Мануалы для yamaha majesty 400

Сервис мануал YP400(T)/ YP400A 34B 2009

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Каталог частей YP400A 34BB 2010

Каталог частей YP400A 34B3 2009

Каталог частей YP400A 34B1 2008

Каталог частей YP400 5RUX 2008

Каталог частей YP400 34BA 2010

Каталог частей YP400 34B2 2009

Каталог частей YP400 34BD 2011

Каталог частей YP400A 34BE 2011

Каталог частей YP400 5RU6/ 400T 5RU8 2005

Формат pdf (защищен), язык английский
Модель: YP400 5RU6/ 400T 5RU8, г.в. документа 2004
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Каталог частей YP400 5RU1

Юзер-мануал YP400/400A 5RU-Х3 2006 РУССКИЙ

LIT-11626-18-38 5RU-28199-10

YP400T

OWNERS MANUAL

INTRODUCTION

EAU10090

Congratulations on your purchase of the Yamaha YP400. This model is the result of Yamahas vast experience in the pro- duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli- ability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer. The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec- ommended maintenance schedules and operating instructions contained within this manual.

IMPORTANT MANUAL INFORMATION

EAU35820

Particularly important information is distinguished in this manual by the following notations:

NOTE:

This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold.

Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and

this manual. If you have any questions concerning this manual, please consult your Yamaha dealer.

WARNING

EWA12580

PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE: RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN- TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CARE- FUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA-

BILITIES AND THE RELIABILITY OF THIS SCOOTER.

The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or death to the scooter operator, a bystander, or a person inspecting or repairing the scooter.

A CAUTION indicates special precautions that must be taken to avoid damage to the scooter.

A NOTE provides key information to make procedures easier or clearer.

WARNING

CAUTION:

NOTE:

IMPORTANT MANUAL INFORMATION

EAU10192

YP400T OWNERS MANUAL

2004 by Yamaha Motor Corporation, U.S.A. 1st edition, June 2004

All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.

is expressly prohibited. Printed in Japan.

P/N LIT-11626-18-38

AFFIX DEALER

LABEL HERE

TABLE OF CONTENTS

SAFETY INFORMATION

……………….1-1 Further safe-riding points ……………..1-4 Location of important labels ………….1-6

DESCRIPTION

……………………………..2-1 Left view …………………………………….2-1 Right view …………………………………..2-2 Controls and instruments………………2-3

INSTRUMENT AND CONTROL FUNCTIONS

………………………………….3-1 Main switch/steering lock ……………..3-1 Indicator and warning lights ………….3-2 Speedometer ……………………………..3-2 Tachometer ……………………………….3-3 Multi-function display …………………..3-3 Handlebar switches …………………….3-6 Front brake lever ………………………..3-7 Rear brake lever …………………………3-8 Rear brake lock lever …………………..3-8 Fuel tank cap ……………………………..3-9 Fuel …………………………………………3-10 Catalytic converter …………………….3-11 Seats ………………………………………3-11 Adjusting the rider seat ………………3-12 Storage compartments ………………3-13 Sidestand …………………………………3-14 Ignition circuit cut-off system ………3-15

PRE-OPERATION CHECKS

……………4-1 Pre-operation check list ……………….4-2

OPERATION AND IMPORTANT RIDING POINTS

……………………………. 5-1 Starting the engine …………………….. 5-1 Starting off ………………………………… 5-2 Acceleration and deceleration ……… 5-2 Braking …………………………………….. 5-2 Engine break-in …………………………. 5-3 Parking …………………………………….. 5-4

PERIODIC MAINTENANCE AND MINOR REPAIR

……………………………. 6-1 PERIODIC MAINTENANCE ………… 6-1 Owners tool kit ………………………….. 6-2 Periodic maintenance chart for the

emission control system ………….. 6-3 General maintenance and

lubrication chart ……………………… 6-4 Removing and installing cowlings

and panels …………………………….. 6-8 Checking the spark plug ……………. 6-12 Canister ………………………………….. 6-14 Engine oil and oil filter element ….. 6-14 Final transmission oil ………………… 6-17 Coolant …………………………………… 6-18 Air filter elements and check

hoses and V-belt case air filter element ……………………………….. 6-20

Adjusting the throttle cable free play …………………………………….. 6-23

Adjusting the valve clearance ……. 6-23 Tires ………………………………………. 6-23

Cast wheels ……………………………. 6-25 Accessories and replacement

parts ……………………………………. 6-26 Front and rear brake lever free

play …………………………………….. 6-26 Adjusting the rear brake lock lever

cable …………………………………… 6-27 Checking the front and rear brake

pads ……………………………………. 6-27 Checking the brake fluid level ……. 6-28 Changing the brake fluid …………… 6-29 Checking and lubricating the

cables …………………………………. 6-29 Checking and lubricating the

throttle grip and cable ……………. 6-30 Lubricating the front and rear

brake levers …………………………. 6-30 Checking and lubricating the

centerstand and sidestand …….. 6-30 Checking the front fork ……………… 6-31 Checking the steering ………………. 6-32 Checking the wheel bearings …….. 6-32 Battery ……………………………………. 6-33 Replacing the fuses …………………. 6-34 Replacing a headlight bulb ……….. 6-36 Tail/brake light …………………………. 6-36 Replacing a front turn signal light

bulb …………………………………….. 6-36 Replacing a rear turn signal light

bulb …………………………………….. 6-37

TABLE OF CONTENTS

Replacing the license plate light bulb ……………………………………..6-38

Troubleshooting ………………………..6-39 Troubleshooting charts ………………6-40

SCOOTER CARE AND STORAGE

…………………………………….7-1 Care ………………………………………….7-1 Storage ……………………………………..7-3

SPECIFICATIONS

…………………………8-1

CONSUMER INFORMATION

…………..9-1 Identification numbers …………………9-1 Scooter noise regulation ………………9-3 Maintenance record …………………….9-4 YAMAHA MOTOR CORPORATION,

U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ……………………………9-6

YAMAHA EXTENDED SERVICE (Y.E.S.) ………………………………….9-8

1-1

1

SAFETY INFORMATION

EAU10260

SCOOTERS ARE SINGLE TRACK VEHICLES. THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EXPERTISE OF THE OPERA- TOR. EVERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIRE- MENTS BEFORE RIDING THIS SCOOTER. HE OR SHE SHOULD:

OBTAIN THOROUGH INSTRUC- TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION.

OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE- MENTS IN THE OWNERS MAN- UAL.

OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES.

OBTAIN PROFESSIONAL TECH- NICAL SERVICE AS INDICATED BY THE OWNERS MANUAL AND/OR WHEN MADE NECES-

SARY BY MECHANICAL CONDI- TIONS.

Safe riding

Always make pre-operation checks. Careful checks may help prevent an accident.

This scooter is designed to carry the operator and passenger.

The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto- mobile/scooter accidents. Many accidents have been caused by an automobile driver who did not see the scooter. Making yourself con- spicuous appears to be very effec- tive in reducing the chance of this type of accident.

Therefore:

Wear a brightly colored jacket.

Use extra caution when ap- proaching and passing through intersections, since intersec- tions are the most likely places for scooter accidents to occur.

Ride where other motorists can

see you. Avoid riding in another motorists blind spot.

Many accidents involve inexperi- enced operators. In fact, many op- erators who have been involved in accidents do not even have a cur- rent drivers license.

Make sure that you are qualified and that you only lend your scooter to other qualified opera- tors.

Know your skills and limits. Staying within your limits may help you to avoid an accident.

We recommend that you prac- tice riding your scooter where there is no traffic until you have become thoroughly familiar with the scooter and all of its con- trols.

Many accidents have been caused by error of the scooter operator. A typical error made by the operator is veering wide on a turn due to EXCESSIVE SPEED or undercor- nering (insufficient lean angle for

SAFETY INFORMATION

1-2

1

the speed).

Always obey the speed limit and never travel faster than warrant- ed by road and traffic conditions.

Always signal before turning or changing lanes. Make sure that other motorists can see you.

The posture of the operator and passenger is important for proper control.

The operator should keep both hands on the handlebar and both feet on the footboard during operation to maintain control of the scooter.

The passenger should always hold onto the operator, the seat strap or grab bar, if equipped, with both hands and keep both feet on the passenger footrests.

Never carry a passenger unless he or she can firmly place both feet on the passenger footrests.

Never ride under the influence of alcohol or other drugs.

This scooter is designed for

on-road use only. It is not suitable for off-road use.

Protective apparel

The majority of fatalities from scooter accidents are the result of head inju- ries. The use of a safety helmet is the single most critical factor in the preven- tion or reduction of head injuries.

Always wear an approved helmet.

Wear a face shield or goggles. Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard.

The use of a jacket, substantial shoes, trousers, gloves, etc., is ef- fective in preventing or reducing abrasions or lacerations.

Never wear loose-fitting clothes, otherwise they could catch on the control levers or wheels and cause injury or an accident.

Never touch the engine or exhaust system during or after operation. They become very hot and can cause burns. Always wear protec-

tive clothing that covers your legs, ankles, and feet.

Passengers should also observe the above precautions.

Modifications

Modifications made to this scooter not approved by Yamaha, or the removal of original equipment, may render the scooter unsafe for use and may cause severe personal injury. Modifications may also make your scooter illegal to use.

Loading and accessories

Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident, use extreme caution when adding cargo or accesso- ries to your scooter. Use extra care when riding a scooter that has added cargo or accessories. Here are some general guidelines to follow if loading cargo or adding accessories to your scooter:

SAFETY INFORMATION

1-3

1

Loading The total weight of the operator, pas- senger, accessories and cargo must not exceed the maximum load limit of 196 kg (432 lb). When loading within this weight limit, keep the following in mind:

Cargo and accessory weight should be kept as low and close to the scooter as possible. Make sure to distribute the weight as evenly as possible on both sides of the scooter to minimize imbalance or instability.

Shifting weights can create a sud- den imbalance. Make sure that ac- cessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently.

Never attach any large or heavy items to the handlebar, front fork, or front fender. Such items can create unstable handling or a slow steering response.

Accessories Genuine Yamaha accessories have been specifically designed for use on this scooter. Since Yamaha cannot test all other accessories that may be avail- able, you must personally be responsi- ble for the proper selection, installation and use of non-Yamaha accessories. Use extreme caution when selecting and installing any accessories. Keep the following guidelines in mind, as well as those provided under Load- ing when mounting accessories.

Never install accessories or carry cargo that would impair the perfor- mance of your scooter. Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance, limit sus- pension travel, steering travel or control operation, or obscure lights or reflectors.

Accessories fitted to the handle- bar or the front fork area can create instability due to improper

weight distribution or aerody- namic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.

Bulky or large accessories may seriously affect the stability of the scooter due to aerodynamic effects. Wind may attempt to lift the scooter, or the scooter may become unstable in cross winds. These accessories may also cause instability when passing or being passed by large vehicles.

Certain accessories can dis- place the operator from his or her normal riding position. This improper position limits the free- dom of movement of the opera- tor and may limit control ability, therefore, such accessories are not recommended.

Use caution when adding electri- cal accessories. If electrical acces-

SAFETY INFORMATION

1-4

1

sories exceed the capacity of the scooters electrical system an electric failure could result, which could cause a dangerous loss of lights or engine power.

Gasoline and exhaust gas

GASOLINE IS HIGHLY FLAMMA- BLE:

Always turn the engine off when refueling.

Take care not to spill any gaso- line on the engine or exhaust system when refueling.

Never refuel while smoking or in the vicinity of an open flame.

Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poi- sonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has ade- quate ventilation.

Always turn the engine off before leaving the scooter unattended and remove the key from the main

switch. When parking the scooter, note the following:

The engine and exhaust system may be hot, therefore, park the scooter in a place where pedes- trians or children are not likely to touch these hot areas.

Do not park the scooter on a slope or soft ground, otherwise it may fall over.

Do not park the scooter near a flammable source (e.g., a kero- sene heater, or near an open flame), otherwise it could catch fire.

If you should swallow any gaso- line, inhale a lot of gasoline vapor, or allow gasoline to get into your eyes, see your doctor immediate- ly. If any gasoline spills on your skin or clothing, immediately wash the affected area with soap and water and change your clothes.

EAU10371

Further safe-riding points

Be sure to signal clearly when making turns.

Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface.

Slow down as you approach a cor- ner or turn. Once you have com- pleted a turn, accelerate slowly.

Be careful when passing parked cars. A driver might not see you and open a door in your path.

Railroad crossings, streetcar rails, iron plates on road construction sites, and manhole covers be- come extremely slippery when wet. Slow down and cross them with caution. Keep the scooter up- right, otherwise it could slide out from under you.

The brake pads could get wet when you wash the scooter. After washing the scooter, check the brakes before riding.

SAFETY INFORMATION

1-5

1

Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket.

Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable.

SAFETY INFORMATION

1-6

1

EAU10381

Location of important labels

Please read the following important labels carefully before operating this vehicle.

21 3 5 6 74

SAFETY INFORMATION

1-7

1 CAUTION

Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent.

3JJ2835YA0

1

WARNING BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNERS MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.

5GK-2118K-00

5RU-24877-A0

LOAD LIMIT 2 kg {4 lbs}

5RU-21668-00

WARNING Improper loading can cause loss of control. Read owners manual for proper loading.

3JJ28446A1

3LD-24877-A0

LOAD LIMIT 5 kg {11 lbs}

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SAFETY INFORMATION

1-8

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7

5RU-21686-00

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DESCRIPTION

EAU10410

Left view

9

1 2 3 5 6 7

8

4

1011

1. Headlight (page 6-36) 2. Fuel tank cap (page 3-9) 3. Rear storage compartment (page 3-13) 4. V-belt case air lter element (page 6-20) 5. Owners tool kit (page 6-2) 6. Fuses (page 6-34) 7. Battery (page 6-33) 8. Air lter element (left) (page 6-20)

9. Engine oil lter element (page 6-14) 10. Centerstand (page 6-30) 11. Sidestand (page 3-14, 6-30)

DESCRIPTION

2-2

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EAU10420

Right view

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1. Grab bar (page 5-2) 2. Passenger seat (page 3-11) 3. Rider seat (page 3-11) 4. Coolant reservoir (page 6-18) 5. Radiator 6. Air lter element (right) (page 6-20)

DESCRIPTION

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EAU10430

Controls and instruments

1 3 4 5 6 7 8

9101112

2

1. Rear brake lever (page 3-8) 2. Left handlebar switches (page 3-6) 3. Rear brake lock lever (page 3-8) 4. Speedometer (page 3-2) 5. Multi-function display (page 3-3) 6. Tachometer (page 3-3) 7. Right handlebar switches (page 3-6) 8. Front brake lever (page 3-7)

9. Throttle grip (page 6-23) 10. Front storage compartment B (page 3-13) 11. Main switch/steering lock (page 3-1) 12. Front storage compartment A (page 3-13)

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INSTRUMENT AND CONTROL FUNCTIONS

EAU10460

Main switch/steering lock

The main switch/steering lock controls the ignition and lighting systems, and is used to lock the steering. The various positions are described below.

EAU36070

ON

All electrical circuits are supplied with power; the meter lighting, taillight, li- cense plate light and position lights come on, and the engine can be start- ed. The key cannot be removed.

NOTE:

The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the

sidestand is moved down.

EAU10660

OFF

All electrical systems are off. The key can be removed.

EAU10680

LOCK

The steering is locked, and all electrical systems are off. The key can be re- moved. To lock the steering

1. Turn the handlebars all the way to the left.

2. Push the key in from the OFF po- sition, and then turn it to LOCK while still pushing it.

3. Remove the key. To unlock the steering Push the key in, and then turn it to OFF while still pushing it.

WARNING

EWA10060

Never turn the key to OFF or LOCK while the vehicle is moving, otherwise the electrical systems will

be switched off, which may result in loss of control or an accident. Make sure that the vehicle is stopped be- fore turning the key to OFF or

LOCK.

INSTRUMENT AND CONTROL FUNCTIONS

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EAU11001

Indicator and warning lights

EAU11030

Turn signal indicator lights and

The corresponding indicator light flash- es when the turn signal switch is pushed to the left or right.

EAU11080

High beam indicator light

This indicator light comes on when the high beam of the headlight is switched on.

EAU11480

Engine trouble warning light

This warning light comes on when an electrical circuit monitoring the engine is defective. When this occurs, have a Yamaha dealer check the self-diagno- sis system. The electrical circuit of the warning light can be checked by turning the key to ON. If the warning light does not come on for a few seconds, then go off, have a Yamaha dealer check the electrical circuit.

EAU11601

Speedometer

The speedometer shows the riding speed. When the key is turned to ON, the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir- cuit.

1. Turn signal indicator lights and

2. High beam indicator light

3. Engine trouble warning light

1 2 3

1. Speedometer

1

INSTRUMENT AND CONTROL FUNCTIONS

3-3

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EAU11872

Tachometer

The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. When the key is turned to ON, the ta- chometer needle will sweep once across the r/min range and then return to zero r/min in order to test the electri- cal circuit.

CAUTION:

ECA10031

Do not operate the engine in the ta- chometer red zone.

Red zone: 8250 r/min and above

EAU36102

Multi-function display

WARNING

EWA12311

Be sure to stop the vehicle before making any setting changes to the

multi-function display.

The multi-function display is equipped with the following:

a fuel meter

a coolant temperature meter

an odometer (which shows the to- tal distance traveled)

two tripmeters (which show the distance traveled since they were last set to zero)

a fuel reserve tripmeter (which shows the distance traveled since the bottom segment of the fuel meter and fuel level warning sym-

1. Tachometer 2. Tachometer red zone

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2

1. Clock/ambient temperature display 2. Coolant temperature meter 3. Fuel meter 4. Odometer/tripmeters 5. SELECT button 6. RESET button

1 2 3

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5 6

1. V-belt replacement indicator V-BELT

2. Fuel level warning symbol

3. Coolant temperature symbol

4. Oil change indicator OIL

1 2 3 4

INSTRUMENT AND CONTROL FUNCTIONS

3-4

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bol started flashing)

a self-diagnosis device

a clock

an ambient temperature display

an oil change indicator

a V-belt replacement indicator

NOTE:

Be sure to turn the key to ON be- fore using the SELECT and RE- SET buttons.

When the key is turned to ON, all of the display segments of the multi-function display will appear one after the other and then disap- pear, in order to test the electrical

circuit.

Odometer and tripmeter modes

Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP in the following order: ODO

TRIP (top)

TRIP (bottom)

ODO When approximately 2.8 L (0.74 US gal) (0.62 Imp.gal) of fuel remains in the fuel tank, the bottom segment of the

fuel meter and fuel level warning sym- bol will start flashing, and the display will automatically change to the fuel re- serve tripmeter mode TRIP F and start counting the distance traveled from that point. In that case, pushing the SELECT button switches the dis- play between the various tripmeter and odometer modes in the following order: TRIP F

TRIP (top)

TRIP (bottom)

ODO

TRIP F

To reset a tripmeter, select it by push- ing the SELECT button until TRIP or TRIP F begins flashing (TRIP or TRIP F will only flash for five sec- onds). While TRIP or TRIP F is

flashing, push the RESET button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode af- ter refueling and traveling 5 km (3 mi).

NOTE:

The display cannot be changed back to TRIP F after pushing the RESET

button.

Fuel meter

With the key in the ON position, the fuel meter indicates the amount of fuel in the fuel tank. The display segments of the fuel meter disappear towards E (Empty) as the fuel level decreases. When the fuel level reaches the bottom segment is left near E, the fuel level warning symbol and the bottom seg- ment will flash. Refuel as soon as pos- sible.

Coolant temperature meter

With the key in the ON position, the coolant temperature meter indicates the temperature of the coolant. The coolant temperature varies with chang-

1. Fuel reserve tripmeter

1

INSTRUMENT AND CONTROL FUNCTIONS

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es in the weather and engine load. If the top segment and coolant tempera- ture symbol flash, stop the vehicle and let the engine cool. (See page 6-40.)

CAUTION:

ECA10020

Do not operate the engine if it is

overheated.

Oil change indicator OIL

This indicator flashes at the initial 1000 km (600 mi), then at 5000 km (3000 mi) and every 5000 km (3000 mi) thereafter to indicate that the en- gine oil should be changed. After changing the engine oil, reset the oil change indicator. (See page 6-14.) If the engine oil is changed before the

oil change indicator comes on (i.e. be- fore the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time. (See page 6-14.) The electrical circuit of the indicator can be checked according to the following procedure.

1. Set the engine stop switch to and turn the key to ON.

2. Check that the indicator comes on for a few seconds and then goes off.

3. If the indicator does not come on, have a Yamaha dealer check the electrical circuit.

NOTE:

The oil change indicator may flash when the engine is revved with the scooter on the centerstand, but this

does not indicate a malfunction.

V-belt replacement indicator V-BELT

This indicator flashes every 20000 km (12500 mi) when the V-belt needs to be

replaced. The electrical circuit of the indicator can be checked according to the following procedure.

1. Turn the key to ON and make sure that the engine stop switch is set to .

2. If the indicator does not come on, have a Yamaha dealer check the electrical circuit.

Self-diagnosis device

This model is equipped with a self-diag- nosis device for various electrical cir- cuits. If any of those circuits are defective, the multi-function display will indicate a two-digit error code (e.g., 12, 13, 14). If the multi-function display indicates such an error code, note the code num- ber, and then have a Yamaha dealer check the vehicle.

CAUTION:

ECA11790

If the multi-function display indi- cates an error code, the vehicle should be checked as soon as pos- sible in order to avoid engine dam-

INSTRUMENT AND CONTROL FUNCTIONS

3-6

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age.

Clock mode

To set the clock: 1. Push the SELECT button and

RESET button together for at least two seconds.

2. When the hour digits start flashing, push the RESET button to set the hours.

3. Push the SELECT button, and the minute digits will start flashing.

4. Push the RESET button to set the minutes.

5. Push the SELECT button and then release it to start the clock. Pushing the SELECT button for at least two seconds switches the clock display to the ambient tem- perature display.

Ambient temperature display

This display shows the ambient tem- perature from 10 C (14 F) to 50 C (122 F) in 1 C or 1 F increments. The temperature displayed may vary from the ambient temperature. Pushing the SELECT button for at least two sec-

onds switches the ambient temperature display to the clock display.

NOTE:

If the ambient temperature falls be- low 10 C (14 F), a lower tem- perature than 10 C (14 F) will not be displayed.

If the ambient temperature climbs above 50 C (122 F), a higher temperature than 50 C (122 F) will not be displayed.

The accuracy of the temperature reading may be affected when riding slowly (approximately under 20 km/h (12.5 mi/h)) or when stopped at traffic signals, railroad

crossings, etc.

EAU12343

Handlebar switches

Left

1. Dimmer switch /

2. Turn signal switch /

3. Horn switch

1

2 3

INSTRUMENT AND CONTROL FUNCTIONS

3-7

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Right

EAU12400

Dimmer switch /

Set this switch to for the high beam and to for the low beam.

EAU12460

Turn signal switch /

To signal a right-hand turn, push this switch to . To signal a left-hand turn, push this switch to . When re- leased, the switch returns to the center position. To cancel the turn signal lights, push the switch in after it has re- turned to the center position.

EAU12500

Horn switch

Press this switch to sound the horn.

EAU12660

Engine stop switch /

Set this switch to before starting the engine. Set this switch to to stop the engine in case of an emergen- cy, such as when the vehicle overturns or when the throttle cable is stuck.

EAU12720

Start switch

With the sidestand up, push this switch while applying the front or rear brake to crank the engine with the starter.

CAUTION:

ECA10050

See page 5-1 for starting instruc-

tions prior to starting the engine.

EAU12900

Front brake lever

The front brake lever is located on the right handlebar grip. To apply the front brake, pull this lever toward the handle- bar grip.

1. Engine stop switch /

2. Start switch

1

2

1. Front brake lever

1

INSTRUMENT AND CONTROL FUNCTIONS

3-8

1

2

3

4

5

6

7

8

9

EAU12950

Rear brake lever

The rear brake lever is located on the left handlebar grip. To apply the rear brake, pull this lever toward the handle- bar grip.

EAU12962

Rear brake lock lever

This vehicle is equipped with a rear brake lock lever to prevent the rear wheel from moving while stopped at traffic signals, railroad crossings, etc.

To lock the rear wheel

Push the rear brake lock lever to the left until it snaps into place.

To unlock the rear wheel

Push the rear brake lock lever back to the original position.

NOTE:

Be sure to check that the rear wheel does not move when the rear brake lock lever is applied.

To provide secure locking of the

rear wheel, apply the rear brake le- ver first before moving the rear

brake lock lever to the left.

WARNING

EWA12361

Never move the rear brake lock lever to the left while the vehicle is mov- ing, otherwise loss of control or an accident may result. Make sure that the vehicle is stopped before mov- ing the rear brake lock lever to the

left.

1. Rear brake lever

1

1. Rear brake lock lever

1

INSTRUMENT AND CONTROL FUNCTIONS

3-9

2

3

4

5

6

7

8

9

EAU13161

Fuel tank cap

To open the fuel tank cap

1. Open the lid by sliding the lever forward, and then pull the lever up.

2. Insert the key into the lock and turn it clockwise. The lock will be re- leased and the fuel tank cap can be removed.

To install the fuel tank cap

1. Align the match marks, insert the fuel tank cap into the tank opening, and then push down on the cap.

2. Turn the key counterclockwise to the original position, and then re-

move it. 3. Close the lid.

WARNING

EWA11120

Be sure that the fuel tank cap is properly installed and locked before

riding the scooter.

1. Lid 2. Opening lever

2

1

1. Fuel tank cap

1. Match marks

1

1

INSTRUMENT AND CONTROL FUNCTIONS

3-10

1

2

3

4

5

6

7

8

9

EAU13210

Fuel

Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the filler tube as shown.

WARNING

EWA10880

Do not overfill the fuel tank, oth- erwise it may overflow when the fuel warms up and expands.

Avoid spilling fuel on the hot en-

gine.

CAUTION:

ECA10070

Immediately wipe off spilled fuel with a clean, dry, soft cloth, since

fuel may deteriorate painted surfac-

es or plastic parts.

EAU36080

CAUTION:

ECA11400

Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and piston rings,

as well as to the exhaust system.

Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a pump octane number [(R+M)/2] of 86 or higher, or a research octane number of 91 or higher. If knocking (or pinging) occurs, use a gasoline of a different brand or premi- um unleaded fuel. Use of unleaded fuel will extend spark plug life and reduce maintenance costs.

Gasohol

There are two types of gasohol: gaso- hol containing ethanol and that contain- ing methanol. Gasohol containing ethanol can be used if the ethanol con- tent does not exceed 10%. Gasohol containing methanol is not recom- mended by Yamaha because it can cause damage to the fuel system or ve- hicle performance problems.

1. Fuel tank ller tube 2. Fuel level

2

1

Recommended fuel UNLEADED GASOLINE ONLY

Fuel tank capacity: 14.0 L (3.70 US gal) (3.08 Imp.gal)

INSTRUMENT AND CONTROL FUNCTIONS

3-11

2

3

4

5

6

7

8

9

EAU13440

Catalytic converter

This vehicle is equipped with a catalytic converter in the muffler.

WARNING

EWA10860

The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do-

ing any maintenance work.

CAUTION:

ECA10700

The following precautions must be observed to prevent a fire hazard or other damages.

Use only unleaded gasoline. The use of leaded gasoline will cause unrepairable damage to the catalytic converter.

Never park the vehicle near pos- sible fire hazards such as grass or other materials that easily burn.

Do not allow the engine to idle

too long.

EAU34140

Seats

Rider seat

To open the rider seat 1. Place the scooter on the center-

stand. 2. Insert the key into the main switch,

and then turn it counterclockwise.

NOTE:

Do not push inward when turning the

key.

3. Fold the rider seat up.

1. Rider seat 2. Passenger seat

2

1

1. Open.

1. Rider seat

1

1

INSTRUMENT AND CONTROL FUNCTIONS

3-12

1

2

3

4

5

6

7

8

9

To close the rider seat 1. Fold the rider seat down, and then

push it down to lock it in place. 2. Remove the key from the main

switch if the scooter will be left un- attended.

NOTE:

Make sure that the rider seat is properly

secured before riding.

Passenger seat

To remove the passenger seat 1. Open the rider seat. 2. Remove the bolt, and then pull the

passenger seat forward.

To install the passenger seat 1. Insert the projections on the pas-

senger seat into the holders as shown, place the passenger seat in the original position, and then in- stall the bolt.

2. Close the rider seat.

NOTE:

Make sure that the passenger seat is

properly secured before riding.

EAU34150

Adjusting the rider seat

The rider seat can be adjusted as fol- lows to change the riding position.

1. Open the rider seat. (See page 3-11.)

2. Remove the bolts.

1. Passenger seat 2. Bolt

21

1. Passenger seat 2. Seat holder

1

2

2

1. Rider seat

1

INSTRUMENT AND CONTROL FUNCTIONS

3-13

2

3

4

5

6

7

8

9

3. Slide the rider seat forward or backward to the desired position.

4. Install bolts and securely tighten them.

5. Close the rider seat.

EAU14491

Storage compartments

Front storage compartment A

To open the storage compartment when it is locked, insert the key in the lock, turn it counterclockwise, and then grasp the lock while pushing the button in. To open the storage compartment when it is unlocked, simply grasp the lock while pushing the button in.

To lock the storage compartment, push the lid into the original position, insert the key in the lock, turn it clockwise, and then remove it.

Front storage compartment B

To open the storage compartment, slide the lever up, and then pull on the lever.

1. Bolt

1 1

1. Open. 2. Button 3. Lid

2

3

1

1. Lock. 2. Lid

2

1

INSTRUMENT AND CONTROL FUNCTIONS

3-14

1

2

3

4

5

6

7

8

9

To close the storage compartment, push the lid into the original position.

WARNING

EWA11160

Do not store heavy items in this

compartment.

Rear storage compartment

Two helmets can be stored in the stor- age compartment under the seats. (See page 3-11.)

CAUTION:

ECA11100

Do not leave the rider seat open for an extended period of time, other- wise the light may cause the battery

to discharge.

WARNING

EWA11170

Do not exceed the following loading limits:

Front storage compartment A: 2 kg (4 lb)

Rear storage compartment: 5 kg (11 lb)

Maximum load for the vehicle:

196 kg (432 lb)

EAU15300

Sidestand

The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright.

NOTE:

The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition in certain situations. (See further down for an explanation of

the ignition circuit cut-off system.)

WARNING

EWA10240

The vehicle must not be ridden with the sidestand down, or if the side- stand cannot be properly moved up (or does not stay up), otherwise the sidestand could contact the ground and distract the operator, resulting in a possible loss of control. Yamahas ignition circuit cut-off system has been designed to assist the operator in fulfilling the respon- sibility of raising the sidestand be- fore starting off. Therefore, check

1. Storage compartment opening lever 2. Lid

2

1

1. Rider seat

1

INSTRUMENT AND CONTROL FUNCTIONS

3-15

2

3

4

5

6

7

8

9

this system regularly as described below and have a Yamaha dealer re- pair it if it does not function proper-

ly.

EAU15371

Ignition circuit cut-off system

The ignition circuit cut-off system (com- prising the sidestand switch and brake light switches) has the following func- tions.

It prevents starting when the side- stand is up, but neither brake is ap- plied.

It prevents starting when either brake is applied, but the sidestand is still down.

It cuts the running engine when the sidestand is moved down.

Periodically check the operation of the ignition circuit cut-off system according to the following procedure.

WARNING

EWA10250

If a malfunction is noted, have a Yamaha dealer check the system be-

fore riding.

INSTRUMENT AND CONTROL FUNCTIONS

3-16

1

2

3

4

5

6

7

8

9

With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start?

With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear brake applied. 8. Push the start switch. Does the engine start?

With the engine still running: 9. Move the sidestand down. Does the engine stall?

The system is OK. The scooter can be ridden.

This check is most reliable if performed with a warmed-up engine.

The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.

The brake switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.

The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer.

YES NO

YES NO

NO YES

NOTE:

4-1

2

3

4

5

6

7

8

9

PRE-OPERATION CHECKS

EAU15591

The condition of a vehicle is the owners responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec- tion, to check the following points before each ride.

NOTE:

Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short

time; and the added safety it assures is more than worth the time involved.

WARNING

EWA11150

If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating

the vehicle.

PRE-OPERATION CHECKS

4-2

1

2

3

4

5

6

7

8

9

EAU15602

Pre-operation check list

ITEM CHECKS PAGE

Fuel

Check fuel level in fuel tank.

Refuel if necessary.

Check fuel line for leakage. 3-10

Engine oil

Check oil level in engine.

If necessary, add recommended oil to specied level.

Check vehicle for oil leakage. 6-14

Final transmission oil

Check vehicle for oil leakage. 6-17

Coolant

Check coolant level in reservoir.

If necessary, add recommended coolant to specied level.

Check cooling system for leakage. 6-18

Front brake

Check operation.

If soft or spongy, have Yamaha dealer bleed hydraulic system.

Check brake pads for wear.

Replace if necessary.

Check uid level in reservoir.

If necessary, add recommended brake uid to specied level.

Check hydraulic system for leakage.

6-27, 6-28

Rear brake

Check operation.

If soft or spongy, have Yamaha dealer bleed hydraulic system.

Check brake pads for wear.

Replace if necessary.

Check uid level in reservoir.

If necessary, add recommended brake uid to specied level.

Check hydraulic system for leakage.

6-27, 6-28

Throttle grip

Make sure that operation is smooth.

Check cable free play.

If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.

6-23, 6-30

PRE-OPERATION CHECKS

4-3

2

3

4

5

6

7

8

9

Wheels and tires

Check for damage.

Check tire condition and tread depth.

Check air pressure.

Correct if necessary.

6-23, 6-25

Brake levers

Make sure that operation is smooth.

Lubricate lever pivoting points if necessary. 6-30

Centerstand, sidestand

Make sure that operation is smooth.

Lubricate pivots if necessary. 6-30

Chassis fasteners

Make sure that all nuts, bolts and screws are properly tightened.

Tighten if necessary.

Instruments, lights, signals and switches

Check operation.

Correct if necessary.

Sidestand switch

Check operation of ignition circuit cut-off system.

If system is defective, have Yamaha dealer check vehicle. 3-14

ITEM CHECKS PAGE

5-1

1

2

3

4

5

6

7

8

9

OPERATION AND IMPORTANT RIDING POINTS

EAU15980

WARNING

EWA10870

Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer re- garding any control or function that you do not thoroughly un- derstand.

Never start the engine or oper- ate it in a closed area for any length of time. Exhaust fumes are poisonous, and inhaling them can cause loss of con- sciousness and death within a short time. Always make sure that there is adequate ventila- tion.

For safety, always start the en-

gine with the centerstand down.

EAU34460

Starting the engine

CAUTION:

ECA10250

See page 5-3 for engine break-in in- structions prior to operating the ve-

hicle for the first time.

In order for the ignition circuit cut-off system to enable starting, the side- stand must be up.

WARNING

EWA10290

Before starting the engine, check the function of the igni- tion circuit cut-off system ac- cording to the procedure described on page 3-15.

Never ride with the sidestand

down.

1. Turn the key to ON and make sure that the engine stop switch is set to .

2. Close the throttle completely. 3. Start the engine by pushing the

start switch while applying the front or rear brake.

NOTE:

If the engine does not start, release the start switch, wait a few seconds, and then try again. Each starting attempt should be as short as possible to pre- serve the battery. Do not crank the en- gine more than 10 seconds on any one

attempt.

CAUTION:

ECA11040

For maximum engine life, never ac- celerate hard when the engine is

cold!

OPERATION AND IMPORTANT RIDING POINTS

5-2

2

3

4

5

6

7

8

9

EAU16760

Starting off NOTE:

Before starting off, allow the engine to

warm up.

1. While pulling the rear brake lever with your left hand and holding the grab bar with your right hand, push the scooter off the centerstand.

2. Sit astride the seat, and then ad- just the rear view mirrors.

3. Switch the turn signal on. 4. Check for oncoming traffic, and

then slowly turn the throttle grip (on the right) in order to take off.

5. Switch the turn signal off.

EAU16780

Acceleration and deceleration

The speed can be adjusted by opening and closing the throttle. To increase the speed, turn the throttle grip in direction (a). To reduce the speed, turn the throt- tle grip in direction (b).

EAU16791

Braking

1. Close the throttle completely. 2. Apply both front and rear brakes

simultaneously while gradually in- creasing the pressure.

Front

1. Grab bar

1

(a)

(b)

OPERATION AND IMPORTANT RIDING POINTS

5-3

1

2

3

4

5

6

7

8

9

Rear

WARNING

EWA10300

Avoid braking hard or suddenly (especially when leaning over to one side), otherwise the scooter may skid or overturn.

Railroad crossings, streetcar rails, iron plates on road con- struction sites, and manhole covers become extremely slip- pery when wet. Therefore, slow down when approaching such areas and cross them with cau- tion.

Keep in mind that braking on a wet road is much more difficult.

Ride slowly down a hill, as brak-

ing downhill can be very diffi-

cult.

EAU16841

Engine break-in

There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully. Since the engine is brand new, do not put an excessive load on it for the first 1600 km (1000 mi). The various parts in the engine wear and polish themselves to the correct operating clearances. During this period, prolonged full-throt- tle operation or any condition that might result in engine overheating must be avoided.

EAU34320

01000 km (0600 mi)

Avoid prolonged operation above 4000 r/min.

10001600 km (6001000 mi)

Avoid prolonged operation above 6000 r/min.

CAUTION:

ECA12930

After 1000 km (600 mi) of operation,

OPERATION AND IMPORTANT RIDING POINTS

5-4

2

3

4

5

6

7

8

9

be sure to replace the engine oil, fi- nal transmission oil and the oil filter

element.

1600 km (1000 mi) and beyond

The vehicle can now be operated nor- mally.

CAUTION:

ECA10310

Keep the engine speed out of the tachometer red zone.

If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi-

cle.

EAU17212

Parking

When parking, stop the engine, and then remove the key from the main switch.

WARNING

EWA10310

Since the engine and exhaust system can become very hot, park in a place where pedestri- ans or children are not likely to touch them.

Do not park on a slope or on soft ground, otherwise the vehicle

may overturn.

CAUTION:

ECA10380

Never park in an area where there are fire hazards such as grass or

other flammable materials.

6-1

1

2

3

4

5

6

7

8

9

PERIODIC MAINTENANCE AND MINOR REPAIR

EAU17271

Safety is an obligation of the owner. Pe- riodic inspection, adjustment and lubri- cation will keep your vehicle in the safest and most efficient condition pos- sible. The most important points of scooter inspection, adjustment, and lu- brication are explained on the following pages. Maintenance, replacement, or repair of the emission control devices and sys- tems may be performed by any repair establishment or individual that is certi- fied (if applicable).

WARNING

EWA10320

If you are not familiar with mainte- nance work, have a Yamaha dealer

do it for you.

WARNING

EWA10330

This scooter is designed for use on paved roads only. If this scooter is operated in abnormally dusty, mud- dy or wet conditions, the air filter el- ement should be cleaned or replaced more frequently, otherwise

rapid engine wear may result. Con- sult a Yamaha dealer for proper

maintenance intervals.

EAU17301

PERIODIC MAINTENANCE

PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEA- SURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTE- NANCE SERVICES RELATED TO EMISSIONS CONTROL. THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL TO PROPER EN- GINE OPERATION AND MAXIMUM PERFORMANCE. IN THE FOLLOW- ING PERIODIC MAINTENANCE CHARTS, THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY. THESE SERVICES REQUIRE SPECIALIZED DATA, KNOWLEDGE, AND EQUIP- MENT. YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER- FORM THESE PARTICULAR SER- VICES.

PERIODIC MAINTENANCE AND MINOR REPAIR

6-2

2

3

4

5

6

7

8

9

EAU17501

Owners tool kit

The owners tool kit is located inside the rear storage compartment. (See page 3-13.) Pull up the storage compartment mat, and then remove the owners tool kit. The service information included in this manual and the tools provided in the owners tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. How- ever, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly.

NOTE:

If you do not have the tools or experi- ence required for a particular job, have

a Yamaha dealer perform it for you.

WARNING

EWA10350

Modifications not approved by Yamaha may cause loss of perfor- mance and render the vehicle un- safe for use. Consult a Yamaha dealer before attempting any chang-

es.

1. Storage compartment mat 2. Owners tool kit

1

2

PERIODIC MAINTENANCE AND MINOR REPAIR

6-3

1

2

3

4

5

6

7

8

9

EAU17600

Periodic maintenance chart for the emission control system

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

1 *

Fuel line

Check fuel hoses for cracks or damage.

Replace if necessary.

2

Spark plug

Check condition.

Adjust gap and clean.

Replace every 12000 mi (19000 km) or 18 months.

Replace.

3 *

Valve clearance

Check and adjust valve clear- ance when engine is cold.

Every 26600 mi (42000 km)

4 *

Crankcase breather system

Check breather hose for cracks or damage.

Replace if necessary.

5 *

Electronic fuel injec- tion

Check engine idle speed.

6 *

Evaporative emis- sion control system

Check control system for dam- age.

Replace if necessary.

7 *

Air induction system

Check the air cut-off valve, reed valve, and hose for dam- age.

Replace any damaged parts.

PERIODIC MAINTENANCE AND MINOR REPAIR

6-4

2

3

4

5

6

7

8

9

EAU32183

General maintenance and lubrication chart

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

1

Air lter elements

Replace. Every 12000 mi (19000 km)

2

V-belt case air lter element

Clean.

3 *

Front brake

Check operation, uid level, and for uid leakage.

Replace brake pads if neces- sary.

4 *

Rear brake

Check operation, uid level, and for uid leakage.

Replace brake pads if neces- sary.

5 *

Brake hoses

Check for cracks or damage.

Replace. Every 4 years

6

Rear brake lock

Check operation.

Adjust.

7 *

Wheels

Check runout and for damage.

Replace if necessary.

8 *

Tires

Check tread depth and for damage.

Replace if necessary.

Check air pressure.

Correct if necessary.

9 *

Wheel bearings

Check bearings for smooth operation.

Replace if necessary.

PERIODIC MAINTENANCE AND MINOR REPAIR

6-5

1

2

3

4

5

6

7

8

9

10

*

Steering bearings

Check bearing assemblies for looseness.

Moderately repack with lith- ium-soap-based grease.

Every 12000 mi (19000 km)

11

*

Chassis fasteners

Check all chassis tting and fasteners.

Correct if necessary.

12

Front and rear brake lever pivot

Apply lithium-soap-based grease (all-purpose grease) lightly.

13

Centerstand and sid- estand pivots

Check operation.

Apply lithium-soap-based grease (all-purpose grease) lightly.

14

*

Sidestand switch

Check operation and replace if necessary.

15

*

Front fork

Check operation and for oil leakage.

Replace if necessary.

16

*

Shock absorber assemblies

Check operation and for oil leakage.

Replace if necessary.

17

Engine oil

Change. (See pages 3-3 and 6-14.)

When the oil change indicator ashes (every 3000 mi (5000 km))

Check oil level and vehicle for oil leakage.

Every 3000 mi (5000 km)

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

PERIODIC MAINTENANCE AND MINOR REPAIR

6-6

2

3

4

5

6

7

8

9

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

NOTE:

From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.

18

Engine oil lter ele- ment

Replace.

Every 12500 mi (20000 km)

19

*

Cooling system

Check coolant level and vehi- cle for coolant leakage.

Change. Every 3 years

20

Final transmission oil

Check vehicle for oil leakage.

Change.

21

*

V-belt

Replace. Every 12500 mi (20000 km)

22

*

Front and rear brake switches

Check operation.

23

*

Throttle grip hous- ing and cable

Check operation and free play.

Adjust the throttle cable free play if necessary.

Lubricate the throttle grip housing and cable.

24

*

Lights, signals and switches

Check operation.

Adjust headlight beam.

No. ITEM ROUTINE

INITIAL ODOMETER READINGS

600 mi (1000 km)

or 1 month

4000 mi (7000 km)

or 6 months

8000 mi (13000 km)

or 12 months

12000 mi (19000 km)

or 18 months

16000 mi (25000 km)

or 24 months

20000 mi (31000 km)

or 30 months

PERIODIC MAINTENANCE AND MINOR REPAIR

6-7

1

2

3

4

5

6

7

8

9

EAU36370

NOTE:

The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas.

Hydraulic brake service

After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.

Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.

Replace the brake hoses every four years and if cracked or damaged.

PERIODIC MAINTENANCE AND MINOR REPAIR

6-8

2

3

4

5

6

7

8

9

EAU18711

Removing and installing cowlings and panels

The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.

EAU34281

Cowling A

To remove the cowling 1. Open the rider seat. (See

page 3-11.) 2. Remove the quick fasteners in the

rear storage compartment, and then pull the cowling off as shown.

NOTE:

The quick fastener is removed by push- ing the center pin in with a screwdriver,

and then pulling the fastener out.

To install the cowling 1. Place the cowling in the original

position, and then install the quick fasteners.

NOTE:

To install the quick fastener, push the center pin out so that it will protrude from the fastener head, insert the fas- tener into the cowling, and then push the protruding pin in until it is flush with

the fastener head.

2. Close the rider seat.

Cowling B

To remove the cowling 1. Remove the screws.

1. Panel A 2. Cowling C 3. Cowling A 4. Cowling B 5. Panel B 6. Cowling E

2 3 4

56

1

1. Cowling D

1

1. Quick fastener 2. Cowling A

1

2

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2. Remove the cowling as shown.

To install the cowling Place the cowling in the original posi- tion, and then install the screws.

Cowlings C and D

To remove one of the cowlings 1. Remove cowlings A and B. 2. Remove the passenger seat. (See

page 3-11.) 3. Remove the grab bar by removing

the grab bar bolts and collars.

4. Remove the screw access cover by pulling it off.

5. Remove the screws, and then pull the cowling off.

To install the cowling 1. Place the cowling in the original

position, and then install the screws.

1. Cowling B 2. Screw

1. Cowling B

1

2

1

1. Grab bar bolt 2. Collar 3. Grab bar

1(4)

31

2(4)

2

1. Screw access cover

1. Screw

1

1

1

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6-10

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9

2. Install the screw access cover by placing it in its original position.

3. Install the grab bar by installing the collars and grab bar bolts.

4. Install the passenger seat. 5. Install cowlings A and B.

Cowling E

To remove the cowling 1. Pull up the left floorboard mats as

shown.

2. Remove the cowling screws.

3. Pull the cowling down slightly, and then pull it outward as shown.

To install the cowling 1. Insert the tabs on the cowling into

the slots as shown, and then install the screws.

2. Place the left floorboard mats in the original position.

Tightening torque:

Grab bar bolt: 23 Nm (2.3 mkgf, 16.6 ftlbf)

1. Left oorboard mat

1. Screw

1

1(4)

1. Cowling E

1. Tab

1

1(13) 1

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EAU34290

Panel A

To remove the panel 1. Remove the bolts.

2. Pull the panel out as shown.

To install the panel Place the panel in the original position,

and then install the bolts.

Panel B

To remove the panel Remove the screws, and then pull the panel outward.

To install the panel Place the panel in the original position, and then install the screws.

1. Bolt 2. Panel A

2

1

1. Panel B 2. Screw

2

1

1. Screw 2. Panel B

1

2

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EAU34171

Checking the spark plug

The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic mainte- nance and lubrication chart. In addition, the condition of the spark plug can re- veal the condition of the engine.

To remove the spark plug

1. Open the rider seat. (See page 3-11.)

2. Pull up the storage compartment mat, and then remove the spark plug cover by removing the screws.

3. Remove the spark plug cap.

4. Remove the spark plug as shown, with the spark plug wrench includ- ed in the owners tool kit.

To check the spark plug

1. Check that the porcelain insulator around the center electrode of the spark plug is a medium-to-light tan (the ideal color when the vehicle is ridden normally).

NOTE:

If the spark plug shows a distinctly dif- ferent color, the engine could be defec- tive. Do not attempt to diagnose such problems yourself. Instead, have a

Yamaha dealer check the vehicle.

2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and replace it if

1. Storage compartment mat 2. Spark plug cover 3. Screw

1. Spark plug cap

1

2 3(3)

1

1. Spark plug wrench

1

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necessary.

To install the spark plug

1. Measure the spark plug gap with a wire thickness gauge and, if nec- essary, adjust the gap to specifica- tion.

2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads.

3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque.

NOTE:

If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/41/2 turn past finger tight. However, the spark plug should be tightened to the speci-

fied torque as soon as possible.

4. Install the spark plug cap.

NOTE:

Make sure the spark plug wire is fas-

tened in the clamp as shown.

5. Install the spark plug cover by in- stalling the screws.

6. Place the storage compartment mat in the original position.

7. Close the rider seat.

Specified spark plug: NGK/CR7E

1. Spark plug gap

Spark plug gap: 0.70.8 mm (0.0280.031 in)

1

Tightening torque:

Spark plug: 12.5 Nm (1.25 mkgf, 9 ftlbf)

1. Spark plug cap 2. Spark plug wire clamp

1

2

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EAU36110

Canister

This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the fol- lowing:

Check each hose connection.

Check each hose and canister for cracks or damage. Replace if damaged.

Make sure that the canister breath- er is not blocked, and if necessary, clean it.

EAU34181

Engine oil and oil filter element

The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri- cation chart and when the oil change in- dicator comes on.

To check the engine oil level

1. Place the vehicle on the center- stand.

NOTE:

Make sure that the vehicle is positioned straight up when checking the oil level. A slight tilt to the side can result in a

false reading.

2. Start the engine, warm it up for several minutes, and then turn it off.

3. Wait a few minutes until the oil set- tles, remove the oil filler cap, wipe the dipstick clean, insert it back into the oil filler hole (without screwing it in), and then remove it

again to check the oil level.

NOTE:

The engine oil should be between the

minimum and maximum level marks.

4. If the engine oil is below the mini- mum level mark, add sufficient oil of the recommended type to raise it to the correct level.

5. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.

1. Engine oil ller cap 2. Maximum level mark 3. Minimum level mark

1

2 3

1

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To change the engine oil (with or without oil filter element replace- ment)

1. Start the engine, warm it up for several minutes, and then turn it off.

2. Place an oil pan under the engine to collect the used oil.

3. Remove the engine oil filler cap and the engine oil drain bolt to drain the oil from the crankcase.

4. Check the washer for damage and replace it if necessary.

NOTE:

Skip steps 57 if the oil filter element is

not being replaced.

5. Remove the oil filter element cover by removing the bolts.

6. Remove and replace the oil filter element and O-rings.

1. Engine oil drain bolt

1

1. Engine oil drain bolt 2. Washer

2 1

1. Bolt 2. Oil lter element cover

2

1(3)

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CAUTION:

ECA12910

When removing the oil filter element cover, the compression spring will fall out. Take care not to lose the

compression spring.

7. Install the compression spring and oil filter element cover by installing the bolts, then tightening them to the specified torque.

NOTE:

Make sure that the O-rings are properly

seated.

8. Install the washer and the engine oil drain bolt, and then tighten the drain bolt to the specified torque.

NOTE:

Make sure that the washer is properly

seated.

9. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap.

CAUTION:

ECA11670

Do not use oils with a diesel specification of CD or oils of a higher quality than specified. In addition, do not use oils labeled ENERGY CONSERVING II or higher.

Be sure no foreign material en-

ters the crankcase.

10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, im- mediately turn the engine off and check for the cause.

11. Reset the oil change indicator ac- cording to the following procedure.

To reset the oil change indicator

1. Turn the key to ON.

1. Oil lter element cover 2. O-ring 3. Compression spring 4. Oil lter element

1 2

3 4

Tightening torque:

Oil filter element cover bolt: 10 Nm (1.0 mkgf, 7.2 ftlbf)

Tightening torque:

Engine oil drain bolt: 20 Nm (2.0 mkgf, 14.5 ftlbf)

Recommended engine oil: See page 8-1.

Oil quantity:

Without oil filter element replacement:

1.50 L (1.59 US qt) (1.32 Imp.qt) With oil filter element replacement:

1.70 L (1.80 US qt) (1.50 Imp.qt)

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2. Hold the OIL CHANGE button pushed for two to eight seconds.

3. Release the OIL CHANGE but- ton, and the oil change indicator will go off.

NOTE:

If the engine oil is changed before the oil change indicator comes on (i.e. be- fore the periodic oil change interval has been reached), the indicator must be reset after the oil change for the next periodic oil change to be indicated at the correct time. To reset the oil change indicator before the periodic oil change interval has been reached, follow the above procedure, but note that the indi-

cator will come on for 1.4 seconds after releasing the OIL CHANGE button,

otherwise repeat the procedure.

EAU20060

Final transmission oil

The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.

1. Start the engine, warm it up by riding the scooter for several min- utes, and then stop the engine.

2. Place the scooter on the center- stand.

3. Place an oil pan under the final transmission case to collect the used oil.

4. Remove the oil filler cap and drain bolt to drain the oil from the final transmission case.

1. OIL CHANGE button

1

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5. Install the final transmission oil drain bolt, and then tighten it to the specified torque.

6. Add the specified amount of the recommended final transmission oil, and then install and tighten the oil filler cap.

WARNING

EWA11310

Make sure that no foreign mate- rial enters the final transmission case.

Make sure that no oil gets on the

tire or wheel.

7. Check the final transmission case for oil leakage. If oil is leaking, check for the cause.

EAU20070

Coolant

The coolant level should be checked before each ride. In addition, the cool- ant must be changed at the intervals specified in the periodic maintenance and lubrication chart.

EAU34191

To check the coolant level

1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

NOTE:

The coolant level must be checked on a cold engine since the level varies with engine temperature.

Make sure that the vehicle is posi- tioned straight up when checking the coolant level. A slight tilt to the

side can result in a false reading.

2. Pull up the right floorboard mat as shown.

1. Final transmission oil ller cap 2. Final transmission oil drain bolt

Tightening torque:

Final transmission oil drain bolt: 20 Nm (2.0 mkgf, 14.5 ftlbf)

Recommended final transmission oil: See page 8-1.

Oil quantity: 0.25 L (0.26 US qt) (0.22 Imp.qt)

2

1

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9

3. Remove the coolant reservoir cov- er by removing the screw.

4. Check the coolant level in the cool- ant reservoir.

NOTE:

The coolant should be between the

minimum and maximum level marks.

5. If the coolant is at or below the minimum level mark, open the coolant reservoir cap, add coolant to the maximum level mark, and then close the coolant reservoir cap.

CAUTION:

ECA10470

If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine.

If water has been used instead of coolant, replace it with cool- ant as soon as possible, other- wise the engine may not be sufficiently cooled and the cool- ing system will not be protected against frost and corrosion.

If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of

the coolant will be reduced.

WARNING

EWA10380

Never attempt to remove the radiator

cap when the engine is hot.

6. Install the coolant reservoir cover by installing the screw.

1. Right oorboard mat

1. Screw 2. Coolant reservoir cover

1

1 2

1. Minimum level mark 2. Maximum level mark 3. Coolant reservoir cap

Coolant reservoir capacity (up to the maximum level mark):

0.32 L (0.34 US qt) (0.28 Imp.qt)

1 2 3

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7. Place the right floorboard mat in the original position.

NOTE:

The radiator fan is automatically switched on or off according to the coolant temperature in the radia- tor.

If the engine overheats, see page

6-40 for further instructions.

EAU34203

Air filter elements and check hoses and V-belt case air filter element

The air filter elements and the V-belt case air filter element should be ser- viced at the intervals specified in the periodic maintenance and lubrication chart. Service all air filter elements more frequently if you are riding in un- usually wet or dusty areas.

Replacing the air filter elements

1. Place the scooter on the center- stand.

NOTE:

Continue as follows for each air filter el-

ement.

2. Remove the air filter case cover by removing the rubber cap and screws.

Left

Right

3. Pull the air filter element out.

1. Screw 2. Air lter case cover 3. Rubber cap

1. Screw 2. Air lter case cover 3. Rubber cap

1(6)

2 1

1

3

3

1(5)

1

2

3

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6-21

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Left

Right

4. Insert a new air filter element into the air filter case.

5. Install the air filter case cover by in- stalling the screws.

6. Install the rubber cap.

CAUTION:

ECA12922

Make sure that each filter ele- ment is properly seated in its case.

Always replace both air filter el- ements at the same time, other- wise poor engine performance or damage to the engine may re- sult.

The engine should never be op- erated without the filter ele- ments installed, otherwise the piston(s) and/or cylinder(s) may

become excessively worn.

To clean the air filter check hoses

1. Check the hose at the bottom of both air filter cases for accumulat- ed dirt or water.

Left

Right

2. If dirt or water is visible, remove the hose, clean it, and then install it.

1. Air lter element

1. Air lter element

1

1

1. Air lter check hose

1. Air lter check hose

1

1

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Cleaning the V-belt case air filter el- ement

1. Remove cowling E. (See page 6-8.)

2. Remove panel B. (See page 6-8.) 3. Remove the V-belt air filter case

cover by removing the screws.

4. Remove the V-belt case air filter element by removing the screws.

5. Lightly tap the V-belt case air filter element to remove most of the dust and dirt, and then blow out the dirt with compressed air as shown.

6. Check the V-belt case air filter ele- ment for damage and replace it if

necessary. 7. Install the V-belt case air filter ele-

ment by installing the screws. 8. Install the V-belt air filter case cov-

er by installing the screws.

CAUTION:

ECA12940

Make sure that the V-belt filter ele-

ment is properly seated in its case.

9. Install the panel. 10. Install the cowling.

1. Screw 2. V-belt air lter case cover

2

1

1(5)

1

1. Screw 2. V-belt case air lter element

2

1

(4)1

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EAU21380

Adjusting the throttle cable free play

The throttle cable free play should mea- sure 3.05.0 mm (0.120.20 in) at the throttle grip. Periodically check the throttle cable free play and, if neces- sary, have a Yamaha dealer adjust it.

EAU21400

Adjusting the valve clearance

The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.

EAU36131

Tires

To maximize the performance, durabil- ity, and safe operation of your vehicle, note the following points regarding the specified tires.

Tire air pressure

The tire air pressure should be checked and, if necessary, adjusted before each ride.

WARNING

EWA10500

The tire air pressure must be checked and adjusted on cold tires (i.e., when the temperature of the tires equals the ambient temperature).

The tire air pressure must be ad- justed in accordance with the riding speed and with the total weight of rider, passenger, car- go, and accessories approved

for this model.

1. Throttle cable free play

1

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WARNING

EWA12600

Proper loading of your vehicle is im- portant for several characteristics of your vehicle, such as handling, braking, performance and safety. Do not carry loosely packed items that can shift. Securely pack your heavi- est items close to the center of the vehicle, and distribute the weight evenly from side to side. Properly check the condition and pressure of your tires. NEVER OVERLOAD

YOUR VEHICLE. Make sure that the total weight of the cargo, rider, pas- senger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maxi- mum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, an accident, or

even injury.

Tire inspection

The tires must be checked before each ride. If a tire tread shows crosswise lines (minimum tread depth), if the tire has a nail or glass fragments in it, or if

the sidewall is cracked, have a Yamaha dealer replace the tire immediately.

NOTE:

The tire tread depth limits may differ from country to country. Always comply

with the local regulations.

Tire information

This model is equipped with tubeless tires.

WARNING

EWA10590

Operating the scooter with exces- sively worn tires decrease riding stability and can lead to loss of con- trol. Have excessively worn tires re- placed by a Yamaha dealer immediately. Brakes, tires, and relat- ed wheel parts replacement should be left to a Yamaha Service Techni-

cian.

Tire air pressure (measured on cold tires):

090 kg (0198 lb) :

Front: 200 kPa (29 psi) (2.00 kgf/cm

2

) Rear:

250 kPa (36 psi) (2.50 kgf/cm

2

)

90196 kg (198432 lb) :

Front: 200 kPa (29 psi) (2.00 kgf/cm

2

) Rear:

250 kPa (36 psi) (2.50 kgf/cm

2

) Maximum load*:

196 kg (432 lb) * Total weight of rider, passenger,

cargo and accessories

1. Tire sidewall 2. Tire tread depth 3. Tire wear indicator

1

2

3

Minimum tire tread depth (front and rear):

1.0 mm (0.04 in)

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WARNING

EWA10580

It is dangerous to ride with a worn-out tire. When a tire tread begins to show crosswise lines, have a Yamaha dealer replace the tire immediately.

The replacement of all wheel- and brake-related parts, includ- ing the tires, should be left to a Yamaha dealer, who has the necessary professional knowl-

edge and experience.

EAU21990

Cast wheels

To maximize the performance, durabil- ity, and safe operation of your motorcy- cle, note the following points regarding the specified wheels.

The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If any damage is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked wheel must be replaced.

The wheel should be balanced whenever either the tire or wheel has been changed or replaced. An unbalanced wheel can result in poor performance, adverse han- dling characteristics, and a short- ened tire life.

Ride at moderate speeds after changing a tire since the tire sur- face must first be broken in for it to develop its optimal characteris- tics.

After repairing or replacing the rear

tire, tighten the valve stem nut and locknut to the specified torques.

Front tire:

Size: 120/80-14M/C 58S

Manufacturer/model: IRC/MB67 DUNLOP/D305FL

Rear tire:

Size: 150/70-13M/C 64S

Manufacturer/model: IRC/MB67 DUNLOP/D305L

Tightening torques:

Valve stem nut: 1.5 Nm (0.2 mkgf, 1.1 ftlbf)

Valve stem locknut: 3.0 Nm (0.3 mkgf, 2.2 ftlbf)

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EAU22011

Accessories and replacement parts

WARNING

EWA10621

This vehicle is not designed to pull a trailer or to be attached to a sidecar. The accessories or replacement parts you choose for your vehicle should be designed specifically for this model, and they must be se- curely mounted to maintain the in- herent stability of the original design. Genuine Yamaha Parts and Accessories are designed and test- ed to be compatible with your vehi- cle. Please consider Genuine Yamaha Parts and Accessories be- fore making a purchase. Use of non-Yamaha-approved accessories or replacement parts may cause loss of handling stability and riding safety. Since Yamaha cannot con- trol the quality of accessories or parts manufactured by other compa- nies, Yamaha cannot be held liable for any consequences caused by

the use of items which have not

been approved by Yamaha.

EAU33451

Front and rear brake lever free play

Front

Rear

There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system.

PERIODIC MAINTENANCE AND MINOR REPAIR

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2

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5

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EAU33473

Adjusting the rear brake lock lever cable

Rear brake lock lever cable adjustment may be required if the rear brake lock le- ver does not hold properly. When the rear brake lock lever is not in use, the rear brake lock lever cable length should measure 45 mm to 47 mm (1.77 in to 1.85 in) at the rear brake caliper. Period- ically check the rear brake lock lever ca- ble length and, if necessary, adjust it as follows. To increase the rear brake lock lever cable length, turn the adjusting nut at

the rear brake caliper in direction (a). To decrease the rear brake lock lever cable length, turn the adjusting nut in direction (b).

WARNING

EWA10650

If proper adjustment cannot be ob- tained as described, have a Yamaha

dealer make this adjustment.

EAU22390

Checking the front and rear brake pads

The front and rear brake pads must be checked for wear at the intervals spec- ified in the periodic maintenance and lubrication chart.

EAU22420

Front brake pads

Each front brake pad is provided with a wear indicator groove, which allows you to check the brake pad wear with- out having to disassemble the brake. To check the brake pad wear, check the wear indicator groove. If a brake pad has worn to the point that the wear

1. Adjusting nut 2. Rear brake lock lever cable length

1 2

(a)

(b)

1. Wear indicator groove

1

PERIODIC MAINTENANCE AND MINOR REPAIR

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9

indicator groove has almost disap- peared, have a Yamaha dealer replace the brake pads as a set.

EAU34210

Rear brake pads

Have a Yamaha dealer check each rear brake pad for damage and mea- sure the lining thickness and if neces- sary, replace them as a set.

EAU22580

Checking the brake fluid level

Front brake

Rear brake

Insufficient brake fluid may allow air to enter the brake system, possibly caus- ing it to become ineffective.

Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate worn brake pads and/or brake system leakage. If the brake fluid level is low, be sure to check the brake pads for wear and the brake system for leakage. Observe these precautions:

When checking the fluid level, make sure that the top of the brake fluid reservoir is level.

Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking perfor- mance.

Refill with the same type of brake fluid. Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance.

Be careful that water does not en- ter the brake fluid reservoir when

1. Minimum level mark

1. Minimum level mark

1

1

Recommended brake fluid: DOT 4

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5

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8

9

refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock.

Brake fluid may deteriorate paint- ed surfaces or plastic parts. Al- ways clean up spilled fluid immediately.

As the brake pads wear, it is nor- mal for the brake fluid level to grad- ually go down. However, if the brake fluid level goes down sud- denly, have a Yamaha dealer check the cause.

EAU22730

Changing the brake fluid

Have a Yamaha dealer change the brake fluid at the intervals specified in the NOTE after the periodic mainte- nance and lubrication chart. In addition, have the oil seals of the master cylin- ders and calipers as well as the brake hoses replaced at the intervals listed below or whenever they are damaged or leaking.

Oil seals: Replace every two years.

Brake hoses: Replace every four years.

EAU23090

Checking and lubricating the cables

The operation of all control cables and the condition of the cables should be checked before each ride, and the ca- bles and cable ends should be lubricat- ed if necessary. If a cable is damaged or does not move smoothly, have a Yamaha dealer check or replace it.

WARNING

EWA10710

Damage to the outer housing of ca- bles may result in internal rusting and cause interference with cable movement. Replace damaged ca- bles as soon as possible to prevent

unsafe conditions.

Recommended lubricant: Yamaha Chain and Cable Lube or engine oil SAE 10W-30 (API SE)

PERIODIC MAINTENANCE AND MINOR REPAIR

6-30

2

3

4

5

6

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8

9

EAU23110

Checking and lubricating the throttle grip and cable

The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.

EAU23170

Lubricating the front and rear brake levers

The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main- tenance and lubrication chart.

EAU23210

Checking and lubricating the centerstand and sidestand

The operation of the centerstand and sidestand should be checked before each ride, and the pivots and met- al-to-metal contact surfaces should be lubricated if necessary.

Recommended lubricant: Lithium-soap-based grease (all-purpose grease)

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WARNING

EWA10740

If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re-

pair it.

EAU23271

Checking the front fork

The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main- tenance and lubrication chart.

To check the condition

WARNING

EWA10750

Securely support the vehicle so that

there is no danger of it falling over.

Check the inner tubes for scratches, damage and excessive oil leakage.

To check the operation

1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

2. While applying the front brake, push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly.

CAUTION:

ECA10590

If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re-

pair it.

Recommended lubricant: Lithium-soap-based grease (all-purpose grease)

PERIODIC MAINTENANCE AND MINOR REPAIR

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EAU23280

Checking the steering

Worn or loose steering bearings may cause danger. Therefore, the operation of the steering must be checked as fol- lows at the intervals specified in the pe- riodic maintenance and lubrication chart.

1. Place a stand under the engine to raise the front wheel off the ground.

WARNING

EWA10750

Securely support the vehicle so that

there is no danger of it falling over.

2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering.

EAU23290

Checking the wheel bearings

The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica- tion chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings.

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EAU34221

Battery

The battery is located behind cowling A. (See page 6-8.) This model is equipped with a sealed-type (MF) battery, which does not require any maintenance. There is no need to check the electrolyte or to add distilled water.

WARNING

EWA10760

Electrolyte is poisonous and dangerous since it contains sul- furic acid, which causes severe burns. Avoid any contact with skin, eyes or clothing and al- ways shield your eyes when

working near batteries. In case of contact, administer the fol- lowing FIRST AID.

EXTERNAL: Flush with plenty of water.

INTERNAL: Drink large quan- tities of water or milk and im- mediately call a physician.

EYES: Flush with water for 15 minutes and seek prompt medical attention.

Batteries produce explosive hy- drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and pro- vide sufficient ventilation when charging it in an enclosed space.

KEEP THIS AND ALL BATTER- IES OUT OF THE REACH OF

CHILDREN.

To charge the battery

Have a Yamaha dealer charge the bat- tery as soon as possible if it seems to have discharged. Keep in mind that the battery tends to discharge more quickly

if the vehicle is equipped with optional electrical accessories.

To store the battery

1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place.

2. If the battery will be stored for more than two months, check it at least once a month and fully charge it if necessary.

3. Fully charge the battery before in- stallation.

4. After installation, make sure that the battery leads are properly con- nected to the battery terminals.

CAUTION:

ECA10630

Always keep the battery charged. Storing a discharged battery can cause permanent battery damage.

To charge a sealed-type (MF) battery, a special (constant-volt- age) battery charger is required. Using a conventional battery charger will damage the battery.

1. Battery

1

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If you do not have access to a sealed-type (MF) battery charg- er, have a Yamaha dealer

charge your battery.

EAU34232

Replacing the fuses

The main fuse and the fuse box, which contains the fuses for the individual cir- cuits, are located behind cowling A. (See page 6-8.) If a fuse is blown, replace it as follows.

1. Turn the key to OFF and turn off the electrical circuit in question.

2. Remove the blown fuse, and then install a new fuse of the specified amperage.

NOTE:

If the main fuse is blown, remove the grab bar to access the main fuse. After replacing the main fuse, install the grab

bar. (See page 6-8.)

1. Spare main fuse 2. Main fuse

1. Fuse box 2. Taillight fuse

1 2

1 2

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CAUTION:

ECA10640

Do not use a fuse of a higher amper- age rating than recommended to avoid causing extensive damage to the electrical system and possibly a

fire.

3. Turn the key to ON and turn on the electrical circuit in question to check if the device operates.

4. If the fuse immediately blows again, have a Yamaha dealer

check the electrical system.

1. Ignition fuse 2. Signaling system fuse 3. Headlight fuse 4. Radiator fan fuse 5. Backup fuse (for odometer and clock) 6. Electronic fuel injection fuse 7. Spare fuse

7

1 2 3 4 5 6

Specified fuses:

Main fuse: 40.0 A

Ignition fuse: 10.0 A

Signaling system fuse: 10.0 A

Headlight fuse: 20.0 A

Taillight fuse: 10.0 A

Radiator fan fuse: 10.0 A

Electronic fuel injection fuse: 10.0 A

Backup fuse: 10.0 A

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EAU34240

Replacing a headlight bulb

This model is equipped with quartz bulb headlights. If a headlight bulb burns out, have a Yamaha dealer replace it and, if necessary, adjust the headlight beam.

EAU24180

Tail/brake light

This model is equipped with an LED type of tail/brake light. If the tail/brake light does not come on, have a Yamaha dealer check it.

EAU36121

Replacing a front turn signal light bulb

1. Place the scooter on the center- stand.

2. Remove panel A. (See page 6-8.) 3. Remove the windshield by remov-

ing the screws.

4. Remove the front turn signal light unit by removing the screws.

1. Screw 2. Windshield

1(6)

2

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5. Remove the socket (together with the bulb) by turning it counter- clockwise.

6. To remove the defective turn sig- nal light bulb, push it in and turn it

counterclockwise. 7. To insert a new turn signal light

bulb into the socket, push it in, and then turn it clockwise until it stops.

8. Install the socket (together with the bulb) by turning it clockwise.

9. Place the turn signal light unit in the original position, and then in- stall the screws.

10. Install the windshield by installing the screws.

11. Install panel A.

EAU34260

Replacing a rear turn signal light bulb

1. Place the scooter on the center- stand.

2. Remove cowling C for replacing the left turn signal light bulb or cowling D for replacing the right turn signal light bulb. (See page 6-8.)

3. Remove the socket (together with the turn signal light bulb) by turning it counterclockwise.

4. Remove the defective bulb by pushing it in and turning it counter- clockwise.

1. Screw 2. Front turn signal light unit

1. Turn signal light bulb socket

1

2

1

1. Turn signal light bulb socket

1

PERIODIC MAINTENANCE AND MINOR REPAIR

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5. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.

6. Install the socket (together with the bulb) by turning it clockwise.

7. Install the cowling removed.

EAU34270

Replacing the license plate light bulb

1. Remove cowling B. (See page 6-8.)

2. Remove the license plate light cov- er and license plate light lens by removing the screws.

3. Remove the defective bulb by pushing it in and turning it counter- clockwise.

4. Insert a new bulb into the socket, push it in, and then turn it clock- wise until it stops.

5. Install the license plate light lens and license plate light cover by in- stalling the screws.

6. Install the cowling.

1. License plate light lens 2. License plate light cover 3. Screw

1

2

3

1. Bulb

1

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EAU25880

Troubleshooting

Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur dur- ing operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your scooter re- quire any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the scooter prop- erly. Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferi- or, have a shorter service life and can lead to expensive repair bills.

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EAU25921

Troubleshooting charts

Starting problems or poor engine performance

WARNING

EWA10840

Keep away open flames and do not smoke while checking or working on the fuel system.

Check the fuel level in the fuel tank.

1. Fuel There is enough fuel.

There is no fuel.

Check the compression.

Supply fuel. The engine does not start. Check the compression.

Operate the electric starter.

2. Compression There is compression.

There is no compression.

Check the ignition.

Have a Yamaha dealer check the vehicle.

Remove the spark plug and check the electrodes.

3. Ignition Wipe off with a dry cloth and correct the spark plug gap, or replace the spark plug.

Have a Yamaha dealer check the vehicle.

The engine does not start. Have a Yamaha dealer check the vehicle.

The engine does not start. Check the battery.

Operate the electric starter.

4. Battery The engine turns over quickly.

The engine turns over slowly.

The battery is good.

Check the battery lead connections, and charge the battery if necessary.

Dry

Wet Open the throttle halfway and operate the electric starter.

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Engine overheating

WARNING

EWA10400

Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.

After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing

sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.

NOTE:

If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant

as soon as possible.

Wait until the engine has cooled.

Check the coolant level in the reservoir and radiator.

The coolant level is OK.

The coolant level is low. Check the cooling system for leakage.

Have a Yamaha dealer check and repair the cooling system.

Add coolant. (See NOTE.)

Start the engine. If the engine overheats again, have a Yamaha dealer check and repair the cooling system.

There is leakage.

There is no leakage.

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SCOOTER CARE AND STORAGE

EAU26090

Care

While the open design of a scooter re- veals the attractiveness of the technol- ogy, it also makes it more vulnerable. Rust and corrosion can develop even if high-quality components are used. A rusty exhaust pipe may go unnoticed on a car, however, it detracts from the overall appearance of a scooter. Fre- quent and proper care does not only comply with the terms of the warranty, but it will also keep your scooter looking good, extend its life and optimize its performance.

Before cleaning

1. Cover the muffler outlet with a plastic bag after the engine has cooled down.

2. Make sure that all caps and covers as well as all electrical couplers and connectors, including the spark plug cap, are tightly in- stalled.

3. Remove extremely stubborn dirt, like oil burnt onto the crankcase, with a degreasing agent and a

brush, but never apply such prod- ucts onto seals, gaskets and wheel axles. Always rinse the dirt and de- greaser off with water.

Cleaning

CAUTION:

ECA10780

Avoid using strong acidic wheel cleaners, especially on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the af- fected area any longer than in- structed. Also, thoroughly rinse the area off with water, immedi- ately dry it, and then apply a cor- rosion protection spray.

Improper cleaning can damage windshields, cowlings, panels and other plastic parts. Use only a soft, clean cloth or sponge with mild detergent and water to clean plastic.

Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in

contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust re- movers or inhibitors, brake flu- id, antifreeze or electrolyte.

Do not use high-pressure wash- ers or steam-jet cleaners since they cause water seepage and deterioration in the following ar- eas: seals (of wheel and swing- arm bearings, fork and brakes), electric components (couplers, connectors, instruments, switches and lights), breather hoses and vents.

For scooters equipped with a windshield: Do not use strong cleaners or hard sponges as they will cause dulling or scratching. Some cleaning com- pounds for plastic may leave scratches on the windshield. Test the product on a small hid- den part of the windshield to make sure that it does not leave any marks. If the windshield is

SCOOTER CARE AND STORAGE

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scratched, use a quality plastic polishing compound after

washing.

After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning. After riding in the rain, near the sea or on salt-sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor- rosive in combination with water, carry out the following steps after each ride in the rain, near the sea or on salt-sprayed roads.

NOTE:

Salt sprayed on roads in the winter may

remain well into spring.

1. Clean the scooter with cold water and a mild detergent after the en-

gine has cooled down.

CAUTION:

ECA10790

Do not use warm water since it in- creases the corrosive action of the

salt.

2. Apply a corrosion protection spray on all metal, including chrome- and nickel-plated, surfaces to prevent corrosion.

After cleaning

1. Dry the scooter with a chamois or an absorbing cloth.

2. Use a chrome polish to shine chrome, aluminum and stain- less-steel parts, including the ex- haust system. (Even the thermally induced discoloring of stain- less-steel exhaust systems can be removed through polishing.)

3. To prevent corrosion, it is recom- mended to apply a corrosion pro- tection spray on all metal, including chrome- and nickel-plat- ed, surfaces.

4. Use spray oil as a universal clean-

er to remove any remaining dirt. 5. Touch up minor paint damage

caused by stones, etc. 6. Wax all painted surfaces. 7. Let the scooter dry completely be-

fore storing or covering it.

WARNING

EWA10940

Make sure that there is no oil or wax on the brakes or tires. If necessary, clean the brake discs and brake linings with a regular brake disc cleaner or ac- etone, and wash the tires with warm water and a mild deter- gent.

Before operating the scooter test its braking performance

and cornering behavior.

CAUTION:

ECA10800

Apply spray oil and wax spar- ingly and make sure to wipe off any excess.

Never apply oil or wax to any rubber and plastic parts, but

SCOOTER CARE AND STORAGE

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treat them with a suitable care product.

Avoid using abrasive polishing compounds as they will wear

away the paint.

NOTE:

Consult a Yamaha dealer for advice on

what products to use.

EAU26300

Storage

Short-term

Always store your scooter in a cool, dry place and, if necessary, protect it against dust with a porous cover.

CAUTION:

ECA10820

Storing the scooter in a poorly ventilated room or covering it with a tarp, while it is still wet, will allow water and humidity to seep in and cause rust.

To prevent corrosion, avoid damp cellars, stables (because of the presence of ammonia) and areas where strong chemi-

cals are stored.

Long-term

Before storing your scooter for several months:

1. Follow all the instructions in the Care section of this chapter.

2. Drain the carburetor float chamber by loosening the drain bolt; this will prevent fuel deposits from building up. Pour the drained fuel into the

fuel tank. 3. Fill up the fuel tank and add fuel

stabilizer (if available) to prevent the fuel tank from rusting and the fuel from deteriorating.

4. Perform the following steps to pro- tect the cylinder, piston rings, etc. from corrosion. a. Remove the spark plug cap

and spark plug. b. Pour a teaspoonful of engine oil

into the spark plug bore. c. Install the spark plug cap onto

the spark plug, and then place the spark plug on the cylinder head so that the electrodes are grounded. (This will limit spark- ing during the next step.)

d. Turn the engine over several times with the starter. (This will coat the cylinder wall with oil.)

e. Remove the spark plug cap from the spark plug, and then install the spark plug and the spark plug cap.

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WARNING

EWA10950

To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning

the engine over.

5. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand.

6. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alterna- tively, turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot.

7. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.

8. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not store the battery in an ex- cessively cold or warm place

[less than 0 C (30 F) or more than 30 C (90 F)]. For more in- formation on storing the battery, see page 6-33.

NOTE:

Make any necessary repairs before

storing the scooter.

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SPECIFICATIONS

EAU26337

Dimensions:

Overall length: 2230 mm (87.8 in)

Overall width: 780 mm (30.7 in)

Overall height: 1380 mm (54.3 in)

Seat height: 750 mm (29.5 in)

Wheelbase: 1565 mm (61.6 in)

Ground clearance: 120 mm (4.72 in)

Minimum turning radius: 2600 mm (102.4 in)

Weight:

With oil and fuel: 212.0 kg (467 lb)

Engine:

Engine type: Liquid cooled 4-stroke, DOHC

Cylinder arrangement: Forward-inclined single cylinder

Displacement: 394.9 cm

3

(24.10 cu.in) Bore

stroke: 83.0

73.0 mm (3.27

2.87 in) Compression ratio:

10.60 :1 Starting system:

Electric starter Lubrication system:

Wet sump

Engine oil:

Type: YAMALUBE 4, SAE10W30 or SAE20W40

Recommended engine oil grade: API service SE, SF, SG type or higher

Engine oil quantity:

Without oil filter element replacement: 1.50 L (1.59 US qt) (1.32 Imp.qt)

With oil filter element replacement: 1.70 L (1.80 US qt) (1.50 Imp.qt)

Final transmission oil:

Type: SAE10W30 type SE motor oil

Quantity: 0.25 L (0.26 US qt) (0.22 Imp.qt)

Cooling system:

Coolant reservoir capacity (up to the maxi- mum level mark):

0.32 L (0.34 US qt) (0.28 Imp.qt) Radiator capacity (including all routes):

1.57 L (1.66 US qt) (1.38 Imp.qt)

Air filter:

Air filter element: Oil-coated paper element

Fuel:

Recommended fuel: Unleaded gasoline only

Fuel tank capacity: 14.0 L (3.70 US gal) (3.08 Imp.gal)

Electronic fuel injection:

Manufacturer: AISAN

Model: 1100-87C00-A

Spark plug(s):

Manufacturer/model: NGK/CR7E

Spark plug gap: 0.70.8 mm (0.0280.031 in)

Clutch:

Clutch type: Dry, centrifugal automatic

Transmission:

Primary reduction system: Helical gear

Primary reduction ratio: 31/14 (2.214)

Secondary reduction system: Helical gear

Secondary reduction ratio: 42/16 (2.625)

Transmission type: V-belt automatic

Operation: Centrifugal automatic type

10 30 50 70 90 1100 130F

YAMALUBE 4 (10W30) or SAE 10W30

YAMALUBE 4 (20W40) or SAE 20W40

10 0 10 20 30 4020 50C

SPECIFICATIONS

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Chassis:

Frame type: Aluminum die-cast and steel tube back- bone

Caster angle: 27.00

Trail: 100.0 mm (3.94 in)

Front tire:

Type: Tubeless

Size: 120/80-14M/C 58S

Manufacturer/model: IRC/MB67

Manufacturer/model: DUNLOP/D305FL

Rear tire:

Type: Tubeless

Size: 150/70-13M/C 64S

Manufacturer/model: IRC/MB67

Manufacturer/model: DUNLOP/D305L

Loading:

Maximum load: 196 kg (432 lb)

* (Total weight of rider, passenger, cargo and accessories)

Tire air pressure (measured on cold tires):

Loading condition: 090 kg (0198 lb)

Front: 200 kPa (29 psi) (2.00 kgf/cm

2

) Rear:

250 kPa (36 psi) (2.50 kgf/cm

2

) Loading condition:

90196 kg (198432 lb) Front:

200 kPa (29 psi) (2.00 kgf/cm

2

) Rear:

250 kPa (36 psi) (2.50 kgf/cm

2

)

Front wheel:

Wheel type: Cast wheel

Rim size: 14 x MT3.00

Rear wheel:

Wheel type: Cast wheel

Rim size: 13 x MT4.00

Front brake:

Type: Single disc brake

Operation: Right hand operation

Recommended fluid: DOT 4

Rear brake:

Type: Single disc brake

Operation: Left hand operation

Recommended fluid: DOT 4

Front suspension:

Type: Telescopic fork

Spring/shock absorber type: Coil spring/oil damper

Wheel travel: 107.0 mm (4.21 in)

Rear suspension:

Type: Unit swing

Spring/shock absorber type: Coil spring/oil damper

Wheel travel: 104.0 mm (4.09 in)

Electrical system:

Ignition system: Transistorized coil ignition (digital)

Charging system: A.C. magneto

Battery:

Model: GT9B-4

Voltage, capacity: 12 V, 8.0 Ah

SPECIFICATIONS

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Headlight:

Bulb type: Halogen bulb

Bulb voltage, wattage x quantity:

Headlight: 12 V, 60 W/55.0 W

2 Tail/brake light:

LED Front turn signal/position light:

12 V, 21 W/5.0 W

2 Rear turn signal light:

12 V, 21.0 W

2 Licence plate light:

12 V, 5.0 W

1 Meter lighting:

12 V, 2.0 W

3 High beam indicator light:

12 V, 1.4 W

1 Turn signal indicator light:

12 V, 1.4 W

2 Engine trouble warning light:

12 V, 1.4 W

1

Fuses:

Main fuse: 40.0 A

Headlight fuse: 20.0 A

Taillight fuse: 10.0 A

Signaling system fuse: 10.0 A

Ignition fuse: 10.0 A

Radiator fan fuse: 10.0 A

Electronic fuel injection fuse: 10.0 A

Backup fuse: 10.0 A

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CONSUMER INFORMATION

EAU26351

Identification numbers

Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER:

VEHICLE IDENTIFICATION NUM- BER:

MODEL LABEL INFORMATION:

EAU26381

Key identification number

The key identification number is stamped into the key tag. Record this number in the space provided and use it for reference when ordering a new key.

EAU26410

Vehicle identification number

The vehicle identification number is stamped into the frame.

NOTE:

The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing

authority in your area.

1. Key identication number

1

1. Vehicle identication number

1

CONSUMER INFORMATION

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EAU26500

Model label

The model label is affixed to the inside of the rear storage compartment. (See page 3-13.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.

1. Model label

1

CONSUMER INFORMATION

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EAU26580

Scooter noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:

Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person. AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW. These acts include tampering with the following systems; i.e., modification, removal, etc.

Exhaust system

Mufer

Exhaust pipe

Silencer

Intake system

Air cleaner case

Air cleaner element

Intake duct

CONSUMER INFORMATION

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EAU26632

Maintenance record

Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required. It is not acceptable proof of maintenance work.

Maintenance interval

Date of service

Mileage Servicing dealer

name and address Remarks

600 mi (1000 km) or

1 month 4000 mi

(7000 km) or 6 months 8000 mi

(13000 km) or 12 months 12000 mi

(19000 km) or 18 months 16000 mi

(25000 km) or 24 months 20000 mi

(31000 km) or 30 months 24000 mi

(37000 km) or 36 months 28000 mi

(43000 km) or 42 months

CONSUMER INFORMATION

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32000 mi (49000 km) or

48 months 36000 mi

(55000 km) or 54 months 40000 mi

(61000 km) or 60 months

Maintenance interval

Date of service

Mileage Servicing dealer

name and address Remarks

CONSUMER INFORMATION

9-6

2

3

4

5

6

7

8

9

EAU26661

YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY

CONSUMER INFORMATION

9-7

1

2

3

4

5

6

7

8

9

CONSUMER INFORMATION

9-8

2

3

4

5

6

7

8

9

EAU26750

YAMAHA EXTENDED SERVICE (Y.E.S.) Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service (Y.E.S.).

Y.E.S. is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction. You get uninterrupted factory-backed coverage for extra peace of mind.

Y.E.S. is flexible. You choose the plan thats right for you: 12 months, 24 months, 36 months or, on certain models, even 48 months beyond your warranty period.

Y.E.S. is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits. There are no mileage limitations. Coverage isnt limited to moving parts or the drive train like many other plans. And Y.E.S. covers manufacturing defects just like the warranty. See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory- backed protection can be.

You dont have to pay anything for covered repairs. Theres no deductible to pay, and repairs arent pro-rated. You dont have any out-of-pocket expenses for covered repairs.

In addition, Travel and Recreation Interruption Protection (TRIP) is included at no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect when you purchase Y.E.S., so it applies to any warranty repairs as well as covered repairs during your entire Y.E.S. plan period.

Y.E.S. coverage is honored at any authorized Yamaha dealer nationwide.

Y.E.S. coverage is transferable to a new owner if you sell or trade-in. That can make your Yamaha much more valuable!

This excellent Y.E.S. plan coverage is only available to Yamaha owners like you, and only while your Yamaha is still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts. He can show you how easy it is to protect your investment with Yamaha Extended Service.

CONSUMER INFORMATION

9-9

1

2

3

4

5

6

7

8

9

We urge you to act now. Youll get the excellent benefits of TRIP coverage right away, and youll rest easy knowing youll have strong factory-backed protection even after your Yamaha Limited Warranty expires.

A special note: If visiting your dealer isnt convenient, contact Yamaha with your Primary ID number (your frame number). Well be happy to help you get the Y.E.S. coverage you need.

Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983)

INDEX

A

Acceleration and deceleration ……………….5-2 Accessories and replacement parts ……..6-26 Air filter elements and check hoses and

V-belt case air filter element………………6-20

B

Battery ……………………………………………..6-33 Brake fluid, changing ………………………….6-29 Brake fluid level, checking …………………..6-28 Brake lever, front …………………………………3-7 Brake lever, rear ………………………………….3-8 Brake levers, lubricating ……………………..6-30 Braking ………………………………………………5-2

C

Cables, checking and lubricating………….6-29 Canister ……………………………………………6-14 Care…………………………………………………..7-1 Catalytic converter ……………………………..3-11 Centerstand and sidestand, checking

and lubricating …………………………………6-30 Coolant …………………………………………….6-18 Cowlings and panels, removing and

installing …………………………………………..6-8

D

Dimmer switch …………………………………….3-7

E

Engine break-in …………………………………..5-3 Engine oil and oil filter element…………….6-14 Engine stop switch……………………………….3-7 Engine trouble warning light ………………….3-2

F

Final transmission oil ………………………….6-17 Front and rear brake lever free play ……..6-26 Front and rear brake pads, checking…….6-27

Front fork, checking……………………………6-31 Fuel …………………………………………………3-10 Fuel tank cap………………………………………3-9 Fuses, replacing ………………………………..6-34

H

Handlebar switches ……………………………..3-6 Headlight bulb, replacing…………………….6-36 High beam indicator light………………………3-2 Horn switch…………………………………………3-7

I

Identification numbers ………………………….9-1 Ignition circuit cut-off system ……………….3-15 Indicator and warning lights…………………..3-2

K

Key identification number ……………………..9-1

L

Labels, location of ……………………………….1-6 License plate light bulb, replacing ………..6-38

M

Main switch/steering lock ……………………..3-1 Maintenance and lubrication, periodic…….6-4 Maintenance, emission control system …..6-3 Maintenance, periodic ………………………….6-1 Maintenance record……………………………..9-4 Model label …………………………………………9-2 Multi-function display……………………………3-3

N

Noise regulation ………………………………….9-3

P

Parking ………………………………………………5-4 Part locations………………………………………2-1 Pre-operation check list ………………………..4-2

R

Rear brake lock lever ………………………….. 3-8 Rear brake lock lever cable,

adjusting ……………………………………….. 6-27 Rider seat, adjusting …………………………. 3-12

S

Safe-riding points ……………………………….. 1-4 Safety information ………………………………. 1-1 Seats ………………………………………………. 3-11 Sidestand ………………………………………… 3-14 Spark plug, checking…………………………. 6-12 Specifications …………………………………….. 8-1 Speedometer……………………………………… 3-2 Starting off…………………………………………. 5-2 Starting the engine ……………………………… 5-1 Start switch………………………………………… 3-7 Steering, checking…………………………….. 6-32 Storage……………………………………………… 7-3 Storage compartments………………………. 3-13

T

Tachometer ……………………………………….. 3-3 Tail/brake light………………………………….. 6-36 Throttle cable free play, adjusting ……….. 6-23 Throttle grip and cable, checking and

lubricating ……………………………………… 6-30 Tires ……………………………………………….. 6-23 Tool kit………………………………………………. 6-2 Troubleshooting ……………………………….. 6-39 Troubleshooting charts………………………. 6-40 Turn signal indicator lights …………………… 3-2 Turn signal light bulb (front),

replacing ……………………………………….. 6-36 Turn signal light bulb (rear),

replacing ……………………………………….. 6-37

INDEX

Turn signal switch ………………………………. 3-7

V

Valve clearance, adjusting …………………. 6-23 Vehicle identification number ……………….. 9-1

W

Warranty, extended…………………………….. 9-8 Warranty, limited ………………………………… 9-6 Wheel bearings, checking………………….. 6-32 Wheels ……………………………………………. 6-25