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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
Quick Links
This manual should be considered a permanent part of the motorcycle
and should remain with the motorcycle when it is resold.
This publication includes the latest production information available
before printing. Honda Motor Co., Ltd. reserves the right to make
changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written
permission.
The vehicle pictured in this owner’s manual may not match your actual
vehicle.
© 2012 Honda Motor Co., Ltd.
Chapters
Summary of Contents for Honda CBR600RR
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This Honda CBR600 Manual is 526 pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings, cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Tools / Measuring tools / Electrical system fundamentals / Service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Starting the engine / Engine will not start / Engine performance / Engine removal and installation / Engine lubrication / Cylinder leakdown test / Clutch / Gearshift linkage / Transmission / Fuel system / Electrical testing / Lighting system / Charging system / Ignition system / Starting system / Front suspension and steering / Brake system / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Air filter / Compression test / Spark plugs / Ignition timing / Valve clearance / EFI starter valve synchronization / Idle speed adjustment / Engine oil and filter / Sidestand and ignition cutoff switch / Speciofications
CHAPTER FOUR / ENGINE TOP END AND EXHAUST SYSTEM
Cylinder head / Camshafts / Camshaft chain tensioner / Camshaft chain, timing sprocket and chain guides / Valve lifters and shims / Valves and components / Speciofications
CHAPTER FIVE / ENGINE LOWER END
Removal installation / Oil pan, oil strainer and pressure relief valve / Oil pump / Oil cooler / Crankcase / Piston and connecting rod assembly / Crankshaft / Break-in procedure / Speciofications
CHAPTER SIX / CLUTCH, STARTER CLUTCH AND EXTERNAL SHIFT MECHANISM
Right crankcase cover / Clutch / Starter clutch and reduction gear assembly / External shift mechanism / Speciofications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL GEARSHIFT MECHANISM
Transmission and internal shift mechanism / Transmission inspection / Internal shift mechanism inspection / Speciofications
CHAPTER EIGHT / FUEL INJECTION AND EMISSION CONTROL SYSTEMS
Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body primary fuel injection / Fuel injectors (primary fuel injection) / Fast idle hot wax unit / idle air control IAC and thermal valve / Starter valves / Fuel cut relay / Map sensor / Intake air temperature IAT sensor / Camshaft position CMP sensor / Throttle position TP sensor / Bank angle sensor / Engine stop relay / Engine control module ECM / Throttle cable / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor / Malfunction indicator lamp MIL / Speciofications
CHAPTER NINE / ELECTRICAL SYSTEM
Fuel system precautions / Fuel pressure test / Fuel flow test / Fuel tank cover / Fuel tank / Fuel pump / Air filter housing / Secondary fuel injection / Throttle body (primary fuel injection) / Fuel injectors (primary fuel injection) / Fast idle hot wax unit (2003-2004 models) / Idle air control (IAC) and thermal valve (2005-2006 models) / Starter valves / Fuel cut relay / Map sensor / Intake air temperature (IAT) sensor / Camshaft position (CMP) sensor / Throttle position (TP) sensor / Bank angle sensor / Engine stop relay / Engine control module (ECM) / Throttle cable replacement / Emission control system labels / Secondary air supply system / Evaporative emission control system / Oxygen sensor(s) (California models) / Malfunction indicator lamp (MIL) / Specifications
CHAPTER TEN / COOLING SYSTEM
Coolant reserve tank and bracket / Radiator / Cooling fan / Thermostat / Thermostat housing / Cylinder block coolant joint / Water pump / Speciofications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands / Front wheel / Rear wheel / Rear coupling and rear sprocket / Front and rear hubs / Wheel runout and balance / Tires / Drive chain / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Front fork / Steering head and stem / Steering bearing preload / Steering head bearing races / Speciofications
CHAPTER THIRTEEN / REAR SUSPENSION
Suspension linkage / Shock absorber / Swing arm / Speciofications
CHAPTER FOURTEEN / BRAKE SYSTEM
Brake pads / Front and rear brake caliper / Front and rear master cylinder / Brake hose / Brake disc / Rear brake pedal / Brake bleeding / Speciofications
CHAPTER FIFTEEN / BODY PANELS
Body panel fasteners / Riders seat / Pillon seat / Side covers and rear cowl / Lower cowl / Air duct covers / Side fairing panel / Mirrors / Windscreen / Front fairing and air ducts / Front fender / Upper rear fender / Rear fender / Rear frame rail / Battery tray / Speciofications
COLOR WIRING DIAGRAMS
Models covered: 2003 2004 2005 2006 HONDA CBR600RR CBR 600RR 600 RR
Clymer Manuals Honda CBR600RR Manual
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- Brand:
- Honda
- Product:
- motorcycles
- Model/name:
- CBR 600RR (2005)
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