Мануал yamaha trx 850 на русском

Brand: Yamaha
|
Category: Motorcycle
|
Size: 13.3 MB

• Safety First!

  1

• Remember

  1

• Frame and Engine Numbers

  2

• Identification Numbers

  2

• Buying Spare Parts

  2

• Daily (Pre-Ride) Checks

  4

• Engine/Transmission Oil Level Check

  4

• TDM850 (1991 to 1995) and XTZ750 Models

  4

• TDM850 (1996-On) and TRX Models

  5

• Brake Fluid Level Checks

  6

• Front Brake Fluid Level

  6

• Before You Start

  6

• Rear Brake Fluid Level

  7

• Coolant Level Check

  8

• Tyre Tread Depth

  9

• Tyre Care

  9

• The Correct Pressures

  9

• Tyre Checks

  9

• Routine Maintenance and Servicing

  10

• Contents

  10

• Routine Maintenance

  11

• Specifications

  11

• Torque Settings

  12

• Recommended Lubricants and Fluids

  12

• Component Locations

  13

• Component Locations

  15

• Maintenance Schedule

  16

• Introduction

  17

• Every 300 Miles (500 Km)

  17

• Lubrication

  18

• Hint

  18

• Every 4000 Miles (6000 Km) or 6 Months

  19

• Spark Plugs — Check and Adjustment

  19

• Idle Speed — Check and Adjustment

  20

• Carburettors — Synchronisation

  20

• Air Filter — Cleaning

  21

• Fuel System — Check

  22

• Engine — Oil Change

  22

• Filter Cleaning

  22

• Brake Pads — Wear Check

  23

• Brake System — Check

  23

• Clutch — Check and Adjustment

  25

• Battery — Check

  25

• Wheels and Tyres — General Check

  26

• Wheel Bearings — Check

  26

• Sidestand and Cut-Off Switches — Check

  26

• Nuts and Bolts — Tightness Check

  26

• Cooling System — Check

  27

• Throttle and Choke Cables — Check

  27

• Throttle Cables

  27

• Pivot Points

  28

• Stand, Lever Pivots and Cables — Lubrication

  28

• Choke Cable

  28

• Swingarm and Suspension Bearings (XTZ Models) — Re-Greasing

  28

• Suspension — Check

  29

• Steering Head Bearings — Freeplay Check and Adjustment

  29

• Front Suspension

  29

• Rear Suspension

  29

• Every 8000 Miles (12,000 Km) or 12 Months

  31

• Engine — Oil and Filter Change

  31

• Every 16,000 Miles (24,000 Km) or Two Years

  32

• Fuel Filter — Renewal (1999 TDM Models)

  32

• Swingarm and Suspension Bearings (TDM and TRX Models) — Re-Greasing

  32

• Steering Head Bearings — Lubrication

  32

• Cooling System — Draining, Flushing and Refilling

  33

• Refilling

  34

• Valve Clearances — Check and Adjustment

  34

• Every 28,000 Miles (42,000 Km)

  34

• Shim Selection Chart — Inlet Valves

  36

• Shim Selection Chart — Exhaust Valves

  36

• Every Four Years

  37

• Non-Scheduled Maintenance

  37

• Brake Hoses — Renewal

  37

• Headlight Aim — Check and Adjustment

  37

• Cylinder Compression — Check

  38

• Engine — Oil Pressure Check

  38

• Front Forks — Oil Change

  39

• TDM, Trxand 1995 XTZ Models

  39

• 1989 To 1994 XTZ Models

  39

• Engine, Clutch and Transmission

  40

• Degrees of Difficulty

  40

• Cylinder Head

  41

• Cylinder Block

  41

• Oil Pump

  43

• General Information

  45

• Operations Possible with the Engine in the Frame

  45

• Operations Requiring Engine Removal

  45

• Major Engine Repair — General Note

  45

• Engine Disassembly and Reassembly — General Information

  49

• Valve Cover — Removal and Installation

  50

• Camshafts and Followers — Removal, Inspection and Installation

  51

• Cam Chain Tensioner — Removal, Inspection and Installation

  56

• Cylinder Head — Removal and Installation

  57

• Valves/Valve Seats/Valve Guides — Overhaul

  59

• Cylinder Head and Valves — Disassembly, Inspection and Reassembly

  59

• Cylinder Block-Removal, Inspection and Installation

  62

• Pistons — Removal, Inspection and Installation

  64

• Piston Rings — Inspection and Installation

  66

• Clutch — Removal, Inspection and Installation

  67

• Clutch Assembly

  69

• Clutch Cable — Removal and Installation

  73

• Starter Clutch and Idle/Reduction Gear — Removal, Inspection and Installation

  74

• Gearchange Mechanism External Components — Removal, Inspection and Installation

  74

• Oil Pumps — Removal and Installation

  76

• Oil Tank — Removal and Installation (1996-On TDM Models and All TRX Models)

  79

• Balancer Shafts — Removal, Inspection and Installation

  81

• Cam Chain and Guides — Removal, Inspection and Installation

  84

• Crankcase Halves — Separation and Reassembly

  84

• Crankcase Bolts — 1991 to 1995 TDM Models and XTZ Models

  85

• Crankcase Bolts — 1996-On TDM Models and TRX Models

  85

• Crankcase Halves — Inspection and Servicing

  87

• Main and Connecting Rod Bearings — General Information

  87

• Connecting Rods — Removal, Inspection and Installation

  88

• Oil Clearance Check

  88

• Bearing Shell Selection

  89

• Main Bearing Shell Selection

  91

• Transmission Shafts and Bearings — Removal and Installation

  92

• Transmission Shafts — Disassembly, Inspection and Reassembly

  93

• Input Shaft Reassembly

  94

• Output Shaft Disassembly

  95

• Output Shaft Inspection

  95

• Output Shaft Reassembly

  95

• Selector Drum and Forks Removal, Inspection and Installation

  96

• Initial Start-Up after Overhaul

  98

• Recommended Running-In Procedure

  98

• Cooling System

  99

• Radiator Pressure Cap — Check

  100

• Coolant Reservoir — Removal and Installation

  100

• Cooling Fan and Cooling Fan Switch — Check and Renewal

  101

• Coolant Temperature Gauge/Warning Light and Sender — Check and Renewal

  102

• Coolant Temperature Warning Light (1999 TDM Models)

  102

• Coolant Temperature Gauge (XTZ, TRX and 1991-98 TDM Models)

  102

• Sender Check (All Models)

  102

• All Models

  103

• Thermostat Housing and Thermostat — Removal, Check and Installation

  103

• Radiator — Removal and Installation

  104

• Water Pump — Check, Removal, and Installation

  105

• Coolant Hoses — Removal and Installation

  106

• Fuel and Exhaust Systems

  107

• Fuel Tank and Fuel Tap(S) — Removal and Installation

  109

• General Information and Precautions

  109

• Fuel Tank — TDM Models

  109

• Fuel Tank — TRX Models

  110

• Fuel Tank — XTZ Models

  110

• Fuel Tap(S)

  110

• Fuel Tank — Cleaning and Repair

  112

• Air Filter Housing — Removal and Installation

  112

• Idle Fuel/Air Mixture Adjustment — General Information

  112

• Carburettors — Removal and Installation

  113

• Carburettor Overhaul — General Information

  113

• Carburettors Cleaning and Inspection

  114

• 1991 To 1998 TDM Models, All TRX and XTZ Models

  114

• Ignition System

  116

• Ignition HT Coils — Check, Removal and Installation

  118

• Ignitor Unit — Check, Removal and Installation

  119

• Ignition Timing — General Information and Check

  120

• Throttle Position Sensor (1996- % on TDM and TRX)- Check, Adjustment and Replacement

  120

• Frame, Suspension and Final Drive

  122

• Frame — Inspection and Repair

  124

• Footrests, Brake Pedal and Gearchange Lever — Removal and Installation

  124

• Brake Pedal

  125

• Gearchange Lever

  125

• Sidestand — Removal and Installation

  126

• Handlebars and Levers — Removal and Installation

  126

• Handlebars

  126

• Forks — Removal and Installation

  128

• Front Brake Lever

  128

• Clutch Lever

  128

• Forks — Disassembly, Inspection and Reassembly

  130

• 1991 To 199S TDM Models

  130

• 1996-On TDM Models and TRX Models

  134

• XTZ Models

  135

• Front Fork Components — XTZ Models

  136

• Steering Stem — Removal and Installation

  137

• Steering Head Bearings — Inspection and Replacement

  139

• Rear Shock Absorber — Removal, Inspection and Installation

  140

• Rear Suspension Linkage (TRX and XTZ Models) — Removal, Inspection and Installation

  141

• Suspension Linkage and Swingarm Assembly — TRX Models

  142

• Suspension — Adjustments

  143

• Front Forks

  143

• Suspension Linkage and Swingarm Assembly — XTZ Models

  143

• Bearing Replacement — XTZ Models

  146

• Bearing Replacement — TDM and TRX Models

  146

• Swingarm — Inspection and Bearing Replacement

  146

• Drive Chain — Removal, Cleaning and Installation

  147

• Endless Type Chain

  147

• Riveted Link Type Chain

  148

• Sprockets — Check and Replacement

  148

• Rear Sprocket Coupling/Rubber Dampers — Check and Replacement

  150

• Table of Contents

  151

• Brakes, Wheels and Tyre

  151

• Brake Pads — Replacement

  153

• Brake Calipers — Removal, Overhaul and Installation

  156

• Overhaul

  157

• Brake Discs — Inspection, Removal and Installation

  158

• Front Brake Master Cylinder — Removal, Overhaul and Installation

  158

• Rear Brake Master Cylinder — Removal, Overhaul and Installation

  160

  • Brake Hoses, Pipes and Unions — Inspectionand Replacement

    162

  • Brake System — Bleeding

    163

  • Wheels — Inspection and Repair

    163

  • Front Wheel-Removal and Installation

    164

  • Wheels — Alignment Check

    164

• Rear Wheel — Removal and Installation

  166

  • Wheel Bearings — Removal, Inspection and Installation

    167

  • Front Wheel Bearings

    167

  • Rear Wheel Bearings

    168

  • Sprocket Coupling Bearing

    169

• Tyres — General Information and Fitting

  169

  • Common Tyre Sidewall Markings

    170

  • Bodywork

    171

  • Seat — Removal and Installation

    172

  • 1996-On TDM Models

    172

  • 1991 To 1995 TDM Models

    172

  • TRX Models

    172

  • TDM Models

    173

  • Fainng — Removal and Installation

    176

  • Engine Bashplate (1991-95 TDM and All XTZ) — Removal and Installation

    178

  • Electrical System

    179

  • Starter Motor

    180

  • Battery-Removal, Installation, Inspection and Maintenance

    181

  • Electrical System — Fault Finding

    181

  • Torque Settings

    181

  • Battery — Charging

    182

  • Inspection and Maintenance

    182

  • Fuses — Check and Renewal

    183

  • Lighting System — Check

    183

  • Headlight

    183

  • Tail Light

    183

  • Headlight Bulb and Auxiliary Light Bulb — Renewal

    184

  • Auxiliary Light

    184

  • Brake Light

    184

  • Headlight Assembly — Removal and Installation

    185

  • Brake/Tail Light Bulb — Renewal

    185

  • Hazard Relay (1999 TDM Models)

    186

  • Flasher Relay

    186

  • Tail Light Assembly — Removal and Installation

    186

  • Turn Signal Circuit — Check

    186

  • Turn Signal Bulbs — Renewal

    187

  • Turn Signal Assemblies — Removal and Installation

    187

  • Brake Light Switches — Check and Replacement

    188

  • Circuit Check

    188

  • Switch Replacement

    188

  • Front Brake Lever Switch

    188

  • Instrument Cluster and Speedometer Cable — Removal and Installation

    189

  • Instrument Cluster

    189

  • Speedometer Cable (TRX, XTZ Andterminal and 1991 to 1998 TDM Models)

    190

  • Instruments — Check, Replacement and Bulbs

    190

  • Tachometer

    191

  • Coolant Temperature Gauge (TRX, XTZ and 1991 to 1998 TDM Models)

    191

  • Bulb Renewal

    192

  • Ignition (Main) Switch — Check, Removal and Installation

    192

  • Fuel Gauge (1999 TDM Models)

    192

  • Fuel Gauge and Sender Unit — Check and Replacement (1999 TDM Models)

    192

  • Handlebar Switches — Check

    193

  • Handlebar Switches — Removal and Installation

    193

  • Neutral Switch — Check, Removal and Installation

    194

  • Chock

    194

  • Sidestand Switch — Check and Replacement

    195

  • Clutch Switch — Check and Replacement

    195

  • Diode (XTZ Models) — Check and Replacement

    195

  • Horn — Check and Replacement

    197

  • Starter Relay — Check and Replacement

    197

  • Starter Motor — Removal and Installation

    198

  • Starter Motor — Disassembly, Inspection and Reassembly

    199

  • Charging System Testing — General Information and Precautions

    202

  • Charging System — Leakage and Output Test

    202

  • Output Test

    203

  • Regulator/Rectifier — Check and Replacement

    206

  • Wiring Diagrams

    207