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User Manual
PROFIBUS Tester 5 (BC-700-PB)
Version: MMA-NN-006005-EN-062016-1.30
© Copyright 2014 — 2016 Softing Industrial Automation GmbH
Related Manuals for Softing PROFIBUS Tester 5
Summary of Contents for Softing PROFIBUS Tester 5
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Page 1
User Manual PROFIBUS Tester 5 (BC-700-PB) Version: MMA-NN-006005-EN-062016-1.30 © Copyright 2014 — 2016 Softing Industrial Automation GmbH… -
Page 2
Softing Industrial Automation GmbH Richard-Reitzner-Allee 6 85540 Haar / Germany http://industrial.softing.com + 49 89 4 56 56-0 + 49 89 4 56 56-488 info.automation@softing.com support.automation@softing.com The latest version of this manual is available in the Softing download area at: http://industrial.softing.com/en/downloads.html… -
Page 3: Table Of Contents
Table of Contents Table of Contents Introduction ………………7 Chapter 1 About the PROFIBUS Tester 5 (BC-700-PB) ……………………7 About this document ……………………7 1.2.1 Purpose ……………………7 1.2.2 Target group ……………………7 1.2.3 Conventions used ……………………8 1.2.4 Document history ……………………
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Quality index compatibility between BC-600-PB and BC-700-PB ………………49 Chapter 10 10.1 What does the quality index indicate and how is the index determined? ……………………49 10.2 Why might the BC-700-PB display different quality indexes? ……………………49 Copyright 2016 Softing Industrial Automation GmbH… -
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……………………53 12.6 Battery lifetime ……………………54 12.7 Battery warranty ……………………54 Lithium backup battery ……………………54 12.8 Technical Data ………………55 Chapter 13 Declarations by the manufacturer Chapter 14 ………………56 Index …………………… 57 Copyright 2016 Softing Industrial Automation GmbH… -
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Page 7: Introduction
Introduction About the PROFIBUS Tester 5 (BC-700-PB) The PROFIBUS Tester 5 (BC-700-PB) is a powerful tool that allows full testing of the bus physics and bus communication on PROFIBUS DP and PROFIBUS PA segments (option). Using the integrated master simulator, you can also test the bus physics if the PLC is currently not in operation. In addition you can check individually check «suspicious»…
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Page 8: Conventions Used
PROFIBUS Tester 5 (BC-700-PB) — User Manual 1.2.3 Conventions used The following conventions are used throughout Softing customer documentation: Keys, buttons, menu items, commands and Open Start Control Panel other elements involving user interaction are Programs set in bold font and menu sequences are…
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Page 9: Document History
Revised and enhanced PA-specific topics Internal battery is installed upon delivery — new section «Replace battery» inserted. Added a recommendation with respect to cable shield Added reference about Softing License Manager Version 1.11 New optional accessory Modified battery descriptions Document structure optimized Version 1.20…
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Page 10: Optional Accessories
PROFIBUS Tester 5 (BC-700-PB) — User Manual Figure 1: BC-700-PB in carrying case The carrying case comprises cut-outs for optional accessories (leakage current clamp, adapter for testing PROFIBUS PA networks, spare rechargeable battery) Optional accessories 1.4.1 D-sub adapter cable for testing live systems This D-sub adapter cable is optimized for reduced influence on live PROFIBUS DP segment operation.
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Page 11: Adapter Set For M12 Connection Technology
1.4.2 Adapter Set for M12 Connection Technology Using the M12 adapter set, you can connect the PROFIBUS Tester 5 to field devices with M12 connectors. The set comprises an M12 adapter cable with special pin layout and an M12 terminating resistor that you can screw on, if required.
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Page 12: Spare Battery
Licenses Figure 5: BC-700-H1 adapter Figure 6: Supplied test equipment set for connecting to PROFIBUS PA segments Softing order number: DDL-NL-006010 (adapter, license and test equipment) 1.4.5 Spare battery Intensive use of BC-700-PB during the work day may exhaust the rechargeable battery faster than expected.
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Page 13: Connection Type M12
Chapter 1 — Introduction Figure 8: D-sub service interface for testing a live bus, Softing Order No.:BC-PBMB-PB-S 1.4.6.2 Connection Type M12 The M12 service interface comprises an IP68 rated T piece, an end cap for the service output of the T piece, and a 1m PROFIBUS DP cable fitted with a male/female M12 connector on each end.
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Page 14: Connectors And Controls
PROFIBUS Tester 5 (BC-700-PB) — User Manual Connectors and controls Figure 10: Connectors, buttons and status displays on the BC-700-PB Copyright 2016 Softing Industrial Automation GmbH…
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Page 15: Power Up And Down The Device
) and is immediately ready for testing. During program start-up the splash screen is shown for a few seconds and displays «USB NOT CONNECTED»: Figure 11: Splash screen – starting without USB connection Copyright 2016 Softing Industrial Automation GmbH…
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Page 16: Power-On Behaviour When Usb Connected
PROFIBUS Tester 5 (BC-700-PB) — User Manual Power-on behaviour when USB connected Install drivers before connecting to USB Install the PC software «PROFIBUS Diagnostics Suite» and the corresponding drivers before connecting for the first time to a PC or to a notebook. You will find software and drivers on the PROFIBUS Diagnostics Suite CD-ROM.
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Page 17
Automatic power-down If the BC-700-PB is in sleep mode for more than 2 hours, it will automatically power down. Copyright 2016 Softing Industrial Automation GmbH… -
Page 18: Connection To Profibus-Dp
PROFIBUS Tester 5 (BC-700-PB) — User Manual Connection to PROFIBUS-DP Basics 3.1.1 Note when testing a live bus Test tool side effects When you connect a test tool, side effects on the system under test are generally unavoidable. If the PROFIBUS is already disturbed to a certain degree or if Simatic Diagnostic Repeaters are used, the operation of the PROFIBUS might nevertheless be affected occasionally.
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Page 19: Strain Relief
For the best and most informative signal quality results, perform the tests at the beginning and end of each physical segment. If these test results indicate problems that cannot be clearly classified immediately, you should carry out one or more additional tests at the center. Copyright 2016 Softing Industrial Automation GmbH…
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Page 20: Simple Connection For Tests During System Shutdown
PROFIBUS Tester 5 (BC-700-PB) — User Manual Simple connection for tests during system shutdown If all bus stations provide D-sub connectors with an additional service socket, you can simply plug in the BC-700-PB at that socket. If a D-sub connector does not provide a service socket, you can plug in the Dsub adapter cable underneath.
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Page 21: Connection Via D-Sub Connector With Service Socket
Connection via D-sub connector with service socket If all bus stations provide D-sub connectors with an additional service socket, you can simply plug in the BC-700-PB at that socket. Figure 17: Connection points for the D-sub adapter cable Copyright 2016 Softing Industrial Automation GmbH…
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Page 22: Direct Cable Connection
PROFIBUS Tester 5 (BC-700-PB) — User Manual 3.3.2 Direct cable connection To test a live PROFIBUS, you will need additional D-sub service interfaces of the type BC-PBMB-PB-S (see Service interfaces for PROFIBUS DP Figure 18: Service interfacesprovide connection points at direct cable connection…
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Page 23: Connection Type M12
The topology scan determines the sequence and distances of all passive bus stations (slaves). This feature requires correct bus cabling, a very good signal quality, and a connection point located directly at the beginning or end of the bus. Copyright 2016 Softing Industrial Automation GmbH…
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Page 24
If an active device is at the end of the bus you want to test, its PROFIBUS connector needs to be unplugged and connected directly to the PROFIBUS Tester 5 (BC-700-PB). The bus termination in the device connector will then be powered by the BC-700-PB. -
Page 25: Connecting To Profibus Pa Networks
Mount the D-sub connector (male, 9-pin) of the PROFIBUS PA-adapter BC-700-H1 directly to the D-sub connector (female, 9-pin) of the PROFIBUS Tester 5. If applicable, you may need to remove a mounted D-sub adapter cable. Optionally you may fix the PA-adapter to the BC-700-PBby means of the two screws, which are part of the D-sub connector (male, 9-pin).
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Page 26: Bus Connection
PROFIBUS Tester 5 (BC-700-PB) — User Manual Stop running tests prior to mounting or disassembling the PA-adapter To prevent loss of test data and in terms of a structured mode of operation you should solely mount or disassemble the PROFIBUS PA-adapter BC-700-H1 when there is no running test function.
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Page 27: Test Locations
An appropriate connection point is located directly at the DP/PA coupler. At this point, the tool can continue to analyze the bus communication even when lines are interrupted. The measurements are not affected by repeaters or field barriers. Copyright 2016 Softing Industrial Automation GmbH…
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Page 28: Analyzing During Shutdown
PROFIBUS Tester 5 (BC-700-PB) — User Manual 3.5.6 Analyzing during shutdown If there is no possibility for connection, you need to improvise in order to pick up the bus signal at an existing terminal block of the fieldbus coupler, the field distributor, segment protector or a field device.
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Page 29: Display And Control In Stand-Alone Mode
Control information Control information is shown at the lower edge of the user interface. The meaning of the four softkeys is explained in Operating functions Copyright 2016 Softing Industrial Automation GmbH…
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Page 30: Operating Functions And Softkeys
PROFIBUS Tester 5 (BC-700-PB) — User Manual Figure 26: Division of screen areas The presentation of dialog information uses four layouts: Additional information which is typically less important is shown on user request in Info-dialogs. Access to this read-only function or information is subjected to a sub-menu function or to the [Info]-softkey.
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Page 31: Device Status
AC adapter connected and battery is charging Battery completely charged — without AC adapter connected Battery completely charged — with AC adapter connected Battery not found or defective. The device runs with external power supply. Copyright 2016 Softing Industrial Automation GmbH…
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Page 32: Menu Functions
PROFIBUS Tester 5 (BC-700-PB) — User Manual Testing and measurement status Icon Description PROFIBUS DP: There is bus activity. If the LED is green, but no baud rate is displayed (e.g. in Bus Status function), the bus activity results from disturbances and not from regular frames.
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Page 33
Locate Stations Allows to delete data from test locations. > Delete location data Oscilloscope Using the Oscilloscope dialog you can analyze the waveform on the PROFIBUS cable. Copyright 2016 Softing Industrial Automation GmbH… -
Page 34
PROFIBUS Tester 5 (BC-700-PB) — User Manual Main menu Submenu(s) Short description (> Submenu function) Cable test The cable test functionality examines the cabling in PROFIBUS segments. It detects the cable segment [PA: not available] length, scans for unwanted reflections on the line and verifies proper termination of the cable. -
Page 35
To find these faults, it is recommended to measure the signal quality at different locations on the bus, at least at both line ends. If a PROFIBUS network comprises multiple segments connected through repeaters, you have to measure each segment separately. Copyright 2016 Softing Industrial Automation GmbH… -
Page 36: Organize And Store Test Results
PROFIBUS Tester 5 (BC-700-PB) — User Manual Main menu Submenu(s) Short description (> Submenu function) Extras Master simulator Using the master simulator, you can even test the signal quality while you are still setting up a PROFIBUS [PA: not available] installation and the actual master (controller) is not operational yet.
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Page 37
(e.g. «foundry» and «conveyor belt»). 3. Use the Test locations function and generate six test locations. 4. Assign test location to segments. To do so, use the Test locations function or select Networks Edit Networks Edit Segment. Copyright 2016 Softing Industrial Automation GmbH… -
Page 38: Data Import Into The Pc
You can import quick tests, trend logs and cable test results from the test tool into the PC software. Proceed as follows: 1. Start the PROFIBUS Diagnostics Suite. 2. Connect the PROFIBUS Tester 5 (BC-700-PB). An additional Import Test Data dialog box appears automatically showing the test data previously saved: Figure 29: Importing test data 3.
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Page 39: Device Management
Please include the serial number of your device when ordering a license. If you already have licensed an option and you want to purchase an additional license please send your license key to Softing. This key contains both, the serial number and the license(s) already bought.
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Page 40: Firmware Update
License Manager License Manager V4. 3. <t0/>The Softing Interface button in the left area must be activated<t6/>. If it is deactivated, click the reload arrow ( ) in the upper right corner. 4. Click the Softing Interface button. Then select tab Interface Licenses. the BC-700-PB and its serial number are displayed.
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Page 41: Maintenance And Servicing
Exhaustive discharge and overcharge or exhaustive operation of the device in conjunction with very high or low temperatures will accelerate the battery aging process (refer to Notes on battery use) Copyright 2016 Softing Industrial Automation GmbH…
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Page 42: Troubleshooting
PROFIBUS Tester 5 (BC-700-PB) — User Manual Troubleshooting Problem Possible causes and remedies The display of the BC- Possible cause: 700-PB remains blank. The BC-700-PB always needs an additional external power supply or the internal battery is not installed. Remedy: Use the supplied external AC adapter to connect the tool to the mains power supply.
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Page 43
Optional: Press the key combination [Softkey 1] + [Softkey 4] during switch-on of the device. Detailed information about self- testing is shown. You can find support contact data on the cover sheet’s back side of this document. Copyright 2016 Softing Industrial Automation GmbH… -
Page 44: Tips And Tricks For Cable Testing
PROFIBUS Tester 5 (BC-700-PB) — User Manual Tips and tricks for cable testing Perform cable test in stand-alone mode without mains adapter connected When using the cable test function we recommend removing the mains adapter and operating on the BC-700-PB by means of the built-in battery in stand-alone operation mode.
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Page 45
There is an unusual capacitive load between signal lines A and B and the shield conductor. An illegal spur line or interference-suppression capacitors may cause this error. This is common usage with «over- compensated» or defective PROFIBUS-devices. Copyright 2016 Softing Industrial Automation GmbH… -
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PROFIBUS Tester 5 (BC-700-PB) — User Manual Cable testing error message Remedial measures — starting points for correctly interpreting and displayed on BC-700-PB repairing the indicated fault Disconnect the devices in the vicinity of the indicated error location and repeat cable testing in order to narrow down the error cause. -
Page 47: Metering The Cable Segment Length Correctly
The provided number of these elements should be as precise as possible in order to correctly detect cable segment length or the distance to the error. This chapter illustrates, how connectors and devices influence the detection of the cable length. Copyright 2016 Softing Industrial Automation GmbH…
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Page 48
12 MBit/s Sub-D type connectors. Without indicating the number of connectors and devices the PROFIBUS Tester 5 (BC-700-PB) will detect a total cable segment length of 64 meters, which corresponds to a systematic error of measurement of approx. 28 %. The more precise you enter the number of connectors and devices into the segment configuration, the more precise the length indication will be (cable segment length or distance to error). -
Page 49: Quality Index Compatibility Between Bc-600-Pb And Bc-700-Pb
In fact the lower signal quality index values represent reality, but the test results will prevent comparability to former test data, which you have generated using older test devices. If comparability of test data is a mandatory requirement, it is recommended conducting the comparative test by means of BC-600-PB. Copyright 2016 Softing Industrial Automation GmbH…
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Page 50: Notes On External Trigger Input And Output
PROFIBUS Tester 5 (BC-700-PB) — User Manual Notes on external trigger input and output The external trigger interface is for use in oscilloscope function. It is not related to logical trigger conditions used for frame recording during protocol analysis. The trigger output is «low active» and allows for triggering an external oscilloscope according to the trigger conditions of the internal oscilloscope functionality (triggering on voltage level or address).
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Page 51: Notes On Battery Use
CAUTION The rechargeable battery pack contains < 2 g Lithium. Softing Industrial Automation GmbH, its distributors or retailers assume no liability for failures to comply with these warnings and safety guidelines. By purchasing this battery, the buyer assumes all risks associated with lithium batteries. If you do not agree with these conditions, return the battery immediately before use.
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Page 52: Charge Battery
Defective lithium ion batteries may evaporate substances which are harmful to health! Never inhale! For proper disposal ask your local recycling center or return battery packs to Softing. Do not ship damaged battery packs. Contact our support department. Do not throw into fire! 12.2…
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Page 53: Replace Battery
Store battery at 3.85V per cell (corresponds approx. 33% of the battery charge display, see Device status Store at a temperature between 12°C/53F and 18°C/65F Do not expose battery pack to direct sunlight. Store in fireproof case or box. Copyright 2016 Softing Industrial Automation GmbH…
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Page 54: Battery Lifetime
PROFIBUS Tester 5 (BC-700-PB) — User Manual CAUTION Storing battery at temperatures greater than 77°C/170F for extended periods of time (more than 2 hours) may cause damage to battery and possible fire. 12.6 Battery lifetime Charging and discharging will typically wear out the battery pack over the time. Due to this aging the usable battery capacity will decrease accordingly.
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Page 55: Technical Data
CE, FCC, VCCI Operation Via graphical color display, four function keys and scroll wheel including central push-button or via PC/notebook. Display languages available: German, English PC operating PROFIBUS Diagnostics Suite, see separate documentation software Copyright 2016 Softing Industrial Automation GmbH…
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Page 56: Declarations By The Manufacturer
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures! ROHS The PROFIBUS Tester 5 (BC-700-PB) device is ROHS compliant. WEEE Electrical and electronic equipment must be disposed of separately from normal waste at the end of its operational lifetime.
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Page 57: Index
~ Content Connection — P — to bus Conventions used PA adapter Buttons Power down Menu commands automatically Program code manually — D — — Q — Data Quality index technical ~ Delivery scope Copyright 2016 Softing Industrial Automation GmbH…
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Index — R — Related documents — S — Service interface Sleep mode Softkeys Stand-alone mode — T — Test status Trigger input Troubleshooting Copyright 2016 Softing Industrial Automation GmbH… -
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Page 60
Softing Industrial Automation GmbH Richard-Reitzner-Allee 6 Tel: + 49 89 45 656-0 85540 Haar / Germany Fax: + 49 89 45 656-488 http://industrial.softing.com info.automation@softing.com…
PROFIBUS — Tester V5 позволяет производить полное тестирование сегментов PROFIBUS сети с минимальным воздействием на ее работу. Прибор достоверно определяет кратковременные ошибки, возникающие время от времени. Встроенный мастер симулятор позволяет производить тестирование шины, даже если PLC выключен. Также прибор позволяет протестировать «подозрительные» устройства сети.
Области применения
- Установка, обслуживание и проверка сети;
- Обнаружение неисправности и тестирование полевых устройств;
- Анализ случайных ошибок;
- Анализ и оптимизация протокола;
- Профилактическое обслуживание;
- Документирование и проведение испытаний.
Функции измерения
- Одновременный анализ промышленной шины на физическом и коммуникационном уровне;
- Быстрый тест/длительный тест;
- Длительная запись;
- Сканирование топологии;
- Тестирование состояния всех абонентов шины;
- Анализ телеграмм;
- Мастер симулятор, триггер входа/выхода.
PROFIBUS — Tester V5 может подключаться к РС/ноутбуку или работать в автономном режиме.
Поставляемое ПО «PROFIBUS Diagnostics Suite» позволяет просматривать и детально анализировать результаты измерений на РС.
Из-за простоты работы с этим ПО даже малоопытный пользователь сможет достичь отличных результатов измерений.
PROFIBUS — Tester V5 предоставляет очень достоверные данные, позволяющие определять, находить и исправлять неисправности промышленной шины. Это первый прибор, который достоверно может определить, заключается ли проблема в физической неисправности, например кабеле или соединителях, или это проблема коммуникаций с PLC или абонентами шины.
Для длительных измерений PROFIBUS — Tester V5 может оставаться в автономном режиме без РС в месте измерения. Прибор достоверно определяет и анализирует каждые кратковременные ошибки, появляющиеся время от времени. PROFIBUS — Tester V5 также сокращает время пусконаладочных работ. Дополнительные предупредительные тесты шины увеличивают время работы оборудования без простоев. Тем не менее, если произошла проблема шины, PROFIBUS — Tester V5 её определит быстро и точно. С ним время незапланированных остановок промышленного оборудования, связанных с промышленной шиной, будет сокращено до минимума.
Технические параметры
Источник питания
24 VDC+/-20%, потребление 0,5 А, подключение напрямую, или через внешний АС адаптер 100..240 VAC, 50/60 Hz.
RS485 (DP)
PROFIBUS D-sub разъем, 9-pin, источник питания для внешнего терминатора шины.
Анализ протокола и посылки:
PROFIBUS DP и DPV1,
автоматическое определение
скорости передачи
9,6 кбит/с …12 Мбит/с
Анализ сигнала:
PROFIBUS DP, DPV1, FMS и MPI;
индекс качества сигнала 0…5000 формируется из формы сигнала, соотношения сигнал/шум и время повышения;
выборка сигнала с 8/16 отсчетов на бит;
Осциллографический дисплей:
Диапазон +/- 5 V, разрешение 40 mV,
Скорость отсчетов 192 MSamples/s,
для детализации сигнала: 2400 точек отсчета,
для анализа осциллограммы:
8192 точки отсчета.
Сканирование топологии:
Активное, макс. расстояние 230 м,
точность +/- 2 м.
USB
USB 2.0,скорость 480 Мбит/с, гальваническая изоляция.
Триггер
Вход: L=0.. 0,8 В, H=2,4…24 В; импульс>10 мкс, активный верхний уровень.
Выход: около 5 В, активный нижний уровень (подключение запоминающего осциллографа).
Размеры
В х Ш х Г: 35 х 220 х 110 мм
Вес
Прибор без кабеля: 0,75 кг,
Полный набор в чемодане: 4,2 кг
Условия эксплуатации
Температура окруж. среды: 0 .. 50 С,
Температура хранения: -20 .. 70 С,
Влажность воздуха: 10 .. 90 % без конденсата.
Сертификация
CE, FCC, VCCI
Опции
- PROFIBUS-РА адаптер. Для измерения в сетях PROFIBUS-РА (Заказной № АРТ5010Е).
- Оптимизированный D-Sub-service адаптер PROFIBUS-DP (Заказной № АРТ5020Е).
- Лицензия «Осциллограф» для PROFIBUS-Tester V5. Функциональное расширение для PROFIBUS-Tester V5. Работает как осциллограф в автономном режиме без PC (Заказной № АРТ5030Е).
- Набор адаптера М12 – технология подключения, подключение полевых устройств с М12-разъемами. Терминальный резистор встроен (Заказной № АРТ5050Е).
- Digital Leakage Current Clamp. Цифровой фиксатор утечки тока. Определение утечек тока через экраны на землю, эквипотенциальных соединений или EMC проблем, 40 — 1.000 Hz, MIN/MAX, DATA HOLD, измерительный кабель (хранится в пустом отсеке алюминиевого корпуса PROFIBUS-Tester V4) (Заказной № APT5070E).
- D-Sub-service адаптер PROFIBUS-DP. D-sub сервисный интерфейс предоставляет точку доступа для тестирования PROFIBUS сетей, если существующий D-sub соединитель не имеет сервисного разъема или если шинная станция подключена через клеммный блок. 5 шт. (Заказной № APT5085E).
- M12 — сервисный адаптер PROFIBUS-DP. M12 T-соединитель, герметичная крышка и M12 соединительный кабель 1 м. 5 шт. (Заказной № APT5095E).
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Page 1
User Manual PROFIBUS Tester 5 (BC-700-PB) Version: MMA-NN-006005-EN-062016-1.30 © Copyright 2014 — 2016 Softing Industrial Automation GmbH… -
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Softing Industrial Automation GmbH Richard-Reitzner-Allee 6 85540 Haar / Germany http://industrial.softing.com + 49 89 4 56 56-0 + 49 89 4 56 56-488 info.automation@softing.com support.automation@softing.com The latest version of this manual is available in the Softing download area at: http://industrial.softing.com/en/downloads.html… -
Page 3: Table Of Contents
Table of Contents Table of Contents Introduction ………………7 Chapter 1 About the PROFIBUS Tester 5 (BC-700-PB) ……………………7 About this document ……………………7 1.2.1 Purpose ……………………7 1.2.2 Target group ……………………7 1.2.3 Conventions used ……………………8 1.2.4 Document history ……………………
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Quality index compatibility between BC-600-PB and BC-700-PB ………………49 Chapter 10 10.1 What does the quality index indicate and how is the index determined? ……………………49 10.2 Why might the BC-700-PB display different quality indexes? ……………………49 Copyright 2016 Softing Industrial Automation GmbH… -
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……………………53 12.6 Battery lifetime ……………………54 12.7 Battery warranty ……………………54 Lithium backup battery ……………………54 12.8 Technical Data ………………55 Chapter 13 Declarations by the manufacturer Chapter 14 ………………56 Index …………………… 57 Copyright 2016 Softing Industrial Automation GmbH… -
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Page 7: Introduction
Introduction About the PROFIBUS Tester 5 (BC-700-PB) The PROFIBUS Tester 5 (BC-700-PB) is a powerful tool that allows full testing of the bus physics and bus communication on PROFIBUS DP and PROFIBUS PA segments (option). Using the integrated master simulator, you can also test the bus physics if the PLC is currently not in operation. In addition you can check individually check «suspicious»…
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Page 8: Conventions Used
PROFIBUS Tester 5 (BC-700-PB) — User Manual 1.2.3 Conventions used The following conventions are used throughout Softing customer documentation: Keys, buttons, menu items, commands and Open Start Control Panel other elements involving user interaction are Programs set in bold font and menu sequences are…
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Page 9: Document History
Revised and enhanced PA-specific topics Internal battery is installed upon delivery — new section «Replace battery» inserted. Added a recommendation with respect to cable shield Added reference about Softing License Manager Version 1.11 New optional accessory Modified battery descriptions Document structure optimized Version 1.20…
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Page 10: Optional Accessories
PROFIBUS Tester 5 (BC-700-PB) — User Manual Figure 1: BC-700-PB in carrying case The carrying case comprises cut-outs for optional accessories (leakage current clamp, adapter for testing PROFIBUS PA networks, spare rechargeable battery) Optional accessories 1.4.1 D-sub adapter cable for testing live systems This D-sub adapter cable is optimized for reduced influence on live PROFIBUS DP segment operation.
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Page 11: Adapter Set For M12 Connection Technology
1.4.2 Adapter Set for M12 Connection Technology Using the M12 adapter set, you can connect the PROFIBUS Tester 5 to field devices with M12 connectors. The set comprises an M12 adapter cable with special pin layout and an M12 terminating resistor that you can screw on, if required.
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Page 12: Spare Battery
Licenses Figure 5: BC-700-H1 adapter Figure 6: Supplied test equipment set for connecting to PROFIBUS PA segments Softing order number: DDL-NL-006010 (adapter, license and test equipment) 1.4.5 Spare battery Intensive use of BC-700-PB during the work day may exhaust the rechargeable battery faster than expected.
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Page 13: Connection Type M12
Chapter 1 — Introduction Figure 8: D-sub service interface for testing a live bus, Softing Order No.:BC-PBMB-PB-S 1.4.6.2 Connection Type M12 The M12 service interface comprises an IP68 rated T piece, an end cap for the service output of the T piece, and a 1m PROFIBUS DP cable fitted with a male/female M12 connector on each end.
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Page 14: Connectors And Controls
PROFIBUS Tester 5 (BC-700-PB) — User Manual Connectors and controls Figure 10: Connectors, buttons and status displays on the BC-700-PB Copyright 2016 Softing Industrial Automation GmbH…
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Page 15: Power Up And Down The Device
) and is immediately ready for testing. During program start-up the splash screen is shown for a few seconds and displays «USB NOT CONNECTED»: Figure 11: Splash screen – starting without USB connection Copyright 2016 Softing Industrial Automation GmbH…
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Page 16: Power-On Behaviour When Usb Connected
PROFIBUS Tester 5 (BC-700-PB) — User Manual Power-on behaviour when USB connected Install drivers before connecting to USB Install the PC software «PROFIBUS Diagnostics Suite» and the corresponding drivers before connecting for the first time to a PC or to a notebook. You will find software and drivers on the PROFIBUS Diagnostics Suite CD-ROM.
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Page 17
Automatic power-down If the BC-700-PB is in sleep mode for more than 2 hours, it will automatically power down. Copyright 2016 Softing Industrial Automation GmbH… -
Page 18: Connection To Profibus-Dp
PROFIBUS Tester 5 (BC-700-PB) — User Manual Connection to PROFIBUS-DP Basics 3.1.1 Note when testing a live bus Test tool side effects When you connect a test tool, side effects on the system under test are generally unavoidable. If the PROFIBUS is already disturbed to a certain degree or if Simatic Diagnostic Repeaters are used, the operation of the PROFIBUS might nevertheless be affected occasionally.
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Page 19: Strain Relief
For the best and most informative signal quality results, perform the tests at the beginning and end of each physical segment. If these test results indicate problems that cannot be clearly classified immediately, you should carry out one or more additional tests at the center. Copyright 2016 Softing Industrial Automation GmbH…
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Page 20: Simple Connection For Tests During System Shutdown
PROFIBUS Tester 5 (BC-700-PB) — User Manual Simple connection for tests during system shutdown If all bus stations provide D-sub connectors with an additional service socket, you can simply plug in the BC-700-PB at that socket. If a D-sub connector does not provide a service socket, you can plug in the Dsub adapter cable underneath.
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Page 21: Connection Via D-Sub Connector With Service Socket
Connection via D-sub connector with service socket If all bus stations provide D-sub connectors with an additional service socket, you can simply plug in the BC-700-PB at that socket. Figure 17: Connection points for the D-sub adapter cable Copyright 2016 Softing Industrial Automation GmbH…
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Page 22: Direct Cable Connection
PROFIBUS Tester 5 (BC-700-PB) — User Manual 3.3.2 Direct cable connection To test a live PROFIBUS, you will need additional D-sub service interfaces of the type BC-PBMB-PB-S (see Service interfaces for PROFIBUS DP Figure 18: Service interfacesprovide connection points at direct cable connection…
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Page 23: Connection Type M12
The topology scan determines the sequence and distances of all passive bus stations (slaves). This feature requires correct bus cabling, a very good signal quality, and a connection point located directly at the beginning or end of the bus. Copyright 2016 Softing Industrial Automation GmbH…
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Page 24
If an active device is at the end of the bus you want to test, its PROFIBUS connector needs to be unplugged and connected directly to the PROFIBUS Tester 5 (BC-700-PB). The bus termination in the device connector will then be powered by the BC-700-PB. -
Page 25: Connecting To Profibus Pa Networks
Mount the D-sub connector (male, 9-pin) of the PROFIBUS PA-adapter BC-700-H1 directly to the D-sub connector (female, 9-pin) of the PROFIBUS Tester 5. If applicable, you may need to remove a mounted D-sub adapter cable. Optionally you may fix the PA-adapter to the BC-700-PBby means of the two screws, which are part of the D-sub connector (male, 9-pin).
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Page 26: Bus Connection
PROFIBUS Tester 5 (BC-700-PB) — User Manual Stop running tests prior to mounting or disassembling the PA-adapter To prevent loss of test data and in terms of a structured mode of operation you should solely mount or disassemble the PROFIBUS PA-adapter BC-700-H1 when there is no running test function.
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Page 27: Test Locations
An appropriate connection point is located directly at the DP/PA coupler. At this point, the tool can continue to analyze the bus communication even when lines are interrupted. The measurements are not affected by repeaters or field barriers. Copyright 2016 Softing Industrial Automation GmbH…
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Page 28: Analyzing During Shutdown
PROFIBUS Tester 5 (BC-700-PB) — User Manual 3.5.6 Analyzing during shutdown If there is no possibility for connection, you need to improvise in order to pick up the bus signal at an existing terminal block of the fieldbus coupler, the field distributor, segment protector or a field device.
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Page 29: Display And Control In Stand-Alone Mode
Control information Control information is shown at the lower edge of the user interface. The meaning of the four softkeys is explained in Operating functions Copyright 2016 Softing Industrial Automation GmbH…
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Page 30: Operating Functions And Softkeys
PROFIBUS Tester 5 (BC-700-PB) — User Manual Figure 26: Division of screen areas The presentation of dialog information uses four layouts: Additional information which is typically less important is shown on user request in Info-dialogs. Access to this read-only function or information is subjected to a sub-menu function or to the [Info]-softkey.
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Page 31: Device Status
AC adapter connected and battery is charging Battery completely charged — without AC adapter connected Battery completely charged — with AC adapter connected Battery not found or defective. The device runs with external power supply. Copyright 2016 Softing Industrial Automation GmbH…
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Page 32: Menu Functions
PROFIBUS Tester 5 (BC-700-PB) — User Manual Testing and measurement status Icon Description PROFIBUS DP: There is bus activity. If the LED is green, but no baud rate is displayed (e.g. in Bus Status function), the bus activity results from disturbances and not from regular frames.
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Page 33
Locate Stations Allows to delete data from test locations. > Delete location data Oscilloscope Using the Oscilloscope dialog you can analyze the waveform on the PROFIBUS cable. Copyright 2016 Softing Industrial Automation GmbH… -
Page 34
PROFIBUS Tester 5 (BC-700-PB) — User Manual Main menu Submenu(s) Short description (> Submenu function) Cable test The cable test functionality examines the cabling in PROFIBUS segments. It detects the cable segment [PA: not available] length, scans for unwanted reflections on the line and verifies proper termination of the cable. -
Page 35
To find these faults, it is recommended to measure the signal quality at different locations on the bus, at least at both line ends. If a PROFIBUS network comprises multiple segments connected through repeaters, you have to measure each segment separately. Copyright 2016 Softing Industrial Automation GmbH… -
Page 36: Organize And Store Test Results
PROFIBUS Tester 5 (BC-700-PB) — User Manual Main menu Submenu(s) Short description (> Submenu function) Extras Master simulator Using the master simulator, you can even test the signal quality while you are still setting up a PROFIBUS [PA: not available] installation and the actual master (controller) is not operational yet.
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Page 37
(e.g. «foundry» and «conveyor belt»). 3. Use the Test locations function and generate six test locations. 4. Assign test location to segments. To do so, use the Test locations function or select Networks Edit Networks Edit Segment. Copyright 2016 Softing Industrial Automation GmbH… -
Page 38: Data Import Into The Pc
You can import quick tests, trend logs and cable test results from the test tool into the PC software. Proceed as follows: 1. Start the PROFIBUS Diagnostics Suite. 2. Connect the PROFIBUS Tester 5 (BC-700-PB). An additional Import Test Data dialog box appears automatically showing the test data previously saved: Figure 29: Importing test data 3.
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Page 39: Device Management
Please include the serial number of your device when ordering a license. If you already have licensed an option and you want to purchase an additional license please send your license key to Softing. This key contains both, the serial number and the license(s) already bought.
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Page 40: Firmware Update
License Manager License Manager V4. 3. <t0/>The Softing Interface button in the left area must be activated<t6/>. If it is deactivated, click the reload arrow ( ) in the upper right corner. 4. Click the Softing Interface button. Then select tab Interface Licenses. the BC-700-PB and its serial number are displayed.
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Page 41: Maintenance And Servicing
Exhaustive discharge and overcharge or exhaustive operation of the device in conjunction with very high or low temperatures will accelerate the battery aging process (refer to Notes on battery use) Copyright 2016 Softing Industrial Automation GmbH…
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Page 42: Troubleshooting
PROFIBUS Tester 5 (BC-700-PB) — User Manual Troubleshooting Problem Possible causes and remedies The display of the BC- Possible cause: 700-PB remains blank. The BC-700-PB always needs an additional external power supply or the internal battery is not installed. Remedy: Use the supplied external AC adapter to connect the tool to the mains power supply.
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Page 43
Optional: Press the key combination [Softkey 1] + [Softkey 4] during switch-on of the device. Detailed information about self- testing is shown. You can find support contact data on the cover sheet’s back side of this document. Copyright 2016 Softing Industrial Automation GmbH… -
Page 44: Tips And Tricks For Cable Testing
PROFIBUS Tester 5 (BC-700-PB) — User Manual Tips and tricks for cable testing Perform cable test in stand-alone mode without mains adapter connected When using the cable test function we recommend removing the mains adapter and operating on the BC-700-PB by means of the built-in battery in stand-alone operation mode.
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Page 45
There is an unusual capacitive load between signal lines A and B and the shield conductor. An illegal spur line or interference-suppression capacitors may cause this error. This is common usage with «over- compensated» or defective PROFIBUS-devices. Copyright 2016 Softing Industrial Automation GmbH… -
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PROFIBUS Tester 5 (BC-700-PB) — User Manual Cable testing error message Remedial measures — starting points for correctly interpreting and displayed on BC-700-PB repairing the indicated fault Disconnect the devices in the vicinity of the indicated error location and repeat cable testing in order to narrow down the error cause. -
Page 47: Metering The Cable Segment Length Correctly
The provided number of these elements should be as precise as possible in order to correctly detect cable segment length or the distance to the error. This chapter illustrates, how connectors and devices influence the detection of the cable length. Copyright 2016 Softing Industrial Automation GmbH…
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Page 48
12 MBit/s Sub-D type connectors. Without indicating the number of connectors and devices the PROFIBUS Tester 5 (BC-700-PB) will detect a total cable segment length of 64 meters, which corresponds to a systematic error of measurement of approx. 28 %. The more precise you enter the number of connectors and devices into the segment configuration, the more precise the length indication will be (cable segment length or distance to error). -
Page 49: Quality Index Compatibility Between Bc-600-Pb And Bc-700-Pb
In fact the lower signal quality index values represent reality, but the test results will prevent comparability to former test data, which you have generated using older test devices. If comparability of test data is a mandatory requirement, it is recommended conducting the comparative test by means of BC-600-PB. Copyright 2016 Softing Industrial Automation GmbH…
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Page 50: Notes On External Trigger Input And Output
PROFIBUS Tester 5 (BC-700-PB) — User Manual Notes on external trigger input and output The external trigger interface is for use in oscilloscope function. It is not related to logical trigger conditions used for frame recording during protocol analysis. The trigger output is «low active» and allows for triggering an external oscilloscope according to the trigger conditions of the internal oscilloscope functionality (triggering on voltage level or address).
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Page 51: Notes On Battery Use
CAUTION The rechargeable battery pack contains < 2 g Lithium. Softing Industrial Automation GmbH, its distributors or retailers assume no liability for failures to comply with these warnings and safety guidelines. By purchasing this battery, the buyer assumes all risks associated with lithium batteries. If you do not agree with these conditions, return the battery immediately before use.
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Page 52: Charge Battery
Defective lithium ion batteries may evaporate substances which are harmful to health! Never inhale! For proper disposal ask your local recycling center or return battery packs to Softing. Do not ship damaged battery packs. Contact our support department. Do not throw into fire! 12.2…
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Page 53: Replace Battery
Store battery at 3.85V per cell (corresponds approx. 33% of the battery charge display, see Device status Store at a temperature between 12°C/53F and 18°C/65F Do not expose battery pack to direct sunlight. Store in fireproof case or box. Copyright 2016 Softing Industrial Automation GmbH…
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Page 54: Battery Lifetime
PROFIBUS Tester 5 (BC-700-PB) — User Manual CAUTION Storing battery at temperatures greater than 77°C/170F for extended periods of time (more than 2 hours) may cause damage to battery and possible fire. 12.6 Battery lifetime Charging and discharging will typically wear out the battery pack over the time. Due to this aging the usable battery capacity will decrease accordingly.
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Page 55: Technical Data
CE, FCC, VCCI Operation Via graphical color display, four function keys and scroll wheel including central push-button or via PC/notebook. Display languages available: German, English PC operating PROFIBUS Diagnostics Suite, see separate documentation software Copyright 2016 Softing Industrial Automation GmbH…
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Page 56: Declarations By The Manufacturer
This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures! ROHS The PROFIBUS Tester 5 (BC-700-PB) device is ROHS compliant. WEEE Electrical and electronic equipment must be disposed of separately from normal waste at the end of its operational lifetime.
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Page 57: Index
~ Content Connection — P — to bus Conventions used PA adapter Buttons Power down Menu commands automatically Program code manually — D — — Q — Data Quality index technical ~ Delivery scope Copyright 2016 Softing Industrial Automation GmbH…
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Index — R — Related documents — S — Service interface Sleep mode Softkeys Stand-alone mode — T — Test status Trigger input Troubleshooting Copyright 2016 Softing Industrial Automation GmbH… -
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Softing Industrial Automation GmbH Richard-Reitzner-Allee 6 Tel: + 49 89 45 656-0 85540 Haar / Germany Fax: + 49 89 45 656-488 http://industrial.softing.com info.automation@softing.com…
Transcription
User ManualPROFIBUS Tester 5 (BC-700-PB)Version: MMA-NN-006005-EN-062016-1.30 Copyright 2014 — 2016 Softing Industrial Automation GmbH
Disclaimer of liabilityThe information contained in these instructions corresponds to the technical status at the time of printing of it and is passed on with thebest of our knowledge. The information in these instructions is in no event a basis for warranty claims or contractual agreementsconcerning the described products, and may especially not be deemed as warranty concerning the quality and durability pursuant to Sec.443 German Civil Code. We reserve the right to make any alterations or improvements to these instructions without prior notice. Theactual design of products may deviate from the information contained in the instructions if technical alterations and product improvementsso require.It may not, in part or in its entirety, be reproduced, copied, or transferred into electronic media.Softing Industrial Automation GmbHRichard-Reitzner-Allee 685540 Haar / Germanyhttp://industrial.softing.com 49 89 4 56 56-0 49 89 4 56 n@softing.comThe latest version of this manual is available in the Softing download area at: http://industrial.softing.com/en/downloads.html
Table of ContentsTable of ContentsChapter 1Introduction. 71.11.21.2.1About the.PROFIBUS Tester 5 (BC-700-PB)7About this.document7Purpose . 71.2.2Target group. 71.2.3Conventionsused.81.2.4Document .history91.31.41.4.1Delivery .scope9Optional.accessories10D-sub adaptercable for testing live systems.101.4.2Adapter Setfor M12 Connection Technology.111.4.3Fieldbus ShieldDigital Leakage Current Clamp.111.4.4Adapter fortesting PROFIBUS PA networks.111.4.5Spare battery. 121.4.61.4.6.2Service interfacesfor PROFIBUS DP.12ConnectionType D-sub.12ConnectionType M12.131.51.6System.requirements13Connectors.and controls141.4.6.1Chapter 22.12.22.32.4Chapter 3Power up.and down the device15Power-up. 15Power-on.behaviour without USB connection15Power-on.behaviour when USB connected16Power-off.and sleep mode16Connectionto PROFIBUS-DP.183.13.1.1Basics . 18Note whentesting a live bus.183.1.2Connectiontypes.183.1.3Adapter cable. 183.1.4Strain relief. 193.1.5Using the.security lock port193.1.6Test Locations. 19Copyright 2016 Softing Industrial Automation GmbH3
Table of Contents3.23.33.3.1Simple .connection for tests during system shutdown20Connection.for testing a live bus (DP)20Connectionvia D-sub connector with service socket.213.3.2Direct cableconnection.223.3.3ConnectionType M12.233.43.53.5.1Master.simulator, topology scan and cable test23Connecting.to PROFIBUS PA networks25Requirementsfor analyzing a live bus.253.5.2PA adapterBC-700-H1 – before you start.253.5.3ConnectingPA-adapter to test device.253.5.4Bus connection. 263.5.5Test Locations. 273.5.6Analyzing.during shutdown28Chapter 44.14.24.34.44.54.6Display andcontrol in stand-alone mode.29Start display. 29User interface. 29Operating.functions and softkeys30Device .status31Menu functions. 32Organize.and store test results36Chapter 5Data importinto the PC.38Chapter 6Device management. 396.16.1.1Licenses. 39Which licenseis activated?.396.1.2How to activatea license.396.2Firmware.update40Chapter 7Maintenanceand Servicing.41Chapter 8Troubleshooting. 42Chapter 9Tips and .tricks for cable testing449.19.29.3Assessment.criteria44Cable test.- fault indications and remedial measures44Metering.the cable segment length correctly47Chapter 10Quality indexcompatibility between BC-600-PB and BC-700-PB.4910.110.24What does.the quality index indicate and how is the index determined?49Why might.the BC-700-PB display different quality indexes?49Copyright 2016 Softing Industrial Automation GmbH
Table of ContentsChapter 11Notes on.external trigger input and output50Chapter 12Notes on.battery use5112.112.212.312.412.512.612.712.8Chapter 13General.hints and warnings on rechargeable battery ttery53Storage.and 54Lithium.backup battery54Technical.Data55Declarationsby the manufacturer.56Chapter 14Index. 57Copyright 2016 Softing Industrial Automation GmbH5
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Chapter 1 — Introduction1Introduction1.1About the PROFIBUS Tester 5 (BC-700-PB)The PROFIBUS Tester 5 (BC-700-PB) is a powerful tool that allows full testing of the bus physics and buscommunication on PROFIBUS DP and PROFIBUS PA segments (option). Using the integrated mastersimulator, you can also test the bus physics if the PLC is currently not in operation. In addition you cancheck individually check «suspicious» bus stations. The cable test function examines the cabling inPROFIBUS DP segments. It locates unwanted reflections on the line and verifies proper termination ofcable segments. The tool is powered either by its built-in battery or through an external AC adapter.The PROFIBUS Tester 5 (BC-700-PB)s the first battery-powered tester, which combines the assessmentof bus physics and bus communication as well as cable testing in one device. It is therefore the only andtruly mobile PROFIBUS diagnostic tool.1.2About this documentRead this manual before startingFor damages due to improper connection, implementation or operation Softing refuses anyliability according to our existing guarantee obligations.CAUTIONRefer also to the safety precautions for battery and battery pack in Section Notes onbattery use 51 .1.2.1PurposeThis document describes the BC-700-PB. It provides information about putting into service and alsoprovides detailed information regarding its safe and correct operation.1.2.2Target groupThis document is addressed to operating staff which is adept in operating PROFIBUS-systems such as:Maintenance personnelCommissioniersApplication engineers and developpersTrainersCopyright 2016 Softing Industrial Automation GmbH7
PROFIBUS Tester 5 (BC-700-PB) — User Manual1.2.3Conventions usedThe following conventions are used throughout Softing customer documentation:Keys, buttons, menu items, commands andother elements involving user interaction areset in bold font and menu sequences areseparated by an arrowButtons from the user interface are enclosed inbrackets and set to bold typefaceCoding samples, file extracts and screen outputis set in Courier font typeFilenames and directories are written in italicOpen StartProgramsControl PanelPress [Start] to start the applicationMaxDlsapAddressSupported 23Device description files are located in C:\ productname \delivery\software\Device Description filesCAUTIONCAUTION indicates a potentially hazardous situation which, if not avoided, may result inminor or moderate injury.NoteThis symbol is used to call attention to notable information that should be followed duringinstallation, use, or servicing of this device.HintThis symbol is used when providing you with helpful user hints.8Copyright 2016 Softing Industrial Automation GmbH
Chapter 1 — Introduction1.2.4Document historyDocument versionModifications compared to previous versionVersion 1.00Version 1.01none — initial publicationEditorial modifications following internal reviewOrder numbers for optional accessories addedNew device status icons addedNew cable test note addedRevised and enhanced PA-specific topicsInternal battery is installed upon delivery — new section «Replace battery»inserted.Added a recommendation with respect to cable shieldAdded reference about Softing License ManagerNew optional accessoryModified battery descriptionsDocument structure optimizedNote regarding providing device serial number when ordering the PA-H1Adapter and activating the licenseNew section describing how to work with the PA-Adapter BC-700-H1New test function Locate Stations 33New oscilloscope 33 functionality in stand-alone mode with result displayand without need to use PROFIBUS Diagnostics Suite (requires additionallicense, refer to Licenses 39 )Segments, locations and networks can be created in the PROFIBUSDiagnostics Suite and then be downloaded 33 to the BC-700-PB (refer also tothe PROFIBUS Diagnostics Suite online help for more information)Version 1.10Version 1.11Version 1.20Version 1.301.3Delivery scopeThe BC-700-PB carrying case contains:Test tool with RS485 interfaceRechargeable battery pack (internal battery)Wide-range power supply with European and US mains power cablesRS485 D-sub adapter cable BC-600-PB-CB-DSUB-2 “Standard” (cable petrol blue, light connector) forPROFIBUS DPUSB cable, 2 mTerminal block for trigger input/outputCD-ROM with driver software, PC software and detailed integrated help system in English andGermanDocumentation for BC-700-PB and for the PROFIBUS Diagnostics Suite PC softwareCopyright 2016 Softing Industrial Automation GmbH9
PROFIBUS Tester 5 (BC-700-PB) — User ManualFigure 1: BC-700-PB in carrying caseThe carrying case comprises cut-outs for optional accessories (leakage current clamp, adapter fortesting PROFIBUS PA networks, spare rechargeable battery)1.4Optional accessories1.4.1D-sub adapter cable for testing live systemsThis D-sub adapter cable is optimized for reduced influence on live PROFIBUS DP segment operation.Thereby it is most suitable for testing of running plants. The risk of critical influences on bus operationwhich can cause a plant standstill is significantly reduced.NoteUsing this cable it is not possible to use both active functions master simulator and topologydetection (see Master simulator and topology scan 23 ).Figure 2: D-sub adapter cable with reduced influence on bus operationSofting Order No.: BC-600-PB-CB-DSUB-110Copyright 2016 Softing Industrial Automation GmbH
Chapter 1 — Introduction1.4.2Adapter Set for M12 Connection TechnologyUsing the M12 adapter set, you can connect the PROFIBUS Tester 5 to field devices with M12connectors. The set comprises an M12 adapter cable with special pin layout and an M12 terminatingresistor that you can screw on, if required.Figure 3: Special adapter set for M12Softing Order No.: BC-600-PB-CB-M121.4.3Fieldbus Shield Digital Leakage Current ClampWhen routing PROFIBUS cables in high-interference environments, electromagnetic interference canaffect the signal quality. By measuring the shield currents with the digital leakage current clamp, youcan locate EMC problem areas and take appropriate countermeasures. The digital leakage currentclamp is supplied in a handy case, including measuring cables. There is also an empty compartment forthe fieldbus shield digital leakage current clamp in the carrying case of the PROFIBUS Tester 5 (BC-700PB).Figure 4: Fieldbus shield digital leakage current clampSofting Order No.: PB-LSZ-CHB31.4.4Adapter for testing PROFIBUS PA networksThe optional plug-in adapter (including test equipment set) for PROFIBUS PA networks enables the BC700-PB to analyze electrical signal quality and data communication in PROFIBUS PA installations. TheBC-700-PB in conjunction with the adapter BC-700-H1 is the proper test tool for identifying basicinstallation errors and defective PROFIBUS PA stations.License for PA optionIf you want to use the PA-Adapter BC-700-H1 with your BC-700-PB you need acorresponding license (upgrade). This license is related to the serial number of your device.When ordering the PA option we kindly ask you to provide us with the serial number ofyour BC-700-PB (see also Licenses) 39 .Before using the PA adapterBefore using the PA adapter for the first time read carefully section PA-Adapter BC-700-H1– before you start 25 . Activate the PA license on your device and preform the requiredupdates.Copyright 2016 Softing Industrial Automation GmbH11
PROFIBUS Tester 5 (BC-700-PB) — User ManualNoteNote the PROFIBUS PA-specific notes in sections Connecting to PROFIBUS PA-networks 25 ,Display and controls in stand-alone mode 29 and Licenses 39 .Figure 5: BC-700-H1 adapterFigure 6: Supplied test equipment set for connecting to PROFIBUS PA segmentsSofting order number: DDL-NL-006010 (adapter, license and test equipment)1.4.5Spare batteryIntensive use of BC-700-PB during the work day may exhaust the rechargeable battery faster thanexpected. In addition charging and discharging will typically wear out the battery pack over the time(refer to Notes on battery use 51 ). BC-700-PB has an internal energy management. If the measures forenergy saving are not sufficient or are perceived as a disturbance it is recommended operating on thedevice in conjunction with an external power supply. Alternatively the user may use a sparerechargeable battery.Figure 7: Rechargeable battery pack, Softing Order No.: ABA-NN-0060121.4.6Service interfaces for PROFIBUS DP1.4.6.1Connection Type D-subThe D-sub service interface provides a PROFIBUS access point for testing if the existing D-subconnectors have no service socket or if the bus stations are connected via a terminal block. The serviceinterface can power the terminating resistor of the D-sub connector. You can thus use it as an activebus termination at the beginning or end of the bus.If the PLC allows dropping and adding bus stations on the live bus, you will need this external bustermination to be able to exchange the first and last bus stations without causing problems on the bus.The compact unit is rail mounted like a terminal block and powered by an external 24 VDC powersupply. The package includes an 90 angled PROFIBUS connector with a switchable terminating resistor.12Copyright 2016 Softing Industrial Automation GmbH
Chapter 1 — IntroductionFigure 8: D-sub service interface for testing a live bus, Softing Order No.:BC-PBMB-PB-S1.4.6.2Connection Type M12The M12 service interface comprises an IP68 rated T piece, an end cap for the service output of the Tpiece, and a 1m PROFIBUS DP cable fitted with a male/female M12 connector on each end.Figure 9: M12 service interface, Softing order No.: BC-M12DP-PB1.5System requirementsHardwarePCUSB 2.0 Portoperating systemWindows 7, Windows 8, Windows 8.1 and Windows 10 (each in 32 bit and 64 bit version)HardwarePCCopyright 2016 Softing Industrial Automation GmbH13
PROFIBUS Tester 5 (BC-700-PB) — User Manual1.6Connectors and controlsFigure 10: Connectors, buttons and status displays on the BC-700-PB14Copyright 2016 Softing Industrial Automation GmbH
Chapter 2 — Power up and down the device2Power up and down the deviceInstall PROFIBUS Diagnostics Suite before connecting to a PCBefore connecting the BC-700-PB for the first time with a PC make sure the latest PROFIBUSDiagnostics Suite and the required drivers are installed on your PC. For detailed installationinstructions refer to the Quick Startup Guide supplied with your PROFIBUS Diagnostics SuiteCD-ROM.Always connect device directly to an USB portUse the included USB cable to connect the tool to a PC or notebook. When you use externalUSB hubs, notebook docking stations or USB 3.0 ports for connection, problems may occur.2.1Power-up1. Acclimate to room temperatureBefore being connected to the AC mains power, the PROFIBUS Tester and the AC adapter must beacclimated to room temperature to avoid condensation. This may take up to 60 minutes.2. Power-upMake sure that you have either connected it to a power supply, or that you have inserted thebattery. Then switch on the tool by pressing the power key at the upper front edge. The displaylights up and self-test starts.3. Check battery charge levelThe display shows the battery charge level indicator 31 ( ,recharge the battery as described in Charge battery 52 .,). If the charge level is too low,HintWe recommend operating the device solely using the wide-range power supply supplied orusing the integrated battery to avoid equalizing currents which can falsify the test results.The tool is powered by a built-in three cells lithium ion accumulator with 11.1 VDC. Alternatively thetool can be powered by 24 VDC through the external wide-range power supply.2.2Power-on behaviour without USB connectionIf not connected to an USB port, the BC-700-PB starts up in stand-alone mode (see Display and controlsin stand-alone mode 29 ) and is immediately ready for testing. During program start-up the splashscreen is shown for a few seconds and displays «USB NOT CONNECTED»:Figure 11: Splash screen – starting without USB connectionCopyright 2016 Softing Industrial Automation GmbH15
PROFIBUS Tester 5 (BC-700-PB) — User Manual2.3Power-on behaviour when USB connectedInstall drivers before connecting to USBInstall the PC software «PROFIBUS Diagnostics Suite» and the corresponding drivers beforeconnecting for the first time to a PC or to a notebook. You will find software and drivers onthe PROFIBUS Diagnostics Suite CD-ROM.The internal battery of BC-700-PB is NOT charged when being connected to a USB port.On successful completion of the self-test, the BC-700-PB displays:Figure 12: Power-up display when USB connectedWhen you start the PROFIBUS Diagnostics Suite control and evaluation software on your computer andselect the PROFIBUS Tester and a network for testing in its user interface, the test tool switches to PCmode. At this point, a firmware update instead of using the control and evaluation software might bestarted automatically. See Firmware update 40 .The display shows:Figure 13: Display during test with PC softwareDo not connect/disconnect the USB while the device is booting.2.4Power-off and sleep modePower-downPress power key for more than three seconds in order to power-down the device. There is no powerconsumption if the device is powered down. The device can be stored for long a period of time.16Copyright 2016 Softing Industrial Automation GmbH
Chapter 2 — Power up and down the deviceActivate sleep modeIf you want to change manually to sleep mode, shortly actuate the power key. During sleep mode theBC-700-PB is saving energy and the power key will blink slowly. If a measurement function is currentlyactive, it is not possible to switch to sleep mode. Depending on the settings in energy management, theBC-700-PB may automatically change to sleep mode after a predefined period of time.Return to normal operation modeYou can recover normal operation very quickly by shortly actuating the power key a second time. Thelastly shown menu screen will be displayed which was active before changing to sleep mode.Automatic power-downIf the BC-700-PB is in sleep mode for more than 2 hours, it will automatically power down.Copyright 2016 Softing Industrial Automation GmbH17
PROFIBUS Tester 5 (BC-700-PB) — User Manual3Connection to PROFIBUS-DP3.1Basics3.1.1Note when testing a live busTest tool side effectsWhen you connect a test tool, side effects on the system under test are generallyunavoidable. If the PROFIBUS is already disturbed to a certain degree or if SimaticDiagnostic Repeaters are used, the operation of the PROFIBUS might nevertheless beaffected occasionally. Observe the following connection notes.3.1.2Connection typesThere are several ways to connect a bus station to a PROFIBUS network:Using connectorso D-sub connectors 21 , most of which have an integrated terminating resistor and, optionally, anadditional service socketo M12 connectors 23 for environments requiring increased IP ratingso Special vendor-specific hybrid connectors; they are used in combination with special cables tosupply power via the busUsing terminals for direct connectionDue to the typical daisy-chain topology, the connection points of the bus stations are the only possiblepoints for connecting the test tool in most cases.3.1.3Adapter cableThe BC-700-PB is supplied with the D-sub adapter cable BC600-PB-CB-DSUB-2 Standard (lightconnector). For testing on live systems the optional D-sub adapter cable BC-600-PB-CB-DSUB-2 isrecommended. An M12 adapter set is optionally available, see D-sub adapter cable for testing livesystems 10 .Only use original short cablesUse only the original short cables with special pin layout to connect the unit to a PROFIBUSnetwork. Do not cascade more than two D-sub connectors with service sockets at the sametime:Figure 14: Unallowed cascading of D-sub connectors18Copyright 2016 Softing Industrial Automation GmbH
Chapter 3 — Connection to PROFIBUS-DP3.1.4Strain reliefAvoid stress on connectors and bus stationsAvoid stress on connectors and bus stations which might be caused by the device’s ownweight.Possible measures to avoid stress aresupport,strain relief using cable ties orusing a retaining hand strap. Fastening eyes are premounted at the bottom of the tester. You can fixthem either at the bottom or at the top of the tester. The retaining hand strap is not part of thedelivery.If avoiding stress is not possible, you need to select a different connection point to avoid damage.3.1.5Using the security lock portWhen using trend logging, the BC-700-PB is typically operated in an unattended manner over aprolonged period of time. You can connect a Kensington lock to the security lock port to prevent yourdevice being stolen. The Kensington lock is not part of the product delivery and must be purchasedseparately. To use the Kensington lock, refer to the pr
PROFIBUS DP segments. It locates unwanted reflections on the line and verifies proper termination of cable segments. The tool is powered either by its built-in battery or through an external AC adapter. The PROFIBUS Tester 5 (BC-700-PB)s the first battery-powered tester, which combines the as
Product Code: BC-700-PB
Softing PROFIBUS Tester 5 enables Quick and Easy Testing of Bus Physics, Bus Communication and Cabling
PROFIBUS Tester 5 is a powerful diagnostic and troubleshooting tool for testing the cables, measuring the signals and analyzing the communication of PROFIBUS networks. It is battery-powered and provides a graphical display, allowing for quick results when working in standalone mode. In addition, the PROFIBUS Tester 5 supports the export of test results for advanced analysis.
- Testing Bus Cabling, Bus Physics and Bus Communication “All-In-One”
- High flexibility through stand-alone operation (without PC)
- Enhanced diagnostic features through PC-based software (Included)
- Protocol analysis of the PROFIBUS PA segments
Testing Bus Cabling, Bus Physics and Bus Communication “All-In-One”
- Combination of signal tester, storage oscilloscope, protocol analyzer, master simulator and cable tester functionality in a single diagnostics tool
- Stand-alone mode plus extended PC-based diagnostics
- Suited for installation, setup and commissioning, documentation, acceptance testing, network optimization, preventive maintenance, troubleshooting as well as laboratory tests
PROFIBUS Tester 5 enhanced Diagnostic Features Through Complementing PC-Based Software
- Battery-powered operation without the need for additional power supply
- Graphical display providing easy-to-understand presentation oftest results
- Comprehensive network tests in stand-alone mode without requiring a notebook
Highly Mobile Bus Tester for Testing Even Without a Notebook
- Many additional features for executing, analyzing and managing bus tests in PC mode (Trend, Topology Scan, Master Simulator, Oscilloscope, Frame Analyzer)
- Quick Test and User-Controlled Test for easy network status assessment at the push of a button
- Generation of test reports describing the actual status of the PROFIBUS installation
- Ideal for less experienced users as well as for fieldbus specialists
Many additional features in PROFIBUS Tester 5
- Executing, analyzing and managing tests (Trend, Topology Scan, Master Simulator, Oscilloscope, Frame Analyzer)
- Quick Test and User-Controlled Test for easy network status at the push of a button
- Generation of test reports describing status of the PROFIBUS installation
- Suitable for range of user types: novice to fieldbus specialists
In this video you will get an introduction to systematic troubleshooting in a PROFIBUS network. You will learn to locate and document the cause of the error.
This video will show you how to quickly and properly measure a PROFIBUS network and how to create the clear and meaningful report.