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• Page 1
  This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator. The manual contains important safety information and instructions which should be read carefully before operating the motorcycle.
• Page 2
  Suzuki parts are  WARNING manufactured of high quality materi- als, and machined parts are finished Indicates a potential hazard that to close tolerances.
• Page 3
  Your autho- rized Suzuki dealer has experienced technicians that are trained to provide your machine with the best possible service with the right tools and equip- ment.

• Page 4: Table Of Contents

  TABLE OF CONTENTS CONSUMER INFORMATION CONTROLS FUEL, ENGINE OIL AND COOLANT RECOMMENDATIONS BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING RIDING TIPS INSPECTION AND MAINTENANCE TROUBLESHOOTING STORAGE PROCEDURE AND MOTORCYCLE CLEANING SPECIFICATIONS INDEX…

• Page 6: Consumer Information

  CONSUMER INFORMATION ACCESSORY USE AND MOTORCYCLE LOADING ……… 1-2 SAFE RIDING RECOMMENDATIONS FOR MOTORCYCLE RIDERS ….1-4 LABELS ………………….. 1-6 SERIAL NUMBER LOCATION …………….1-6…

• Page 7: Accessory Use And Motorcycle Loading

  It is not possible for Suzuki to mounted. test each accessory on the market or • Inspect for proper ground clear- combinations of all the available ance and bank angle.

• Page 8
  LOADING LIMIT LOADING GUIDELINES This motorcycle is primarily intended WARNING to carry small items when you are not riding with a passenger. Follow the loading guidelines below: Overloading or improper loading • Balance the load between the left can cause loss of motorcycle con- and right side of the motorcycle trol and an accident.

• Page 9: Safe Riding Recommendations For Motorcycle Riders

  MODIFICATION SAFE RIDING RECOMMENDATIONS Modification of the motorcycle, or FOR MOTORCYCLE RIDERS removal of original equipment may Motorcycle riding is great fun and an render the vehicle unsafe or illegal. exciting sport. Motorcycle riding also requires that some extra precautions be taken to ensure the safety of the rider and passenger.

• Page 10
  FAMILIARIZE YOURSELF WITH RIDE DEFENSIVELY THE MOTORCYCLE The most common type of motorcycle Your riding skill and your mechanical accident occurs when a car traveling knowledge form the foundation for towards a motorcycle turns round cor- safe riding practices. We suggest that ner in front of the motorcyclist.

• Page 11: Labels

  LABELS SERIAL NUMBER LOCATION Read and follow all the labels on the The frame and/or engine serial num- motorcycle. Make sure you under- bers are used to register the motorcy- stand all of the labels. Do not remove cle. They are also used to assist your any labels from the motorcycle.

• Page 12: Controls

  CONTROLS LOCATION OF PARTS ………………2-2 KEY ……………………2-5 IGNITION SWITCH ………………..2-6 INSTRUMENT PANEL ………………2-8 LEFT HANDLEBAR ………………. 2-20 RIGHT HANDLEBAR ………………2-24 BRAKE LOCK LEVER ………………2-26 FUEL TANK CAP ………………..2-27 FRONT TRUNK ………………..2-29 FRONT SMALL BOX ………………2-30 TRUNK …………………..

• Page 13: Location Of Parts

  4 Instrument panel 5 Front brake fluid reservoir 6 Right handlebar switches 7 Throttle grip 8 Front brake lever 9 Grip heater switch (AN650Z) 0 Front small box A Air cleaner, Fuses B Ignition switch C Seat heater switch (AN650Z)

• Page 14
  AN650Z F Air cleaner drain plugs G Brake lock lever H Battery I Tools J Helmet holder K Fuses L Trunk M Fuel tank cap N Spark plugs O Engine coolant reservoir P Engine oil filler cap AN650 Q Engine oil filter…
• Page 15
  AN650Z [ Main fuse, CVT fuse \ CVT filter AN650…

• Page 16: Key

  Immobilizer identification code is programmed into the key. There- fore, a key made by an ordinary locksmith will not work. Ask your Suzuki dealer if you need to make a spare key. • If you lose the key, ask your Suzuki dealer to have the lost one deactivated.

• Page 17: Ignition Switch

  IGNITION SWITCH “OFF” Position All electrical circuits are cut off. The engine will not start. The key can be To open the ignition key-hole shutter: removed. “ON” Position The ignition circuit is completed and the engine can now be started. The key cannot be removed from the igni- tion switch.

• Page 18
  If the motorcycle falls down, turn the ignition switch off immedi- NOTE: The seat heater uses battery ately. Ask your authorized Suzuki power. Turn off the seat heater switch dealer to inspect the motorcycle when the engine is not running.

• Page 19: Instrument Panel

  INSTRUMENT PANEL TURN SIGNAL INDICATOR LIGHT “” 2 When the turn signals are being oper- ated either to the right or to the left, the indicator light will blink intermit- tently. NOTE: If a turn signal light is not operating properly due to bulb fila- ment or circuit failure, the indicator will blink quickly to warn the rider of the existence of a problem.

• Page 20
  5 turn on and the coolant tem- does not go out, have your autho- perature mark blinks, stop the engine, rized Suzuki dealer or a qualified wait until the engine is cooled, and mechanic inspect your motorcy- check the coolant level.
• Page 21
  The display has three functions, ther- mometer, fuel economy meter and gear position indicator (MANUAL mode only). Thermometer The thermometer shows the ambient air temperature. When the ambient air temperature is below 3°C (38°F), the thermometer blinks in the display 6 and it comes on and remains lit after 30 seconds.
• Page 22
  Fuel Economy Meter  WARNING Fuel economy meter displays fuel economy ratio of trip A and trip B. The Changing the display while riding fuel economy meter ranges from 0.1 can be hazardous. Removing a to 99.9 km/L (MPG IMP). The meter hand from the handlebars can locks at 99.9.
• Page 23
  ” 8 FREEZE INDICATOR LIGHT “ The freeze indicator light 8 starts blinking when the ambient tempera- ture falls below 3°C (38°F). The freeze indicator light keeps flashing for 30 seconds and then remains lit until the ambient temperature rises above 5°C (41°F).
• Page 24
  Suzuki dealer. If the engine stalls, try restarting the engine If the fuel injection system or CVT system fails, the FI indicator light 9…
• Page 25
  ABS indicator light does not go out, you should have the sys- tem checked by an authorized ABS INDICATOR LIGHT “” 0 Suzuki dealer as soon as possi- This indicator normally comes on ble. when the ignition switch is turned …
• Page 26
  CLOCK A DRIVE MODE INDICATOR B Press and hold the SELECT G and Drive mode: For normal riding and ADJUST H buttons simultaneously better fuel economy. for 2 seconds until the clock display blinks when adjusting clock. Push the Power mode: For sport riding and get- SELECT button G to adjust the hour ting more power.
• Page 27
  IMMOBILIZER INDICATOR “” D (if equipped) The immobilizer indicator blinks two times when the ignition switch is turned on. Then indicator comes on two seconds and goes off. Immobilizer system is designed to help prevent motorcycle theft by elec- tronically disabling the engine starting system.
• Page 28
  OIL CHANGE INDICATOR E To preset the oil change interval: 1. Set the meter to odometer, then press and hold the ADJUST but- ton H for 2 seconds until the INTERVAL F and OIL CHANGE E indicators blink. 2. Push the SELECT button G to decrease the interval from 6000 km (3600 miles) to 500 km (300 The oil change indicator comes on to…
• Page 29
  NOTE: The engine oil level in the crankcase changes while riding. Quick acceleration, hard braking and hill climbing will change engine oil level. This oil level change can trigger the engine oil level indicator. The indi- cator will also come on it the motorcy- cle tips over.
• Page 30
  Odometer ECO DRIVE INDICATOR LIGHT ” L The odometer registers the total dis- “ tance that the motorcycle has been The AN650/Z has an Eco Drive Indi- ridden. The odometer ranges from 0 cator to encourage riding that may to 999999. reduce environmental impacts.

• Page 31: Left Handlebar

  LEFT HANDLEBAR Rear Brake Lever Adjustment REAR BRAKE LEVER 1 The distance between the grip and The rear brake is applied by squeez- the rear brake lever is adjustable to 5 ing the rear brake lever gently positions. To change the position, towards the grip.

• Page 32
  HEADLIGHT FLASHER SWITCH 2 SHIFT SWITCH 4 Press the switch to flash the head- In manual mode, pushing upper light. switch will shift up the transmission and pushing the lower switch will shift REAR VIEW MIRROR FOLDING down the transmission. The transmis- ”…
• Page 33
  HORN SWITCH “” 7 Press the switch to sound the horn. GRIP HEATER SWITCH 8 DIMMER SWITCH 5 (AN650Z) “” position The headlight low beam and taillight turn on. “” position The headlight high beam and taillight turn on.
• Page 34
  NOTE: 5:MAX • The grip heater has a built-in auto- matic switch to avoid unnecessary battery power consumption. The automatic switch turns off grip heater when the engine speed becomes lower at engine idling 1:MIN speed. When the engine speed increases, the automatic switch turns on grip heater.

• Page 35: Right Handlebar

  RIGHT HANDLEBAR SCREEN SHIFT MODE CHANGE SWITCH ” 0 “ ENGINE STOP SWITCH 1 Push the shift mode change switch to “” position change from DRIVE mode to MAN- The ignition circuit is off. The engine UAL mode and vice versa. cannot start or run.

• Page 36
  THROTTLE GRIP 4 Front Brake Lever Adjustment Engine speed is controlled by the position of the throttle grip. Twist it towards you to increase engine speed. Turn it away from you to decrease engine speed. ELECTRIC STARTER SWITCH “” Push in the electric starter switch to operate the starter motor.

• Page 37: Brake Lock Lever

  BRAKE LOCK LEVER SCREEN POWER WINDSHIELD SWITCH 6 Windshield height can be adjusted by Use the brake lock to help prevent the power windshield switch. motorcycle from moving when it is parked, being started, or idling. To  WARNING operate the brake lock lever, pull the lever all the way toward you.

• Page 38: Fuel Tank Cap

  FUEL TANK CAP WARNING Operating the brake lock lever while riding can be hazardous. Removing a hand from the handle- bars can reduce your ability to control the motorcycle. Operating the brake lock lever while riding can cause rear wheel skid and loss of control.

• Page 39
  Use fresh gasoline when filling up the  WARNING fuel tank. Do not use bad gasoline which is contaminated with dirt, dust, Failure to follow safety precau- water or other liquid. Be careful that tions when refueling could result dirt, dust or water does not enter the in a fire or cause you to breathe fuel tank when refueling.

• Page 40: Front Trunk

  FRONT TRUNK  WARNING If the box lid is not locked, it may open while riding. Make sure the box lid is closed and locked securely.  WARNING Opening the box lid while riding To open the lid: can be hazardous. Removing a 1.

• Page 41: Front Small Box

  FRONT SMALL BOX TRUNK The trunk load capacity is 10 kg (22 lbs).  WARNING Overloading the motorcycle will decrease riding stability and can lead to loss of control. Never exceed the load capacity. Pull the latch lever to open the lid. Pull NOTE: Do not allow water to get the latch lever and push the lid to inside the trunk, or damage may…

• Page 42: Helmet Holder

  HELMET HOLDER BACKREST ADJUSTMENT The backrest adjustment lever is Use cable (included) and hook cable located under the seat. To adjust the through helmet strap “D” rings and backrest position, move the adjust- around helmet holder. ment lever and slide the backrest for- ward or rearward.

• Page 43: Trunk Box Light Switch

  TRUNK BOX LIGHT SWITCH STAND This motorcycle is equipped with a center stand and side stand. “ON” position The trunk box light turns on. “OFF” position The trunk box light turns off. CENTER STAND 1 To place the motorcycle on the center stand, place your foot on the stand extension and then rock the motorcy- cle to the rear and upward with the…

• Page 44: Rear Suspension

  REAR SUSPENSION WARNING SPRING ADJUSTMENT Riding with the side stand incom- pletely retracted can result in an accident when you turn left. Check operation of the side stand/ ignition interlock system before riding. Always retract the side stand completely before starting off.

• Page 45: Output Terminal

  OUTPUT TERMINAL AN650/Z has an output terminal for attaching 12V electrical accessories. Total electrical accessory wattage should be less than 36W. Check elec- trical accessory voltage and wattage before attaching accessories to the output terminal. NOTICE Using improper electrical acces- sories can damage your motorcy- cle.

• Page 46: Fuel, Engine Oil And Coolant Recommendations

  FUEL, ENGINE OIL AND COOLANT RECOMMENDATIONS FUEL OCTANE RATING ………………3-2 OXYGENATED FUEL RECOMMENDATION …………3-2 ENGINE OIL ………………….3-4 TRANSMISSION OIL ………………. 3-5 FINAL GEAR OIL ………………..3-5 ENGINE COOLANT SOLUTION …………….. 3-6…

• Page 47: Fuel Octane Rating

  If the sit- anol (grain alcohol), also known as uation is not improved by chang- GASOHOL, are commercially avail- ing, consult your Suzuki dealer. able in some areas. Blends of this • If pinking or knocking is experi-…

• Page 48
  Suzuki and may not be covered under the Be careful not to spill any fuel New Vehicle Limited Warranty or the when filling the fuel tank.

• Page 49: Engine Oil

  ENGINE OIL JASO T903 The JASO T903 standard is an index Use Suzuki genuine engine oil or to select engine oils for 4-stroke equivalent. If Suzuki genuine engine motorcycle and ATV engines. Motor- oil is not available, select a proper…

• Page 50: Transmission Oil

  Energy Conserving TRANSMISSION OIL Suzuki does not recommend the use Use a good quality SAE 10W-40 “ENERGY CONSERVING” multi-grade motor oil. “RESOURCE CONSERVING” oils. Some engine oils which have an API classification of SH, SJ or SL have an FINAL GEAR OIL “ENERGY CONSERVING”…

• Page 51: Engine Coolant Solution

  ENGINE COOLANT SOLUTION ENGINE COOLANT Engine coolant performs as a rust Use “SUZUKI SUPER LONG LIFE inhibitor and water pump lubricant as COOLANT” or “SUZUKI LONG LIFE well as an anti-freeze solution. There- COOLANT”. “SUZUKI SUPER fore engine coolant should be used at…

• Page 52
  SUZUKI LONG LIFE COOLANT (Green) Water for mixing Use distilled water only. Water other than distilled water can corrode and clog the aluminium radiator. Required amount of water/coolant Solution capacity (total): 1600 ml (1.7/1.4 US/Imp. qt) 800 ml Water (0.8/0.6 US/Imp. qt)

• Page 54: Break-In (Running-In) And Inspection Before Riding

  BREAK-IN (RUNNING-IN) AND INSPECTION BEFORE RIDING INSPECTION BEFORE RIDING …………….4-3…

• Page 55
  160 km (100 miles) before attempting mum life and performance from your maximum performance. Avoid hard new Suzuki. The following guidelines acceleration, hard cornering, and explain proper break-in procedures. hard braking for the first 160 km (100 miles).
• Page 56
  ALLOW THE ENGINE OIL TO INSPECTION BEFORE RIDING CIRCULATE BEFORE RIDING  WARNING Allow sufficient idling time after warm or cold engine start-up before apply- ing load or revving the engine. This Failure to inspect your motorcy- allows time for the lubricating oil to cle before riding and to properly reach all critical engine components.
• Page 57
  Before riding the motorcycle, be sure WHAT TO to check the following items. Never CHECK FOR: CHECK underestimate importance Steering • Smoothness these checks. Perform all of them • No restriction of movement before riding the machine. • No play or looseness Brakes •…

• Page 58: Riding Tips

  RIDING TIPS STARTING THE ENGINE ………………5-2 STARTING OFF ………………..5-3 RIDING ON HILLS (MANUAL mode) …………..5-4 STOPPING AND PARKING …………….5-5…

• Page 59: Starting The Engine

  When the Engine is Cold: RIDING TIPS 1. Squeeze the front or rear brake lever. STARTING THE ENGINE 2. Close the throttle completely and Sit on the motorcycle and retract the push the electric starter switch. side stand, or place the motorcycle on 3.

• Page 60: Starting Off

  STARTING OFF  WARNING  WARNING Exhaust gas contains carbon monoxide, a dangerous gas that is Riding excessive speeds difficult to detect because it is col- increases your chances of losing orless and odorless. Breathing control of the motorcycle, which carbon monoxide can cause death can result in an accident.

• Page 61: Riding On Hills (Manual Mode)

  Close the throttle and apply the brake RIDING ON HILLS (MANUAL mode) when taking the motorcycle off the • When climbing steep hills, the center stand. Release the brake lock. motorcycle may begin to slow Open the throttle grip toward you and down and show lack of power.

• Page 62: Stopping And Parking

  STOPPING AND PARKING  WARNING Anti-lock Brake System (ABS) This model is equipped with an Anti- Inexperienced riders tend lock Brake System (ABS) designed to underutilize the front brake. This help prevent wheel lock up during can cause excessive stopping dis- hard braking or during braking on slip- tance and lead to a collision.

• Page 63
  How the ABS Works  WARNING ABS works by electronically control- ling braking pressure. A computer Failure to use good judgment with monitors wheel rotation speed. If the ABS can be hazardous. ABS can- computer detects that a braked wheel not make up for bad road condi- has slowed suddenly, indicating a tions, bad judgement, or improper…
• Page 64
  Stopping and Parking  WARNING 1. Twist the throttle grip away from yourself to close the throttle com- Following another vehicle too pletely. closely can lead to a collision. As 2. Apply the front and rear brakes vehicle speeds increase, stop- evenly and at the same time.
• Page 65
  3. Park the motorcycle on a firm, flat surface where if will not fall over. 4. Apply the side stand or center stand. 5. Turn the ignition switch to the “OFF” position to stop the engine. 6. Turn the ignition switch to the “LOCK”…

• Page 66: Inspection And Maintenance

  INSPECTION AND MAINTENANCE MAINTENANCE SCHEDULE …………….6-2 TOOLS ……………………. 6-5 LUBRICATION POINTS ………………6-5 BATTERY ………………….6-6 SPARK PLUG …………………. 6-8 AIR CLEANER ………………..6-12 ENGINE IDLE SPEED INSPECTION …………..6-15 THROTTLE CABLE PLAY …………….6-16 CVT FILTER ………………….. 6-17 ENGINE COOLANT ……………….

• Page 67: Maintenance Schedule

  Suzuki dealer to do the nance section. Your Suzuki dealer maintenance. can provide you with further guide- lines.

• Page 68
  If you have any when electric circuit questions regarding maintenance shorted. intervals, consult your Suzuki dealer or a qualified mechanic. Turn off the ignition switch before servicing the electric parts to avoid short-circuit damage. NOTICE Poorly-made replacement parts can cause your motorcycle to wear more quickly and may shorten its useful life.
• Page 69
  CVT filter ( 6-17) – – – – Radiator hose ( 6-20) * Replace every 4 years “SUZUKI SUPER LONG LIFE Replace every 4 years or COOLANT” (Blue) 48000 km (29000 miles) “SUZUKI LONG LIFE * Engine coolant COOLANT” (Green) or (…

• Page 70: Tools

  TOOLS A tool kit is supplied and located under the seat. LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motorcycle and also for safe riding. It is a good practice to lubricate the motorcycle after a long rough ride and after getting it wet in the rain or after washing it.

• Page 71: Battery

  BATTERY  WARNING The battery is located under the seat. The battery is a sealed type battery Batteries produce flammable and requires no maintenance of fluid hydrogen gas which can explode level and gravity. However, have your if exposed to flames or sparks. dealer check charging condition peri- odically.

• Page 72
  BATTERY REMOVAL NOTICE To remove the battery, follow the pro- cedure below: Reversing the battery lead wires 1. Open the seat. can damage the charging system 2. Remove the tool kit. and the battery. Always attach the red lead to the (+) positive terminal and the black (or black with white tracer) lead to the (–) negative terminal.

• Page 73: Spark Plug

  If the spark plug is cling of the used battery, consult your very white or glazed appearing, then Suzuki dealer. it has been operating much too hot. This spark plug should be replaced with a colder plug.

• Page 74
  Use one of the spark plugs listed plug is very white or their equivalent. Consult your or glazed in CR9E U27ESR-N Suzuki dealer if you are not sure appearance which spark plug is correct for replace with this plug. your type of usage.
• Page 75
  To remove the spark plug, follow the procedure below: 2. Remove the bolt. Pull the radiator forward.  CAUTION A hot radiator and hot engine can burn you. Wait until the radiator and engine are cool enough to touch with bare hands before starting this work.
• Page 76
  INSTALLATION NOTICE Improper installation of the spark plug can damage your motorcycle. An overly-tight or cross-threaded spark plug will damage the alumi- num threads of the cylinder head. Carefully turn the spark plug by hand into the threads. If the spark 3.

• Page 77: Air Cleaner

  AIR CLEANER NOTICE If the elements have become clogged with dust, intake resistance will Failure to inspect the air cleaner increase with a resultant decrease in element frequently if the vehicle is power output and an increase in fuel used in dusty, wet, or muddy con- consumption.

• Page 78
  Follow the procedure below to remove the air cleaner element. 1. Open the front trunk. 4. Pull out the air cleaner element with pliers. 2. Remove the air cleaner mainte- nance lid. 3. Remove the screws cleaner cap. 6-13…
• Page 79
  CLEANING THE ELEMENT NOTICE Failure to position the air cleaner element properly can allow dirt to bypass the air cleaner element. This will cause engine damage. Be sure to properly install the air cleaner element. NOTE: Be careful not to spray water on the air cleaner box when cleaning Carefully use an air hose to blow the the motorcycle.

• Page 80: Engine Idle Speed Inspection

  1300 r/min when the engine is warm. NOTE: If the engine idle speed is not within the specified range, ask your Suzuki dealer or a qualified mechanic to inspect and repair the motorcycle. Remove the plugs and drain water and oil at the periodic maintenance interval.

• Page 81: Throttle Cable Play

  THROTTLE CABLE PLAY THROTTLE CABLE BOOTS The throttle cable has a boots. Check that the boots are fit securely. Do not apply water directly to the boots when washing. Wipe off dirt from the boots with a wet cloth when the boots are dirty.

• Page 82: Cvt Filter

  CVT FILTER RIGHT SIDE LEG SHIELD REMOVAL 1. Remove the lower leg shield by referring to the SPARK PLUG sec- tion. 2. Remove the floor mats. 3. Remove the screws. 4. Remove the fastener. 5. Unhook the hooks and remove the right side rear lower footboard 1.

• Page 83
  CVT FILTER REPLACEMENT 4. Remove the bolts and CVT filter 1. Remove the screws 1. 2. Unhook the hooks and move the CVT filter lid 2. 5. Inspect the CVT filter for damage and dirt. If any defects are found, the CVT filter must be replaced.

• Page 84: Engine Coolant

  ENGINE COOLANT To add specified engine coolant: 1. Place the motorcycle on the cen- COOLANT LEVEL ter stand. The coolant should be kept between 2. Remove the fastener. Unhook the the “F” (FULL) and the “L” (LOW) level hooks and remove the mainte- lines in the reservoir tank at all times.

• Page 85
  Avoid inhaling mist or any defects are found, ask your hot vapors; if inhaled, remove to Suzuki dealer to replace the radiator fresh air. If coolant gets in eyes, hose with a new one. flush eyes with water and seek medical attention.

• Page 86: Engine Oil

  ENGINE OIL NOTICE Long engine life depends much on the selection of a quality oil and the Operating the motorcycle with too periodic changing of the oil. Daily oil little or too much oil can damage level checks and periodic changes the engine.

• Page 87
  ENGINE OIL AND FILTER CHANGE  CAUTION Change the engine oil and oil filter at the scheduled time. The oil should be Hot engine oil and exhaust pipes changed when the engine is warm so can burn you. that the oil will drain thoroughly from the engine.
• Page 88
  NOTE: Recycle or properly dispose of used oil. 4. Turn the oil filter 4 counterclock- wise and remove it with a Suzuki “cap type” oil filter wrench or a “strap type” filter wrench of the proper size.
• Page 89
  Tighten the filter 2 turns or Be sure to use a genuine Suzuki to specified torque. oil filter or an equivalent one designed for your motorcycle. 8. Mark the top dead center position on the “cap type”…
• Page 90
  23 N·m (2.3 kgf-m, 16.5 lbf-ft) NOTE: If you do not have a proper oil NOTE: About 2600 ml (2.7/2.3 US/ filter wrench, have your Suzuki dealer Imp. qt) of oil will be required when perform this service. changing oil only.

• Page 91: Transmission Oil And Final Gear Oil

  TRANSMISSION OIL AND FINAL GEAR OIL LEFT SIDE LEG SHIELD REMOVAL 1. Remove the lower leg shield by referring to the SPARK PLUG sec- tion. 2. Remove the floor mats. 3. Remove the screws. 6-26…

• Page 92
  TRANSMISSION OIL REPLACEMENT 1. Place the motorcycle on level ground on the center stand. Hold motorcycle vertically check the transmission oil. 2. Remove the oil filler plug 1. 3. Remove the drain plug 2 from the 4. Remove the bolts and fasteners. bottom of the engine and drain the 5.
• Page 93
  FINAL GEAR OIL REPLACEMENT  WARNING 1. Place the motorcycle on level ground on the center stand. Hold Operating the motorcycle with too motorcycle vertically little final gear oil can cause the check the final gear oil. final drive unit to lock up and cause an accident.

• Page 94: Brakes

  Proper operation of fluid leakage. If any defects are found, brake systems are vital to safe riding. ask your Suzuki dealer to replace the Be sure to perform the brake inspec- brake hose with a new one. tion as scheduled.

• Page 95
   WARNING  WARNING Brake fluid will gradually absorb Brake fluid is harmful or fatal if moisture through the brake hoses. swallowed, and harmful if it comes Brake fluid with high water con- in contact with skin or eyes. Solu- tent lowers the boiling point and tion can be poisonous to animals.
• Page 96
  If a front or rear pad is worn to the grooved wear limit line, both front or both rear pads must be replaced with new ones by your authorized Suzuki dealer or a quali- fied service mechanic.  WARNING FRONT…

• Page 97: Tires

  TIRES  WARNING  WARNING If you ride this motorcycle after brake system repair or brake pad The tires on your motorcycle form replacement without pumping the the crucial link between your brake lever, you may get poor motorcycle and the road. Failure braking performance which could to take the precautions below may result in an accident.

• Page 98
  TIRE TREAD CONDITION  WARNING Tire condition and tire type affect vehicle performance. Cuts or cracks Failure to perform break-in of the in the tires can lead to tire failure and tires could cause tire slip and loss loss of vehicle control. Worn tires are of control, which could result in an susceptible to puncture failures and accident.
• Page 99
  • Ask your Suzuki dealer or a • After repairing a tire, do not qualified mechanic to perform exceed 80 km/h (50 mph) for the tire repair, replacement, and bal-…

• Page 100: Side Stand/Ignition Interlock System

  If the engine continues to run with the side stand down, then the side stand/igni- tion interlock system is not working properly. Have your motorcycle inspected by an authorized Suzuki dealer qualified service mechanic. 6-35…

• Page 101: Light Bulb Replacement

  LIGHT BULB REPLACEMENT HEADLIGHT BULB REPLACEMENT To replace the headlight bulb, follow The wattage rating of each bulb is the procedure below: shown on the chart below. When replacing a burned out bulb, always use the exact same wattage rating. Using other than the specified rating can result in overloading the electrical system or premature failure of a bulb.

• Page 102
  NOTE: It is not necessary to discon- NOTICE nect the seat heater switch coupler. (AN650Z) The headlight bulb’s life may be shortened by oil from your fingers if you touch it. When replacing the headlight bulb, be careful not to touch the glass.
• Page 103
  Headlight Beam Adjustment FRONT TURN SIGNAL LIGHT The headlight beam can be adjusted BULB REPLACEMENT both up and down or right and left if To replace the front turn signal light necessary. bulb, follow the procedure below: To adjust the beam up and down: Turn the adjuster 1 clockwise or counterclockwise.
• Page 104
  BRAKE LIGHT/TAILLIGHT, REAR TURN SIGNAL LIGHT AND LICENSE PLATE LIGHT BULB REPLACEMENT To replace the brake light/taillight bulb, rear turn signal light bulb and license plate light bulb, follow the pro- cedure below: Brake light/Taillight bulb 1. Remove the fasteners 1. Unhook the hooks 2.

• Page 105: Fuses

  2. Turn the license plate lens coun- fuse with a new fuse. Consult your terclockwise and remove it. Suzuki dealer for the electrical system check and repair. WARNING Replacing a fuse with a fuse that has an incorrect amperage rating or substitute, e.g.

• Page 106
  Fuse box 4 has MIRROR, OUTLET, 40A MAIN fuse 1 protects all electri- SCREEN, S-HEATER (AN650Z), cal circuits. IGNITION and SIGNAL fuses. 40A CVT fuse 2 protects CVT cir- cuits. Fuse box 3 is located under the air cleaner maintenance lid.

• Page 107: Catalytic Converter

  15A ABS-V fuse protects the ABS controller. • 20A ABS-M fuse protects the ABS controller. • 3A MIRROR fuse protects the mir- ror motor. • 20A SCREEN fuse protects the screen relay and screen. • 5A SEAT HEATER fuse protects the seat heater. (AN650Z) 6-42…

• Page 108
   WARNING NOTICE Improper motorcycle operation If you park or operate the motorcy- can cause catalyst or other motor- cle in areas where there are com- cycle damage. bustible materials such as dry grass or leaves, these materials To avoid damage to the catalyst or may come in contact with the cat- other related components, you alytic converter or other hot…

• Page 109: Diagnostic Connector

  DIAGNOSTIC CONNECTOR Diagnostic connector 1 is located under the air cleaner maintenance lid. NOTE: Diagnostic connector is used by Suzuki dealer or a qualified service mechanic. 6-44…

• Page 110: Troubleshooting

  TROUBLESHOOTING IGNITION SYSTEM CHECK …………….7-2 ENGINE STALLING ………………… 7-2…

• Page 111
  Improper repairs or adjustments spark plug gap. If there is no damage motorcycle spark, consult your Suzuki dealer instead of fixing it. Such damage for repairs. may not be covered under war- ranty.  WARNING…

• Page 112: Storage Procedure And Motorcycle Cleaning

  STORAGE PROCEDURE AND MOTORCYCLE CLEANING STORAGE PROCEDURE ………………8-2 PROCEDURE FOR RETURNING TO SERVICE ……….8-3 CORROSION PREVENTION …………….8-3 MOTORCYCLE CLEANING …………….8-4 INSPECTION AFTER CLEANING …………… 8-6…

• Page 113: Storage Procedure

  TIRES equipment and skill. For this reason, Inflate the tires to the normal specifi- Suzuki recommends that you trust cations. this maintenance work to your Suzuki dealer. If you need to service the EXTERNAL machine for storage yourself, follow •…

• Page 114: Procedure For Returning To Service

  PROCEDURE FOR RETURNING TO CORROSION PREVENTION SERVICE It is important to take good care of your motorcycle to protect it from cor- • Clean the entire motorcycle. rosion and keep it looking new for • Reinstall the battery by referring years to come.

• Page 115: Motorcycle Cleaning

  If the chips or scratches have or brush. Do not use hard materi- gone through to the bare metal, als which can scratch the paint. have a Suzuki dealer make the 2. Wash the entire motorcycle with a repair. mild detergent or car wash soap •…

• Page 116
  NOTE: The headlight lens can be NOTICE fogged after washing the motorcycle or riding in the rain. Headlight fogging High pressure washers such as will be cleared gradually when the those found at coin-operated car headlight is turned on. When clearing washes have enough pressure to the headlight lens fogging, run the damage the parts of your motorcy-…

• Page 117: Inspection After Cleaning

   WARNING scratched or discolored so as to obstruct view. When replacing the Operating the motorcycle with wet windshield, use a Suzuki replacement brakes can be hazardous. Wet windshield. brakes may not provide as much stopping power as dry brakes.

• Page 119: Specifications

  Ground clearance……….125 mm (4.9 in) Seat height …………755 mm (29.7 in) 760 mm (29.9 in) … AN650Z Curb mass …………275 kg (606 lbs) 277 kg (611 lbs) … AN650Z and Australia ENGINE Type…………..4-stroke, liquid-cooled, DOHC Number of cylinders ……..2 Bore…………..75.5 mm (2.972 in)

• Page 120
  Battery ………….12V 43.2 kC (12 Ah)/10HR Generator …………Three-phase A.C. Generator Main fuse…………40A CVT fuse …………40A Fuse …………..15/15/10/10/15/15/15/15/20/3/20A 15/15/10/10/15/15/15/15/20/3/20/5A … AN650Z Headlight …………12V 60/55W (H4) × 2 Position light …………LED Brake light/Taillight………..12V 21/5W × 2 License plate light……….12V 5W Trunk box light ……….12V 5W Turn signal light ……….12V 21W…
• Page 121
  INDEX ACCESSORY USE AND HELMET HOLDER ……2-31 MOTORCYCLE LOADING ….1-2 AIR CLEANER……. 6-12 IGNITION SWITCH……2-6 IGNITION SYSTEM CHECK … 7-2 BACKREST ADJUSTMENT ..2-31 INSPECTION AFTER BATTERY ……..6-6 CLEANING ……..8-6 BRAKE LOCK LEVER ….2-26 INSPECTION BEFORE RIDING ..
• Page 122
  PROCEDURE FOR RETURNING TO THROTTLE CABLE PLAY….. 6-16 SERVICE ……… 8-3 TIRES ……….6-32 TOOLS……….6-5 TRANSMISSION OIL……. 3-5 TRANSMISSION OIL AND REAR SUSPENSION ….2-33 FINAL GEAR OIL……6-26 RIDING ON HILLS TRUNK ………. 2-30 (MANUAL mode) ……5-4 TRUNK BOX LIGHT SWITCH ..