Руководство по эксплуатации galaxy 5000

• Page 1
  Galaxy 5000 20 — 120 kVA Battery circuit-breaker cabinet Installation manual — Page 1 34003641FR/AA…

• Page 2: Table Of Contents

  Galaxy 5000 at the end of its service life. To discover the entire range of MGE UPS SYSTEMS products and the options available for the Galaxy 5000 range, we invite you to visit our web site, www.mgeups.com, or contact your local MGE UPS SYSTEMS representative.

• Page 3: Installation Of Cabinet

  1. Installation of cabinet ◗ the circuit-breaker cabinet must be located as close to the battery as possible, ◗ the cabinet is fixed to a vertical wall by means of 4 screws of diameter 8 using the fastening lugs placed in the vertical or horizontal position, ◗…

• Page 4: Characteristics Of Cabinet

  2. Characteristics of cabinet ◗ the characteristics of the cabinets indicated in the tables below are valid for a linear load charge with power factor of 0.8 and a minimum battery voltage set to 335 V on the inverter side (340 V on the battery side), ◗…

• Page 5: Electrical Characteristics Of Cabinet

  2. Characteristics of cabinet 2.2 Electrical characteristics of cabinet Inverter Maximum battery backup QF1 circuit-breaker rated power times at Pn Type Release Magnetic Thermal in kVA setting setting < or = to 10 mn NS100 TM100D 800 A > 10 mn NS100 TM100D 800 A…

• Page 6: Connections

  3. Connection 3.1 Connection points Cabinet for Galaxy 5000 of 20 kVA to 160 kVA (with battery backup time < or = to 10 mn), and of 20 kVA to 100 kVA (with battery backup time > 10 mn): ◗…

• Page 7
  Vigilohm TR5A terminal 10 8 block terminal block insulation fault Galaxy 5000 to the insulation circuit-breaker of AC normal source in the Galaxy 5000 cubicle (see figure on next page) XMB 08 XMB 07 XMS 06 — Page 7 34002025EN/AA…

• Page 8: Auxiliary Cabinet Connections In The Galaxy 5000 Cubicles

  3. Connection Insulation circuit-breaker To terminals 1-2-3-4 of QF1 circuit-breaker To terminals 1-2 of cabinet XB4B XB1B To insulation circuit-breaker XB2B XB3B — Page 8 34002025EN/AA…

Introduction

Thank you for selecting an APC by Schneider Electric product to protect your electrical equipment.

The MGETM GalaxyTM 5000 range has been designed with the utmost care.

We recommend that you take the time to read this manual to take full advantage of the many features of your UPS.

APC by Schneider Electric pays great attention to the environmental impact of its products.

Measures that have made MGETM GalaxyTM 5000 a reference in environmental protection include:

the eco-design approach used in product development,

the elimination of harmonic disturbances reinjected into the AC source,

production in an ISO 14001 certified factory,

recycling of the MGETM GalaxyTM 5000 at the end of its service life.

To discover the entire range of APC by Schneider Electric products and the options available for the MGETM GalaxyTM 5000 range, we invite you to visit our web site, www.apc.com, or contact your local APC by Schneider Electric representative.

All products in the MGETM GalaxyTM 5000 range are protected by patents. They implement original technology not available to competitors of APC by Schneider Electric.

To take into account evolving standards and technology, equipment may be modified without notice. Indications concerning technical characteristics and dimensions are not binding unless confirmed by APC by Schneider Electric.

This document may be copied only with the written consent of Schneider Electric and its affiliated companies. Authorised copies must be marked

«MGETM GalaxyTM 5000 Installation and user manual no. 3400181300″.

Safety

Safety rules

Safety of persons

The UPS must be installed in a room with restricted access (qualified personnel only, according to standard 62040-1-2).

A UPS has its own internal power source (the battery). Consequently, the power outlets may be energised even if the UPS is disconnected from the AC-power source.

Dangerous voltage levels are present within the UPS. It should be opened exclusively by qualified service personnel. The UPS must be properly earthed.

The battery supplied with the UPS contains small amounts of toxic materials. To avoid accidents, the instructions below must be observed.

Never operate the UPS if the ambient temperature and relative humidity are higher than the levels specified in the documentation.

Never burn the battery (risk of explosion).

Do not attempt to open the battery (the electrolyte is dangerous for the eyes and skin).

Comply with all applicable regulations for the disposal of the battery.

Caution, wait five minutes before opening the UPS to allow the capacitors to discharge.

Caution, there is high leakage current, the earthing conductor must be connected first.

The product must be installed on a non-inflammable surface (e.g. concrete).

Caution, battery replacement must be carried out by qualified personnel.

Product safety

A protection circuit breaker must be installed upstream and be easily accessible.

Never install the UPS near liquids or in an excessively damp environment.

Never let a liquid or foreign body penetrate inside the UPS.

Never block the ventilation grates of the UPS.

Never expose the UPS to direct sunlight or a source of heat.

When replacing battery cells, use the same type and number of cells.

Special precautions

The UPS connection instructions contained in this manual must be followed in the indicated order.

Check that the indications on the rating plate correspond to your AC-power system and to the actual electrical consumption of all the equipment to be connected to the UPS.

If the UPS must be stored prior to installation, storage must be in a dry place.

The admissible storage temperature range is -25° C to +45° C.

If the UPS remains de-energised for a long period, we recommend that you energise the UPS for a period of 24 hours, at least once every month. This charges the battery, thus avoiding possible irreversible damage.

The UPS is designed for normal climatic and environmental operating conditions concerning the altitude, ambient operating temperature, relative humidity and ambient transport and storage conditions.

Using the UPS within the given limits guarantees its operation, but may affect the service life of certain components, particularly that of the battery and its autonomy. The maximum storage time of the UPS is limited due to the need to recharge its integrated battery.

Unusual operating conditions may justify special design or protection measures:

—harmful smoke, dust, abrasive dust,

—humidity, vapour, salt air, bad weather or dripping,

—explosive dust and gas mixture,

—extreme temperature variations,

—bad ventilation,

—conductive or radiant heat from other sources,

—cooling water containing acid or impurities which may cause scale, silt, electrolysis or corrosion of converter parts exposed to water,

—strong electromagnetic fields,

—radioactive levels higher than those of the natural environment,

—fungus, insects, vermin, etc.,

—battery operating conditions.

The UPS must always be installed in compliance with:

the requirements of standard IEC 60364-4-42: Protection from thermal effects.

standard IEC 60364-4-41: Protection from electric shock.

standard IEC 60364-4-482: Electrical installations of buildings.

in France, the requirements of standard NFC 15-100.

Contents

5.Environment

6.Available options

Battery cabinet

1. Presentation

Power-connection terminal blocks (version with built-in battery)

View with terminal-block protection cover removed

(14)Terminal block for load output

(15)Terminal block for Bypass AC input

(16)Terminal block for Normal AC input

(17)Main earthing connector

(18)Secondary earthing connector (auxiliary cabinets)

(14)Terminal block for load output

(15)Terminal block for Bypass AC input

(16)Terminal block for Normal AC input

(17)Main earthing connector

(22) Connection of external battery (+/- poles)

(18) Secondary earthing connector (auxiliary cabinets)

1. Presentation

1.4 User-machine interface

1.5 Relay communication card

(50) Card cover screws

(51) Card screw holes

(52) Card cover

(53) Cable entry holes

(54) Output terminal block

(55) Input terminal block

(56) Cable clamping screws

2. Installation

2.3 Removing the cardboard protecting the batteries

In the UPS

The cardboard protecting the batteries must always be removed once the equipment is installed in its final location.

1 — Remove the ties holding the cardboard (1).

2 — Remove the cardboard (2).

3 — Remove the struts (3).

1

2

3

In the external battery cabinet

The cardboard protecting the batteries must always be removed once the equipment is installed in its final location.

2

3

4

2. Installation

2.4 Required protective devices and cable sizes

Recommended upstream protection

The circuit breakers recommended above respect the requirements for discrimination with the UPS fuses

Stick a label with the following text on each upstream circuit breaker: «Isolate Uninterrptible Power Supply (UPS) before working on this circuit».

Recommended downstream protection

Note. See the simplified diagrams in the appendix for common or separate AC inputs, indicating the positions of the protection devices, the characteristics of the internal UPS fuses and UPS line currents under overload conditions.

Earth-leakage current

UPS earth-leakage current is 1 A.

2. Installation

Required cable sizes

Cable sizes are determined for copper conductors (for aluminium conductors, increase the size by 30%). Size calculations also take into account a voltage of 400 V and grouping of four cables.

Connections are made to pre-drilled terminals.

Hole diameter: 6.5 mm (8.5 mm for 120 kVA).

Earthing cables connect to the earthing plate.

Hole diameter: 6.5 mm (8.5 mm for 120 kVA).

2. Installation

Required cable sizes for parallel UPS installations with an external bypass

2. Installation

2.5 2.5 System earthing arrangements

This chapter lists the main system earthing arrangements and their wiring requirements. For system earthing arrangements which are not listed in this document, please refer to the “SEA guide” reference 34002636XT..

TNS upstream and TNS downstream installation

For separate Normal AC and Bypass AC lines from a single source.

With differential circuit breaker:

The Normal and Bypass AC lines must be galvanically isolated

Upstream differential protection rating must be at least 3A

2. Installation

TNC upstream, TNS downstream

For separate Normal AC and Bypass AC lines from a single source

1.the UPS internal PEN bar must be connected to the Q4S neutral upstream of Q4S 2.The UPS internal PEN bar must be connected to the Q5N neutral downstream of Q5N

3.The UPS internal PE bar must be transformed into a PEN bar (cables supplied for TNC options)

MLVS

Installation with upstream IT and downstream TNS

For separate Normal AC and Bypass AC lines from a single source

Installation with upstream TT and downstream TT (with upstream differential protection)

For separate Normal AC and Bypass AC lines from the same source

The upstream differential protection rating must be at least 3A

MLVS

2. Installation

Frequency converter (without Bypass AC input)

The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection apply to:

—the normal and Bypass AC inputs

—all the parallel-connected UPSs.

Parallel configuration without external bypass cabinet and with common normal and Bypass AC inputs (maximum two units in parallel)

The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection apply to:

—the normal and Bypass AC inputs

—all the parallel-connected UPSs.

The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS configurations. In the diagrams on page 17, simply replace the single UPS units between points A and B by the following parallel configuration.

A

B

2. Installation

Parallel configuration without external bypass cabinet and with separate normal and Bypass AC inputs (maximum two units in parallel)

The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection apply to:

—the normal and Bypass AC inputs

—all the parallel-connected UPSs.

The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS configurations. In the diagrams on page 18, simply replace the single UPS units between points A, B and C by the following parallel configuration.

C

2. Installation

Parallel UPS with external bypass cabinet and separate Normal and Bypass AC network inputs (6 UPS in parallel for 4PN)

The UPS installation may be equipped with earth-leakage protection upstream on the condition that the protection apply to:

—the normal and Bypass AC inputs

—all the parallel-connected UPSs.

The standard diagrams presented below may be adapted to your needs by qualified personnel.

The requirements for the different system earthing arrangements (SEA) are similar to those for single UPS configurations. In the diagrams on page 18, simply replace the single UPS units between points A, B and C by the following parallel configuration.

Q3BP

Q4S

A

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