Руководство по эксплуатации форд фиеста 2007

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Brand: Ford
|
Category: Automobile
|
Size: 63.11 MB

• Contents

  1

• Table of Contents

  3

• General Information

  7

• Chassis

  9

• Powertrain

  11

• Electrical

  13

• Body and Paint

  15

• Section 100-00 General Lnformation

  17

• Table of Contents

  17

• General Information

  18

• Description and Operation

  19

• About this Manual

  19

• Warnings, Cautions and Notes in this Manual

  19

• How to Use this Manual

  19

• Introduction

  19

• Special Tools

  19

• Important Safety Instructions

  19

• Lnspection and Verification

  20

• Symptom Chart

  20

• Pinpoint Tests

  20

• Component Tests

  21

• Graphics

  21

• Special Tools and Torque Figures

  21

• Health and Safety Precautions

  22

• Acids and Alkalis

  22

• Air Bags

  22

• Air Conditioning Refrigerant

  22

• Introduction

  22

• Air Conditioning Refrigerant-Do Nots

  23

• Adhesives and Sealers

  23

• Hot Melt Adhesives

  23

• Anaerobic, Cyanoacrylate (Super-Glues) and Other Acrylic Adhesives

  23

• Antifreeze

  24

• Asbestos

  24

• Battery Acids

  24

• Chemical Materials

  24

• Brake and Clutch Linings and Pads

  24

• Brake Fluids (Polyalkylene Glycols)

  24

• Brazing

  24

• Chemical Materials-Do’s

  25

• Chemical Materials-Do Nots

  25

• Chlorofluorocarbons (CFC)

  25

• Corrosion Protection Materials

  25

• Clutch Fluids

  25

• Clutch Linings and Pads

  25

• Cutting

  25

• Electric Shock

  26

• Exhaust Fumes

  26

• Fibre Insulation

  26

• Fire

  26

• Dewaxing

  26

• Dusts

  26

• Engine Oils

  26

• First Aid

  27

• Fuels

  27

• Gasoline (Petrol)

  27

• Fluoroelastomer

  27

• Foams . Polyurethane

  27

• Freon

  27

• Kerosene (Paraffin)

  28

• Alternative Fuel

  28

• Gas Cylinders

  28

• General Workshop Tools and Equipment

  28

• Gases

  28

• Gaskets (Fluoroelastomer)

  28

• High Pressure Air, Lubrication and Oil Test Equipment

  29

• Legal Aspects

  29

• Transmission Fluids

  29

• Control Measures

  29

• Halon

  29

• Safety Data Sheets

  30

• Used Engine Oil

  30

• Environmental Precautions

  30

• Noise

  30

• Two Pack

  31

• Solder

  31

• Solvents

  31

• Suspended Loads

  31

• Viton

  32

• Resistance Welding

  32

• Arc Welding

  32

• Gas Welding (and Cutting)

  32

• Warning Symbols on Vehicles

  33

• Standard Workshop Practices

  35

• Vehicle in Workshop

  35

• Alternative Fuel-Do’s

  35

• Alternative Fuel-Do Nots

  35

• Towing the Vehicle

  36

• Connectin a Slave Battery Using Jumper Cables

  36

• Component Cleaning

  37

• Cleaning Methods

  37

• Calibration of Essential Measuring Equipment

  37

• Solvents, Sealants and Adhesives

  38

• Road/Roller Testing

  39

• Pre-Test Checks

  39

• Starting the Engine

  39

• Road or Roller Testing

  39

• Brake Testing

  40

• Section 100-01 Ldentification Codes

  41

• Ldentification Codes

  42

• VIN (an Example of VIN Shown)

  43

• Vehicle Certification Label (Typical) or VIN Plate

  45

• Section 100-02 Jacking and Lifting

  51

• Jacking

  52

• Adapters for Jacking Points

  54

• Lifting

  55

• Noise, Vibration and Harshness (NVH)

  58

• Diagnostic Theory

  58

• Know the System

  58

• Diagnostic Charts

  58

• Description and Operation

  58

• Know the History of the System

  58

• Know the History of the Condition

  58

• Know the Probability of Certain Conditions Developing

  58

• Do Not Cure the Symptom and Leave the Cause

  58

• Be Positive the Cause Is Found

  58

• Inspection and Verification

  60

• How to Use this Diagnostic Procedure Section

  60

• Identify the Condition

  60

• Non-Axle Noise

  60

• Diagnosis and Testing

  60

• Noise. Vibration and Harshness (NVH)

  60

• Noise Conditions

  61

• Vibration Conditions

  61

• Road Test Quick Checks

  61

• Road Conditions

  62

• Vehicle Preparation

  62

• Power Steering Operation Noise Check

  62

• NVH Concerns from Other Components

  63

• Steering System NVH Concerns

  64

• Power Steering Moan Noise

  65

• Test Condition

  65

• Symptom Chart

  65

• Power Steering Whine Noise

  66

• Power Steering Hiss Noise

  68

• Power Steering Lock Stop Impact Knock Noise

  68

• Power Steering Mechanical Knock Noise (PAS Off)

  68

• Power Steering Mechanical Knock Noise (PAS On)

  69

• Power Steering Hammer Knock (Hydraulic) Noise

  69

• Power Steering Hydraulic Knock/Clonk Noise

  69

• Power Steering Column Knock Noise

  70

• Power Steering Toc-Toc Noise

  70

• Power Steering Grinding Noise

  71

• Power Steering Zip Noise

  71

• Driveline Noise and Vibration

  72

• Suspension Noise and Vibration

  72

• Pinpoint Test A: Shake and Vibration While Driving

  72

• Pinpoint Test B: Tip-In Moan

  73

• Pinpoint Test C: Idle Boom/Shake/Vibration/Shudder

  75

• Pinpoint Test D: Wheel End Vibration Analysis

  76

• Pinpoint Test E: Non-Axle Noise

  78

• Powertrain/Drivetrain Mount Neutralizing (14 001 0)

  79

• General Procedures

  79

• Section 204-00 Suspension System-General Information

  81

• Front Wheel Alignment (at Curb Weight)

  82

• Front Wheel Alignment (at Curb Weight)-ST150

  82

• Front Wheel Alignment (at Curb Weight)-3-Door Sport

  82

• Specifications

  82

• Rear Wheel Alignment (at Curb Weight)-All Vehicles Except ST150

  83

• Rear Wheel Alignment (at Curb Weight)-ST150

  83

• Suspension System

  84

• Diagnosis and Testing

  84

• Symptom Chart

  84

• Pinpoint Test A: Drift Left or Right

  88

• Pinpoint Test B: Excessive Noise

  91

• Ball Joint Inspection

  94

• Component Tests

  94

• Strut or Shock Absorber Inspection

  95

• Strut or Shock Absorber Testing

  95

• Wheel Bearing Inspection

  96

• General Procedures

  96

• Front Toe Adjustment (14 117 0)

  97

• Section 204-01 Front Suspension

  99

• Front Suspension Overview

  101

• Front Stabilizer Bar Bushing (14 754 0)

  104

• Lower Arm (14 706 0)

  105

• Install the Heat Shield

  106

• Front Stabilizer Bar (14 752 0)

  107

• Wheel Knuckle (14 343 0)

  111

• Front Strut and Spring Assembly (14 781 0)

  117

• Front Wheel Bearing (14 411 0)

  119

• Front Strut/Spring Assembly DISASSEMBLY/ASSEMBLY

  121

• Section 204-02 Rear Suspension

  123

• Rear Suspension

  125

• Rear Shock Absorber (15 791 0)

  128

• Spring (15 621 0)

  130

• Beam Axle (15 231 0)

  132

• Vehicles with Rear Drum Brakes

  132

• Vehicles with Rear Disc Brakes

  133

• Wheel Spindle (15 366 0)

  137

• Wrtg

  138

• Rear Wheel Bearing

  139

• Trailing Arm Bushing REMOVAL/INSTALLATION

  142

• Section 204-04 Wheels and Tires

  145

• Wheel and Tire Assembly Runout Specifications

  146

• Wheels and Tires

  147

• Tire Wear Diagnosis

  147

• Tire Vibration Diagnosis

  147

• Torque Sensitive

  147

• Diagnosis and Testing

  147

• Engine Speed Sensitive

  148

• Wheel and Tire

  152

• Removal

  152

• Installation

  152

• Section 205-04 Front Drive Halfshafts

  153

• Lubricants, Fluids, Sealers and Adhesives

  154

• Constant Velocity (CV) Joint Boot Capacities

  154

• Torque Specifications

  154

• Front Drive Halfshafts

  155

• Driveshafts

  155

• Symptom Chart-Front Drive Halfshafts

  156

• Inspection and Verification

  156

• Diagnosis and Testing

  157

• Removal and Installation

  158

• Front Halfshaft LH (14 320 0)

  158

• Special Tool(S)

  158

• All Vehicles

  158

• Vehicles with Automatic Transaxle

  159

• Vehicles with Manual Transaxle

  159

• Install the Wheel Hub Retaining Nut

  160

• Front Halfshaft RH (14 321 0)

  162

• Intermediate Shaft

  165

• Remove the Intermediate Shaft

  165

• Inner Constant Velocity (CV) Joint Boot (L4 336 0)

  167

• Outer Constant Velocity (CV) Joint Boot (L4 338 0)

  170

• Section 206-00 Brake System-General Information

  173

• Brake System

  174

• Overview

  174

• Visual Inspection Chart

  175

• Road Test

  175

• Pinpoint Test A: Brakes Pull or Drift

  182

• Pinpoint Test B: Brake Warning Indicator Always on

  184

• Pinpoint Test C: Vibration When Brakes Are Applied

  185

• Pinpoint Test D: Pedal Goes down Fast

  187

• Pinpoint Test E: Pedal EASES down Slowly

  189

• Pinpoint Test F: Pedal Is Low or Feels Spongy

  191

• Pinpoint Test G: Brake Lock up During Light Brake Pedal Force

  192

• Pinpoint Test H: Excessive or Erratic Brake Pedal Travel

  194

• Pinpoint Test I: Brakes Drag

  195

• Pinpoint Test J: Excessive Brake Pedal Effort

  196

• Pinpoint Test K: Brake Noise

  199

• Pinpoint Test L: Slow or Incomplete Brake Pedal Return

  200

• Hydraulic Leak Check

  200

• Brake System Check

  201

• Brake Pedal Reserve Check

  201

• Brake Booster Functional Test

  201

• Brake Booster Operation Check

  201

• Normal Conditions

  202

• Abnormal Conditions

  202

• Bypass Condition Test

  202

• Non-Pressure Leaks

  202

• Brake System Bleeding (12 141 0)

  204

• Bleeding

  204

• Vehicles with Anti-Lock Brakes

  204

• Brake System Pressure Bleeding (12 141 0)

  205

• Section 206-02 Drum Brake

  207

• Drum Brake Specification

  208

• Drum Brake

  209

• Description and Operation

  209

• Overview

  209

• Diagnosis and Testing

  211

• Drum Brake

  211

• Brake Drum (12 275 0)

  212

• Removal and Installation

  212

• Brake Shoes (12 285 0)

  213

• Wheel Cylinder (12 305 0)

  215

• Brake Backing Plate (12 31 3 0)

  216

• Section 206-03′ Front Disc Brake

  217

• Front Disc Brake Specification

  218

• Front Disc Brake

  219

• Description and Operation

  219

• Overview

  219

• Diagnosis and Testing

  220

• Front Disc Brake

  220

• Brake Pads (12 234 0)

  221

• Removal and Installation

  221

• Brake Caliper (12 243 0)

  223

• Section 206-04 Rear Disc Brake

  225

• Brake Disc S~Ecification

  226

• Specifications

  226

• Rear Wheel Hub and Disc Brake Assembly

  227

• Description and Operation

  227

• Brake Caliper and Brake Caliper Anchor Plate Assembly

  228

• Diagnosis and Testing

  229

• Rear Disc Brake

  229

• Brake Pads (12 238 0)

  230

• Removal and Installation

  230

• Brake Caliper (12 253 0)

  232

• Brake Disc (12 225 0)

  234

• Brake Disc Shield

  235

• Section 206-05 Parking Brake and Actuation

  237

• Parking Brake

  239

• Layout

  240

• Function

  240

• Pinpoint Test A: the Parking Brake will Not Apply

  241

• Pinpoint Test B: the Parking Brake will Not Release

  243

• Parking Brake Cable Adjustment-Vehicles With: Rear Drum Brakes (12 662 0)

  245

• General Procedures

  246

• Parking Brake Cable Adjustment-Vehicles With: Rear Disc Brakes (12 662 0)

  247

• Parking Brake Cable-Vehicles With: Rear Drum Brakes (12 675 0)

  249

• Parking Brake Cable-Vehicles With: Rear Disc Brakes (12 675 0)

  251

• Parking Brake Control (12 664 0)

  253

• Section 206-06 Hydraulic Brake Actuation

  255

• Specifications

  256

• Description and Operation

  257

• Hydraulic Brake Actuation — Vehicles Built up To: 01/2004

  257

• Brake Pedal

  257

• Diagnosis and Testing

  259

• Hydraulic Brake Actuation

  259

• Brake Pedal-RHD (12 333 0)

  260

• Removal and Installation

  260

• Brake Master Cylinder-RHD (12 343 0)

  262

• Section 206-07 Power Brake Actuation

  265

• Brake Booster

  267

• Emergency Brake Assistant (EBA)

  267

• Components

  267

• Normal Braking

  268

• Active Brake Assistant

  269

• Release of the Brake Assistant

  270

• Service

  270

• Brake Booster-RHD (12 451 0)

  272

• Section 206-09A Anti-Lock Control

  275

• Specifications

  276

• Anti-Lock Control

  277

• Description and Operation

  277

• 206-09A-3

  277

• Valve Block

  278

• Pump Motor

  278

• ABS Regulating Cycle

  278

• MK70 Anti-Lock Brake System (ABS)

  279

• Mk60 Abs

  279

• Anti-Lock Control

  279

• Wheel Speed Sensors

  280

• Diagnosis and Testing

  281

• Anti-Lock Control

  281

• 206-09A-7

  281

• Inspection and Verification

  281

• Hydraulic Control Unit (HCU)-Vehicles Built up To: 05/2004

  282

• Removal and Installation

  282

• 206-09A-8

  282

• 206-09A-11

  283

• Hydraulic Control Unit (HCU)

  285

• Vehicles Built From: 05/2004

  285

• Anti-Lock Brake System (ABS) Module-Vehicles Built up To: 05/2004

  288

• Anti-Lock Brake System (ABS) Module-Vehicles Built From: 05/2004

  291

• Vehicles Built From: 0512004 …………………….. 206-09A-17

  291

• Rear Wheel Speed Sensor (12 785 0) 206-09A-20

  294

• Rear Wheel Speed Sensor Ring …………………………………………………………. (12 788 0) 206-09A-22

  296

• Front Wheel Speed Sensor …………………………………………………………………. (12 784 0) 206-09A-24

  298

• Section 206-09B Anti-Lock Control Traction Control

  299

• Anti-Lock Control

  301

• Traction Control 206-09B-1

  301

• Traction Control

  301

• Diagnosis and Testing

  301

• 206-09B-3

  301

• Removal and Installation

  302

• Rear Wheel Speed Sensor Ring

  302

• Rear Wheel Speed Sensor

  303

• Hydraulic Control Unit (HCU)

  304

• Anti-Lock Brake System (ABS) Module

  305

• Section 206-09C Anti-Lock Control-Stability Assist

  307

• Anti-Lock Control — Stability Assist

  310

• Removal and Installation

  310

• Hydraulic Control Unit (HCU)

  310

• Rear Wheel Speed Sensor

  313

• Yaw Rate Sensor and Accelerometer

  314

• Steering Wheel Rotation Sensor

  316

• Rear Wheel Speed Sensor Ring

  317

• Stability Assist Module

  318

• Section 211-00 Steering System General Information

  321

• Turning Circle

  322

• Steering Wheel Alignment

  322

• Turning Effort

  322

• Specifications

  322

• Steering System

  323

• Description and Operation

  323

• Overview

  323

• Principles of Operation

  325

• Diagnosis and Testing

  325

• Steering System

  325

• Components Tests

  334

• Steering Linkage

  334

• Tie-Rod

  335

• Turning Effort Test

  336

• Steering Column Shaft Universal Joint

  337

• General Equipment

  338

• Tie-Rods

  338

• Check for Power Steering Fluid Leaks

  338

• Steering Gear Checks after a Collision 21 1-00-1

  338

• Power Steering System Filling (13 002 0)

  340

• General Procedures

  340

• Power Steering System Bleeding (13 416 1)

  341

• Power Steering System Flushing 1.25L Duratec-16V(Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)(13 001 0)

  343

• Power Steering System Flushing 2.0L Duratec-HE (MI4) (13 001 0)

  346

• Section 211-02 Power Steering

  349

• Power Steering Pump-1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Conditioning (13 434 0)

  353

• Power Steering Pump-1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles Without: Air Conditioning (13 434 0)

  356

• Power Steering Pump-2.0L Duratec-HE (MI4)

  358

• Removal Details

  360

• Installation Details

  360

• Power Steering Pump to Steering Gear Pressure Line-1.25L Duratec 16V (Sigma)/1.4 Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles With: Air Cond

  362

• Power Steering Pump to Steering Gear Pressure Line-1.25L Duratec 16V (Sigma)/1.4 Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Vehicles Without: Air C

  365

• Power Steering Pump to Steering Gear Pressure Line-2.0L Duratec-HE (MI4) RHD

  368

• Power Steering

  370

• Power Steering Pump Pulley

  371

• Power Steering Pump to Steering Gear Pressure Line Bracket to Intake Manifold Retaining Bolt

  371

• Power Steering Pump to Steering Gear Pressure Line

  371

• Steering Gear to Power Steering Fluid Reservoir Return Line-2.0L Duratec-HE (MI4) RHD

  378

• Steering Gear to Power Steering Fluid Reservoir Return Line Upper Retaining Clip

  380

• Steering Gear to Power Steering Fluid Reservoir Return Line Support Bracket to Generator Retaining Nut

  380

• Steering Gear Heat Shield

  380

• Cable Ties

  381

• Steering Gear to Power Steering Fluid Reservoir Return Line

  382

• Steering Gear (13 11 6 0)

  386

• Steering Gear to Fluid Cooler Return Hose (13 439 0)

  394

• Left-Hand Drive Vehicles

  394

• Power Steering Fluid Cooler (13 444 0)

  396

• Steering Gear Bushing

  397

• Section 211-03 Steering Linkage

  399

• Tie Rod End (13 273 0)

  402

• Steering Gear Boot (13 134 0)

  404

• Tie Rod (13 263 0)

  406

• Section 211-04 Steering Column

  409

• Steering Wheel (13 524 0)

  412

• Steering Column (13 542 0)

  413

• Steering Column DISASSEMBLY/ASSEMBLY

  416

• Steering Column (13 543 4)

  416

• Section 211-05 Steering Column Switches

  419

• Ignition Switch (36 424 0)

  420

• Section 303-00 Engine System-General Lnformation

  423

• Engine/Transmission Combinations

  425

• Engine-Oil Leaks

  436

• Ultraviolet (UV) Testing

  436

• Measure the Compression Pressure

  436

• Measure the Compression Pressure 1.4L Duratorq-Tdci (DV) Diesel)

  437

• Measure the Compression Pressure 1.6L Duratorq-Tdci (DV) Diesel)

  439

• Measure the Compression Pressure (Engine-1.25L Duratec-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma))

  442

• Measure the Compression Pressure (Engine-1.3L Duratec-8V (Rocam))

  444

• Measure the Compression Pressure (Engine-2.0L Duratec-HE (MI4))

  445

• Measure the Oil Pressure (Engine-1.4L Duratorq-Tdci (DV) Diesel)

  447

• Measure the Oil Ressure (Engine-1.6L Duratorq-Tdci (DV) Diesel)

  448

• Measure the Oil Pressure (Engine-1.25L Durater-16V (Sigma)/1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma))

  449

• Duratec-1 6V (Sigma)/L .6L Duratec-1 6V (Sigma)

  449

• Measure the Oil Pressure (Engine-1.3L Duratec-8V (Rocam))

  450

• Measure the Oil Pressure (Engine-2.0L Duratec-HE (MI4))

  452

• Valve Train Analysis-Static (Engine Off)

  453

• Camshaft Bearing Journal Diameter

  454

• Camshaft Bearing Journal Clearance

  455

• Camshaft End Play

  456

• Camshaft Surface Inspection

  457

• Camshaft Lobe Lift

  458