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Installation and User Guide
MULTICAL® 602 & ULTRAFLOW®
Related Manuals for Kamstrup MULTICAL 602
Summary of Contents for Kamstrup MULTICAL 602
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Page 1
Installation and User Guide MULTICAL® 602 & ULTRAFLOW®… -
Page 2
MULTICAL® 602, type 602-D must be connected to a low sensor with 24 V active pulse output. Irrespective of low sensor type, “pulses/litre” must be identical in low sensor and calculator. Battery for replacement Kamstrup type 1606064. Kamstrup A/S • 5512952_C6_GB_07.2015… -
Page 3
Installation and User Guide MULTICAL® 602 & ULTRAFLOW®… -
Page 4: Table Of Contents
5.2 Heat meter with two low sensors 1 General information Read this guide before installing the meter. Kamstrup’s warranty obligations do not apply in case of incorrect mounting. Please note that the following installation conditions must be obeyed: — Pressure stage ULTRAFLOW®: PN16/PN25/PN40, see marking.
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Page 5: Mounting Of Temperature Sensors
Push the plastic sleeve on the sensor cable into the sensor pocket and secure the cable by means of the enclosed M4 sealing screw. Fasten the screw with your ingers only. Seal the pockets using seal and locking wire. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 6: Pocket Sensor Pair 5
For mounting in existing heating installations with standard angle tees Kamstrup A/S can, furthermore, supply R½ and R¾ brass nipples itting the short direct sensors. The short direct sensor can also be itted directly into all Kamstrup’s ULTRAFLOW®…
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Page 7: Mounting Of Low Sensor
Measuring Instruments Directive (MID) 2004/22/ EC, OIML R75:2002 and EN 1434:2007. A straight inlet section will only be necessary in case of heavy low disturbances before the sensor. We recommend to follow the guidelines of CEN CR 13582. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 8
ULTRAFLOW® must be min. 1.5 bar at q and min. 2.5 bar at q . This applies to temperatures up to approx. 80 °C. ULTRAFLOW® must not be exposed to lower pressure than the ambient pressure (vacuum). Kamstrup A/S • 5512952_C6_GB_07.2015… -
Page 9: Mounting Ultraflow® ≤ Dn125
ULTRAFLOW® may be turned up to ±45° around the pipe axis. ULTRAFLOW® must not be mounted with the plastic case pointing upwards or downwards. 3.2 Mounting of ULTRAFLOW® 54 ≥ DN150 See installation instructions No. 5512-887. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 10: Installation Examples 10
If ULTRAFLOW® is installed in moist environments, it must be turned 45° around the pipe axis as shown in the drawing below. If there is risk of condensation, e.g. in cooling systems, a condensation protected 45° ULTRAFLOW® must be used. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 11: Mounting Of Calculator
6 mm holes in the wall. 52 mm 4.3 Panel mounting MULTICAL® 602 can be mounted direct in panels and control panels, via Kamstrup’s panel mounting kit, No. 66-99-104 (192 x 144 mm). Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 12: Electrical Connection, Multical® And Ultraflow
Sensor in outlet (blue) V1 11-9-10 Flow sensor in inlet or outlet Flow sensor in inlet Flow sensor in inlet V2 11-9-69 Flow sensor in outlet Flow sensor in outlet T3 51-52 Tank/exchanger temp., if any Reference sensor (grey) Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 13: Connection Example
MULTICAL® 602 & ULTRAFLOW® 5.1 Connection example Examples of connection of ULTRAFLOW® and ULTRAFLOW® 54 (H) MULTICAL® (battery supplied). MULTICAL® 602 ULTRAFLOW® 54 DN150-DN250 MULTICAL® 602 Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 14: Heat Meter With Two Low Sensors
• Inlet and outlet pipes are not necessarily closely coupled. • Electric welding* can occur. * Electric welding must always be carried out with the earth pole closest to the welding point. Damage to meters due to welding is not comprised by our factory warranty. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 15: Electrical Connection Of Pulse Transmitter
The battery cannot and must not be charged and may only be short-circuited briely (max. 2 seconds). Used batteries must be handed in for approved destruction, e.g. at Kamstrup A/S. 6.2 Mains modules The modules are protection class II. They are connected by means of a two-wire cable (without earth) through the cable bush of the calculator placed in the right side of the connecting base.
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Page 16: Testing Of Function
25 times pr. day (24 h.), but the sequence will only start if the meter is kept at the info code reading for more than 15-20 seconds. If this is omitted, the status of the connected low meter(s) cannot be (remotely) read until the day after the meter was installed (i.e. after 00:00:10 meter time). Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 17: Information Codes «Info
After one day (at 00:00) If a number of info codes appear at a time, the sum of info codes is displayed. If e.g. both temperature sensors are outside measuring range, info code 12 is displayed. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 18: Plug-In Modules
< 180 nF The connection polarity of terminals 24-25 is un-important. Usually the primary address is identical with the last digits of the customer number (000-250). However, it can be changed by means of the PC program, METERTOOL. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 19
The RTC and pulse output functions of this top module are identical with the functions described for top module 602-0C (see below). The top module is prepared for use in a Kamstrup radio network together with High Power RadioRouter base module 6020084, read data being transferred to the system software via the network unit RF Concentrator. -
Page 20: Base Modules
M-Bus Master’s power supply and the total cable resistance. Cable resistance < 29 Ohm Cable capacity < 180 nF The M-Bus network is connected on terminals 24 and 25. The polarity is unimportant. M-Bus comes with pulse inputs. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 21
The radio module has been designed to form part of the hand-held Wireless M-Bus Reader systems of Kamstrup A/S at license-free radio frequency (868 MHz). The module fulils the C-mode speciications of EN13757-4 and can thus form part of other systems using Wireless M-Bus C-mode communication. -
Page 22
Modbus based systems. Modbus is an open, widespread and well established serial communication protocol used within building automation. Further details about the Modbus module appear from data sheet (DK: 5810-1267, GB: 5810-1253, DE: 5810-1268, FR: 5810-1317). * RTU: Remote Terminal Unit Kamstrup A/S • 5512952_C6_GB_07.2015… -
Page 23
The High-Power RadioRouter module has built-in router functionality and is thus optimized to form part of a Kamstrup radio network, the read data being automatically transferred to system software via the network unit RF Concentrator. Furthermore, the module can be read by Kamstrup’s hand-held reading systems, e.g. -
Page 24: Module Overview
BACnet MS/TP (B-ASC) RS-485 + pulse inputs 5550-1240 67-00-67 Modbus RTU + pulse inputs 5550-1277 602-00-80 GSM/GPRS module (GSM6H) 5550-1137 602-00-81 3G GSM/GPRS module (GSM8H) 5550-1209 602-00-82 Ethernet/IP module (IP201) 5550-844 602-00-84 High Power Radio Router + pulse inputs 5550-1116 Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 25: Setup Via Front Keys
It should be checked whether the value is valid for the reading in question. If so, the value is saved and an “OK” symbol is displayed. If not, the old value is maintained, no ”OK” symbol appears, and the display reverts to legal reading. Kamstrup A/S • 5512952_C6_GB_07.2015…
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Page 26
MULTICAL® 602 & ULTRAFLOW® Kamstrup A/S • 5512952_C6_GB_07.2015… -
Page 28
Kamstrup A/S • 5512952_C6_GB_07.2015…
(Ocr-Read Summary of Contents of some pages of the Kamstrup MULTICAL 602 Document (Main Content), UPD: 22 February 2023)
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11, 9 5.1 Connection example Examples of connection of ULTRAFLOW® and MULTICAL® (battery supplied). ø4.5…6 mm 5.2 Heat meter with two flow sensors MULTICAL® 602 can be used in various applications with two flow sensors, including leak surveillance and open systems. When two ULTRAFLOW® are direct connected to one MULTICAL® 602, a close electric coupling between the two pipes ought to be carried out as a main rule. If the two pipes are installed in a heat exchanger close to the flow s…
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2, MID designations Permissible operating conditions / measuring ranges: Calculator q: 2°C…180°C DΘ: 3K…170K Temperature sensor pair q: 10°C…150°C DΘ: 3K…140K Flow sensor q: 15°C…130°C Mechanical environment: M1 (fixed installation with minimum vibration). Electromagnetic environment: E1 and E2 (housing/light industry and industry). The meter’s control cables must be drawn at min. 25 cm distance to other installations. Climatic environment: Mus…
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16, Kamstrup MULTICAL 602 14 9.1.4 Prog. data logger + RTC + 4…20 mA inputs + pulse inputs, type 67-00-22 The module has connection possibility for two pressure transmitters on terminals 57, 58 and 59 and can be adjusted for current reading or pressure range 6, 10 or 16 bar. The module is prepared for remote reading, data from meter/module being transferred to the system software via the external GSM/GPRS modem connected on terminals 62, 63 and 64. Furthermore, the module h…
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21, 19 Electrical connection Connection to Pulse Transmitter Block diagram Pulse Transmitter output 11A Frame 9A Supply (3…10 VDC) 10A Signal I max 0.2 mA If ULTRAFLOW® 54 is used as pulse transmitter for other equipment, connection must be made through a Pulse Transmitter.
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23, Consumed energy in kWh, MWh or GJ Consumed district heating water Number of operating hours Latest target date Energy count on latest target date followed by energy count on last year’s target date Followed by monthly counts Latest target date Volume count on latest target date followed by volume count on last year’s target date Followed by monthly counts Current forward tem- perature (*) Activate to view yearly and monthly average …
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15, Kamstrup MULTICAL 602 13 The pulse inputs can be used for connection of electricity and water meters. Please pay attention to maximum pulse frequency as well as correct pulse coding (l/imp. and Wh/imp.), which is selected by means of the FF and GG configuration. 65 — 66 Input A 67 — 68 Input B 9.1.2 M-Bus, type 67-00-20/27/28/29 M-Bus can be mounted in star, ring or bus topology. Up to 250 meters can be connected depending on the M-Bus Master’s power supply and the total cable resistanc…
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6, 4 1. General information Read this guide before installing the meter. Kamstrup’s guarantee obligations do not apply in case of incorrect mounting. Please note that the following installation conditions must be obeyed: — Pressure stage ULTRAFLOW®: PN16/PN25/PN40, see marking. Flow sensor marking does not apply to enclosed accessories. — Pressure stage Kamstrup sensor pair type DS: PN16 — Pressure stage Kamstrup stainless steel pockets: PN25/PN40 — depending on…
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18, 16 9.2 Top modules Type 67-02: DEnergy calculation and hourly data logger This top module calculates the difference between forward and return energy, whereby an expression of the tapped energy in open systems is obtained. Differential energy dE=E4-E5. The module also includes an hourly data logger. The connection terminals of this module are not used. Type 67-03: PQ-limiter + hourly data lo…
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3, MULTICAL® 602 & ULTRAFLOW® English INSTALLATION Kamstrup A/S Industrivej 28, Stilling, DK-8660 Skanderborg Tel: +45 89 93 10 00 · Fax: +45 89 93 10 01 [email protected] · www.kamstrup.com
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17, 15 9.1.10 SIOX module (Auto detect Baud rate), type 602-00-64 SIOX is used for data reading of small and medium-sized groups of heat meters via cable, the data readings being presented by the main system, e.g. Mcom, Fix or Telefrang. Further information on these systems can be ordered from the supplier in question. Furthermore, a configuration tool is available from Telefrang. The two-wire serial SIOX bus connectio…
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14, 12 8. Information codes ”INFO” MULTICAL® 602 constantly monitors a number of important functions. In case of a serious error in measuring system or installation, «INFO» is displayed and an info-code can be read by activating the top front key until the measuring unit says «INFO». The info code is only displayed when the error is present. Info code Description Response time 0 No irregularities — 1 Suppl…
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20, 18 10. Electrical connection of MULTICAL®, ULTRAFLOW® and Pulse Transmitter Connection MULTICAL® and ULTRAFLOW® ULTRAFLOW® MULTICAL® Blue (GND)/11A 11 Red (supply)/9A 9 Yellow (signal)/10A 10 Connection via Pulse Transmitter ULTRAFLOW® Pulse Transmitter MULTICAL® In Out Blue (GND)/11A 11 11A 11 Red (supply)/9A 9 9A 9 Yellow (signal)/10A 10 10A 10 Us…
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5, 3 Contents General information 4 Mounting of temperature sensors 4 Pocket sensor pair 4 Short direct temperature sensor pair 5 Mounting of flow sensor 5 Mounting ULTRAFLOW® ≤ DN100 6 Mounting of ULTRAFLOW® 54 ≥ DN150 7 Installation examples 7 Humidity and condensation 7 Mounting of calculator 8 Compact mounting 8 Separate/wall mounting 8 Panel mounting 8 Electrical connection, MULTICAL® and ULTRAFLOW® 8 Connection example…
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10, Kamstrup MULTICAL 602 8 4. Mounting of calculator The MULTICAL® 602 calculator can be mounted in three different ways: 4.1 Compact mounting The calculator is mounted direct on the flow sensor, e.g. via an angle fitting. Having been mounted the calculator is sealed with seal and thread. In case of strong condensation (e.g. cooling applications) we recommend wall mounting of the calculator. Also see point 3.1″ Mount…
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7, 5 2.2 Short direct temperature sensor pair The short direct sensors can be mounted in special ball valves or in special tee- pipes, both with threads up to R1 and built-in M10 union for the short direct sensor. For mounting in existing heating installations with standard angle tees Kamstrup A/S can, furthermore, supply R½ and R¾ brass nipples fitting the short direct sensors. The short direct sensor can also be fitted directly into all Kamstrup’s ULTRAFLOW® variants wi…
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12, Kamstrup MULTICAL 602 10 ULTRAFLOW® 54 MULTICAL® 602 Pulse Transmitter • Forward and return pipes are not necessarily closely coupled • Electric welding *) can occur *) Electric welding must always be carried out with the earth pole closest to the welding point. Damage to meters due to welding is not comprised by our factory guarantee. 6. Voltage supply of calculator/Pulse Transmitter MULTICAL® 602 can be powered by a built-in lithium battery or an integral 24 VAC or 230 VAC main…
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19, 17 Type 67-09: DVolume calculation and hourly data logger This top module calculates the difference between forward and return volume, whereby an expression of the tapped volume in open systems is obtained. Differential volume dV=V1-V2. The module also includes an hourly data logger. The connection terminals are not used in this module. Type 67-0A: 2 pulse outputs for CE and CV + hourly data logger + scheduler The top module ha…
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The main types of Kamstrup MULTICAL 602 instructions:
- User guide — rules of useing and characteristics
- Service manual — repair, diagnostics, maintenance
- Operation manual — description of the main functions of equipment
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