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• Page 1
  OPERATING AND MAINTENANCE MANUAL FU 321M Operating and maintenance manual UNIVERSAL MILLING MACHINE FU 321M Arsenal Company, 100 Rozova dolina Str., 6100 Bulgaria tel: ++ 359/431/633 22, 634 31 telex 088 507 F ARS BG, fax: ++ 359/431/633 32, 631 87 E-mail: arsenal@arsenal-bg.com zmm@arsenal-bg.com…
• Page 2
  OPERATING AND MAINTENANCE MANUAL FU 321M UNIVERSAL MILLING MACHINE FU 321M SET OF MANUALS: UNIVERSAL MILLING MACHINE FU 321M Operating and Maintenance Manual FREQUENCY INVERTOR Operating and Maintenance Manual VERTICAL MILLING HEAD VFG 281 / VFG 323 Operating and Maintenance Manual…

• Page 3: Table Of Contents

  OPERATING AND MAINTENANCE MANUAL FU 321M C O N T E N T S CERTIFICATE …………….APPLICATION …………….SAFETY PRECAUTIONS …………. SPECIFICATIONS …………….. TRANSPORTATION AND INSTALLATION …….. PACKING LIST …………….TEST CERTIFICATE …………..OPERATION ……………… DESCRIPTION OF THE MAIN MACHINE UNITS ….

• Page 4: Certificate

  OPERATING AND MAINTENANCE MANUAL FU 321M C E R T I F I C A T E TYPE: UNIVERSAL MILLING MACHINE MODEL: FU 321M Modification: normal tropical metric inch Main motor range: standard option Main motor power: standard option YEAR OF PRODUCTION: .

• Page 5
  OPERATING AND MAINTENANCE MANUAL FU 321M APPLICATION The Universal Milling Machine is meant to fulfil various milling operations for the needs of general engineering, which are done through circular, disk-type, form end milling, gear and other types of cutters. Various planes, grooves, gear wheels can be machined, it is capable of boring in steel, cast iron, nonferrous and plastic parts.

• Page 6: Safety Precautions

  OPERATING AND MAINTENANCE MANUAL FU 321M SAFETY PRECAUTIONS Any type of incorrect use of the machine may result in serious personal injury for the machine operator. We suggest therewore that the advice and information of- fered should be througly digested and adhered to as closely as possible so as to guarantee your saafety and for the operator’s safety ass well as to prolong the life- span of the machine.

• Page 7
  WARNING: All electrical connections must be performed by a qualified electri- cian or service engineer. THIS DOCUMENT IS A GUIDELINE FOR THE OPERATOR. HOWEVER, «ARSENAL» Co. DOES NOT ASSUME ANY RESPONSIBILITY FOR ANY ACCIDENTS NOR CAN WE GUARANTEE THE AVOIDANCE OF ANY ACCIDENTS EVEN IF ALL SAFETY INSTRUCTIONS ARE STRICTLY FOLLOWED AS THE TYPE OF WORK PERFORMED MAY REQUIRE DIFFERENT SAFETY MEASURES.
• Page 8
  OPERATING AND MAINTENANCE MANUAL FU 321M NOISE OUTPUT LEVEL DETAILS In accordance with paragraph (1.7.4.f) of APPENDIX I of the 98/37/EG Directive we hereafter state the noise output values for the machine: 1) acoustic pressure level value at — ..dB idle running of main drive at max.

• Page 9: Specifications

  OPERATING AND MAINTENANCE MANUAL FU 321M SPECIFICATIONS Basic dimensions Distance from spindle center to table top minimum …………maximum …………Distance between body guides and table center minimum …………maximum …………Distance from spindle center to yoke ….Distance from floor to spindle center ….

• Page 10
  OPERATING AND MAINTENANCE MANUAL FU 321M rapid traverse longitudinal ……..mm/min 2500 cross ……….mm/min 2500 vertical ……….mm/min 1040 Spindle Spindle nose …………Spindle bore …………Spindle dia at front bearing …….. No. of spindle speeds ………. Spindle speed range standard …………

• Page 11: Transportation And Installation

  OPERATING AND MAINTENANCE MANUAL FU 321M TRANSPORTATION AND INSTALLATION LIFTING, MOVING AND TRANSPORTATION When the machine is in packed condition, it should be lifted and moved to the transport vehicle by means of a lifting equipment of more than 4 t capacity, being gripped at the place indicated on the packing / Fig.23 /.

• Page 12
  OPERATING AND MAINTENANCE MANUAL FU 321M Install the machine on stable and flat concrete floor and if necessary use addi- tional pads including vibroinsulating pads, or place concrete. If the floor is un- stable, install the machine on a concrete foundation / Fig.2 /. Machine base has holes for the foundation bolts, by which machine can be fixed at special situa- tions.
• Page 13
  OPERATING AND MAINTENANCE MANUAL FU 321M FITTING OF THE TABLE GUARDS The purpose of this safety system is to protect the operator when the machine is performing any kind of operation and at same time to give the opportunity of safety observation of the working proccess.

• Page 14: Packing List

  OPERATING AND MAINTENANCE MANUAL FU 321M PACKING LIST Type: Serial No: …………… The accessories marked with “X” are included in the delivery Name Designation Q’ty Delivered Note ACESSORIES MOUNTED ON THE MACHINE Main electric motor … .

• Page 15
  OPERATING AND MAINTENANCE MANUAL FU 321M Screw driver А1 260 х 7 ADDITIONAL ACCESSORIES Horizontal swivel vice ….Cutter arbor dia 22 — long 3041.92.00.00…

• Page 16: Test Certificate

  OPERATING AND MAINTENANCE MANUAL FU 321M TEST CERTIFICATE Tolerance Figure Inspection Item Standard Measured 2.1. Straightness on Table 0.03 mm Top /concavity is allowed/ 1000 mm 2.2. Parallelism of the Table 0.03 mm Longitudinal Movement to Table Reference T-Slot Side 1000 mm 2.3.

• Page 17
  OPERATING AND MAINTENANCE MANUAL FU 321M 2.9. Radial runout of the spindle 0.010 mm nose outer diameter 2.10. Radial runout of spindle 0.010 mm female taper hole to the Nose 0.02 mm per 300 2.11. Parallelism of the horizontal spindle axis of 0.025 mm…

• Page 18: Operation

  OPERATING AND MAINTENANCE MANUAL FU 321M OPERATION DESCRIPTION OF MACHINE CONTROLS AND PARTS / Fig.3 and Fig.3a / Index handle for vertical and cross table traverse Saddle locking screw Handwheel for longitudinal table travel Handle for table longitudinal feed on/off…

• Page 19
  OPERATING AND MAINTENANCE MANUAL FU 321M PREPARATION FOR START — UP Before initial operation of the machine after unpacking, or keeping the machine idle for a long period, make a close examination and cleaning of all mechanisms, fill the tanks with oil / Fig.8a / and coolant and connect the machine to the mains as prescribed in the section «Electric Equipment».
• Page 20
  OPERATING AND MAINTENANCE MANUAL FU 321M SELECTION OF SPINDLE ROTATION SPEED Each one of 18 speeds is selected by relevant to the desired speed combination positioning of handles 1, 2 and 4 which are shown on the graphic panel scheme / Fig.9 /.
• Page 21
  OPERATING AND MAINTENANCE MANUAL FU 321M The feed gear box electric motor is started by means of handles as follows: — for longitudinal travel — handle 4 / Fig.3 /; — for cross travel — handle 15 / Fig.3 /;…

• Page 22: Description Of The Main Machine Units

  OPERATING AND MAINTENANCE MANUAL FU 321M DESCRIPTION OF THE MAIN MACHINE UNITS The disposition of machine main units is shown in Fig.25. BODY, YOKE AND BRACKETS The Body of the machine is a basic part where all units and mechanisms are assembled upon.

• Page 23
  OPERATING AND MAINTENANCE MANUAL FU 321M SPINDLE GEAR BOX CHANGER It is a separate unit mounted on the left side of the body. It is shown in Fig.9. FEED GEAR BOX It is mounted on the knee left side. The feed gear box is driven by an electric motor through a rubber spider.

• Page 24: Lubrication

  OPERATING AND MAINTENANCE MANUAL FU 321M LUBRICATION The lubrication circuit diagram is shown on Fig.8 and Fig.8a indicate the recom- mended lubricants for the various units. The spindle gear box is lubricated by a reversible pump. The proper lubrication of the pump is checked through the oil level indicator 4. The oil is poured in the spindle gear box through plug 3 and is drained through pipe 1.

• Page 25: Cooling System

  OPERATING AND MAINTENANCE MANUAL FU 321M COOLING SYSTEM The cooling system consists of a coolant tank, a motor pump and a spout. The tank is situated in the base of the machine. The quantity of the cooling liquid is about 50 l.

• Page 26: Maintenance

  OPERATING AND MAINTENANCE MANUAL FU 321M MAINTENANCE SAFETY PRECAUTIONS Complying with the following advice may reduce the possibilities of an accident when carrying out maintenance. However, depending on where the machine is installed and the type of work (amongst other factors), additional safety measures might be necessary.

• Page 27
  OPERATING AND MAINTENANCE MANUAL FU 321M * Carefully clean all electrical surfaces with the machine disconnected from the mains. * Check oil and grease level. Fill if necessary. The regularity of the units greasing is shown in Fig.8a. * Check for oil leaks.

• Page 28: List Of Bearings

  OPERATING AND MAINTENANCE MANUAL FU 321M LIST OF BEARINGS DESIGNAZIONE о n per о DIMENSIONI macchina GOST SKF / FAG Spindel gear box / Fig.13 / 6208 40 х 80 х 18 6405 25 х 80 х 21 6307 35 х 80 х 21 6308 40 х…

• Page 29: Electric Equipment

  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC EQUIPMENT The electric power supply of the machine is realized through a 3 phase power supply line with a voltage and frequency being specified in the «Packing list or on the data plate, placed of the electric box door.

• Page 30: Operating And Maintenance Manual Fu 321M

  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC EQUIPMENT DESIGNATION Q’ty NAME TYPE PRODUCER Power circuit main breaker OT45E3 Automatic breaker MS116 — 16 Automatic breaker MS116 — 16 Automatic breaker MS116 — 0,25 Automatic breaker MS116 — 0,63 Automatic breaker…

• Page 31
  OPERATING AND MAINTENANCE MANUAL FU 321M COMPONENTS LAYOUT…
• Page 32
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC EQUIPMENT DETAILS…
• Page 33
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC ARRANGEMENT…
• Page 34
  OPERATING AND MAINTENANCE MANUAL FU 321M BUTTON ARRANGEMENT FRONT PANEL…
• Page 35
  OPERATING AND MAINTENANCE MANUAL FU 321M BUTTON ARRANGEMENT SIDE PANEL WARNING ˇ…
• Page 36
  OPERATING AND MAINTENANCE MANUAL FU 321M DRAWINGS AND CHARTS…
• Page 37
  OPERATING AND MAINTENANCE MANUAL FU 321M Earting point M8 100 x 100 1500 1250 А А А — A Fig. 2…
• Page 38
  OPERATING AND MAINTENANCE MANUAL FU 321M…
• Page 39
  OPERATING AND MAINTENANCE MANUAL FU 321M…

• Page 40: Automatic

  OPERATING AND MAINTENANCE MANUAL FU 321M SEMI-AUTOMATIC CYCLE…

• Page 41
  OPERATING AND MAINTENANCE MANUAL FU 321M А — А А 12,5 А -0, 04 25 4 , -0, 17 Fig. 4…
• Page 42
  OPERATING AND MAINTENANCE MANUAL FU 321M +0,43 +0,027 4 x 18 Fig. 5…
• Page 43
  OPERATING AND MAINTENANCE MANUAL FU 321M Fig. 6…
• Page 44
  OPERATING AND MAINTENANCE MANUAL FU 321M…
• Page 45
  OPERATING AND MAINTENANCE MANUAL FU 321M LUBRICATION AND GREASING OF MACHINE GREASE Group I Group II Group III Group IV Mobil Gear Oil Mobilith MOBIL Mobil Vactra Oil No 2 Mobil Vactra Oil No 4 600XP 320 SHC 220 Quantity ≈…
• Page 46
  OPERATING AND MAINTENANCE MANUAL FU 321M Fig. 10…
• Page 47
  OPERATING AND MAINTENANCE MANUAL FU 321M…
• Page 48
  OPERATING AND MAINTENANCE MANUAL FU 321M 193 x 173 x 183 x 312,5 54 x 2 27 x 2 VIII 173 x 23 x 2 1 x 72,5 23 x 2 173 x 15 x 32 , 5 18 x 2,5…
• Page 49
  OPERATING AND MAINTENANCE MANUAL FU 321M VIII Fig. 15…
• Page 50
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC CIRCUIT DIAGRAM…
• Page 51
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC CIRCUIT DIAGRAM…
• Page 52
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC CIRCUIT DIAGRAM…
• Page 53
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC CIRCUIT DIAGRAM…
• Page 54
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC CIRCUIT DIAGRAM…
• Page 55
  OPERATING AND MAINTENANCE MANUAL FU 321M ELECTRIC CIRCUIT DIAGRAM…

• Page 56: Wiring Diagram

  OPERATING AND MAINTENANCE MANUAL FU 321M WIRING DIAGRAM…

• Page 57
  OPERATING AND MAINTENANCE MANUAL FU 321M…

• Page 58: Vertical

  OPERATING AND MAINTENANCE MANUAL FU 321M PLATES AND WARNING LABELS DETAILS No. 2 No. 1 No. 5 WARNING No. 3 No. 4 No. 7 ˇ ATTENTION The handle for manual motion on the ransversal and vertical feed is to be emoved…

• Page 59: Width

  OPERATING AND MAINTENANCE MANUAL FU 321M MAXIMUM LOAD AND SIZE OF MATERIAL TO BE MACHINED Weight: UDA 1 0 — KDM 320 — 74 kg Vice — Fig. 20 Do not move the workpiece further from the centre of gravit than indicated above.

• Page 60
  OPERATING AND MAINTENANCE MANUAL FU 321M OPERATOR’S WORKING POSITION ON THE MACHINE Fig. 21…
• Page 61
  OPERATING AND MAINTENANCE MANUAL FU 321M SAFETY GUARD Fig. 22 1. Safety guard left side 2. Door 3. Window 4. Support Seal 5. Support brackets 6. Locking handle 7. Lock 8. Safety guard right side 9. Window…
• Page 62
  OPERATING AND MAINTENANCE MANUAL FU 321M MARKING ON THE PACKING 2370 Fig. 23…
• Page 63
  OPERATING AND MAINTENANCE MANUAL FU 321M DIGITAL READOUT SYSTEM Fig. 24…
• Page 64
  OPERATING AND MAINTENANCE MANUAL FU 321M GENERAL VIEW…

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