(Ocr-Read Summary of Contents of some pages of the Caterpillar 303.5C CR Document (Main Content), UPD: 09 August 2023)
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10, SEBU8021-10 13 Safety Section Additional Messages Pressurized System (11) This safety message is located next to the cooling system filler cap. g013 71640 Pressurized system! Hot coolant can cause seri- ous burns, injury or death. To open the c ooling system filler cap, stop the engine and wait until the cooling system components are cool. Loosen the cooling system pressure cap slowly in order to relieve the pressure. Read and understand the …
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3, 6 SEBU8021-10 Safety Section Safety Messages Safety Section i036 52841 Safety Messages SMCS Code: 7000; 7405 There are se veral specific safety messages on this machine. The exact location of the hazards and the description of the hazards are reviewed in this secti on. Please become familiar with all safety messages. Make sure t hat all of the safety messages are legible. Clean the safety messages…
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7, Caterpillar 303.5C CR 10 SEBU8021-10 Safety Section Safety Messages Seat Belt (3) On machines with a canopy , this safety message is located on the access cover for the fuse panel below the operator seat. On Cab equipped machines, this safety message is located on the right side window. g013 70908 A seat belt should be worn at all times during ma- chine operation to prevent serious injury or de ath in the event of an a…
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16, Caterpillar 303.5C CR SEBU8021-10 19 Safety Section Fire Prevention and Explosion Prevention Inspect all lin es and hoses for wear or deterioration. Replace damaged lines and hoses. The lines and the hoses should have adequate support and secure clamps. Tight en all connections to the recommended torque. Damage to the protective cover or insulation may provide fuel for fires. Store fuels and lubricants in properly marked containers away from unauthorized personnel. Store oily rags an d flammable materials …
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26, SEBU8021-10 29 Safety Section Operator Station a. Adju st the seat and suspension for the weight and the size of the operator. b. Inspect and ma intain the seat suspension and adjustment mechanisms. 5. Perform the f ollowing operations smoothly. a. Steer b. Brake c. Accelerate . d. Shift the gears. 6. Move the attachments smoothly. 7. Adjust the machine speed and the route in order to minimize the vibration level. a. Drive aro und obstacles and rou…
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11, 14 SEBU8021-10 Safety Section General Hazard Information This message is located on the rear window. g010 02993 Illustration 6 If the Primary exits are blocked, the rear window serves as the alternate exit. Exit the machine through the window. For more information, refer to Operation and Maintenance Manual, “Alternate Exit”. g014 29151 Illustration 7 Low Sulfur Fuel This message is located on the …
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25, 28 SEBU8021-10 Safety Section Sound Information and Vibration Information • Jobsiteorgani zation, preparation, environment, weather, and material • Machine type, quality of the seat, quality of the suspension system, attachments, and condition of the equipment It is not possible to get precise vibration levels for this machine. The expected vibration levels can be estimated w ith the information in Table 1 in order to calculate t…
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15, 18 SEBU8021-10 Safety Section Fire Prevention and Explosion Prevention Check the coola nt level only after the engine has been stopped. Ensure that th e filler cap is cool before removing the filler cap. The filler cap must be cool enough to touch withabarehand.Removethefiller cap slowly in order to reli eve pressure. Cooling system conditioner contains alkali. Alkali can cause perso nal injury. Do not allow alkali to contact the skin, the ey…
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17, 20 SEBU8021-10 Safety Section Fire Prevention and Explosion Prevention • Discoloration • Cuts on the insulation of the cable • Fouling • Corroded ter minals, damaged terminals, and loose terminals Replace dam aged battery cable(s) and replace any related parts. Eliminate any fouling, which may have caused insulation failure or related component damage or we ar. Ensure that all components are reinstalled correctly. An exposed wire on…
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19, 22 SEBU8021-10 Safety Section Electrical Storm Injury Prevention Grease or oil un der high pressure coming out of the relief valve can penetrate the body causing injury or death. Do not watch the relief valve to see if grease or oil is escap ing. Watch the track or track adjustment cylinder to see if the track is being loosened. The pins and b ushings in a dry track pin joint can become very hot. It is possible to burn the fingers if th…
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2, SEBU8021-10 June 2012 Operation and Maintenance Manual 303.5C CR, 303C CR, 304C CR and 305C CR Mini Hydr aulic Excavators HWJ1-U p (305C CR) FPK1-Up (304C CR) BXT1-Up (303C CR) DMY1- Up (303.5C CR) SAFETY.CAT.COM
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22, SEBU8021-10 25 Safety Section Engine Stopping When possible, operate the machine up slopes and down slopes. Avoid operating the machine across the slope. Keep the machine under control. Do not overload the machine beyond capacity. Avoid changing the direction of travel on a slope. This could result in tipping or side slip ping of the machine. Bring the load close to the machine before travelling any distances. Bring the load close to the…
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20, SEBU8021-10 23 Safety Section Engine Starting It may not be pos sible to provide direct visibility on large machines to all areas around the machine. Appropriate job site organization is required in order to minimize ha zards that are caused b y restricted visibility. Job site organization is a collection of rules and procedures that coordinates machines and people that w ork together in the same area. Examples of job site organization include the following: • Safety inst…
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13, Caterpillar 303.5C CR 16 SEBU8021-10 Safety Section General Hazard Information g006 87600 Illustration 11 Always use a board or cardboard when you check for a leak. Leaking fluid that is under pressure can penetrate body tissue. Fluid penetration can cause serious injury and possible death. A pin hole leak can cause severe injury. If fluid is injected into your skin, you must get treatment immediately. Seek treatment from a doctor that is familiar with this type of injury. Contain …
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24, SEBU8021-10 27 Safety Section Equipment Lowering with Engine Stopped Implements att ached to the drawbar – This may decrease the weight on the uphill tracks. This may also decrease the weight on the uphill tires. The decreased wei ght will cause the machine to be less stable. Height of the working load of the machine – When the working loads are in higher positions, the stability of the machine…
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8, Caterpillar 303.5C CR SEBU8021-10 11 Safety Section Safety Messages High Pressure Cylinder (5) This safety message is positioned on the track adjusters. g010 76729 High Pressure Cylinder. Do not remove any parts from the cylinder until all of the pressure has been relieved. This will prevent possible personal injury or death. See the Operation and Maintenance Manual , “Track Adjustment — Adjust” information for your product. Aerosol S tarting Aid (6) This…
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Caterpillar Compact Loader
Caterpillar C7 ACERT. Electrical circuit.
Battery
Connector
Junktion
Fuse
Joint sleeve
Cable
Twisted cables
Conductor on circuit card
Earth connection and cable
Switch
Switch, starting switch
Closing contact
Closing contact, pressure-regulated
Break contact, temperature-regulated
Thermostat, time-regulated
Slip contact, horn
MID code
10 Digital Diagnostic Tool
11 Communication adapter
12 Analyzer-programmer of the electronic control unit
13 «Electronic Technician» by Caterpillar
14 Electronic ignition system
15 Ignition control unit for spark-ignition engines
17 Engine control unit 34ХХ SI
18 Engine control unit 35ХХ SI
19 Engine control unit 36XX SI
20 Control unit for torsional loads
21 I / O Block G3600
22 Pressure control unit G3600
23 The detonation control unit
25 Control unit for injection air injection system at start-up
26 Computerized Monitoring System (CMS)
27 Electronic programmable gearbox control unit (EPTC II)
28 Traction control unit
29 Computerized profiler control system
30 Caterpillar Inspection System
31 Electronic Scraper Control System
33 Engine control unit? 2
34 Engine control unit? 3
35 Engine control unit? 4
36 Engine control unit? 1
37 Engine control unit? 5
38 Engine control unit? 6
39 Machine control unit
40 Engine control unit? 7
41 Engine control unit? 8
47 Redundant engine control unit
49 The main unit of the basic information processing system (VIMS)
50 Basic Information Processing System Analysis Unit (VIMS)
51 The main unit of the basic information display system (VIDS)
52 VIDS / VIMS graphic display unit
53 The main unit of the machine parameter display system (MIDS)
54 Control system? 2 from Caterpillar
57 Interface unit (interface unit)? 1
58 The matching unit? 2
59 The matching unit? 3
60 Interlocking unit? 4
65 Harmonization unit? 5
66 Harmonization unit? 6
67 Harmonization unit? 7
68 Harmonization unit? 8
73 Automatic travel control unit and two-speed fan
74 Payload monitoring system
75 Four-wheel drive control unit
76 Control unit for neutralization of nitrogen oxides in exhaust gases
77 Display of neutralization system for nitrogen oxides in exhaust gases
78 Farm Attachment System Control Unit
79 The hydrostatic gearbox control unit
81 Transmission control unit
82 Electronic control unit for working equipment
83 Automatic moderator control unit
84 Control unit for the asphalt paver burner
85 Engine fan control unit
86 Coordination unit with satellite navigation system
87 The chassis control unit
88 Control unit? 1 diesel generator set
89 Control unit? 2 diesel generator set
90 Control unit? 3 diesel generator set
91 Control unit? 4 diesel generator set
92 Control unit? 5 diesel generator set
93 Control unit? 6 diesel generator set
94 Control unit? 7 diesel generator set
95 Control unit? 8 diesel generator set
97 Customer Communication Unit
98 Customer communication unit (special)
99 Programmable relay control unit
100 Engine video display
101 Engine video display matching unit
102 Communication unit? 2 consumers
103 Remote display? 2
105 Hydraulic pump control unit
106 Electro-hydraulic control unit
108 Multifunctional control unit
109 Combined Combustion Combustion Control Module (ICSM)
110 Combined Combustion Combustion Control Module (ICSM)
111 Combined temperature control module
113 Tractor type transmission control unit
114 Slope gradient control unit
115 Tilt sensor unit
116 Combined brake control unit
117 Shift lever module
118 Asphalt paver material management system
119 Asphalt paver running control system
121 Computerized Earthquake Dispatching System (CAES)
122 Coupling unit
123 Data link translation module
129 The training block? 1
130 The training block? 2
131 Computer for testing modules
137 Display 1 slope gradient
138 Display №2 slope gradients
139 Display number 3 slope gradient
140 Display №4 slope steepness
141 Display №5 of slope steepness
142 Display №6 of slope steepness
255 Not programmed electronic control unit (ECM)
1300 Solenoid for changing the direction of movement of the elevator
1301 The gas supply valve solenoid (GAV) in the cylinder No.1
1302 The solenoid of the valve of giving of gas (GAV) in the cylinder №2
1303 The solenoid of the valve of giving of gas (GAV) in the cylinder №3
1304 The solenoid of the valve of giving of gas (GAV) in the cylinder №4
1305 The solenoid of the valve of giving of gas (GAV) in the cylinder №5
1306 The solenoid of the valve of giving of gas (GAV) in the cylinder №6
1307 The solenoid of the valve of giving of gas (GAV) in the cylinder №7
1308 The solenoid of the valve of giving of gas (GAV) in the cylinder №8
1309 The gas valve (GAV) solenoid in the cylinder No. 9
13010 The solenoid of the valve of giving of gas (GAV) in the cylinder №10
1311 The gas supply valve solenoid (GAV) in cylinder No. 11
1312 The gas supply valve solenoid (GAV) in the cylinder No. 12
1313 The solenoid of the valve of giving of gas (GAV) in the cylinder №13
1314 The gas valve (GAV) solenoid in the cylinder No.14
1315 The gas valve (GAV) solenoid in the cylinder No.15
1316 Gas supply valve solenoid (GAV) in cylinder No.16
1317 The solenoid valve of the gas supply (GAV) in the cylinder number 17
1318 The solenoid of the valve of giving of gas (GAV) in the cylinder №18
1319 The solenoid of the valve of giving of gas (GAV) in the cylinder №19
1320 The solenoid of the valve of giving of gas (GAV) in the cylinder №20
1321 Screw stop limit sensor
1322 Screw return switch
1323 Screw slip stopper solenoid
1326 Code of the location of the electronic control unit (ECM)
1327. The left brake pedal position sensor
1328 Right-hand brake pedal position sensor
1329 The contact sensor of the left brake pedal
1330 Right brake pedal sensor connector
1401 Transmission gear solenoid # 1
1402 Transmission Gear Solenoid # 2
1403 Gearbox solenoid # 3
1404 Transmission Gear Solenoid # 4
1405 Transmission Gear Solenoid # 5
1406 Gearbox solenoid # 6
1407 Transmission Gear Solenoid # 7
1408 Transmission Gear Solenoid # 8
1409 Transmission gear solenoid # 9
1410 Gearbox solenoid №10
1411 Transmission Gear Solenoid # 11
1412 Gearbox solenoid №12
1413 Gearbox solenoid # 13
1414 Transmission Gear Solenoid # 14
1415 Gearbox solenoid # 15
1416 Gearbox solenoid # 16
1417 Transmit Solenoid # 17
1418 Gearbox solenoid # 18
1419 Gearbox solenoid № 19
1420 Transaxle Solenoid