Мануал ямаха фазер 600 на русском - Большая энциклопедия инструкций и руководств

Contents
Table of Contents
Troubleshooting
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Summary of Contents for Yamaha Fazer FZS600

Page 1
OWNER’S MANUAL FZS600 5RT-28199-E0…
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EAU03338 Welcome to the Yamaha world of motorcycling! As the owner of an FZS600, you are benefiting from Yamaha’s vast experience and newest technology regarding the design and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
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This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
Page 5: Important Manual Information

IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
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IMPORTANT MANUAL INFORMATION EAU04229 FZS600 OWNER’S MANUAL ©2001 by Yamaha Motor Co., Ltd. 1st edition, July 2001 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
Page 7: Table Of Contents

EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX…
Page 9: Give Safety The Right Of Way

GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY ……….1-1…
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G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving value and operating condition of your motorcycle.
Page 11: Description

DESCRIPTION Left view ………………… 2-1 Right view………………. 2-2 Controls and instruments …………..2-3…
Page 12: Left View

D ESCRIPTION EAU00026 Left view 1. Front fork spring preload adjusting bolt (page 3-13) 8. Seat lock (page 3-12) 2. Starter (choke) lever (page 3-12) 9. Rear shock absorber spring preload 3. Air filter element (page 6-17) adjusting ring (page 3-14) 4.
Page 13: Right View

DESCRIPTION Right view 13. Luggage strap holder (page 3-15) 18. Front brake master cylinder (page 6-27) 14. Tool kit (page 6-1) 19. Engine oil level check window (page 6-9) 15. Grab bar 20. Engine oil filler cap (page 6-9) 16. Rear brake fluid reservoir (page 6-27) 21.
Page 14: Controls And Instruments

DESCRIPTION Controls and instruments 1. Clutch lever (page 3-9) 2. Left handlebar switches (page 3-7) 3. Speedometer unit (page 3-4) 4. Main switch/steering lock (page 3-1) 5. Tachometer (page 3-5) 6. Fuel gauge (page 3-7) 7. Right handlebar switches (page 3-8) 8.
Page 15: Instrument And Control Functions

INSTRUMENT AND CONTROL FUNCTIONS Main switch/steering lock ……..3-1 Fuel tank cap ………… 3-10 Indicator and warning lights ……..3-3 Fuel …………..3-11 Speedometer unit ……….3-4 Starter (choke) lever ………. 3-12 Tachometer unit ………..3-5 Seat …………..3-12 Self-diagnosis devices ………3-6 Storage compartment ……..3-13 Anti-theft alarm (optional) ……..3-6 Adjusting the front fork ……..
Page 16: Main Switch/Steering Lock

I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push. 2. Turn. EAU00029 EAU00040 Main switch/steering lock LOCK EW000016 The steering is locked, and all electrical WARNING The main switch/steering lock controls systems are off. The key can be re- the ignition and lighting systems, and is Never turn the key to “OFF”…
Page 17: Instrument And Control Functions

INSTRUMENT AND CONTROL FUNCTIONS EAU01574 (Parking) The steering is locked, and the taillights and auxiliary lights are on, but all other electrical systems are off. The key can be removed. The steering must be locked before the key can be turned to “ ”.
Page 18: Indicator And Warning Lights

5. Right turn signal indicator light “ ” 1. Turn the key to “ON”. 6. Coolant temperature warning light “ ” have a Yamaha dealer check the 2. If the warning light does not come 7. Fuel level warning light “ ” electrical circuit.
Page 19: Speedometer Unit

2. If the warning light does not come 3. “SELECT” button on for a few seconds, then go off, 4. “RESET” button To reset a meter have a Yamaha dealer check the To reset either tripmeter 1 or 2 to 0.0, EAU04289 electrical circuit. Speedometer unit select either by pushing the “SELECT”…
Page 20: Tachometer Unit

INSTRUMENT AND CONTROL FUNCTIONS This tachometer unit is equipped with a clock. To set the clock: 1. Push both the “SELECT” and “RESET” buttons for at least two seconds. 2. When the hour digits start flashing, push the “RESET” button to set the hours.
Page 21: Self-Diagnosis Devices

Yamaha dealer. Contact a Yamaha cuited. If this occurs, have a Yamaha If the circuit is defective, the tachome- dealer for more information. dealer check the electrical circuit.
Page 22: Fuel Gauge

INSTRUMENT AND CONTROL FUNCTIONS EAU03889 Turn signal switch “ ” To signal a right-hand turn, push this switch to “ ”. To signal a left-hand turn, push this switch to “ ”. When released, the switch returns to the cen- ter position.
Page 23
INSTRUMENT AND CONTROL FUNCTIONS EC000006 EAU00143 Start switch “ ” CAUTION: Push this switch to crank the engine Do not use the hazard light for an ex- with the starter. tended length of time, otherwise the EC000005 battery may discharge. CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine.
Page 24: Clutch Lever

INSTRUMENT AND CONTROL FUNCTIONS 1. Clutch lever 1. Shift pedal 1. Brake lever 2. Brake lever position adjusting dial EAU00152 EAU00157 3. Arrow mark Clutch lever Shift pedal a. Distance between brake lever and handlebar The clutch lever is located at the left The shift pedal is located on the left grip handlebar grip.
Page 25: Brake Pedal

INSTRUMENT AND CONTROL FUNCTIONS 2. Turn the key counterclockwise to the original position, remove it, and then close the lock cover. NOTE: The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked.
Page 26: Fuel

INSTRUMENT AND CONTROL FUNCTIONS EAU00185 Your Yamaha engine has been de- CAUTION: signed to use regular unleaded gaso- Immediately wipe off spilled fuel line with a research octane number of with a clean, dry, soft cloth, since 91 or higher. If knocking (or pinging)
Page 27: Starter (Choke) Lever

INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) lever “ ” 1. Seat lock 1. Projection 2. Unlock. 2. Seat holder EAU03839 Starter (choke) lever “ ” To install the seat EAU01319 Seat Starting a cold engine requires a richer 1. Insert the projection on the rear of air-fuel mixture, which is supplied by the seat into the seat holder as To remove the seat…
Page 28: Storage Compartment

This storage compartment is designed This front fork is equipped with spring other documents in the storage com- to hold an optional genuine Yamaha preload adjusting bolts. partment, be sure to wrap them in a U-LOCK. (Other locks may not fit.) EW000035 plastic bag so that they will not get wet.
Page 29: Adjusting The Shock Absorber Assembly

INSTRUMENT AND CONTROL FUNCTIONS Adjust the spring preload as follows. To increase the spring preload and thereby harden the suspension, turn the adjusting ring in direction a. To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction b.
Page 30: Luggage Strap Holders

Do not deform or damage the gas cylinder in any way, as this will result in poor damping per- formance. Always have a Yamaha dealer service the shock absorber. 3-15…
Page 31: Ignition Circuit Cut-Off System

It cuts the running engine when check this system regularly as de- the transmission is in gear and the scribed below and have a Yamaha sidestand is moved down. dealer repair it if it does not function Periodically check the operation of the properly.
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5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.
Page 33: Pre-Operation Checks

PRE-OPERATION CHECKS Pre-operation check list …………..4-1…
Page 34: Pre-Operation Check List

• If necessary, add recommended coolant to specified level. 6-12–6-13 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. Front brake • Check fluid level in reservoir. 6-26–6-28 • If necessary, add recommended brake fluid to specified level.
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PAGE • Make sure that operation is smooth. Throttle grip • Check free play. 6-20, 6-30 • If necessary, have Yamaha dealer make adjustment or lubricate. • Make sure that operation is smooth. Control cables 6-30 • Lubricate if necessary.
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PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. EWA00033 WARNING If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating the motorcycle.
Page 37: Operation And Important Riding Points

OPERATION AND IMPORTANT RIDING POINTS Starting a cold engine …………… 5-1 Starting a warm engine …………..5-3 Shifting ………………..5-3 Recommended shift points (for Switzerland only) ……5-4 Tips for reducing fuel consumption ……….. 5-4 Engine break-in …………….. 5-4 Parking ………………..5-5…
Page 38: Starting A Cold Engine

Before starting out, make sure should be on, otherwise have a Yamaha dealer check the electrical cir- that the sidestand is up. If the sidestand is not raised com- cuit. pletely, it could contact the 3.
Page 39
NOTE: If the engine fails to start, release the ing light flickers or remains on fuel, have a Yamaha dealer start switch, wait a few seconds, and after starting, immediately stop check the electrical circuit.
Page 40: Starting A Warm Engine

OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.
Page 41: Recommended Shift Points (For Switzerland Only)

OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 EAU01128 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your engine than the period The recommended shift points during Fuel consumption depends largely on between 0 and 1,600 km.
Page 42: Parking

The vehicle can now be operated nor- mally. EC000053 CAUTION: Keep the engine speed out of the tachometer red zone. If any engine trouble should oc- cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.
Page 43: Periodic Maintenance And Minor Repair

PERIODIC MAINTENANCE AND MINOR REPAIR Owner’s tool kit …………6-1 Checking and lubricating the throttle grip and cable ……….6-30 Periodic maintenance and lubrication chart ..6-2 Checking and lubricating the brake and Removing and installing panels ……6-5 shift pedals …………6-31 Checking the spark plugs ……..6-7 Checking and lubricating the brake and Engine oil and oil filter cartridge ……6-9…
Page 44: Owner’s Tool Kit

Periodic inspection, adjustment and lu- ence required for a particular job, have brication will keep your vehicle in the a Yamaha dealer perform it for you. safest and most efficient condition pos- EW000063 sible. The most important points of in-…
Page 45: Periodic Maintenance And Lubrication Chart

The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni- cal skills.
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. Brake hoses • Replace. (See NOTE on page 6-4.) Every 4 years √…
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PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Change. √ √ √ √ √ √ Engine oil • Check oil level and vehicle for oil leakage. √ √ √ Engine oil filter cartridge • Replace. √…
Page 48: Removing And Installing Panels

PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel C 1. Panel A 2. Panel B 2. Bolt EAU01122 EAU00491 Removing and installing Panel A, C To remove the panel panels Remove the bolt, and then pull the pan- The panels shown above need to be el off as shown.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C 1. Panel B 2. Bolt 2. Screw (× 3) EAU01315 Panel B To remove the panel Remove the screws, and then take the panel off. To install the panel Place the panel in the original position, and then install the screws.
Page 50: Checking The Spark Plugs

Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. 3. Check each spark plug for elec- trode erosion and excessive car- bon or other deposits, and replace 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug with the spark plug wrench, and then tight- en it to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kgf) NOTE: a. Spark plug gap If a torque wrench is not available when installing a spark plug, a good estimate To install a spark plug of the correct torque is 1/4–1/2 turn…
Page 52: Engine Oil And Oil Filter Cartridge

PERIODIC MAINTENANCE AND MINOR REPAIR To check the engine oil level Right Right 1. Place the motorcycle on the cen- terstand. NOTE: Make sure that the motorcycle is posi- tioned straight up when checking the oil level. A slight tilt to the side can result in a false reading.
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O-ring of the new oil filter car- the crankcase. tridge. NOTE: NOTE: An oil filter wrench is available at a NOTE: Skip steps 4–6 if the oil filter cartridge is Yamaha dealer. Make sure that the O-ring is properly not being replaced. seated. 6-10…
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PERIODIC MAINTENANCE AND MINOR REPAIR 8. Add the specified amount of the ECA00105 CAUTION: recommended engine oil, and In order to prevent clutch slip- then install and tighten the oil filler page (since the engine oil also cap. lubricates the clutch), do not mix any chemical additives with Recommended engine oil: the oil or use oils of grade “CD”…
Page 55: Coolant

If the oil level warning light flickers on a cold engine since the level varies with engine temperature. or remains on, immediately turn the Make sure that the motorcycle is engine off and have a Yamaha deal- positioned straight when er check the vehicle.
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If water has been added to the 2. Remove the seat. (See page 3-12 coolant, have a Yamaha dealer for seat removal and installation check the antifreeze content of procedures.) the coolant as soon as possible, 3.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Hose 1. Water pump drain bolt 1. Radiator cap 2. Fuel cock 2. Sidestand switch lead 2. Radiator overflow hose 3. Fuel level sensor coupler 3. Lead holder EW000067 4. Funnel 4. Lift the fuel tank, and then turn the WARNING 7.
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PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the washer for damage and re- place it if necessary. Tightening torque: Coolant drain bolt: 10 Nm (1,0 m·kgf) 17. Connect the radiator overflow 1. Hose holder hose and make sure that it is prop- 13.
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Yamaha 23. Install the fuel tank bolts. dealer replace the hose, other- If water has been used instead 24.
Page 60: Air Filter

PERIODIC MAINTENANCE AND MINOR REPAIR EAU03559* Air filter The air filter element should be cleaned at the specified intervals. It should be cleaned more frequently if you are riding in unusually wet or dusty areas. 1. Remove the seat. (See page 3-12 for seat removal and installation procedures.) 1.
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PERIODIC MAINTENANCE AND MINOR REPAIR 1. Air filter case cover 1. Air filter element 1. Air filter element 2. Screw (× 4) 6. Pull out the air filter element. 7. Tap the air filter element lightly to 5. Remove the screws holding the air remove most of the dust and dirt.
Page 62: Adjusting The Carburetors

Yamaha dealer, who has the neces- periodic maintenance and lubrication the engine but have a Yamaha sary professional knowledge and expe- chart.
Page 63: Adjusting The Throttle Cable Free Play

The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. 1. Throttle stop screw a.
Page 64: Tires

PERIODIC MAINTENANCE AND MINOR REPAIR EAU00658 CE-01E EWA00012 Tire air pressure Tires WARNING (measured on cold tires) To maximize the performance, durabil- Load* Front Rear Because loading has an enormous ity, and safe operation of your motor- 225 kPa 250 kPa impact on the handling, braking, Up to 90 kg 2.25 kgf/cm…
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Yamaha dealer replace the tire immediately. CE-08E Minimum tire tread depth 1.6 mm…
Page 66
160/60 ZR17 M/C (69W) proved this model 2. Tire air valve core 160/60 ZR17 (69W) Yamaha Motor Co., Ltd. Dunlop D207J 3. Tire air valve cap with seal 160/60 ZR17 M/C (69W) Always make sure that the valve Tire information…
Page 67: Cast Wheels

If any damage is the danger of bursting at super 1. Clutch lever free play locknut found, have a Yamaha dealer re- high speeds. 2. Clutch lever free play adjusting bolt place the wheel. Do not attempt Brand-new tires can have a rela- c.
Page 68: Adjusting The Brake Pedal Position

A soft or spongy feeling in the brake clutch does not operate correctly, have pedal can indicate the presence of a Yamaha dealer check the internal air in the hydraulic system. If there clutch mechanism. is air in the hydraulic system, have a Yamaha dealer bleed the system be- fore operating the motorcycle.
Page 69: Adjusting The Rear Brake Light Switch

To point that the wear indicator groove has make the brake light come on later, almost disappeared, have a Yamaha turn the adjusting nut in direction b. dealer replace the brake pads as a set.
Page 70: Checking The Brake Fluid Level

Yamaha dealer ing it to become ineffective. Use only the recommended quali- check the cause.
Page 71: Changing The Brake Fluid

EAU03985 Changing the brake fluid Drive chain slack: 30–45 mm Have a Yamaha dealer change the brake fluid at the intervals specified in 5. If the drive chain slack is incorrect, the NOTE after the periodic mainte- adjust it as follows.
Page 72: Lubricating The Drive Chain

PERIODIC MAINTENANCE AND MINOR REPAIR EAU03006 NOTE: Lubricating the drive chain Using the alignment marks on each The drive chain must be cleaned and side of the swingarm, make sure that lubricated at the intervals specified in both adjusting nuts are in the same po- the periodic maintenance and lubrica- sition for proper wheel alignment.
Page 73: Checking And Lubricating The Cables

If a cable is damaged the periodic maintenance chart. lubricants for the drive chain, as or does not move smoothly, have a they may contain substances that Yamaha dealer check or replace it. could damage the O-rings. Recommended lubricant: Engine oil EW000112…
Page 74: Checking And Lubricating The Brake And Shift Pedals

Recommended lubricant: Recommended lubricant: EW000114 WARNING Lithium-soap-based grease Lithium-soap-based grease If the centerstand or sidestand does (all-purpose grease) (all-purpose grease) not move up and down smoothly, have a Yamaha dealer check or re- pair it. 6-31…
Page 75: Lubricating The Rear Suspension

PERIODIC MAINTENANCE AND MINOR REPAIR EAU04282 Recommended lubricant: Lubricating the rear Lithium-soap-based grease suspension (all-purpose grease) The pivoting points of the rear suspen- sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease 6-32…
Page 76: Checking The Front Fork

EC000098 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or re- pair it. 6-33…
Page 77: Checking The Wheel Bearings

2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steer- ing. 6-34…
Page 78: Battery

To charge the battery Batteries produce explosive hy- charge it if necessary. Have a Yamaha dealer charge the bat- drogen gas. Therefore, keep 3. Fully charge the battery before in- tery as soon as possible if it seems to sparks, flames, cigarettes, etc.,…
Page 79: Replacing The Fuses

PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the blown fuse, and then 4. If the fuse immediately blows install a new fuse of the specified again, have a Yamaha dealer amperage. check the electrical system. Specified fuses: Main fuse: 30 A…
Page 80: Replacing The Headlight Bulb

PERIODIC MAINTENANCE AND MINOR REPAIR 1. Headlight bulb cover 1. Headlight bulb holder 1. Do not touch this area. 2. Headlight coupler 2. Unhook the headlight bulb holder, EW000119 EAU00826 WARNING and then remove the defective Replacing the headlight bulb Headlight bulbs get very hot.
Page 81: Replacing The Tail/Brake Light Bulb

4. Install the bulb cover, and then 5. Insert a new bulb into the socket, connect the coupler. push it in, and then turn it clock- 5. Have a Yamaha dealer adjust the wise until it stops. headlight beam if necessary. 6-38…
Page 82: Replacing A Turn Signal Light Bulb

2. Remove the defective bulb by 4. Remove the brake calipers by re- WARNING pushing it in and turning it counter- moving the bolts. It is advisable to have a Yamaha clockwise. ECA00047 dealer service the wheel. 3. Insert a new bulb into the socket,…
Page 83: To Install The Front Wheel

PERIODIC MAINTENANCE AND MINOR REPAIR 5. Remove the plastic fastener hold- ing the speed sensor lead and the brake hose together. 6. While supporting the speed sen- sor, pull the wheel axle out, and then remove the wheel. 1. Speed sensor 1.
Page 84: Rear Wheel

EW000122 3. Place the motorcycle on the cen- WARNING terstand. It is advisable to have a Yamaha 4. Remove the axle nut and the dealer service the wheel. brake caliper by removing the Securely support the motorcy- bolts.
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PERIODIC MAINTENANCE AND MINOR REPAIR 5. Loosen the locknut and drive NOTE: Make sure that there is enough space chain slack adjusting nut on each between the brake pads before install- side of the swingarm. ing the brake caliper onto the brake 6.
Page 86: Troubleshooting

The following troubleshooting charts represent quick and easy procedures for checking these vital systems your- self. However, should your motorcycle require any repair, take it to a Yamaha dealer, whose skilled technicians have the necessary tools, experience, and know-how to service the motorcycle properly.
Page 87: Troubleshooting Charts

Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.
Page 88
Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and repair the cooling system. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
Page 89: Motorcycle Care And Storage

MOTORCYCLE CARE AND STORAGE Care ………………..7-1 Storage ………………..7-4…
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M OTORCYCLE CARE AND STORAGE EAU03426 Care Before cleaning Cleaning 1. Cover the muffler outlet with a ECA00010 While the open design of a motorcycle CAUTION: plastic bag after the engine has reveals the attractiveness of the tech- Avoid using strong acidic wheel cooled down.
Page 91
MOTORCYCLE CARE AND STORAGE Do not use any harsh chemical For motorcycles equipped with After riding in the rain, near the sea or products on plastic parts. Be a windshield: Do not use strong on salt-sprayed roads sure to avoid using cloths or cleaners or hard sponges as Since sea salt or salt sprayed on roads sponges which have been in…
Page 92
MOTORCYCLE CARE AND STORAGE ECA00012 After cleaning EWA00001 CAUTION: WARNING 1. Dry the motorcycle with a chamois Do not use warm water since it in- Make sure that there is no oil or or an absorbing cloth. wax on the brakes or tires. If creases the corrosive action of the 2.
Page 93
NOTE: fuel tank. To prevent corrosion, avoid Consult a Yamaha dealer for advice on 4. Fill up the fuel tank and add fuel damp cellars, stables (because what products to use. stabilizer (if available) to prevent…
Page 94
MOTORCYCLE CARE AND STORAGE c. Install the spark plug caps onto the 7. Check and, if necessary, correct spark plugs, and then place the the tire air pressure, and then lift spark plugs on the cylinder head the motorcycle so that both of its so that the electrodes are ground- wheels are off the ground.
Page 95: Specifications

SPECIFICATIONS Specifications ………………8-1 Conversion table …………….8-5…
Page 96: Specifications

S PECIFICATIONS EAU01038 Specifications CS-01E Model FZS600 Engine oil Dimensions Type -20 -10 10 20 30 40 50 ˚C Overall length 2,080 mm (except for N, SF) SAE 10W-30 2,175 mm (for N, SF) SAE 10W-40 Overall width 710 mm…
Page 97
SPECIFICATIONS Cooling system capacity (total Number of drive chain amount) 1.95 L sprocket teeth (rear/front) 48/15 Air filter Dry element Transmission type Constant-mesh 6-speed Fuel Operation Left foot Type REGULAR UNLEADED Gear ratio GASOLINE ONLY 2.846 Fuel tank capacity 22 L 1.947 Fuel reserve amount 3.6 L…
Page 98
SPECIFICATIONS Rear Rear Type Tubeless Type Cast wheel 17 × MT 5.00 Size 160 / 60 ZR17 (69W) Size 17 M/C × MT 5.00 160 / 60 ZR17 M/C (69W) Manufacturer/ Brakes model Bridgestone / BT-57R Front Dunlop / D207J Type Dual disc brake Maximum load*…
Page 99
SPECIFICATIONS Electrical system Fuses Ignition system Transistorized coil ignition Main fuse 30 A (digital) Headlight fuse 20 A Charging system Signaling system fuse 10 A Model A.C. magneto Radiator fan fuse 10 A Standard output 14 V, 21 A @ 5,000 r/min Ignition fuse 20 A Battery…
Page 100: Conversion Table

SPECIFICATIONS EAU03941 Conversion table CS-03E Conversion table All specification data in this manual are listed in SI and METRIC SYSTEM TO IMPERIAL SYSTEM METRIC UNITS. Metric unit Conversion factor Imperial unit × m·kgf 7.233 ft·lb × m·kgf 86.794 in·lb Use this table to convert METRIC unit values to IMPERIAL Torque ×…
Page 101: Consumer Information

CONSUMER INFORMATION Identification numbers …………… 9-1 Key identification number …………..9-1 Vehicle identification number …………. 9-1 Model label ………………9-2…
Page 102: Identification Numbers

Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. 1. Key identification number 1.
Page 103: Model Label

The model label is affixed to the frame under the passenger seat. (See page 3-12 for seat removal and instal- lation procedures.) Record the informa- tion on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
Page 104
I NDEX 1 0 — Drive chain, lubricating ……6-29 Drive chain slack ……..6-28 Air filter …………6-17 Light switch ……….3-8 Adjusting……….6-29 Anti-theft alarm ……..3-6 Luggage strap holders ……3-15 Checking………. 6-28 Battery ………..6-35 Main switch/steering lock ……3-1 Engine break-in ……..5-4 Brake and clutch levers, Model label ……….9-2 Engine oil and oil filter cartridge ….
Page 105
INDEX Starter (choke) lever ……3-12 Removing ……..6-41 Starting a cold engine ……5-1 Wheels……….6-24 Starting a warm engine……5-3 Start switch……….3-8 Steering, checking ……… 6-33 Storage………… 7-4 Storage compartment ……3-13 Suspension (rear), lubricating ….6-32 Tachometer unit ……..
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 8 — 0.3 × 1 CR 2001…

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Fzs600sp

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2003/06/22, 22:31
5RT-28199-R1
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Aia?i ii?aeiaaou a ie? iioioeeeia ?iaoa !
iyeoanu ia?auaouny e Aaoaio aeea?o oe?iu ?iaoa.
2003/06/22, 22:28
ea?anoaaiiuo ecaaeee, aeaaiaa?y eioi?ui ?iaoa eiaao ?aiooaoe? iaaa?iie oe?iu.
oii e iiaaeoeie oaoiieiaeyie oe?iu ?iaoa a iaeanoe ?ac?aaioee e ecaioiaeaiey auniei-
AAAAAIEA
Eae aeaaaeao iioioeeea FZS600, Au iieo?eee aicii?iinou ainiieuciaaouny ia?iiiui iiu-
Ii?aeoenoa, iaeaeoa a?aiy aieiaoaeuii i?i?eoaou yoi ?oeiaianoai, ?oiau iieiinou? en-
E?iia oiai, niaaou, i?eaaaaiiua a yoii ?oeiaianoaa, iiiiaoo Aai anaaaa niaa??aou iioi-
oeee a iaeeo?oai ninoiyiee. Anee o Aan aicieea?o eaeea-eeai aii?inu, ii?aeoenoa, ia noan-
Nio?oaieee oe?iu ?iaoa ?aea?o Aai iiiai aaciianiuo e i?eyoiuo iooaoanoaee. Eoae, iii-
iieuciaaou aicii?iinoe aaoaai iioioeeea iiaaee  FZS600. Yoi ?oeiaianoai aey aeaaaeuoa
ia oieuei i?aainoaaeo Aai eino?oeoee ii yenieoaoaoee, iniio?ai e ooiao ca Aaoei iioi-
oeeeii, ii e iao?eo Aan, eae ecaa?aou iai?eyoiinoae eee o?aai aey Aan e aey ie?o?a?ueo.

Источник

Page 1
OWNER’S MANUAL FZS600 FZS600SP 5DM-28199-E3…
Page 2
Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all your FZS600/ FZS600SP’s advantages. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard yourself and others from trouble and injury.
Page 3
This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.
Page 4: Important Manual Information

IMPORTANT MANUAL INFORMATION EW000002 WARNING PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE.
Page 5
IMPORTANT MANUAL INFORMATION EAU00008 FZS600/FZS600SP OWNER’S MANUAL © 1999 by Yamaha Motor Co., Ltd. 1st Edition, September 1999 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.
Page 6: Table Of Contents

EAU00009 TABLE OF CONTENTS 1 GIVE SAFETY THE RIGHT OF WAY 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX…
Page 8: Give Safety The Right Of Way

GIVE SAFETY THE RIGHT OF WAY GIVE SAFETY THE RIGHT OF WAY……….1-1…
Page 9
G IVE SAFETY THE RIGHT OF WAY EAU00021 Motorcycles are fascinating vehicles, which can give you an unsurpassed feeling of power and freedom. However, they also impose certain limits, which you must accept; even the best motorcycle does not ignore the laws of physics. Regular care and maintenance are essential for preserving your motorcycle’s value and operating condition.
Page 10: Description

DESCRIPTION Left view ………………… 2-1 Right view………………. 2-2 Controls/Instruments …………….2-3…
Page 11
D ESCRIPTION EAU00026 Left view 1. Front fork spring preload adjusting bolt (page 3-16) 7. Luggage strap holder (page 3-17) 2. Starter (choke) “ ” (page 3-14) 8. Seat lock (page 3-14) 3. Air filter (page 6-15) 9. Rear shock absorber spring preload 4.
Page 12
DESCRIPTION Right view 11. Luggage strap holder (page 3-17) 16. Front brake fluid master cylinder (page 6-25) 12. Tool kit (page 6-1) 17. Oil level check window (page 6-9) 13. Grab bar 18. Rear brake pedal (page 3-11) 14. Rear brake fluid master cylinder (page 6-26) 19.
Page 13
DESCRIPTION Controls/Instruments 1. Clutch lever (page 3-10) 2. Left handlebar switches (page 3-9) 3. Speedometer (page 3-6) 4. Main switch (page 3-1) 5. Tachometer (page 3-7) 6. Fuel gauge (page 3-8) 7. Right handlebar switches (page 3-10) 8. Front brake lever (page 3-11) 9.
Page 14: Instrument And Control Functions

INSTRUMENT AND CONTROL FUNCTIONS Main switch/Steering lock ……..3-1 Rear brake pedal……….3-11 Indicator lights …………3-3 Fuel tank cap …………. 3-12 Oil level indicator circuit check……3-4 Fuel …………..3-13 Fuel indicator circuit check ……..3-5 Fuel tank breather hose ……..3-13 Speedometer …………3-6 Starter (choke) “…
Page 15: Main Switch/Steering Lock

I NSTRUMENT AND CONTROL FUNCTIONS EAU00027 1. Push 2. Turn EAU00029 EAU00040 Main switch/Steering lock LOCK EW000016 The steering is locked in this position WARNING The main switch controls the ignition and all electrical circuits are switched and lighting systems. Its operation is Never turn the key to “OFF”…
Page 16
INSTRUMENT AND CONTROL FUNCTIONS EAU03013 (Parking) The steering is locked in this position, and the taillights and auxiliary light come on but all other circuits are off. The key can be removed in this posi- tion. To use the parking position, first lock the steering, then turn the key to “…
Page 17: Indicator Lights

INSTRUMENT AND CONTROL FUNCTIONS EAU00063 EAU01716 High beam indicator light “ ” Coolant temperature indicator light This indicator comes on when the “ ” headlight high beam is used. This indicator light comes on when the engine overheats. If the light comes on, EAU01313 stop the engine immediately and allow Oil level indicator light “…
Page 18: Oil Level Indicator Circuit Check

Oil level indicator light Oil level Oil level comes on. does not come on. is OK. is low. Ask a Yamaha dealer to Engine oil level and Supply inspect electrical circuit. electrical circuit are OK. engine oil. Go ahead with riding.
Page 19: Fuel Indicator Circuit Check

Fuel indicator light Fuel indicator light Fuel level Fuel level comes on. does not come on. is OK. is low. Fuel level and electrical Ask a Yamaha dealer to Supply fuel. circuit are OK. inspect electrical circuit. Go ahead with riding.
Page 20: Speedometer

INSTRUMENT AND CONTROL FUNCTIONS ride on a tank of fuel. This information To set the clock will enable you to plan fuel stops in the 1. Push both the “SELECT” and future. “RESET” buttons for at least two seconds. Selecting a mode 2.
Page 21: Tachometer

Throttle Position Sen- sor may be disconnected or short-cir- sor (T.P.S.) circuit. cuited. In this case, ask a Yamaha If some trouble should occur in the cir- dealer to inspect the motorcycle. cuit, the tachometer will repeatedly dis-…
Page 22: Antitheft Alarm (Optional)

INSTRUMENT AND CONTROL FUNCTIONS EAU00109 Antitheft alarm (optional) An antitheft alarm can be equipped to this motorcycle. Consult your Yamaha dealer to obtain and install the alarm. 1. Fuel gauge EAU00110 Fuel gauge This model is equipped with an electric fuel gauge so the rider can monitor the fuel level in the fuel tank.
Page 23: Handlebar Switches

INSTRUMENT AND CONTROL FUNCTIONS EAU00127 NOTE: Turn signal switch Turn on the hazard switch to warn oth- To signal a right-hand turn, push the er drivers if your motorcycle must be switch to “ ”. To signal a left-hand stopped where it might be a traffic haz- turn, push the switch to “…
Page 24: Clutch Lever

INSTRUMENT AND CONTROL FUNCTIONS EAU00134 Lights switch Turning the light switch to “ ”, turns on the auxiliary light, meter lights and taillight. Turning the light switch to “ ” turns the headlight on also. EAU00143 Start switch “ ” The starter motor cranks the engine 1.
Page 25: Shift Pedal

INSTRUMENT AND CONTROL FUNCTIONS 1. Shift pedal 1. Front brake lever 1. Rear brake pedal 2. Lever position adjuster EAU00157 EAU00162 Shift pedal Rear brake pedal 3. Arrow mark a. Lever distance This motorcycle is equipped with a con- The rear brake pedal is on the right EAU00161 stant-mesh 6-speed transmission.
Page 26: Fuel Tank Cap

INSTRUMENT AND CONTROL FUNCTIONS NOTE: This tank cap cannot be closed unless the key is in the lock. The key cannot be removed if the cap is not locked properly. EW000023 WARNING Be sure the cap is properly installed and locked in place before riding the 1.
Page 27: Fuel

INSTRUMENT AND CONTROL FUNCTIONS EAU00185 CAUTION: Always wipe off spilled fuel immedi- ately with a dry and clean soft cloth. Fuel may deteriorate painted surfac- es or plastic parts. EAU00191 Recommended fuel: 1. Filler tube 1. Fuel tank breather hose Regular unleaded gasoline with a 2.
Page 28: Starter (Choke)

INSTRUMENT AND CONTROL FUNCTIONS 1. Starter (choke) “ ” 1. Seat lock 1. Projection 2. Open 2. Seat holder EAU02976 Starter (choke) “ ” EAU01319 To install Seat Starting a cold engine requires a richer Insert the projection on the rear of the To remove air-fuel mixture.
Page 29: Helmet Holder

The helmet holder is under the seat. This compartment is designed to store Remove the seat and hook the helmet a genuine Yamaha U-LOCK. (Other on the helmet holder. Then, reinstall locks may not fit.) the seat and lock it.
Page 30: Front Fork Adjustment

INSTRUMENT AND CONTROL FUNCTIONS 1. Spring preload adjusting bolt 1. Setting position 2. Front fork cap EAU00285 Front fork adjustment EC000013 CAUTION: This front fork is equipped with spring preload adjusting bolts. The grooves are provided to show EW000037 the adjustment level. Always keep WARNING the adjustment level equal on both Each fork leg must be set to the…
Page 31: Rear Shock Absorber Adjustment

Take your shock absorber to a tor on the rear shock absorber. Yamaha dealer for any service. CI-18E Stan- Hard Soft dard…
Page 32: Sidestand

Please check carefully the operating instructions listed be- low and if there is any indication of a malfunction, return the motorcycle to a Yamaha dealer immediately for repair. 3-18…
Page 33: Sidestand/Clutch Switch Operation Check

WARNING Be sure to use the centerstand SIDESTAND SWITCH IS OK. during this inspection. If improper operation is noted, consult a Yamaha dealer. CD-08E TURN MAIN SWITCH TO “ON” AND ENGINE STOP SWITCH TO “ ”. TRANSMISSION IS IN GEAR AND SIDESTAND IS UP.
Page 34: Pre-Operation Checks

PRE-OPERATION CHECKS Pre-operation check list…………..4-1…
Page 35: Pre-Operation Check List

P RE-OPERATION CHECKS EAU01114 Owners are personally responsible for their vehicle’s condition. Your motorcycle’s vital functions can start to deteriorate quickly and unexpectedly, even if it remains unused (for instance, if it is exposed to the elements). Any damage, fluid leak or loss of tire pressure could have serious consequences.
Page 36
PRE-OPERATION CHECKS ITEM CHECKS PAGE Center and sidestand • Check for smooth operation. 6-29 pivots • Lubricate if necessary. • Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — • Tighten if necessary. • Check fuel level. Fuel 3-12 ~ 3-13 •…
Page 38: Operation And Important Riding Points

OPERATION AND IMPORTANT RIDING POINTS Starting the engine…………….5-1 Starting a warm engine …………..5-4 Shifting ………………..5-4 Recommended shift points (for Switzerland only) ……5-5 Tips for reducing fuel consumption ………… 5-5 Engine break-in ……………… 5-5 Parking ………………..5-6…
Page 39: Starting The Engine

Consult The engine can be started only under Yamaha dealer regarding any one of the following conditions: control or function that you do The transmission is in neutral. not thoroughly understand. The sidestand is up, the transmis-…
Page 40: Operation And Important Riding Points

OPERATION AND IMPORTANT RIDING POINTS CF-28E TURN THE MAIN SWITCH TO “ON” AND THE ENGINE STOP SWITCH TO “ ”. IF TRANSMISSION IS IN NEUTRAL AND IF TRANSMISSION IS IN GEAR AND SIDESTAND IS DOWN, SIDESTAND IS UP, PUSH THE START SWITCH. PULL IN THE CLUTCH LEVER AND PUSH THE ENGINE WILL START.
Page 41
(choke) turned off. Yamaha dealer to inspect it. is released. If the oil level indicator light flickers or remains on, immedi- 3. Turn on the starter (choke) and completely close the throttle grip.
Page 42: Starting A Warm Engine

OPERATION AND IMPORTANT RIDING POINTS EAU01258 EC000048 Starting a warm engine CAUTION: The starter (choke) is not required Do not coast for long periods when the engine is warm. with the engine off, and do not EC000046 tow the motorcycle a long dis- CAUTION: tance.
Page 43: Recommended Shift Points (For Switzerland Only)

OPERATION AND IMPORTANT RIDING POINTS EAU02937 EAU00424 EAU01128 Recommended shift points Tips for reducing fuel Engine break-in (for Switzerland only) consumption There is never a more important period in the life of your motorcycle than the The recommended shift points are Your motorcycle’s fuel consumption period between zero and 1,600 km.
Page 44: Parking

1,600 km and beyond Proceed with normal riding. EC000053 CAUTION: Never let engine speeds enter the red zone. If any engine trouble should oc- cur during the break-in period, consult a Yamaha dealer imme- diately.
Page 46: Periodic Maintenance And Minor Repair

PERIODIC MAINTENANCE AND MINOR REPAIR Tool kit…………..6-1 Drive chain slack adjustment ……6-27 Periodic maintenance and lubrication….6-2 Drive chain lubrication……..6-28 Panel removal and installation ……6-5 Cable inspection and lubrication ……6-28 Panel A, C………….6-5 Throttle cable and grip lubrication …… 6-28 Panel B …………..6-6 Brake and shift pedal lubrication ……
Page 47: Tool Kit

If you do not have necessary tools re- brication will keep your motorcycle in quired during a service operation, take the safest and most efficient condition your motorcycle to a Yamaha dealer for possible. Safety is an obligation of the service. motorcycle owner. The maintenance…
Page 48: Periodic Maintenance And Lubrication

PERIODIC MAINTENANCE AND MINOR REPAIR EAU00473 PERIODIC MAINTENANCE AND LUBRICATION CP-01E EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check fuel hoses for cracks or damage. Fuel line •…
Page 49
PERIODIC MAINTENANCE AND MINOR REPAIR EVERY 6,000 km 12,000 km INITIAL ITEM CHECKS AND MAINTENANCE JOBS (1,000 km) 6 months 12 months (whichever (whichever comes first) comes first) • Check bearing for looseness or damage. Wheel bearings • Replace if necessary. •…
Page 50
Cooling system • Change coolant every 24,000 km or 24 months (whichever comes first). * Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer. EAU02970 NOTE: The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Page 51: Panel Removal And Installation

PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel A 1. Panel C 1. Panel A 2. Panel B 2. Bolt EAU01122 EAU00491 Panel removal and installation Panel A, C The panels illustrated need to be re- To remove moved to perform some of the mainte- Remove the bolt and pull outward on nance described in this chapter.
Page 52: Panel B

PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel C 1. Panel B 2. Bolt 2. Screw ( 3) EAU01315 Panel B To remove Remove the screws. To install Place the panel in the original position and install the screws.
Page 53: Spark Plugs

If one spark plug shows a distinctly differ- ent color, there could be something wrong with the engine. Do not attempt to diagnose such problems yourself. In- stead, take the motorcycle to a Yamaha dealer. You should periodical-…
Page 54
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: 12.5 Nm (1.25 m·kg) NOTE: If a torque wrench is not available when a. Spark plug gap you are installing a spark plug, a good Installation estimate of the correct torque is 1/4 to 1.
Page 55: Engine Oil

PERIODIC MAINTENANCE AND MINOR REPAIR 2. With the engine stopped, check the oil level through the level win- dow located at the lower part of the right side crankcase cover. NOTE: Wait a few minutes until the oil level settles before checking. 3.
Page 56
Make sure the O-ring is seated proper- An oil filter wrench is available at a funnel or similar device to keep oil nearby Yamaha dealer. away from the exhaust pipe. 5. Reinstall the drain bolt and tighten it to the specified torque.
Page 57
Engine oil also lubricates mains on, immediately stop the en- When installing the oil filter, tighten it to the clutch and additives could gine and consult with a Yamaha the proper torque by using a torque cause clutch slippage. dealer.
Page 58: Cooling System

You may use distilled water if you can’t get soft water. 1. Reservoir tank NOTE: 2. Maximum level mark If water is added, have a Yamaha 3. Minimum level mark EAU01718 dealer check the antifreeze con- Cooling system tent of the coolant as soon as pos- 1.
Page 59: Changing The Coolant

PERIODIC MAINTENANCE AND MINOR REPAIR 1. Bolt ( 2) 1. Hose 1. Coolant drain bolt 2. Fuel cock 2. Sidestand switch lead EAU01719* Changing the coolant 3. Fuel level sensor connector 3. Plastic holder 4. Lift the fuel tank upward and turn 7.
Page 60
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Radiator cap 1. Plastic holder 2. Overflow hose 12. Remove the hose holder from the 13. Pull the hose all the way down and EW000067 frame. to the outside while making sure to WARNING keep the end up.
Page 61: Air Filter

Total amount: NOTE: 1.95 L If any leakage is found, ask a Yamaha 3. Remove panels A, B and C. (See Reservoir tank capacity: dealer to inspect the cooling system. pages 6-5 and 6-6 for panel re- 0.61 L…
Page 62
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Rubber cover 1. Air filter case cover 2. Holder 2. Screw ( 4) 4. Remove the rubber cover from its 5. Remove the screws holding the air holders by pushing it downward. filter case cover. Then pull it upward and back as shown, away from the air filter case.
Page 63
If any damage is found, it may result in a fuel leak, so do not start the engine. Ask a Yamaha dealer for re- pairs. 1. Air filter element Always make sure that the fuel 6.
Page 64: Carburetor Adjustment

NOTE: cated adjustment. Most adjustments If the specified idle speed cannot be should be left to a Yamaha dealer who obtained by performing the above ad- has the professional knowledge and justment, consult a Yamaha dealer.
Page 65: Throttle Cable Free Play Inspection

5 mm at the throttle grip. If the free play ambient air temperature. Tire infla- is incorrect, ask a Yamaha dealer to tion pressure must be adjusted ac- make this adjustment. cording to total weight of cargo, rider, passenger, and accessories (fairing, saddlebags, etc.
Page 66
CYCLE. Make sure the total weight the side wall is cracked, contact a of the cargo, rider, passenger, and Yamaha dealer immediately and have accessories (fairing, saddlebags, the tire replaced. etc. if approved for this model) does not exceed the maximum load of the motorcycle.
Page 67
Brakes, tires, and relat- can be given if tire combina- ed wheel parts replacement should tions other than what is ap- 1. Tire valve be left to a Yamaha Service Techni- proved used this 2. Valve core cian.
Page 68: Wheels

Type normal condition exists in a wheel, tires in tire replacement. Other Bridgestone 160/60 ZR17 (69W) BT-57R consult a Yamaha dealer. Do not Dunlop 160/60 ZR17 (69W) D207J tires may have a danger of attempt even small repairs to the…
Page 69: Clutch Lever Free Play Adjustment

Clutch lever free play positioned 36.6 mm below the top of adjustment the footrest. If not, ask a Yamaha deal- The clutch lever free play should be ad- er to adjust it. justed to 10 ~ 15 mm. If the free play is incorrect, adjust as follows.
Page 70: Brake Light Switch Adjustment

2. Adjusting nut control and an accident. Have a EAU00713 Brake light switch adjustment Yamaha dealer inspect and bleed the system if necessary. The rear brake light switch is activated by the brake pedal and is properly ad- justed when the brake light comes on just before braking takes effect.
Page 71: Checking The Front And Rear Brake Pads

Yamaha dealer to replace the Observe these precautions: brake pads as a set. When checking the fluid level,…
Page 72: Brake Fluid Replacement

The brake fluid should be replaced only ing. Water will significantly lower by trained Yamaha service personnel. the boiling point of the fluid and Have the Yamaha dealer replace the may result in vapor lock. following components during periodic Brake fluid may deteriorate paint- maintenance or when they are dam- ed surfaces or plastic parts.
Page 73: Drive Chain Slack Check

PERIODIC MAINTENANCE AND MINOR REPAIR EC000096 CAUTION: Too little chain slack will overload the engine and other vital parts. Keep the slack within the specified limits. 3. After adjusting, tighten the lock- nuts. Then tighten the axle nut to the specified torque. a.
Page 74: Drive Chain Lubrication

Yamaha dealer to replace it. Wipe it dry, and thoroughly lubricate it with SAE 30 ~ 50W motor oil. Do not…
Page 75: Brake And Shift Pedal Lubrication

Recommended lubricant: Check to see that the center and side- Engine oil Engine oil stand move up and down smoothly. Recommended lubricant: Engine oil EW000114 WARNING If the center and/or sidestand does not move smoothly, consult a Yamaha dealer. 6-29…
Page 76: Rear Suspension Lubrication

3. Push down hard on the handle- bars several times and check if the fork rebounds smoothly. EC000098 CAUTION: If any damage or unsmooth move- ment is found with the front fork, consult a Yamaha dealer. 6-30…
Page 77: Steering Inspection

Hold the lower end of the front forks and try to move them forward and backward. If any free play can be felt, ask a Yamaha dealer to inspect and adjust the steer- ing. Inspection is easier if the front wheel is removed.
Page 78
If you do not have a sealed- Batteries produce explosive gases. type battery charger, contact Keep sparks, flame, cigarettes etc., your Yamaha dealer. away. Ventilate when charging or Always make sure the connec- using in an enclosed space. Always…
Page 79: Fuse Replacement

Install a new fuse of speci- fied amperage. Turn on the switches and see if the electrical device oper- ates. If a fuse immediately blows again, consult a Yamaha dealer. 6-33…
Page 80
• Do not use headlight bulbs of wattage higher than speci- fied. 4. Install the bulb holder cover and reconnect the headlight connec- tor. If the headlight beam adjust- ment is necessary, ask a Yamaha dealer to make that adjustment. 6-34…
Page 81: Taillight Bulb Replacement

1. Remove the screw and the lens. WARNING 3. To remove the socket, turn it coun- 2. Remove the defective bulb by It is advisable to have a Yamaha terclockwise. pushing it inward and turning it dealer service the wheel.
Page 82: Front Wheel Installation

PERIODIC MAINTENANCE AND MINOR REPAIR 1. Brake hose holder 1. Speed sensor 1. Stopper 2. Plastic clamp 3. Install the wheel axle (make sure EAU01309 Front wheel installation 3. Caliper bolt ( 2) the slot in the speed sensor fits 4.
Page 83: Rear Wheel Removal

4. Remove the axle nut, caliper bolts EW000122 and caliper. WARNING 5. Loosen the locknuts and chain ad- It is advisable to have a Yamaha justing nuts on each side of the dealer service the wheel. swingarm. Securely support the motor- 6.
Page 84: Rear Wheel Installation

PERIODIC MAINTENANCE AND MINOR REPAIR 6. Tighten the axle nut, caliper bolts NOTE: Do not depress the brake pedal and the brake torque rod nut to the when the caliper is off the disc as specified torques. the brake pads will be forced shut. You do not have to disassemble Tightening torque: the chain in order to remove or in-…
Page 85: Troubleshooting

If your motorcycle requires any repair, bring it to a Yamaha dealer. The skilled technicians at a Yamaha dealership have the tools, experience, and know- how to properly service your motor- cycle.
Page 86: Troubleshooting Chart

Remove spark plugs and check electrodes. Engine doesn’t start, go to battery Dry. Ask a Yamaha dealer to inspect. check. 4. Battery Engine turns over Battery good. quickly. Engine doesn’t start, ask a Yamaha Use the electric starter.
Page 87: Engine Overheating

Restart the engine. If the engine overheats again, ask a Level is OK. Yamaha dealer to inspect and repair the cooling system. NOTE: If it is difficult to get the recommended coolant, tap water can be temporarily used, provided that it is changed to the recom- mended coolant as soon as possible.
Page 88: Motorcycle Care And Storage

MOTORCYCLE CARE AND STORAGE Care ………………..7-1 Storage………………..7-4…
Page 89
M OTORCYCLE CARE AND STORAGE EAU01516 Care Before cleaning Cleaning 1. Cover up the muffler outlet with a After normal use The exposure of its technology makes plastic bag. Remove dirt with warm water, a neutral a motorcycle charming but also vulner- 2.
Page 90: Motorcycle Care And Storage

MOTORCYCLE CARE AND STORAGE ECA00010 Do not use any harsh chemical For motorcycles equipped with CAUTION: products on plastic parts. Be a windshield: Do not use strong Avoid using strong acidic wheel sure to avoid using cloths or cleaners or hard sponges as cleaners, especially on spoked sponges which have been in they…
Page 91
MOTORCYCLE CARE AND STORAGE 1. Clean your motorcycle with cold After cleaning EWA00001 WARNING water and soap after the engine 1. Dry the motorcycle with a chamois Make sure that there is no oil or wax has cooled down. or an absorbing cloth. on the brakes and tires.
Page 92
NOTE: “OFF” position: Turn the fuel cock To prevent corrosion, avoid Consult a Yamaha dealer for advice on to “OFF”. damp cellars, stables (because what products to use. 4. Fill up the fuel tank and add fuel…
Page 93
MOTORCYCLE CARE AND STORAGE c. Install the spark plug caps onto the 7. Check and, if necessary, correct spark plugs and place the spark the tire air pressure, then raise the plugs on the cylinder head so that motorcycle so that both of its the electrodes are grounded.
Page 94: Specifications

SPECIFICATIONS Specifications ………………8-1 HOW TO USE THE CONVERSION TABLE ……..8-5…
Page 95: Specifications

S PECIFICATIONS EAU01038 Specifications CS-01E Model FZS600/FZS600SP Engine oil Dimensions Type -20˚ -10˚ 0˚ 10˚ 20˚ 30˚ 40˚ 50˚C Overall length 2,080 mm (except for N, SF) SAE 10W/30 2,175 mm (for N, SF) Overall width 710 mm SAE 10W/40…
Page 96
SPECIFICATIONS Cooling system total amount 1.95 L Number of drive chain sprocket teeth (rear/front) 48/15 Air filter Dry type element Transmission type Constant mesh 6-speed Fuel Operation Left foot operation Type Regular unleaded gasoline Gear ratio Fuel tank capacity 20 L 2.846 Fuel reserve amount 3.5 L…
Page 97
SPECIFICATIONS Rear Rear Type Tubeless Type Cast Size 160 / 60 ZR17 (69W) Size MT 5.00 Manufacturer/ Brakes model Bridgestone / BT-57R Front Dunlop / D207J Type Dual disc brake Metzeler / MEZ1 Operation Right hand operation Michelin / MACADAM 90X Fluid DOT 4 Maximum load*…
Page 98
SPECIFICATIONS Electrical system Fuses Ignition system T.C.I. (digital) Main fuse 30 A Charging system Headlight fuse 20 A Type A.C. magneto Signaling system fuse 20 A Standard output 14 V, 18 A @ 5,000 r/min Ignition fuse 20 A Battery Radiator fan fuse 10 A Type…
Page 99: How To Use The Conversion Table

SPECIFICATIONS EAU01064 HOW TO USE THE CONVERSION TABLE CS-02E CONVERSION TABLE All specification data in this manual are listed in SI and METRIC TO IMPERIAL METRIC UNITS. Metric unit Multiplier Imperial unit Use this table to convert METRIC unit data to IMPERIAL m·kg 7.233 ft·lb…
Page 100: Consumer Information

CONSUMER INFORMATION Identification number records…………. 9-1 Key identification number …………..9-1 Vehicle identification number………….. 9-1 Model label………………9-2…
Page 101: Identification Number Records

Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is sto- len. 1. Key identification number 1.
Page 102: Model Label

The model label is affixed to the frame under the seat. (See page 3-14 for seat removal procedures.) Record the infor- mation on this label in the space pro- vided. This information will be needed to order spare parts from your Yamaha dealer.
Page 103: Left View

I NDEX 1 0 — Helmet holder………3-15 High beam indicator light……3-3 Air filter ……….6-15 Engine break-in ……..5-5 Horn switch ……….3-9 Antitheft alarm (optional) ……3-8 Engine oil ……….6-9 Engine stop switch……… 3-10 Identification number records ….9-1 Battery ………..6-31 Idle speed adjustment ……6-18 Brake and clutch lever lubrication…6-29 Front brake lever ……..
Page 104: Right View

INDEX Steering inspection…….. 6-31 Storage ……….. 7-4 Panel A, C ……….6-5 Storage compartment……3-15 Panel B………… 6-6 Panel removal and installation ….6-5 Parking ………… 5-6 Tachometer……….3-7 Pass switch ……….3-9 Taillight bulb replacement ….. 6-35 Periodic maintenance and lubrication ..6-2 Throttle cable and grip lubrication..
Page 105
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 99 · 10 — 0.3 1 CR…

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