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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
Quick Links
2007 SPORTSMAN 450 / 500 EFI / 500 X2 EFI
SERVICE MANUAL
FOREWORD
This service manual is designed primarily for use by certified Polaris Master Service Dealer technicians in a properly
equipped shop and should be kept available for reference. All references to left and right side of the vehicle are from
the operator’s perspective when seated in a normal riding position.
Some procedures outlined in this manual require a sound knowledge of mechanical theory, tool use, and shop
procedures in order to perform the work safely and correctly. Technicians should read the text and be familiar with
service procedures before starting the work. Certain procedures require the use of special tools. Use only the proper
tools as specified.
Comments or suggestions about this manual may be directed to: Service Publications Dept. @ Polaris Sales Inc. 2100
Hwy 55 Medina Minnesota 55340.
2007 Sportsman 450 / 500 EFI / 500 X2 EFI Service Manual PN 9920560
© Copyright 2006 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this
publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting
or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A.
Chapters
Troubleshooting
Summary of Contents for Polaris 2007 Sportsman 500 EF
Сборник руководств на английском языке по эксплуатации и техническому обслуживанию мотовездеходов и квадроциклов Polaris 1998-2014 годов выпуска.
- Издательство: Polaris
- Год издания: —
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- Формат: PDF
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Руководство на английском языке по техническому обслуживанию и ремонту квадроциклов Polaris Predator 2003 года выпуска.
- Издательство: Polaris sales Inc.
- Год издания: 2002
- Страниц: 193
- Формат: PDF
- Размер: 52,0 Mb
Руководство на английском языке по техническому обслуживанию и ремонту квадроциклов Polaris Sportsman 400, Sportsman 500 и Xplorer 500 1996-2003 годов выпуска.
- Издательство: Polaris
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Руководство на английском языке по техническому обслуживанию и ремонту квадроциклов Polaris Sportsman 400 и Sportsman 500 2003 года выпуска.
- Издательство: Polaris sales Inc.
- Год издания: 2002
- Страниц: 274
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Руководство на английском языке по техническому обслуживанию и ремонту квадроциклов Polaris Sportsman XP 850 2009 года выпуска.
- Издательство: Polaris sales Inc.
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Прочие инструкции Polaris Sportsman 500 EFI
Прочие инструкции Polaris Вездеходы
Прочие инструкции Polaris
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Vehicles
Vehicles
-
All Off Road
-
RZR Models
-
Polaris XPEDITION Models
-
GENERAL Models
-
RANGER Models
-
Sportsman Models
-
Youth Models
All Off Road
-
BY USE
-
Adventure
-
Desert/Dune Riding
-
Farming
-
Hunting
-
Mudding
-
Property Maintenance
-
Ranching
-
Trail Riding
-
-
BY RIDER
-
2 to 3 Seat Vehicles
-
4 to 6 Seat Vehicles
-
Youth Vehicles
-
-
BY BRAND
-
RZR Sport Side-by-Sides
-
Polaris XPEDITION Adventure Side-by-Sides
-
GENERAL Rec/Utility Side-by-Sides
-
RANGER Utility Side-by-Sides
-
Sportsman ATVs
-
Polaris Off Road Home
-
-
SHOPPING TOOLS
-
Find a Dealer
-
Help Me Choose
-
Compare Models
-
Build
-
Get Local Price
-
Estimate Trade-In
-
Special Offers
-
Search New Inventory
-
Search Used Inventory
-
Payment Calculator
-
Financing Partners
-
Insurance
-
Catalogs
-
RZR Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- RZR Homepage
-
TRAIL
-
2024 RZR TRAIL
Starting at
$15,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 75 Horsepower
- — 50″ Stance
- — 10″ of Wheel Travel
-
2024 RZR TRAIL S
Starting at
$17,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 75-100 Horsepower
- — 60″ Stance
- — 12.25″/13.2″ of Wheel Travel
-
-
MULTI-TERRAIN
-
2024 RZR XP
Starting at
$20,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 114 Horsepower
- — 64″ Stance
- — 20.5″ of Usable Travel
-
2024 RZR PRO XP
Starting at
$24,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 181 Horsepower
- — 64″ Stance
- — 22″ of Usable Travel
-
-
WIDE OPEN
-
2024 RZR TURBO R
Starting at
$27,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 181 Horsepower
- — 74″ Stance
- — 28″ of Usable Travel
-
2024 RZR PRO R
Starting at
$37,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 225 Horsepower
- — 74″ Stance
- — 29″ of Usable Travel
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Polaris XPEDITION Models
- Model Lineup
- Build & Price
- Compare Models
- Polaris XPEDITION Homepage
-
-
2024 POLARIS XPEDITION XP
Starting at
$28,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Open Rear-Dumping Cargo Box
- — 64″ Stance
- — 114 Horsepower
Seating Options: 2 Seat — 5 Seat -
2024 POLARIS XPEDITION ADV
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Fully Covered Cab and Cargo Box
- — 64″ Stance
- — 114 Horsepower
Seating Options: 2 Seat — 5 Seat
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GENERAL Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- GENERAL Homepage
-
-
2024 GENERAL 1000
Starting at
$17,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 100 Horsepower
- — 60″ Stance
- — 13.2″ of Suspension Travel
Seating Options: 2 Seat -
2024 GENERAL XP 1000
Starting at
$24,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 100 Horsepower
- — 64″ Stance
- — 14″ of Suspension Travel
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RANGER Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- RANGER Homepage
-
MID-SIZE
-
2024 RANGER SP 570
Starting at
$11,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11″ Ground Clearance
- — 1,500-Lb. Towing Capacity
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2024 RANGER SP 570 NORTHSTAR
Starting at
$19,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — Enclosed Cab
- — Factory-Installed Heat
-
-
FULL-SIZE
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2024 RANGER 570 FULL-SIZE
Starting at
$12,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 10.5″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
2024 RANGER 1000
Starting at
$14,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 61 Horsepower
- — 12″ Ground Clearance
- — 2,500-Lb. Towing Capacity
-
2024 RANGER XP 1000
Starting at
$20,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 13″ Ground Clearance
- — 2,500-Lb. Towing Capacity
-
2024 RANGER XP 1000 NORTHSTAR
Starting at
$27,899
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 13″ Ground Clearance
- — Factory-Installed HVAC System
-
-
EXTREME DUTY
-
2024 RANGER XD 1500
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower
- — 15″ Ground Clearance
- — 3,500-Lb. Towing Capacity
-
2024 RANGER XD 1500 NORTHSTAR EDITION
Starting at
$39,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower
- — STEELDRIVE Transmission
- — Factory-Installed HVAC System
-
-
SPECIAL EDITIONS
-
2024 RANGER XP 1000 NORTHSTAR EDITION TRAIL BOSS
Starting at
$34,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 14″ Ground Clearance
- — Factory-Installed HVAC System
-
2024 RANGER XP 1000 TEXAS EDITION
Starting at
$24,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — Exclusive Texas Badging
- — 4,500-Lb. Winch
-
-
ELECTRIC
-
2024 RANGER XP KINETIC
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower Electric Motor
- — 14″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
Sportsman Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- Sportsman Homepage
-
RECREATION & UTILITY
-
2024 SPORTSMAN 450
Starting at
$6,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 33 Horsepower
- — 11.5″ Ground Clearance
- — 270-Lb. Rack Capacity
-
2024 SPORTSMAN 570
Starting at
$7,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11.5″ Ground Clearance
- — 270-Lb. Rack Capacity
-
2024 SPORTSMAN 850
Starting at
$10,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 12″ Ground Clearance
- — 360-Lb. Rack Capacity
-
2024 SPORTSMAN XP 1000
Starting at
$15,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 90 Horsepower
- — 12″ Ground Clearance
- — 3,500-Lb. Winch
-
-
TOURING
-
2023 SPORTSMAN TOURING 570
Starting at
$9,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11″ Ground Clearance
- — Passenger Seating
-
2024 SPORTSMAN TOURING 850
Starting at
$13,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 11.25″ Ground Clearance
- — Passenger Seating
-
2024 SPORTSMAN TOURING XP 1000 TRAIL
Starting at
$15,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 88 Horsepower
- — 11.25″ Ground Clearance
- — Passenger Seating
-
-
SPORT
-
2024 SPORTSMAN XP 1000 S
Starting at
$17,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 89 Horsepower
- — 14.5″ Ground Clearance
- — 55″ Stance
-
2024 SCRAMBLER 850
Starting at
$12,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 11.5″ Ground Clearance
- — Sport-Tuned Suspension
-
2024 SCRAMBLER XP 1000 S
Starting at
$17,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 88 Horsepower
- — 55″ Stance
- — Sport-Tuned Suspension
-
-
SPECIAL EDITIONS
-
2023 SPORTSMAN 6X6 570
Starting at
$13,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 800-Lb. Rear Dump Box
- — 1,500-Lb. Towing Capacity
-
2024 SPORTSMAN RIDE COMMAND EDITION
Starting at
$12,399
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 570 and XP 1000
- — 7″ RIDE COMMAND Screen With GPS Mapping
- — 3,500-Lb. Winch
-
2024 SPORTSMAN HUNT EDITION
Starting at
$11,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 570 and XP 1000
- — Gun Scabbard and Mount, Hand and Thumb Warmers
- — 3,500-Lb. Winch
-
2024 SPORTSMAN HIGH LIFTER EDITION
Starting at
$12,199
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 850 and XP 1000
- — 13.5″ Clearance
- — Mud-Specific 30″ Tires
-
Youth Models
-
SIDE-BY-SIDES
-
2024 RZR 200 EFI
Starting at
$6,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 180cc EFI Engine
- — Youth Ride Control
-
2024 RANGER 150 EFI
Starting at
$6,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 150cc EFI Engine
- — Youth Ride Control
-
-
ATVS
-
2024 OUTLAW 70 EFI
Starting at
$2,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 6+
- — 70cc EFI engine
- — Parent Adjustable Speed Limiter
-
2024 OUTLAW 110 EFI
Starting at
$3,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 110cc EFI Engine
- — Parent Adjustable Speed Limiter
-
2024 SPORTSMAN 110
Starting at
$3,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 112cc EFI Engine
- — Parent Adjustable Speed Limiter
-
2024 PHOENIX 200
Starting at
$4,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 14+
- — 196cc Engine
- — Parent Adjustable Speed Limiter
-
-
-
Vehicles
Vehicles
-
Shopping Tools
-
RZR Models
-
Polaris XPEDITION Models
-
GENERAL Models
-
RANGER Models
-
Sportsman Models
-
Youth Models
Shopping Tools
-
By Use
-
Adventure
-
Desert/Dune Riding
-
Farming
-
Hunting
-
Mudding
-
Property Maintenance
-
Ranching
-
Trail Riding
-
-
By Brand
-
RZR Sport Side-by-Sides
-
Polaris XPEDITION Adventure Side-by-Sides
-
GENERAL Rec/Utility Side-by-Sides
-
RANGER Utility Side-by-Sides
-
Sportsman ATVs
-
Polaris Off Road Home
-
-
Research
-
Help Me Choose
-
Compare Models
-
Build
-
Catalogs
-
2 to 3 Seat Vehicles
-
4 to 6 Seat Vehicles
-
Youth Vehicles
-
-
Inventory & Pricing
-
Find a Dealer
-
Search New Inventory
-
Search Used Inventory
-
Special Offers
-
Get Local Price
-
Estimate Trade-In
-
Payment Calculator
-
Financing
-
Insurance
-
RZR Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- RZR Homepage
-
TRAIL
-
2024 RZR TRAIL
Starting at
$15,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 75 Horsepower
- — 50″ Stance
- — 10″ of Wheel Travel
-
2024 RZR TRAIL S
Starting at
$17,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 75-100 Horsepower
- — 60″ Stance
- — 12.25″/13.2″ of Wheel Travel
-
-
MULTI-TERRAIN
-
2024 RZR XP
Starting at
$20,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 114 Horsepower
- — 64″ Stance
- — 20.5″ of Usable Travel
-
2024 RZR PRO XP
Starting at
$24,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 181 Horsepower
- — 64″ Stance
- — 22″ of Usable Travel
-
-
WIDE OPEN
-
2024 RZR TURBO R
Starting at
$27,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 181 Horsepower
- — 74″ Stance
- — 28″ of Usable Travel
-
2024 RZR PRO R
Starting at
$37,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 225 Horsepower
- — 74″ Stance
- — 29″ of Usable Travel
-
Polaris XPEDITION Models
- Model Lineup
- Build & Price
- Compare Models
- Polaris XPEDITION Homepage
-
-
2024 POLARIS XPEDITION XP
Starting at
$28,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Open Rear-Dumping Cargo Box
- — 64″ Stance
- — 114 Horsepower
Seating Options: 2 Seat — 5 Seat -
2024 POLARIS XPEDITION ADV
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Fully Covered Cab and Cargo Box
- — 64″ Stance
- — 114 Horsepower
Seating Options: 2 Seat — 5 Seat
-
GENERAL Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- GENERAL Homepage
-
-
2024 GENERAL 1000
Starting at
$17,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 100 Horsepower
- — 60″ Stance
- — 13.2″ of Suspension Travel
Seating Options: 2 Seat -
2024 GENERAL XP 1000
Starting at
$24,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 100 Horsepower
- — 64″ Stance
- — 14″ of Suspension Travel
-
RANGER Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- RANGER Homepage
-
MID-SIZE
-
2024 RANGER SP 570
Starting at
$11,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
2024 RANGER SP 570 NORTHSTAR
Starting at
$19,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — Enclosed Cab
- — Factory-Installed Heat
-
-
FULL-SIZE
-
2024 RANGER 570 FULL-SIZE
Starting at
$12,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 10.5″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
2024 RANGER 1000
Starting at
$14,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 61 Horsepower
- — 12″ Ground Clearance
- — 2,500-Lb. Towing Capacity
-
2024 RANGER XP 1000
Starting at
$20,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 13″ Ground Clearance
- — 2,500-Lb. Towing Capacity
-
2024 RANGER XP 1000 NORTHSTAR
Starting at
$27,899
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 13″ Ground Clearance
- — Factory-Installed HVAC System
-
-
EXTREME DUTY
-
2024 RANGER XD 1500
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower
- — 15″ Ground Clearance
- — 3,500-Lb. Towing Capacity
-
2024 RANGER XD 1500 NORTHSTAR EDITION
Starting at
$39,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower
- — STEELDRIVE Transmission
- — Factory-Installed HVAC System
-
-
SPECIAL EDITIONS
-
2024 RANGER XP 1000 NORTHSTAR EDITION TRAIL BOSS
Starting at
$34,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 14″ Ground Clearance
- — Factory-Installed HVAC System
-
2024 RANGER XP 1000 TEXAS EDITION
Starting at
$24,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — Exclusive Texas Badging
- — 4,500-Lb. Winch
-
-
ELECTRIC
-
2024 RANGER XP KINETIC
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower Electric Motor
- — 14″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
Sportsman Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- Sportsman Homepage
-
RECREATION & UTILITY
-
2024 SPORTSMAN 450
Starting at
$6,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 33 Horsepower
- — 11.5″ Ground Clearance
- — 270-Lb. Rack Capacity
-
2024 SPORTSMAN 570
Starting at
$7,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11.5″ Ground Clearance
- — 270-Lb. Rack Capacity
-
2024 SPORTSMAN 850
Starting at
$10,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 12″ Ground Clearance
- — 360-Lb. Rack Capacity
-
2024 SPORTSMAN XP 1000
Starting at
$15,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 90 Horsepower
- — 12″ Ground Clearance
- — 3,500-Lb. Winch
-
-
TOURING
-
2023 SPORTSMAN TOURING 570
Starting at
$9,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11″ Ground Clearance
- — Passenger Seating
-
2024 SPORTSMAN TOURING 850
Starting at
$13,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 11.25″ Ground Clearance
- — Passenger Seating
-
2024 SPORTSMAN TOURING XP 1000 TRAIL
Starting at
$15,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 88 Horsepower
- — 11.25″ Ground Clearance
- — Passenger Seating
-
-
SPORT
-
2024 SPORTSMAN XP 1000 S
Starting at
$17,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 89 Horsepower
- — 14.5″ Ground Clearance
- — 55″ Stance
-
2024 SCRAMBLER 850
Starting at
$12,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 11.5″ Ground Clearance
- — Sport-Tuned Suspension
-
2024 SCRAMBLER XP 1000 S
Starting at
$17,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 88 Horsepower
- — 55″ Stance
- — Sport-Tuned Suspension
-
-
SPECIAL EDITIONS
-
2023 SPORTSMAN 6X6 570
Starting at
$13,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 800-Lb. Rear Dump Box
- — 1,500-Lb. Towing Capacity
-
2024 SPORTSMAN RIDE COMMAND EDITION
Starting at
$12,399
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 570 and XP 1000
- — 7″ RIDE COMMAND Screen With GPS Mapping
- — 3,500-Lb. Winch
-
2024 SPORTSMAN HUNT EDITION
Starting at
$11,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 570 and XP 1000
- — Gun Scabbard and Mount, Hand and Thumb Warmers
- — 3,500-Lb. Winch
-
2024 SPORTSMAN HIGH LIFTER EDITION
Starting at
$12,199
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 850 and XP 1000
- — 13.5″ Clearance
- — Mud-Specific 30″ Tires
-
Youth Models
-
SIDE-BY-SIDES
-
2024 RZR 200 EFI
Starting at
$6,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 180cc EFI Engine
- — Youth Ride Control
-
2024 RANGER 150 EFI
Starting at
$6,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 150cc EFI Engine
- — Youth Ride Control
-
-
ATVS
-
2024 OUTLAW 70 EFI
Starting at
$2,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 6+
- — 70cc EFI engine
- — Parent Adjustable Speed Limiter
-
2024 OUTLAW 110 EFI
Starting at
$3,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 110cc EFI Engine
- — Parent Adjustable Speed Limiter
-
2024 SPORTSMAN 110
Starting at
$3,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 112cc EFI Engine
- — Parent Adjustable Speed Limiter
-
2024 PHOENIX 200
Starting at
$4,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 14+
- — 196cc Engine
- — Parent Adjustable Speed Limiter
-
-
-
Vehicles
Vehicles
-
Explore Polaris Off Road
-
RZR Models
-
Polaris XPEDITION Models
-
GENERAL Models
-
RANGER Models
-
Sportsman Models
-
Youth Models
-
Shopping Tools
Explore Polaris Off Road
-
BY USE
-
Adventure
-
Desert/Dune Riding
-
Farming
-
Hunting
-
Mudding
-
Property Maintenance
-
Ranching
-
Trail Riding
-
-
BY RIDER
-
2 to 3 Seat Vehicles
-
4 to 6 Seat Vehicles
-
Youth Vehicles
-
-
BY BRAND
-
RZR Sport Side-by-Sides
-
Polaris XPEDITION Adventure Side-by-Sides
-
GENERAL Rec/Utility Side-by-Sides
-
RANGER Utility Side-by-Sides
-
Sportsman ATVs
-
Polaris Off Road Home
-
RZR Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- RZR Homepage
-
TRAIL
-
2024 RZR TRAIL
Starting at
$15,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 75 Horsepower
- — 50″ Stance
- — 10″ of Wheel Travel
-
2024 RZR TRAIL S
Starting at
$17,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 75-100 Horsepower
- — 60″ Stance
- — 12.25″/13.2″ of Wheel Travel
-
-
MULTI-TERRAIN
-
2024 RZR XP
Starting at
$20,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 114 Horsepower
- — 64″ Stance
- — 20.5″ of Usable Travel
-
2024 RZR PRO XP
Starting at
$24,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 181 Horsepower
- — 64″ Stance
- — 22″ of Usable Travel
-
-
WIDE OPEN
-
2024 RZR TURBO R
Starting at
$27,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 181 Horsepower
- — 74″ Stance
- — 28″ of Usable Travel
-
2024 RZR PRO R
Starting at
$37,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 225 Horsepower
- — 74″ Stance
- — 29″ of Usable Travel
-
Polaris XPEDITION Models
- Model Lineup
- Build & Price
- Compare Models
- Polaris XPEDITION Homepage
-
-
2024 POLARIS XPEDITION XP
Starting at
$28,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Open Rear-Dumping Cargo Box
- — 64″ Stance
- — 114 Horsepower
Seating Options: 2 Seat — 5 Seat -
2024 POLARIS XPEDITION ADV
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Fully Covered Cab and Cargo Box
- — 64″ Stance
- — 114 Horsepower
Seating Options: 2 Seat — 5 Seat
-
GENERAL Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- GENERAL Homepage
-
-
2024 GENERAL 1000
Starting at
$17,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 100 Horsepower
- — 60″ Stance
- — 13.2″ of Suspension Travel
Seating Options: 2 Seat -
2024 GENERAL XP 1000
Starting at
$24,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 100 Horsepower
- — 64″ Stance
- — 14″ of Suspension Travel
-
RANGER Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- RANGER Homepage
-
MID-SIZE
-
2024 RANGER SP 570
Starting at
$11,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
2024 RANGER SP 570 NORTHSTAR
Starting at
$19,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — Enclosed Cab
- — Factory-Installed Heat
-
-
FULL-SIZE
-
2024 RANGER 570 FULL-SIZE
Starting at
$12,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 10.5″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
2024 RANGER 1000
Starting at
$14,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 61 Horsepower
- — 12″ Ground Clearance
- — 2,500-Lb. Towing Capacity
-
2024 RANGER XP 1000
Starting at
$20,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 13″ Ground Clearance
- — 2,500-Lb. Towing Capacity
-
2024 RANGER XP 1000 NORTHSTAR
Starting at
$27,899
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 13″ Ground Clearance
- — Factory-Installed HVAC System
-
-
EXTREME DUTY
-
2024 RANGER XD 1500
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower
- — 15″ Ground Clearance
- — 3,500-Lb. Towing Capacity
-
2024 RANGER XD 1500 NORTHSTAR EDITION
Starting at
$39,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower
- — STEELDRIVE Transmission
- — Factory-Installed HVAC System
-
-
SPECIAL EDITIONS
-
2024 RANGER XP 1000 NORTHSTAR EDITION TRAIL BOSS
Starting at
$34,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — 14″ Ground Clearance
- — Factory-Installed HVAC System
-
2024 RANGER XP 1000 TEXAS EDITION
Starting at
$24,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 82 Horsepower
- — Exclusive Texas Badging
- — 4,500-Lb. Winch
-
-
ELECTRIC
-
2024 RANGER XP KINETIC
Starting at
$29,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 110 Horsepower Electric Motor
- — 14″ Ground Clearance
- — 1,500-Lb. Towing Capacity
-
Sportsman Models
- Model Lineup
- Build & Price
- Compare Models
- Reviews
- Sportsman Homepage
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RECREATION & UTILITY
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2024 SPORTSMAN 450
Starting at
$6,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 33 Horsepower
- — 11.5″ Ground Clearance
- — 270-Lb. Rack Capacity
-
2024 SPORTSMAN 570
Starting at
$7,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11.5″ Ground Clearance
- — 270-Lb. Rack Capacity
-
2024 SPORTSMAN 850
Starting at
$10,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 12″ Ground Clearance
- — 360-Lb. Rack Capacity
-
2024 SPORTSMAN XP 1000
Starting at
$15,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 90 Horsepower
- — 12″ Ground Clearance
- — 3,500-Lb. Winch
-
-
TOURING
-
2023 SPORTSMAN TOURING 570
Starting at
$9,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 11″ Ground Clearance
- — Passenger Seating
-
2024 SPORTSMAN TOURING 850
Starting at
$13,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 11.25″ Ground Clearance
- — Passenger Seating
-
2024 SPORTSMAN TOURING XP 1000 TRAIL
Starting at
$15,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 88 Horsepower
- — 11.25″ Ground Clearance
- — Passenger Seating
-
-
SPORT
-
2024 SPORTSMAN XP 1000 S
Starting at
$17,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 89 Horsepower
- — 14.5″ Ground Clearance
- — 55″ Stance
-
2024 SCRAMBLER 850
Starting at
$12,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 78 Horsepower
- — 11.5″ Ground Clearance
- — Sport-Tuned Suspension
-
2024 SCRAMBLER XP 1000 S
Starting at
$17,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 88 Horsepower
- — 55″ Stance
- — Sport-Tuned Suspension
-
-
SPECIAL EDITIONS
-
2023 SPORTSMAN 6X6 570
Starting at
$13,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — 44 Horsepower
- — 800-Lb. Rear Dump Box
- — 1,500-Lb. Towing Capacity
-
2024 SPORTSMAN RIDE COMMAND EDITION
Starting at
$12,399
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 570 and XP 1000
- — 7″ RIDE COMMAND Screen With GPS Mapping
- — 3,500-Lb. Winch
-
2024 SPORTSMAN HUNT EDITION
Starting at
$11,699
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 570 and XP 1000
- — Gun Scabbard and Mount, Hand and Thumb Warmers
- — 3,500-Lb. Winch
-
2024 SPORTSMAN HIGH LIFTER EDITION
Starting at
$12,199
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — Available for Sportsman 850 and XP 1000
- — 13.5″ Clearance
- — Mud-Specific 30″ Tires
-
Youth Models
-
SIDE-BY-SIDES
-
2024 RZR 200 EFI
Starting at
$6,799
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 180cc EFI Engine
- — Youth Ride Control
-
2024 RANGER 150 EFI
Starting at
$6,299
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Commodity surcharge of $500 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 150cc EFI Engine
- — Youth Ride Control
-
-
ATVS
-
2024 OUTLAW 70 EFI
Starting at
$2,999
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 6+
- — 70cc EFI engine
- — Parent Adjustable Speed Limiter
-
2024 OUTLAW 110 EFI
Starting at
$3,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 110cc EFI Engine
- — Parent Adjustable Speed Limiter
-
2024 SPORTSMAN 110
Starting at
$3,599
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 10+
- — 112cc EFI Engine
- — Parent Adjustable Speed Limiter
-
2024 PHOENIX 200
Starting at
$4,499
US MSRP
Manufacturer’s suggested retail price (MSRP) subject to change. MSRP also excludes destination and handling fees, tax, title, license and registration. Dealer prices may vary. Logistics surcharge of $250 will apply. Plus destination charge and set-up. May be shown with additional modifications or accessories.
- — For Ages 14+
- — 196cc Engine
- — Parent Adjustable Speed Limiter
-
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1
OWNERS MANUAL SUPPLEMENT 2002 MAGNUM 325 2X4 PN 9917009
IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1060
Fuel Capacity 3.2 U.S. Gallons
Engine Oil Capacity 1.9 quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Standard
Tow Capacity 850 Lbs
Turn Radius 65
Ground Clearance 7.25
Height 46
Length 81
Seat Height 34
Dry Weight 574 Lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever
Front Drive (ratio) 3.1 / 1
Front Tire (PSI) 24 x 8 — 12 (4)
Rear Tire (PSI) 24 x 11 — 12 (3)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progres- seive Rate Swing Arm
6.5
Shock Adjustment Cam
Front Brake Hydraulic Disc
Rear Brake Hydraulic Disc
Auxiliary Brake Hydraulic Disc
Park Brake Hydraulic Lock, All Wheel
Engine & Cooling Engine Model Number ES32PFE08
Engine Type 4 Stroke, Single Cylinder
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 324
Compression Ratio 9.2 Full Stroke
Engine Cooling Air with Fan Assisted Oil Cooler
Alternator Output (watts) 200
Carburetion 1 / BST 31 (CV Type)
Main Jet 145
Pilot Jet 50
Needle Jet P-2 (829)
Pilot Screw 2 Turns
Jet Needle 5-F14-3
Ignition CDI
Timing 30 @ 5000 2
Spark Plug Gap .036 inches
Spark Plug Type NGK BKR 6E
Exhaust USFS Approval Pending
Features Headlight (watts) Grill — Hi/Lo 30 W
Taillight (watts) 12 V / 8.26 W
Brake Light (watts) 12 V / 26.9 W
Battery 12 V / 14 AH
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
2
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Clutch Spring
Driven Helix
Driven Helix
Meters (Feet)
0-1800 (0-6000)
150 145 Meters (Feet)
0-1800 (0-6000)
16 5630279
Blue/ Green 7041157
Black 7041782
44-36 5132344 2-2
1800 & above (6000 & above)
142.5 137.5 1800 & above (6000 & above)
16 Mod 5630280
Blue/ Green 7041157
Black 7041782
44-36 5132344 2-2
PN 9917009 Rev 01 3/01 E 2000 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 MAGNUM 325 2X4, HDS PN 9917109
IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1060
Fuel Capacity 3.2 U.S. Gallons
Engine Oil Capacity 1.9 quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Standard
Tow Capacity 850 Lbs
Turn Radius 72
Ground Clearance 7.25
Height 46
Length 81
Seat Height 34
Dry Weight 587 Lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever
Rear Drive (ratio) 3.1 / 1
Front Tire (PSI) 24 x 8 — 12 (4)
Rear Tire (PSI) 24 x 11 — 12 (3)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progres- seive Rate Swing Arm
7.1
Shock Adjustment Cam
Front Brake Hydraulic Disc
Rear Brake Hydraulic Disc
Auxiliary Brake Hydraulic Disc
Park Brake Hydraulic Lock, All Wheel
Engine & Cooling Engine Model Number ES32PFE08
Engine Type 4 Stroke, Single Cylinder
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 324
Compression Ratio 9.2 Full Stroke
Engine Cooling Air with Fan Assisted Oil Cooler
Alternator Output (watts) 200
Carburetion 1 / BST 31 (CV Type)
Main Jet 145
Pilot Jet 50
Needle Jet P-2 (829)
Pilot Screw 2 Turns
Jet Needle 5-F14-3
Ignition CDI
Timing 30 @ 5000 2
Spark Plug Gap .036 inches
Spark Plug Type NGK BKR 6E
Exhaust USFS Approval Pending
Features Headlight (watts) Grill — Hi/Lo 30 W
Taillight (watts) 12 V / 8.26 W
Brake Light (watts) 12 V / 26.9 W
Battery 12 V / 14 AH
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
2
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Clutch Spring
Driven Helix
Driven Helix
Meters (Feet)
0-1800 (0-6000)
150 145 Meters (Feet)
0-1800 (0-6000)
16 5630279
Blue/ Green 7041157
Black 7041782
44-36 5132344 2-2
1800 & above (6000 & above)
142.5 137.5 1800 & above (6000 & above)
16 Mod 5630280
Blue/ Green 7041157
Black 7041782
44-36 5132344 2-2
PN 9917109 Rev 01 6/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
OWNERS MANUAL SUPPLEMENT 2002 325 MAGNUM 4X4 PN 9917013 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1150
Fuel Capacity 3.25 U.S. Gal
Engine Oil Capacity 1.9 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Standard
Tow Capacity 850 lbs.
Turn Radius 85
Ground Clearance 7.25
Height 46
Length 81
Seat Height 34
Dry Weight 634 lbs
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever
Front Drive (ratio) 3.7 / 1
Final Drive (ratio) 3.1 / 1
Front Tire 24 x 8 — 12
Rear Tire 24 x 11 — 12
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
7.1
Shock Adjustment 2 Gas Charged Mono- tube Cam
Front Brake Hydraulic Disc
Rear Brake Hydraulic Disc
Auxiliary Brake Hydraulic Disc
Park Brake Hydraulic Lock, All Wheel
Engine & Cooling Engine Model Number ES32PFE08
Engine Type 4 Stroke, Single Cyn- linder
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 324 cc
Compression Ratio 9:2 Full Stroke
Engine Cooling Air with Fan Assisted Oil Cooler
Alternator Output (watts) 200
Carburetion 1/BST31 (CV Type)
Main Jet 145
Pilot Jet 50
Needle Jet P-2 (829)
Pilot Air Jet 175
Pilot Screw 2 Turns
Jet Needle 5F14-3
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .036 inches
Spark Plug Type NGK BKR6E
Exhaust USFS Approval Pend- ing
Features Headlight (watts) Grill — Hi / Low 30W
Taillight (watts) 12V / 8.26 W
Brake Light (watts) 12V / 26.9 W
3-Point Hitch Accessory
Battery 12V / 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light N/A
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer km / hr Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix & Spring
Meters (Feet)
0-1800 (0-6000)
150 145 Meters (Feet)
0-1800 (0-6000)
16 5630279
Blue/ Green 7041157
Black 7041782
37-41 2+2
5132344
1800 & above (6000 & above)
142.5 137.5 1800 & above (6000 & above)
16 Mod 5630280
Blue/ Green 7041157
Black 7041782
37-41 2+2
5132344
PN 9917013 Rev 01 5/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
OWNERS MANUAL SUPPLEMENT 2002 325 MAGNUM 4X4, HDS PN 9917111 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1150
Fuel Capacity 3.25 U.S. Gal
Engine Oil Capacity 1.9 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Standard
Tow Capacity 850 lbs.
Turn Radius 85
Ground Clearance 7.25
Height 46
Length 81
Seat Height 34
Dry Weight 634 lbs
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever
Front Drive (ratio) 3.7 / 1
Final Drive (ratio) 3.1 / 1
Front Tire 24 x 8 — 12
Rear Tire 24 x 11 — 12
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
7.1
Shock Adjustment 2 Gas Charged Mono- tube Cam
Front Brake Hydraulic Disc
Rear Brake Hydraulic Disc
Auxiliary Brake Hydraulic Disc
Park Brake Hydraulic Lock, All Wheel
Engine & Cooling Engine Model Number ES32PFE08
Engine Type 4 Stroke, Single Cyn- linder
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 324 cc
Compression Ratio 9:2 Full Stroke
Engine Cooling Air with Fan Assisted Oil Cooler
Alternator Output (watts) 200
Carburetion 1/BST31 (CV Type)
Main Jet 145
Pilot Jet 50
Needle Jet P-2 (829)
Pilot Air Jet 175
Pilot Screw 2 Turns
Jet Needle 5F14-3
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .036 inches
Spark Plug Type NGK BKR6E
Exhaust USFS Approval Pend- ing
Features Headlight (watts) Grill — Hi / Low 30W
Taillight (watts) 12V / 8.26 W
Brake Light (watts) 12V / 26.9 W
3-Point Hitch Accessory
Battery 12V / 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light N/A
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer km / hr Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix & Spring
Meters (Feet)
0-1800 (0-6000)
150 145 Meters (Feet)
0-1800 (0-6000)
16 5630279
Blue/ Green 7041157
Black 7041782
37-41 2+2
5132344
1800 & above (6000 & above)
142.5 137.5 1800 & above (6000 & above)
16 Mod 5630280
Blue/ Green 7041157
Black 7041782
37-41 2+2
5132344
PN 9917111 Rev 01 9/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
OWNERS MANUAL SUPPLEMENT 2002 500 MAGNUM 2×4 PN 9917383 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1150
Fuel Capacity 3.2 U.S. Gallons
Transmission Oil 400 ml
Front Housing Gearcase Oil 150 ml
Rear Housing Gearcase Oil 150 ml
Engine OIl Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 7.25
Height 47.5
Length 81
Seat Height 34
Dry Weight 647 Lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever (Hi/Low- R-N)
Gear Reduction — Low 7.50/1
Gear Reduction — Reverse 5.12/1
Gear Reduction — Foward 3.3/1
Front Drive (ratio) 3.7/1
Final Drive (ratio) 3.1/1
Center Drive (ratio) Not Applicable
Drive Chain Not Applicable
Front Tire 25 x 8-12 / 4psi
Rear Tire 25 x 11-12 / 3 psi
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
6.5
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic Floating Caliper
Auxiliary Brake Hydraulic Floating Cal- iper
Park Brake Hydraulic Lock/All Wheel
Engine & Cooling Engine Model Number EH-50PLE-08
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75 mm
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST34
Main Jet 157.5
Pilot Jet 40
Needle Jet Q-0
Pilot Screw 2 5/8 Turns
Jet Needle 4HB40-2
Ignition CDI
Timing 30 @ 3500 1.5
Spark Plug Gap .7 mm/.028 in.
Spark Plug Type BKR5E
Exhaust USFS Approved
Features Headlight (watts) 1 single beam/60 Grill —
2 single beam/27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14 AH
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven- Clutch Spring
Helix Spring
Meters (Feet)
0-1800 (0-6000)
162.5 157.5 Meters (Feet)
0-1800 (0-6000)
10MH 5630513
Blue/ Green 7041157
White/ Yellow 7041635
EBS* 5132751
1800 & above (6000 & above)
155 150 1800 & above (6000 & above)
10WH 5630710
Blue/ Green 7041157
White/ Yellow 7041635
EBS* 5132751
*EBS Models require no spring/helix adjustment
PN 9917383 Rev 01 6/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
OWNERS MANUAL SUPPLEMENT 2002 500 MAGNUM 4×4 PN 9917112 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1150
Fuel Capacity 3.2 U.S. Gallons
Transmission Oil 400 ml
Front Housing Gearcase Oil 150 ml
Rear Housing Gearcase Oil 150 ml
Engine OIl Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 7.25
Height 47.5
Length 81
Seat Height 34
Dry Weight 647 Lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever (Hi/Low- R-N)
Gear Reduction — Low 7.50/1
Gear Reduction — Reverse 5.12/1
Gear Reduction — Foward 3.3/1
Front Drive (ratio) 3.7/1
Final Drive (ratio) 3.1/1
Center Drive (ratio) Not Applicable
Drive Chain Not Applicable
Front Tire 25 x 8-12 / 4psi
Rear Tire 25 x 11-12 / 3 psi
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
6.5
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic Floating Caliper
Auxiliary Brake Hydraulic Floating Cal- iper
Park Brake Hydraulic Lock/All Wheel
Engine & Cooling Engine Model Number EH-50PLE-08
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75 mm
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST34
Main Jet 157.5
Pilot Jet 40
Needle Jet Q-0
Pilot Screw 2 5/8 Turns
Jet Needle 4HB40-2
Ignition CDI
Timing 30 @ 3500 1.5
Spark Plug Gap .7 mm/.028 in.
Spark Plug Type BKR5E
Exhaust USFS Approved
Features Headlight (watts) 1 single beam/60 Grill —
2 single beam/27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14 AH
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven- Clutch Spring
Helix Spring
Meters (Feet)
0-1800 (0-6000)
162.5 157.5 Meters (Feet)
0-1800 (0-6000)
10MH 5630513
Blue/ Green 7041157
White/ Yellow 7041635
EBS* 5132751
1800 & above (6000 & above)
155 150 1800 & above (6000 & above)
10WH 5630710
Blue/ Green 7041157
White/ Yellow 7041635
EBS* 5132751
*EBS Models require no spring/helix adjustment
PN 9917112 Rev 01 3/01 E 2000 Polaris Sales Inc. Printed in U.S.A.
OWNERS MANUAL SUPPLEMENT 2002 MAGNUM 500 RMK PN 9917018 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1150
Fuel Capacity 3.25 U.S. Gallons
Transmission Oil 400 ml
Front Housing Gearcase OIl 400 ml
Rear Housing Gearcase Oil 150 ml
Engine OIl Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 7.25
Height 47.5
Length 81
Seat Height 34
Dry Weight 647 Lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever (Hi/Low-R-N-P)
Gear Reduction — Low 10.47/1
Gear Reduction — Reverse 6.18/1
Gear Reduction — Foward 3.50/1
Front Drive (ratio) 3.1/1
Final Drive (ratio) 3.1/1
Center Drive (ratio) Not Applicable
Drive Chain Not Applicable
Front Tire (psi) 25 x 8-12 (4)
Rear Tire (psi) 25 x 11-12 (3)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
6.5
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic Floating Caliper, Rear Axle fixed Disc
Auxiliary Brake Hydraulic Floating Cal- iper, Rear Axle fixed Disc
Park Brake Hydraulic Lock/All Wheel
Engine & Cooling Engine Model Number EH-50PLE-08
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75 mm
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST34
Main Jet 157.5
Pilot Jet 40
Needle Jet Q-0
Pilot Screw 2 5/8 Turns
Jet Needle 4HB40-2
Ignition CDI
Timing 30 @ 3500 1.5
Spark Plug Gap .7 mm/.028 in.
Spark Plug Type BKR5E
Exhaust USFS Approved
Features Headlight / (watts) Pod — 1 single beam/50
Grill — 2 single beam/27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14 AH
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven- Clutch Spring
Helix Spring
Meters (Feet)
0-1800 (0-6000)
162.5 157.5 Meters (Feet)
0-1800 (0-6000)
10MH 5630513
Blue/ Green 7041157
White/ Yellow 7041635
EBS* 5132751
1800 & above (6000 & above)
155 150 1800 & above (6000 & above)
10WH 5630710
Blue/ Green 7041157
White/ Yellow 7041635
EBS* 5132751
*EBS Models require no spring/helix adjustment
PN 9917018 Rev 01 3/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SCRAMBLER 400 2X4 PN 9916992 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen III
Gross Vehicle Weight 845
Fuel Capacity 4 U.S. Gallons
Gearcase Oil 11 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
Accessory (30 Lbs.)
Rear Rack Accessory (60 Lbs.)
Tongue Weight 30 Lbs.
Tow Hitch Accessory
Tow Capacity 850 Lbs.
Turn Radius 60 inches
Ground Clearance 5.5 inches
Height 47 inches
Length 74.5 inches
Seat Height 34 inches
Dry Weight 481 Lbs.
Wheel Base 49.75 inches
Width 46.5 inches
Drive System Drive System Type PVT
Shift Type Side Lever (F-N-R)
Gear Reduction — Low Not Applicable
Gear Reduction — Reverse 4.36 / 1
Gear Reduction — Foward 2.82 / 1
Front Drive (ratio) 2:1
Final Drive (ratio) 13/36 76P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-ring
Front Tire 23 x 7 — 10
Rear Tire 22 x 11 — 10
Tire Pressure (front) 4 PSI
Tire Pressure (rear) 3 PSI
Suspension and Brakes Front Susp. — Mac Strut 8.2 inches
Rear Susp. — Progressive Rate Swing Arm
10.5 inches
Shock Adjustment Thread Adjust
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, rear axle, fixed disc
Park Brake Hydraulic lock all wheel
Engine & Cooling Engine Model Number EC38PLE-09
Engine Type 2 cycle, single cylinder
Lubrication Oil Injection
Bore x Stroke 83 x 70
Displacement 378
Compression Ratio 6.9:1 Effective
Engine Cooling Liquid
Alternator Output (watts) 150
Carburetion VM34SS
Main Jet 240
Pilot Jet 25
Needle Jet (0-6) 480
Air Screw 1.25
Jet Needle 6CEY6-4
Ignition CDI
Timing 23.5 @ 3000 1.5
Spark Plug Gap .028 inches / .7 mm
Spark Plug Type NGK BR8ES
Exhaust USFS Approved
2
Features Headlight (on handlebar) (watts)
2 dual beam, 30 / 30
Taillight (watts) 8.26
Brake Light (watts) 26.9
Battery 12 V 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Standard
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude Ambient Temperature
Below 0F (Below —18C)
0 to 40F (—18C to 5C)
40 to 80F (5C to 26C)
80F & Above (26C & Above)
Alti- tude
Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Driven Helix
Meters (Feet)
0-900 (0-3000)
280 0.5 AS
260 1.0 AS
240 1.25 AS
220 1.25 AS
Meters (Feet)
0-1800 (0-6000)
S-55 (5630509)
White (7041132)
Red (7041198)
40 5131446
2/2
900-1800 (3000-6000)
260 0.5 AS
240 1.0 AS
220 1.25 AS
210 1.5 AS
1800-3700 (6000-12000)
S-55 (5630095)
White (7041132)
Red (7041198)
40 5131446
2/2
1800-2700 (6000-9000)
230 1.25 AS
220 1.25 AS
210 1.5 AS
185 1.5 AS
2700-3700 (9000-1200
0)
210 1.25 AS
200 1.25 AS
185 1.5 AS
170 1.5 AS
PN 9916992 Rev 01 10/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SCRAMBLER 400 4X4 PN 9917466
IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen III
Gross Vehicle Weight 845
Fuel Capacity 4 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
Accessory (30 Lbs.)
Rear Rack Accessory (60 Lbs.)
Tongue Weight 30 Lbs.
Tow Hitch Accessory
Tow Capacity 850 Lbs.
Turn Radius 60 inches
Ground Clearance 5.5 inches
Height 47 inches
Length 74.5 inches
Seat Height 34 inches
Dry Weight 532 Lbs.
Wheel Base 48.5 inches
Width 45.5 inches
Drive System Drive System Type PVT
Shift Type Side Lever (F-N-R)
Gear Reduction — Low Not Applicable
Gear Reduction — Reverse 4.36 / 1
Gear Reduction — Foward 2.82 / 1
Front Drive (ratio) 2:1
Final Drive (ratio) 13/36 76P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-ring
Front Tire 23 x 7 — 10
Rear Tire 22 x 11 — 10
Tire Pressure (front) 4 PSI
Tire Pressure (rear) 3 PSI
Suspension and Brakes Front Susp. — Mac Strut 8.2 inches
Rear Susp. — Progressive Rate Swing Arm
10.5 inches
Shock Adjustment Thread Adjust
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, rear axle, fixed disc
Park Brake Hydraulic lock all wheel
Engine & Cooling Engine Model Number EC38PLE-09
Engine Type 2 cycle, single cylinder
Lubrication Oil Injection
Bore x Stroke 83 x 70
Displacement 378
Compression Ratio 6.9:1 Effective
Engine Cooling Liquid
Alternator Output (watts) 150
Carburetion VM34SS
Main Jet 240
Pilot Jet 25
Needle Jet (0-6) 480
Air Screw 1.25
Jet Needle 6CEY6-4
Ignition CDI
Timing 23.5 @ 5000 2
Spark Plug Gap .028 inches / .7 mm
Spark Plug Type NGK BR8ES
Exhaust USFS Approved
IMPORTANT: After the first tank of pre-mixed fuel has been used please verify that the oil level in the oil tank has dropped, indicating that the oil pump is functioning properly. If the level has not dropped, see your dealer for oil pump bleeding and repeat the pre-mix procedure.
2
Features Headlight (on handlebar) (watts)
2 dual beam, 30 / 30
Taillight (watts) 8.26
Brake Light (watts) 26.9
Battery 12 V 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Standard
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude Ambient Temperature
Below 0F (Below —18C)
0 to 40F (—18C to 5C)
40 to 80F (5C to 26C)
80F & Above (26C & Above)
Alti- tude
Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Driven Helix
Meters (Feet)
0-900 (0-3000)
280 0.5 AS
260 1.0 AS
240 1.25 AS
220 1.25 AS
Meters (Feet)
0-1800 (0-6000)
S-55 5630509
White 7041132
Red 7041198
40_ (5131446)
2+2
900-1800 (3000-6000)
260 0.5 AS
240 1.0 AS
220 1.25 AS
210 1.5 AS
1800-3700 (6000-12000)
S-53 5630095
White 7041132
Red 7041198
40_ (5131446)
2+2
1800-2700 (6000-9000)
230 1.25 AS
220 1.25 AS
210 1.5 AS
185 1.5 AS
2700-3700 (9000-1200
0)
210 1.25 AS
200 1.5 AS
185 1.5 AS
170 1.5 AS
PN 9917466 Rev 01 6/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SCRAMBLER 500 2X4 PN 9916996 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen III
Gross Vehicle Weight 845 lbs.
Fuel Capacity 3.5 Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Coolant Capacity 2.25 Quarts
Front Rack (Maximum — Capacity)
Accessory (30 lbs)
Rear Rack Accessory (60 lbs)
Tongue Weight 30 lbs
Tow Hitch Accessory
Tow Capacity 850 lbs
Turn Radius 60
Ground Clearance 5.5
Height 46
Length 74.5
Seat Height 34
Dry Weight 571 lbs.
Wheel Base 48.25
Width 45.5
Drive System Drive System Type PVT
Shift Type Side Lever (Forward/ Neutral/Reverse)
Gear Reduction — Low Not Applicable
Gear Reduction — Reverse 3.05/1
Gear Reduction — Foward 2.68/1
Front Drive (ratio) Not Applicable
Final Drive (ratio) 12/36 76P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-Ring
Front Tire 23 x 7 — 10
Rear Tire 22 x 11 — 10
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes Front Susp. — Mac Strut 8.2
Rear Susp. — Progresseive Rate Swing Arm
10.5
Shock Adjustment Threaded Adjust
Front Brake Single lever, fixed disc, hydraulic floating caliper
Rear Brake Hydraulic opposing piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic opposing pis- ton caliper, rear axle fixed disc
Park Brake Hydraulic lock — all wheel
Engine & Cooling Engine Model Number EH50PLE-12
Engine Type 4 cycle, single cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 499
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion BST 40
Main Jet 155
Pilot Jet 40
Needle Jet Y-0 (683)
Pilot Screw 2.0
Jet Needle 6H25-94-3
Ignition CDI
Timing 30 @ 3500 rpm 1.5
Spark Plug Gap .036 inches / .9 mm
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
2
Features Headlight (watts) 2 dual beam, 30 / 30
Taillight (watts) 8.26
Brake Light (watts) 26.9
Battery 12V 14AH
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Driven- Clutch Spring
Driven- Clutch Spring
Helix Spring
Meters (Feet)
0-1800 (0-6000)
160 155 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green (7041157)
Silver (7041499)
40 (5131446) 1 + 1
1800 & above (6000 & above)
152.5 147.5 1800 & above (6000 & above)
10RH (5630709)
Blue/ Green (7041157)
Silver (7041499)
40 (5131446) 1 + 1
PN 9916996 Rev 01 3/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SCRAMBLER 500 4×4 PN 9917001 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen III
Gross Vehicle Weight 845
Fuel Capacity 3.5 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
Accessory (30 Lbs.)
Rear Rack Accessory (60 Lbs.)
Tongue Weight 30 Lbs.
Tow Hitch Accessory
Tow Capacity 850 Lbs.
Turn Radius 60 inches
Ground Clearance 5.5 inches
Height 47 inches
Length 74.5 inches
Seat Height 34 inches
Dry Weight 571 Lbs.
Wheel Base 48.5 inches
Width 45.5 inches
Drive System Drive System Type PVT
Shift Type Side Lever (F-N-R)
Gear Reduction — Low Not Applicable
Gear Reduction — Reverse 4.74 / 1
Gear Reduction — Foward 3.06 / 1
Front Drive (ratio) 2:1
Final Drive (ratio) 13/36 76P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-ring
Front Tire 23 x 7 — 10
Rear Tire 22 x 11 — 10
Tire Pressure (front) 4 PSI
Tire Pressure (rear) 3 PSI
Suspension and Brakes Front Susp. — Mac Strut 8.2 inches
Rear Susp. — Progresseive Rate Swing Arm
10.5 inches
Shock Adjustment Thread Adjust
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, rear axle, fixed disc
Park Brake Hydraulic lock all wheel
Engine & Cooling Engine Model Number EH50PLE-12
Engine Type 4 cycle, single cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 499
Compression Ratio 10:2
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion BST 40
Main Jet 155
Pilot Jet 40
Needle Jet Y-0
Pilot Screw 2.0
Jet Needle 6H25-94-3
Ignition CDI
Timing 30 @ 5000 2
Spark Plug Gap .036 inches / .9 mm.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
2
Features Headlight (watts) 2 dual beam, 30 / 30
Taillight (watts) 8.26
Brake Light (watts) 26.9
Battery 12 V 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Available
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Driven- Clutch Spring
Driven- Clutch Spring
Helix Spring
Meters (Feet)
0-1800 (0-6000)
160 155 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green (7041157)
Silver (7041499)
40 (5131446) 1 + 1
1800 & above (6000 & above)
152.5 147.5 1800 & above (6000 & above)
10RH (5630709)
Blue/ Green (7041157)
Silver (7041499)
40 (5131446) 1 + 1
40 helix, black driven spring
PN 9917001 Rev 02 6/01 E 2001Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SPORTSMAN 400 PN 9916852 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1200 lbs.
Fuel Capacity 5.25 U.S. Gallons
Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Standard
Tow Capacity 850 Lbs.
Turn Radius 65
Ground Clearance 11
Height 47
Length 81
Seat Height 34
Dry Weight 697
Wheel Base 50.50
Width 46
Drive System Drive System Type Dual sensing,
Automatic PVT (Polaris Variable Transmission)
Shift Type Side Lever (Hi/Lo-R-N)
Gear Reduction — Low 8.27 / 1
Gear Reduction — Reverse 5.17 / 1
Gear Reduction — Forward 3.34 / 1
Front Drive (ratio) 2:1
Final Drive (ratio) 3.16:1
Front Tire (PSI) 25 x 8-12 (5)
Rear Tire (PSI) 25 x 11-10 (5)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp., fully indepen- dent with anti-roll bar
9.5
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic, opposed piston caliper, fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, fixed disc
Park Brake Hydraulic lock, all wheel
Engine & Cooling Engine Model Number EH42PLE-05
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 87.9 x 70
Displacement 425
Compression Ratio 9:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 200
Carburetion 1/BST34
Main Jet 167.5
Pilot Jet 40
Needle Jet Q-0 (829)
Pilot Screw 2 3/4 Turn
Jet Needle 4GAC33-3
Ignition CDI
Timing 30_@ 5000
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type NGK BKR5E
Exhaust USFS Approved
2
Features Headlight (on grill) (watts) 2 single beam, 27
Headlight (on handlebar) (watts)
1 single beam, 60
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14AH
DC Plug In — Rear Accessory
DC Socket — Forward Standard
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven clutch Spring
Helix and Spring Setting
Meters (Feet)
0-1800 (0-6000)
175 167.5 Meters (Feet)
0-1800 (0-6000)
10BH 5630711
Blue/ Green 7041157
Black 7041782
44-36 5131447 2+2
1800 & above (6000 & above)
165 160 1800 & above (6000 & above)
10WH 5630710
Blue/ Green 7041157
Black 7041782
44-36 5131447 2+2
PN 9916852 Rev 01 2/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT — PN 9916742 2002 SPORTSMAN 500 HO IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities
Body Style Gen IV
Gross Vehicle Weight 1200 Lbs.
Fuel Capacity 5.25 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 11
Height 47
Length 81
Seat Height 34
Dry Weight 697
Wheel Base 50.50
Width 46
Suspension and Brakes
Front Susp. — Mac Strut 6.7
Rear Susp. — Progressive rate, fully independent with anti-roll- bar
9.5
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic, opposed piston caliper, fixed disc
Auxiliary Brake Hydraulic, opposed piston cal- iper, fixed disc
Park Brake Hydraulic lock, all wheel
Drive System
Drive System Type EBS
Shift Type Side Lever (Hi/Lo-R-N)
Gear Reduction — Low 8.27/1
Gear Reduction — Reverse 5.17/1
Gear Reduction — Foward 3.34/1
Front Drive (ratio) 2:1
Final Drive (ratio) 3.16:1
Front Tire (psi) 25 x 8-12 (5 psi)
Rear Tire (psi) 25 x 11-10 (5 psi)
Engine & Cooling
Engine Model Number EH50PLE-13
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST40
Main Jet 152.5
Pilot Jet 40
Needle Jet X-6
Pilot Screw 2 Turn
Jet Needle 6MEH1—94—3
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
Features
Headlight (watts) On Handlebar — 1 single beam, 50 / on Grill — 2 single beam, 27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14AH
DC Plug In — Rear Accessory
DC Socket — Forward Standard
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
2
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERA-
TURE
Below 40 F Below 5 C
+40Fand above +5C to and above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix*
Me- ters (Feet)
0-1800 (0-6000)
157.5 152.5 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
1800-3700 (6000-12000)
150 145 1800-3700 (6000-12000)
10RH (5630709)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
EBS models require no helix / spring adjustment
PN 9916742 Rev 01 3/01 E 2000 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SPORTSMAN DUSE HO / RSE HO PN 9916815 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1200 Lbs.
Fuel Capacity 5.25 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 11
Height 47
Length 85
Seat Height 34
Dry Weight 730
Wheel Base 50.50
Width 46
Drive System Drive System Type EBS
Shift Type Side Lever (Hi/Lo-R-N)
Gear Reduction — Low 8.27/1
Gear Reduction — Reverse 5.17/1
Gear Reduction — Foward 3.34/1
Front Drive (ratio) 2:1
Final Drive (ratio) 3.16:1
Front Tire (psi) 25 x 8-12 (5 psi)
Rear Tire (psi) 25 x 11-12 (5 psi)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progressive rate, fully independent with anti-roll-bar
9.5
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic, opposed piston caliper, fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, fixed disc
Park Brake Hydraulic lock, all wheel
Engine & Cooling Engine Model Number EH50PLE-13
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST40
Main Jet 152.5
Pilot Jet 40
Needle Jet X-6
Pilot Screw 2 1/2 Turn
Jet Needle 6MEH1-94-3
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
2
Features Headlight (watts) On Handlebar — 1
single beam, 60 / on Grill — 2 single beam, 27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14AH
DC Plug In — Rear Accessory
DC Socket — Forward Standard
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERA-
TURE
Below 40 F Below 5 C
+40Fand above +5C to and above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix*
Me- ters (Feet)
0-1800 (0-6000)
157.5 152.5 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
1800-3700 (6000-12000)
150 145 1800-3700 (6000-12000)
10RH (5630709)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
EBS models require no helix / spring adjustment
PN 9916815 Rev 02 9/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 SPORTSMAN DUSE HO / RSE HO PN 9916815 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1200 Lbs.
Fuel Capacity 5.25 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 11
Height 47
Length 85
Seat Height 34
Dry Weight 730
Wheel Base 50.50
Width 46
Drive System Drive System Type EBS
Shift Type Side Lever (Hi/Lo-R-N)
Gear Reduction — Low 8.27/1
Gear Reduction — Reverse 5.17/1
Gear Reduction — Foward 3.34/1
Front Drive (ratio) 2:1
Final Drive (ratio) 3.16:1
Front Tire (psi) 25 x 8-12 (5 psi)
Rear Tire (psi) 25 x 11-12 (5 psi)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progressive rate, fully independent with anti-roll-bar
9.5
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic, opposed piston caliper, fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, fixed disc
Park Brake Hydraulic lock, all wheel
Engine & Cooling Engine Model Number EH50PLE-13
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST40
Main Jet 152.5
Pilot Jet 40
Needle Jet X-6
Pilot Screw 2 1/2 Turn
Jet Needle 6MEH1-94-3
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
2
Features Headlight (watts) On Handlebar — 1
single beam, 60 / on Grill — 2 single beam, 27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14AH
DC Plug In — Rear Accessory
DC Socket — Forward Standard
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERA-
TURE
Below 40 F Below 5 C
+40Fand above +5C to and above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix*
Me- ters (Feet)
0-1800 (0-6000)
157.5 152.5 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
1800-3700 (6000-12000)
150 145 1800-3700 (6000-12000)
10RH (5630709)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
EBS models require no helix / spring adjustment
PN 9916815 Rev 02 9/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 Sportsman 700 PN 9916633 IMPORTANT: This is a supplement to your owners manual. This information should remain with your own- ers manual at all times.
Some 2002 Sportsman 700 ATVs were produced without an oil pressure switch as standard equipment.
If your model has this switch, it will be located on the LHside of theenginenext to theoil filler tube. It is not to be confused with the engine temperature switch that is located on the same side but higher up on the engine.
If the oil pressure switch is not installed on your engine, the oil pressure warning is not active and the diagnostic mode feature is not valid.
E 2001 Polaris Sales Inc. Printed in U.S.A.
The caution on page 56 should read as follows:
Oil Pressure Switch
Engine Temperature Switch
CAUTION Donot wash the instrument clusterwith ahighpressurewasher.Water under highpressuremay enter the instru- ment cluster and cause damage to the electronic components. Wash the unit by hand or with a garden hose usingmild soap. Donot usealcohol to clean the instrument cluster. Do not allow gasoline to remain on the instru- ment cluster.
1
OWNERS MANUAL SUPPLEMENT — PN 9917483 2002 SPORTSMAN X IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1200 Lbs.
Fuel Capacity 5.25 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 11
Height 50.5
Length 84
Seat Height 34
Dry Weight 744
Wheel Base 50.50
Width 46
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progressive rate, fully independent with anti-roll- bar
9.5
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic, opposed piston caliper, fixed disc
Auxiliary Brake Hydraulic, opposed piston cal- iper, fixed disc
Park Brake Hydraulic lock, all wheel
Drive System Drive System Type EBS
Shift Type Side Lever (Hi/Lo-R-N)
Gear Reduction — Low 8.27/1
Gear Reduction — Reverse 5.17/1
Gear Reduction — Foward 3.34/1
Front Drive (ratio) 2:1
Final Drive (ratio) 3.16:1
Front Tire (psi) 25 x 8-12 (5 psi)
Rear Tire (psi) 25 x 11-12 (5 psi)
Engine & Cooling Engine Model Number EH50PLE-13
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 498
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST40
Main Jet 152.5
Pilot Jet 40
Needle Jet X-6
Pilot Screw 2 Turn
Jet Needle 6MGH1—94—3
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
Features Headlight (watts) On Handlebar — 1 single
beam, 50 / on Grill — 2 single beam, 27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14AH
DC Plug In — Rear Accessory
DC Socket — Forward Standard
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
2500 lb Winch Standard
12 Chrome Rims Standard
2
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERA-
TURE
Below 40 F Below 5 C
+40Fand above +5C to and above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix*
Me- ters (Feet)
0-1800 (0-6000)
157.5 152.5 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
1800-3700 (6000-12000)
150 145 1800-3700 (6000-12000)
10RH (5630709)
Blue/ Green
(7041157)
White/ Yellow
(7041635)
EBS 5131674
EBS models require no helix / spring adjustment
PN 9917483 Rev 02 8/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 TRAIL BOSS 325 PN 9916980 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 845 Lbs.
Fuel Capacity 3.7 U.S. Gal
Gearcase Oil 11 Ounces
Engine Oil Capacity 1.9 quarts includes oil cooler 1.7 quarts engine oil change only
Front Rack (Maximum — Capacity)
Accessory (75 Lbs.)
Rear Rack 125 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Standard
Tow Capacity 850 Lbs.
Turn Radius 60
Ground Clearance 5.5
Height 46
Length 76.5
Seat Height 34
Dry Weight 504
Wheel Base 49.5
Width 40
Drive System Drive System Type PVT
Shift Type Side Lever (F-R-N)
Gear Reduction — Low Not Applicable
Gear Reduction — Reverse 3.05/1
Gear Reduction — Foward 2.68/1
Front Drive (ratio) Not Applicable
Final Drive (ratio) 11/40 78P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-Ring
Front Tire 23 x 7-10
Rear Tire 22 x 11-10
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes Front Susp. — Mac Strut 6.7 Travel
Rear Susp. — Progresseive Rate Swing Arm
9 Travel
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton, caliper, rear axle fixed disc
Park Brake Hydraulic lock, all wheel
Engine & Cooling Engine Model Number ES-32PFE-09
Engine Type 4 Cycle, Single Cylinder
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 325
Compression Ratio 9.0/1 Effective
Engine Cooling Air with fan assisted oil cooler
Alternator Output (watts) 200
Carburetion BST31
Main Jet 120
Pilot Jet 50
Needle Jet P-2 (829)
Pilot Air Jet 175
Pilot Screw 2.0 turns
Jet Needle 5F14-2
Ignition CDI
Timing 30 @ 5000 2
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type BKR6E
Exhaust USFS Appr.
2
Features Headlight (watts) 2 Dual Beam 30/30
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Not Available
Battery 12V 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Not Available
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F
Below +5 C
+40 F & Above +5 C & Above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Driven Helix
Meters (Feet)
0-1800 (0-6000)
115 120 Meters (Feet)
0-1800 (0-6000)
10RH 5630709
Blue/ Green 7041157
Black 7041782
40 5131446 2+2
1800 & above (6000 & above)
117.5 112.5 1800 & above (6000 & above)
16 Mod 5630280
Blue/ Green 7041157
Black 7041782
40 5131446 2+2
PN 9916980 Rev 01 5/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 TRAILBLAZER PN 9916988 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen III
Gross Vehicle Weight 765 Lbs.
Fuel Capacity 3.5 U.S. Gal
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
Accessory (30 Lbs.)
Rear Rack Accessory (60 Lbs.)
Tongue Weight 30 Lbs.
Tow Hitch Accessory
Tow Capacity 850 Lbs.
Turn Radius 60
Ground Clearance 6
Height 46
Length 74.5
Seat Height 33
Dry Weight 461 Lbs.
Wheel Base 48.25
Width 46.5
Drive System Drive System Type PVT
Shift Type Side Lever (F-R-N)
Gear Reduction — Low Not Applicable
Gear Reduction — Reverse 3.05/1
Gear Reduction — Foward 2.68/1
Front Drive (ratio) Not Applicable
Final Drive (ratio) 11/36 76P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-Ring
Front Tire 23 x 7-10 (4 PSI)
Rear Tire 22 x 11-10 (3 PSI)
Suspension and Brakes Front Susp. — Mac Strut 6.7 Travel
Rear Susp. — Progresseive Rate Swing Arm
9.0 Travel
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton, caliper, rear axle fixed disc
Park Brake Hydraulic lock, all wheel
Engine & Cooling Engine Model Number EC-25PFE-15
Engine Type 2 Cycle, Single Cylinder
Lubrication Oil Injection
Bore x Stroke 72 x 60
Displacement 244
Compression Ratio 6.1/1 Effective
Engine Cooling Air
Alternator Output (watts) 150
Carburetion 1/VM30SS
Main Jet 130
Pilot Jet 40
Needle Jet 0-4 (169)
Pilot Screw 1.0
Jet Needle 5DP7-3
Ignition CDI
Timing 25 @ 3000
Spark Plug Gap .7 mm/.028 in.
Spark Plug Type NGK BR8ES
Exhaust USFS Approved
2
Features Headlight (watts) 1 Single Beam (55 )
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Not Available
Battery 12V 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Temp Indicator Not Available
Windshield Accessory
Low Oil Light Standard
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude Ambient Temperature
Below 0F (Below —18C)
0 to 40F (—18C to 5C)
40 to 80F (5C to 26C)
80F & Above (26C & Above) Altitude Shift
Weight Clutch Spring
Driven Helix
Meters (Feet)
0-900 (0-3000)
150 140 130 120 Meters (Feet)
0-900 (0-3000)
G Blue/ Green
2-2
900-1800 (3000-6000)
140 130 120 110 900-1800 (3000-6000)
G Blue/ Green
2-2
1800-2700 (6000-9000)
125 120 110 100 1800-2700 (6000-9000)
F Blue/ Green
2-2
2700-3700 (9000-12000)
115 110 100 95 2700-3700 (9000-12000)
F Blue/ Green
2-2
— turn Air Screw out 1/2 turn CCW from seat Raise needle clip 1 position to lower jet needle
PN 9916988 Rev 02 6/01E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 WORKER 500 PN 9917113 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1200 Lbs.
Fuel Capacity 5.25 U.S. Gallons
Gearcase Oil 32 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 35 Lbs.
Tow Hitch Standard
Tow Capacity 1225 Lbs.
Turn Radius 65
Ground Clearance 11
Height 47
Length 81
Seat Height 34
Dry Weight 697
Wheel Base 50.50
Width 46
Drive System Drive System Type PVT
Shift Type Side Lever (Hi/Lo-R-N)
Gear Reduction — Low 6.69/1
Gear Reduction — Reverse 5.17/1
Gear Reduction — Foward 3.34/1
Front Drive (ratio) 2:1
Final Drive (ratio) 3.16:1
Center Drive (ratio) Not Applicable
Drive Chain Not Applicable
Front Tire (psi) 25 x 8-12 (5 psi)
Rear Tire (psi) 25 x 11-12 (5 psi)
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progressive rate, fully independent with anti-roll-bar
9.5
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic, opposed piston caliper, fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, fixed disc
Park Brake Hydraulic lock, all wheel
Park Lock Mechanical Lock, Rear Wheel
Engine & Cooling Engine Model Number EH50PLE-13
Engine Type 4 Cycle, Single Cylinder
Lubrication Dry Sump
Bore x Stroke 92 x 75
Displacement 499 cc
Compression Ratio 10:2 Full Stroke
Engine Cooling Liquid
Alternator Output (watts) 250
Carburetion 1/BST40
Main Jet 152.5
Pilot Jet 40
Needle Jet X-6
Pilot Screw 2 1/2 Turn
Jet Needle KE-3 (683)
Ignition CDI
Timing 30 @ 5000
Spark Plug Gap .9 mm/.036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
2
Features Headlight (watts) On Handlebar — 1
single beam, 60 / on Grill — 2 single beam, 27
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery 12V 14AH
DC Plug In — Rear Accessory
DC Socket — Forward Standard
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Kilometer Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Alti- tude
AMBIENT TEMPERA-
TURE
Below 40 F Below 5 C
+40Fand above +5C to and above
Altitude Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Helix and Spring Setting
Me- ters (Feet)
0-1800 (0-6000)
157.5 152.5 Meters (Feet)
0-1800 (0-6000)
10WH (5630710)
Blue/ Green
(7041157)
Chrome Silicone/ Red
(7041198)
37-41_ 5131447 2+2
1800-3700 (6000-12000)
150 145 1800-3700 (6000-12000)
10RH (5630709)
Blue/ Green
(7041157)
Chrome Silicone/ Red
(7041198)
37-41_ 5131447 2+2
PN 9917113 Rev 01 9/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 XPEDITION 325 PN 9917027 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1105 lbs.
Fuel Capacity 3.2 gal
Oil Capacity 4.4 quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 lbs.
Tow Hitch Standard
Tow Capacity 850 lbs.
Turn Radius 65
Ground Clearance 6.75
Height 47
Length 81
Seat Height 33.5
Dry Weight 628 lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type Shaft
Shift Type Manual 5 Speed / Re- verse
Front Drive (ratio) 3.7/1
Final Drive (ratio) 3.1/1
Front Tire 24 x 8 — 12
Rear Tire 24 x 11 — 12
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
6.5
Shock Adjustment CAM
Front Brake Hydraulic
Rear Brake Hydraulic
Auxiliary Brake Hydraulic Foot Brake
Park Brake Hydraulic
Engine & Cooling Engine Model Number ES32PLE03
Engine Type 4 Stroke, Single Cyl.
Lubrication Wet Sump
Bore x Stroke 78 x 68
Displacement 325
Compression Ratio 9.2:1
Engine Cooling Air cooled with oil assist
Alternator Output (watts) 200
Carburetion BST31
Main Jet 152.5
Pilot Jet 47.5
Needle Jet P-0 (829)
Jet Needle 4HB40-3
Ignition CDI
Timing 30 BTDC @ 5000 rpm2
Spark Plug Gap 0.9 mm / .036 in.
Spark Plug Type NGK BKR6E
Exhaust USFS Approved
2
Features Headlight (on front hood) (watts)
Grill — Hi/Lo 30 W
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery Standard
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Not Applicable
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Gear Ratio Gear Ratio
Meters (Feet)
0-1800 (0-6000)
157.5 152.5 1 4.182 Reverse 4.128
1800 & above (6000 & above)
150 145 2 2.562 Primary 2.655
3 1.522 Secondary (at chain) 1.333
4 1.111 Secondary (at bevel drive) 1.313
5 0.813
PN 9917027 Rev 01 3/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 XPEDITION 425 PN 9917031 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1135 lbs.
Fuel Capacity 3.2 gallons
Oil Capacity 5.5 quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 lbs.
Tow Hitch Standard
Tow Capacity 850 lbs.
Turn Radius 65
Ground Clearance 7.25
Height 47
Length 81
Seat Height 34
Dry Weight 647 lbs.
Wheel Base 49.75
Width 46
Drive System Drive System Type Shaft
Shift Type Manual 5 Speed / Re- verse
Front Drive (ratio) 3.7/1
Final Drive (ratio) 3.1/1
Front Tire 25 x 8 — 12
Rear Tire 25 x 11 — 12
Tire Pressure (front) 4 psi
Tire Pressure (rear) 3 psi
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
6.5
Shock Adjustment CAM
Front Brake Hydraulic
Rear Brake Hydraulic
Auxiliary Brake Hydraulic Foot Brake
Park Brake Hydraulic
Engine & Cooling Engine Model Number EH42PLE04
Engine Type 4 Stroke, Single Cycle
Lubrication Wet Sump
Bore x Stroke 87.9 x 70
Displacement 425
Compression Ratio 9.2:1
Engine Cooling Liquid cooled with fan assist
Alternator Output (watts) 200
Carburetion 34mm Mikuni (CV Type)
Main Jet 152.5
Pilot Jet 45
Needle Jet P-8 (513)
Pilot Air Jet 100
Pilot Screw 2 1/4 Turns
Jet Needle 4HB41-3
Ignition CDI
Timing 30 @ 5000 2
Spark Plug Gap 0.9 mm / .036 in
Spark Plug Type NGK BKR5ES
Exhaust USFS Approved
2
Features Headlight (watts) Grill — Hi/Lo 30 W
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery Standard
DC Plug In — Rear Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Standard
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude AMBIENT TEMPERATURE
Below +40 F Below +5 C
+40 F & Above +5 C & Above
Gear Ratio Gear Ratio
Meters (Feet)
0-1800 (0-6000)
157.5 152.5 1 4.182 Reverse 4.484
1800 & above (6000 & above)
150 145 2 2.562 Primary 2.406
3 1.522 Secondary (at chain) 1.333
4 1.036 Secondary (at bevel drive) 1.313
5 0.758
PN 9917031 Rev 01 3/01 E 2001 Polaris Sales Inc. Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 XPLORER 4X4 PN 9916984 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Gross Vehicle Weight 1100
Fuel Capacity 3.5 Gallons
Gearcase Oil 27 Ounces
Engine Oil Capacity 2 Quarts
Front Rack (Maximum — Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 Lbs.
Tow Hitch Std
Tow Capacity 850 Lbs.
Turn Radius 60
Ground Clearance 6
Height 46
Length 76.5
Seat Height 34
Dry Weight 49.75
Wheel Base 49.75
Width 45.5
Drive System Drive System Type PVT
Shift Type Side Lever (Hi/Low- N-R)
Gear Reduction — Low 6.69/1
Gear Reduction — Reverse 5.17/1
Gear Reduction — Foward 3.34/1
Front Drive (ratio) 2:1
Final Drive (ratio) 12/42 80P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-Ring
Front Tire 23 x 7-10
Rear Tire 24 x 11-10
Tire Pressure (front) 4
Tire Pressure (rear) 3
Suspension and Brakes Front Susp. — Mac Strut 6.7
Rear Susp. — Progresseive Rate Swing Arm
9.0
Shock Adjustment CAM
Front Brake Fixed disc, hydraulic floating caliper
Rear Brake Hydraulic, opposed piston caliper, rear axle fixed disc
Auxiliary Brake Hydraulic, opposed pis- ton caliper, rear axle fixed disc
Park Brake Hydraulic lock, all wheel
Engine & Cooling Engine Model Number EC-25PFE-15
Engine Type 2 Cycle, Single Cylinder
Lubrication Oil Injection
Bore x Stroke 72 x 60
Displacement 244
Compression Ratio 6.1/1 Effective
Engine Cooling Air
Alternator Output (watts) 150
Carburetion 1/VM30SS
Main Jet 130
Pilot Jet 40
Needle Jet 0-4 (169)
Cutaway 2.0
Air Screw 1.0
Jet Needle 5DP7-3
Ignition CDI
Timing 25 @ 3000
Spark Plug Gap .7 mm/.028 in.
Spark Plug Type NGK BR8ES
Exhaust USFS Approved
IMPORTANT: After the first tank of pre-mixed fuel has been used please verify that the oil level in the oil tank has dropped, indicating that the oil pump is functioning properly. If the level has not dropped, see your dealer for oil pump bleeding and repeat the pre-mix procedure.
2
Features Headlight (watts) 2 Headlights (30/30)
Taillight (watts) 8.26
Brake Light (watts) 26.9
Battery 12V 14 AH
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Not Available
Windshield Accessory
Low Oil Light Standard
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude Ambient Temperature
Below 0F (Below —18C)
0 to 40F (—18C to 5C)
40 to 80F (5C to 26C)
80F & Above (26C & Above)
Alti- tude
Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Driven Helix
Meters (Feet)
0-900 (0-3000)
150 140 130 120 Meters (Feet)
0-1800 (0-6000)
F 5630515
Blue/Green 7041157
Red 7041198
40 5131446 2 + 2
900-1800 (3000-6000)
140 130 120 110 1800-3700 (6000-12000)
16 5630279
Blue/Green 7041157
Red 7041198
40 5131446 2 + 2
1800-2700 (6000-9000)
125 120 110 100
2700-3700 (9000-1200
0)
115 110 100 95
— Drop Jet Needle one position (raise E-Clip) PN 9916984 Rev 01 6/01 Turn air screw out 1/2 turn (counterclockwise) E 2001 Polaris Sales Inc.
Printed in U.S.A.
1
OWNERS MANUAL SUPPLEMENT 2002 XPLORER 400 PN 9917023 IMPORTANT: This is a supplement to your owners manual. This information should remain with your owners manual at all times.
Capacities Body Style Gen IV
Fuel Capacity 3.7 Gal / 15.14 Ltr
Oil Capacity 2 Qts / 1.89 Ltr
Coolant Capacity 2.25 Qts / 2.13 Ltr
Front Rack (Maximum — Capacity)
90 Lbs / 40.8 Kgs
Rear Rack 180 Lbs / 81.6 Kgs
Tongue Weight 30 Lbs / 13.6 Kgs
Tow Hitch Standard
Tow Capacity 850 Lbs / 385.6 Kgs
Turn Radius 65 / 165 cm
Ground Clearance 7.5
Height 47 / 119.4
Length 81 / 205.7 cm
Seat Height 34
Dry Weight 608 Lbs / 276 Kgs
Wheel Base 48.25, / 125.1 cm
Width 46 / 115.6cm
Drive System Drive System Type Concentric Drive
Shift Type Side Lever
Front Drive (ratio) 2:1
Final Drive (ratio) 13/36 78P
Center Drive (ratio) Not Applicable
Drive Chain 520 O-ring
Front Tire 25 x 8 — 12
Rear Tire 25 x 11 — 10
Tire Pressure (front) 4 PSI
Tire Pressure (rear) 3 PSI
Suspension and Brakes Front Susp. — Mac Strut 6.7 Travel
Rear Susp. — Progresseive Rate Swing Arm
9 Travel
Shock Adjustment CAM
Front Brake Hydraulic Disc
Rear Brake Hydraulic Disc
Auxiliary Brake Hydraulic Disc, Rear
Park Brake Hydraulic Lock All Wheel
Engine & Cooling Engine Model Number EC38PLE10
Engine Type 2 Cycle, Single Cylinder
Lubrication Oil Injection
Bore x Stroke 83 x 70
Displacement 378
Compression Ratio 6.9/1 Effective
Engine Cooling Liquid
Alternator Output (watts) 200
Carburetion VM34SS
Main Jet 200
Pilot Jet 35
Needle Jet 0-6 (480)
Cutaway 1.5 Nickel/Alum
Air Screw 1.5
Jet Needle HK-3
Ignition CDI
Timing 23.5 @ 5000 3
Spark Plug Gap 0.7 mm / .028 in
Spark Plug Type NGK BR8ES
Exhaust USFS Approved
2
Features Headlight (on front hood) (watts)
Dual Beam, Halogen, 30/30
Taillight (watts) 8.26
Brake Light (watts) 26.9
3-Point Hitch Accessory
Battery Standard
DC Plug In — Rear Accessory
DC Socket — Forward Accessory
Electric Start Standard
High Beam Indicator Standard
High Temp Indicator Standard
Windshield Accessory
Low Oil Light Standard
Neutral Indicator Standard
Reverse Indicator Standard
Speedometer Accessory
Tool Kit Standard
Carburetor Jetting Clutching Chart
Altitude Ambient Temperature
Below 0F (Below —18C)
0 to 40F (—18C to 5C)
40 to 80F (5C to 26C)
80F & Above (26C & Above)
Alti- tude
Shift Weight
Drive Clutch Spring
Driven Clutch Spring
Driven Helix
Meters (Feet)
0-900 (0-3000)
230 220 200 185 Meters (Feet)
0-1800 (0-6000)
S-55 5630509
Blue/Green 7041157
Red 7041198
44-36 5131447 2 + 2
900-1800 (3000-6000)
210 200 185 170 1800-3700 (6000-12000)
S-53 5630095
Blue/Green 7041157
Red 7041198
44-36 5131447 2 + 2
1800-2700 (6000-9000)
195 185 170 155
2700-3700 (9000-1200
0)
175 165 155 140
Drop Jet Needle one position (raise E—Clip) Turn Air Scre