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«OCHAG», «GEYSER», «VULKAN»
ELECTRODE BOILERS
OPERATION MANUAL
Summary of Contents for GALAN Ochag-2
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Page 1
“OCHAG”, “GEYSER”, “VULKAN” ELECTRODE BOILERS OPERATION MANUAL… -
Page 2: Table Of Contents
Recommended complete set of delivery …………… 7 Installation of the electrode boiler into the heating system ……….7 Automatic control units of the heating systems produced by the “Firma “Galan” Joint-Stock Company ………………….11 Filling the heating system with heat-transfer agent …………. 15 Correcting procedure ………………..
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Page 3: Introduction
98%. This is a result of application of one of the best achievements of the domestic defensive industry in peace purposes. Throughout many years the boilers of the “Firma “GALAN” Joint-Stock Company are successfully applied in almost all regions of the Russian Federation, Post-Soviet republics and other foreign countries.
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Page 4: Technical Characteristics Of The Boilers Produced By The «Firma «Galan» Joint-Stock Company
Boilers meet the requirements of the Technical Specifications (TS) No. 3468-001- 17289826-02. Order designations: “Galan – XXX-№” electrode boiler (“XXX” is a name of the boiler). Annotation: “№” is a power of the boiler in accordance with the Table 1.
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Page 5: Boilers Construction
15. It is recommended to use the following types of liquids as heat-transfer agents for all of the “Ochag”, ”Geyser”, “Vulkan” electrode boilers of the “Firma “Galan” Joint-Stock Company which are listed in this table: “Galan-Potok” low-freezing liquid with special rust prevention components and additives against formation of •…
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Page 6
(Table 1). In case of installing of the reserve boiler in running heating system it is necessary to perform the following tasks: To wash the heating system carefully by means of the “Galan- Protektor” rust inhibitor; To filter the heat-transfer agent;… -
Page 7: Recommended Complete Set Of Delivery
Package – 1 item. • Note: * — One of the models of the automatic control units produced by the “Firma “Galan” Joint-Stock Company is chosen. The warranty is not applied to the boiler which is purchased without this automatic control system.
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Page 8
above should be acquainted with the “User and safety rules for operating electric boilers and boiler-houses” and the given Operation manual. In the process of working with rust inhibitor, low-freezing liquid, washing and clearing agents it is necessary to follow the safety rules for using these substances. -
Page 9
Connect the electrode boiler to the power network in accordance with the project documentation of your heating system and the chosen model of the automatics produced by the “Firma “Galan” Joint-Stock Company. The observing of the “Phase-Null-Ground” is obligatory! Cross section of all wires should be similar and no less than a value specified in the… -
Page 10
Fig. 1 Heating system with top pouring Fig. 2 Parallel connection. Electromechanical model of the automatics Label number Name of the equipment Electrode boiler Radiator Surge tank Reserve electrode boiler Main boiler running solid, liquid or gas fuel Legend — Laid-on thermostat (sensor) — Valve — Filter (mechanical mud settler) — Heat-transfer agent drain valve… -
Page 11: Automatic Control Units Of The Heating Systems Produced By The «Firma «Galan» Joint-Stock Company
In case of applying copper stranded wire use a thimble but do not tin an end of the wire because it may bring into existence a bad contact. Automatic control units of the heating systems produced by the “Firma “Galan” Joint-Stock Company In the course of starting-up and adjustment tasks and on the basis of the specific situation the following temperatures are set on the “Navigator”…
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Page 12
(security sensor, gas leak sensor, water flooding sensor, etc.). The “Galan-GSM” cellular monitoring system of the heating equipment is used in conjunction with the “Navigator” control unit. Perform the installation in accordance with the “Galan-GSM”… -
Page 13
Diagram 1 Name of the device. “OCHAG” boilers (220 V) Wire 2 kW 3 kW 5 kW 6 kW Circuit breaker 10 A 16 A 25 A 32 A Automatic tripping contactor size 2, up to 32 A Automatic tripping contactor coil 220 V Thermal relay contacts normally closed… -
Page 14
Diagram 2 Boilers (380 V) Name of the device. “Geyser” “Geyser” “Vulkan” Wire 9 kW 15 kW 25 kW Circuit breaker 16 A 25 A 40 A Automatic tripping contactor size 3, size 2, up to 25 A up to 40 A Automatic tripping contactor coil 380 V 380 V… -
Page 15: Filling The Heating System With Heat-Transfer Agent
• a system with heat-transfer agent. Any leakages are inadmissible. It is possible to fill a heating system with the “Galan-Potok” low-freezing liquid or with water (Table 1). Water as a heat-transfer agent has a number of indisputable advantages, such as availability, cheapness, and ecological compatibility.
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Page 16: Correcting Procedure
Max. current strength of (name of the boiler) the boiler at the return pipe the boiler in the specified temperature of +15º C, mode at the return pipe temperature of +60º C, “Ochag-2” “Ochag-3” 13,7 “Ochag-5” 10-12 “Ochag-6” 15-18 “Geyser-9”…
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Page 17: Preventive Maintenance. Washing Of The Heating System
temperature of +60º C on the inlet of the boiler (on the “Inlet” sensor of the boiler) is equal to the value specified in the Table 2. Value of the starting current strength is higher than the table value specified in the Table 2.
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Page 18
To draw off 20 liters of water from the system, to dissolve a dose of the • “Galan-Protektor” in this volume of water (1,5 liters of inhibitor per 100 liters of water), to stir carefully, and to fill the heating system with this mixture through the drain valve by means of the “Malysh”… -
Page 19: Visual Examination Of The Boiler Operation
The washing of the system is not performed because the “Galan-Potok” low-freezing liquid contains rust prevention additives and components against formation of scum and scale.
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Page 20: Fire-Safety
Examination of the start buttons. • Examination of the installed automatics (“Istopnik-103”, “Istopnik-203”, “Navigator”, “Galan-GSM”). Dusting, electrical contacts checking, installation checking, and serviceability checking. The tasks specified above are performed by the electricians or control equipment and automatics specialists of the corresponding qualification. These specialists should be certified by the electrical safety rank which is no less than a rank of 3 and should be allowed to work with electrical installations working at the voltage up to 1000 V.
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Page 21: Guarantee Commitments
The boiler has mechanical damages; • The boiler worked at the temperatures exceeding the temperatures • recommended by the given Operation manual or by means of the heat- transfer agents which are not recommended by the “Firma “Galan” Joint- Stock Company.
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Page 22
COUPON No. 1 Electrode heating boiler Sold by the shop Name of the shop Address of the shop Date of sale “___” __________ _____ Performed tasks Executor Owner last name, name, and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the company performing the warranty repair Service department: Moscow, ul. -
Page 23
COUPON No. 2 Electrode heating boiler Sold by the shop Name of the shop Address of the shop Date of sale “___” __________ _____ Performed tasks Executor Owner last name, name, and surname signature Name of the company performing the warranty repair Place of the seal Post and signature of the director of the company performing the warranty repair Service department: Moscow, ul. -
Page 24: List Of The Performed Maintenance Functions
List of the performed maintenance functions Date, description License number, address, signature of the person maintenance functions responsible for performing maintenance functions. Seal of the company (organization) which has performed the maintenance functions…
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Page 25: Delivery And Sale Certificate
Delivery and sale certificate The electrode boiler meets the requirements of the Technical Specifications (TS) No. 3468-001-17289826-02 Date of issue Seal of the Quality Department Sold Date of sale Place of the seal…
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Page 26
“ГАЛАН МИР ТЕПЛА” and “GALAN WARMWORLD” are registered trade marks of the “Firma “GALAN” Joint-Stock Company Central department: Phone: (499) 196 04 40, 196 04 41 123098, Moscow, m. “Shchukinskaya”, ul. Marshala Novikova, 2, building 1 http://www.galan.ru, e-mail: office@galan.ru MAXIMUM WARMTH – MINIMUM COSTS…
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