting bolt Radiator mounting bolt (Upper side) Radiator mounting bolt (Lower side) Pump transmission mounting bolt Control valve mounting bolt Control valve bracket mounting bolt Swing device mounting bolt Swing motor mounting bolt 10 ORS fittings for hydraulic hoses and piping 11 12 Hycolin tube mounting nut Battery mounting nut Cab mounting nut Cab mounting anchor bolt Cab cushion rubber mounting bolt 1 2 3 4 5 6 7 13 14 Cover mounting bolt Flexible master coupling of piping 15 16 17 18 19 20 21 Q’ty mm 18 16 12 16 18 16 16 10 16 16 20 12 4 4 8 4 4 2 3 8 4 4 12 8 – 10 16 22 12 6 10 12 – 4 4 2 8 – – – 1/4-28UNF Jubilee clamp of high pressure piping T-bolt clamp of high pressure piping (Upperstructure) Swing bearing mounting bolt to (Undercarriage) Travel device mounting bolt Travel reduction device cover mounting bolt Sprocket mounting bolt Upper roller mounting bolt Lower roller mounting bolt ZX160-3 Track shoe mounting bolt ZX180LC-3, 180LCN-3 Track guard mounting bolt 20 20 20 14 20 16 18 20 20 18 7-85 9 11 4 9 37 36 28 12 32 16 72 344 392 16 Wrench Size mm 27 24 19 27 24 24 24 17 24 24 30 10 17 19 22 27 32 36 41 17 17 24 32 19 10 17 19 11 7 7 8 10 30 30 30 22 30 24 27 27 27 27 Torque N•m 400 240 110 550 270 270 270 65 210 270 500 90 25 30 40 95 140 180 210 35 50 210 550 110 10 50 90 6 6 6 6 6 510 490 630 180 480 270 460 820 820 500 (kgf•m) (40) (24) (11) (55) (27) (27) (27) (6.5) (21) (27) (50) (9) (2.5) (3) (4) (9.5) (14) (18) (21) (3.5) (5) (21) (55) (11) (1) (5) (9) (0.6) (0.6) (0.6) (0.6) (0.6) (51) (49) (63) (18) (48) (27) (46) (82) (82) (50) MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX200-3 Class No. Bolt Dia Descriptions 8 9 Engine cushion rubber mounting bolt and nut (Pump side) Engine cushion rubber mounting bolt and nut (Fan side) Engine bracket mounting bolt (Pump side) Engine bracket mounting bolt (Fan side) Hydraulic oil tank mounting bolt Fuel tank mounting bolt Radiator mounting bolt (Upper side) Radiator mounting bolt (Lower side) Pump transmission mounting bolt Control valve mounting bolt Control valve bracket mounting bolt Swing device mounting bolt Swing motor mounting bolt 10 ORS fittings for hydraulic hoses and piping 11 12 Hycolin tube mounting nut Battery mounting nut Cab mounting nut Cab mounting anchor bolt Cab cushion rubber mounting bolt 1 2 3 4 5 6 7 13 14 Cover mounting bolt Flexible master coupling of piping 15 16 17 18 19 20 21 mm 18 14 16 10 20 16 16 16 10 16 16 20 12 4 4 8 8 4 4 4 3 8 4 4 14 8 – 10 16 22 12 6 8 10 12 – 4 4 2 8 – – – – 8 1/4-28UNF 4 pairs 20 20 20 14 20 16 18 18 20 20 18 18 9 11 4 9 37 36 28 12 32 16 64 72 368 392 8 16 Jubilee clamp of high pressure piping T-bolt clamp of high pressure piping (Upperstructure) Swing bearing mounting bolt to (Undercarriage) Travel device mounting bolt Travel reduction device cover mounting bolt Sprocket mounting bolt Upper roller mounting bolt ZX210-3 Lower roller mounting bolt ZX210LC-3, 210LCN-3, 240N-3 ZX210-3 Track shoe mounting bolt ZX210LC-3, 210LCN-3, 240N-3 ZX210-3 Track guard mounting bolt ZX210LC-3, 210LCN-3, 240N-3 7-86 Q’ty Wrench Size mm 27 22 24 17 30 24 24 24 17 24 24 30 10 17 19 22 27 32 36 41 17 17 24 32 19 10 13 17 19 13 11 7 7 8 10 30 30 30 22 30 24 27 27 27 27 27 27 Torque N•m 400 180 270 65 550 270 210 210 65 210 270 500 90 25 30 40 95 140 180 210 35 50 210 550 110 10 (kgf•m) (40) (18) (27) (6.5) (55) (27) (21) (21) (6.5) (21) (27) (50) (9) (2.5) (3) (4) (9.5) (14) (18) (21) (3.5) (5) (21) (55) (11) (1) 50 90 11 to 13 6 6 6 6 6 510 490 630 180 490 270 460 460 820 820 500 500 (5) (9) (1.1 to1.3) (0.6) (0.6) (0.6) (0.6) (0.6) (51) (49) (63) (18) (49) (27) (46) (46) (82) (82) (50) (50) MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX250LC-3, 250LCN-3 No. Bolt Dia Descriptions 8 9 Engine cushion rubber mounting bolt and nut (Pump side) Engine cushion rubber mounting bolt and nut (Fan side) Engine bracket mounting bolt (Pump side) Engine bracket mounting bolt (Fan side) Hydraulic oil tank mounting bolt Fuel tank mounting bolt Radiator mounting bolt (Upper side) Radiator mounting bolt (Lower side) Pump transmission mounting bolt Control valve mounting bolt Control valve bracket mounting bolt Swing device mounting bolt Swing motor mounting bolt 10 ORS fittings for hydraulic hoses and piping 11 12 Hycolin tube mounting nut Battery mounting nut Cab mounting nut Cab mounting anchor bolt Cab cushion rubber mounting bolt 1 2 3 4 5 6 7 13 14 Cover mounting bolt Flexible master coupling of piping 15 16 17 18 19 20 21 mm 18 14 16 10 18 20 16 16 10 16 16 22 12 4 4 8 8 4 4 4 3 8 4 4 14 8 – 10 16 22 12 6 8 10 – 4 4 2 8 – – – 8 1/4-28UNF 4 pairs 22 22 20 14 20 16 18 20 18 9 4 9 35 36 32 12 40 16 72 408 8 Jubilee clamp of high pressure piping T-bolt clamp of high pressure piping (Upperstructure) Swing bearing mounting bolt to (Undercarriage) Travel device mounting bolt Travel reduction device cover mounting bolt Sprocket mounting bolt Upper roller mounting bolt Lower roller mounting bolt Track shoe mounting bolt Track guard mounting bolt 7-87 Q’ty Wrench Size mm 27 22 24 17 27 30 24 24 17 24 24 32 10 17 19 22 27 32 36 41 17 17 24 32 19 10 13 17 13 11 7 8 10 32 32 30 22 30 24 27 27 27 Torque N•m 400 180 270 65 400 550 210 270 65 210 270 650 90 25 30 40 95 140 180 210 35 25 210 550 110 10 10 50 11 to 13 6 6 6 6 650 650 630 180 550 270 460 860 500 (kgf•m) (40) (18) (27) (6.5) (40) (55) (21) (27) (6.5) (21) (27) (65) (9) (2.5) (3) (4) (9.5) (14) (18) (21) (3.5) (2.5) (21) (55) (11) (1) (1) (5) (1.1 to1.3) (0.6) (0.6) (0.6) (0.6) (65) (65) (63) (18) (55) (27) (46) (86) (50) MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX280LC-3, 280LCN-3 No. Bolt Dia Descriptions 8 9 Engine cushion rubber mounting bolt and nut (Pump side) Engine cushion rubber mounting bolt and nut (Fan side) Engine bracket mounting bolt (Pump side) Engine bracket mounting bolt (Fan side) Hydraulic oil tank mounting bolt Fuel tank mounting bolt Radiator mounting bolt (Upper side) Radiator mounting bolt (Lower side) Pump transmission mounting bolt Control valve mounting bolt Control valve bracket mounting bolt Swing device mounting bolt Swing motor mounting bolt 10 ORS fittings for hydraulic hoses and piping 11 12 Hycolin tube mounting nut Battery mounting nut Cab mounting nut Cab mounting anchor bolt Cab cushion rubber mounting bolt 1 2 3 4 5 6 7 13 14 Cover mounting bolt Flexible master coupling of piping 15 16 17 18 19 20 21 mm 18 14 16 10 18 20 16 16 10 16 16 22 12 4 4 8 8 4 4 4 3 8 4 4 14 8 – 10 16 22 12 6 8 10 – 4 4 2 8 – – – 8 1/4-28UNF 4 pairs 22 22 20 14 20 18 22 22 22 9 4 9 35 36 40 12 48 16 64 384 8 Jubilee clamp of low pressure piping T-bolt clamp of low pressure piping (Upperstructure) Swing bearing mounting bolt (Undercarriage) Travel device mounting bolt Travel reduction device cover mounting bolt Sprocket mounting bolt Upper roller mounting bolt Lower roller mounting bolt Track shoe mounting bolt Track guard mounting bolt 7-88 Q’ty Wrench Size mm 27 22 24 17 27 30 24 24 17 24 24 32 10 17 19 22 27 32 36 41 17 17 24 32 19 10 13 17 13 11 7 8 10 32 32 30 22 30 27 32 32 32 Torque N•m 400 180 270 65 400 550 210 270 65 210 270 650 90 25 30 40 95 140 180 210 35 25 210 550 110 10 10 50 11 to 13 6 6 6 6 650 650 630 180 550 460 840 1160 750 (kgf•m) (40) (18) (27) (6.5) (40) (55) (21) (27) (6.5) (21) (27) (65) (9) (2.5) (3) (4) (9.5) (14) (18) (21) (3.5) (2.5) (21) (55) (11) (1) (1) (5) (1.1 to1.3) (0.6) (0.6) (0.6) (0.6) (65) (65) (63) (18) (55) (46) (84) (116) (75) MAINTENANCE 17 Check Tightening Torque of Bolts and Nuts --- every 250 hours (first time after 50 hours) Check tightness after the first 50 hours then every 250 hours. Tighten to torque shown if any are loose. Bolts and nuts should be replaced with those of the same or higher grade. For tightening nuts and bolts other than specified in the table below, refer to the Tightening Torque Chart at the end of this section. IMPORTANT: Check and tighten bolts and nuts using a torque wrench. ZX330-3 Class No. Bolt Dia Descriptions Q’ty mm 1 8 9 Engine cushion rubber mounting bolt and nut Engine bracket mounting bolt (Pump side) Engine bracket mounting bolt (Fan side) Hydraulic oil tank mounting bolt Fuel tank mounting bolt Radiator mounting bolt (Upper side) Radiator mounting bolt (Lower side) Pump transmission mounting bolt Control valve mounting bolt Control valve bracket mounting bolt Swing device mounting bolt Swing motor mounting bolt 10 ORS fittings for hydraulic hoses and piping 11 12 Hycolin tube mounting nut Battery mounting nut Cab mounting nut Cab mounting anchor bolt Cab cushion rubber mounting bolt 2 3 4 5 6 7 13 14 15 Cover mounting bolt Flexible master coupling of piping T-bolt clamp of high pressure piping 16 17 18 19 20 21 Swing bearing mounting bolt to (Upperstructure) (Undercarriage) Travel device mounting bolt Travel reduction device cover mounting bolt Sprocket mounting bolt Upper roller mounting bolt Lower roller mounting bolt Track shoe mounting bolt Track guard mounting bolt 7-89 18 12 10 18 20 10 16 10 16 16 22 12 4 8 10 4 4 6 4 8 4 4 14 8 – 10 16 22 12 6 10 12 – 4 4 2 8 – – – – 5 pairs – 27 27 20 14 22 18 22 22 22 8 36 36 48 12 44 16 72 384 24 Wrench Size mm N•m (kgf•m) 27 19 17 27 30 17 24 17 24 24 32 12 17 19 22 27 32 36 41 50 17 17 24 32 19 10 17 17 13 17 10 41 41 30 22 32 27 32 32 32 400 110 65 400 550 65 270 65 210 270 650 90 25 30 40 95 140 180 210 260 35 25 210 550 110 10 50 90 11 to 13 21 to 23 6 1250 1250 630 180 680 460 840 1130 750 (40) (11) (6.5) (40) (55) (6.5) (27) (6.5) (21) (27) (65) (9) (2.5) (3) (4) (9.5) (14) (18) (21) (26) (3.5) (2.5) (21) (55) (11) (1) (5) (9) (1.1 to 1.3) (2.1 to 2.3) (0.6) (125) (125) (63) (18) (68) (46) (84) (113) (75) Torque MAINTENANCE Tightening Torque Chart Bolt Dia. Wrench Hexagon Size Wrench Size M552-07-091 M552-07-090 M157-07-225 Socket Bolt N•m (kgf•m) (lbf•ft) N•m (kgf•m) (lbf•ft) N•m (kgf•m) (lbf•ft) 30 (3.0) (22) 20 (2.0) (15) 10 (1.0) (7.4) 8 65 (6.5) (48) 50 (5.0) (37) 20 (2.0) (15) 10 110 (11) (81) 90 (9) (66) 35 (3.5) (26) 12 180 (18) (135) 140 (14) (103) 55 (5.5) (41) 24 14 270 (27) (200) 210 (21) (155) 80 (8.0) (59) M18 27 14 400 (40) (295) 300 (30) (220) 120 (12) (89) M20 30 17 550 (55) (410) 400 (40) (295) 170 (17) (125) M22 32 17 750 (75) (550) 550 (55) (410) 220 (22) (160) M24 36 19 950 (95) (700) 700 (70) (520) 280 (28) (205) M27 41 19 1400 (140) (1030) 1050 (105) (770) 400 (40) (295) M30 46 22 1950 (195) (1440) 1450 (145) (1070) 550 (55) (410) M33 50 24 2600 (260) (1920) 1950 (195) (1440) 750 (75) (550) M36 55 27 3200 (320) (2360) 2450 (245) (1810) 950 (95) (700) M8 13 M10 17 M12 19 M14 22 M16 6 CAUTION: If fixing bolts for counterweight are loosened, consult your nearest authorized dealer. IMPORTANT: Make sure bolt and nut threads are clean before installing. Apply lubricant (e. g. white zinc B solved into spindle oil) to bolts and nuts to stabilize their friction coefficient. NOTE: Tightening torque required is shown in N•m. For example, when tightening a bolt or nut with a wrench of 1 m length, turning the end of it with a force of 120 N, the torque produced will be: 1 m ×120 N = 120 N•m To produce the same torque with a wrench of 0.25 m: 0.25 m × N = 120 N•m Necessary force will be: 120 N•m ÷ 0.25 m = 480 N 7-90 MAINTENANCE 1. Engine cushion rubber mounting bolts and nuts Pump Side M1U1-07-040 Fan Side M1U1-07-034 Pump Side M1U1-07-040 Fan Side (ZX200-3, 270-3, 330-3 Class) M1U1-07-034 2. Engine bracket mounting bolts 7-91 MAINTENANCE 3. Hydraulic oil tank mounting bolts M1U1-07-038 4. Fuel tank mounting bolts M1U1-07-038 5. Radiator mounting bolts (Lower Side) (Upper Side) ZX120-3, 180-3 Class ZX120-3, 180-3 Class M1U1-07-096 ZX330-3 Class M1U1-07-057 ZX330-3 Class M1U1-07-055 7-92 M1U1-07-097 ZX200-3 Class ZX270-3 Class M1U1-07-073 M1U1-07-056 MAINTENANCE 6. Pump transmission mounting bolts ZX120-3 Class M175-07-024 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-021 7. Control valve mounting bolts ZX120-3 Class M175-07-023 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-025 Control valve bracket mounting bolts ZX120-3 Class M175-07-026 7-93 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-041 MAINTENANCE 8. Swing device mounting bolts ZX120-3 Class M175-00-002 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-053 9. Swing motor mounting bolts ZX120-3 Class M175-00-002 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-053 10. ORS fittings for hydraulic hoses and pipings M104-07-079 11. Hycolin tube mounting nuts ZX120-3 Class M1U1-07-111 7-94 ZX180-3, 200-3, 270-3, 330-3 Class M1U1-07-035 MAINTENANCE 12. Battery mounting nuts ZX120-3 Class M1U1-07-109 ZX180-3 Class ZX200-3, 270-3 , 330-3 Class M1U1-07-083 M1U1-07-016 13. Cab mounting nuts M1U1-07-026 Anchor Bolt Bottom View 7-95 M1U1-07-054 MAINTENANCE 14. Cover mounting bolts M1U1-07-042 15. Flexible master couplings Jubilee and T-bolt clamps ZX120-3 Class M175-07-016 Flexible Master Coupling M1G6-07-008 ZX180-3, 200-3, 270-3, 330-3 Class M157-07-215 16. Swing bearing mounting bolts to the upperstructure M107-07-088 Swing bearing mounting bolts to the undercarriage ZX120-3 Class M1U1-07-113 7-96 ZX180-3, 200-3, 270-3, 330-3 Class M107-07-089 MAINTENANCE 17. Travel device mounting bolts M164-07-005 Travel reduction device cover mounting bolts M1G6-07-007 Sprocket mounting bolts M154-07-050 18. Upper roller mounting bolts M157-07-224 7-97 MAINTENANCE 19. Lower roller mounting bolts M107-07-092 20. Track shoe mounting bolts M107-07-093 21. Track guard mounting bolts M107-07-094 7-98 HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT HYDRAULIC CIRCUIT M1V1-08-001 8- HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT ELECTRICAL CIRCUIT ZX120-3/180-3/200-3/270-3/330-3 CLASS ELECTRICAL DIAGRAM 1. FUSIBLE LINK 2. BATTERY 3. BATTERY RELAY 4. STARTER 5. SAFETY RELAY 6. ALTERNATOR 7. ENGINE 8. GLOW RELAY 9. AUTO RE-FUELING SYSTEM 10. PILOT SHUT-OFF SOLENOID VALVE 11. PILOT SHUT-OFF RELAY 12. ECM CONTROLLER 13. KEY SIGNAL 14. MAIN POWER 15. BACK UP GND. 16. MAIN GND. 17. PRESSURE SWITCH 18. COMPRESSOR 19. AMBIENT SENSOR 20. STARTER SWITCH 21. STARTER CUT RELAY 22. LOAD DUMP RELAY 23. FUSE 24. SECURITY RELAY 25. SECURITY HORN 26. SECURITY HORN RELAY 27. WIPER MOTOR 28. WIPER RELAY 29. SOLAR RADIATION SENSOR 30. AIR-CON. UNIT 31. HEATER UNIT (OPTIONAL) 32. ROOM LIGHT 33. LIGHTER 34. RADIO 35. SPEAKER R 36. SPEAKER L 37. LIGHT RELAY2 38. LIGHT RELAY1 39. WASHER RELAY 40. HORN RELAY 41. HORN SWITCH 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 8- WORK LIGHT LUBRICATOR BOOM LIGHT WASHER HORN (H), HORN (L) MONITOR 5.8 INCH LCD. EC DIAL SIGNAL IN-PUT WIPER SIGNAL IN-PUT POWER DIGGING SWITCH MC CONTROLLER KEY SIGNAL MAIN POWER SOLENOID POWER MAIN GND. SOLENOID GND. SWITCH BOX HP, P, E MODE SW. TRAVEL 2-SPEED SW. ENGINE SPEED CONTROL DIAL INTERIOR LIGHT LIGHT SW. WASHER SW. AUTO-IDLE ICF CONTROLLER MAIN POWER MAIN GND. ICF Dr. ZX HYD. OIL FILTER WARNING AIR CLEANER RESTRICTION SW. FUEL SENSOR COOLANT TEMP. SENSOR OVER-HEAT SW. TRAVEL ALARM SWING ALARM PRESSURE SENSOR (L) PRESSURE SENSOR (H) PRESSURE SENSOR (L) PRESSURE SENSOR (H) PRESSURE SENSOR (L) BUZZER ELECTRICAL DIAGRAM 8- HYDRAULIC CIRCUIT AND ELECTRICAL CIRCUIT MEMO ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 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................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 8- MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS Operating Conditions Muddy Soil, Rainy or Before Operation: Snowy Weather After Operation: Near the Ocean Before Operation: After Operation: Dusty Atmosphere Rocky Ground Freezing Weather Falling Stones Precautions for Maintenance Check the tightness of plugs and all drain cocks. Clean the machine and check for cracks, damaged, loose or missing bolts and nuts. Lubricate all necessary parts without delay. Check tightness of plugs and all drain cocks. Air Cleaner: Thoroughly clean the machine with fresh water to wash off salt. Service electrical equipment often to prevent corrosion. Clean the element regularly at shorter service intervals. Radiator: Clean the oil cooler screen to prevent clogging of the radiator core. Fuel System: Clean the filter element and strainer regularly at shorter service intervals. Electrical Equipment: Clean them regularly, in particular, the commutator surface of the alternator and starter. Tracks: Carefully operate while checking for cracks, damage and loose bolts and nuts. Loosen the tracks a little more than usual. Front Attachment: Standard attachment may be damaged when digging rocky ground. Reinforce the bucket before using it, or use a heavy duty bucket. Fuel: Use high quality fuel suitable for low temperature. Lubricant: Use high quality low viscosity hydraulic oil and engine oil. Engine Coolant: Be sure to use antifreeze. Battery: Fully charge the batteries regularly at shorter service intervals. If not fully charged, electrolyte may freeze. Tracks: Keep the track clean. Park the machine on a hard surface to prevent the tracks from freezing to the ground. Provide a cab guard to protect the machine from falling stones when necessary. Cab: 9- MAINTENANCE UNDER SPECIAL ENVIRONMENTAL CONDITIONS MEMO ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 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................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 9- STORAGE STORING THE MACHINE 1. Inspect the machine. Repair worn or damaged parts. Install new parts if necessary. 2. Clean the primary air cleaner element. 3. Retract all hydraulic cylinders, if possible. If not, coat exposed cylinder rods with grease. 4. Lubricate all grease points. 5. Park the tracks on long stable blocks. 6. Wash the machine. 7. Remove the batteries and store them in a dry protected place after charging fully. If not removed, disconnect the negative battery cable from the (−) terminal. 8. Add an antirust agent to the coolant. In cold weather, add an antifreeze, or drain the coolant completely. Be sure to attach a “No Water in Radiator” tag on a clearly visible location if the system is drained. 9. Loosen the alternator belt and fan belt. 10. Paint necessary areas to prevent rust. 11. Store the machine in a dry, protected place. If stored outside, cover with a waterproof cover. 12. If the machine is stored for a long time, operate hydraulic functions for travel, swing and digging two to three times for lubrication, at least once a month. Be sure to check the coolant level and lubrication conditions before operating. Precautions for Disconnecting or Connecting Batteries In case the batteries are kept disconnected for more than one month or when the batteries are reconnected, contact your nearest Hitachi dealer. Resetting of the ICF (Information Controller) may be required. 10- STORAGE REMOVING THE MACHINE FROM STORAGE CAUTION: Start the engine ONLY in a well-ventilated place. 1. Remove grease from the cylinder rods if coated. 2. Adjust alternator and fan belt tension. 3. Fill the fuel tank. Bleed air from the fuel system. Check all fluid levels. 4. Start the engine. Run the engine at half speed for several minutes before full load operation. 5. Cycle all hydraulic functions several times. 6. Carefully check all systems before operating the machine at full load. NOTE: When the machine has been stored for a long time, be sure to perform the following steps as well: (a) Check condition of all hoses and connections. (b) Warm up the engine. (c) Stop the engine. (d) Install new fuel filters. Replace the engine oil filter and fill the engine with oil. IMPORTANT: If the machine has not been used for a long time, oil films on sliding surfaces may have broken down. Cycling hydraulic functions for travel, swing and digging two to three times is necessary to lubricate the sliding surfaces. 10- TROUBLESHOOTING IMPOSSIBLE TO START THE ENGINE Problem Engine will not start Starter does not rotate or is not powerful Starter rotates Even though the engine is started, the engine stalls soon Engine runs irregularly Cause Solution Discharged battery Charge or replace battery. Disconnected, loose, or corroded battery terminals After repairing the corroded area, securely tighten the connectors. Lowered pilot control shut-off lever. Pull pilot control shut-off lever up. Disconnected, loose, or corroded starter ground line terminals. After repairing the corroded area, securely tighten the connectors. Faulty pilot control shut-off lever electrical system See your authorized dealer. Too high engine oil viscosity Change engine oil with appropriate viscosity. Faulty starter and/or electrical system See your authorized dealer. No fuel After checking that no fuel is leaking, refill fuel. Air in the fuel system Bleed air. Clogged fuel filter After draining water, replace the element. Frozen fuel Faulty injection pump Warm the fuel pump with hot water or wait until the atmospheric temperature rises. See your authorized dealer. Faulty engine control system See your authorized dealer. The engine stop SW is ON. Move the engine stop switch to the upward position to start the engine. Faulty preheat system See your authorized dealer. Too slow idle speed See your authorized dealer. Clogged fuel filter After draining water, replace the element. Clogged pre-fuel filter Clean or replace the element. Faulty engine control system See your authorized dealer. Clogged air cleaner Clean or replace the element. Faulty injection pump See your authorized dealer. Faulty fuel system See your authorized dealer. Water or air in the fuel system Drain water or bleed air. Faulty engine control system See your authorized dealer. 11- TROUBLESHOOTING ENGINE Problem Engine Not Developing Full Power Engine Overheats Cause Solution Air filters plugged Replace filter elements. Fuel line restricted Repair or replace fuel line. Contaminated fuel Drain fuel tank and clean outlet screen. Refill. Fuel filters plugged Change filters. Plugged vent in fuel tank cap Clean or install new cap. Injection nozzles dirty or malfunctioning See your authorized dealer. Injection pump linkage adjustment See your authorized dealer. Wrong fuel Use correct fuel. Wrong oil Use correct oil. Turbocharger failure See your authorized dealer. Injection pump out of timing See your authorized dealer. Exhaust restriction Remove muffler and run engine. Engine is too hot or cold See below. Engine failure See your authorized dealer. Valve clearance Check and adjust valves. Intake or exhaust system leakage See your authorized dealer. Low coolant level Add coolant. Thermostat See your authorized dealer. Engine overloaded Check hydraulic relief valves. Radiator cap faulty Install new cap. Radiator core or oil cooler core plugged Clean radiator and oil cooler. Radiator screen plugged Clean screen. Injection pump out of timing See your authorized dealer. Fan damaged Replace fan. Air cleaner plugged Clean air cleaner. Alternator and fan belt loose Tighten or install new belt. Pulley grooves worn Replace pulleys. Cooling system passages dirty Flush cooling system. Temperature gauge or sending unit See your authorized dealer. 11- TROUBLESHOOTING ENGINE Problem Coolant Temperature Too Low Low Engine Oil Pressure Engine Uses Too Much Oil Engine Uses Too Much Fuel Excessive Black or Gray Exhaust Smoke Cause Solution Thermostat See your authorized dealer. Temperature gauge or sending unit See your authorized dealer. Engine oil pump or pump drive See your authorized dealer. Low oil level Add oil. Engine oil pressure regulation valve See your authorized dealer. Plugged oil pump intake screen See your authorized dealer. Plugged oil filter Install a new oil filter. Oil leaks Check for leaks. Oil diluted with fuel or coolant See your authorized dealer. Engine temperature too high Check cooling system. Wrong oil Drain oil. Use correct oil. Wrong oil Drain oil. Use correct oil. Oil leaks Check engine oil drain plug. Engine temperature too high Check cooling system. Plugged air cleaner Clean element or install new element. Internal engine component wear See your authorized dealer. Plugged or dirty air intake system Clean air intake system. Wrong fuel Use correct fuel. Fuel injection nozzles See your authorized dealer. Injection pump out of time See your authorized dealer. Wrong fuel Drain tank. Use correct fuel. Plugged or dirty air intake or exhaust system Clean air intake and exhaust system. Injection pump out of timing See your authorized dealer. Injection nozzles dirty or faulty See your authorized dealer. Basic engine failures See your authorized dealer. 11- TROUBLESHOOTING ENGINE Problem Cause Solution Nothing Works Battery Recharge or replace. Nothing Works (Except clock) Battery relay Replace relay. Batteries Undercharged Loose or corroded connections Clean and tighten or replace batteries. Alternator belt loose Tighten or install new belt. Alternator not charging See your authorized dealer. Fuse Replace fuse. Key switch failure Replace key switch. Battery undercharged or dead Recharge or replace battery. Battery cables making poor connections Clean connections. Fusible link Replace fusible link. Key switch See your authorized dealer. Start relay See your authorized dealer. Starter solenoid See your authorized dealer. Starter Repair or replace start motor. Starter pinion jammed in flywheel gear Repair or replace starter. Major engine failure See your authorized dealer. Poor connections at batteries or starter Clean connections. Low battery charge Recharge or replace batteries. Starter solenoid “hold-in” windings open See your authorized dealer. Starter pinion gear not engaging flywheel ring gear See your authorized dealer. Pinion shift mechanism jammed or malfunctioning See your authorized dealer. Pinion gear teeth broken See your authorized dealer. Flywheel gear teeth broken See your authorized dealer. Battery cables damaged or broken internally Inspect and replace cables. Battery or starter cable connections loose or corroded Clean and tighten connections. Starting Motor Will Not Turn Starter Solenoid Chatters Starter Motor Turns but Will Not Crank Engine Engine Cranks Slowly 11- TROUBLESHOOTING ENGINE Problem Exhaust Gas is White Turbocharger Excessively Noisy or Vibrates Oil Dripping from Turbocharger Adapter Excessive Drag in Turbocharger Rotating Members Cause Solution Wrong fuel Drain tank. Use correct fuel. Cold engine Run engine until warm. Thermostat faulty or too “cool” See your authorized dealer. Injection pump out of time See your authorized dealer. Coolant leakage into engine cylinder See your authorized dealer. Bearings not lubricated Insufficient oil pressure. Check for restricted turbocharger oil line. Worn bearings See your authorized dealer. Air leak in engine, intake or exhaust manifold Inspect, repair. Improper clearance between turbine wheel and turbine housing See your authorized dealer. Broken blades on turbine Remove exhaust elbow and air inlet hose and inspect. Damaged or worn bearings and/or worn seals See your authorized dealer. Inspect and clean air cleaner. Check for proper engine service intervals or dirt enter into engine. Excessive crankcase pressure Check vent tube to ensure tube is not plugged. Clean. Turbocharger oil return line carbon build up where line passes exhaust manifold Remove line. Inspect, clean. Carbon build-up behind turbine wheel caused by combustion deposits Inspect, clean. Dirt build-up behind compressor wheel caused by air intake leaks Inspect, clean. Bearing seizure or dirty or worn bearings, caused by excessive temperature, unbalanced wheel, dirty oil, oil starvation, or insufficient lubrication See your authorized dealer. 11- TROUBLESHOOTING ELECTRICAL SYSTEM Problem Engine Cranks Slowly Cause Solution Battery discharged or will not hold a charge Replace battery. Starter “dragging” See your authorized dealer. Low battery voltage Recharge or replace battery. Start relay stuck See your authorized dealer. Starter solenoid stuck See your authorized dealer. Starter not disengaging See your authorized dealer. Key switch See your authorized dealer. Loose or glazed alternator belt Check belt. Replace if glazed, tighten if loose. Engine rpm slow Adjust rpm to specification. Excessive electrical load from added accessories Remove accessories or install higher output alternator. Loose or corroded electrical connections on battery, ground strap, starter, or alternator Inspect, clean, or tighten electrical connections. Battery voltage low Change or replace battery. Alternator or regulator See your authorized dealer. Indicator circuit See your authorized dealer. Worn drive belt Replace belt. Worn pulleys Replace pulleys and belt. Pulley misaligned Adjust alternator mount. Alternator bearing Loosen alternator belts. Turn pulley by hand. If any roughness is felt, repair alternator. No Monitor Panel Indicators Work Fuse Replace fuse. Wiring harness See your authorized dealer. Individual Light in Monitor Panel is Not Working Bulb Replace bulb. Fuse Replace fuse. Wiring harness See your authorized dealer. Starter Motor Continues to Run After Engine Starts Charging Indicator Light On-Engine Running Noisy Alternator 11- TROUBLESHOOTING ELECTRICAL SYSTEM Problem No Indicators in Gauge Panel Operate Cause Solution Circuit board See your authorized dealer. Wiring harness See your authorized dealer. Fuse Replace fuse. Fuse Replace fuse. Sender Do sender check. Wiring harness failure See your authorized dealer. Fuse Replace fuse. Gauge See your authorized dealer. Gauge sender Do coolant temperature gauge sender check. Wiring harness See your authorized dealer. Indicator Lights Do Not Operate Auto-idle Fuse Replace fuse. Auto-idle switch See your authorized dealer. Fuel Gauge Does Not Work Fuse Replace fuse. Gauge See your authorized dealer. Wiring harness See your authorized dealer. Indicator Light in Gauge Panel is Inoperative Coolant Temperature Gauge Does Not Work 11- TROUBLESHOOTING MODE SELECTION Problem Work Mode Selector Does Not Work Fast/Slow Travel Speed Does Not Function Auto-Idle Does Not Work Cause Solution Mode switch See your authorized dealer. Electrical connector See your authorized dealer. Wire harness (between Main controller (MC) and Monitor) See your authorized dealer. Main controller (MC) See your authorized dealer. Solenoid valve unit See your authorized dealer. Travel mode switch See your authorized dealer. Pilot pressure switch (Travel) Pump 1,2 pressure sensors Pump 1,2 control pressure sensors See your authorized dealer. See your authorized dealer. See your authorized dealer. Pump delivery pressure sensor wire harness See your authorized dealer. Main controller (MC) See your authorized dealer. Solenoid valve unit See your authorized dealer. Damaged travel motors See your authorized dealer. Fuse Replace fuse. Switch panel See your authorized dealer. Electrical connector See your authorized dealer. Wire harness See your authorized dealer. ECM See your authorized dealer. Pressure switches (Travel, Front) See your authorized dealer. Main controller (MC) See your authorized dealer. 11- TROUBLESHOOTING CONTROL LEVERS Problem Moves Hard Cause Solution Corroded joint See your authorized dealer. Worn out pusher See your authorized dealer. Worn out pusher See your authorized dealer. Pilot valve See your authorized dealer. Does Not Return to Neutral Pilot valve See your authorized dealer. Too Much Play Worn out pivot joint See your authorized dealer. Lever is Not Vertical In Neutral Pilot valve See your authorized dealer. Does Nothing HYDRAULIC SYSTEM Problem Hydraulic Functions are Slow Hydraulic Oil Overheats Cause Solution Low oil level Fill reservoir to full mark. Cold oil Push hydraulic warm up switch. Wrong oil Drain tank. Use correct oil. Engine speed too slow Increase speed or see your authorized dealer. Pilot circuit See your authorized dealer. Worn pump See your authorized dealer. Restricted pump suction line See your authorized dealer. Wrong oil Use correct oil. Air leak in pump suction line See your authorized dealer. Oil lines restricted See your authorized dealer. Low oil level Fill reservoir to full mark. Plugged filters Install new filters. Worn pump See your authorized dealer. Plugged radiator or oil cooler Clean and straighten fins. Oil cooler bypass See your authorized dealer. 11- TROUBLESHOOTING HYDRAULIC SYSTEM Problem Hydraulic Oil Overheats Oil Foams Low or No Oil Pressure No Hydraulic Functions (Noise from pumps) Hydraulic Cylinders Operate but Cannot Lift Load Cause Solution Relief valve See your authorized dealer. Contaminated oil Drain oil and refill. Travel motors See your authorized dealer. Improperly adjusted hydraulic components See your authorized dealer. Air leak in line from reservoir to pump Repair leak or see your authorized dealer. Kinks or dents in oil lines Check lines. Wrong oil Use correct oil. Water in oil Change oil. High or low oil level Correct level. Wrong oil Use correct oil. Improperly adjusted hydraulic components See your authorized dealer. No oil in system Fill with correct oil. Worn cylinder packing See your authorized dealer. Relief valve See your authorized dealer. Hydraulic pump See your authorized dealer. Decreased set-pressure of main relief valve in control valve See your authorized dealer. Lack of hydraulic oil Add oil. Damaged suction line or hose See your authorized dealer. Clogged suction filter Clean. Sucked air from oil suction port Tighten. Hydraulic pump worn See your authorized dealer. Main relief valve pressure low See your authorized dealer. Hydraulic oil level low Add oil. Suction screen plugged Clean strainer and system. Pump suction line leaking Inspect suction line. Pressure sensors See your authorized dealer. Solenoid valve See your authorized dealer. 11-10 TROUBLESHOOTING HYDRAULIC SYSTEM Problem One Control Lever Does Not Work Cause Solution Relief valve pressure low See your authorized dealer. Tube or hose damaged Repair or replace. Hydraulic fittings loose Tighten. Damaged O-rings in fittings Install new O-ring. Hydraulic Pump See your authorized dealer. Pilot valve See your authorized dealer. Pilot lines Repair or replace. Control valve spool damaged or contaminated with dirt See your authorized dealer. Hydraulic lines damaged Repair or replace. Fittings loose Tighten. O-ring in fitting damaged Install new O-ring. Pilot valve See your authorized dealer. Pilot lines Repair or replace. Piston seals leaking See your authorized dealer. Cylinder rod damaged See your authorized dealer. Pilot lines Repair or replace. Pilot valve See your authorized dealer. Failed wiring harness See your authorized dealer. Both Travel Motors Do Not Work Center joint failure See your authorized dealer. One Travel Motor Does Not Work Travel motor See your authorized dealer. Parking brake not releasing See your authorized dealer. Pilot valve See your authorized dealer. Pilot lines Repair or replace. Track adjustment Adjust tension. Front idler or rollers damaged See your authorized dealer. Track frame bent See your authorized dealer. One Cylinder Does Not Work One Cylinder Does Not Work or Has Little Power Travel is Not Smooth 11-11 TROUBLESHOOTING HYDRAULIC SYSTEM Problem Travel is Not Smooth Swing Does Not Work Swing is Not Smooth Engine Stops When Travel or/ and Control Lever Moved Cause Solution Rocks or mud “jammed” in track frame Remove and repair. Travel brake not releasing See your authorized dealer. Swing brake release valve See your authorized dealer. Swing motor See your authorized dealer. Pilot valve See your authorized dealer. Swing gear See your authorized dealer. Swing bearing See your authorized dealer. Lack of grease Apply grease. Combination valve See your authorized dealer. Failure of connector contact Repair or replace. Failed wiring harness See your authorized dealer. Failed Main controller See your authorized dealer. 11-12 SPECIFICATIONS SPECIFICATIONS ZX110-3, 110M-3 A G C B F E D K J I Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius H ZX110-3 ZX110M-3 2.26 m (7 ft 5 in) Arm PCSA 0.45 m3 (0.59 yd3), CECE 0.40 m3 11100 kg (24500 lb) 13100 kg (28900 lb) 8600 kg (19000 lb) 10700 kg (23600 lb) Isuzu AJ-4JJ1XYSA-03 66 kW/1800 min–1 (90 PS/1800 rpm) 69 kW/2000 min–1 (90 PS/2000 rpm) 2490 mm (8 ft 2 in) 2690 mm (8 ft 10 in) 2740 mm (9 ft 0 in) 2950 mm (9 ft 8 in) 2130 mm (7 ft 0 in) D: Minimum Ground Clearance * 440 mm (1 ft 5 in) E: Counterweight Clearance * 890 mm (2 ft 11 in) * 2050 mm (6 ft 9 in) F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability M1U1-12-001 * 595 mm (1 ft 11 in) * 1100 mm (3 ft 7 in) * 2260 mm (7 ft 5 in) 2460 mm (8 ft 1 in) 3340 mm (11 ft 0 in) 3790 mm (12 ft 5 in) 2490 mm (8 ft 2 in) 2690 mm (8 ft 10 in) 2620 mm (8 ft 7 in) 2990 mm (9 ft 10 in) 500 mm (20 in) (Grouser shoe) 700 mm (28 in) (Grouser shoe) 38 kPa (0.39 kgf/cm2, 5.5 psi) 28 kPa (0.29 kgf/cm2, 4.1 psi) –1 13.9 min (rpm) 5.5/3.6 km/h (3.4/2.2 mph) 4.2/2.4 km/h (2.6/1.5 mph) 35° (tanθ = 0.70) NOTE: H/P mode * The dimensions do not include the height of the shoe lug. 12- SPECIFICATIONS WORKING RANGES ZX110-3, 110M-3 G C D E F A B Backhoe Model Item Category A: Maximum Digging Reach *1 B: Maximum Digging Depth *1 C: Maximum Cutting Height *1 D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius Model Item mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) Category A: Maximum Digging Reach *1 B: Maximum Digging Depth *1 C: Maximum Cutting Height *1 D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) M1U1-12-005 1.96 m (6 ft 5 in) Arm ZX110-3 2.26 m (7 ft 5 in) Arm 2.81 m (9 ft 3 in) Arm 1.96 m (6 ft 5 in) Arm ZX110M-3 2.26 m (7 ft 5 in) Arm 2.81 m (9 ft 3 in) Arm Backhoe 7490 (24' 7”) 4780 (15' 8”) 7940 (26' 1”) 5530 (18' 2”) 2740 (9' 0”) 7280 (23' 11”) 2370 (7' 9”) Backhoe 7490 (24' 7”) 4580 (15' 0”) 8140 (26' 9”) 5730 (18' 10”) 2950 (9' 8”) 7260 (23' 10”) 2370 (7' 9”) NOTE: *1 The dimensions do not include the height of the shoe lug. *2 The dimensions asterisked are for transport pin position. 12- Backhoe 7760 (25' 6”) 5080 (16' 8”) 8110 (26' 7”) 5700 (18' 8”) 2740 (9' 0”) 7280 (23' 11”) 2400 (7' 11”) Backhoe 7760 (25' 6”) 4880 (16' 0”) 8320 (27' 4”) 5910 (19' 5”) 2950 (9' 8”) 7260 (23' 10”) 2400 (7' 11”) Backhoe 8240 (27' 0”) 5630 (18' 6”) 8360 (27' 5”) 5960 (19' 7”) *2 2740 (9' 0”) *2 7300 (23' 11”) 2660 (8' 9”) Backhoe 8240 (27' 0”) 5430 (17' 10”) 8570 (28' 1”) 6170 (20' 3”) *2 2950 (9' 8”) *2 7280 (23' 11”) 2660 (8' 9”) SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX110-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) 600 mm (24”) 700 mm (28”) 800 mm (31”) Grouser Shoe Grouser Shoe Grouser Shoe Grouser Shoe For Ordinary Ground For Weak Footing For Weak Footing For Weak Footing (Standard) (Option) (Option) (Option) 11100 11300 11500 11700 (24500) (24900) (25400) (25800) 8600 8800 9000 9200 (19000) (19400) (19800) (20300) 2740 2740 2740 2750 (9’ 0”) (9’ 0”) (9’ 0”) (9’ 0”) 440 440 440 440 (1’ 5”) (1’ 5”) (1’ 5”) (1’ 5”) 3340 3340 3340 3340 (11’ 0”) (11’ 0”) (11’ 0”) (11’ 0”) 2490 2590 2690 2790 (8’ 2”) (8’ 6”) (8’ 10”) (9’ 2”) 38 kPa 32 kPa 28 kPa 25 kPa (0.39 kgf/cm2, 5.5 psi) (0.33 kgf/cm2, 4.6 psi) (0.29 kgf/cm2, 4.1psi) (0.25 kgf/cm2, 3.6 psi) 500 mm (20”) Pad Crawler Shoe For Paved Road (Option) 10900 (24000) 8500 (18700) 2780 (9' 1”) 500 (1' 8”) 3420 (11' 3”) 2490 (8' 2”) 37 kPa (0.38 kgf/cm2, 5.4 psi) NOTE: • The specifications for the front-end attachment are for a 2.26 m (7 ft 5 in) arm with PCSA 0.45 m3 (0.59 yd3) standard bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12- SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX110M-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 700 mm (28”) 800 mm (31”) 900 mm (35”) 960 mm (38”) Grouser Shoe Grouser Shoe Grouser Shoe High Grouser Shoe For Weak Footing For Weak Footing For Weak Footing For Weak Footing (Standard) (Option) (Option) (Option) 13100 13400 13600 14000 (28900) (29500) (30000) (30900) 10700 11000 11200 11500 (23600) (24300) (24700) (25400) 2950 2950 2950 2980 (9' 8”) (9' 8”) (9' 8”) (9' 9”) 595 595 595 600 (1' 11”) (1' 11”) (1' 11”) (2' 0”) 3790 3790 3790 3790 (12' 5”) (12' 5”) (12' 5”) (12' 5”) 2690 2790 2890 2950 (8' 10”) (9' 2”) (9' 6”) (9' 8”) 28 kPa 25 kPa 23 kPa 22 kPa (0.29 kgf/cm2, 4.1 psi) (0.26 kgf/cm2, 3.6 psi) (0.23 kgf/cm2, 3.3 psi) (0.22 kgf/cm2, 3.2 psi) NOTE: • The specifications for the front-end attachment are for a 2.26 m (7 ft 5 in) arm with PCSA 0.45 m3 (0.59 yd3) standard bucket. • 800 mm (31 in), 900 mm (35 in) grouser shoe and 960 mm (38 in) high grouser shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12- SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX110-3, 110M-3 [ ]: ZX110M-3 Bucket Capacity m3 (yd3) Bucket Hoe Bucket Reinforced Hoe Bucket One Point Ripper Slope-Finishing Blade V-Type Bucket Bucket Width mm (in) 2.81 m (9' 3") Arm 2.26 m (7' 5") Arm and extension 450 (18”) 580 (23”) 680 (27”) 850 (33”) 890 (35”) 950 (37”) * [ ] −[ ] − − − − 850 (33") * [ ] − − − PCSA Heaped CECE Heaped With Side Cutters Without Side Cutters 0.19 (0.25) 0.30 (0.39) 0.40 (0.52) 0.45 (0.59) 0.50 (0.65) 0.59 (0.77) 0.17 0.25 0.33 0.40 0.45 0.50 550 (22”) 700 (28”) 800 (31”) 970 (38”) 1010 (40”) 1070 (42”) 0.45 (0.59) 0.40 970 (38") − − Front-End Attachment − 1.96 m (6' 5") Arm ■ [−] 2.26 m (7' 5") Arm ■ [−] 1000 (39") x 1600 (63") − 45° − − NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work : Slope-finishing work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. • * Applicable only to 700 mm (28 in) grouser shoe. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12- SPECIFICATIONS SPECIFICATIONS ZX130-3, 130LCN-3 A G C B F E D K J I H M1U1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine ZX130-3 ZX130LCN-3 2.52 m (8 ft 3 in) Arm PCSA 0.50 m3 (0.65 yd3), CECE 0.45 m3 12500 kg (27600 lb) 12700 kg (28000 lb) 9900 kg (21800 lb) 10000 kg (22100 lb) ISUZU AJ-4JJ1XYSA-03, 66 kW (90 PS)/1800 min–1 (rpm) 69 kW (94 PS)/2000 min–1 (rpm) A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius 2490 mm (8 ft 2 in) 2740 mm (9 ft 0 in) 2130 mm (7 ft 0 in) * 440 mm (1 ft 5 in) * 890 mm (2 ft 11 in) * 2050 mm (6 ft 9 in) D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability 2460 mm (8 ft 1 in) 3580 mm (11 ft 9 in) 3750 mm (12 ft 4 in) 2490 mm (8 ft 2 in) 2880 mm (9 ft 5 in) 3050 mm (10 ft 0 in) 500 mm (20 in) (Grouser Shoe) 39 kPa (0.40 kgf/cm2) (5.7 psi) 38 kPa (0.39 kgf/cm2) (5.5 psi) –1 13.7 min (13.7 rpm) 5.5/3.4 km/h (3.4/2.1 mph) 35° (tanθ = 0.70) NOTE: H/P mode * The dimensions do not include the height of the shoe lug. 12- SPECIFICATIONS WORKING RANGES ZX130-3, 130LCN-3 G C D E F B A Backhoe Model Item Category A: Maximum Digging Reach *1 B: Maximum Digging Depth *1 C: Maximum Cutting Height *1 D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) 2.10 m (6 ft 11 in) Arm Backhoe 7960 (26' 1") 5150 (16' 11") 8370 (27' 6") 5960 (19' 7") 2740 (9' 0") 7660 (25' 2") 2370 (7' 9") NOTE: *1 The dimensions do not include the height of the shoe lug. *2 The dimensions asterisked are for transport pin position. 12- M1U1-12-005 ZX130-3, 130LCN-3 2.52 m (8 ft 3 in) Arm Backhoe 8320 (27' 4") 5570 (18' 3") 8570 (28' 1") 6160 (20' 3") 2740 (9' 0") 7660 (25' 2") 2390 (7' 10") 3.01 m (9 ft 11 in) Arm Backhoe 8790 (28' 10") 6060 (19' 11") 8900 (29' 2") 6490 (21' 4") *2 2740 (9' 0") *2 7670 (25' 2") 2640 (8' 8") SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX130-3 Shoe Width Application Operating Weight Base Machine Weight kg (lb) kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure Shoe Width Application Operating Weight Base Machine Weight Cab Height kg (lb) kg (lb) mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) 600 mm (24”) 700 mm (28”) 800 mm (31”) Grouser Shoe Grouser Shoe Grouser Shoe Grouser Shoe For Ordinary Ground For Weak Footing For Weak Footing For Weak Footing (Standard) (Option) (Option) (Option) 12500 12700 12900 13200 (27600) (28000) (28400) (29100) 9900 10100 10300 10500 (21800) (22300) (22700) (23200) 2740 2740 2740 2740 (9' 0”) (9' 0”) (9' 0”) (9' 0”) 440 440 440 440 (1' 5”) (1' 5”) (1' 5”) (1' 5”) 3580 3580 3580 3580 (11' 9”) (11' 9”) (11' 9”) (11' 9”) 2490 2590 2690 2790 (8' 2”) (8' 6”) (8' 10”) (9 2”) 39 kPa 33 kPa 28 kPa 25 kPa (0.40 kgf/cm2, 5.7 psi) (0.34 kgf/cm2, 4.8 psi) (0.29 kgf/cm2, 4.1 psi) (0.25 kgf/cm2, 3.6 psi) 500 mm (20”) Pad Crawler Shoe For Paved Road (Option) 12400 (27300) 9700 (21400) 2780 (9' 1") 500 (1' 8") 3660 (12' 0") 2490 (8' 2") 38 kPa (0.39 kgf/cm2, 5.5 psi) NOTE: • The specifications for the front-end attachment are for a 2.52 m (8 ft 3 in) arm with PCSA 0.50 m3 (0.65 yd3) standard bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12- SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX130LCN-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) Grouser Shoe For Ordinary Ground (Standard) 12700 (28000) 10000 (22100) 2740 (9’0”) 440 (1’5”) 3750 (12’4”) 2490 (8’2”) 38 kPa (0.39 kgf/cm2, 5.5 psi) 600 mm (24”) Grouser Shoe For weak Footing (Option) 13000 (28700) 10300 (22700) 2740 (9’0”) 440 (1’5”) 3750 (12’4”) 2590 (8’6”) 32 kPa (0.33 kgf/cm2, 4.6 psi) 700 mm (28”) Grouser Shoe For weak Footing (Option) 13200 (29100) 10500 (23200) 2740 (9’0”) 440 (1’5”) 3750 (12’4”) 2690 (8’10”) 28 kPa (0.29 kgf/cm2, 4.1 psi) 800 mm (31”) Grouser Shoe For weak Footing (Option) 13400 (29500) 10700 (23600) 2740 (9’0”) 440 (1’5”) 3750 (12’4”) 2790 (9’2”) 25 kPa (0.25 kgf/cm2, 3.6 psi) 500 mm (20”) Pad Crawler Shoe For Paved Road (Option) 12800 (28200) 10100 (22300) 2780 (9’1”) 500 (1’8”) 3830 (12’7”) 2490 (8’2”) 38 kPa (0.39 kgf/cm2, 5.5 psi) NOTE: • The specifications for the front-end attachment are for a 2.52 m (8 ft 3 in) arm with PCSA 0.50 m 3 (0.65 yd3) standards bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12- SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX130-3, 130LCN-3 Bucket Capacity m3 (yd3) Bucket Hoe Bucket Reinforced Hoe Bucket One Point Ripper One Point Ripper Slope-Finishing Blade V-Type Bucket Bucket Width mm (in) 2.52 m (8' 3") Arm 3.01 m (9' 11") Arm 2.52 m (8' 3") Arm and extension − * − − − − − 890 (35”) * − 950 (37”) − − − − − PCSA Heaped CECE Heaped With Side Cutters Without Side Cutters 0.19 (0.25) 0.30 (0.39) 0.40 (0.52) 0.45 (0.59) 0.50 (0.65) 0.59 (0.77) 0.66 (0.86) 0.17 0.25 0.33 0.40 0.45 0.50 0.55 550 (22”) 700 (28”) 800 (31”) 970 (38”) 1010 (40”) 1070 (42”) − 450 (18”) 580 (23”) 680 (27”) 850 (33”) 890 (35”) 950 (37”) 1030 (41”) 0.50 (0.65) 0.45 1010 (40”) 0.59 (0.77) 0.50 1070 (42”) − − − Front-End Attachment 2.10 m (6' 11") Arm ■ ■ 1000 (39”) x 1600 (63”) 45° − − − NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work : Slope-finishing work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. • * Applicable only to 700 mm (28 in) grouser shoe. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-10 SPECIFICATIONS SPECIFICATIONS ZX160LC-3 C A G F' B F E D J K I H T1T1-01-01-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height F’: Overall Height of Handrail G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX160LC-3 2.58 m (8 ft 6 in) Arm PCSA 0.6 m3 (0.76 yd3), CECE 0.55 m3 16600 kg (36600 lb) 13100 kg (28880 lb) Isuzu AI-4JJ1XYSA-01 90.2 kW/2200 min–1 (123 PS/2200 rpm) 2500 mm (8 ft 2 in) 2950 mm (9 ft 8 in) 2490 mm (8 ft 2 in) * 470 mm (19 in) * 1030 mm (3 ft 5 in) * 2140 mm (8 ft 0 in) 3010 mm (9 ft 11 in) 2480 mm (8 ft 2 in) 3920 mm (12 ft 10 in) 2490 mm (8 ft 2 in) 3100 mm (10 ft 2 in) 500 mm (20 in) (Grouser shoe) 48 kPa (0.49 kgf/cm2, 7.0 psi) 13.3 min–1 (rpm) 5.5/3.4 km/h (3.4/2.2 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-11 SPECIFICATIONS WORKING RANGES ZX160LC-3 (Machine with Mono Boom) G C D E F A B T1T1-01-01-003 Item Category A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.22 m (7 ft 4 in) Arm mm ft•in 8520 27’12” * 5620 * 18’6” * 8620 * 28’4” * 5940 * 19’6” 3190 10’6” 8650 28’5” 3290 10’10” NOTE: * The dimensions do not include the height of the shoe lug. 12-12 2.58 m (8 ft 6 in) Arm mm ft•in 8870 29’2” * 5980 * 19’8” * 8880 * 29’2” * 6170 * 20’3” 3010 9’5” 8550 28’1” 2910 9’7” SPECIFICATIONS ZX160LC-3 (Machine with 2-Piece Boom) G C D E F A B T1T1-01-01-005 Item Category A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.22 m (7 ft 4 in) Arm mm ft•in 8330 27’4” * 5210 * 17’2” * 9420 * 30’11” * 6600 * 21’8” 3090 10’2” 8450 27’9” 2580 8’7” NOTE: * The dimensions do not include the height of the shoe lug. 12-13 2.58 m (8 ft 6 in) Arm mm ft•in 8690 28’7” * 5580 * 18’4” * 9740 * 31’12” * 6900 * 22’8” 3010 9’11” 8350 27’5” 2070 6’10” SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX160LC-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) Grouser Shoe 600 mm (24”) Grouser Shoe 700 mm (28”) Grouser Shoe 800 mm (31”) Grouser Shoe For Ordinary Ground (Standard) For Weak Footing (Option) For Weak Footing (Option) For Weak Footing (Option) 16600 (36600) 13100 (28880) 2950 (9’8”) 470 (19”) 3920 (12’10”) 2490 (8’2”) 48 kPa (0.49 kgf/cm2, 7.0 psi) 16800 (37000) 13300 (29300) 2950 (9’8”) 470 (19”) 3920 (12’10”) 2590 (8’6”) 40 kPa (0.41 kgf/cm2, 5.8 psi) 17100 (37700) 13600 (30000) 2950 (9’8”) 470 (19”) 3920 (12’10”) 2690 (8’9”) 35 kPa (0.36 kgf/cm2, 5.1 psi) 17400 (38400) 13900 (30600) 2950 (9’8”) 470 (19”) 3950 (12’10”) 2890 (9’6”) 31 kPa (0.32 kgf/cm2, 4.5 psi) NOTE: • The specifications for the front-end attachment is for 2.58 m (8 ft 6 in) arm with PCSA 0.6 m3 (0.79 yd3) bucket. • 600 (24 in), 700 mm (28 in) and 800 mm (31 in) grouser shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-14 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX160LC-3 Bucket Hoe Bucket Bucket reinforcement can be welded in four places upon customer’s request One Point Ripper Bucket Capacity m3 (yd3) PCSA CECE (Heaped) (Heaped) 0.52 (0.68) 0.45 0.60 (0.79) 0.55 0.70 (0.92) 0.60 0.82 (1.07) 0.7 0.60 (0.79) 0.70 (0.92) 0.55 0.6 − 0.40 (0.52) Clamshell Bucket Slope-Finishing Blade − Bucket Width mm (in) (With side cutter) Front-End Attachment Application 2.22 m (7’3”) Arm 2.58 m (8’6”) Arm 910 (36”) 1045 (41”) 1125 (44”) 1260 (50”) 1045 (41”) 1120 (44”) − Bucket width 590 (23”) 1700 (67”) − Side ditching Bank cutting finish NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work : Slope-finishing work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-15 SPECIFICATIONS SPECIFICATIONS ZX180LC-3, 180LCN-3 A G F' C B F E D J K I H T1T1-01-01-002 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height F’: Overall Height of Handrail G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX180LC-3 ZX180LCN-3 2.71 m (8 ft 11 in) Arm PCSA 0.7 m3 (0.92 yd3), CECE 0.6 m3 18500 kg (40790 lb) 18100 kg (39900 lb) 14500 kg (31970 lb) 14200 kg (31310 lb) –1 Isuzu AI-4JJ1XYSA-01 90.2 kW/2200 min (123 PS/2200 rpm) 2800 mm (9 ft 2 in) 2500 mm (8 ft 3 in) 2950 mm (9 ft 8 in) 2490 mm (9 ft 8 in) * 450 mm (18 in) * 1030 mm (3 ft 5 in) * 2140 mm (7 ft 0 in) 3010 mm (9 ft 11 in) 2480 mm (8 ft 2 in) 4170 mm (13 ft 8 in) 2800 mm (9 ft 2 in) 2490 mm (8 ft 2 in) 3370 mm (11 ft 1 in) 600 mm (24 in) (Grouser shoe) 500 mm (20 in) (Grouser shoe) 41 kPa (0.42 kgf/cm2 , 5.9 psi) 49 kPa (0.50 kgf/cm2 , 7.0 psi) –1 14.1 min (rpm) 5.3/3.4 km/h (3.4/2.2 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-16 SPECIFICATIONS WORKING RANGES ZX180LC-3, 180LCN-3 (Machine with Mono Boom) G C D E F A B T1T1-01-01-004 Item Category A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.26 m (7 ft 5 in) Arm mm ft•in 9070 29’10” * 6120 * 20’1” * 9290 * 30’6” * 6450 * 21’2” 3100 10’2” 9000 29’7” 3140 10’4” NOTE: * The dimensions do not include the height of the shoe lug. 12-17 2.71 m (8 ft 11 in) Arm mm ft•in 9430 31’0” * 6570 * 21’7” * 9400 * 30’11” * 6570 * 21’7” 3080 10’2” 8970 29’6” 3130 10’4” SPECIFICATIONS ZX180LC-3, 180LCN-3 (Machine with 2-Piece Boom) G C D E F A B T1T1-01-01-006 Item Category A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.26 m (7 ft 5 in) Arm mm ft•in 8980 29’6” * 5640 * 18’6” * 10260 * 33’8” * 7320 * 24’1” 3030 9’12” 8850 29’1” 2280 7’6” NOTE: * The dimensions do not include the height of the shoe lug. 12-18 2.71 m (8 ft 11 in) Arm mm ft•in 9350 30’9” * 6050 * 19’11” * 10530 * 34’7” * 7590 * 24’11” 3030 9’12” 8840 29’0” 2230 7’4” SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX180LC-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 18500 (40800) 14500 (32000) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2800 (9’2”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 18700 (41200) 14800 (32600) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2900 (9’6”) 36 kPa (0.37 kgf/cm2, 5.1 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 19000 (41900) 15000 (33000) 2950 (9’8”) 450 (18”) 4170 (13’8”) 3000 (9’10”) 31 kPa (0.32 kgf/cm2, 4.5 psi) 500 mm (20”) Grouser Shoe For Ordinary Ground (Standard) 18100 (39900) 14200 (31300) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2490 (8’2”) 49 kPa (0.50 kgf/cm2, 7.1 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Option) 18400 (40600) 14500 (32000) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2590 (8’6”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 18600 (41000) 14700 (32400) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2690 (8’10”) 35 kPa (0.36 kgf/cm2, 5.1 psi) 900 mm (35”) Grouser Shoe For Weak Footing (Option) 19300 (42500) 15300 (33700) 2950 (9’8”) 450 (18”) 4170 (13’8”) 3100 (10’2”) 28 kPa (0.29 kgf/cm2, 4.1 psi) ZX180LCN-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment is for 2.71 m (8 ft 11 in) arm with PCSA 0.70 m3 (0.92 yd3) bucket. • 700, 800 mm (28, 31 in) and 900 mm (35 in) grouser shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-19 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX180LC-3, 180LCN-3 Bucket Hoe Bucket Bucket Capacity m3 (yd3) PCSA CECE (Heaped) (Heaped) 0.51 (0.67) 0.45 0.70 (0.92) 0.6 0.80 (1.05) 0.7 0.91 (1.19) 0.8 1.10 (1.44) 0.9 1.20 (1.57) 1.0 Bucket reinforcement can 0.70 (0.92) be welded in four places 0.80 (1.05) upon customer’s request 0.91 (1.19) V-Type Bucket Ripper Bucket One Point Ripper 0.6 0.7 0.8 − 0.60 (0.79) − Slope-Finishing Blade 0.60 − Front-End Attachment Application 2.26 m (7’5”) Arm 830 (33”) 1010 (40”) 1140 (45”) 1260 (50”) 1440 (57”) 1450 (57”) (Without side cutter) 1010 (40”) 1140 (45”) 1260 (50”) 90° 0.50 Clamshell Bucket Bucket Width mm (in) (With side cutter) 2.71 m (8’11”) Arm − − Excavating V-trenches 800 (31.5”) (Without side cutter) − Bucket width Side ditching 940 (37”) 1800 Bank cutting (70”) finish − − NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work : Slope-finishing work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-20 SPECIFICATIONS SPECIFICATIONS ZX210-3, 210LC-3 T1V1-01-01-006 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX210-3 ZX210LC-3 2.91 m (9 ft 7 in) Arm PCSA 0.80 m3 (1.05 yd3), CECE 0.7 m3 20300 kg (44800 lb) 20900 kg (46100 lb) 15900 kg (35100 lb) 16500 kg (36400 lb) –1 Isuzu AI-4HK1XYSA-02 122 kW/2000 min (166 PS/2000 rpm) 2860 mm (9 ft 5 in) 2990 mm (9 ft 10 in) 2950 mm (9 ft 8 in) 2750 mm (9 ft 0 in) * 450 mm (18 in) * 1030 mm (3 ft 5 in) * 2270 mm (7 ft 5 in) 2710 mm (8 ft 11 in) 4170 mm (13 ft 8 in) 4470 mm (14 ft 8 in) 2800 mm (9 ft 2 in) 2990 mm (9 ft 10 in) 3370 mm (11 ft 1 in) 3660 mm (12 ft 0 in) 600 mm (24 in) (Grouser shoe) 45 kPa (0.46 kgf/cm2 , 6.5 psi) 43 kPa (0.44 kgf/cm2 , 6.3 psi) –1 13.3 min (rpm) 5.5/3.5 km/h (3.4/2.2 mph) 35° (tan θ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-21 SPECIFICATIONS WORKING RANGES ZX210-3, 210LC-3 Backhoe T1V1-01-01-002 Category Item A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.03 m (6 ft 8 in) Arm Backhoe mm ft•in 9230 30’3” *5800 *19’0” *9850 *32’4” *6940 *22’9” 3150 10’4” 9680 31’9” 3410 11’2” NOTE: * The dimensions do not include the height of the shoe lug. 12-22 2.42 m (7 ft 11 in) Arm Backhoe mm ft•in 9430 30’11” *6180 *20’3” *9670 *31’9” *6830 *22’5” 3180 10’5” 9680 31’9” 3280 10’9” 2.91 m (9 ft 7 in) Arm Backhoe mm ft•in 9920 32’7” *6670 *21’11” *10040 *32’11” *7180 *23’7” 2940 9’8” 9520 31’5” 3180 10’5” SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX210-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 20300 (44800) 15900 (35100) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2800 (9’2”) 45 kPa (0.46 kgf/cm2, 6.5 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 20700 (45600) 16300 (35900) 2950 (9’8”) 450 (18”) 4170 (13’8”) 2900 (9’6”) 40 kPa (0.41 kgf/cm2, 5.8 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 21000 (46300) 16600 (36600) 2950 (9’8”) 450 (18”) 4170 (13’8”) 3000 (9’10”) 35 kPa (0.36 kgf/cm2, 5.1 psi) 900 mm (35”) Grouser Shoe For Weak Footing (Option) 21500 (47400) 17000 (37500) 2950 (9’8”) 450 (18”) 4170 (13’8”) 3100 (10’2”) 32 kPa (0.33 kgf/cm2, 4.7 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 20900 (46100) 16500 (36400) 2950 (9’8”) 450 (18”) 4470 (14’8”) 2990 (9’10”) 43 kPa (0.44 kgf/cm2, 6.3 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 21300 (47000) 16900 (37300) 2950 (9’8”) 450 (18”) 4470 (14’8”) 3090 (10’2”) 38 kPa (0.39 kgf/cm2, 5.5 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 21600 (47600) 17100 (37700) 2950 (9’8”) 450 (18”) 4470 (14’8”) 3190 (10’6”) 33 kPa (0.34 kgf/cm2, 4.8 psi) 900 mm (35”) Grouser Shoe For Weak Footing (Option) 22100 (48700) 17600 (38800) 2950 (9’8”) 450 (18”) 4470 (14’8”) 3290 (10’10”) 30 kPa (0.31 kgf/cm2, 4.4 psi) ZX210LC-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment is for 2.58 m (8 ft 6 in) arm with PCSA 0.6 m3 (0.79 yd3) bucket. • 700, 800 mm (28, 31 in) and 900 mm (35 in) grouser shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-23 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX210-3, 210LC-3 Bucket Capacity m3 (yd3) Bucket Hoe Bucket Bucket reinforcement can be welded in four places upon customer’s request Reinforced Hoe Bucket HD Type (TransverseType-Pin-Used Type) V-Type Bucket PCSA (Heaped) CECE (Heaped) 0.51 (0.67) 0.80 (1.05) HD 0.80 (1.05) 0.91 (1.19) 1.10 (1.44) 1.20 (1.57) 0.45 0.7 0.7 0.8 0.9 1.0 830 (33”) 1150 (45”) 1140 (45”) 1260 (50”) 1440 (57”) 1450 (57”) (Without side cutter) 0.80 (1.05) 0.91 (1.19) 0.7 0.8 1140 (45”) 1260 (50”) 0.80 (1.05) 0.7 1140 (45”) − − 0.60 (0.78) Clamshell Bucket Slope-Finishing Blade 90° 0.50 (0.65) Ripper Bucket One Point Ripper Bucket Width mm (in) (With side cutter) − Front-End Attachment ZX210-3 ZX210LC-3 Application 2.42 m 2.91 m 2.42 m 2.91 m (7’11”) (9’7”) (7’11”) (9’7”) Arm Arm Arm Arm − − − − − − − Excavating V-trenches 800 (31.5”) (Without side cutter) − Bucket width Side ditching 940 (37”) 1800 Bank cutting (70”) finish NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work : Slope-finishing work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-24 SPECIFICATIONS SPECIFICATIONS ZX210LCN-3, 240N-3 T1V1-01-01-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX210LCN-3 ZX240N-3 2.91 m (9 ft 7 in) Arm PCSA 0.80 m3 (1.05 yd3), CECE 0.7 m3 20900 kg (46100 lb) 22500 kg (49600 lb) 16700 kg (36800 lb) 18200 kg (40100 lb) Isuzu AI-4HK1XYSA-02 122 kW/2000 min–1 (166 PS/2000 rpm) 2500 mm (8 ft 2 in) 2950 mm (9 ft 8 in) 2750 mm (9 ft 0 in) * 450 mm (18 in) * 1020 mm (3 ft 4 in) * 2270 mm (7 ft 5 in) 2480 mm (8 ft 2 in) 4460 mm (14 ft 8 in) 4260 mm (14 ft 0 in) 2480 mm (8 ft 2 in) 3660 mm (12 ft 0 in) 3460 mm (11 ft 4 in) 500 mm (20 in) (Grouser shoe) 550 mm (22 in) (Grouser shoe) 52 kPa (0.53 kgf/cm2 7.5 psi) 54 kPa (0.55 kgf/cm2 7.8 psi) –1 13.3 min (rpm) 5.5/3.5 km/h (3.4/2.2 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-25 SPECIFICATIONS WORKING RANGES ZX210LCN-3, 240N-3 Backhoe T1V1-01-01-002 Category Item A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.03 m (6 ft 8 in) Arm Backhoe mm ft•in 9300 30’6” *5800 *19’0” *9850 *32’4” *6940 *22’9” 3150 10’4” 9680 31’9” 3480 11’5” NOTE: * The dimensions do not include the height of the shoe lug. 12-26 2.42 m (7 ft 11 in) Arm Backhoe mm ft•in 9500 31’2” *6180 *20’3” *9670 *31’9” *6830 *22’5” 3180 10’5” 9680 31’9” 3350 11’0” 2.91 m (9 ft 7 in) Arm Backhoe mm ft•in 9990 32’9” *6670 *21’11” *10040 *32’11” *7180 *23’7” 3010 9’11” 9580 31’5” 3250 10’8” SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX210LCN-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) 600 mm (24”) Grouser Shoe Grouser Shoe For Ordinary Ground For Weak Footing (Standard) (Option) 20900 21000 (46100) (46300) 16700 16800 (36800) (37000) 2950 2950 (9’8”) (9’8”) 450 450 (18”) (18”) 4460 4460 (14’8”) (14’8”) 2480 2580 (8’2”) (8’6”) 52 kPa 44 kPa (0.53 kgf/cm2, 7.5 psi) (0.45 kgf/cm2, 6.4 psi) ZX240N-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 550 mm (22”) Grouser Shoe For Ordinary Ground (Standard) 22500 (49600) 18200 (40100) 2950 (9’8”) 450 (18”) 4260 (14’0”) 2480 (8’2”) 54 kPa (0.55 kgf/cm2, 7.8 psi) NOTE: • The specifications for the front-end attachment is for 2.91 m (9 ft 7 in) arm with PCSA 0.8 m3 (1.05 yd3) bucket. • 600 mm (24 in) grouser shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-27 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX210LCN-3, 240N-3 Bucket Hoe Bucket Bucket reinforcement can be welded in four places upon customer’s request Reinforced Hoe Bucket HD Type (TransverseType-Pin-Used Type) V-Type Bucket Bucket Capacity m3 (yd3) PCSA (Heaped) CECE (Heaped) 0.51 (0.67) 0.80 (1.05) HD 0.80 (1.05) 0.91 (1.19) 1.10 (1.44) 1.20 (1.57) 0.45 0.7 0.7 0.8 0.9 1.0 830 (33”) 1150 (45”) 1140 (45”) 1260 (50”) 1440 (57”) 1450 (57”) (Without side cutter) 0.80 (1.05) 0.91 (1.19) 0.7 0.8 1140 (45”) 1260 (50”) 0.80 (1.05) 0.7 1140 (45”) − − 0.60 (0.78) Clamshell Bucket Slope-Finishing Blade 90° 0.50 (0.65) Ripper Bucket One Point Ripper Bucket Width mm (in) (With side cutter) − Application Front-End Attachment ZX210LCN-3 ZX240N-3 2.42 m 2.91 m 2.42 m 2.91 m (7’11”) (9’7”) (7’11”) (9’7”) Arm Arm Arm Arm − − − − − − − Excavating V-trenches 800 (31.5”) (Without side cutter) − Bucket width Side ditching 940 (37”) 1800 Bank cutting (70”) finish NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work : Slope-finishing work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-28 SPECIFICATIONS SPECIFICATIONS ZX250LC-3, 250LCN-3 A C G B F E D K J I H M1V1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX250LC-3 ZX250LCN-3 2.96 m (9 ft 9 in) Arm PCSA 1.0 m3 (1.3 yd3), CECE 0.9 m3 24700 kg (54500 lb) 24600 kg (54200 lb) 19200 kg (42300 lb) 19100 kg (42100 lb) Isuzu AH-4HK1XYSA-01 132 kW/2000 min–1 (180 PS/2000 rpm) 3190 mm (10 ft 6 in) 2990 mm (9 ft 10 in) 3010 mm (9 ft 11 in) 2940 mm (9 ft 8 in) * 460 mm (18 in) * 1090 mm (3 ft 7 in) * 2425 mm (8 ft ) 2890 mm (9 ft 6 in) 4640 mm (15 ft 3 in) 3190 mm (10 ft 6 in) 2990 mm (9 ft 10 in) 3845 mm (12 ft 7 in) 600 mm (24 in) (Grouser shoe) 49 kPa (0.50 kgf/cm2, 7.1 psi) 13.5 min–1 (rpm) 5.5/3.4 km/h (3.4/2.1 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-29 SPECIFICATIONS WORKING RANGES ZX250LC-3, 250LCN-3 G C D E F A B Backhoe M1V1-12-002 Category Item A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius Category Item A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.19 m (7 ft 2 in) Arm Backhoe mm ft•in 9660 31’8” *6190 *20’4” *10000 *32’10” *6970 *22’10” 3340 11’0” 10240 33’7” 3580 11’9” 3.61 m (11 ft 10 in) Arm Backhoe mm ft•in 10910 35’10” *7610 *25’0” *10560 *34’8” *7580 *24’10” 3320 10’11” 10200 33’6” 3430 11’3” NOTE: * The dimensions do not include the height of the shoe lug. 12-30 2.50 m (8 ft 2 in) Arm Backhoe mm ft•in 9880 32’5” *6500 *21’4” *9950 *32’8” *6990 *22’11” 3370 11’1” 10270 33’8” 3480 11’5” 2.96 m (9 ft 9 in) Arm Backhoe mm ft•in 10290 33’9” *6960 *22’10” *10160 *33’4” *7200 *23’8” 3070 10’1” 10150 33’3” 3440 11’3” SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX250LC-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 24700 (54500) 19200 (42300) 3010 (9’11”) 460 (18”) 4640 (15’3”) 3190 (10’6”) 49 kPa (0.50 kgf/cm2, 7.1 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 25000 (55100) 19500 (43000) 3010 (9’11”) 460 (18”) 4640 (15’3”) 3290 (10’10”) 42 kPa (0.43 kgf/cm2, 6.1 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 25300 (55800) 19800 (43700) 3010 (9’11”) 460 (18”) 4640 (15’3”) 3390 (11’1”) 37 kPa (0.38 kgf/cm2, 5.4 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 24600 (54200) 19100 (42100) 3010 (9’11”) 460 (18”) 4640 (15’3”) 2990 (9’10”) 49 kPa (0.50 kgf/cm2, 7.1 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 24900 (54900) 19400 (42800) 3010 (9’11”) 460 (18”) 4640 (15’3”) 3090 (10’2”) 42 kPa (0.43 kgf/cm2, 6.1 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 25200 (55600) 19700 (43400) 3010 (9’11”) 460 (18”) 4640 (15’3”) 3190 (10’6”) 37 kPa (0.38 kgf/cm2, 5.4 psi) 600 mm (24”) Flat Shoe 900 mm (35”) Triangular Shoe For Weak For Paved Road Footing (Option) (Option) 25400 26800 (56000) (59100) 19900 21300 (43900) (47000) 3020 3060 (9’11”) (10’1”) 500 460 (20”) (18”) 4660 4750 (15’3”) (15’7”) 3190 3490 (10’6”) (11’5”) 50 kPa 35 kPa (0.51 kgf/cm2, (0.36 kgf/cm2, 7.3 psi) 5.1 psi) ZX250LCN-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Flat Shoe For Paved Road (Option) 25300 (55800) 19800 (43700) 3020 (9’11”) 500 (20”) 4660 (15’3”) 2990 (9’10”) 50 kPa (0.51 kgf/cm2, 7.3 psi) 900 mm (35”) Triangular Shoe For Weak Footing (Option) 26700 (58900) 21200 (46700) 3060 (10’1”) 460 (18”) 4750 (15’7”) 3290 (10’10”) 35 kPa (0.36 kgf/cm2, 5.1 psi) NOTE: • The specifications for the front-end attachment is for 2.96 m (9 ft 9 in) arm with PCSA 1.0 m3 (1.3 yd3) bucket. • 700, 800 mm (28, 31 in) grouser shoe, 600 mm (24 in) flat shoe and 900 mm (35 in) triangular shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-31 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX250LC-3, 250LCN-3 Bucket Capacity m3 (yd3) Bucket Hoe Bucket Bucket reinforcement can be welded in four places upon customer’s request Reinforced Hoe Bucket (HD Type) Reinforced Hoe Bucket HD Type (Transverse-TypePin-Used Type) Rock Bucket Ripper Bucket One Point Ripper Clamshell Bucket Front-End Attachment Bucket Width mm (in) Application (With side cutter) PCSA (Heaped) CECE (Heaped) 0.80 (1.05) 1.00 (1.31) 1.15 (1.50) 1.25 (1.64) 1.40 (1.83) 0.70 0.90 1.00 1.10 1.20 1080 (42.5”) 1300 (51.2”) 1410 (55.6”) 1520 (59.8”) 1490 (58.7”) (Without side cutter) 1.00 (1.31) 0.90 1300 (51.2”) 1.15 (1.50) 1.00 1410 (55.6”) 1.00 (1.31) 0.90 1300 (51.2”) 1.00 (1.31) 0.90 1300 (51.2”) 0.92 (1.20) 0.80 0.70 (0.92) 1210 (47.6”) 1000 (39.4”) (Without side cutter) − Bucket width 870 (34”) 0.80 (1.05) − 0.60 (0.78) 2.19 m (7’2”) Arm 2.50 m 2.96 m 3.61m (8’2”) (9’9”) (11’10”) Arm Standard Arm Arm − − − − − Side ditching − NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-32 SPECIFICATIONS SPECIFICATIONS ZX280LC-3, 280LCN-3 A C G B F E D K J I H M1V1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX280LC-3 ZX280LCN-3 3.11 m (10 ft 2 in) Arm PCSA 1.1 m3 (1.44 yd3), CECE 1.0 m3 28200 kg (62200 lb) 28000 kg (61700 lb) 22000 kg (48500 lb) 21800 kg (48100 lb) –1 Isuzu AH-4HK1XSA-03 140 kW/2100 min (190 PS/2100 rpm) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 3100 mm (10 ft 2 in) 2940 mm (9 ft 8 in) * 510 mm (20 in) * 1180 mm (3 ft 10 in) * 2515 mm (8 ft 3 in) 2890 mm (9 ft 6 in) 4940 mm (16 ft 3 in) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 4052 mm (13 ft 3 in) 600 mm (24 in) (Grouser shoe) 53 kPa (0.54 kgf/cm2, 7.7 psi) 52 kPa (0.53 kgf/cm2, 7.5 psi) 12.6 min–1 (rpm) 5.5/3.3 km/h (3.4/2.0 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-33 SPECIFICATIONS WORKING RANGES ZX280LC-3, 280LCN-3 G C D E F A B Backhoe M1V1-12-002 Category Item A: Maximum Digging Reach B: Maximum Digging Depth C: Maximum Cutting Height D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius 2.42 m (7 ft 10 in) Arm Backhoe mm ft•in 10060 33’0” * 6540 * 21’5” * 9890 * 32’5” * 6970 * 22’10” 3410 11’2” 10440 34’3” 4070 13’4” NOTE: * The dimensions do not include the height of the shoe lug. 12-34 3.11 m (10 ft 2 in) Arm Backhoe mm ft•in 10710 35’2” * 7230 * 23’9” * 10260 * 33’8” * 7310 * 24’0” 3170 10’5” 10340 33’11” 3910 12’10” 3.76 m (12 ft 4 in) Arm Backhoe mm ft•in 11270 37’0” * 7880 * 25’10” * 10460 * 34’4” * 7520 * 24’8” 3310 10’10” 10390 34’1” 3900 12’10” SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX280LC-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 28200 (62200) 22000 (48500) 3100 (10’2”) 510 (20”) 4940 (16’2”) 3190 (10’6”) 53 kPa (0.54 kgf/cm2, 7.7 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 28800 (63500) 22600 (49800) 3100 (10’2”) 510 (20”) 4940 (16’2”) 3290 (10’10”) 46 kPa (0.47 kgf/cm2, 6.7 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 29100 (64200) 22900 (50500) 3100 (10’2”) 510 (20”) 4940 (16’2”) 3390 (11’1”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 29100 (64200) 22900 (50500) 3260 (10’8”) 550 (22”) 4940 (16’2”) 3190 (10’6”) 55 kPa (0.56 kgf/cm2, 8.0 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 28000 (61700) 21800 (48100) 3100 (10’2”) 510 (20”) 4940 (16’2”) 3000 (9’10”) 52 kPa (0.53 kgf/cm2, 7.5 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 28600 (63100) 22400 (49400) 3100 (10’2”) 510 (20”) 4940 (16’2”) 3100 (10’2”) 46 kPa (0.47 kgf/cm2, 6.7 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 29000 (63900) 22800 (50300) 3100 (10’2”) 510 (20”) 4940 (16’2”) 3200 (10’6”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 29000 (63900) 22800 (50300) 3260 (10’8”) 550 (22”) 4940 (16’2”) 3000 (9’10”) 54 kPa (0.55 kgf/cm2, 7.8 psi) ZX280LCN-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment is for 3.11 m (10 ft 2 in) arm with PCSA 1.1 m3 (1.44 yd3) bucket. • 700, 800 mm (28, 31 in) grouser shoe and 600 mm (24 in) flat shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-35 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX280LC-3, 280LCN-3 Bucket Capacity m3 (yd3) Bucket Bucket Width mm (in) (With side cutter) PCSA (Heaped) CECE (Heaped) 1.00 (1.31) 1.10 (1.44) 1.39 (1.82) 1.62 (2.12) 0.90 1.00 1.20 1.40 1290 (51”) 1340 (53”) 1560 (61”) 1640 (65”) (With side cutter) Hoe Bucket reinforcement 1.10 (1.31) can be welded in four places upon customer’s request 1.39 (1.82) 0.90 1340 (53”) 1.20 1560 (61”) Rock Bucket 0.80 0.80 (1.05) 1210 (48”) 1000 (39.4”) (With side cutter) − Bucket width 975 (38”) Hoe Bucket 0.92 (1.20) Ripper Bucket One Point Ripper Clamshell Bucket − 0.80 (1.05) Front-End Attachment Application 2.42 m (7’10”) Arm 3.11 m (10’2”) Arm 3.76 m (12’4”) Arm − − − Side ditching − NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-36 SPECIFICATIONS SPECIFICATIONS ZX350LC-3, 350LCN-3 A C G B F E D J K I H M1V1-12-003 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX350LC-3 ZX350LCN-3 3.20 m (10 ft 6 in) Arm PCSA 1.4 m3 (1.83 yd3), CECE 1.2 m3 (1.57 yd3) 33300 kg (73400 lb) 33200 kg (73200 lb) 25500 kg (56200 lb) 25400 kg (56000 lb) Isuzu AH-6HK1XYSA-01 202 kW/1900 min–1 (275 PS/1900 rpm) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 3140 mm (10 ft 4 in) 3390 mm (11 ft 2 in) * 500 mm (20 in) * 1160 mm (3 ft 10 in) * 2590 mm (8 ft 6 in) 2990 mm (9 ft 10 in) 4940 mm (16 ft 3 in) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 4050 mm (13 ft 3 in) 600 mm (24 in) (Grouser shoe) 63 kPa (0.64 kgf/cm2, 9.1 psi) 62 kPa (0.63 kgf/cm2, 9.0 psi) –1 10.7 min (rpm) 5.0/3.2 km/h (3.1/2.0 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 12-37 SPECIFICATIONS WORKING RANGES ZX350LC-3, 350LCN-3 G C D E F A B Backhoe Category 2.33 m (7 ft 8 in) Arm Backhoe Item mm ft•in 10310 33’10” A: Maximum Digging Reach * 6500 * 21’4” B: Maximum Digging Depth * 9980 * 32’9” C: Maximum Cutting Height * 6900 * 22’8” D: Maximum Dumping Height 3510 11’6” E: Overall Height 11170 36’8” F: Overall Length 4460 14’8” G: Minimum Swing Radius M1V1-12-004 2.67 m (8 ft 9 in) Arm 3.20 m (10 ft 6 in) Arm 4.00 m (13 ft 1 in) Arm Backhoe Backhoe Backhoe mm ft•in mm ft•in mm ft•in 10570 34’8” 11100 36’5” 11860 38’11” * 6840 * 22’5” * 7380 * 24’3” * 8180 * 26’10” * 9990 * 32’9” * 10360 * 34’0” * 10570 * 34’8” * 6940 * 22’9” * 7240 * 23’9” * 7630 * 25’0” 3470 11’5” 3270 10’9” 3600 11’10” 11130 36’6” 11000 36’1” 11090 36’5” 4610 15’2” 4460 14’8” 4470 14’8” NOTE: * The dimensions do not include the height of the shoe lug. 12-38 SPECIFICATIONS SHOE TYPES AND APPLICATIONS ZX350LC-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 33300 (73400) 25500 (56200) 3140 (10’4”) 500 (20”) 4940 (16’3”) 3190 (10’6”) 63 kPa (0.64 kgf/cm2, 9.1 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 33700 (74300) 25900 (57100) 3140 (10’4”) 500 (20”) 4950 (16’3”) 3290 (10’10”) 54 kPa (0.55 kgf/cm2, 7.8 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 34100 (75200) 26200 (57800) 3140 (10’4”) 500 (20”) 4950 (16’3”) 3390 (11’1”) 48 kPa (0.49 kgf/cm2, 7.0 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 34000 (75000) 26200 (57800) 3140 (10’4”) 540 (21”) 4950 (16’3”) 3190 (10’6”) 64 kPa (0.65 kgf/cm2, 9.2 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 33200 (73200) 25400 (56000) 3140 (10’4”) 500 (20”) 4940 (16’3”) 3000 (9’10”) 62 kPa (0.63 kgf/cm2, 9.0 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 33600 (74100) 25800 (56900) 3140 (10’4”) 500 (20”) 4950 (16’3”) 3100 (10’2”) 54 kPa (0.55 kgf/cm2, 7.8 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 34000 (75000) 26200 (57800) 3140 (10’4”) 500 (20”) 4950 (16’3”) 3200 (10’6”) 48 kPa (0.49 kgf/cm2, 7.0 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 33900 (74700) 26100 (57500) 3140 (10’4”) 540 (21”) 4950 (16’3”) 3000 (9’10”) 64 kPa (0.65 kgf/cm2, 9.2 psi) ZX350LCN-3 Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment are for 3.2 m (10 ft 6 in) arm with PCSA 1.4 m3 (1.83 yd3) bucket. • 700 mm (28 in) grouser shoe, 800 mm (31 in) grouser shoe and 600 mm (24 in) flat shoe should not be used on gravel or rocky ground. • The dimensions do not include the height of the shoe lug. 12-39 SPECIFICATIONS BUCKET TYPES AND APPLICATIONS ZX350LC-3, 350LCN-3 Bucket Hoe Bucket (Super V) Reinforced Bucket Rock Bucket (Super V) (Transverse type pin) (Super V) (Transverse type pin) Ripper Bucket One Point Ripper Clamshell Bucket Bucket Capacity m3 (yd3) Bucket Width mm (in) Without PCSA CECE With side side (Heaped) (Heaped) cutter cutter 1.15 1.00 1 230 1 100 (1.50) (1.31) (4’0”) (3’7”) 1.40 1.20 1 410 1 280 (1.83) (1.57) (4’8”) (4’2”) 1.62 1.40 1 590 1 460 (2.12) (1.83) (5’3”) (4’9”) 1.86 1.60 1 640 − (2.43) (2.09) (5’5”) 1.40 1.20 1 280 1 410 (1.83) (1.57) (4’2”) (4’8”) 1.40 1.20 1 410 1 280 (1.83) (1.57) (4’8”) (4’2”) 1.62 1.40 1590 1 460 (2.12) (1.83) (5’3”) (4’9”) 1 160 1.15 1.00 − (3’10”) (1.50) (1.31) 1.38 1.20 1 350 − (1.81) (1.57) (4’5”) 1.38 1.20 1 350 − (1.81) (1.57) (4’5”) 1.50 1.30 1 450 − (1.96) (1.70) (4’9”) 1.50 1.30 1 450 − (1.96) (1.70) (4’9”) 0.90 0.80 1 010 − (1.18) (1.05) (3’4”) − 1.00 (1.31) − Front-End Attachment 2.33 m (7’8”) Arm 2.66 m (8’9”) Arm 3.2 m 4m (10’6”) Arm (13’1”) Arm − − − − NOTE: • Symbols in the above table have the following meanings. : General excavating : Light duty excavating : Rock digging : Loading work − : Not applicable (not warrantable) • Hoe bucket is applicable to the following types of work. General excavating: For digging and loading operation of sand, gravel, clay, ordinary earth and so on. Light duty excavating: For digging and loading operation of dry, loosened earth, sand, mud and so on. Their bulk density shall be less than 1.60 t/m3 (2700 lb/yd3) as a standard. Loading: For loading operation of dry, loosened earth and sand. Their bulk density shall be less than 1.10 t/m3 (1850 lb/yd3) as a standard. Rock digging: For digging/loading operation of mountain gravels, blasted rock, hard clay, soft rock and so on. IMPORTANT: Using inapplicable buckets may cause serious damage to the front structure such as boom, arm and hydraulic cylinders. 12-40 SPECIFICATIONS SOUND LEVEL RESULTS (2000/14/EC) LwA: sound-power level of airborne noise LpA: sound level at operator’s station ZX110-3, 110M-3 ZX130-3, 130LCN-3 ZX160LC-3 ZX180LC-3, 180LCN-3 ZX210-3, 210LC-3 ZX210LCN-3, 240N-3 ZX250LC-3, 250LCN-3 ZX280LC-3, 280LCN-3 ZX350LC-3, 350LCN-3 LwA 99 99 101 102 101 102 103 103 105 Unit: dB(A) LpA 68 69 70 70 69 72 72 72 72 VIBRATION LEVEL Hands/Arms: The acceleration to which the operator's hands and arms will be exposed is lower than 2.5 m/s2. Entire body: The acceleration to which the operator's entire body will be exposed is lower than 0.5 m/s2. NOTE: The acceleration is measured in accordance with ISO 2631/1; ISO 5349 and SAE J1166. 12-41 SPECIFICATIONS MEMO ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 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................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 12-42 OPTIONAL ATTACHMENTS AND DEVICES USING PAD CRAWLER SHOE ZX120-3, 200-3 class Pad crawler is a tract link on which a rubber pad is installed so the machine does not damage road surfaces when traveling. Be sure to observe all precautions for handling pad crawler. Avoid operating the machine in the following conditions: Forbidden Operations Do not operate on sharp, rocky, uneven surfaces, such as river rock, gravel, etc. Do not allow engine oil, gasoline, etc. to remain on the track, and avoid traveling in oil in order to reduce the danger of slipping. While raising the machine using the front attachment do not allow the other side track to drive, possibly causing personal injury, damaging or displacing pad crawler. 13- M107-05-051 OPTIONAL ATTACHMENTS AND DEVICES TRAVELING AND OTHER CAUTIONS Do not keep the pad crawler shoe under direct sunlight for more than three months. Avoid reckless steering operations on concrete road to the extent possible, as this will cause wear to the shoe lug. Also, avoid running on asphalt road of more than 60 °C (140 ° F) in temperature, as this will cause wear to the shoe as well as damage to the road surface. Ease the machine down from the jacked-up position. Do not let it drop. Pad crawler has large friction force. Therefore to avoid damaging the pad crawler slowly operate the control levers to gradually turn the machine. After raising one side track with the front attachment, slowly lower the pad crawler equipped machine. If the pad crawler becomes severely damaged, contact your nearest Hitachi Dealer for replacement. 13- M107-05-052 OPTIONAL ATTACHMENTS AND DEVICES TRANSPORTING Transporting CAUTION: Fasten chains or cables to the machine frame. Do not place chains or cables over or against the hydraulic lines or hoses. 1. Place blocks in front of and behind the tracks. 2. Fasten each corner of the machine and front attachment to the trailer with a chain or cable. M107-06-013 PRECAUTIONS FOR TRANSPORTING MACHINES WITH PAD CRAWLER SHOES When transporting a machine with pad crawler shoes, be sure to fasten the right and left track frames securely to the flatbed with wire ropes and soft protectors, as shown. Do not allow wire ropes to come into direct contact with pad crawler shoes. Wire Rope Soft Protector Side Frame Lower Roller Pad Crawler Shoe Flatbed 13- M102-06-004 OPTIONAL ATTACHMENTS AND DEVICES Check Track Sag --- every 50 hours Swing the upperstructure 90 ° and lower the bucket to raise the track off the ground as shown. Keep the angle between the boom and arm 90 to 110 ° and position the bucket’s round side on the ground. Place blocks under the machine frame to support the machine. Rotate the raised track in reverse two full rotations and then forward two full rotations. M104-07-067 Measure distance (A) at the middle of the track frame from the bottom of the track frame to the back face of the track shoe. Track sag specifications Model A ZX120-3 class 250 to 280 mm (9.8 to 11.0 in) ZX200-3 class 300 to 335 mm (11.8 to 13.2 in) NOTE: Check track sag after thoroughly removing soil stuck on the track area by washing. Adjust Track Sag Precautions for Adjusting Track Sag 1. If track sag is not within specifications, loosen or tighten the track following the procedures shown on the next page. 2. When adjusting track sag, lower the bucket to the ground to raise one track off the ground. Repeat this procedure to raise the other track. Each time, be sure to place blocks under the machine frame to support the machine. 3. After adjusting track sag of both tracks, move the machine back and forth several times. 4. Check track sag again. If track sag is not within specifications, repeat adjustment until correct sag is obtained. 13- M107-07-068 OPTIONAL ATTACHMENTS AND DEVICES Loosen the Track CAUTION: Do not loosen valve (1) quickly or loosen it too much as high-pressure grease in the adjusting cylinder may spout out. Loosen carefully, keeping body parts and face away from valve (1). Never loosen grease fitting (2). IMPORTANT: When gravel or mud is packed between sprockets and track links, remove it before loosening. M107-07-075 1. To loosen the track, slowly turn valve (1) counterclockwise using long socket 19; grease will escape from the grease outlet. 2. Between 1 to 1.5 turns of valve (1) is sufficient to loosen the track. 3. If grease does not drain smoothly, slowly rotate the raised track. 1 2 4. When proper track sag is obtained, turn valve (1) clockwise and tighten to 90 N•m (9 kgf•m, 66 lbf•ft). Tighten the Track CAUTION: It is abnormal if the track remains tight after turning valve (1) counterclockwise or if the track is still loose after charging grease to fitting (2). In such cases, NEVER ATTEMPT TO DISASSEMBLE the track or track adjuster, because of dangerous high-pressure grease inside the track adjuster. See your authorized dealer immediately. To tighten the track, connect a grease gun to grease fitting (2) and add grease until the sag is within specifications. 13- Grease Outlet M104-07-119 OPTIONAL ATTACHMENTS AND DEVICES LONG ARM OPERATION --- IF EQUIPPED ZX110-3, 110M-3, 130-3 1. The optional [ZX110-3, 110M-3: 2.81 m (9’ 3”)] [ZX130-3: 3.01 m (9’ 11”)] long arm is only for light works such as loam loading, sludge handling, etc.. Do not use it for heavy works such as digging gravel. When the arm is used for digging, apply shallow cut to the ground to avoid tough digging, or arm damage may result. 2. When the machine is equipped with the [ZX110-3, 110M-3: 2.81 m (9’ 3”)] [ZX130-3: 3.01 m (9’ 11”)] long arm, the hoe-bucket size must be limited to the followings due to stability and strength of the machine; ZX110-3 *PCSA 0.40 m3 (0.52 yd3) PCSA 0.45 m3 (0.59 yd3) ZX110M-3 *PCSA 0.50 m3 (0.65 yd3) ZX130-3 *PCSA 0.45 m3 (0.59 yd3) PCSA 0.50 m3 (0.65 yd3) *with 700 mm (28 in) shoe 3. When the machine is equipped with the long arm, connect the arm cylinder end to: Pin bore A (when the machine is in operation) Pin bore B (when the machine is transported) IMPORTANT: Connect the arm cylinder rod end to pin bore B only when the machine is transported. Do not operate the digging or loading function with the arm cylinder connected to pin bore B as the bucket may hit the cab accidentally with this connection. When transporting the machine, follow the procedure shown below to convert it into the transporting posture. (a) Position the bucket cylinder with rod retracted a little from the fully extended position. (b) Position the arm cylinder with rod retracted a little from the fully extended position. (c) Lower the boom until the arm top comes into contact with the ground. M163-05-001 Unit: mm (ft•in) Arm Cylinder Rod End Connected To: Pin Bore A Pin Bore B ZX110-3 Without Bucket With Bucket 2810 (9’ 2”) 3070 (10’ 2”) 2520 (8’ 3”) 2680 (8’ 9”) Height of Front Attachment (H) ZX110M-3 Without Bucket With Bucket 2840 (9’ 2”) 3060 (10’ 2”) 2560 (8’ 3”) 2690 (8’ 9”) Dimensions include shoe lug height. 13- ZX130-3 Without Bucket With Bucket 2810 (9’ 2”) 3100 (10’ 2”) 2540 (8’ 3”) 2680 (8’ 9”) OPTIONAL ATTACHMENTS AND DEVICES BLADE LEVER ZX110-3, 130-3 Use blade lever (1) on the operator’s right to raise and lower the blade. 4 When the lever is released, it automatically returns to neutral, keeping the blade in its position until the lever is operated again. 1 3 1- Blade Lever 2 2- Blade Raise 3- Neutral 4- Blade Lower M1U4-13-001 PRECAUTIONS FOR BLADE OPERATION This blade is designed as a light service attachment for the hydraulic excavator. Please keep the following points in mind: 1. This blade is designed to be used for dozing work only. Do not attempt to dig deeply with the blade. Doing so will damage not only the blade but the undercarriage as well. 2. Do not apply intensive or uneven loads. Never apply high-speed impact to the blade by running the machine into a load. 3. Jacking up the machine with this blade, the surface beneath the blade comes under high pressure, increasing the risk of surface collapse. Always be sure that the surface is strong enough to support the weight of the machine during operation. Avoid dangerously uneven distribution of weight on the blade by maintaining even contact between the blade and the ground. 4. Never use this blade as an outrigger. 5. Avoid contact between the bucket and the blade while digging. 13- 2 4 M155-14-008 OPTIONAL ATTACHMENTS AND DEVICES AVOID HITTING BLADE WITH FRONT-END ATTACHMENT WRONG When operating the machine with the blade positioned towards the front, the bucket or boom cylinder may come into contact with the blade if you are not careful. Be sure to prevent this from happening. M155-14-009 WRONG M155-14-010 AVOID HITTING BLADE WITH BUCKET WRONG When crowding the arm into a traveling or transporting position, be careful not to let the bucket hit the blade. M155-14-010 AVOID STRIKING THE BLADE INTO A ROCK WRONG Do not attempt to strike large rocks with the blade, as doing so will damage the blade and the blade cylinders, shortening their operating lives. M155-14-011 13- OPTIONAL ATTACHMENTS AND DEVICES BLADE MAINTENANCE Greasing --- every 250 hours Lubricate all fittings shown in the figure. • Blade Joint Pins (4 points) • Blade Cylinder Rod (2 points) • Blade Cylinder Bottom (2 points) M175-13-002 M198-07-017 Transportation Figure for Machine Equipped with Blade When transporting the machine equipped with a blade and a long arm front attachment on a trailer, place the blade in the opposite position toward the front attachment. Otherwise, the bucket may come in contact with the blade. M175-13-005 13- OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX110-3 with Blade A G C B F E D K J I H M1U1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine ZX110-3 with Blade 2.26 m (7 ft 5 in) Arm PCSA 0.45 m3 (0.59 yd3), CECE 0.4 m3 12200 kg (26900 lb) 9700 kg (21400 lb) ISUZU AJ-4JJ1XYSA-03, 66 kW (90 PS)/1800 min–1 (rpm) –1 ✹ 69 kW (94 PS)/2000 min (rpm) A : Overall Width (Excluding Rearview Mirrors) B : Cab Height C : Rear End Swing Radius D : Minimum Ground Clearance 2490 mm (8 ft 2 in) 2740 mm (9 ft 0 in) 2130 mm (7 ft 0 in) * 440 mm (1 ft 5 in) * 890 mm (2 ft 11 in) * 2050 mm (6 ft 9 in) E : Counterweight Clearance F : Engine Cover Height 2460 mm (8 ft 1 in) 3340 mm (10 ft 11 in) 2490 mm (8 ft 2 in) 2620 mm (8 ft 7 in) 500 mm (20 in) (Grouser Shoe) 41 kPa (0.42 kgf/cm2, 6.0 psi) 13.9 min–1 (13.9 rpm) 5.5/3.6 km/h (3.4/2.2 mph) 35° (tanθ = 0.70) G : Overall Width of Upperstructure H : Undercarriage Length I : Undercarriage Width J : Sprocket Center to Idler Center K : Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability NOTE: ✹ H/P mode * The dimensions do not include the height of the shoe lug. 13-10 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX110-3 with Blade G C D E J H I F A B M1U1-12-004 Model Item ZX110-3 with Blade Category A: Maximum Digging Reach mm (ft•in) *1 B: Maximum Digging Depth mm (ft•in) *1 C: Maximum Cutting Height mm (ft•in) *1 D: Maximum Dumping Height mm (ft•in) E: Overall Height mm (ft•in) F: Overall Length mm (ft•in) G: Minimum Swing Radius mm (ft•in) H: Max. Raising Height mm (ft•in) I: Max. Digging Depth mm (ft•in) J: Blade Angle degree 1.96 m (6 ft 5 in) Arm 2.26 m (7 ft 5 in) Arm 2.81 m (9 ft 3 in) Arm 7490 (24' 7”) 4780 (15' 8”) 7940 (26' 1”) 5530 (18' 2”) 2740 (9' 0”) 7280 (23' 11”) 2370 (7' 9”) 7760 (25' 6”) 5080 (16' 8”) 8110 (26' 7”) 5700 (18' 8”) 2740 (9' 0”) 7280 (23' 11”) 2400 (7' 11”) 480 (1' 7”) 510 (1' 8”) 25 8240 (27' 0”) 5630 (18' 6”) 8360 (27' 5”) 5960 (19' 7”) *2 2740 (9' 0”) *2 7300 (23' 11”) 2660 (8' 9”) NOTE: *1 The dimensions do not include the height of the shoe lug. *2 The dimensions asterisked are for transport pin position. 13-11 OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX110-3 with Blade Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) Grouser Shoe 600 mm (24”) Grouser Shoe 700 mm (28”) Grouser Shoe 800 mm (31”) Grouser Shoe For Ordinary Ground (Standard) 12200 (26900) 9700 (21400) 2740 (9’ 0”) For Weak Footing (Option) 12400 (27300) 9900 (21800) 2740 (9’ 0”) For Weak Footing (Option) 12600 (27800) 10100 (22300) 2740 (9’ 0”) ✹ 440 ✹ 440 ✹ 440 (17”) 3340 (10’ 11”) 2490 (8’ 2”) 41 kPa (0.42 kgf/cm2, 6.0 psi) (17”) 3340 (10’ 11”) 2590 (8’ 6”) 35 kPa (0.36 kgf/cm2, 5.1 psi) (17”) 3340 (10’ 11”) 2690 (8’ 10”) 30 kPa (0.31 kgf/cm2, 4.4 psi) For Weak Footing (Option) 12800 (28200) 10300 (22700) 2750 (9’ 0”) ✹ 470 (19”) 3360 (11’ 0”) 2500 (8’ 2”) 27 kPa (0.28 kgf/cm2, 4.0 psi) 500 mm (20”) Pad Crawler Shoe For Paved Road (Option) 12000 (26500) 9600 (21200) 2790 (9’ 2”) 490 (19”) 3440 (11’ 3”) 2690 (8’ 10”) 40 kPa (0.41 kgf/cm2, 5.8 psi) NOTE: • The specifications for the front-end attachment are for a 2.26 m (7 ft 5 in) arm with PCSA 0.45 m3 (0.59 yd3) standard bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-12 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX130-3 with Blade A G C B F E D K J I H M1U1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine ZX130-3 with Blade 2.52 m (8 ft 3 in) Arm PCSA 0.50 m3 (0.65 yd3), CECE 0.45 m3 13600 kg (30000 lb) 10900 kg (24000 lb) ISUZU AJ-4JJ1XYSA-03, 66 kW (90 PS)/1800 min–1 (rpm) –1 ✹ 69 kW (94 PS)/2000 min (rpm) A : Overall Width (Excluding Rearview Mirrors) B : Cab Height C : Rear End Swing Radius D : Minimum Ground Clearance 2490 mm (8 ft 2 in) 2740 mm (9 ft 0 in) 2130 mm (7 ft 0 in) * 440 mm (1 ft 5 in) * 890 mm (2 ft 11 in) * 2050 mm (6 ft 9 in) E : Counterweight Clearance F : Engine Cover Height 2460 mm (8 ft 1 in) 3580 mm (11 ft 9 in) 2490 mm (8 ft 2 in) 2880 mm (9 ft 5 in) 500 mm (Grouser Shoe) (20 in) 43 kPa (0.44 kgf/cm2, 6.3 psi) 13.7 min–1 (13.7 rpm) 5.5/3.4 km/h (3.4/2.1 mph) 35° (tanθ = 0.70) G : Overall Width of Upperstructure H : Undercarriage Length I : Undercarriage Width J : Sprocket Center to Idler Center K : Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability NOTE: ✹ H/P mode * The dimensions do not include the height of the shoe lug. 13-13 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX130-3 with Blade G C D E J H I F A B M1U1-12-004 Model Item ZX130-3 with Blade Category A: Maximum Digging Reach mm (ft•in) *1 B: Maximum Digging Depth mm (ft•in) *1 C: Maximum Cutting Height mm (ft•in) *1 D: Maximum Dumping Height mm (ft•in) E: Overall Height mm (ft•in) F: Overall Length mm (ft•in) G: Minimum Swing Radius mm (ft•in) H: Max. Raising Height mm (ft•in) I: Max. Digging Depth mm (ft•in) J: Blade Angle degree 2.10 m (6 ft 11 in) Arm 2.52 m (8 ft 3 in) Arm 7960 (26' 1”) 5150 (16' 11”) 8370 (27' 6”) 5960 (19' 7”) 2740 (9' 0”) 7660 (25' 2”) 2370 (7' 9”) 8320 (27' 4”) 5570 (18' 3”) 8570 (28' 1”) 6160 (20' 3”) 2740 (9' 0”) 7660 (25' 2”) 2390 (7' 10”) 480 (1' 7”) 510 (1' 8”) 25 NOTE: *1 The dimensions do not include the height of the shoe lug. *2 The dimensions asterisked are for transport pin position. 13-14 3.01 m (9 ft 11 in) Arm 8790 (28' 10”) 6060 (19' 11”) 8900 (29' 2”) 6490 (21' 4”) *2 2740 (9' 0”) *2 7670 (25' 2”) 2640 (8' 8”) OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX130-3 with Blade Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) 600 mm (24”) 700 mm (28”) 800 mm (31”) Grouser Shoe Grouser Shoe Grouser Shoe Grouser Shoe For Ordinary Ground For Weak Footing For Weak Footing For Weak Footing (Standard) (Option) (Option) (Option) 13600 13800 14000 14300 (30000) (30400) (30900) (31500) 10900 11100 11400 11600 (24000) (24500) (25100) (25600) 2740 2740 2740 2740 (9' 0”) (9' 0”) (9' 0”) (9' 0”) ✹ 440 ✹ 440 ✹ 440 ✹ 440 (1' 5”) (1' 5”) (1' 5”) (1' 5”) 3580 3580 3580 3580 (11' 9”) (11' 9”) (11' 9”) (11' 9”) 2490 2590 2690 2790 (8' 2”) (8' 6”) (8' 10”) (8' 2”) 43 kPa 36 kPa 31 kPa 28 kPa (0.44 kgf/cm2, 6.3 psi) (0.37 kgf/cm2, 5.3 psi) (0.32 kgf/cm2, 4.6 psi) (0.29 kgf/cm2, 4.1 psi) 500 mm (20") Pad Crawler Shoe For Paved Road (Option) 13500 (29800) 10800 (23800) 2780 (9' 1”) 500 (1' 8”) 3660 (12' 0”) 2490 (8' 2”) 42 kPa (0.43 kgf/cm2, 6.1 psi) NOTE: • The specifications for the front-end attachment are for a 2.52 m (8 ft 3 in) arm with PCSA 0.50 m3 (0.65 yd3) standard bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-15 OPTIONAL ATTACHMENTS AND DEVICES OFFSET ARM FRONT 2 ZX110-3, 110M-3 Offset Control Pedal Pedal (1) is located at the operator’s right foot. When pressed forward, it moves the arm to the right offset position. When pushed backward, it moves the arm to the left offset position. 1 3 (2) Right Offset Position (3) Left Offset Position M178-13-001 When traveling or using the arm in the center position, fix pedal (1) in the lock position with stopper (4) as illustrated here. Unlock lock 1 4 Pedal M201-05-007 The center position of the arm (offset 0) can be confirmed by consulting the gauge at the top end of the boom. Offset Guage M175-13-006 (Offset 0) M175-13-009 13-16 OPTIONAL ATTACHMENTS AND DEVICES OFFSET DIRECTION AND WORKING RANGE Right and left offset directions are taken from the point of view of the operator. Accordingly, “left” offset means that the front attachment is moved towards the cab. Interference Maximum digging depth with maximum offset distance of 1420 mm (4 ft 8 in) is A due to interference of the boom with the ground surface, as illustrated. A : 3870 mm (12 ft 8 in) 4000 mm (13 ft 2 in) Right Left Right 3870 mm (12 ft 8 in) Left 4000 mm (13 ft 2 in) Working Range : Offset distance can be selected up to a maximum distance of 1 420 mm (4 ft 8 in) for both right and left directions. 1. Maximum digging depth with maximum offset distance using 0.45 m3 (0.59 yd3) bucket is as shown in the illustration. Bucket Widt Bucket3Capacity3 0.45 m (0.59 yd ) 2. Distance L from the end surface of the crawler to the farthest end of the bucket will differ with the width of the bucket and track shoes as shown below. 1420 mm (4 ft 8 in) M104-11-006 Dimension L by width of Bucket and Shoe ZX110-3 Bucket Capacity* m3 (yd3) 0.19 (0.25) 0.30 (0.39) 0.40 (0.52) 0.45 (0.59) Width mm (in) 550 (22) 700 (28) 800 (31) 970 (38) Shoe Width 500 mm (20 in) Left Offset Right Offset mm (in) mm (in) 290 (11) 610 (24) 365 (14) 685 (27) 415 (16) 735 (29) 500 (20) 820 (32) ZX110M-3 Shoe Width 700 mm (28 in) Left Offset Right Offset mm (in) mm (in) 165 (7) 485 (19) 240 (9) 560 (22) 290 (11) 610 (24) 375 (15) 695 (27) * PCSA Heaped B L Cab Ditch W Swing Center 1420 mm (4 ft 8 in) 160 mm (4.7 in) Front-End Attachment Center M104-11-007 13-17 OPTIONAL ATTACHMENTS AND DEVICES PRECAUTIONS FOR OPERATING WITH THE OFFSET FUNCTION CAUTION: Never jack up the machine with the front in the offset position. This is extremely dangerous, as the machine is unstable. IMPORTANT: • Never use a hydraulic breaker when the front is in the offset position, as this will damage the lower and upper booms. • Do not perform heavy duty work, or dig gravel with the front in the offset position. Do not perform tamping work with a slope-finishing bucket attached. These operation will damage the lower and upper booms. 1. When digging with the front in the offset position, the bucket will come in contact with the track link if the arm is crowded. Even if bucket does not touch the track link, watch for the bucket digging under the track, as this will cause instability. 2. Be sure to follow the precautions shown below. (1) Do not use the 2.26 m (7’ 5”) arm and 2.81 m (9’ 3”) arm as it will interfere with the cab when in the offset position. (2) Do not use the bucket as a pile driver with the boom in the offset position. (3) When digging with the boom in offset position, be careful not to damage the cylinder stay. 3. In order to prevent the offset pins from getting rusty, operate the offset function regularly. Check offset function operation every time before starting work. 13-18 OPTIONAL ATTACHMENTS AND DEVICES MAINTENANCE Refer to the Greasing Front Joint Pins pages in the MAINTENANCE section. Boom Foot, Boom Cylinder Bottom Side, Arm Cylinder Rod Side, and Bucket Cylinder Bottom Side Pins: --- every 500 hours Refer to the Greasing Front Joint Pins pages in the MAINTENANCE section. Offset Front Attachment Joint Pins Greasing Fittings Other Than Illustrated: --- every 250 hours Add greasing to all illustrated grease fittings. Offset Cylinder Bottom and Rod End Stay --- every 500 hours M175-13-006 Arm Cylinder Bottom and Rod End. Bucket Cylinder Bottom End Arm Joint Pin --- every 500 hours M175-13-007 Lower Boom and Upper Boom Joint Pin. Upper Boom and Stay Cylinder Joint Pin. --- every 250 hours M175-13-008 13-19 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX110-3, 110M-3 Offset A G C B F E D K J I H M1U1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A : Overall Width (Excluding Rearview Mirrors) B : Cab Height C : Rear End Swing Radius D : Minimum Ground Clearance E : Counterweight Clearance F : Engine Cover Height G : Overall Width of Upperstructure H : Undercarriage Length I : Undercarriage Width J : Sprocket Center to Idler Center K : Track Shoe Width Ground Pressure Offset Distance Swing Speed Travel Speed (fast/slow) Gradeability ZX110-3 Offset ZX110M-3 Offset 1.95 m (6 ft 5 in) Arm PCSA 0.45 m3 (0.59 yd3), CECE 0.4 m3 11700 kg (25800 lb) 13800 kg (30400 lb) 8600 kg (19000 lb) 10700 kg (23600 lb) ISUZU AJ-4JJ1XYSA-03, 66 kW (90 PS)/1800 min–1 (rpm) –1 ✹ 69 kW (94 PS)/2000 min (rpm) 2490 mm (8 ft 2 in) 2690 mm (8 ft 10 in) 2740 mm (9 ft 0 in) 2950 mm (9 ft 8 in) 2130 mm (7 ft 0 in) * 440 mm (1 ft 5 in) * 595 mm (1 ft 11 in) * 890 mm (2 ft 11 in) * 2050 mm (6 ft 9 in) * 1100 mm (3 ft 7 in) * 2260 mm (7 ft 5 in) 2460 mm (8 ft 1 in) 3340 mm (11 ft 0 in) 3790 mm (12 ft 5 in) 2490 mm (8 ft 2 in) 2690 mm (9 ft 0 in) 2620 mm (8 ft 7 in) 2990 mm (9 ft 10 in) 500 mm (Grouser Shoe) 700 mm (Grouser Shoe) (20 in) (28 in) 40 kPa (0.41 kgf/cm2, 5.8 psi) 29 kPa (0.30 kgf/cm2, 4.3 psi) 0 to 1420 mm (0 to 4 ft 8 in) 13.9 min–1 (13.9 rpm) 5.5/3.6 km/h 4.2/2.4 km/h (3.4/2.2 mph) (2.6/1.5 mph) 35° (tanθ = 0.70) NOTE: ✹ H/P mode * The dimensions do not include the height of the shoe lug. 13-20 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX110-3, 110M-3 Offset G 1420 1420 C H D E F B A M1U1-12-002 Model Item Category A: Maximum Digging Reach mm (ft•in) *1 B: Maximum Digging Depth mm (ft•in) *1 C: Maximum Cutting Height mm (ft•in) *1 D: Maximum Dumping Height mm (ft•in) E: Overall Height mm (ft•in) F: Overall Length mm (ft•in) G: Minimum Swing Radius mm (ft•in) H: Front-End Attachment Height mm at Min. Swing Radius (ft•in) ZX110-3 Offset Off-Set Distance Max. Off-Set Distance (0 mm) (1420 mm) (0”) (4' 8”) 7670 (25' 2”) 5340 (17' 6”) 7720 (25' 4”) 5330 (17' 6”) 3050 (10' 0”) 7320 (24’ 0”) 2940 (9' 8”) 5850 (19' 2”) 7140 (23' 5”) 4800 (15' 9”) 7370 (24' 2”) 4980 (16' 4”) 2910 (9' 7”) 6830 (22' 5”) 2500 (8' 2”) 5510 (18' 1”) NOTE: *1 The dimensions do not include the height of the shoe lug. 13-21 ZX110M-3 Offset Off-Set Distance Max. Off-Set Distance (0 mm) (1420 mm) (0”) (4' 8”) 7670 (25' 2”) 5140 (16' 10”) 7920 (26' 0”) 5530 (18' 2”) 3140 (10' 4”) 7320 (24' 0”) 2940 (9' 8”) 6050 (19' 10”) 7140 (23' 5”) 4600 (15' 1”) 7570 (24' 10”) 5180 (17' 0”) 2980 (9' 9”) 6830 (22' 5”) 2500 (8' 2”) 5710 (18' 9”) OPTIONAL ATTACHMENTS AND DEVICES BUCKET TEETH (Transverse-Type-Pin-Used Type) ZX200-3, 270-3, 330-3 Class Replacement Procedure CAUTION: Guard against injury from flying pieces of metal. Wear goggles or safety glasses. 5 1 2 3 1. Securely lower the bucket to the ground. 2. Use hammer (3) and drift (2) to drive out transverse-type locking pin (1) to remove tooth (4). NOTE: Be sure to use a drift (2) thinner than pin (1). 3. Clean shank (5) surface. Attach a new tooth (4) onto shank (5). Insert pin (1) as deep as it goes. Then, drive pin (1) using hammer (3) and drift (2) to securely lock tooth (4). 4 13-22 M157-14-013 OPTIONAL ATTACHMENTS AND DEVICES 2-PIECE BOOM 1 2-piece boom operation The 2-piece boom can be operated using attachment pedal (1) located on the left front of the seat, as illustrated. CAUTION: Be sure to lock attachment pedal (1) with pedal lock (2) when attachment pedal (1) is not in use. Do not step on attachment pedal (1). M1V1-13-001 1 UNLOCK LOCK 2 Stopper Bar M1G6-05-011 A: Raise B: Lower A B M1G6-05-018 Precautions for operating 2-piece boom. WARNING: When operating with 2-piece boom, the bucket may come in contact with the cab. Operate the machine with care not to allow the tip of bucket to hit the cab while rolling in the front attachment. SS4603204 13-23 OPTIONAL ATTACHMENTS AND DEVICES MAINTENANCE (2-PIECE BOOM) Front Joint Pins Bucket --- every 250 hours M178-07-007 Link Pins --- every 500 hours M178-07-007 Other --- every 500 hours • Boom Cylinder Bottom M157-07-156 13-24 OPTIONAL ATTACHMENTS AND DEVICES • Boom Foot M1G6-13-005 • Boom and Arm Joint Pins, Arm Cylinder Rod Pin and Bucket Cylinder Bottom Pin. M157-07-175 • Boom Cylinder Rod Pins and Positioning Cylinder Bottom Pin. M1G6-13-006 13-25 OPTIONAL ATTACHMENTS AND DEVICES • Bottom Boom and Upper Boom Joint Pin, Positioning Cylinder Rod Pin and Arm Cylinder Bottom Pin. M1G6-13-007 13-26 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX130-3, 130LCN-3 2-piece Boom A G C B F E D K J I H M1U1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine ZX130-3 2-piece Boom ZX130LCN-3 2-piece Boom 2.10 m (6 ft 11 in) Arm PCSA 0.50 m3 (0.65 yd3), CECE 0.45 m3 12900 kg (28400 lb) 13100 kg (28900 lb) 9900 kg (21600 lb) 10000 kg (22100 lb) ISUZU AJ-4JJ1XYSA-03, 66 kW (90 PS)/1800 min–1 (rpm) –1 ✹ 69 kW (94 PS)/2000 min (rpm) A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius 2490 mm (8 ft 2 in) 2740 mm (9 ft 0 in) 2130 mm (7 ft 0 in) *440 mm (1 ft 5 in) * 890 mm (2 ft 11 in) * 2050 mm (6 ft 9 in) D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability 2460 mm (8 ft 1 in) 3580 mm (11 ft 9 in) 3750 mm (12 ft 4 in) 2490 mm (8 ft 2 in) 2880 mm (9 ft 5 in) 3050 mm (10 ft 0 in) 500 mm (20 in) (Grouser Shoe) 40 kPa (0.41 kgf/cm2) (5.8 psi) 39 kPa (0.40 kgf/cm2) (5.7 psi) 13.7 min–1 (13.7 rpm) 5.5/3.4 km/h (3.4/2.1 mph) 35° (tanθ = 0.70) NOTE: ✹ H/P mode * The dimensions do not include the height of the shoe lug. 13-27 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX130-3, 130LCN-3 2-piece Boom G C D E F A B M1U1-12-006 Item Category A: Maximum Digging Reach *1 B: Maximum Digging Depth *1 C: Maximum Cutting Height *1 D: Maximum Dumping Height E: Overall Height F: Overall Length G: Minimum Swing Radius mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) mm (ft•in) 2.10 m (6 ft 11 in) Arm Backhoe 7950 (26' 1") 4940 (16' 3") 9070 (29' 9") 6610 (21' 8") 2740 (9' 0") 7610 (25' 0") 1750 (5' 9") NOTE: *1 The dimensions do not include the height of the shoe lug. *2 The dimensions asterisked are for transport pin position. 13-28 2.52 m (8 ft 3 in) Arm Backhoe 8320 (27' 4") 5340 (17' 6") 9390 (30' 10") 6930 (22' 9") 2740 (9' 0") 7590 (24' 11") 1820 (6' 0") 3.01 m (9 ft 11 in) Arm Backhoe 8800 (28' 11") 5830 (19' 2") 9820 (32' 3") 7360 (24' 2") *2 2740 (9' 0") 7590 (24' 11") 2000 (6' 7") OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX130-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) 600 mm (24”) 700 mm (28”) 800 mm (31”) Grouser Shoe Grouser Shoe Grouser Shoe Grouser Shoe For Ordinary Ground For Weak Footing For Weak Footing For Weak Footing (Standard) (Option) (Option) (Option) 12900 13100 13300 13600 (28400) (28900) (29300) (30000) 9900 10100 10300 10500 (21600) (22300) (22700) (23200) 2740 2740 2740 2740 (9' 0”) (9' 0”) (9' 0”) (9' 0”) ✹ 440 ✹ 440 ✹ 440 ✹ 440 (1' 5”) (1' 5”) (1' 5”) (1' 5”) 3580 3580 3580 3580 (11' 9”) (11' 9”) (11' 9”) (11' 9”) 2490 2590 2690 2790 (8' 2”) (8' 6”) (8' 10”) (8' 2”) 40 kPa 34 kPa 29 kPa 26 kPa (0.41 kgf/cm2, 5.8 psi) (0.35 kgf/cm2, 5.0 psi) (0.30 kgf/cm2, 4.3 psi) (0.27 kgf/cm2, 3.8 psi) 500 mm (20”) Pad Crawler Shoe For Paved Road (Option) 12800 (28200) 9700 (21800) 2780 (9' 1") 500 (1' 8") 3660 (12' 0") 2490 (8' 2") 40 kPa (0.41 kgf/cm2, 5.8 psi) NOTE: • The specifications for the front-end attachment are for a 2.10 m (6 ft 11 in) arm with PCSA 0.50 m3 (0.65 yd3) standard bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-29 OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX130LCN-3 2-piece Boom (without Blade) Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) 600 mm (24”) 700 mm (28”) 800 mm (31”) Grouser Shoe Grouser Shoe Grouser Shoe Grouser Shoe For Ordinary Ground For Weak Footing For Weak Footing For Weak Footing (Standard) (Option) (Option) (Option) 13100 13300 13500 13700 (28900) (29300) (29800) (30200) 10000 10200 10400 10700 (22100) (22700) (23200) (23600) 2740 2740 2740 2740 (9' 0”) (9' 0”) (9' 0”) (9' 0”) ✹ 440 ✹ 440 ✹ 440 ✹ 440 (1' 5”) (1' 5”) (1' 5”) (1' 5”) 3750 3750 3750 3750 (12' 4”) (12' 4”) (12' 4”) (12' 4”) 2490 2590 2690 2790 (8' 2”) (8' 6”) (8' 10”) (8' 2”) 39 kPa 33 kPa 28 kPa 25 kPa (0.40 kgf/cm2, 5.7 psi) (0.34 kgf/cm2, 4.8 psi) (0.29 kgf/cm2, 4.1 psi) (0.25 kgf/cm2, 3.6 psi) 500 mm (20”) Pad Crawler Shoe For Paved Road (Option) 12900 (28400) 9900 (22300) 2780 (9' 1") 500 (1' 8") 3830 (12' 7") 2490 (8' 2") 38 kPa (0.39 kgf/cm2, 5.5 psi) NOTE: • The specifications for the front-end attachment are for a 2.10 m (6 ft 11 in) arm with PCSA 0.50 m3 (0.65 yd3) standard bucket. • 600 mm (24 in), 700 mm (28 in), 800 mm (31 in) grouser shoe and 500 mm (20 in) pad crawler shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-30 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX210-3, 210LC-3 2-piece Boom T1V1-01-01-006 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX210-3 2-piece Boom ZX210LC-3 2-piece Boom 2.91 m (9 ft 7 in) Arm PCSA 0.80 m3 (1.05 yd3), CECE 0.7 m3 20900 kg (46100 lb) 21500 kg (47400 lb) 15900 kg (35100 lb) 16500 kg (36400 lb) Isuzu AI-4HK1XYSA-02 122 kW/2000 min–1 (166 PS/2000 rpm) 2860 mm (9 ft 5 in) 2990 mm (9 ft 10 in) 2950 mm (9 ft 8 in) 2750 mm (9 ft 0 in) *450 mm (18 in) * 1030 mm (3 ft 5 in) * 2270 mm (7 ft 5 in) 2710 mm (8 ft 11 in) 4170 mm (13 ft 8 in) 4470 mm (14 ft 8 in) 2800 mm (9 ft 2 in) 2990 mm (9 ft 10 in) 3370 mm (11 ft 1 in) 3660 mm (12 ft 0 in) 600 mm (24 in) (Grouser shoe) 47 kPa (0.48 kgf/cm2, 6.8 psi) 44 kPa (0.45 kgf/cm2, 6.4 psi) –1 13.3 min (rpm) 5.5/3.5 km/h (3.4/2.2 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 13-31 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX210-3, 210LC-3 2-piece Boom G C D E F B A Backhoe Item A: *B: *C: *D: E: F: G: Category Maximum Digging Reach Maximum Digging Depth Maximum Cutting Height Maximum Dumping Height Overall Height Overall Length Minimum Swing Radius 2.03 m (6 ft 8 in) Arm Backhoe mm ft•in 9210 30’3” *5420 *17’9” *10590 *34’9” *7670 *25’2” 3020 9’11” 9650 31’8” 2630 8’8” NOTE: * The dimensions do not include the height of the shoe lug. 13-32 M1V1-13-003 2.42 m (7 ft 11 in) Arm Backhoe mm ft•in 9430 30’11” *5720 *18’9” *10640 *34’11” *7700 *25’3” 3060 10’0” 9620 31’7” 2630 8’8” 2.91 m (9 ft 7 in) Arm Backhoe mm ft•in 9930 32’7” *6230 *20’5” *11080 *36’4” *8150 *26’9” 3010 9’11” 9560 31’4” 2320 7’7” OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX210-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 20900 (46100) 15900 (35100) 2950 (9’8”) ✹ 450 (18”) 4170 (13’8”) 2800 (9’2”) 47 kPa (0.48 kgf/cm2, 6.8 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 21300 (47000) 16300 (35900) 2950 (9’8”) ✹ 450 (18”) 4170 (13’8”) 2900 (9’6”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 21600 (47600) 16600 (36600) 2950 (9’8”) ✹ 450 (18”) 4170 (13’8”) 3000 (9’10”) 36 kPa (0.37 kgf/cm2, 5.3 psi) 900 mm (35”) Grouser Shoe For Weak Footing (Option) 22200 (48900) 17000 (37500) 2950 (9’8”) ✹ 450 (18”) 4170 (13’8”) 3100 (10’2”) 32 kPa (0.33 kgf/cm2, 4.7 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 21500 (47400) 16500 (36400) 2950 (9’8”) ✹ 450 (18”) 4460 (14’8”) 2990 (9’14”) 44 kPa (0.45 kgf/cm2, 6.4 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 21900 (48300) 16900 (37300) 2950 (9’8”) ✹ 450 (18”) 4460 (14’8”) 3090 (10’2”) 39 kPa (0.40 kgf/cm2, 5.7 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 22100 (48700) 17100 (37700) 2950 (9’8”) ✹ 450 (18”) 4460 (14’8”) 3190 (10’6”) 34 kPa (0.35 kgf/cm2, 5.0 psi) 900 mm (35”) Grouser Shoe For Weak Footing (Option) 22600 (49800) 17600 (38800) 2950 (9’8”) ✹ 450 (18”) 4460 (14’8”) 3290 (10’10”) 31 kPa (0.32 kgf/cm2, 4.6 psi) ZX210LC-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment is for 2.91 m (9 ft 7 in) arm with PCSA 0.8 m3 (1.05 yd3) bucket. • 700, 800 mm (28, 31 in) and 900 mm (35 in) grouser shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-33 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX210LCN-3, 240N-3 2-piece Boom T1V1-01-01-006 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX210LCN-3 2-piece Boom ZX240N-3 2-piece Boom 2.91 m (9 ft 7 in) Arm PCSA 0.80 m3 (1.05 yd3), CECE 0.7 m3 21700 kg (47800 lb) 23200 kg (51100 lb) 16700 kg (36800 lb) 18200 kg (40100 lb) Isuzu AI-4HK1XYSA-02 122 kW/2000 min–1 (166 PS/2000 rpm) 2500 mm (8 ft 2 in) 2950 mm (9 ft 8 in) 2750 mm (9 ft 0 in) *450 mm (18 in) * 1020 mm (3 ft 4 in) * 2270 mm (7 ft 5 in) 2480 mm (8 ft 2 in) 4460 mm (14 ft 8 in) 4260 mm (14 ft 0 in) 2480 mm (8 ft 2 in) 3660 mm (12 ft 0 in) 3460 mm (11 ft 4 in) 500 mm (20 in) (Grouser shoe) 550 mm (22 in) (Grouser shoe) 54 kPa (0.55 kgf/cm2, 7.8 psi) 55 kPa (0.56 kgf/cm2, 8.0 psi) –1 13.3 min (rpm) 5.5/3.5 km/h (3.4/2.2 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 13-34 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX210LCN-3, 240N-3 2-piece Boom G C D E F A B Backhoe Item A: *B: *C: *D: E: F: G: Category Maximum Digging Reach Maximum Digging Depth Maximum Cutting Height Maximum Dumping Height Overall Height Overall Length Minimum Swing Radius 2.03 m (6 ft 8 in) Arm Backhoe mm ft•in 9280 30’6” *5420 *17’9” *10590 *34’9” *7670 *25’2” 3020 9’11” 9640 31’8” 2700 8’10” NOTE: * The dimensions do not include the height of the shoe lug. 13-35 M1V1-13-003 2.42 m (7 ft 11 in) Arm Backhoe mm ft•in 9500 31’2” *5720 *18’9” *10640 *34’11” *7700 *25’3” 3060 10’0” 9620 31’7” 2700 8’10” 2.91 m (9 ft 7 in) Arm Backhoe mm ft•in 10000 32’10” *6230 *20’5” *11080 *36’4” *8150 *26’9” 3010 9’11” 9560 31’4” 2390 7’10” OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX210LCN-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 500 mm (20”) Grouser Shoe For Ordinary Ground (Standard) 21700 (47800) 16700 (36800) 2950 (9’8”) ✹ 450 (18”) 4460 (14’8”) 2480 (8’2”) 54 kPa (0.55 kgf/cm2, 7.8 psi) 600 mm (24”) Grouser Shoe For Weak Footing (Option) 21900 (48300) 16800 (37000) 2950 (9’8”) ✹ 450 (18”) 4460 (14’8”) 2580 (8’6”) 45 kPa (0.46 kgf/cm2, 6.5 psi) ZX240N-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 550 mm (22”) Grouser Shoe For Ordinary Ground (Standard) 23200 (51100) 18200 (40100) 2950 (9’8”) ✹ 450 (18”) 4200 (14’0”) 2480 (8’2”) 55 kPa (0.56 kgf/cm2, 8.0 psi) NOTE: • The specifications for the front-end attachment is for 2.91 m (9 ft 7 in) arm with PCSA 0.8 m3 (1.05 yd3) bucket. • 600 mm (24 in) grouser shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-36 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX250LC-3, 250LCN-3 2-piece Boom A C G B F E D K J I H M1V1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX250LC-3 2-piece Boom ZX250LCN-3 2-piece Boom 2.19 m (9 ft 9 in) Arm PCSA 1.0 m3 (1.3 yd3), CECE 0.9 m3 25600 kg (56400 lb) 25500 kg (56200 lb) 19600 kg (43200 lb) 19500 kg (43000 lb) Isuzu AH-4HK1XYSA-01 132 kW/2000 min–1 (180 PS/2000 rpm) 3190 mm (10 ft 6 in) 2990 mm (9 ft 10 in) 3010 mm (9 ft 11 in) 2940 mm (9 ft 8 in) *460 mm (18 in) * 1090 mm (3 ft 7 in) * 2425 mm (8 ft) 2890 mm (9 ft 6 in) 4640 mm (15 ft 3 in) 3190 mm (10 ft 6 in) 2990 mm (9 ft 10 in) 3845 mm (12 ft 7 in) 600 mm (24 in) (Grouser shoe) 51 kPa (0.52 kgf/cm2, 7.4 psi) 13.5 min–1 (rpm) 5.5/3.4 km/h (3.4/2.1 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 13-37 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX250LC-3, 250LCN-3 2-piece Boom G C D E F A B Backhoe Item A: *B: *C: *D: E: F: G: Maximum Digging Reach Maximum Digging Depth Maximum Cutting Height Maximum Dumping Height Overall Height Overall Length Minimum Swing Radius Item A: *B: *C: *D: E: F: G: Category Category Maximum Digging Reach Maximum Digging Depth Maximum Cutting Height Maximum Dumping Height Overall Height Overall Length Minimum Swing Radius 2.19 m (7 ft 2 in) Arm Backhoe mm ft•in 9770 32’1” 5810 19’1” 11300 37’1” 8210 26’11” 3150 10’4” 10230 33’7” 2500 8’2” 3.61 m (11 ft 10 in) Arm Backhoe mm ft•in 11070 36’4” 7190 23’7” 12420 40’9” 9300 30’6” 3340 11’0” 10190 33’5” 2610 8’7” NOTE: * The dimensions do not include the height of the shoe lug. 13-38 M1V1-13-003 2.50 m (8 ft 2 in) Arm Backhoe mm ft•in 10010 32’10” 6080 19’11” 11470 37’8” 8350 27’5” 3200 10’6” 10250 33’8” 2560 8’5” 2.96 m (9 ft 9 in) Arm Backhoe mm ft•in 10430 34’3” 6530 21’5” 11840 38’10” 8720 28’7” 3090 10’2” 10220 33’6” 2310 7’7” OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX250LC-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 25600 (56400) 19600 (43200) 3010 (9’11”) ✹ 460 (18”) 4640 (15’3”) 3190 (10’6”) 51 kPa (0.52 kgf/cm2, 7.4 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 25900 (57100) 19900 (43900) 3010 (9’11”) ✹ 460 (18”) 4640 (15’3”) 3290 (10’10”) 44 kPa (0.45 kgf/cm2, 6.4 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 26200 (57800) 20200 (44500) 3010 (9’11”) ✹ 460 (18”) 4640 (15’3”) 3390 (11’1”) 39 kPa (0.40 kgf/cm2, 5.7 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 25500 (56200) 19500 (43000) 3010 (9’11”) ✹ 460 (18”) 4640 (15’3”) 2990 (9’10”) 51 kPa (0.52 kgf/cm2, 7.4 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 25800 (56900) 19800 (43700) 3010 (9’11”) ✹ 460 (18”) 4640 (15’3”) 3090 (10’2”) 44 kPa (0.45 kgf/cm2, 6.4 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 26100 (57500) 20100 (44300) 3010 (9’11”) ✹ 460 (18”) 4640 (15’3”) 3190 (10’6”) 39 kPa (0.40 kgf/cm2, 5.7 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 26300 (58000) 20300 (44800) 3020 (9’11”) 500 (20”) 4660 (15’4”) 3190 (10’6”) 52 kPa (0.53 kgf/cm2, 7.5 psi) 900 mm (35”) Triangular Shoe For Weak Footing (Option) 27700 (61100) 21700 (47800) 3060 (10’1”) ✹ 460 (18”) 4750 (15’7”) 3490 (11’5”) 36 kPa (0.37 kgf/cm2, 5.3 psi) ZX250LCN-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Flat Shoe For Paved Road (Option) 26300 (58000) 20200 (44500) 3020 (9’11”) 500 (20”) 4660 (15’4”) 2990 (9’10”) 52 kPa (0.53 kgf/cm2, 7.5 psi) 900 mm (35”) Triangular Shoe For Weak Footing (Option) 27600 (60800) 21600 (47600) 3060 (10’1”) ✹ 460 (18”) 4750 (15’7”) 3290 (10’10”) 36 kPa (0.37 kgf/cm2, 5.3 psi) NOTE: • The specifications for the front-end attachment is for 2.19 m (7 ft 2 in) arm with PCSA 1.0 m3 (1.3 yd3) bucket. • 700, 800 mm (28, 31 in) grouser shoe, 600 mm (24 in) flat shoe and 900 mm (35 in) triangular shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-39 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX280LC-3, 280LCN-3 2-piece Boom A C G B F E D K J I H M1V1-12-001 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX280LC-3 2-piece Boom ZX280LCN-3 2-piece Boom 3.11 m (10 ft 2 in) Arm PCSA 1.1 m3 (1.44 yd3), CECE 1.0 m3 28500 kg (62800 lb) 28300 kg (62400 lb) 22400 kg (49400 lb) 22200 kg (48900 lb) Isuzu AH-4HK1XSA-03 140 kW/2100 min–1 (190 PS/2100 rpm) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 3100 mm (10 ft 2 in) 2940 mm (9 ft 8 in) *510 mm (20 in) * 1180 mm (3 ft 10 in) * 2515 mm (8 ft 3 in) 2890 mm (9 ft 6 in) 4940 mm (16 ft 3 in) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 4052 mm (13 ft 4 in) 600 mm (24 in) (Grouser shoe) 53 kPa (0.54 kgf/cm2, 7.7 psi) 12.6 min–1 (rpm) 5.5/3.3 km/h (3.4/2.0 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 13-40 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX280LC-3, 280LCN-3 2-piece Boom G C D E F A B Backhoe Item A: *B: *C: *D: E: F: G: Category Maximum Digging Reach Maximum Digging Depth Maximum Cutting Height Maximum Dumping Height Overall Height Overall Length Minimum Swing Radius 2.42 m (7 ft 10 in) Arm Backhoe mm ft•in 10070 33’1” 6020 19’9” 11500 37’9” 8390 27’6” 3220 10’7” 10330 33’11” 2820 9’3” NOTE: * The dimensions do not include the height of the shoe lug. 13-41 3.11 m (10 ft 2 in) Arm Backhoe mm ft•in 10740 35’3” 6690 21’11” 12080 39’8” 8960 29’5” 3150 10’4” 10300 33’10” 2580 8’6” M1V1-13-003 3.76 m (12 ft 4 in) Arm Backhoe mm ft•in 11330 37’2” 7330 24’ 1” 12550 41’2” 9430 30’11” 3380 11’1” 10310 33’10” 2740 9’0” OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX280LC-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 28500 (62800) 22400 (49400) 3100 (10’2”) ✹ 510 (20”) 4940 (16’3”) 3190 (10’6”) 53 kPa (0.54 kgf/cm2, 7.7 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 29100 (64200) 23000 (50700) 3100 (10’2”) ✹ 510 (20”) 4940 (16’3”) 3290 (10’10”) 47 kPa (0.48 kgf/cm2, 6.8 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 29400 (64800) 23300 (51400) 3100 (10’2”) ✹ 510 (20”) 4940 (16’3”) 3390 (11’1”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 29400 (64800) 23300 (51400) 3160 (10’4”) 550 (22”) 4940 (16’3”) 3190 (10’6”) 55 kPa (0.56 kgf/cm2, 8.0 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 28300 (62400) 22200 (48900) 3100 (10’2”) ✹ 510 (20”) 4940 (16’3”) 3000 (10’6”) 53 kPa (0.54 kgf/cm2, 7.7 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 28900 (63700) 22800 (50300) 3100 (10’2”) ✹ 510 (20”) 4940 (16’3”) 3100 (10’10”) 46 kPa (0.47 kgf/cm2, 6.7 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 29300 (64600) 23200 (51100) 3100 (10’2”) ✹ 510 (20”) 4940 (16’3”) 3200 (11’1”) 41 kPa (0.42 kgf/cm2, 6.0 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 29300 (64400) 23200 (51100) 3260 (10’8”) 550 (21”) 4940 (16’4”) 3000 (10’6”) 55 kPa (0.56 kgf/cm2, 8.0 psi) ZX280LCN-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment is for 2.40 m (7 ft 10 in) arm with PCSA 1.1 m3 (1.44 yd3) bucket. • 700, 800 mm (28, 31 in) grouser shoe and 600 mm (24 in) flat shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-42 OPTIONAL ATTACHMENTS AND DEVICES SPECIFICATIONS ZX350LC-3, 350LCN-3 2-piece Boom A C G B F E D J K I H M1V1-12-003 Model Type of Front-End Attachment Bucket Capacity (Heaped) Operating Weight Base Machine Weight Engine A: Overall Width (Excluding back mirrors) B: Cab Height C: Rear End Swing Radius D: Minimum Ground Clearance E: Counterweight Clearance F: Engine Cover Height G: Overall Width of Upperstructure H: Undercarriage Length I: Undercarriage Width J: Sprocket Center to Idler Center K: Track Shoe Width Ground Pressure Swing Speed Travel Speed (fast/slow) Gradeability ZX350LC-3 2-piece Boom ZX350LCN-3 2-piece Boom 3.20 m (10 ft 6 in) Arm PCSA 1.4 m3 (1.83 yd3), CECE 1.2 m3 (1.57 yd3) 32900 kg (72500 lb) 32800 kg (72300 lb) 25500 kg (56200 lb) 25400 kg (56000 lb) Isuzu AH-6HK1XYSA-01 202 kW/1900 min–1 (275 PS/1900 rpm) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 3140 mm (10 ft 4 in) 3390 mm (11 ft 2 in) *500 mm (20 in) * 1160 mm (3 ft 10 in) * 2590 mm (8 ft 6 in) 2990 mm (9 ft 10 in) 4940 mm (16 ft 3 in) 3190 mm (10 ft 6 in) 3000 mm (9 ft 10 in) 4050 mm (13 ft 3 in) 600 mm (24 in) (Grouser shoe) 66 kPa (0.67 kgf/cm2, 9.6 psi) 10.7 min–1 (rpm) 5.0/3.2 km/h (3.1/2.0 mph) 35° (tanθ = 0.70) NOTE: * The dimensions do not include the height of the shoe lug. 13-43 OPTIONAL ATTACHMENTS AND DEVICES WORKING RANGES ZX350LC-3, 350LCN-3 2-piece Boom G C D E F A B Backhoe Category Item A: *B: *C: *D: E: F: G: Maximum Digging Reach Maximum Digging Depth Maximum Cutting Height Maximum Dumping Height Overall Height Overall Length Minimum Swing Radius 2.33 m (7 ft 8 in) Arm Backhoe mm ft•in 10390 34’ 1” 6040 19’ 10” 11870 38’ 11” 8550 28’ 1” 3380 11’ 1” 11150 36’ 7” 3250 10’ 8” 2.67 m (8 ft 9 in) Arm Backhoe mm ft•in 10680 35’ 0” 6360 20’ 10” 12060 39’ 7” 8750 28’ 9” 3370 11’ 1” 11110 36’ 5” 3120 10’ 3” NOTE: * The dimensions include the height of the shoe lug. 13-44 M1V1-13-004 3.20 m (10 ft 6 in) Arm Backhoe mm ft•in 11220 36’ 10” 6900 22’ 8” 12550 41’ 2” 9240 30’ 4” 3310 10’ 10” 11070 36’ 4” 2890 9’ 6” 4.00 m (13 ft 1 in) Arm Backhoe mm ft•in 12000 39’ 4” 7700 25’ 3” 13210 43’ 4” 9910 32’ 6” 3690 12’ 1” 10020 32’ 11” 3230 10’ 7” OPTIONAL ATTACHMENTS AND DEVICES SHOE TYPES AND APPLICATIONS ZX350LC-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 34200 (75400) 25500 (56200) 3140 (10’ 4”) ✹ 500 (20”) 4940 (16’ 3”) 3190 (10’ 6”) 64 kPa (0.65 kgf/cm2, 9.2 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 34600 (76300) 25900 (57100) 3140 (10’ 4”) ✹ 500 (20”) 4950 (16’ 3”) 3290 (10’ 10”) 56 kPa (0.57 kgf/cm2, 8.1 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 35000 (77200) 26200 (57800) 3140 (10’ 4”) ✹ 500 (20”) 4950 (16’ 3”) 3390 (11’ 1”) 49 kPa (0.5 kgf/cm2, 7.1 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 34900 (76900) 26200 (57800) 3140 (10’ 4”) 540 (21”) 4950 (16’ 3”) 3190 (10’ 6”) 66 kPa (0.67 kgf/cm2, 9.5 psi) 600 mm (24”) Grouser Shoe For Ordinary Ground (Standard) 34200 (75400) 25400 (56000) 3140 (10’ 4”) ✹ 500 (20”) 4940 (16’ 3”) 3000 (9’ 10”) 64 kPa (0.65 kgf/cm2, 9.2 psi) 700 mm (28”) Grouser Shoe For Weak Footing (Option) 34600 (76300) 25800 (56900) 3140 (10’ 4”) ✹ 500 (20”) 4950 (16’ 3”) 3100 (10’ 2”) 56 kPa (0.57 kgf/cm2, 8.1 psi) 800 mm (31”) Grouser Shoe For Weak Footing (Option) 34900 (76900) 26200 (57800) 3140 (10’ 4”) ✹ 500 (20”) 4950 (16’ 3”) 3200 (10’ 6”) 49 kPa (0.5 kgf/cm2, 7.1 psi) 600 mm (24”) Flat Shoe For Paved Road (Option) 34900 (76900) 26100 (57500) 3140 (10’ 4”) 540 (21”) 4950 (16’ 3”) 3000 (9’ 10”) 66 kPa (0.67 kgf/cm2, 9.5 psi) ZX350LCN-3 2-piece Boom Shoe Width Application Operating Weight kg (lb) Base Machine Weight kg (lb) Cab Height mm (ft•in) Minimum Ground mm Clearance (ft•in) Undercarriage mm Length (ft•in) Undercarriage Width mm (ft•in) Ground Pressure NOTE: • The specifications for the front-end attachment are for 2.33 m (7 ft 8 in) arm with PCSA 1.4 m3 (1.83 yd3) bucket. • 700 mm (28 in) grouser shoe, 800 mm (31 in) grouser shoe and 600 mm (24 in) flat shoe should not be used on gravel or rocky ground. • ✹ The dimensions do not include the height of the shoe lug. 13-45 OPTIONAL ATTACHMENTS AND DEVICES LIFTING HOOK Handling suspended loads This machine was specifically designed for excavation/loading application. Handling suspended loads, as a completion of excavation/loading application, is admitted on condition that the machine is equipped with the specific device supplied by HITACHI Construction Machinery on request. For handling suspended loads strictly follow the national laws on this subject, the rules indicated below. WARNING: Load holding and lowering pilot operated valves located on cylinders, overload warning device, the lifting capacity chart in the cabin and hook on the “A” link are SAFETY DEVICES being part of the version for suspended load handling. If one of these devices is missing or damaged, the machine cannot be used for handling suspended loads. 1 WARNING: Before handling suspended loads, check that valves are not damaged or unusually noisy. If any defect is discovered, contact your dealer and do not use the machine for handling suspended loads. Lifting devices (hooks, chains, etc) must be undamaged and not worn. Check before use. Follow the current laws to check these devices. (they are not supplied with the machine) T1V1-05-02-004 WARNING: To avoid any possible accident, do not exceed the machine’s rated lifting capacity. If the machine is not on level ground, lifting capacity is reduced. Set the engine power suitable for the required hydraulic power. Estimate (if not known) the weight of the object to handle and compare with the data on the lifting chart in the cabin. Do not lift loads whose weight exceeds the maximum load on the chart. Before starting lifting operations, press switch (1) to engage the overload warning device sensor. When reaching the limit load the sensor activates an acoustic device. Fix the load by special hook (2) on the “A” link , by using coupling devices and chains suitable for the load to lift. M1U1-01-010 2 M1V1-13-002 13-46 OPTIONAL ATTACHMENTS AND DEVICES WARNING: Lifting devices (hooks, chains, etc) must be undamaged and not worn: check them. Follow the current laws to check these devices (they are not supplied with machine). Do not lift objects fixed to the ground. Do not use this device to tow, uproot or tear out. In order to limit load oscillations, do not use too long ropes and/or chains to sling it. Check the working area and be sure there are no obstacles on the load run. To avoid sudden load oscillations, lift the load slowly and avoid any sharp movement. Keep the load close to the machine to improve stability and operate preferably on its longitudinal axis rather than its transversal axis. Lift the load to the bare minimum. WARNING: Lifted loads can oscillate or rotate in any direction: it is possible that they hit persons or the machine’s cabin. Keep everybody away from the machine range and handle the load slowly in order to avoid danger. If the load starts oscillating or rotating, slacken and stop, place it carefully on firm ground and correct the way it was hooked up. WARNING: When the lifting hook is used, the maximum allowable lifting load is as follows. Model ZX120-3 class ZX160LC-3 ZX180LC-3, 180LCN-3 ZX200-3 class ZX270-3 class Maximum allowable lifting load 4.0 t 5.5 t 8.0 t 10.0 t 13-47 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C M1G6-13-013 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX110-3 Monoblock boom, Arm 1.96 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4850* 4850* 4980* 0 6360* 6470 5370* 4980* 0 4500 4500 4630 3160* 3650* 3490 3360 3340 2890* 2760 2600 2480 2460 2320 2270 2220 2120* 2080* 2130 2180 2510 3490* 1760 1710 1670 2110 1740 1600 1640 1880 2680 ZX110-3 Monoblock boom, Arm 2.26 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4500* 8500* 4500* 8500* 4530* 6580* 6470 6430 5800* 4530* 4760 4500 4480 4580 2920* 3450* 3510 3370 3320 3380 2920 2790 2610 2480 2440 2500 2340 2270 2220 1790* 1760* 1860* 2040 2310 3160 1780 1710 1660 1790* 1620 1500 1530 1730 2350 ZX110-3 Monoblock boom, Arm 2.81 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 5.42 6.05 6.26 6.09 5.51 4.34 1.5 m 3.0 m 5.73 6.33 6.53 6.37 5.81 4.73 Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4030* 6960* 4030* 6960* 3600* 5830* 6470 6350 6380* 3600* 4880 4500 4400 4450 2480* 3030* 3540 3360 3270 3290 2480* 2840 2640 2470 2390 2410 2070* 2360 2270 2200 2160 1830 1790 1710 1640 1600 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-48 1550* 1540* 1620* 1810 2000 2560 1550* 1440 1340 1350 1490 1900 6.27 6.82 7.01 6.86 6.35 5.37 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C M1G6-13-013 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX110-3 Blade (Down), Monoblock boom, Arm 1.96 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m A: Load radius 4.5 m Unit; kg 6.0 m Max. 7.5 m REACH m 4850* 4850* 4980* 4980* 6360* 6880* 5370* 5050 5050 5180 3160* 3650* 4330* 4730* 4590* 3160* 3070 2910 2790 2760 2370* 3400* 3250* 2119* 2077* 2193* 2501* 3207* 3491* 1970 1920 1880 2119* 1948 1808 1847 2116 3005 ZX110-3 Blade (Down), Monoblock boom, Arm 2.26 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m A: Load radius 4.5 m Unit; kg 6.0 m Max. 7.5 m REACH m 4500* 8500* 4500* 8500* 4530* 6580* 6790* 7070* 5800* 4530* 5310 5050 5030 5130 2920* 3450* 4170* 4670* 4660* 3740* 2920* 3100 2920 2790 2750 2810 2840* 3300* 3470* 1790* 1760* 1860* 2100* 2640* 3420* 1990 1930 1870 1790* 1760* 1700 1730 1950 2640 ZX110-3 Blade (Down), Monoblock boom, Arm 2.81 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 5.42 6.05 6.26 6.09 5.51 4.34 1.5 m 3.0 m A: Load radius 4.5 m 5.73 6.33 6.53 6.37 5.81 4.73 Unit; kg 6.0 m Max. 7.5 m REACH m 4030* 6960* 4030* 6960* 3600* 5830* 7140* 7240* 6380* 3600* 5430 5050 4950 5000 2480* 3030* 3830* 4480* 4680* 4200* 2480* 3030* 2950 2780 2700 2720 2070* 2760* 3080* 3360* 3370* 2050 2010 1930 1850 1820 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-49 1550* 1540* 1620* 1820* 2240* 3250* 1550* 1540* 1520 1530 1690 2150 6.27 6.82 7.01 6.86 6.35 5.37 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C B M1G6-13-017 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX110-3 Off-set front, Arm 1.96 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4460* 9030* 4460* 9030* 3600* 3600* 5390* 5750 5920* 3790* 3800 3990 2150* 2660* 3230 3010 2950 3090 2150* 2620 2320 2110 2050 2180 2170 2060 1970 1860* 1800* 1830 1850 2110 3000 1580 1480 1400 1840 1460 1310 1310 1490 2130 ZX110-3 Blade(Down), Off-set front, Arm 1.96 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 5.63 6.24 6.44 6.28 5.71 4.60 Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4460* 9030* 4460* 9030* 3600* 3600* 5390* 6550* 5920* 4340 4350 4540 2150* 2660* 3400* 4000* 4240* 3790* 2150* 2660* 2630 2420 2360 2490 2470* 2750* 3030* 1800 1700 1610 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-50 1860* 1800* 1870* 2080* 2570* 3640* 1862* 1661 1503 1512 1723 2429 5.63 6.24 6.44 6.28 5.71 4.60 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C M1G6-13-013 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX110M-3 Monoblock boom, Arm 1.96 m, G 700 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 5430* 5430* 5270* 5890* 6770* 6740* 5020* 5270* 5690 5550 5570 5020* 3200* 3740* 4410* 4750* 4520* 3200* 3330 3160 3060 3050 2640* 3300* 2880* 2100* 2080* 2220* 2570* 3370* 3450* 2160 2110 2070 2100* 2080* 1980 2060 2400 3450* ZX110M-3 Monoblock boom, Arm 2.26 m, G 700 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4960* 4960* 4820* 6780* 7040* 6960* 5520* 4820* 5760 5550 5540 5520* 2970* 3540* 4260* 4710* 4610* 3440* 2970* 3360 3180 3060 3030 3110 3000* 3310 3260 1770* 1760* 1880* 2150* 2760* 3410* 2170 2110 2060 1770* 1760* 1860 1920 2210 3100 ZX110M-3 Monoblock boom, Arm 2.81 m, G 700 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 5.53 6.10 6.26 6.03 5.39 4.11 1.5 m 3.0 m 5.85 6.39 6.53 6.32 5.70 4.52 Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4370* 7470* 4370* 7470* 3930* 6090* 7210* 7180* 6180* 3930* 5870 5530 5450 5530 2530* 3140* 3940* 4540* 4660* 4050* 2530* 3140* 3200 3040 2970 3010 2210* 2800* 3130* 3230 3204 2210* 2190 2100 2030 2010 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-51 1540* 1540* 1640* 1860* 2330* 3260* 1540* 1540* 1640* 1710 1910 2490 6.37 6.87 7.01 6.81 6.25 5.19 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C M1G6-13-013 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX130-3 Monoblock boom, Arm 2.10 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4760* 4760* 6340* 6180 5410* 8390* 6880* 5370 5380 5510 3730* 4440* 4640 4480 4440 4520 3500 3320 3110 2970 2940 3010 3100 3010 2940 2940 2790* 2700 2540 2590 2910 3880 2150 2070 2010 2000 2210 1870 1750 1780 1990 2620 ZX130-3 Monoblock boom, Arm 2.52 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4560* 8410* 4560* 8410* 5540* 7960* 6330* 8680* 7460* 5540 5650 5350 5320 5410 3350* 4100* 4660 4480 4400 4440 3350* 3360 3130 2970 2900 2940 3180 3110 3010 2930 2890 2220 2160 2070 1990 1960 2310* 2300* 2340 2380 2630 3340 2000 1720 1610 1630 1790 2260 ZX130-3 Monoblock boom, Arm 3.01 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 5.96 6.54 6.73 6.57 6.04 5.00 1.5 m 4030* 7050* 4030* 7050* 3.0 m 4570* 7250* 6970* 8710* 7960* 5810* 4570* 5790 5340 5220 5270 5480 Unit; kg A: Load radius 4.5 m 2900* 3660* 4660* 4460 4350 4360 3620* 6.37 6.91 7.09 6.94 6.44 5.48 2900* 3410 3160 2950 2850 2850 3000 6.0 m 2950 3130 3010 2900 2850 2870 2250 2170 2060 1970 1910 1940 2130 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-52 Max. 7.5 m 1460 2140* 2000* 1990* 2080* 2130 2320 2820 3510* 2140* 1760 1530 1440 1450 1570 1910 2940 REACH m 5.97 6.89 7.39 7.56 7.42 6.95 6.08 4.57 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C M1G6-13-013 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX130-3 Blade (Down), Monoblock boom, Arm 2.10 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m A: Load radius 4.5 m Unit; kg 6.0 m Max. 7.5 m REACH m 4760* 4760* 6340* 6340* 5410* 8390* 6880* 5410* 5930 6060 3730* 4440* 5300* 5800* 5690* 4680* 3730* 3630 3420 3280 3250 3310 3770* 4090* 4280* 4010* 2790* 2750* 2890* 3240* 3960* 3940* 2370 2290 2220 2220 2430 2070 1940 1970 2200 2890 ZX130-3 Blade (Down), Monoblock boom, Arm 2.52 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m A: Load radius 4.5 m Unit; kg 6.0 m Max. 7.5 m REACH m 4560* 8410* 4560* 8410* 5540* 7960* 6330* 8680* 7460* 5540* 6200 5900 5870 5960 3350* 4100* 5040* 5680* 5750* 5070* 3350* 3670* 3440 3280 3210 3250 3310* 3540* 3920* 4210* 4150* 2440 2380 2290 2210 2180 2310* 2300* 2430* 2710* 3290* 3830* 2200 1900 1790 1810 1990 2500 ZX130-3 Blade (Down), Monoblock boom, Arm 3.01 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 5.96 6.54 6.73 6.57 6.04 5.00 1.5 m 4030* 7050* 4030* 7050* 3.0 m 4570* 7250* 6970* 8710* 7960* 5810* 4570* 6330 5890 5770 5820 5810* A: Load radius 4.5 m 2900* 3660* 4660* 5450* 5720* 5330* 3620* 2900* 3660* 3460 3260 3160 3160 3310 Unit; kg 6.0 m 2950* 3240* 3690* 4060* 4170* 3660* 2470 2390 2280 2180 2130 2150 Max. 7.5 m 2330* NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-53 6.37 6.91 7.09 6.94 6.44 5.44 1620 2140* 2000* 1990* 2080* 2290* 2710* 3560* 3510* 2140* 1940 1700 1600 1610 1750 2120 3240 REACH m 5.97 6.89 7.39 7.56 7.42 6.95 6.08 4.57 OPTIONAL ATTACHMENTS AND DEVICES A LIFTING CAPACITIES NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C B M1G6-13-018 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX130-3 2-piece boom, Arm 2.10 m, G 500 mm B: Load 1.5 m Point Height m 7.5 6.0 4.5 3.0 10750* 10750* 1.5 8690* 8690* 0 8870* 8870* -1.5 13320* 13320* -3.0 16530* 16530* -4.5 3.0 m 4810* 5050* 7800* 8730* 9000* 9140* 7660* 4810* 5050* 6500 6270 5980 5680 5580 Unit; kg A: Load radius 4.5 m 4230* 4340* 4860* 4870 4830 4600 3690* 3580 3680 3590 3480 3250 3040 3000 6.0 m 3160 3090 2990 2940 Max. 7.5 m 4620* 3140* 2800* 2700 2530 2580 2920 2980* 2180 2120 2020 1980 4620* 3100 2200 1850 1720 1750 1970 2790 ZX130-3 2-piece boom, Arm 2.52 m, G 500 mm B: Load 1.5 m Point Height m 7.5 6.0 4.5 3.0 1.5 10590* 10590* 0 9120* 9120* -1.5 11930* 11930* -3.0 15200* 15200* -4.5 3.0 m 4180* 3870* 3900* 7070* 8750* 8940* 9030* 8520* 4180* 3870* 3900* 6540 6320 6090 5700 5560 Unit; kg A: Load radius 4.5 m 3870* 4090* 4560* 4870 4880 4630 4500 3670 3670 3610 3550 3290 3070 2950 6.0 m 3210 3210 3130 3010 2920 Max. 7.5 m 3360* 2560* 2330* 2300* 2330 2370 2630 2530* 2250 2240 2160 2050 1960 3360* 2560* 1980 1690 1580 1600 1770 2280 ZX130-3 2-piece boom, Arm 3.01 m, G 500 mm B: Load Point Height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 11090* 9920* 10990* 14010* 11510* 11090* 9920* 10990* 14010* 11510* 3.0 m 4480* 8360* 8840* 8890* 8990* 5220* 4480* 6320* 6230 5720 5540 5220 REACH m 3.46 5.36 6.37 6.91 7.09 6.95 6.44 5.42 Unit; kg A: Load radius 4.5 m 3330* 3470* 4230* 4860 4740 4680 4480 REACH m 2.59 4.86 5.96 6.54 6.73 6.57 6.03 4.74 3330* 3470* 3620 3480 3340 3110 2920 6.0 m 3130* 3220 3150 3050 2910 2590* 2320 2310 2220 2080 1950 1920 2130 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-54 Max. 7.5 m 1440 2680* 2180* 2010* 1980* 2060* 2120 2310 2310* 4390* * 2180* 1740 1510 1410 1420 1540 1880 4390* REACH m 4.37 5.98 6.90 7.40 7.57 7.43 6.96 6.09 3.34 OPTIONAL ATTACHMENTS AND DEVICES A LIFTING CAPACITIES NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C B M1G6-13-018 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX130-3 Blade(Down), 2-piece boom, Arm 2.10 m, G 500 mm B: Load 1.5 m Point Height m 7.5 6.0 4.5 3.0 10750* 10750* 1.5 8690* 8690* 0 8870* 8870* -1.5 13320* 13320* -3.0 16530* 16530* -4.5 3.0 m 4810* 5050* 7800* 8730* 9000* 9140* 7660* 4810* 5050* 6950 6760 6530 6230 6130 Unit; kg A: Load radius 4.5 m 4230* 4340* 4860* 5740* 5790* 5820* 3690* 3880 3950 3860 3790 3560 3350 3310 6.0 m 3690* 3970* 4220* 3080* Max. 7.5 m 4620* 3140* 2800* 2740* 2840* 3150* 2990* 2980* 2390 2330 2240 2190 4620* 3140* 2410 2040 1910 1940 2180 2980* ZX130-3 Blade(Down), 2-piece boom, Arm 2.52 m, G 500 mm B: Load 1.5 m Point Height m 7.5 6.0 4.5 3.0 1.5 10590* 10590* 0 9120* 9120* -1.5 11930* 11930* -3.0 15200* 15200* -4.5 3.0 m 4180* 3870* 3900* 7070* 8750* 8940* 9030* 8520* 4180* 3870* 3900* 7000 6790 6640 6240 6110 Unit; kg A: Load radius 4.5 m 3870* 4090* 4560* 5420* 5750* 5810* 4760* 3870* 3970 3890 3770* 3600 3380 3260 6.0 m 3270* 3490* 3790* 4170* 3850* Max. 7.5 m 3360* 2560* 2330* 2300* 2390* 2640* 2950* 2530* 2460 2460 2380 2260 2170 3360* 2560* 2180 1880 1760 1780 1960 2520 ZX130-3 Blade(Down), 2-piece boom, Arm 3.01 m, G 500 mm B: Load Point Height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 11090* 9920* 10990* 14010* 11510* 11090* 9920* 10990* 14010* 11510* 3.0 m 4480* 8360* 8840* 8890* 8990* 5220* 4480* 6760 6570 6270 6090 5220* 3330* 3470* 3890 3750 3650 3420 3230 REACH m 3.46 5.36 6.37 6.91 7.09 6.95 6.44 5.42 Unit; kg A: Load radius 4.5 m 3330* 3470* 4230* 5060* 5690* 5700* 5440* REACH m 2.59 4.86 5.96 6.54 6.73 6.57 6.03 4.74 6.0 m 3130* 3270* 3570* 3960* 4120* 2590* 2530 2520 2430 2300 2170 2130 2360* NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-55 Max. 7.5 m 1600 2680* 2180* 2010* 1980* 2060* 2240* 2610* 2310* 4390* 2680* 2180* 1920 1670 1570 1580 1720 2100 4390* REACH m 4.37 5.98 6.90 7.40 7.57 7.43 6.96 6.09 3.34 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C M1G6-13-013 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX130LCN-3 Monoblock boom, Arm 2.10 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4760* 4760* 6340* 6330 5410* 8390* 6880* 5410* 5530 5660 3730* 4440* 5170 5010 4970 4680* 3580 3410 3200 3060 3020 3090 3420 3340 3270 3260 2790* 2750* 2810 2870 3240 3940* 2210 2130 2070 2060 2270 1930 1800 1830 2050 2690 ZX130LCN-3 Monoblock boom, Arm 2.52 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 7.5 m REACH m 4560* 8410* 4560* 8410* 5540* 7960* 6330* 8680* 7460* 5540* 5830 5530 5500 5590 3350* 4100* 5040* 5010 4930 4980 3350* 3460 3230 3070 3000 3040 3310* 3440 3340 3250 3220 2290 2230 2140 2060 2030 2310* 2300* 2430* 2630 2920 3720 2070 1780 1670 1680 1860 2340 ZX130LCN-3 Monoblock boom, Arm 3.01 m, G 500 mm B: Load Point Height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 5.96 6.54 6.73 6.57 6.04 5.00 1.5 m 4030* 7050* 4030* 7050* 3.0 m 4570* 7250* 6970* 8710* 7960* 5810* 4570* 5930 5490 5370 5420 5630 Unit; kg A: Load radius 4.5 m 2900* 3660* 4660* 5000 4880 4890 3620* 6.37 6.91 7.09 6.94 6.44 5.48 2900* 3490 3240 3030 2930 2940 3080 6.0 m 2950* 3240* 3340 3230 3170 3200 2310 2230 2120 2020 1970 2000 2330* NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-56 Max. 7.5 m 1500 2140* 2000* 1990* 2080* 2290* 2580 3140 3510* 2140* 1810 1580 1480 1490 1620 1960 3020 REACH m 5.97 6.89 7.39 7.56 7.42 6.95 6.08 4.57 OPTIONAL ATTACHMENTS AND DEVICES A LIFTING CAPACITIES NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C B M1G6-13-018 A: Load radius B: Load point height C: Lifting capacity METRIC MEASURE ZX130LCN-3 2-piece boom, Arm 2.10 m, G 500 mm B: Load 1.5 m Point Height m 7.5 6.0 4.5 3.0 10750* 10750* 1.5 8690* 8690* 0 8870* 8870* -1.5 13320* 13320* -3.0 16530* 16530* -4.5 3.0 m 4810* 5050* 7800* 8730* 9000* 9140* 7660* 4810* 5050* 6650 6440 6160 5860 5760 Unit; kg A: Load radius 4.5 m 4230* 4340* 4860* 5340 5380* 5140 3690* 3680 3370 3680 3590 3350 3140 3100 6.0 m 3490 3420 3320 3080* Max. 7.5 m 4620* 3140* 2800* 2740* 2810 2870 2990* 2980* 2250 2190 2090 2050 4620* 3140* 2270 1910 1780 1810 2040 2880 ZX130LCN-3 2-piece boom, Arm 2.52 m, G 500 mm B: Load 1.5 m Point Height m 7.5 6.0 4.5 3.0 1.5 10590* 10590* 0 9120* 9120* -1.5 11930* 11930* -3.0 15200* 15200* -4.5 3.0 m 4180* 3870* 3900* 7070* 8750* 8940* 9030* 8520* 4180* 3870* 3900* 6700 6470 6270 5880 5740 Unit; kg A: Load radius 4.5 m 3870* 4090* 4560* 5320 5250 5180 4760* 3760 3780 3700 3650 3390 3170 3050 6.0 m 3270* 3490* 3450 3340 3250 Max. 7.5 m 3360* 2560* 2330* 2300* 2390* 2630 2920 2530* 2320 2310 2230 2120 2030 3360* 2560* 2050 1750 1640 1660 1830 2360 ZX130LCN-3 2-piece boom, Arm 3.01 m, G 500 mm B: Load Point Height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 11090* 9930* 10990* 14010* 11510* 11090* 9930* 10990* 14010* 11510* 3.0 m 4470* 8360* 8840* 8890* 8990* 5220* 4470* 6470* 6410 5900 5720 5220* REACH m 3.46 5.36 6.37 6.91 7.09 6.95 6.44 5.42 Unit; kg A: Load radius 4.5 m 3320* 3470* 4230* 5060* 5220 5230 5020 REACH m 2.59 4.86 5.96 6.54 6.73 6.57 6.03 4.74 3320* 3470* 3710 3570 3440 3210 3030 6.0 m 3130* 3270* 3440 3370 3250 2590* 2390 2380 2290 2150 2020 1990 2360 NOTE: When the lifting hook is used, the maximum allowable lifting load is 4 tons. 13-57 Max. 7.5 m 1490 2670* 2180* 2010* 1980* 2050* 2240* 2580 2310* 4390* 2670* 2180* 1800 1560 1460 1470 1600 1950 4390* REACH m 4.38 5.98 6.90 7.40 7.57 7.43 6.96 6.09 3.34 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX160LC-3 Mono block boom, Arm 2.22 m, G 500 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 4.5 3.0 4440 * 5580 * 4440 * 4580 4100 * 4530 * 3140 3020 4100 * 3700 2760 2410 6.51 6.97 1.5 6720 * 4280 4500 2890 3540 2290 7.08 0 6740 4120 4400 2800 3640 2340 6.87 4390 2790 4110 2620 6.30 5400 * 3420 5.25 -1.5 10690 * 7560 6710 4090 -3.0 9290 * 7730 6500 * 4190 ZX160LC-3 Mono block boom, Arm 2.58 m, G 500 mm B: Load point height m 1.5 m 3.0 m Max. 9.0 m 3310 * 3220 3160 * 3160 * 6.05 4070 * 4070 * 3820 * 3170 3090 * 2530 6.89 7910 * 5230 * 4650 4310 * 3050 3200 * 2240 7.33 6280 * 7510 7660 6460 * 6760 6700 6770 4320 4130 4080 4140 4520 4400 4360 2900 2800 2760 3290 3380 3750 4750 5410 * 2130 2170 2400 3010 5190 7.44 7.23 6.69 5.72 3.98 4.5 1.5 0 -1.5 -3.0 -4.5 7.5 m REACH m 6.0 3.0 Unit; kg A: Load radius 4.5 m 6.0 m 7910 * 6280 * 5750 * 5750 * 10430 * 10320 * 10320 * 9820 * NOTE: When the lifting hook is used, the maximum allowable lifting load is 5.5 tons. 13-58 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX160LC-3 2-piece boom, Arm 2.22 m, G 500 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 7.5 6510 * 6510 * 6.0 4.5 3.0 6290 * 7620 * 8440 * 6290 * 7620 * 8440 * 5410 * 5820 * 6640 * 5140 5040 4930 4830 4770 3180 3140 6110 * 6110 * 3.84 5140 * 4310 * 3780 3650 2800 2440 5.50 6.41 6.87 1.5 10540 * 8540 * 7060 4860 4670 3010 3610 2310 6.99 0 -1.5 -3.0 24510 * 24510 * 11390 * 24540 * 24540 * 11550 * 21560 * 21560 * 10330 * 8290 * 7990 7880 7070 6980 5670 * 4550 4270 4220 4520 4430 2870 2790 3730 4240 * 5980 * 2370 2680 3710 6.78 6.20 4.95 ZX160LC-3 2-piece boom, Arm 2.58 m, G 500 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 7.5 6.0 4.5 3.0 13390 * 13390 * 1.5 0 -1.5 -3.0 23800 * 24370 * 24610 * 23230 * 23800 * 24370 * 24610 * 23230 * 5050 5050 * 5410 * 5170 4.46 4750 * 3240 5.95 6970 * 6970 * 5510 5060 * 4730 * 3260 3940 2560 6.80 9500 * 8800 * 6380 4940 * 4760 3210 3500 2260 7.24 11220 * 11350 * 11470 * 11110 * 8580 8420 8030 7890 7070 7040 7040 6580 * 4810 4600 4330 4200 4710 4560 4430 3070 2910 2790 3350 3450 3860 3730 * 2150 2190 2440 3120 7.35 7.15 6.60 5.58 NOTE: When the lifting hook is used, the maximum allowable lifting load is 5.5 tons. 13-59 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX180LC-3 Mono block boom, Arm 2.26 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 6690 * 3.0 1.5 0 -1.5 -3.0 -4.5 8970 * 11120 * 8300 * 6960 * 8970 * 9790 8300 * 4470 * 3980 4480 * 3710 6.25 5320 * 5320 * 4710 * 3900 4390 * 3000 7.06 6800 * 8140 * 8460 8430 7950 * 5630 5270 5100 5070 5160 5330 * 5580 5450 5420 3730 3560 3450 3420 4100 3940 4040 4480 5610 5950 * 2670 2550 2600 2870 3560 5830 7.49 7.60 7.40 6.87 5.93 4.28 4020 2600 ZX180LC-3 Mono block boom, Arm 2.71 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4000 * 4000 * 3410 * 3360 6.69 4.5 4780 * 4780 * 4340 * 3930 3370 * 2770 7.45 3.0 1.5 0 -1.5 -3.0 -4.5 6270 * 7740 * 8450 8370 8230 * 6580 * 5720 5310 5080 5020 5070 5270 5010 * 5590 5430 5370 5410 3750 3560 3430 3370 3410 3480 * 3670 3750 4100 4970 5900 2480 2370 2410 2620 3150 4690 7.86 7.96 7.77 7.27 6.38 4.90 5200 * 9340 * 4890 * 5200 * 8820 * 9340 * 11800 * 9450 * 4890 * 8820 * 9630 9450 * 4100 4010 3940 2670 2590 2530 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-60 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX180LC-3 2-piece boom, Arm 2.26 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5930 * 9660 * 11630 * 11630 * 11020 * 12360 * 11840 * 11840 13430 * 17060 * 17060 13640 * 20820 * 20820 12610 * 5930 * 9660 * 10890 10800 * 10510 10050 9860 5620 * 6350 * 7020 * 8010 * 8660 * 8650 8800 7570 * 5620 * 6350 * 6260 6120 * 6090 5660 5300 5150 5020 * 5770 * 5870 5840 5640 5470 3970 4040 3950 3770 3560 3410 3990 4980 * 4400 * 4260 * 4160 3990 4100 4530 * 3850 * 2540 4980 * 3790 3020 2670 2540 2590 2870 3600 ZX180LC-3 2-piece boom, Arm 2.71 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9.0 7.5 4870 * 4870 * 6.0 4.5 5200 * 6390 * 5200 * 6280 4640 * 5490 * 4080 4120 10950 7650 * 10740 8490 * 10720 8590 10100 8700 9840 8240 * 8240 * 6110 * 6040 5740 5360 5110 5860 5790 5700 5480 4820 * 4040 3860 3610 3410 3360 3.0 1.5 0 -1.5 -3.0 -4.5 4.72 6.14 6.96 7.40 7.51 7.31 6.77 5.81 6600 * 14090 * 12000 * 11550 * 14890 * 17230 * 14090 * 12000 * 11550 * 14890 * 17230 * 11390 * 12150 * 13210 * 13480 * 13310 * 8240 * 6600 * 4110 4030 3930 2650 2570 2480 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-61 5020 * 5020 * 2.80 3670 * 3670 * 5.29 3330 * 3250 * 3300 * 2780 6.59 7.36 3330 * 3570 * 3780 4150 3970 * 6480 * 2470 2350 2380 2600 3170 6480 * 7.77 7.88 7.69 7.18 6.28 3.56 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX180LCN-3 Mono block boom, Arm 2.26 m, G 500 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 6960 * 3.0 1.5 0 -1.5 -3.0 -4.5 8970 * 11120 * 8300 * 6960 * 8300 8460 8300 * 4470 * 3580 4480 * 3340 6.25 5320 * 5320 * 4710 * 3500 4390 * 2690 7.06 6800 * 8140 * 8340 8310 7950 * 5010 4660 4490 4470 4550 5330 * 5500 5370 5340 3340 3170 3060 3030 4040 3890 3990 4420 5530 5950 * 2390 2280 2320 2550 3160 5160 7.49 7.60 7.40 6.87 5.93 4.28 3960 2320 ZX180LCN-3 Mono block boom, Arm 2.71 m, G 500 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4000 * 3640 3410 * 3020 6.69 4.5 4780 * 4780 * 4340 * 3540 3370 * 2480 7.45 3.0 1.5 0 -1.5 -3.0 -4.5 6270 * 7740 * 8340 8260 8230 * 6580 * 5090 4700 4480 4410 4460 4660 5010 * 5510 5360 5290 5340 3360 3170 3040 2980 3020 3480 * 3620 3690 4040 4900 5900 2220 2110 2140 2320 2800 4160 7.86 7.96 7.77 7.27 6.38 4.90 5200 * 9340 * 4890 * 5200 * 8820 * 9340 * 11800 * 9450 * 4890 * 8160 * 8300 8610 4040 3950 3880 2390 2310 2240 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-62 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX180LCN-3 2-piece boom, Arm 2.26 m, G 500 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 11630 * 11630 * 11840 * 11840 * 17060 * 17060 * 20820 * 20820 * 5930 * 9660 * 11020 * 12360 * 13430 * 13640 * 12610 * 5930 * 9660 * 9910 9830 * 9230 8790 8620 5620 * 6350 * 7010 * 8010 * 8660 * 8650 * 8780 7570 * 5620 * 5880 5760 5640 * 5500 5080 4740 4590 5020 * 5770 * 5860 5830 5620 5460 3610 3670 3950 3410 3200 3050 3990 4980 * 4400 * 4260 * 4150 3980 4090 4530 * 3850 * 2280 4980 * 3440 2730 2400 2280 2320 2570 3230 ZX180LCN-3 2-piece boom, Arm 2.71 m, G 500 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9.0 7.5 4870 * 4870 * 6.0 4.5 5200 * 6390 * 5200 * 5780 4640 * 5490 * 3730 3770 5630 5570 5160 4790 4550 5840 * 5780 5690 5470 4820 * 3690 3490 3250 3060 3010 3.0 1.5 0 -1.5 -3.0 -4.5 4.72 6.14 6.96 7.40 7.51 7.31 6.77 5.81 14090 * 12000 * 11550 * 14890 * 17230 * 14090 * 12000 * 11550 * 14890 * 17230 * 6600 * 6600 * 11390 * 12150 * 13210 * 13480 * 13310 * 8240 * 9960 9780 * 9420 8840 8590 7650 * 8490 * 8580 * 8690 8240 * 4110 4020 3920 2390 2310 2220 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-63 5020 * 5020 * 2.80 3670 * 3670 * 5.29 3330 * 3250 * 3100 2510 6.59 7.36 3330 * 3570 * 3770 4140 3970 * 6480 * 2220 2110 2130 2330 2840 6480 * 7.77 7.88 7.69 7.18 6.28 3.56 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX210-3 Mono block boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Unit; kg A: Load radius 4.5 m 6.0 m 5484 * 9973 * 4848 * 4848 * 5484 * 9103 * 9103 * 9973 * 13611 * 11285 10626 * 10626 * 6274 * 8079 * 9717 * 9736 9651 9670 * 7669 * 6274 * 6700 6218 5957 5885 5944 6148 4954 * 4817 5437 * 6294 * 6455 6272 6194 6231 4658 4426 4193 4030 3960 3993 4881 4771 4648 4556 4527 3281 3180 3067 2982 2956 4047 * 3456 7.32 3993 * 4023 3903 3988 4331 5137 5899 * 2937 2677 2579 2621 2836 3347 4666 8.01 8.37 8.45 8.25 7.76 6.90 5.52 ZX210-3 Mono block boom, Arm 2.42 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 5451 * 4744 5478 * 3910 6.74 4.5 6955 * 6955 * 5901 * 4597 4850 3252 7.48 3.0 1.5 0 -1.5 -3.0 8722 * 9929 9710 9687 9195 * 6555 6126 5940 5921 6023 6654 6418 6268 6227 6316 4375 4164 4030 3993 4073 4410 4268 4382 4828 5930 2936 2823 2882 3159 3849 7.87 7.95 7.74 7.21 6.28 6488 * 6310 6077 5924 4.71 -4.5 9909 * 9909 * 12496 * 11444 4747 4644 4576 3161 3066 3003 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-64 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX210-3 Mono block boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 6.0 4.5 6251 * 7491 * 6251 * 7005 5880 * 6246 * 4701 4575 3.0 1.5 9244 * 6491 6640 6431 4370 4183 4752 4670 0 9770 6001 6311 4075 4628 -1.5 9788 6016 6298 4063 8787 * 6144 6205 * 4197 -3.0 Max. 9.0 m 11571 * 11571 * 5955 * 5059 4102 3392 6.50 7.27 3170 3095 4593 4456 3065 2958 7.67 7.75 3056 4600 3039 7.54 5116 3365 6.99 6138 * 4177 6.03 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-65 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX210-3 2-piece boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Max. 9.0 m 10980 * 8834 * 11176 * 15159 * 19211 * 20979 * 10980 8834 11176 15159 19211 20979 8240 * 13613 * 14176 * 15792 * 16399 * 16471 * 12128 * 8240 12843 12664 12329 11724 11581 11611 6088 * 6219 * 7319 * 9102 * 10113 * 10083 10257 9965 6770 * 6088 6219 7319 7176 6963 6674 6319 6071 6107 5066 * 5431 * 5417 * 6341 * 6698 * 6593 6397 6273 4822 4990 4935 4793 4622 4347 4086 3975 4789 * 4876 4759 4614 4523 3303 3248 3127 2993 2909 5426 * 5426 * 4.30 4432 * 4096 * 4010 * 4000 3876 3963 4311 4411 * 6594 * 4432 * 3410 2883 2618 2518 2560 2777 3295 5976 6.20 7.32 8.01 8.37 8.45 8.25 7.76 6.91 4.57 ZX210-3 2-piece boom, Arm 2.42 m, G 600 mm B: Load point height m 9.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 9.0 m REACH m 9084 * 9084 * 7.5 6865 * 6865 * 6.0 4.5 6982 * 7922 * 6982 * 7333 5803 * 6059 * 4850 4865 7173 7054 6567 6268 6063 6716 * 6700 6562 6342 5589 * 4738 4504 4238 4040 4021 3.0 1.5 0 -1.5 -3.0 7.5 m 11542 * 11542 * 12969 * 14641 * 12345 * 12345 * 16257 * 18413 * 18413 * 16548 * 24611 * 24611 * 15840 * 12762 * 9737 * 12681 * 10113 12065 10149 * 11648 10191 11586 9788 * 4785 4681 4572 3153 3057 2957 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-66 8694 * 8694 * 3.19 5893 * 5436 5.50 4970 * 4590 * 3866 3197 6.74 7.49 4387 4242 4357 4810 4640 * 2875 2759 2819 3099 3821 7.87 7.95 7.74 7.21 6.25 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX210-3 2-piece boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9.0 11812 * 11812 * 7.5 6.0 4.5 7947 * 7947 10924 * 10924 3.0 1.5 0 -1.5 -3.0 12514 * 14734 * 16471 * 16723 * 15218 * 11097 * 11097 19564 * 19564 29453 * 29453 12514 12818 11978 11691 11751 7398 * 7398 7395 * 8461 * 7395 7331 6206 * 6369 * 4744 4789 10091 * 10176 10258 * 10215 9217 * 7167 6967 6534 6298 6167 6827 6729 6559 6386 4678 4474 4242 4087 4748 4673 4607 3124 3055 2994 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-67 2.56 6657 * 5898 5.17 5472 * 4994 * 4075 3347 6.48 7.25 4586 4446 4595 5018 * 5136 * 3012 2903 2987 3322 4353 7.65 7.73 7.52 6.97 5.77 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX210LC-3 Mono block boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Unit; kg A: Load radius 4.5 m 6.0 m 5484 * 9973 * 4848 * 5484 * 9103 * 9973 * 13611 * 10626 * 6274 * 8079 * 9717 * 4848 * 10525 * 9103 * 10490 * 13094 9670 * 10626 * 7669 * 6274 * 7532 7036 6767 6693 6753 6964 4954 * 4954 * 5437 * 6294 * 7119 * 7228 7147 7176 * 5185 4948 4711 4544 4473 4506 5107 * 5435 5310 5215 5185 3660 3557 3443 3356 3329 4047 * 3848 7.32 3993 * 4103 * 4381 * 4558 4956 5890 8396 3282 3001 2898 2950 3193 3767 5253 8.01 8.37 8.45 8.25 7.76 6.90 5.52 ZX210LC-3 Mono block boom, Arm 2.42 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 5451 * 5272 5478 * 4351 6.74 6955 * 5901 * 5122 5500 * 3630 7.48 8722 * 10148 * 10637 * 9909 * 9909 * 10318 * 12496 * 12496 * 9195 * 7381 6940 6748 6729 6834 6660 * 7378 7223 7180 6765 4895 4680 4543 4506 4587 5024 4870 5009 5528 6302 * 3288 3168 3240 3554 4330 7.87 7.95 7.74 7.21 6.28 6488 * 6488 6077 * 6077 * 4.71 4.5 6955 * 3.0 1.5 0 -1.5 -3.0 -4.5 5410 5304 5234 3537 3441 3377 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-68 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX210LC-3 Mono block boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 6.0 4.5 6251 * 7491 * 6251 * 7491 * 5880 * 6246 * 5226 5098 3.0 1.5 9244 * 7313 6955 * 7389 4889 4698 5413 5329 0 10705 * 6810 7264 4588 5286 -1.5 10168 * 6825 7251 4576 8787 * 6957 6205 * 4712 -3.0 Max. 9.0 m 11571 * 11571 * 5955 * 5756 4566 3786 6.50 7.27 3546 3469 5232 5082 3429 3315 7.67 7.75 3430 5253 3411 7.54 5853 3777 6.99 6138 * 4689 6.03 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-69 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX210LC-3 2-piece boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Max. 9.0 m 6091 * 6222 * 8244 * 8244 * 7323 * 10981 * 10981 * 13624 * 13624 * 9110 * 8835 * 8835 * 14189 * 14061 10304 * 11177 * 11177 * 15794 * 14165 10454 * 15160 * 15160 * 16413 * 13600 10526 * 19212 * 19212 * 16483 * 13448 10428 * 20980 * 20980 * 12140 * 12140 * 6779 * 6091 * 6222 * 7323 * 7874 7725 7527 7162 6908 6779 * 5068 * 5435 * 5719 * 6347 * 7266 * 7448 7382 6910 * 5068 * 5435 * 5396 5267 * 5106 4883 4618 4505 4794 * 5045 * 5401 * 5293 5200 3694 3639 3516 3381 3296 5428 * 5428 * 4.30 4435 * 4098 * 4012 * 4009 * 4085 * 4340 * 4856 * 4418 * 6603 * 4435 * 3814 3239 2953 2848 2901 3146 3728 6603 * 6.20 7.32 8.01 8.37 8.45 8.25 7.76 6.91 4.57 ZX210LC-3 2-piece boom, Arm 2.42 m, G 600 mm B: Load point height m 9.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m Max. 9.0 m REACH m 9085 * 9085 * 7.5 6869 * 6869 * 6.0 4.5 6985 * 7927 * 6985 * 7927 * 5807 * 6064 * 5394 5373 7858 7678 7416 7109 6898 6722 * 7484 7500 7324 5597 * 5240 5042 4772 4571 4552 3.0 1.5 0 -1.5 -3.0 7.5 m 11550 * 11550 * 12980 * 14654 * 12347 * 12347 * 16271 * 18415 * 18415 * 16562 * 24612 * 24612 * 15852 * 12980 * 9745 * 14106 * 10479 * 13957 10497 * 13518 10644 * 13452 9798 * 5328 * 5360 5249 3542 3445 3344 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-70 8696 * 8696 * 3.19 5896 * 5896 * 5.50 4974 * 4594 * 4320 3587 6.74 7.49 4484 * 4581 * 4904 * 5194 * 4647 * 3239 3117 3189 3507 4321 7.87 7.94 7.74 7.21 6.25 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX210LC-3 2-piece boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 11814 * 11814 * 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 Max. 9.0 m 7949 * 7949 * 10932 * 10932 * 12526 * 14747 * 11098 * 11098 * 16485 * 19565 * 19565 * 16737 * 29452 * 29452 * 15230 * 12526 * 14223 13863 13560 13621 7401 * 7401 * 7399 * 8467 * 7399 * 8043 6210 * 6374 * 5284 5330 10101 * 10581 * 10599 * 10823 * 9227 * 7895 7825 7381 7138 7004 7051 * 7541 * 7546 7367 5218 5010 4775 4617 5414 * 5351 5283 3512 3442 3381 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-71 2.56 6660 * 6581 5.17 5476 * 4998 * 4554 3754 6.48 7.25 4844 * 4925 * 5255 * 5025 * 5144 * 3389 3274 3372 3750 4916 7.65 7.73 7.52 6.97 5.77 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX210LCN-3 Mono block boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Unit; kg A: Load radius 4.5 m 6.0 m 5426 * 9865 * 4514 * 5426 * 8804 * 9865 * 13855 * 10797 * 6328 * 8207 * 9900 * 4514 * 10713 * 8804 * 10659 * 10893 9813 * 10797 * 7788 * 6328 * 6612 6136 5885 5819 5878 6075 4956 * 4808 5499 * 6349 * 7201 * 7571 7490 7275 * 4649 4416 4184 4022 3954 3985 5115 * 5476 * 5566 5469 5437 3297 3194 3080 2994 2966 4047 * 3417 7.39 3993 * 4103 * 4381 * 4726 5134 5903 * 5899 * 2915 2662 2566 2608 2815 3309 4566 8.08 8.44 8.52 8.32 7.83 6.97 5.59 ZX210LCN-3 Mono block boom, Arm 2.42 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 7028 * 8874 * 10343 * 10819 * 9559 * 9559 * 10473 * 12683 * 11049 9325 * 7001 6468 6047 5870 5856 5956 -4.5 6614 * 6230 5456 * 4738 5933 * 6722 * 7473 * 7566 7523 6874 * 4589 4366 4155 4023 3986 4062 5501 * 5670 5560 5487 3258 3176 3079 3014 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-72 5478 * 3855 6.81 5500 * 5197 5043 5186 5716 6302 * 3221 2914 2804 2861 3129 3791 7.55 7.94 8.02 7.81 7.28 6.35 6077 * 5746 4.78 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX210LCN-3 Mono block boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 6.0 4.5 6281 * 7581 * 6281 * 6917 5883 * 6283 * 4698 4568 3.0 1.5 9418 * 6405 7023 * 7695 * 4362 4175 5674 5585 0 10877 * 5934 7608 4068 5537 -1.5 10311 * 5952 7594 4056 8907 * 6076 6363 * 4179 -3.0 Max. 9.0 m 11710 * 11271 5955 * 5892 * 4041 3358 6.57 7.34 3187 3109 5410 5259 3041 2937 7.74 7.82 3066 5435 3016 7.61 6046 3330 7.06 6138 * 4107 6.10 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-73 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX210LCN-3 2-piece boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Max. 9.0 m 6090 * 6214 * 8245 * 8245 * 7424 * 9230 * 9230 * 13741 * 12509 9311 * 8030 * 8030 * 14414 * 12338 10486 * 10863 * 10863 * 16122 * 11816 10632 * 14854 * 14854 * 16848 * 11255 10707 * 18816 * 18816 * 16901 * 11126 10636 * 20439 * 20439 * 12466 * 11166 7000 * 6090 * 6214 * 7292 7093 6877 * 6567 6221 5992 6018 5176 * 5475 * 5775 * 6432 * 7395 * 7690 * 7729 7072 * 4817 4971 4916 4775 4636 4337 4076 3962 4844 * 5087 * 5475 * 5551 5449 3321 3261 3141 3005 2915 5428 * 5428 * 4.37 4435 * 4098 * 4012 * 4009 * 4085 * 4340 * 4856 * 4418 * 6603 * 4431 3363 2854 2597 2500 2541 2750 3249 5768 6.27 7.39 8.08 8.44 8.52 8.32 7.83 6.98 4.64 ZX210LCN-3 2-piece boom, Arm 2.42 m, G 600 mm B: Load point height m 9.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9200 * 9200 * 7.5 6927 * 6927 * 6.0 4.5 3.0 1.5 0 -1.5 -3.0 7056 * 11644 * 11644 * 8052 * 13131 * 12439 * 9911 * 14901 * 12382 10661 * 12100 * 12100 * 16653 * 11569 10676 * 18078 * 18078 * 17000 * 11187 10823 * 24096 * 24096 * 16274 * 11146 9990 * 7056 * 7254 7094 6941 6463 6182 5978 5845 * 6126 * 6818 * 7693 * 7745 * 7667 5816 * 4841 4853 4727 4495 4228 4028 4002 4751 * 5389 * 5620 5504 3203 3170 3070 2968 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-74 8696 * 8696 * 3.26 5896 * 5290 5.57 4974 * 4594 * 4484 * 4581 * 4904 * 5194 * 4647 * 3801 3158 2847 2735 2792 3062 3753 6.81 7.56 7.94 8.02 7.81 7.28 6.32 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX210LCN-3 2-piece boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 11814 * 11814 * 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 Max. 9.0 m 7766 * 7766 * 11008 * 11008 * 12750 * 14966 * 10934 * 10934 * 16900 * 19212 * 19212 * 17170 * 28531 * 28531 * 15632 * 12457 * 12273 11494 11235 11306 7451 * 7451 * 7482 * 8612 * 7408 7255 6232 * 6439 * 4741 4779 10253 * 10753 * 10780 * 11008 * 9445 * 7078 6858 6434 6212 6085 7155 * 7797 7854 * 7712 4669 4465 4232 4077 5571 * 5610 5534 3143 3069 3002 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-75 2.63 6660 * 5725 5.24 5476 * 4998 * 4002 3304 6.55 7.32 4844 * 4925 * 5255 * 5025 * 5144 * 2981 2875 2957 3279 4261 7.72 7.80 7.59 7.04 5.84 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX240N-3 Mono block boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Unit; kg A: Load radius 4.5 m 6.0 m 5426 * 9865 * 4514 * 5426 * 8804 * 9865 * 13855 * 10797 * 6328 * 8207 * 9900 * 4514 * 10713 * 8804 * 10659 * 11330 9813 * 10797 * 7788 * 6328 * 6857 6382 6131 6064 6123 6320 4956 * 4956 * 5499 * 6349 * 7201 * 7353 7274 775 * 4819 4586 4355 4193 4124 4156 5115 * 5476 * 5438 5342 5311 3428 3325 3211 3125 3096 4047 * 3550 7.39 3993 * 4103 * 4381 * 4626 5019 5903 * 5899 * 3035 2776 2679 2723 2940 3452 4752 8.08 8.44 8.52 8.32 7.83 6.97 5.59 ZX240N-3 Mono block boom, Arm 2.42 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 7028 * 8874 * 10343 * 10819 * 9559 * 9559 * 10473 * 12683 * 11486 9325 * -4.5 6614 * 7028 * 6713 6292 6116 6101 6201 5456 * 4908 5933 * 6722 * 7473 * 7348 7306 6874 * 4759 4536 4326 4193 4157 4232 5501 * 5541 5433 5361 3389 3306 3210 3145 6475 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-76 5478 * 4001 6.81 5500 * 5085 4935 5072 5581 6302 * 3350 3037 2925 2986 3264 3950 7.55 7.94 8.02 7.81 7.28 6.35 6077 * 5972 4.78 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX240N-3 Mono block boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 6.0 4.5 6281 * 7581 * 6281 * 7163 5883 * 6283 * 4869 4738 3.0 1.5 9418 * 6650 7023 * 7514 4532 4345 5546 5459 0 10877 * 6180 7391 4239 5412 -1.5 10311 * 6198 7377 4227 8907 * 6322 6363 * 4350 -3.0 Max. 9.0 m 11710 * 11708 5955 * 5804 4194 3492 6.57 7.34 3318 3239 5291 5144 3167 3061 7.74 7.82 3197 5313 3144 7.61 5900 3470 7.60 6138 * 4274 6.10 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-77 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX240N-3 2-piece boom, Arm 2.91 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 Max. 9.0 m 6088 * 6211 * 8241 * 8241 * 7420 * 9229 * 9229 * 13730 * 12849 * 9303 * 8028 * 8028 * 14401 * 12654 10476 * 10862 * 10862 * 16108 * 12242 10621 * 14852 * 14852 * 16834 * 11680 10696 * 18815 * 18815 * 16888 * 11551 10626 * 20439 * 20439 * 12454 * 11592 6991 * 6088 * 6211 * 7420 * 7289 7088 6806 6459 6230 6256 5173 * 5471 * 5771 * 6426 * 7388 * 7540 7489 7064 * 4977 5117 5055 4924 4802 4502 4240 4126 4840 * 5082 * 5470 * 5410 5309 3448 3387 3267 3131 3040 5426 * 5426 * 4.37 4432 * 4096 * 4010 * 4004 * 4080 * 4335 * 4851 * 4411 * 6594 * 4432 * 3492 2970 2707 2608 2652 2869 3385 5996 6.27 7.39 8.08 8.44 8.52 8.32 7.83 6.98 4.64 ZX240N-3 2-piece boom, Arm 2.42 m, G 600 mm B: Load point height m 9.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9199 * 9199 * 7.5 6924 * 6924 * 6.0 4.5 3.0 1.5 0 -1.5 -3.0 7051 * 11636 * 11636 * 8046 * 13119 * 12769 9902 * 14888 * 12722 * 10651 * 12098 * 12098 * 16638 * 11994 10665 * 18077 * 18077 * 16987 * 11612 10814 * 24095 * 24095 * 16261 * 11571 9981 * 7051 * 7451 7286 7180 6702 6420 6215 5841 * 6121 * 6812 * 7577 7598 7429 5808 * 5009 * 5020 4884 4660 4393 4192 4166 4747 * 5385 * 5478 5364 3329 3296 3196 3093 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-78 8694 * 8694 * 3.26 5893 * 5474 5.57 4970 * 4590 * 4480 * 4576 * 4899 * 5186 * 4640 * 3866 3283 2965 2850 2911 3192 3907 6.81 7.56 7.94 8.02 7.81 7.28 6.32 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX240N-3 2-piece boom, Arm 2.03 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 11812 * 11812 * 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 Max. 9.0 m 7763 * 7763 * 11000 * 11000 * 12738 * 14952 * 10932 * 10932 * 16886 * 19211 * 19211 * 17156 * 28532 * 28532 * 15619 * 12738 * 12699 11918 11659 11732 7447 * 7447 * 7478 * 8607 * 7478 * 7451 6228 * 6434 * 4908 4946 10244 * 10742 * 10769 * 10999 * 9436 * 7294 7097 6672 6450 6322 7149 * 7633 7650 7475 4835 4631 4397 4241 5553 5470 5394 3269 3195 3127 NOTE: When the lifting hook is used, the maximum allowable lifting load is 8 tons. 13-79 2.63 6657 * 5923 5.24 5472 * 4994 * 4152 3434 6.55 7.32 4840 * 4920 * 5250 * 5018 * 5136 * 3102 2995 3080 3414 4431 7.72 7.80 7.59 7.04 5.84 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX250LC-3 Mono block boom, Arm 2.19 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 7300 * 9030 * 11360 * 13360 * 12870 * 15320 * 15320 * 11520 * -4.5 8260 * 7300 * 9030 * 9570 8920 8940 9090 6780 * 7420 * 8410 * 9310 * 9160 9130 8560 * 6780 * 6670 6380 6120 5960 5940 6050 6840 * 6840 6710 6630 4730 4620 4500 4430 8260 * 6800 * 6840 * 6330 6140 5330 7010 7990 * 5640 4720 4280 4140 4240 4670 5710 6.87 7.61 7.99 8.07 7.85 7.31 6.36 7770 * 7770 * 4.76 ZX250LC-3 Mono block boom, Arm 2.50 m, G 600 mm B: Load point height m 1.5 m 3.0 m 4.5 m Unit; kg A: Load radius 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 8650 * 11050 * 12860 * 13460 * 9560 * 9560 * 13150 * 16370 * 16370 * 12030 * 8650 * 9820 9250 9030 9010 9140 -4.5 12810 * 12810 * 9460 9490 * 6410 * 6410 * 7160 * 8220 * 9210 * 9310 9250 9040 * 6830 6500 6200 6020 5960 6040 6520 * 6970 * 6820 6710 6690 4840 4700 4550 4450 4440 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-80 6250 * 5260 7.20 6270 * 6030 5860 6020 6600 7840 * 4460 4080 3940 4020 4380 5250 7.88 8.24 8.31 8.10 7.58 6.69 7970 * 7620 5.23 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX250LC-3 Mono block boom, Arm 2.96 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 7840 * 7840 * 10260 * 10020 12330 * 9360 13310 * 9040 9380 * 9380 * 13310 * 8970 10890 * 10890 * 15570 * 15570 * 12490 * 9050 14460 * 14460 * 10490 * 9290 5870 * 6670 * 7790 * 8880 * 9320 9220 9250 5870 * 6670 * 6570 6240 6020 5930 5960 4940 * 6120 * 6650 * 6830 6690 6640 4940 * 4880 4720 4560 4430 4380 4400 * 4410 * 4600 * 4970 * 5570 6040 7100 7750 * 4400 * 4120 3790 3660 3720 4010 4690 6360 ZX250LC-3 Mono block boom, Arm 3.61 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m 7.67 8.32 8.65 8.72 8.52 8.03 7.20 5.87 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5400 * 5400 * 5270 * 5270 * 8620 * 8620 * 8950 * 8950 * 13090 * 13090 * 13560 * 13560 * 16350 * 16350 * 9090 * 11440 * 12880 * 13330 * 12910 * 11510 * 8170 * 9090 * 9540 9080 8900 8910 9080 8170 * 5070 * 5940 * 7130 * 8350 * 9280 * 9170 9150 8510 * 5070 * 5940 * 6670 6310 6030 5880 5860 5980 4740 * 5540 * 6170 * 6840 * 6680 6580 6580 4740 * 4950 4760 4570 4420 4330 4330 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-81 4450 * 5090 * 5010 * 3580 3490 3410 3570 * 3420 * 3420 * 3540 * 3780 * 4200 * 4900 * 6080 7180 * 7370 * 3570 * 3420 * 3420 * 3400 3290 3330 3540 4020 5100 7370 * 7.43 8.38 8.97 9.28 9.35 9.16 8.71 7.95 6.77 4.88 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX250LCN-3 Mono block boom, Arm 2.19 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 7300 * 9030 * 11360 * 13360 * 12870 * 15320 * 15320 * 11520 * -4.5 8260 * 7300 * 9030 * 8720 8090 8110 8250 6780 * 7420 * 8410 * 9310 9140 9110 8560 * 6360 6150 5860 5610 5460 5430 5540 6840 * 6820 6690 6610 4360 4260 4140 4070 8260 * 6800 * 6840 * 6310 6130 6310 6990 7990 * 5210 4350 3950 3810 3900 4290 5240 6.87 7.61 7.99 8.07 7.85 7.31 6.36 7770 * 7770 * 4.76 ZX250LCN-3 Mono block boom, Arm 2.50 m, G 600 mm B: Load point height m 1.5 m 3.0 m 4.5 m Unit; kg A: Load radius 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 8650 * 11050 * 12860 * 13460 * 9560 * 9560 * 13150 * 16370 * 16180 12030 * 8650 * 8940 8380 8170 8160 8280 -4.5 12810 * 12810 * 8590 9490 * 6410 * 6410 * 7160 * 8220 * 9210 * 9290 9230 9040 * 6290 5970 5680 5500 5450 5520 6520 * 6960 6800 6690 6680 4460 4320 4180 4080 4070 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-82 6250 * 4860 7.20 6270 * 6020 5850 6010 6580 7840 * 4120 3750 3620 3690 4020 4810 7.88 8.24 8.31 8.10 7.58 6.69 7970 * 6960 5.23 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX250LCN-3 Mono block boom, Arm 2.96 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 7840 * 10260 * 12330 * 13310 * 9380 * 9380 * 13310 * 10890 * 10890 * 15570 * 15570 * 12490 * 14460 * 14460 * 10490 * 7840 * 9130 8500 8190 8110 8190 8430 5870 * 6670 * 7790 * 8880 * 9300 9190 9230 5870 * 6370 6030 5720 5500 5410 5440 4940 * 6120 * 6650 * 6810 6670 6620 4590 4500 4350 4190 4060 4010 4400 * 4410 * 4600 * 4970 * 5560 6020 7080 7750 * 4400 * 3800 3480 3360 3410 3680 4290 5820 ZX250LCN-3 Mono block boom, Arm 3.61 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m 7.67 8.32 8.65 8.72 8.52 8.03 7.20 5.87 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5400 * 5270 * 5270 * 8620 * 8950 * 8950 * 13090 * 13560 * 13560 * 16350 * 9090 * 11440 * 5400 * 12880 * 8620 * 13330 * 13090 * 12910 * 16010 11510 * 8170 * 9090 * 8660 8220 8040 8050 8220 8170 * 5070 * 5940 * 7130 * 8350 * 9280 * 9150 9120 8510 * 5070 * 5940 * 6140 5780 5510 5360 5340 5460 4740 * 5540 * 6170 * 6830 6660 6560 6270 4690 4570 4390 4200 4050 3960 3960 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-83 4450 * 5090 * 5010 * 3290 3200 3130 3570 * 3420 * 3420 * 3540 * 3780 * 4200 * 4900 * 6070 7180 * 7370 * 3570 * 3420 * 3380 3120 3020 3050 3240 3680 4660 7370 * 7.43 8.38 8.97 9.28 9.35 9.16 8.71 7.95 6.77 4.88 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX250LC-3 2-piece boom, Arm 2.19 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m REACH m 9.0 10750 * 10750 * 9360 * 9360 * 3.89 6510 * 6510 * 5.91 5550 * 5540 7.07 5030 5140 * 4700 7.77 6160 * 6610 * 4970 4840 5010 * 5090 * 4300 4180 8.13 8.20 7060 4710 5420 * 4300 7.99 5960 * 5590 * 4720 5590 * 7.46 6.43 7.5 8050 * 8050 * 7980 * 7980 * 6.0 8670 * 8670 * 8380 * 8380 * 6700 * 6700 * 4.5 13360 * 13360 * 10050 * 10050 * 7170 * 7150 5860 * 3.0 1.5 16040 * 16040 * 12730 * 10670 18610 * 18610 * 13460 * 10720 8120 * 9360 * 7050 7010 0 -1.5 -3.0 Max. 9.0 m 20970 * 19570 19000 * 19000 * 21210 * 19340 28810 * 28810 * 19660 * 19510 13520 * 10180 9910 * 6690 13740 * 12420 * 9900 7440 * 6450 6420 9930 9810 ZX250LC-3 2-piece boom, Arm 2.50 m, G 600 mm B: Load point height m 9.0 7.5 6.0 1.5 m 3.0 m 4.5 m Unit; kg A: Load radius 6.0 m 7.5 m REACH m 8930 * 8930 * 8030 * 8030 * 4.38 5920 * 5120 * 5920 * 5120 * 6.24 7.35 5070 4760 * 4460 8.02 4980 4650 * 4090 8.37 7150 * 7590 * 7960 * 7590 * 7960 * 6420 * 6400 * 6420 * 6400 * 4.5 13800 * 13800 * 9400 * 9400 * 6860 * 6860 * 5610 * 3.0 16240 * 16240 * 12730 * 10620 7760 * 7000 5910 * 8980 * 9800 * 9850 8240 * 7010 6680 6400 6300 6370 * 6880 * 6730 * 4830 4670 4600 1.5 0 -1.5 -3.0 -4.5 Max. 9.0 m 7150 * 18220 * 11200 * 11200 * 20570 * 17670 * 17670 * 21120 * 25180 * 25180 * 20130 * 13250 * 18220 * 19570 19210 19290 13250 * 13360 * 10380 13370 * 10170 13560 * 9860 12860 * 9710 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-84 4740 * 3960 5040 * 4060 5650 * 4420 5110 * 5110 * 10820 * 10820 * 8.44 8.23 7.72 6.84 3.56 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX250LC-3 2-piece boom, Arm 2.96 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 13670 * 13670 * 10390 * 15040 * 20080 * 23600 * 10390 * 15040 * 20080 * 23600 * 5010 * 13800 * 16390 * 17600 * 19860 * 20980 * 20690 * 16330 * 5010 * 13800 * 16390 * 17600 * 19650 * 19260 19180 16330 * 6360 * 6360 * 6110 * 6110 * 6500 * 6500 * 8650 * 8650 * 11450 * 10640 13300 * 10410 13310 * 10290 13420 * 9890 13400 * 9720 9730 * 9700 5840 * 6050 * 6500 * 7340 * 8530 * 9740 9780 9170 * 5840 * 6050 * 6500 * 7000 * 7100 6760 6450 6280 5020 * 5300 * 5630 * 6100 * 6630 * 6930 5430 * 4680 * 4400 * 4300 * 4210 * 4280 * 4530 * 5030 * 5060 * 6670 * 5020 * 5160 5080 4910 4720 4580 5430 * 4680 * 4400 * 4110 3790 3670 3750 4040 4710 6670 ZX250LC-3 2-piece boom, Arm 3.61 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 5.17 6.81 7.84 8.47 8.80 8.87 8.67 8.19 7.37 5.39 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 15480 * 8750 * 9780 * 13060 * 16960 * 20670 * 15480 * 8750 * 9780 * 13060 * 16960 * 20670 * 5230 * 16850 * 17010 * 18860 * 20600 * 20970 * 19250 * 5230 * 16850 * 17010 * 18860 * 19380 19070 19240 5160 * 5160 * 4590 * 4590 * 4650 * 4650 * 6100 * 6100 * 9870 * 9870 * 12940 * 10440 13230 * 10480 13260 * 9950 13510 * 9710 11970 * 9590 4490 * 4840 * 5070 * 5980 * 6770 * 7880 * 9170 * 9690 * 9730 7450 * 4490 * 4840 * 5070 * 5980 * 6770 * 6850 6850 6550 6280 6240 3950 * 4720 * 4940 * 5270 * 5740 * 6280 * 6800 * 6760 * 3950 * 4720 * 4940 * 5080 4970 4820 4610 4510 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-85 3810 * 4280 * 4560 * 4660 * 3760 3730 3640 3540 5540 * 4100 * 3620 * 3430 * 3380 * 3450 * 3630 * 3920 * 4290 * 4900 * 5100 * 5540 * 4100 * 3620 * 3430 * 3380 * 3400 3300 3350 3570 4050 5100 * 3.75 6.21 7.63 8.55 9.14 9.44 9.50 9.32 8.88 8.13 6.73 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX250LCN-3 2-piece boom, Arm 2.19 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 10750 * 8050 * 8670 * 13350 * 16040 * 18610 * 20970 * 19000 * 19000 * 21210 * 28810 * 28810 * 19660 * 10750 * 8050 * 8670 * 13350 * 16040 * 18100 17320 17100 17260 7980 * 7980 * 6700 * 8380 * 8380 * 7170 * 10040 * 10030 * 8120 * 12730 * 9860 9360 * 13460 * 9790 9880 13520 * 9270 9870 13740 * 9020 7430 * 12410 * 8910 12410 * 6700 * 6710 6560 6450 6130 5900 5870 8910 5860 * 6160 * 6610 * 7040 9360 * 6510 * 5550 * 5140 * 5000 * 5090 * 5420 * 5950 * 5590 * 4640 4580 4450 4330 9360 * 6510 * 5110 4330 3960 3840 3940 4330 5370 ZX250LCN-3 2-piece boom, Arm 2.50 m, G 600 mm B: Load point height m 1.5 m 3.0 m 3.89 5.91 7.07 7.77 8.13 8.20 7.99 7.46 6.43 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9.0 7.5 6.0 8930 * 8930 * 7150 * 7150 * 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 13800 * 16240 * 18220 * 11200 * 11200 * 20570 * 17670 * 17670 * 21120 * 25180 * 25180 * 20130 * 13250 * 13800 * 16240 * 17970 17310 16970 17050 13250 * 7590 * 7960 * 7590 * 7960 * 6420 * 6400 * 6420 * 6400 * 9400 * 12730 13360 13370 13560 12860 9400 * 9820 9840 9260 8950 8800 6860 * 7760 * 8980 * 9790 9820 8240 * 6670 6790 6460 6130 5850 5760 8030 * 5920 * 5120 * 5610 * 5910 * 6370 * 6880 * 6730 * 4680 4590 4440 4290 4210 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-86 8030 * 5920 * 4810 4760 * 4100 4650 * 3760 4740 * 3640 5040 * 3720 5650 * 4050 5110 * 4850 10820 * 10820 4.38 6.24 7.35 8.02 8.37 8.44 8.23 7.72 6.84 3.56 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX250LCN-3 2-piece boom, Arm 2.96 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 13670 * 13670 * 10390 * 15040 * 20080 * 23600 * 10390 * 15040 * 20080 * 23600 * 5010 * 13800 * 16390 * 17600 * 19860 * 20980 * 20690 * 16330 * 5010 * 13800 * 16390 * 17600 * 17570 * 17020 * 16950 * 16330 * 6360 * 6110 * 6500 * 8650 * 11450 * 13300 * 13310 * 13420 * 13400 * 9730 * 6360 * 6110 * 6500 * 8650 * 9870 9600 9370 8980 8820 8800 5840 * 6050 * 6500 * 7340 * 8530 * 9730 9760 9170 5840 * 6050 * 6500 * 6530 6540 6200 5900 5730 5020 * 5300 * 5630 * 6100 * 6630 * 6910 5430 * 4680 * 4400 * 4300 * 4210 * 4280 * 4530 * 5030 * 5060 * 6670 * 4770 4780 4690 4520 4330 4200 5430 * 4680 * 4370 3780 3480 3370 3430 3700 4320 6670 ZX250LCN-3 2-piece boom, Arm 3.61 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 5.17 6.81 7.84 8.47 8.80 8.87 8.67 8.19 7.37 5.39 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5160 * 4590 * 4650 * 5230 * 5230 * 6100 * 15480 * 15480 * 16850 * 16850 * 9870 * 8750 * 8750 * 17010 * 17010 * 12940 * 9780 * 9780 * 18860 * 17880 13230 * 13060 * 13060 * 20600 * 17130 13260 * 16960 * 16960 * 20970 * 16840 13510 * 20670 * 20670 * 19250 * 16990 11970 * 5160 * 4590 * 4650 * 6100 * 9820 * 9630 9550 9040 8800 8690 4490 * 4840 * 5070 * 5980 * 6770 * 7880 * 9170 * 9680 * 9710 7450 * 4490 * 4840 * 5070 * 5980 * 6540 6680 6290 5990 5740 5690 3950 * 4720 * 4940 * 5270 * 5740 * 6280 * 6800 * 6760 * 3950 * 4720 * 4850 * 4750 4630 4430 4230 4130 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-87 3810 * 4280 * 4560 * 4660 * 3470 3430 3340 3240 5540 * 4100 * 3620 * 3430 * 3380 * 3450 * 3630 * 3920 * 4290 * 4900 * 5100 * 5540 * 4100 * 3620 * 3430 * 3360 3120 3020 3060 3260 3710 4870 3.75 6.21 7.63 8.55 9.14 9.44 9.50 9.32 8.88 8.13 6.73 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX280LC-3 Mono block boom, Arm 2.42 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 9590 * 9590 * 12340 * 10580 14720 * 9810 10360 * 10360 * 14390 * 9830 18020 * 18020 * 13290 * 9980 14540 * 14540 * 10790 * 10340 8950 * 10050 * 10690 * 10750 * 10040 * 7060 6730 6530 6480 6580 8050 7920 7900 6740 * 6870 * 6860 6700 6900 7560 8470 * 8710 * 4950 4840 4820 5440 4670 4290 4160 4250 4640 5530 7920 ZX280LC-3 Mono block boom, Arm 3.11 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 7.46 8.11 8.44 8.49 8.27 7.75 6.86 5.42 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5960 * 8240 * 8240 * 6940 * 11000 * 10940 8240 * 13310 * 10180 9500 * 14450 * 9820 10380 * 6820 * 6820 * 10250 * 10250 * 14590 * 9730 10730 * 11900 * 11900 * 16480 * 16480 * 13930 * 9820 10410 * 16970 * 16970 * 12190 * 10070 8980 * 5960 * 6940 * 7180 6800 6540 6420 6450 6640 5910 * 6330 * 6990 * 7690 * 7900 7820 7870 5520 5370 5170 4970 4810 4740 4790 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-88 5560 * 6130 3900 3800 4730 * 4730 * 4890 * 5220 * 5800 * 6610 7670 8170 * 4730 4140 3830 3720 3780 4060 4680 6120 8.19 8.78 9.09 9.14 8.93 8.45 7.65 6.39 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX280LC-3 Mono block boom, Arm 3.76 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6510 * 6510 * 6490 * 6490 * 9930 * 9930 * 10280 * 10280 * 14500 * 14500 * 14880 * 14880 * 18780 * 18780 * 14480 * 14480 * 6160 * 9700 * 9700 * 7520 * 12320 * 10410 8910 * 13940 * 9890 9990 * 14540 * 9680 10570 * 14280 * 9680 10570 * 13080 * 9860 9740 * 10220 * 10220 * 6160 * 7330 6890 6570 6390 6360 6470 5160 * 5250 * 5750 * 6480 * 7270 * 7900 7780 7760 5160 * 5250 * 5460 5240 5000 4810 4700 4680 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-89 5250 * 5950 * 6150 6040 5880 * 4040 3930 3810 3710 3670 3950 * 3810 * 3820 * 3950 * 4210 * 4640 * 5360 * 6650 * 7700 * 8160 * 3950 * 3810 * 3760 3500 3390 3430 3640 4100 5090 7850 7.94 8.82 9.37 9.66 9.70 9.51 9.06 8.32 7.18 5.41 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX280LCN-3 Mono block boom, Arm 2.42 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 9590 * 12340 * 14720 * 10360 * 10360 * 14390 * 18020 * 17680 13290 * 14540 * 14540 * 10790 * 9590 * 9550 8810 8820 8970 9320 8950 * 10050 * 10690 * 10750 * 10040 * 6430 6110 5920 5870 5960 7990 7870 7850 6740 * 6870 * 6820 6660 6850 7510 8470 * 8710 * 4510 4400 4390 4990 4270 3920 3790 3870 4220 5030 7190 ZX280LCN-3 Mono block boom, Arm 3.11 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 7.46 8.11 8.44 8.49 8.27 7.75 6.86 5.42 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 8240 * 11000 * 13310 * 14450 * 6820 * 6820 * 10250 * 10250 * 14590 * 11900 * 11900 * 16480 * 16480 * 13930 * 16970 * 16970 * 12190 * 5960 * 8240 * 6940 * 9900 8240 * 9160 9500 * 8820 10380 * 8730 10730 * 8810 10410 * 9060 8980 * 5960 * 6940 * 6550 6180 5920 5810 5830 6030 5910 * 6330 * 6990 * 7690 * 7850 7770 7820 5070 4930 4730 4520 4370 4300 4350 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-90 5560 * 6090 3550 3460 4730 * 4730 * 4890 * 5220 * 5800 * 6570 7620 8170 * 4340 3790 3500 3390 3440 3690 4250 5560 8.19 8.78 9.09 9.14 8.93 8.45 7.65 6.39 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX280LCN-3 Mono block boom, Arm 3.76 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6510 * 6510 * 6490 * 6490 * 9930 * 9930 * 10280 * 10280 * 14500 * 14500 * 14880 * 14880 * 18780 * 17350 14480 * 14480 * 9700 * 12320 * 13940 * 14540 * 14280 * 13080 * 10220 * 6160 * 9700 * 7520 * 9830 8910 * 8870 9990 * 8680 10570 * 8680 10570 * 8850 9740 * 9250 6160 * 6690 6270 5950 5780 5740 5850 5160 * 5250 * 5750 * 6480 * 7270 7850 7730 7710 5160 * 5180 5010 4790 4560 4370 4260 4250 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-91 5250 * 5950 * 6110 6000 5880 * 3700 3590 3470 3370 3330 3950 * 3810 * 3820 * 3950 * 4210 * 4640 * 5360 * 6650 * 7700 * 8160 * 3950 * 3810 * 3440 3190 3080 3120 3300 3720 4620 7120 7.94 8.82 9.37 9.66 9.70 9.51 9.06 8.32 7.18 5.41 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX280LC-3 2-piece boom, Arm 2.42 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 10270 * 14010 * 17660 * 20300 * 14100 * 14100 * 22820 * 21280 * 21280 * 23320 * 28680 * 28680 * 22250 * 10270 * 14010 * 17660 * 20300 * 21610 21300 21450 9660 * 13700 * 14720 * 14760 * 14970 * 14250 * 9660 * 11560 7850 * 11480 * 9150 * 11180 10450 * 10870 10860 * 10750 9260 * 7580 7710 7350 7070 8980 6100 * 6900 * 6490 * 7600 * 5680 * 4930 * 4590 * 4490 * 4580 * 4870 * 5470 * 5970 * 5190 5120 5070 7600 * 5680 * 4930 * 4590 * 4450 4330 4450 4860 5870 ZX280LC-3 2-piece boom, Arm 3.11 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 4.65 6.41 7.47 8.12 8.45 8.50 8.28 7.76 6.83 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 8490 * 14810 * 14810 * 12260 * 16950 * 21690 * 24450 * 12260 * 16950 * 21690 * 24450 * 13710 * 17730 * 19260 * 21690 * 23070 * 23030 * 19470 * 8490 * 13710 * 17730 * 19260 * 21650 21370 21260 19470 * 7040 * 6740 * 7220 * 8460 * 11390 * 14570 * 14650 * 14750 * 14960 * 11960 * 7040 * 6740 * 5730 * 7220 * 5840 * 8460 * 6320 * 11390 * 7200 * 11380 8440 * 11370 9800 * 10910 10760 * 10770 10500 * 10710 5730 * 5840 * 6320 * 7200 * 7850 7460 7160 6940 4980 * 5130 * 5480 * 5980 * 6530 * 7060 * 6460 * 4980 * 5130 * 5480 5410 5250 5070 5060 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-92 4230 * 4500 * 4060 3980 8410 * 5800 * 4690 * 4170 * 3920 * 3840 * 3910 * 4130 * 4570 * 5390 * 7070 * 8410 * 5800 * 4690 * 4170 * 3920 * 3840 * 3860 3940 4250 4910 7070 * 3.03 5.79 7.27 8.22 8.81 9.12 9.16 8.96 8.48 7.68 5.87 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX280LC-3 2-piece boom, Arm 3.76 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5820 * 15390 * 11420 * 11990 * 15210 * 18770 * 21110 * 15390 * 11420 * 11990 * 15210 * 18770 * 21110 * 7700 * 18590 * 18660 * 20660 * 22620 * 23160 * 21920 * 7700 * 18590 * 18660 * 20660 * 21530 21170 21360 6120 * 7550 * 9750 * 13930 * 14580 * 14600 * 14870 * 13750 * 5820 * 5420 * 5300 * 6120 * 5420 * 7550 * 5850 * 9750 * 6630 * 11400 7780 * 11590 9140 * 11000 10430 * 10730 10700 * 10600 9030 * 5420 * 5300 * 5420 * 5850 * 6630 * 7430 7570 7230 6960 6880 4580 * 4610 * 4790 * 5130 * 5620 * 6180 * 6740 * 7180 * 4580 * 4610 * 4790 * 5130 * 5400 5300 5120 4990 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-93 4100 * 4280 * 4520 * 4790 * 4400 * 4100 * 4170 4060 3930 3860 5710 * 4490 * 4010 * 3620 * 3430 * 3370 * 3420 * 3600 * 3950 * 4570 * 5580 * 5710 * 4490 * 4010 * 3620 * 3430 * 3370 * 3420 * 3570 3790 4290 5490 4.54 6.69 8.00 8.87 9.42 9.71 9.75 9.56 9.11 8.38 7.08 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX280LCN-3 2-piece boom, Arm 2.42 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 10270 * 14010 * 17660 * 20300 * 14100 * 14100 * 22820 * 21280 * 21280 * 23320 * 28680 * 28680 * 22250 * 10270 * 14010 * 17660 * 19810 19020 18730 18870 9660 * 9660 * 13700 * 10640 7850 * 14720 * 10730 9150 * 14760 * 10130 10450 * 14970 * 9830 10860 * 14250 * 9710 9260 * 7050 * 7060 6730 6440 6350 6100 * 6900 * 6490 * 7600 * 5680 * 4930 * 4590 * 4490 * 4580 * 4870 * 5470 * 5970 * 4740 4680 4630 7600 * 5680 * 4930 * 4420 4070 3960 4060 4440 5350 ZX280LCN-3 2-piece boom, Arm 3.11 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 4.65 6.41 7.47 8.12 8.45 8.50 8.28 7.76 6.83 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 8490 * 8490 * 7040 * 7040 * 6740 * 6740 * 5730 * 7220 * 7220 * 5840 * 13710 * 13710 * 8460 * 8460 * 6320 * 14810 * 14810 * 17730 * 17730 * 11390 * 10670 * 7200 * 19260 * 19260 * 14570 * 10440 8440 * 12260 * 12260 * 21690 * 19410 14650 * 10310 9800 * 16950 * 16950 * 23070 * 18790 14750 * 9870 10760 * 21690 * 21690 * 23030 * 18690 14960 * 9730 10500 * 24450 * 24450 * 19470 * 18950 11960 * 9670 5730 * 5840 * 6320 * 7040 7200 6820 6530 6310 4980 * 5130 * 5480 * 5980 * 6530 * 7060 * 6460 * 4980 * 5130 * 5130 5010 4800 4630 4610 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-94 4230 * 4500 * 3710 3640 8410 * 5800 * 4690 * 4170 * 3920 * 3840 * 3910 * 4130 * 4570 * 5390 * 7070 * 8410 * 5800 * 4690 * 4170 * 3910 3620 3530 3600 3870 4480 6590 3.03 5.79 7.27 8.22 8.81 9.12 9.16 8.96 8.48 7.68 5.87 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX280LCN-3 2-piece boom, Arm 3.76 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 5820 * 6210 * 7700 * 7700 * 7550 * 15390 * 15390 * 18590 * 18590 * 9750 * 11420 * 11420 * 18660 * 18660 * 13930 * 11990 * 11990 * 20660 * 19640 14580 * 15210 * 15210 * 22620 * 18940 14600 * 18770 * 18770 * 23160 * 18600 14870 * 21110 * 21110 * 21920 * 18780 13750 * 5820 * 5420 * 5300 * 6210 * 5420 * 7550 * 5850 * 9750 * 6630 * 10480 7780 * 10520 9140 * 9950 10430 * 9690 10700 * 9560 9030 * 5420 * 5300 * 5420 * 5850 * 6630 * 7140 * 6930 6600 6330 6250 4580 * 4610 * 4790 * 5130 * 5620 * 6180 * 6740 * 7180 * 4580 * 4610 * 4790 * 5110 5020 4900 4670 4540 NOTE: When the lifting hook is used, the maximum allowable lifting load is 10 tons. 13-95 4100 * 4280 * 4520 * 4790 * 4400 * 3890 3830 3710 3590 3510 5710 * 4490 * 4010 * 3620 * 3430 * 3370 * 3420 * 3600 * 3950 * 4570 * 5580 * 5710 * 4490 * 4010 * 3620 * 3430 * 3290 3200 3250 3460 3910 5000 4.54 6.69 8.00 8.87 9.42 9.71 9.75 9.56 9.11 8.38 7.08 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX350LC-3 Mono block boom, Arm 2.33m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 15120 * 13830 18040 * 12010 19520 * 19520 * 15800 * 12240 11560 * 11560 * 10400 * 11640 * 13060 * 13450 13220 13190 12270 * 9500 9050 8540 8140 7940 7910 8060 9650 * 10030 * 9880 9640 9500 9500 6640 6480 6250 6030 5900 5900 9640 * 8610 8020 7870 8130 8950 10080 * 9190 * 6350 5510 5100 4980 5110 5600 6710 9190 * ZX350LC-3 Mono block boom, Arm 2.67 m, G 600 mm B: Load point height m 1.5 m 3.0 m 7.70 8.30 8.60 8.62 8.38 7.84 6.93 5.47 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 9890 * 9580 9180 * 6690 9120 * 6000 8.00 4.5 3.0 1.5 14260 * 14040 17540 * 12790 11160 * 12660 * 13460 9110 8570 8140 9670 * 9890 9620 6500 6240 6000 8190 7640 7490 5240 4860 4730 8.58 8.87 8.89 0 -1.5 -3.0 19400 * 11840 13890 * 13890 * 18430 * 11870 21190 * 21190 * 16450 * 12060 13170 13090 12700 * 7890 7820 7930 9450 9400 5850 5810 7720 8420 9930 * 4840 5250 6190 8.65 8.13 7.26 -4.5 16110 * 16110 * 12770 * 12480 9480 * 8520 5.88 13-96 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX350LC-3 Mono block boom, Arm 3.20 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 16340 * 18730 * 19450 * 13320 * 13320 * 18940 * 15640 * 15640 * 21080 * 21080 * 17380 * 18960 * 18960 * 14380 * 13160 12240 11840 11770 11900 12230 10430 * 12030 * 13410 * 13190 13040 13090 10830 * 9260 8700 8210 7890 7760 7810 8050 8530 * 9130 * 9940 9640 9430 9330 9390 6790 6570 6290 6020 5820 5740 5790 7470 * 7490 7340 7240 4880 4760 4620 4530 6300 * 6330 * 6550 * 6860 7030 7580 8760 9210 * 5380 4760 4440 4320 4400 4730 5440 7030 ZX350LC-3 Mono block boom, Arm 4.00 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m 8.58 9.12 9.39 9.42 9.19 8.70 7.90 6.66 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 8070 * 8070 * 8110 * 8110 * 12220 * 12220 * 12710 * 12710 * 17660 * 17660 * 18220 * 18220 * 22520 * 22520 * 16250 * 16250 * 14430 * 17460 * 19040 * 19260 * 18360 * 16220 * 12050 * 13730 12580 11930 11670 11680 11900 12050 * 10970 * 12610 * 13250 12990 12930 12270 * 8450 * 8920 8350 7930 7710 7660 7790 8190 13-97 7590 * 8300 * 9230 * 9710 9430 9260 9230 9150 * 6950 6700 6390 6070 5820 5670 5640 5780 6810 * 7730 7550 7360 7210 7130 5080 4970 4810 4630 4490 4420 5030 * 4880 * 4890 * 5030 * 5320 * 5810 * 6590 7400 8680 * 8280 * 5030 4660 4190 3920 3820 3870 4100 4590 5590 8080 8.63 9.42 9.91 10.16 10.18 9.98 9.53 8.80 7.71 6.06 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX350LCN-3 Mono block boom, Arm 2.33 m, G 600 mm B: Load point height m 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 15120 * 12630 18040 * 10870 19520 * 19520 * 15800 * 11090 11560 * 11550 10400 * 11640 * 13060 * 13430 13190 13160 12270 * 8780 8340 7830 7450 7250 7220 7370 9650 * 10030 * 9860 9620 9480 9480 6140 5980 5750 5540 5410 5410 9640 * 8600 8000 7850 8120 8930 10080 * 9190 * 5870 5090 4700 4570 4700 5140 6150 8820 ZX350LCN-3 Mono block boom, Arm 2.67 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 7.70 8.30 8.60 8.62 8.38 7.84 6.93 5.47 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 14260 * 12830 17540 * 11620 19400 * 13890 * 13890 * 18430 * 21190 * 21190 * 16450 * 16110 * 16110 * 12770 * 10710 10730 10920 11320 9890 * 11160 * 12660 * 13430 13140 13070 12700 * 8850 8400 7870 7440 7200 7130 7240 13-98 9180 * 9670 * 9870 9600 9430 9380 6190 6000 5750 5510 5360 5320 9120 * 8170 7630 7480 7700 8400 9930 * 9480 * 5540 4830 4470 4340 4440 4820 5680 7800 8.00 8.58 8.87 8.89 8.65 8.13 7.26 5.88 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. B C A: Load radius B: Load point height C: Lifting capacity M1G6-13-013 METRIC MEASURE ZX350LCN-3 Mono block boom, Arm 3.20 m, G 600 mm B: Load point height m 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 16340 * 18730 * 19450 * 13320 * 13320 * 18940 * 15640 * 15640 * 21080 * 21080 * 17380 * 18960 * 18960 * 14380 * 11980 11080 10700 10630 10760 11080 10430 * 12030 * 13410 * 13160 13010 13060 10830 * 8540 7990 7510 7200 7080 7120 7360 8530 * 9130 * 9920 9620 9410 9310 9370 6280 6060 5790 5520 5330 5250 5300 7470 * 7470 7330 7230 4490 4370 4240 4150 6300 * 6330 * 6550 * 6850 7020 7560 8740 9210 * 4960 4380 4080 3970 4040 4330 4980 6440 ZX350LCN-3 Mono block boom, Arm 4.00 m, G 600 mm B: Load point height m 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m 8.58 9.12 9.39 9.42 9.19 8.70 7.90 6.66 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 8070 * 8070 * 8110 * 8110 * 12220 * 12220 * 12710 * 12710 * 17660 * 17660 * 18220 * 18220 * 22520 * 21120 16250 * 16250 * 14430 * 17460 * 19040 * 19260 * 18360 * 16220 * 12050 * 12530 11410 10780 10540 10550 10750 11220 10970 * 12610 * 13220 12960 12900 12270 * 8450 * 8210 7650 7240 7020 6970 7090 7490 13-99 7590 * 8300 * 9230 * 9690 9410 9240 9210 9150 6440 6200 5890 5570 5330 5180 5150 5290 6810 * 7720 7540 7350 7190 7110 4690 4590 4420 4250 4110 4040 5030 * 4880 * 4890 * 5030 * 5320 * 5810 * 6580 7380 8680 * 8280 * 5030 * 4300 3850 3600 3500 3540 3750 4200 5120 7400 8.63 9.42 9.91 10.16 10.18 9.98 9.53 8.80 7.71 6.06 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX350LC-3 2-piece boom, Arm 2.33 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 12460 * 12130 * 13500 * 19220 * 19220 * 17510 * 24740 * 24740 * 18460 * 24470 * 24470 * 19410 * 30490 * 24540 19510 * 29070 * 29070 * 29950 * 24330 19730 * 38130 * 38130 * 27030 * 24630 17660 * 12460 * 12130 * 13500 * 14470 13950 13530 12760 12420 12350 10060 * 10360 * 11510 * 13430 * 13820 13960 13540 11230 * 9860 9760 9510 9450 8910 8470 8110 8020 8760 * 8990 * 9620 * 9830 9640 9510 11240 * 11240 * 8830 * 7680 7810 * 6080 7330 * 5290 7180 * 4910 7300 * 4800 7720 * 4950 7220 * 5440 6540 * 6540 * 6610 6600 6430 6180 5940 5830 ZX350LC-3 2-piece boom, Arm 2.67 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 5.25 6.83 7.80 8.40 8.69 8.72 8.47 7.94 6.91 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 14880 * 21730 * 24570 * 27680 * 18560 * 18560 * 30210 * 25980 * 25980 * 30270 * 33740 * 33740 * 28090 * 18970 * 14880 * 21730 * 24570 * 26030 24720 24320 24470 18970 * 11670 * 11540 * 12750 * 16330 * 18880 * 19360 * 19410 * 19690 * 18500 * 11270 * 11670 * 11540 * 12750 * 14530 * 14030 13730 12860 12420 12310 11270 * 9570 * 9930 * 11030 * 12870 * 13810 13890 * 13580 12340 * 9570 * 9760 9540 * 9560 8990 8510 8130 7960 13-100 8330 * 8650 * 9310 * 9800 9670 9470 6750 6710 6520 6240 5970 5790 6800 * 4550 9960 * 8070 * 7210 * 6810 * 6680 * 6800 * 7180 * 7240 * 6030 * 9930 * 9960 * 7100 5720 5010 4650 4550 4670 5090 6030 * 9930 * 5.73 7.19 8.12 8.70 8.98 9.00 8.77 8.25 7.36 4.80 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX350LC-3 2-piece boom, Arm 3.20 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 23490 * 19720 * 19720 * 24350 * 26540 * 29250 * 30340 * 29230 * 29960 * 29960 * 23730 * 9110 * 8930 * 11680 * 11680 * 9310 * 23490 * 14430 * 14430 * 10300 * 24350 * 18690 * 14100 11990 * 26180 19300 * 14040 13750 * 25050 19260 * 13020 13620 24300 19450 * 12440 13690 24220 19270 * 12260 13350 23730 * 14790 * 12240 8440 * 9110 * 8930 * 9310 * 9580 * 9670 * 9130 8580 8220 7920 8000 7690 * 7800 * 8180 * 8830 * 9670 * 9650 9490 8650 * 6840 6970 6870 6670 6390 6060 5800 5730 6820 * 7240 * 7380 7240 4820 4740 4600 4470 9340 * 7290 * 6540 * 6220 * 6060 * 5960 * 6050 * 6350 * 6930 * 5700 * 7230 * 9340 * 7290 * 6180 5120 4540 4240 4150 4240 4570 5270 7230 * ZX350LC-3 2-piece boom, Arm 4.00 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m 4.38 6.55 7.86 8.72 9.25 9.52 9.54 9.32 8.84 8.05 6.26 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m 9.0 m Max. REACH m 8220 * 8140 * 8500 * 11450 * 11450 * 12100 * 12100 * 9340 * 15070 * 15070 * 24830 * 24830 * 16760 * 14310 * 10810 * 13290 * 13290 * 25400 * 25400 * 19120 * 13800 12890 * 14890 * 14890 * 27760 * 26030 19170 * 13440 13620 18720 * 18720 * 29890 * 24650 19220 * 12630 13760 * 22880 * 22880 * 30130 * 24150 19500 * 12240 13460 25900 * 25900 * 27710 * 24330 17920 * 12150 12050 * 16970 * 16970 * 8220 * 8140 * 8500 * 9340 * 9380 9430 8790 8310 8010 7840 13-101 6320 * 7060 * 7170 * 7560 * 8200 * 9030 * 9610 9530 9380 6570 * 6320 * 7060 * 7090 6960 6760 6650 6280 5910 5690 5730 6240 * 6410 * 6700 * 7100 * 7320 7170 5090 5070 4940 4750 4550 4390 6570 * 6570 * 5500 * 5500 * 5030 * 5030 * 4810 * 4420 4750 * 3980 4820 * 3740 5030 * 3650 5390 * 3720 5820 * 3950 5670 * 4440 5630 * 5570 12010 * 12010 * 5.91 7.65 8.80 9.57 10.06 10.30 10.32 10.12 9.68 8.96 7.69 4.02 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX350LCN-3 2-piece boom, Arm 2.33 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 12460 * 12130 * 13500 * 19220 * 19220 * 17510 * 24740 * 24220 18460 * 24470 * 22420 19410 * 30490 * 21620 19510 * 29070 * 29070 * 29950 * 21420 19730 * 38130 * 38130 * 27030 * 21700 17660 * 12460 * 12130 * 13500 * 13410 13460 12320 11570 11240 11180 10060 * 10360 * 11510 * 13430 * 13800 13930 13510 11230 * 9140 9120 8870 8710 8180 7760 7400 7320 8760 * 8990 * 9620 * 9820 9620 9490 11240 * 10910 8830 * 7080 7810 * 5600 7330 * 4860 7180 * 4500 7300 * 4390 7720 * 4530 7220 * 4970 6540 * 6090 6100 6090 5920 5680 5440 5330 ZX350LCN-3 2-piece boom, Arm 2.67 m, G 600 mm B: Load point height m 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m 5.25 6.83 7.80 8.40 8.69 8.72 8.47 7.94 6.91 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 11670 * 11540 * 14880 * 14880 * 12750 * 21730 * 21730 * 16330 * 24570 * 24240 18880 * 27680 * 23020 19360 * 18560 * 18560 * 30210 * 21790 19410 * 25980 * 25980 * 30270 * 21410 19690 * 33740 * 33740 * 28090 * 21560 18500 * 18970 * 18970 * 11270 * 11670 * 11540 * 12750 * 13500 * 12950 12510 11670 11250 11140 11270 * 9570 * 9930 * 11030 * 12870 * 13790 13890 * 13550 12340 * 9280 9160 8900 8820 8260 7790 7420 7250 13-102 8330 * 8650 * 9310 * 9780 * 9650 9460 6240 6200 6000 5730 5460 5290 6800 * 4160 9960 * 8070 * 7210 * 6810 * 6680 * 6800 * 7180 * 7240 * 6030 * 9930 * 9590 6550 5260 4600 4260 4160 4270 4650 5530 9930 * 5.73 7.20 8.12 8.70 8.98 9.00 8.77 8.25 7.36 4.80 OPTIONAL ATTACHMENTS AND DEVICES LIFTING CAPACITIES A NOTE: • Lifting capacity of the ZX series does not exceed 75% of tipping load with the machine on firm, level ground or 87 % of full hydraulic capacity. (ISO 10567) • * Indicates load limited by hydraulic capacity. C A: Load radius B: Load point height C: Lifting capacity B M1G6-13-018 METRIC MEASURE ZX350LCN-3 2-piece boom, Arm 3.20 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 1.5 m 3.0 m Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m Max. 9.0 m REACH m 9110 * 8930 * 11680 * 11680 * 9310 * 23490 * 23490 * 14430 * 13550 10300 * 19720 * 19720 * 24350 * 24220 18690 * 13050 11990 * 26540 * 23970 19300 * 12810 13730 29250 * 22100 19260 * 11820 13600 30340 * 21390 19450 * 11260 13660 29230 * 21310 19270 * 11090 13320 29960 * 29960 * 23730 * 21740 14790 * 11070 8440 * 9110 * 8930 * 9170 * 8960 9010 8400 7860 7500 7220 7290 7690 * 7800 * 8180 * 8830 * 9670 * 9630 9470 8650 6320 6460 6400 6190 5880 5550 5300 5230 6820 * 7240 * 7370 7230 4430 4350 4210 4080 9340 * 7290 * 6540 * 6220 * 6060 * 5960 * 6050 * 6350 * 6930 * 5700 * 7230 * 9340 * 7290 * 5700 4710 4160 3880 3790 3870 4170 4810 6890 ZX350LCN-3 2-piece boom, Arm 4.00 m, G 600 mm B: Load point height m 10.5 9.0 7.5 6.0 4.5 3.0 1.5 0 -1.5 -3.0 -4.5 -6.0 1.5 m 3.0 m 4.38 6.55 7.86 8.72 9.25 9.52 9.54 9.32 8.84 8.05 6.26 Unit; kg A: Load radius 4.5 m 6.0 m 7.5 m 9.0 m Max. REACH m 8220 * 8140 * 8500 * 11450 * 11450 * 12100 * 12100 * 9340 * 15070 * 15070 * 24830 * 24560 * 16760 * 13260 10810 * 13290 * 13290 * 25400 * 24040 19120 * 12830 * 12890 * 14890 * 14890 * 27760 * 23010 19170 * 12230 13600 18720 * 18720 * 29890 * 21710 19220 * 11440 13760 * 22880 * 22880 * 30130 * 21240 19500 * 11060 13430 25900 * 25900 * 27710 * 21410 17920 * 10970 12050 * 16970 * 16970 * 8220 * 8140 * 8500 * 9040 8750 8690 8060 7590 7300 7130 13-103 6320 * 7060 * 7170 * 7560 * 8200 * 9030 * 9590 9510 9360 6570 * 6320 * 6690 6670 6510 6480 6130 5770 5410 5190 5230 6240 * 6410 * 6700 * 7100 * 7310 7150 4690 4670 4550 4360 4160 4000 6570 * 6570 * 5500 * 5500 * 5030 * 4780 4810 * 4060 4750 * 3640 4820 * 3410 5030 * 3330 5390 * 3380 5820 * 3600 5670 * 4050 5630 * 5080 12010 * 12010 * 5.91 7.65 8.80 9.57 10.06 10.30 10.32 10.12 9.68 8.96 7.69 4.02 OPTIONAL ATTACHMENTS AND DEVICES MEMO 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................................................................................................................................................................................................................................................... 13-104 INDEX 2 2-piece Boom................................................................................13-23 A Adjust Bucket Linkage.................................................................7-74 Adjust the Operator’s Seat............................................................S-5 Adjusting Console Height..........................................................1-79 Adjusting the Air-suspension Seat (Optional)....................1-77 Adjusting the Seat.........................................................................1-75 After the First 100 Hours............................................................... 2-1 After the First 50 Hours................................................................. 2-1 Air Cleaner.......................................................................................7-53 Alarm Light........................................................................................ 1-9 Alarm Occurrence Screen...........................................................1-15 AM/FM Radio Operation.............................................................1-68 Attachment Connection Parts..................................................5-30 Attachment Pedal (Hydraulic Breaker) (Optional)............... 5-2 Attachment Pedal (Hydraulic Crusher) (Optional)............... 5-3 Attachment Selection (Only Machines Equipped with Optional Parts)............1-20 Attachment......................................................................................5-26 Auto Air Conditioner....................................................................1-58 Auto-idle............................................................................................. 5-7 Auto-idle Switch............................................................................1-46 Avoid Abusive Operation...........................................................5-13 Avoid Applying Heat to Lines Containing Flammable Fluids..................................................................... S-28 Avoid Heating Near Pressurized Fluid Lines........................ S-28 Avoid High-pressure Fluids........................................................ S-25 Avoid Hitting Blade with Bucket..............................................13-8 Avoid Hitting Blade with Front-end Attachment..............13-8 Avoid Injury from Back-over and Swing Accidents........... S-14 Avoid Injury from Rollaway Accidents................................... S-13 Avoid Power Lines......................................................................... S-18 Avoid Striking The Blade Into a Rock......................................13-8 Avoid Tipping.................................................................................. S-16 Avoid Undercutting...................................................................... S-15 B Back Monitor Selector................................................................... 1-8 Back Monitor Settings.................................................................1-34 Batteries............................................................................................7-62 Before Starting Engine.................................................................. 3-2 Beware of Asbestos Dust............................................................ S-29 Beware of Exhaust Fumes.......................................................... S-27 Blade Lever......................................................................................13-7 Blade Maintenance.......................................................................13-9 Breaker Maintenance........................................................ 5-23, 7-29 Bucket Teeth (Transverse-type-pin-used Type)................13-22 Bucket Types and Applications (ZX180LC-3, 180LCN-3).........................................................12-20 Bucket Types and Applications (ZX210LCN-3, 240N-3)..........................................................12-28 Bucket Types and Applications (ZX250LC-3, 250LCN-3).........................................................12-32 Bucket Types and Applications (ZX280LC-3, 280LCN-3).........................................................12-36 Bucket Types and Applications (ZX350LC-3, 350LCN-3).........................................................12-40 Bucket Types and Applications (ZX110-3, 110M-3)...........12-5 Bucket Types and Applications (ZX130-3, 130LCN-3)....12-10 Bucket Types and Applications (ZX160LC-3).....................12-15 Bucket Types and Applications (ZX210-3, 210LC-3)........12-24 C Cab Door Release Lever..............................................................1-70 Cab Features...................................................................................... 1-2 Cab Heater (Optional)..................................................................1-65 Cab Heater Operation....................................................... 1-62, 1-66 Cab Light..........................................................................................1-55 Change Bucket...............................................................................7-72 Change Coolant.............................................................................7-60 Change Engine Oil........................................................................7-21 Change Hydraulic Oil...................................................................7-31 Check and Adjust Fan Belt Tension (ZX120-3, 180-3 Class).............................................................7-58 Check and Adjust Fan Belt Tension (ZX200-3, ZX270-3, ZX330-3 Class)....................................7-59 Check and Replace EGR Device................................................7-83 Check and Replace Seat Belt Check........................................7-75 Check Bucket Teeth......................................................................7-68 Check Coolant Level.....................................................................7-57 Check Fuel Hoses...........................................................................7-52 Check Hoses and Lines................................................................7-37 Check Hydraulic Oil Level...........................................................7-30 Check Instruments After Starting.............................................. 3-7 Check Starter and Alternator....................................................7-83 Check the Hour Meter Regularly................................................ 7-2 Check Tightening Torque of Bolts and Nuts........................7-84 Check Track Sag.............................................................................7-77 Check Windshield Washer Fluid Level....................................7-76 Cigar Lighter....................................................................................1-54 Clean Air Cleaner Outer Element.............................................7-53 Clean Air Conditioner Condenser............................................7-61 Clean Air Conditioner Front Screen (Opt.)............................7-61 Clean and Replace Air Conditioner Filter..............................7-79 Check Air Conditioner.................................................................7-81 Clean Cab Floor..............................................................................7-82 Clean Fuel Oil Cooler....................................................................7-61 Clean Fuel Solenoid Pump Strainer........................................7-51 Clean Oil Cooler, Radiator and Inter Cooler Front Screen.................................................................7-61 Clean Radiator Interior................................................................7-60 Clean Radiator, Oil Cooler Core and Inter Cooler Outside.......................................................7-61 Clock.................................................................................................... 1-8 Clock Setting...................................................................................1-19 Closing Upper Front Window....................................................1-71 Components Name........................................................................ 1-1 Confirm Direction of Machine to Be Driven......................... S-10 14- INDEX Contents of Alarms.......................................................................1-17 Control Levers.................................................................................11-9 Control Lever (ISO Pattern).......................................................... 5-1 Convert Bucket Connection Into Face Shovel.....................7-73 Coolant Temperature Gauge.....................................................1-10 Cooling Operation........................................................................1-62 Cooling System..............................................................................7-55 Correct Maintenance and Inspection Procedures............... 7-1 D Defroster Operation.......................................................... 1-63, 1-67 Dig with Caution............................................................................ S-17 Digital Clock Setting Procedure...............................................1-69 Displaying Operating Conditions............................................1-25 Dispose of Waste Properly.......................................................... S-30 Drain Fuel Filter..............................................................................7-45 Drain Fuel Tank Sump..................................................................7-44 Drive Machine Safely.................................................................... S-11 Drive the Machine Carefully........................................................ 4-1 E Electrical Circuit............................................................................... 8-2 Electrical Diagram........................................................................... 8-3 Electrical System................................................................. 7-62, 11-6 Emergency Boom Lowering Procedure (Without hose-rupture safety valve).................................5-33 Emergency Exit..............................................................................1-74 Engine Control Dial.......................................................................1-46 Engine Oil Level.............................................................................7-20 Engine Speed Control.................................................................... 5-6 Engine Stop Switch.......................................................................1-56 Engine..................................................................................... 7-20, 11-2 Ensure Safety Before Rising from or Leaving Operator’s Seat............................................................S-5 Equipment of Head Guard, Rops, Fops ................................ S-10 Evacuating in Case of Fire........................................................... S-27 Every 8 Hours or Daily.................................................................... 2-1 Handle Fluids Safely−avoid Fires............................................. S-19 Handle Starting Aids Safely..........................................................S-6 Hood and Access Covers (ZX120-3, 180-3 Class)................. 7-7 Hood and Access Covers (ZX200-3, 270-3, 330-3 Class).... 7-8 Horn Switch.....................................................................................1-53 Hour Meter......................................................................................... 1-8 Hydraulic Breaker and Hydraulic Crusher.............................5-15 Hydraulic Circuit.............................................................................. 8-1 Hydraulic System................................................................ 7-27, 11-9 I Impossible to Start the Engine.................................................11-1 Inspect and Adjust Valve Clearance........................................7-83 Inspect Machine...............................................................................S-4 Inspect Machine Daily Before Starting.................................... 3-1 Inspection and Maintenance of Hydraulic Equipment....7-27 Installing Fire Extinguisher (Optional)...................................1-55 Investigate Job Site Beforehand.................................................S-9 J Jump Starting....................................................................................S-7 K Keep Person Clear from Working Area.................................. S-15 Keep Riders Off Machine...............................................................S-7 Key Switch........................................................................................1-53 L Language Settings........................................................................1-43 Layout.................................................................................................. 7-3 Lifting Capacities.........................................................................13-48 Lifting Hook...................................................................................13-46 Loading/unloading on a Trailer.................................................. 6-1 Long Arm Operation --- If Equipped.......................................13-6 G General Precautions for Cab.........................................................S-4 Grading Operation........................................................................5-12 Greasing............................................................................................7-16 M Machine Lifting Procedure........................................................... 6-5 Mail (Optional)................................................................................1-41 Maintenance.................................................................................13-19 Maintenance (2-piece Boom)..................................................13-24 Maintenance Guide......................................................................7-10 Maintenance Guide Table............................................................. 7-4 Maintenance Settings..................................................................1-36 Maintenance Under Special Environmental Conditions..................................................................................... 9-1 Measure Engine Compression Pressure................................7-83 Menu Key........................................................................................... 1-9 Menu Screen (23)............................................................................ 1-7 Miscellaneous.................................................................................7-68 Mode Selection..............................................................................11-8 Move and Operate Machine Safely............................................S-6 Multi Function Monitor................................................................. 1-3 H Handle Chemical Products Safely............................................ S-30 N Never Position Bucket Over Anyone...................................... S-15 F Face Shovel Operation................................................................5-13 Fasten Your Seat Belt.......................................................................S-6 Follow Safety Instructions.............................................................S-2 Front Joint Pins...............................................................................7-16 Fuel Gauge......................................................................................... 1-8 Fuel Rate Display/No Display....................................................1-26 Fuel System......................................................................................7-42 Fuse Box............................................................................................1-57 14- INDEX Never Undercut a High Bank..................................................... S-16 O Object Handling............................................................................ S-18 Object Handling --- If Equipped...............................................5-35 Observe Engine Operation Closely........................................... 2-1 Offset Arm Front..........................................................................13-16 Offset Direction and Working Range...................................13-17 Opening Side Windows...............................................................1-72 Opening Upper Front Window.................................................1-70 Opening/Closing Overhead Window.....................................1-73 Operate Only from Operator’s Seat...........................................S-7 Operate with Caution.................................................................. S-17 Operating Backhoe.......................................................................5-12 Operating in Water or Mud.......................................................... 4-7 Operating on Soft Ground........................................................... 4-5 Operating Status Icon Display..................................................1-10 Operating Tips................................................................................5-14 Optional Function Display........................................................... 1-9 Optional Function Key................................................................... 1-9 Outline................................................................................................. 1-4 Overnight Storage Instructions................................................5-32 P Park Machine Safely...................................................................... S-19 Parking the Machine...................................................................... 4-8 Parking the Machine on Slopes.................................................. 4-8 Periodic Replacement of Parts.................................................... 7-9 Pilot Control Shut-off Lever...............................................1-56, 5-4 Pipings for Breaker and Crusher (Optional).........................5-16 Power Boost (ZX180-3, 200-3, 270-3, 330-3 Class)............5-10 Power Boost Switch (ZX180-3, 200-3, 270-3, 330-3 Class)..................................1-53 Power Mode....................................................................................5-11 Power Mode Switch......................................................................1-47 Practice Safe Maintenance......................................................... S-21 Precaution for Arm Roll-in/Bucket Roll-in Combined Operation --- If Headguard-Integrated Cab or Rainguard is Equipped.............................................5-31 Precautions for Blade Operation..............................................13-7 Precautions for Breaker Operation..........................................5-20 Precautions for Crusher Operation.........................................5-24 Precautions for Lightning........................................................... S-18 Precautions for Operating with The Offset Function......13-18 Precautions for Operations...........................................................S-8 Precautions for Transporting Machines with Pad Crawler Shoes..........................................................13-3 Precautions for Welding and Grinding.................................. S-27 Prepare for Emergencies................................................................S-3 Prepare Machine for Maintenance............................................ 7-6 Prevent Battery Explosions........................................................ S-29 Prevent Burns.................................................................................. S-24 Prevent Fires.................................................................................... S-26 Prevent Parts from Flying........................................................... S-23 Protect Against Flying Debris................................................... S-19 Protect Against Noise.....................................................................S-3 Provide Signals for Jobs Involving Multiple Numbers of Machines........................................... S-10 Pump 2 Flow Rate Adjustment (Only Machines Equipped with Optional Parts)............1-24 Pump Transmission.......................................................................7-23 R Raise One Track Using Boom and Arm.................................... 4-5 Recognize Safety Information.....................................................S-1 Remove Paint Before Welding or Heating............................ S-28 Remove Travel Levers...................................................................7-75 Removing and Storing Lower Front Window......................1-72 Removing the Machine from Storage....................................10-2 Replace Air Breather Element...................................................7-36 Replace Air Cleaner Outer and Inner Elements..................7-53 Replace Batteries...........................................................................7-65 Replace Engine Oil Filter.............................................................7-21 Replace Fuel Main Filter Element............................................7-49 Replace Fuel Pre-Filter Element...............................................7-50 Replace Hydraulic Oil Tank Filter..............................................7-34 Replace Pilot Oil Filter..................................................................7-35 Replace Rubber Hoses Periodically......................................... S-24 Replacing Fuses.............................................................................7-66 Retighten Cylinder Head Bolt...................................................7-83 Return to Basic Screen Key ......................................................... 1-9 S Safety Signs..................................................................................... S-31 Seat Belt............................................................................................1-80 Seat with a Built-in Heater.............................................. 1-76, 1-78 Secondary Relief Pressure Adjustment.................................5-18 Select Correct Track Shoes.........................................................5-14 Service Air Conditioning System Safely................................ S-29 Service Recommendations for Hydraulic Fittings.............7-40 Shackle Hole Usage......................................................................5-32 Shoe Types and Applications (ZX110-3).....................................................................................12-3 (ZX110M-3).................................................................................12-4 Shoe Types and Applications (ZX180LC-3, 180LCN-3).........................................................12-19 Shoe Types and Applications (ZX210LCN-3, 240N-3)..........................................................12-27 Shoe Types and Applications (ZX250LC-3, 250LCN-3).........................................................12-31 Shoe Types and Applications (ZX280LC-3, 280LCN-3).........................................................12-35 Shoe Types and Applications (ZX350LC-3, 350LCN-3).........................................................12-39 Shoe Types and Applications (ZX110-3 with Blade).......13-12 Shoe Types and Applications (ZX130-3)...............................12-8 Shoe Types and Applications (ZX130-3 with Blade).......13-15 Shoe Types and Applications (ZX130LCN-3).......................12-9 Shoe Types and Applications (ZX160LC-3).........................12-14 Shoe Types and Applications (ZX210-3, 210LC-3)...........12-23 14- INDEX Shoe Types and Applications ZX130-3 (2-piece Boom)......................................................13-29 ZX130LCN-3 (2-piece Boom)..............................................13-30 Shoe Types and Applications ZX210-3 (2-piece Boom)......................................................13-33 ZX210LC-3 (2-piece Boom).................................................13-33 Shoe Types and Applications ZX210LCN-3 (2-piece Boom)..............................................13-36 ZX240N-3 (2-piece Boom)...................................................13-36 Shoe Types and Applications ZX250LC-3 (2-piece Boom).................................................13-39 ZX250LCN-3 (2-piece Boom)..............................................13-39 Shoe Types and Applications ZX280LC-3 (2-piece Boom).................................................13-42 ZX280LCN-3 (2-piece Boom)..............................................13-42 Shoe Types and Applications ZX350LC-3 (2-piece Boom).................................................13-45 ZX350LCN-3 (2-piece Boom)..............................................13-45 Sound Level Results (2000/14/EC)........................................12-41 Specifications (ZX110-3 with Blade).....................................13-10 Specifications (ZX110-3, 110M-3)............................................12-1 Specifications (ZX110-3, 110M-3 Offset).............................13-20 Specifications (ZX130-3 with Blade).....................................13-13 Specifications (ZX130-3, 130LCN-3)........................................12-6 Specifications (ZX160LC-3)......................................................12-11 Specifications (ZX180LC-3, 180LCN-3).................................12-16 Specifications (ZX210-3, 210LC-3).........................................12-21 Specifications (ZX210LCN-3, 240N-3)..................................12-25 Specifications (ZX250LC-3, 250LCN-3).................................12-29 Specifications (ZX280LC-3, 280LCN-3).................................12-33 Specifications (ZX350LC-3, 350LCN-3).................................12-37 Specifications ZX130-3, 130LCN-3 (2-piece Boom).................................13-27 Specifications ZX210-3, 210LC-3 (2-piece Boom)....................................13-31 Specifications ZX210LCN-3, 240N-3 (2-piece Boom)..............................13-34 Specifications ZX250LC-3, 250LCN-3 (2-piece Boom)............................13-37 Specifications ZX280LC-3, 280LCN-3 (2-piece Boom)............................13-40 Specifications ZX350LC-3, 350LCN-3 (2-piece Boom)............................13-43 Starting in Cold Weather.............................................................. 3-5 Starting the Engine in Ordinary Temperature....................... 3-3 Stay Clear of Moving Parts......................................................... S-22 Steering the Machine Using Levers.......................................... 4-3 Steering the Machine Using Pedals.......................................... 4-2 Stopping the Engine....................................................................3-10 Store Attachments Safely........................................................... S-23 Storing the Machine.....................................................................10-1 Suction Filter Cleaning................................................................7-31 Support Machine Properly......................................................... S-22 Swing Bearing.................................................................................7-18 Swing Internal Gear......................................................................7-19 Swing Reduction Gear.................................................................7-24 Switch Panel....................................................................................1-45 Switch Panel (Optional)...............................................................1-51 T Tips for Optimal Air Conditioner Usage................................1-64 Towing Machine a Short Distance............................................. 4-6 Transmission...................................................................................7-23 Transport Safely............................................................................. S-20 Transporting....................................................................................13-3 Transporting By Road.................................................................... 6-1 Travel Alarm (Optional)................................................................. 4-4 Travel Mode Switch..............................................................1-47, 4-4 Travel Reduction Gear.................................................................7-25 Traveling and Other Cautions...................................................13-2 U Understand Signal Words..............................................................S-1 Use Correct Fuels and Lubricants.............................................. 7-2 Use Handholds and Steps.............................................................S-5 Using Booster Batteries................................................................. 3-8 Using Pad Crawler Shoe..............................................................13-1 V Vibration Level..............................................................................12-41 W Warn Others of Service Work.................................................... S-22 Wear Protective Clothing..............................................................S-3 When Installing an Attachment Longer Than Standard Bucket.............................................................5-31 Wiper/Washer Switch...................................................................1-49 Work Light Switch.........................................................................1-48 Work Mode........................................................................................ 5-8 Work Mode Select........................................................................... 5-9 Working Ranges (ZX110-3 with Blade)................................13-11 Working Ranges (ZX110-3, 110M-3).......................................12-2 Working Ranges (ZX110-3, 110M-3 Offset)........................13-21 Working Ranges (ZX130-3 with Blade)................................13-14 Working Ranges (ZX130-3, 130LCN-3)...................................12-7 Working Ranges (ZX160LC-3).................................................12-12 Working Ranges (ZX180LC-3, 180LCN-3)............................12-17 Working Ranges (ZX210-3, 210LC-3)....................................12-22 Working Ranges (ZX210LCN-3, 240N-3).............................12-26 Working Ranges (ZX250LC-3, 250LCN-3)............................12-30 Working Ranges (ZX280LC-3, 280LCN-3)............................12-34 Working Ranges (ZX350LC-3, 350LCN-3)............................12-38 Working Ranges ZX130-3, 130LCN-3 (2-piece Boom).................................13-28 Working Ranges ZX210-3, 210LC-3 (2-piece Boom)....................................13-32 Working Ranges ZX210LCN-3, 240N-3 (2-piece Boom)..............................13-35 Working Ranges ZX250LC-3, 250LCN-3 (2-piece Boom)............................13-38 14- INDEX Working Ranges ZX280LC-3, 280LCN-3 (2-piece Boom)............................13-41 Working Ranges ZX350LC-3, 350LCN-3 (2-piece Boom)............................13-44 14- INDEX MEMO ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... ................................................................................................................................................................................................................................................... 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