Powerflex 753 руководство по программированию

Allen-Bradley PowerFlex 753 Quick Start Manual

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Quick Start

PowerFlex 750-Series AC Drives

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Summary of Contents for Allen-Bradley PowerFlex 753

  • Page 1
    Quick Start PowerFlex 750-Series AC Drives…
  • Page 2: Important User Information

    Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE). Allen-Bradley, PowerFlex, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc. Trademarks not belonging to Rockwell Automation are property of their respective companies.

  • Page 3: Table Of Contents

    Table of Contents Important User Information ……..2 Introduction Who Should Use This Manual .

  • Page 4
    Table of Contents Dynamic Brake Resistor……… . . 66 Acceleration and Deceleration Time .
  • Page 5: Introduction

    Introduction This Quick Start publication is designed to guide you through the 6 BASIC STEPS that are required to start up your PowerFlex 750-Series AC drive for the first time for simple applications. Who Should Use This Manual This manual is intended for qualified personnel. •…

  • Page 6: For More Information

    Introduction For More Information The following table lists publications that provide general drive-related information. Resource Description PowerFlex 750-Series AC Drives Technical Data, Provides detailed information on: publication 750-TD001 • Drive specifications • Option specifications • Fuse and circuit breaker ratings PowerFlex 750-Series AC Drives Installation Instructions, Provides detailed information on: publication…

  • Page 7: Step 1: Gather Required Information

    Step 1: Gather Required Information Step 1: Gather Required Information When you apply power to your drive for the first time, you need to enter specific information about your application. You need to enter motor nameplate data and set up your I/O. Step 1: Gather Required Information helps you to verify that you have the needed information prior to drive powerup.

  • Page 8: Step 2: Validate The Drive Installation

    Identify Which Drive You Have There are two types of PowerFlex 750-Series drives, the PowerFlex 753 and the PowerFlex 755. There are some important differences between the drives that need to be considered in subsequent steps. If you don’t know how to determine what…

  • Page 9: Verify Power Jumper Configuration

    (such as push buttons and potentiometers) are connected to the drive. 1. The drive’s main control board. • Terminal block TB1 on a PowerFlex 753 • Embedded EtherNet/IP port on a PowerFlex 755 • Terminal block TB1 on a PowerFlex 755 Di0 2.

  • Page 10: Where Are Signal Sources Connected

    Item Description Terminal block TB1, PowerFlex 753 drives. Embedded EtherNet/IP, PowerFlex 755 drives. Expansion I/O module, PowerFlex 753 and 755 drives. (Port 4 installation shown.) Communication network module, PowerFlex 753 drives. (Port 6 installation shown.) Terminal block TB1 on PowerFlex 755 drive is located behind the Ethernet port.

  • Page 11
    Yes: Port No. Yes: Port No. Yes: Port No. Yes: Port No. Are signal sources connected to a communication network module installed in your PowerFlex 753 drive? If yes, note the module’s port number. Drive 1: Drive 2: Drive 3:…
  • Page 12: Power The Drive

    20G…B4P2 Exit Startup ABORT ABORT ENTER PAR# TEXT ENTER PAR# TEXT Startup Screen Main Startup Screen PowerFlex 753 Main Powerup Screen PowerFlex 755 Main Powerup Screen 5. Proceed to Drive Setup on page Rockwell Automation Publication 750-QS001A-EN-P — March 2015…

  • Page 13: Drive Setup

    4.2A 20F…B4P2 ENTER ENTER PAR# TEXT PowerFlex 753 Powerup Screen Parameter Screen Parameter Screen Keypad 2. Use the numeric value from the Motor Nameplate data gather in Step 1: Gather Required Information under Record Motor Nameplate Data on page 7 to verify the value on the screen.

  • Page 14
    Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft • Parameter 29 [Mtr NP Pwr Units] For parameter 29, choose the unit of measurement is based on the actual nameplate. If the nameplate is in HP (default unit), continue to parameter 30 [Motor NP Power]. If your nameplate value is in kW, change the default power units from HP to kW.
  • Page 15
    Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Autotune 1. Access parameter 70 [Autotune]. • Press the PAR# soft key. • Enter 70. • Press the ENTER soft key. 2. Press the EDIT soft key and use the soft keys to select “Static Tune 2.”…
  • Page 16
    Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft Direction Test ATTENTION: This procedure causes movement of the motor shaft and of any connected equipment. To guard against personal injury or damage to equipment, ensure that all guards are properly installed to help protect against contact with rotating parts. 1.
  • Page 17: Step 4: Set Up Speed Reference And Start/Stop

    Drive Device Ports on page 33 for more information.) page 38 User Adjustable at Drive Connections on PowerFlex 753 Main Control Board (Port 0) page 41 0…20 mA Analog Input — Unipolar Speed Reference page 42 0…+10V Analog Input — Unipolar Speed Reference…

  • Page 18: Step 5: Special Considerations

    75 Expansion I/O module connected to TB1 (TO and TC or T1) as appropriate. Relay Output PowerFlex 753 main control board connected to TB2 (R0C and R0NO or page 76 R0NC) as appropriate. Expansion I/O module connected to TB2 (R0C and R0NO or R0NC) as page 76 appropriate.

  • Page 19: Step 6: Verify Drive Operation

    Step 6: Verify Drive Operation Step 6: Verify Drive Operation Now that you have completed the steps required to start up your drive for the first time, verify and record that each of your drive/motor combinations is operating correctly. Use the information displayed on the HIM, the drive status indicators to the right of the HIM, and the system operation to assist with verifying drive operation.

  • Page 20
    Step 6: Verify Drive Operation Notes: Rockwell Automation Publication 750-QS001A-EN-P — March 2015…
  • Page 21: Reference Section

    Reference Section Reference Section These topics are included to provide more detail about the tasks required to start up and configure your drive. Topic Page Determine Drive Type Power Wiring Power Jumpers Identify Option Modules and Compatible Ports Drive Device Ports HIM Overview Resetting Factory Defaults Typical Speed Reference Examples…

  • Page 22: Determine Drive Type

    20F = PowerFlex 753 20G = PowerFlex 755 3. Look at the main control board that is installed in the drive. PowerFlex 753 has a 14-point I/O terminal block. PowerFlex 755 has three EtherNet/IP address selectors. Rockwell Automation Publication 750-QS001A-EN-P — March 2015…

  • Page 23: Power Wiring

    Reference Section Power Wiring Wall Mount Frames 1…3 Power Terminal Block and Termination Point Locations Wall Mount Frame 2 Wall Mount Frame 1 Wall Mount Frame 3 Name Description Power Terminal Block R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields.

  • Page 24
    Reference Section Wall Mount Frames 4…5 Power Terminal Block and Termination Point Locations Wall Mount Frame 4 Wall Mount Frame 5 Name Description Power Terminal Block R/L1, S/L2, T/L3, BR1, BR2, +DC, -DC, U/T1, V/T2, W/T3 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shields.
  • Page 25
    Reference Section Wall Mount Frames 6 and 7 Power Terminal and Termination Point Locations Wall Mount Frame 6 Wall Mount Frame 7 400/480V drives shown. Name Description Power Terminals R/L1, S/L2, T/L3, U/T1, V/T2, W/T3 PE Grounding Studs Terminating point to chassis ground for incoming AC line and motor shield.
  • Page 26
    Reference Section Floor Mount Frames 8 and Larger Bus Bar Locations, AC Input Drives Floor Mount Frame 8 R / L1 S / L2 T / L3 DC– U / T1 V / T2 W / T3 Name Description Power Bus R/L1, S/L2, T/L3 (Drive only.) DC Bus DC+, DC- (The DC Bus is included with frame 9 and 10 drives.
  • Page 27: Power Jumpers

    Reference Section Power Jumpers PowerFlex 750-Series drives, frames 1…7, leave the factory with jumpers PE-A and PE-B in one of two possible configurations. IMPORTANT PowerFlex 750-Series drives, frames 8…10, leave the factory with jumpers PE-A1, PE-A2, and PE-B in one of two possible configurations.

  • Page 28
    Reference Section Power Jumper Locations Wall/flange mount frames 1, 6, and 7 and floor mount frames 8…10 use jumper wires to complete an electrical connection when installed. Wall/flange mount frames 2…5 use jumper screws to complete an electrical connection when installed. Table 1 — Power Jumper Locations for Frames 1…10 Drive Jumper Locations…
  • Page 29
    Reference Section Table 1 — Power Jumper Locations for Frames 1…10 (Continued) Drive Jumper Locations Frame 6 Wire Connectors Connected Disconnected • Torque: 1.36 N•m (12.0 lb•in) • Tools: 7 mm hex socket and T20 Hexalobular Common Mode PE-B PE-B Frame 7 Disconnected Connected…
  • Page 30
    Reference Section Table 1 — Power Jumper Locations for Frames 1…10 (Continued) Drive Jumper Locations Frames 8…10 PE-A1 Wire Connector Connected Disconnected • Torque: 1.8 N•m (16.0 lb•in) • Tool: T20 Hexalobular PE-A2 Plug-type Connector Rockwell Automation Publication 750-QS001A-EN-P — March 2015…
  • Page 31
    Reference Section Table 1 — Power Jumper Locations for Frames 1…10 (Continued) Drive Jumper Locations Frames 8…10 AC Input Drive Shown PE-B Plug-type Connector • Tray Torque: 1.86 N•m (16.0 lb•in) • Tool: T20 Hexalobular Connected Disconnected Rockwell Automation Publication 750-QS001A-EN-P — March 2015…
  • Page 32: Identify Option Modules And Compatible Ports

    20-750-DENC-1 20-750-2262C-2R 20-750-1132C-2R 20-750-UFB-1 20-750-S1 20-750-2263C-1R2T 20-750-1133C-1R2T 20-750-2262D-2R 20-750-1132D-2R 20-750-ATEX PowerFlex 753 Drives PowerFlex 755 Drives Frame 1 Ports Frame 2…7 Ports Frame 1 Ports Frame 2…10 Ports Option Module Cat. No. 20-750- 2262C-2R, 2263C-1R2T, 2262D-2R 1132C-2R, 1133C-1R2T, 1132D-2R 1132C-2R, 1133C-1R2T, 1132D-2R…

  • Page 33: Drive Device Ports

    Reference Section Drive Device Ports Connectors, embedded devices, and installed option modules such as I/O, communication adapters, and DeviceLogix, have unique port number assignments. Connectors and embedded devices have fixed port numbers that cannot be changed. Option modules are assigned a port number when installed. The 750-Series drive uses the term ‘Port’…

  • Page 34: Him Overview

    Reference Section HIM Overview See the PowerFlex 20-HIM-A6 and 20-HIM-C6S HIM (Human Interface Module) User Manual, publication 20HIM-UM001 for more information on the HIM. The keypad consists of soft keys, navigation and number keys, and single-function keys, which are described in their respective subsections that follow.

  • Page 35
    Reference Section Single-function Keys There are four single-function keys, which are highlighted below and listed in the following table. Each single-function key always performs only its dedicated function. Table 4 — Single-function Keys Single-function Key Name Function Start Starts the drive. Folders Accesses folders for parameters, diagnostics, memory functions, preferences, and other tasks.
  • Page 36
    Reference Section Table 5 — Soft Key Label Explanation (Continued) Soft Key Label Name Function Clear • Deletes an entire text string. • Displays the Select Action pop-up box used to clear the selected fault, alarm or event, or the entire fault, alarm or event queue.
  • Page 37: Resetting Factory Defaults

    Reference Section Resetting Factory Defaults 1. Access the Status screen. Stopped AUTO 0.000 Hz Host Drive 240V 4.2A 20G…D014 PAR# TEXT Status Screen 2. Use the key to scroll to the port of the device whose parameters you want to set to factory defaults (for example, Port 00 for the host drive or the respective port number for one of the drive’s connected peripherals).

  • Page 38: Typical Speed Reference Examples

    Reference Section Typical Speed Reference Examples User Adjustable at Drive The Control screen (shown below) is used to directly control the drive. It displays vertical bar graphs of the drive’s Speed Reference and Feedback values, and a Key Function Map that corresponds to the navigation/number keys for drive control. Press the (Controls) key to display the Control screen.

  • Page 39
    Reference Section Table 8 — Control Screen Navigation/Number Keys Label Function Jogs the host drive. Decreases the speed reference for the host drive. HELP Displays Rockwell Automation Drives Technical Support direct phone number, website address, and email address. Sets the direction to reverse for the host drive. EDIT REF Enables direct data entry of the speed reference for the host drive.
  • Page 40
    Reference Section Connections on PowerFlex 753 Main Control Board Terminal block TB1 and the input mode jumpers are mounted directly on the main control board. SK-R1-MCB1-PF753 Table 10 — 753 Main Control Board Details No. Name Description Jumper J4 Input Mode Analog input mode jumper.
  • Page 41
    Reference Section Table 12 — TB1 Terminal Designations Terminal Name Description Related Param Ao0– Analog Out 0 (–) Bipolar, ±10V , 11 bit & sign, 2 k ohm minimum load. Ao0+ Analog Out 0 (+) 4-20 mA , 11 bit & sign, 400 ohm maximum load.
  • Page 42
    Reference Section Table 14 — 0…+10V Analog Input — Unipolar Speed Reference Set Direction Mode Port 0: P308 [Direction Mode] = 0 “Unipolar” Common Ai0– Ai0+ Set Selection Port 0: P545 [Spd Ref A Sel] = Port 0: P260 [Anlg In0 Value] 753 Main Control Board TB1 Adjust Scaling Port 0: P261 [Anlg In0 Hi] = 10 Volt…
  • Page 43
    Reference Section Table 17 — 3-Wire Control on PF753 Main Control Board Internal Supply Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 24VC +24V Stop…
  • Page 44
    Reference Section Connections on 11-Series Expansion I/O Module Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive. 11-Series I/O Module Table 18 — Analog Input Mode Jumpers Voltage Mode Current Mode Table 19 — TB1 Terminal Designations Terminal Name Description…
  • Page 45
    Reference Section Table 20 — 0…20 mA Analog Input — Unipolar Speed Reference Set Direction Mode Port 0: P308 [Direction Mode] = 0 “Unipolar” Common Ai0– Ai0+ Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] 11-Series I/O Module TB1…
  • Page 46
    Reference Section Table 23 — 2-Wire Control on 11-Series I/O Module Non-Reversing — Internal Supply Set Direction Mode Port 0: P308 [Direction Mode] = 2 “Rev Disable” Stop-Run Set Selection Di0P Port 0: P163 [DI Run] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 11-Series I/O Module TB1…
  • Page 47
    Reference Section Table 24 — 3-Wire Control on 11-Series I/O Module Internal Supply Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your 11-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Stop Port 0: P161 [DI Start] = Port 4 (or port where your 11-Series I/O Module is installed), See page…
  • Page 48
    Reference Section Connections on 22-Series Expansion I/O Module Terminal block TB1 and the input mode jumpers are mounted on the option module installed in the drive. 22-Series I/O Module Table 25 — Input Mode Jumpers Jumper Voltage Mode Current Mode Position Table 26 — TB1 Terminal Designations Terminal Name…
  • Page 49
    Reference Section Table 27 — 0…20 mA Analog Input — Unipolar Speed Reference at Terminals Ai0± Set Direction Mode Port 0: P308 [Direction Mode] = 0 “Unipolar” Common Ai0– Ai0+ Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P50 [Anlg In0 Value] 22-Series I/O Module TB1…
  • Page 50
    Reference Section Table 30 — 0…20 mA Analog Input — Unipolar Speed Reference at Terminals Ai1± Set Direction Mode Port 0: P308 [Direction Mode] = 0 “Unipolar” Common Ai1– Ai1+ Set Selection Port 0: P545 [Spd Ref A Sel] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P60 [Anlg In1 Value] 22-Series I/O Module TB1…
  • Page 51
    Reference Section Table 33 — 2-Wire Control on 22-Series I/O Module Non-Reversing — Internal Supply Set Direction Mode Port 0: P308 [Direction Mode] = 2 “Rev Disable” Stop-Run 24VC Set Selection +24V Di C Port 0: P163 [DI Run] = Port 4 (or port where your 22-Series I/O Module is installed), See page 10: P1 [Dig In Sts], bit 0 = Input 0 Di 0…
  • Page 52: Ethernet/Ip Communication

    Reference Section EtherNet/IP Communication IMPORTANT This section assumes that an EtherNet/IP network has been set up to connect to the drive. Communication over PF755 Embedded Ethernet/IP (Port 13) You will need the information gathered in Step 2: Validate the Drive Installation, Where are Signal Sources Connected? on page 10 to complete the EtherNet/IP setup.

  • Page 53
    Reference Section Setting the IP Address There are three ways to set the IP address on a PowerFlex 755 embedded EtherNet adapter. • BOOTP server • Manually via the rotary switches • Manually via adapter parameters If the PowerFlex 755 drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode, the ‘dynamic IP address assignment by port’…
  • Page 54
    Reference Section Setting the IP Address Using the Adapter Rotary Switches You can use the rotary switches to set the IP address if the following are met. • The IP address follows the format 192.168.1.xxx • The subnet mask is 255.255.255.0 •…
  • Page 55
    Reference Section Setting the IP Address Using Adapter Parameters 1. Verify that the IP address rotary switches are set to any value other than 001…254 or 888. The default setting is 999. Table 35 on page 54 for more information on the address settings. ATTENTION: Risk of equipment damage, injury, or death exists.
  • Page 56
    Reference Section Table 36 — PowerFlex 755 Embedded EtherNet/IP Port 13 Parameter Settings Drive User Default Value/Options Notes Parameter Setting Name Port Number BOOTP 0 = Disabled A reset of the adapter is required. Reset the adapter by power cycling the drive or by using the HIM’s Reset Device function located in the drive’s DIAGNOSTIC folder.
  • Page 57
    Reference Section Communication over EtherNet/IP on 20-750-ENETR Module You will need the information gathered in Step 2: Validate the Drive Installation, Where are Signal Sources Connected? on page 10 to complete the EtherNet/IP setup. Connecting the Ethernet Cable to the Drive This section addresses the setup on the PowerFlex 20-750-ENETR Dual-port EtherNet/IP Option module that is installed in Port 6 of IMPORTANT the drive.
  • Page 58
    Reference Section Setting the IP Address There are three ways to set the IP address on a PowerFlex 20-750-ENETR Dual-port EtherNet/IP option module. • DHCP or BOOTP server • Manually via the rotary switches • Manually via adapter parameters If the PowerFlex 750-Series drive is connected to a Stratix 6000 or Stratix 8000 managed Ethernet switch and the drive is set for BOOTP mode, the ‘dynamic IP address assignment by port’…
  • Page 59
    Reference Section Setting the IP Address Using the Adapter Rotary Switches You can use the rotary switches to set the IP address if the following are met. • The IP address follows the format 192.168.1.xxx • The subnet mask is 255.255.255.0 •…
  • Page 60
    Reference Section Setting the IP Address Using Adapter Parameters 1. Verify that the IP address rotary switches are set to any value other than 001…254 or 888. The default setting is 999. Table 38 on page 59 for more information on the address settings. ATTENTION: Risk of equipment damage, injury, or death exists.
  • Page 61
    Reference Section 7. If required, set the value of parameters 15 [Gateway Cfg 1] through 18 [Gateway Cfg 4] to the desired value for the gateway device. Default = 0.0.0.0 255.255.255.255 Stopped AUTO 0.000 Hz [Gateway Cfg 1] Edit Gateway Cfg 1 [Gateway Cfg 2] 0 <<…
  • Page 62
    Reference Section Reset the Option Module Changes to switch and jumper settings and some option module parameters require you to reset the option module before the new settings take effect. You can reset the option module by power cycling the drive or by using parameter 25 [Reset Module].
  • Page 63: 2-Wire And 3-Wire Control

    Reference Section 2-Wire and 3-Wire Control The two types of ladder control circuits commonly used are the 2-wire control circuit and the 3-wire control circuit. The 2-wire control circuit uses “maintained” contact devices to control the drive/motor. A typical 2-wire control circuit is shown in the following figure.

  • Page 64
    Reference Section A 3-wire control circuit consists of a normally closed stop button (STOP), a normally open start button (START), and sealing contact (M), and the coil of a magnetic motor starter. When the normally open start button is pressed, the coil of the magnetic motor starter is energized.
  • Page 65: Drive Status Indicators

    Reference Section Drive Status Indicators Table 41 — PowerFlex 753 Status Indicator Descriptions Name Color State Description Green Flashing Drive ready but not running, and no faults are present. (Status) Steady Drive running, no faults are present. Yellow Flashing Drive is not running, a start inhibit condition exists and the drive cannot be started.

  • Page 66: Dynamic Brake Resistor

    Reference Section Dynamic Brake Resistor Determine whether your drive and motor utilize a dynamic brake resistor. Dynamic brake resistors generate heat so they are usually outside of the panel in a protective cage. Record if a dynamic brake resistor is connected for each of your drive/motor combinations. Typical resistor cage Drive/Motor 1 Drive/Motor 2…

  • Page 67
    Reference Section For frames 1…7, see Table 43 to configure these parameters so the dynamic brake properly functions. Table 43 — Dynamic Brake Resistor Parameter Settings Parameter Name External Resistor Internal Resistor Values Notes User Setting User Setting Stop Mode A Default: 1 = “Ramp”…
  • Page 68: Acceleration And Deceleration Time

    5 minutes, however very high inertia loads could require higher acceleration times (for example, 30 minutes may be common for a centrifuge). If faster acceleration time is required for the load, contact your Allen-Bradley distributor or Allen-Bradley technical support for further application review or potential drive sizing considerations.

  • Page 69
    Reference Section Table 44 — Acceleration and Deceleration Parameter Settings Parameter Name User Setting Values Notes Accel Time 1 Units: Secs Sets the acceleration rate for all speed changes and is dependent on inertia and acceleration torque. Also, set Default: parameter 422 [Current Limit 1] to drive rating.
  • Page 70: Direction Mode

    Reference Section Direction Mode Table 45 — 753 Main Control Board TB1 2-Wire Control with Reversing Wiring 2-Wire Control Reversing Set Direction Mode Port 0: P308 [Direction Mode] = 0 “Unipolar” Internal 24V Supply Run Fwd Set Selection Port 0: P164 [DI Run Forward] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 1 Run Rev Port 0: P165 [DI Run Reverse] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 2 View Results…

  • Page 71
    Reference Section Table 47 — 753 Main Control Board TB1 & TB3 3-Wire Control with Reversing Wiring 3-Wire Control Reversing Set Selection Port 0: P158 [DI Stop] = Port 0: P220 [Digital In Sts], bit 1 = Digital In 0 Internal Supply Port 0: P161 [DI Start] = Port 0: P220 [Digital In Sts], bit 2 = Digital In 1 Port 0: P162 [DI Fwd Reverse] = Port 0: P220 [Digital In Sts], bit 3 = Digital In 2…
  • Page 72
    Reference Section Table 48 — 750-11 Series I/O Module TB1 3-Wire Control with Reversing Wiring 3-Wire Control Reversing Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], Stop Internal Supply Start…
  • Page 73
    Reference Section Table 49 — 750-22 Series I/O Module TB1 3-Wire Control with Reversing Wiring 3-Wire Control Reversing Set Selection Port 0: P158 [DI Stop] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts], Internal Supply bit 0 = Input 0 Port 0: P161 [DI Start] = Port 4 (or port where your I/O Module is installed): P1 [Dig In Sts],…
  • Page 74: Analog Output Wiring

    Reference Section Analog Output Wiring Table 50 — 753 Main Control Board TB1 Analog Output Wiring Analog Voltage Output Configuration ±10V, 0…20 mA Bipolar Port 0: P270 [Anlg Out Type], bit 0 = 0 +10V Unipolar Set Selection – Ao0– Port 0: P275 [Anlg Out0 Sel] = Port 0: P3 [Mtr Vel Fdbk] Ao0+ Adjusting Scale…

  • Page 75: Digital Output Wiring

    Reference Section Digital Output Wiring Table 52 — 753 Main Control Board Digital Output Wiring Digital Output Set Selection Port 0: P240 [TO0 Sel] = Port 0: P935 [Drive Status 1], bit 7= Faulted Internal Supply View Results +24V Port 0: P225 [Dig Out Sts] 753 Main Control Board TB1 Digital Output External Supply…

  • Page 76: Relay Output Wiring

    Reference Section Relay Output Wiring Table 54 — 750-Series Control Board and I/O Module TB1 Relay Output Wiring Relay Output Set Selection Port 0: P230 [RO0 Sel] = Port 0: P935 [Drive Status 1], bit 7 = Faulted External Supply R0NC R0NO View Results…

  • Page 77: Disable The Him Start Function

    The Stop function cannot be disabled. 1. Starting from either screen, press the soft key. PAR# Stopped Stopped AUTO AUTO 0.000 Hz 0.000 Hz PowerFlex 753 0.00 Amps 480V 4.2A 0.000 Bus VDC 20F…B4P2 0.00 Out PAR# TEXT VIEW PAR#…

  • Page 78: Him Copycat Function

    You then have the option to completely stop the download or continue after noting the discrepancy for the parameters that could not be downloaded. These parameters can then be manually adjusted. When using the HIM with a PowerFlex 753 drive with firmware revision 1.05 or earlier, or a PowerFlex 755 drive with firmware IMPORTANT revision 1.10 or earlier, the CopyCat function cannot upload/download DeviceLogix values for DLX Out xx and DLX In xx parameters…

  • Page 79
    Reference Section 4. Use the key to scroll to the MEMORY folder. 5. Use the key to select HIM CopyCat. 6. Press the (Enter) key to display the CopyCat Files selection screen. Stopped AUTO 0.000 Hz Port 00 CopyCat Files CopyCat from Device to HIM CopyCat from HIM to Device Delete CopyCat File…
  • Page 80
    Reference Section 4. Use the key to scroll to the MEMORY folder. 5. Use the key to select HIM CopyCat. 6. Press the (Enter) key to display the CopyCat Files selection screen. Stopped AUTO 0.000 Hz Port 00 CopyCat Files CopyCat from Device to HIM CopyCat from HIM to Device Delete CopyCat File…
  • Page 81
    Reference Section 16. When the desired name is displayed on the edit pop-up box, press the ENTER soft key to enter and save the new name. Deleting CopyCat Files 1. Access the Status screen. Stopped AUTO 0.000 Hz Host Drive 240V 4.2A 20G…D014…
  • Page 82: Motor Overload

    Reference Section Motor Overload It can be necessary to adjust parameter 414 [Mtr OL Hertz]. Adjusting this parameter to a default of 20 Hz is a conservative setting to protect a typical induction motor that is not designed to adequately cool itself at full load when its rotor/internal fan is turning less than 20 Hz.

  • Page 83: If You Have To Contact Technical Support

    If your drive application is for a fan or a pump and you are having difficulty tuning the motor to the drive, review the recommendation Knowledgebase article “486982 — PowerFlex 753 or 755 Drive: Centrifugal Fan/Pump Setup Guide”. Prior to contacting technical support resource, collect the following information and be ready to provide it to the support representative.

  • Page 84
    Diagnostic Items Reset Device Device Version 6. Press the (Enter) key to display device version information. Stopped AUTO 0.000 Hz PowerFlex 753 Product Series A Product Rev 9.001 Product Ser Num 00000000 –Main Control Board FW Revision 9.001 PGUP PGDN 7.
  • Page 86
    Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products. http://www.rockwellautomation.com/support you can find technical and application notes, sample code, and links to software service packs. You can also visit our Support Center at https://rockwellautomation.custhelp.com/ for software updates, support chats and forums, technical information, FAQs, and to sign up for product notification updates.

Преобразователь частоты PowerFlex 753 – удобство эксплуатации и простая интеграция в АСУ

Преобразователи частоты PowerFlex 753 серии отличаются поддержкой всевозможных методов управления асинхронными двигателями, а также наличием большого спектра различных опций, направленных на оптимизацию, повышение качества и безопасности производственных процессов.

PowerFlex 753 является экономически эффективным решением, идеальным для производителей оборудования и системных интеграторов, которые стремятся к сокращению расходов на проектирование, ускорению вывода продукции на рынок и удовлетворению спроса конечных пользователей на более продуктивные и более безопасные механизмы.

Упрощенная интеграция в среду Logix

Преобразователи PowerFlex 753 легко интегрируются с другими устройствами и компонентами платформы Logix, предоставляющей общую модель управления, программную среду и средства коммуникации для дискретного управления, управления приводами, сервоприводами и непрерывными процессами. Встроенный процессор Logix позволяет реализовать управление выходами и обработку данных на локальном уровне (внутри преобразователя), благодаря чему появляется возможность использования PowerFlex 753, как для централизованного управления распределенными системами электроприводов, так и для управления автономными объектами.

Удобная интеграция в промышленные сети

Частотные преобразователи Allen-Bradley PowerFlex используют архитектуру открытой сети NetLinx и поддерживают стандартные функции промышленных сетей DeviceNet, ControlNet и EtherNet/IP. Кроме того, привод легко интегрируется в промышленные сети по протоколам Remote I/O, RS485 DF1, BACnet, Modbus RTU, Metasys N2, Siemens P1, ProfiBus DP, Interbus, CANopen, LonWorks и других.

Конфигурирование для индивидуального применения

Каждый преобразователь имеет слотовую архитектуру, что обеспечивает возможность гибкого выбора типов карт для индивидуального применения, а также возможность расширения функциональности преобразователя для его перспективного использования. Поддерживаемые аппаратные опции управления являются общими для данной серии, что позволяет сократить ваши потребности в оборудовании и запасных частях.

(Ocr-Read Summary of Contents of some pages of the Rockwell Automation PowerFlex 753 Document (Main Content), UPD: 06 July 2023)

  • 7, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 7 PowerFlex 753 Drive (P_PF753) The P_PF753 (PowerFlex 753 Drive) object is used to operate one variable-speed motor by using a PowerFlex 753 AC variable frequency drive in various modes, and monitoring for fault conditions. The global objects and following faceplate are examples of the graphical interface tools for this Add-On Instruction. Guidelines Use this instruction w…

  • 40, 40 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) Operator Tab The Faceplate initially opens to the Operator (‘Home’) tab. From here, an operator can monitor the device status and manually operate the device when it is in Operator mode. The Operator tab shows the following information: • Current mode (Operator, Program, Override, Maintenance, or H…

  • 6, 6 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 Preface You can view or download publications at http:/www.rockwellautomation.com/literature/. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative. Rockwell Automation Library of Process Objects: Interlocks with First Out and Bypass (P_Intlk) Reference Manual, publication SYSLIB-RM00…

  • 36, 36 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) condition is required. Once the alarm is acknowledged, the alarm border and label background remain the color that corresponds to the severity of the alarm. See Rockwell Automation Library of Process Objects: Common Alarm Block (P_Alarm) Reference Manual, publication SYSLIB-RM002, for more information. Maintenance Bypass Indicator This symbol appears to the right of the la…

  • 30, 30 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) Display Elements The P_PF753 instruction uses the same HMI display elements that are used for the Variable Speed Drive (P_VSD) instruction. A display element (global object) is created once and can be referenced multiple times on multiple displays in an application. When changes are made to the original…

  • 21, Rockwell Automation PowerFlex 753 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 21 PowerFlex 753 Drive (P_PF753) Val_Mode SINT Mode.Val The current mode is shown with status bits and also as an enumeration ‘Val_Mode’ as follows: 0 = No mode 1 = Hand 2 = Maintenance 3 = Override 4 = Program (locked) 5 = Operator (locked) 6 = Program (unlocked, Operator is default) 7 = Operator (unlocked, Program is default) 8 = Program (unlocked, Program is default) 9 = Operator …

  • 8, 8 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) • If your PowerFlex 753 drive uses the 20-750-ENETR EtherNet interface, use the P_PF755 instruction instead. The PowerFlex 753 drive with the 20-750-ENETR interface uses the same interface data structures as the PowerFlex 755 drive, giving you more data. • If you are using a drive other than the PowerFlex 523, 525, 753, or 755, driv…

  • 27, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 27 PowerFlex 753 Drive (P_PF753) Execution The following table explains the handling of instruction execution conditions. See the Logix5000™ Controllers Add-On Instructions Programming Manual, publication 1756-PM010, for more information. Programming Example This example uses the P_PF753 instruction to control the motor of a planetary mixer in a concrete batch plant. In the drive command word, the Add-On Instruc…

  • 28, Rockwell Automation PowerFlex 753 28 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) 4. Right-click one of the rungs and choose Import Rungs. 5. On the Import Rungs dialog box, select the P_PF753 instruction and click Import. During the import process, you can name the tags for the routine in the Import Configuration dialog box. 6. In the Import Content tree, click Tags and type the names of the variables that match your process and the drive name in th…

  • 25, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 25 PowerFlex 753 Drive (P_PF753) See Rockwell Automation Library of Process Objects: Common Mode Block (P_Mode) Reference Manual, publication SYSLIB-RM005, for more information. Alarms This instruction uses the following alarms, which are implemented by using embedded P_Alarm and P_Gate Add-On Instructions. Parameters of the P_Alarm object can be accessed by using the following convention: [P_Alarm Name].[P_A…

  • 29, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 29 PowerFlex 753 Drive (P_PF753) 7. In the I/O Configuration, right-click the PowerFlex drive and choose Properties. The Module Properties dialog box appears. 8. Click Change. The Module Definition dialog box appears. 9. In the Input Data column, click Browse (…). The Parameter Properties dialog box appears. 10. From the pull-do…

  • 50, Rockwell Automation PowerFlex 753 50 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) Engineering Tab Page 2 The following table shows the functions on the Engineering tab page 2. Configure Device Description, Label, and Tag Text Configure Device Forward and Reverse Direction Text Table 18 — Engineering Tab Page 2 Description Function Action Security Configuration Parameters Click to nav…

  • 61, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 61 PowerFlex 753 Drive (P_PF753) The following table shows the functions on the Alarms tab. When the Reset and Acknowledge All Alarms button is enabled, the panel behind the alarm blinks, indicating the alarm requires acknowledgement or reset. The Alarm Acknowledge button is enabled if the alarm requires acknowledgment. Click the button with the check mark to acknowledge the alarm. See Rockwell Automation Library of Proc…

  • 39, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 39 PowerFlex 753 Drive (P_PF753) Quick Display The Quick Display screen provides the means for operators to perform simple interactions with the P_PF753 instruction instance. From the Quick Display, you can navigate to the faceplate for full access for operation, maintenance, and configuration. Faceplate The P_PF753 faceplate consists of six tabs and each tab consists of one or more pages. The title bar of the facep…

  • 31, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 31 PowerFlex 753 Drive (P_PF753) GO_P_VSD_Inline_U These display elements show the different inline motor positions (up, right, left, and down). GO_P_VSD_Inline_R GO_P_VSD_Inline_L GO_P_VSD_Inline_D GO_P_VSD_Pump_R These display elements show the different pump positions (left, up, and down). GO_P_VSD_Pump_L GO_P_VSD_Pump_U GO_P_VSD_Agi…

  • 49, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 49 PowerFlex 753 Drive (P_PF753) The following table lists the functions on page 1 of the Engineering tab. Table 17 — Engineering Tab Page 1 Descriptions Function Action Security Configuration Parameters Speed Feedback Raw Maximum/ Minimum Type the raw input count that corresponds to the maximum and minimum (usually zero) speed feedback from the drive Engineering Configuration (Code E) Cfg_SpeedFdbkRawMax Cfg_SpeedFdbkR…

  • 47, Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 47 PowerFlex 753 Drive (P_PF753) The following table shows the functions on Page 2 of the Maintenance tab. Table 16 — Maintenance Tab Page 2 Description Function Action Security Configuration Parameters Bumpless Program/ Operator Transition Check to have program settings, such as Speed Reference, track operator settings in Operator mode, and have operator settings track Program Settin…

  • 10, Rockwell Automation PowerFlex 753 10 Rockwell Automation Publication SYSLIB-RM044D-EN-P — February 2017 PowerFlex 753 Drive (P_PF753) The Global Object files (.ggfx file type) in the following table are Process Library display elements that are created once and referenced multiple times on multiple displays in an application. When changes are made to a Global Object, all instances in the application are automatically updated. The St…

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Follow these steps to set up each of your drives.

Enter Motor Nameplate Data

1. From the Main Powerup Screen, access parameter 25 [Motor NP Volts].

• Press the

PAR#

soft key.

• Enter 25 using the numeric keys.

• Press the

ENTER

soft key.

Stopped

0.000 Hz

PowerFlex 753

480V

4.2A

20F…B4P2

00

ESC

REF

PAR#

PowerFlex 753 Powerup Screen

2. Use the numeric value from the Motor Nameplate data gather in Step 1: Gather Required Information under

Motor Nameplate Data on page 7

• Press the

soft key.

EDIT

• Enter the nameplate voltage numeric value using the keypad.

• Press the

ENTER

soft key.

Stopped

0.000 Hz

Edit Mtr NP Volts

480.00 VAC

0.10 << 552

ESC

Edit Motor NP Volts Screen

3. Press

on the keypad to advance to the next parameter number, and continue to enter the remaining motor data

gathered in Step 1: Gather Required Information in this order.

• Parameter 26 [Motor NP FLA]

• Parameter 27 [Motor NP Hertz]

• Parameter 28 [Motor NP RPM]

AUTO

Stopped

F

0.000 Hz

PowerFlex 753

Jump to Param #

00

TEXT

ESC

Parameter Screen

to verify the value on the screen. If a change is required,

AUTO

F

ENTER

Keypad

Rockwell Automation Publication 750-QS001A-EN-P — March 2015

Step 3: Power Up, Configure the Drive, and Spin the Motor Shaft

AUTO

F

ENTER

Keypad

Stopped

AUTO

0.000 Hz

F

Port 00 Dev Param

25

Motor NP Volts

480.00 VAC

ESC

PAR#

EDIT

Motor NP Volts Screen

Stopped

AUTO

0.000 Hz

F

PowerFlex 753

Jump to Param #

25

00

ENTER

ESC

Parameter Screen

Record

13

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