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2017-2018
REBA® and Bluto™
s e r v i c e
m a n u a l
GEN0000000005114 Rev C
© 2017 SRAM, LLC
Related Manuals for Rock Shox REBA
Summary of Contents for Rock Shox REBA
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Page 1
2017-2018 REBA® and Bluto™ s e r v i c e m a n u a l GEN0000000005114 Rev C © 2017 SRAM, LLC… -
Page 2
SRAM® LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein, SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased. -
Page 3: Table Of Contents
TABLE OF CONTENTS EXPLODED VIEW …………………………………………..6 ROCKSHOX® SERVICE …………………………………7 PART PREPARATION …………………………………………7 SERVICE PROCEDURES …………………………………………7 PARTS, TOOLS, AND SUPPLIES ……………………………………..8 RECOMMENDED SERVICE INTERVALS ……………………………………9 RECORD YOUR SETTINGS ……………………………………….9 TORQUE VALUES …………………………………………..9 OIL VOLUME AND OIL HEIGHT ……………………………………..9 LOWER LEG REMOVAL ………………………………..10 50/200 HOUR SERVICE LOWER LEG REMOVAL …………………………………………10…
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Page 4
SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing RockShox® products. Protect yourself! Wear your safety gear! -
Page 5: Exploded View
E x p l o d e d V i e w * Your product’s chassis and internals may differ from the pictures contained in this publication. Air Shaft Assembly Air Shaft Assembly Air valve cap Compression Damper Compression Damper Assembly Assembly Rebound Damper…
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Page 6: Rockshox® Service
R o c k S h o x ® S e r v i c e We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this service manual may cause damage to your component and void the warranty.
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Page 7: Parts, Tools, And Supplies
P a r t s , T o o l s , a n d S u p p l i e s Parts Common Tools • AM SVC kit 200h/1yr Reba A7 80-100 mm (Boost & Standard) • 1.5, 2, 2.5, 5, and 8 mm hex wrenches Reba A6-A7 120 mm (Boost) (2016+) •…
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Page 8: Recommended Service Intervals
O i l V o l u m e a n d O i l H e i g h t Lower Leg Upper Tube Volume Fork Model Travel (mm) Suspension Oil Volume (mL) Suspension Oil Oil Height (mm) +/- 2 (mL) RCT3 Bluto™ 80-120 80-100 15wt 70-75 Reba® 110-120 130-150 Recommended Service Intervals…
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Page 9: Lower Leg Removal
L o w e r L e g R e m o v a l 5 0 / 2 0 0 H o u r S e r v i c e L o w e r L e g R e m o v a l Remove the air valve cap.
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Page 10: 50/200 Hour Service
Strike the wrench to dislodge the shaft from the lower leg on each side. 5 mm Remove each bottom bolt. Mallet & 5 mm Firmly pull the lower leg downward until oil begins to drain. Continue pulling downward to remove the lower leg. If the lower leg does not slide off of the upper tube or if oil does not drain from either side, the press fit of the shaft(s) into the lower leg may still be engaged.
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Page 11: Lower Leg Service
5 0 H o u r S e r v i c e L o w e r L e g S e r v i c e Remove the foam rings. Spray the foam rings with isopropyl alcohol and clean them with a rag.
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Page 12: 200 Hour Service
2 0 0 H o u r S e r v i c e L o w e r L e g S e a l S e r v i c e Stabilize the lower leg on a bench top. Place the tip of a downhill tire lever under the wiper seal.
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Page 13
Remove the outer wire spring from each new wiper seal and set them aside. Insert the narrow end of a new wiper seal into the recessed end of the 32 mm Flanged appropriate RockShox® seal installation tool. 32 mm Flangeless Hold the lower leg steady and press the wiper seal into the lower leg until 32 mm Flanged… -
Page 14: Solo Air™ Spring Service
T r a v e l C h a n g e A d j u s t m e n t — O p t i o n a l To increase or decrease the travel in your Reba® or Bluto™ fork, the air spring must be replaced with the correct length air spring shaft assembly. Refer to the RockShox®…
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Page 15: 200 Hour Service
Reba only Only use SRAM® Butter grease on Bluto™ forks. Use Liquid O-Ring® PM600 military grease or SRAM Butter when servicing Reba® forks. No other grease is approved for use. When replacing seals and o-rings, use your fingers or a pick to remove the seal or o-ring.
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Page 16
Reba® 100 mm travel forks: Remove the jounce bottom out bumper from the air shaft. Push the air shaft into the upper tube to prevent it from getting scratched Retaining ring pliers while removing the retaining ring. Use a flat blade screwdriver to push the air shaft guide under the retaining ring. -
Page 17
Clean the inside and outside of the upper tube. Inspect the inside and outside of the upper tube for damage. Remove the seal head assembly from the air shaft. Clean the air shaft assembly. Air Spring Service… -
Page 18
Pick Remove the air piston outer o-ring. Apply grease and install a new o-ring. SRAM Butter (Bluto™ or Reba®) / PM600 (Reba only) Remove the top out bumper cone from the air piston. Inspect the tension pin hole on the air piston. Install the top out bumper cone onto the air piston. -
Page 19
Apply a liberal amount of grease to the air piston and top out bumper cone. SRAM Butter (Bluto™ or Reba®) / PM600 (Reba only) Apply a liberal amount of grease 40-60 mm wide around the air shaft. Install the floating seal head, floating seal head top out bumper, aluminum support washer, wavy washer, and air shaft guide, in that order, onto the air shaft. -
Page 20
Reba® 100 mm travel forks: Install the jounce bottom out bumper on the air shaft. -
Page 21: Motion Control™ Dna Damper Service
M o t i o n C o n t r o l ™ D N A D a m p e r S e r v i c e 2 0 0 H o u r S e r v i c e D a m p e r S e r v i c e Crown Adjust: Rotate the adjuster knob to the open position.
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Page 22
Remove the compression top cap o-ring. Install a new o-ring. Grease or 5wt Remove the compression damper piston o-ring. Apply grease to the new RL Remote o-ring and install it. RCT3: Install a new glide ring on the compression damper piston. RCT3 RCT3 Pour the suspension oil into an oil pan. -
Page 23
Push the rebound damper shaft into the upper tube and remove the Retaining ring pliers rebound damper retaining ring. NOT ICE Do not let the retaining ring contact the shaft. Scratches on the shaft will allow fluid to bypass the seal head into the lower leg. Scratches can result in reduced damper performance. -
Page 24
Remove the outer seal head o-ring. Use a pick to pierce and remove the inner seal head o-ring. Apply grease to the new o-rings and install them on the seal head. Remove the glide ring from the piston and install a new glide ring. Install the seal head on the damper shaft. -
Page 25
Pull the rebound damper shaft out to the fully extended position. Pour suspension oil into the damper side upper tube. Travel Oil Volume Oil Height Fork Model (mm) +/- 2 (mL) (mm) RCT3 Bluto™ 80-120 80-100 70-75 Reba® 110-120 130-150 Damper Service… -
Page 26
RL and RCT3: Verify the compression damper valve is in the open position. A closed compression valve will restrict oil flow during installation. Install the compression damper into the upper tube. Press down and rotate in a circular motion until the damper is installed. Tighten the top cap. -
Page 27
RCT3: Install the compression adjuster knob on the top cap so the knob 1.5 mm 0.6 N·m (5 in-lb) rotates from open to closed. Install and tighten the washer bolt. Install and tighten the low speed compression knob and set screw. 10 mm RCT3 RL: Install the lockout adjuster knob on the top cap so the knob rotates from… -
Page 28: Lower Leg Assembly
L o w e r L e g A s s e m b l y 5 0 / 2 0 0 H o u r S e r v i c e L o w e r L e g I n s t a l l a t i o n Clean the upper tubes.
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Page 29
Position the fork at an angle with the lower leg bolt holes oriented upward. Angle a syringe fitting in each lower leg bolt hole so the oil will only contact the inside of the lower leg. Inject 5 mL of suspension oil into each lower leg through the lower leg bolt hole. -
Page 30
Install the air valve cap onto the air spring top cap. Clean the entire fork. This concludes the service of your RockShox® Bluto™ & Reba® suspension forks. For Remote user manuals, please visit www.sram.com/service. Lower Leg Installation… -
Page 31
This publication includes trademarks and registered trademarks of the following company: Liquid-O-Ring® is a registered trade name of Oil Center Research, Inc. -
Page 32
www.sram.com ASIAN HEADQUARTERS WORLD HEADQUARTERS EUROPEAN HEADQUARTERS SRAM Taiwan SRAM LLC SRAM Europe No. 1598-8 Chung Shan Road 1000 W. Fulton Market, 4th Floor Paasbosweg 14-16 Shen Kang Hsiang, Taichung City Chicago, Illinois 60607 3862ZS Nijkerk Taiwan R.O.C. The Netherlands…
This manual is also suitable for:
Bluto
(Ocr-Read Summary of Contents of some pages of the SRAM RockShox Reba Series Document (Main Content), UPD: 07 September 2023)
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18, 2 Use a 24 mm socket to loosen the compression damper top cap. Remove the compression damper by pulling up and gently rocking side to side. Clean the upper tube threads with a rag. 3 Use a pick or your fingers to remove the compression damper top cap o-ring. Apply grease to the new o-ring and install it. RLT Only: Install a new o-ring on the cam. Do not scratch the top cap. Scratches can cause leaks. 4 Use a pick or your fingers to remove the compressi…
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4, TABLE OF CONTENTS REBA EXPLODED VIEW ……………………………………………………………………………………………………………………………………………….4 ROCKSHOX SUSPENSION SERVICE …………………………………………………………………………………………………………………………….. 5 PARTS AND TOOLS NEEDED FOR SERVICE …………………………………………………………………..…
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25, 9 Refer to the air chart on the fork lower leg and pressurize the air spring to the appropriate pressure for your rider weight. You may see a drop in the indicated air pressure on the pump gage while filling the air spring, this is normal. Continue to fill the air spring to the recommended air pressure. 10 Spray isopropyl alcohol on the entire fork and clean it with a rag. 23 LOWER LEG INSTALLATION
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26, SRAM RockShox Reba Series PUSHLOC™ REMOTE SERVICE CABLE REMOVAL 1 Push the remote lever until it returns toward you. 2 RLT: Use a 2 mm hex wrench to loosen the cable pinch bolt on the spool and pull the cable out of the cable end slot. Use pliers to remove the cable end. RL: Use a 2 mm hex wrench to loosen the cable pinch bolt on the spool. Use pliers to remove the cable end. 3 Disconnect the cable from the damper and pull the cable housing o the ca…
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20, 5 Remove the rebound seal head from the damper shaft. Use a pick to remove the inner and outer rebound seal head o-rings. Inspect the rebound seal head for scratches and wipe it with a rag. Apply suspension fluid to the new o-rings and install. Spray isopropyl alcohol on the rebound damper shaft and clean it with a rag. Do not scratch the seal head. Scratches can cause leaks. 6 Spray isopropyl alcohol on the rebound damper shaft and clean it with a rag. In…
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39, 5 Use a seal installation tool to install the new dust wiper seals. Position the dust wiper into the recessed side of the tool, so the grooved side of the seal is visible. 6 Hold one of the lower legs and use the seal installation tool to push the dust wiper seal evenly into the lower legs until there is no gap between the dust wiper seal and lower legs. 9 LOWER LEG SEAL SERVICE
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12, SRAM RockShox Reba Series SOLO AIR SPRING SERVICE OPTIONAL TRAVEL CHANGE ADJUSTMENT To change the travel in your suspension fork, replace the entire solo air spring assembly according to the directions below. For part number information, please refer to the Spare Parts Catalog available on our website at sram.com/service. For ordering information, please contact your local SRAM distributor or dealer. Desired Travel Required Solo Air Spring Assembly Length for 26″ Re…
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56, 4 RLT: Wrap the cable around the spool and insert it through the cable fixing port. While firmly pulling the cable, use a 2 mm hex wrench to tighten the cable pinch bolt to 0.9 Nm (8 in-lb). Cut the excess cable, leaving 30 mm protruding from the cable fixing port. Install a cable end fitting and tuck the cable end into the slot in the spool. RL: Wrap the cable around the spool. While firmly pulling the cable, use a 2 mm hex wrench to tighten the cable pinch bolt t…
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1, FORK SPRING WHEEL SIZE MODEL <140 LBS (<63 KG) 140-160 LBS (63-72 KG) 160-180 LBS (72-81 KG) 180-200 LBS (81-90 KG) 200-220 LBS (90-99 KG) MAX PSI Argyle Solo Air 26” RCT 120-135 psi 135-150 psi 150-165 psi 165-180 psi 180+ psi 220 psi BoXXer Solo Air 26” World Cup 40-55 psi 55-70 psi 70-85 psi 85-100 psi 100-115 psi 200 psi Lyrik Dual Position Air 26” RC2L, RC2 DH, RC, R 45-65 psi 65-85 psi 85-105 psi 105-125 psi 125-145 psi 248 psi Solo Air 26” RC2L, RC2 DH, RC, R 45-…
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50, 12 Use a torque wrench with a 24 mm socket to tighten the compression damper to 7.3 N·m (65 in-lb). COMPRESSION DAMPER INSTALLATION 1 RLT: Install a new o-ring on the cam, then install the compression adjuster knob so the knob dial is against the hard stop. Use a 1.5 mm hex bit socket to tighten the gate adjuster knob set screw to 0.6 Nm (5 in-lb). RL: Install the compression adjuster knob with…
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15, 11 Use your fingers to remove the bumper cone from the air shaft. Install a new bumper cone onto the air shaft so it covers the tension pin hole. NOTICE If the pin tension is protruding or not centered, replace the piston assembly. SOLO AIR SPRING INSTALLATION 1 Apply a liberal amount of grease to the inside of the upper tube, from the end of the tube to approximately 60 mm into the tube. 2 Apply a liberal amount of grease to the air piston. 3 Apply a liberal amount of g…
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14, SRAM RockShox Reba Series 7 Spray isopropyl alcohol on the inside and outside of the upper tube. Wipe the outside of the upper tube with a clean rag. Wrap a rag around a long dowel and insert it into the upper tube to clean inside the upper tube. 8 Remove the floating seal head, washers, floating seal head topout bumper, and air shaft guide from the air shaft. Spray isopropyl alcohol on the air shaft and clean it with a rag. 9 Use a pick to remove the inner and …
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49, 8 Push the rebound seal head firmly into the upper tube until the retaining ring groove is visible. Push the rebound damper shaft into the seal head, until enough shaft is exposed to hold onto with your fingers. 9 Use internal snap ring pliers to secure the snap ring into the retaining ring groove. Make sure the snap ring is securely fastened in the snap ring groove. Check this by using the snap ring pliers to rotate the snap ring back and forth a couple of t…
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19, REBOUND DAMPER SERVICE 1 Clamp the fork into the bicycle stand. From the bottom of the upper tube, push the rebound shaft in until enough shaft is exposed to hold onto with your fingers. Use internal snap ring pliers to remove the rebound damper seal head snap ring. 2 Remove the rebound damper and seal head assembly from the upper tube. 3 Spray isopropyl alcohol on the inside and outside of the upper tube. Wipe the outside of the upper tube with a rag. Wrap a rag ar…
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42, SRAM RockShox Reba Series 7 Spray isopropyl alcohol on the inside and outside of the upper tube. Wipe the outside of the upper tube with a clean rag. Wrap a rag around a long dowel and insert it into the upper tube to clean inside the upper tube. 8 Remove the floating seal head, washers, floating seal head topout bumper, and air shaft guide from the air shaft. Spray isopropyl alcohol on the air shaft and clean it with a rag. 9 Use a pick to remove the inner and outer floating seal head o-rings. I…
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33, SAFETY FIRST! We care about YOU. Please, always wear your safety glasses and protective gloves when servicing RockShox products. Protect yourself! Wear your safety gear!
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Table of Contents for Rock Shox REBA:
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29Lower Leg Assembly Lower Leg Assembly 50/200 Hour Service Lower Leg Installation Clean the upper tubes. Apply grease to the inner surfaces of the wiper seals. Wiper seals may already be greased from the factory. Do not apply extra grease to seals that already have grease on them. Install the lower leg onto the upper tube enough to engage the upper bushing with the upper tube. NOTICE Make sure both wiper seals slide onto the tubes without folding the outer lip of either
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SRAM® LLC WARRANTY EXTENT OF LIMITED WARRANTY Except as otherwise set forth herein, SRAM warrants its products to be free from defects in materials or workmanship for a period of two years after original purchase. This warranty only applies to the original owner and is not transferable. Claims under this warranty must be made through the retailer where the bicycle or the SRAM component was purchased. Original proof of
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19Air Spring Service Remove the outer and inner o-rings on the floating seal head. Apply grease and install new o-rings. Remove the air piston outer o-ring. Apply grease and install a new o-ring. Remove the top out bumper cone from the air piston. Inspect the tension pin hole on the air piston. Install the top out bumper cone onto the air piston. NOTICE If the tension pin is protruding or not centered, replace the air piston assembly and insp
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17Air Spring Service Reba® 100 mm travel forks: Remove the jounce bottom out bumper from the air shaft. Push the air shaft into the upper tube to prevent it from getting scratched while removing the retaining ring. Use a flat blade screwdriver to push the air shaft guide under the retaining ring. Place the tips of large retaining ring pliers into the eyelets of the retaining ring. Press firmly on the pliers to push the air shaft guide into the upper tube enough to compress and remove the retaining ring. NOTICE Scratches on the air shaf
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10Lower Leg Removal Lower Leg Removal 50/200 Hour Service Lower Leg Removal Remove the air valve cap. Depress the Schrader valve and release all air pressure. ⚠ CAUTION — EYE HAZARD Verify all pressure is removed from the fork before proceeding. Failure to do so can result in injury and/or damage to the fork. Wear safety glasses. Remove the rebound adjuster knob. Rebound knob shape and length varies per fork model and wheel size. Refer to the RockShox® Spare Parts C
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7RockShox® Service RockShox® Service We recommend that you have your RockShox suspension serviced by a qualified bicycle mechanic. Servicing RockShox suspension requires knowledge of suspension components, as well as the use of specialized tools and lubricants/fluids. Failure to follow the procedures outlined in this service manual may cause damage to your component and void the warranty. Visit www.sram.com/service for the latest RockShox Spare Parts catalog and technical information. For order i
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26Damper Service Push the rebound seal head into the upper tube until the retaining ring groove is visible. Retaining rings have a sharper-edged side and a rounder-edged side. Install retaining rings with the sharper-edged side facing the tool to allow for easier installation and removal. Push the rebound damper shaft into the upper tube to prevent it from getting scratched while installing the retaining ring. Install
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24Damper Service Push the rebound damper shaft into the upper tube and remove the rebound damper retaining ring. NOTICE Do not let the retaining ring contact the shaft. Scratches on the shaft will allow fluid to bypass the seal head into the lower leg. Scratches can result in reduced damper performance. Remove the rebound damper and seal head. Clean the inside and outside of the upper tube. Remove the seal head from the rebound damper
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31Lower Leg Installation Install the rebound damper knob. Refer to your pre-service recorded rebound setting to adjust the rebound. Refer to your pre-service recorded settings to pressurize your air spring, or use the air chart on the fork’s lower leg and pressurize the air spring. You may see a drop in the indicated air pressure on the pump gauge while filling the air spring; this is normal. Continue to fill
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8Parts, Tools, and Supplies Parts, Tools, and Supplies Parts • AM SVC kit 200h/1yr Reba A7 80-100 mm (Boost & Standard) Reba A6-A7 120 mm (Boost) (2016+) • AM SVC kit 200h/1yr Reba A6-A7 120 mm (Standard) (2016+) • AM SVC kit 200h/1yr Reba A7 130-150 mm (Standard) • AM SVC kit 200h/1yr Reba A7 130-150 mm (Boost) (2018+) • AM SVC kit 200h/1yr Bluto RCT3/RL A3 80-120 mm Safety and Protection Supplies • Apron • Clean,
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12Lower Leg Service 50 Hour Service Lower Leg Service Remove the foam rings. Spray the foam rings with isopropyl alcohol and clean them with a rag. Soak the foam rings in suspension oil. Clean the inside and outside of the lower leg. Clean the wiper seals. Install the foam rings under the wiper seals. 50 Hour Service Continue the 50 Hour Service with Lower Leg Installation. 1 2 15wt 3 4
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11Lower Leg Removal Strike the wrench to dislodge the shaft from the lower leg on each side. Remove each bottom bolt. Firmly pull the lower leg downward until oil begins to drain. Continue pulling downward to remove the lower leg. If the lower leg does not slide off of the upper tube or if oil does not drain from either side, the press fit of the shaft(s) into the lower leg may still be engaged. Reinstall the bottom bolts 2 to 3 turns and repeat the previ
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18Air Spring Service Clean the inside and outside of the upper tube. Inspect the inside and outside of the upper tube for damage. Remove the seal head assembly from the air shaft. Clean the air shaft assembly. 6 space between frames space between steps 7
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25Damper Service Remove the outer seal head o-ring. Use a pick to pierce and remove the inner seal head o-ring. Apply grease to the new o-rings and install them on the seal head. Remove the glide ring from the piston and install a new glide ring. Install the seal head on the damper shaft. Insert the rebound damper piston into the bottom of the upper tube at an angle with the side opposite the glide ring split entering first. Continue to angle and rotate the piston until the glide ring is inside the upper tube. 10 11 12 space between frames spa
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23Damper Service Remove the compression top cap o-ring. Install a new o-ring. Remove the compression damper piston o-ring. Apply grease to the new o-ring and install it. RCT3: Install a new glide ring on the compression damper piston. Pour the suspension oil into an oil pan. 3 Grease or 5wt 4 RL RL Remote RCT3 RCT3 5
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GEN0000000005114 Rev C
© 2017 SRAM, LLC
2017-2018
REBA® and Bluto™
service
manual