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Perkins 400 Series

Models 403C-11, 403C-15, 404C-22 and 404C-22T

WORKSHOP MANUAL

403C-11

403C-15

404C-22

404C-22T

Perkins Confidential: Green

Publication TPD 1458E, Issue 3.

© Proprietary information of Perkins Engines Company Limited, all rights reserved.

The information is correct at the time of print.

Published in September 2002 by Technical Publications.

Three cylinder naturally aspirated diesel

engine

Three cylinder naturally aspirated diesel

engine

Four cylinder naturally aspirated diesel

engine

Four cylinder turbo charged diesel engine

i

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Summary of Contents for Perkins 403C-11

Perkins Service and Parts Information System содержит каталоги запасных частей, руководства по диагностике, обслуживанию и ремонту двигателей Perkins общего и промышленного назначения, а так же двигателей для дизельных электростанций.

  • Актуальность: 2018
  • Система: Windows
  • Интерфейс: Многоязычный (русский отсутствует)
  • Формат: ISO
  • Размер: 5,0 Gb

Workshop Manual Perkins Phaser.

Руководство на английском языке по техническому обслуживанию и ремонту автомобильных двигателей Perkins Phaser и промышленных двигателей Perkins 1000-й серии.

  • Автор:
  • Издательство: Perkins Engines Ltd.
  • Год издания: 2002
  • Страниц: 440
  • Формат: PDF
  • Размер: 27,7 Mb

Workshop Manual Perkins 4.108/4.107/4.99 diesel engines.

Руководство на английском языке по техническому обслуживанию и ремонту автомобильных дизельных двигателей Perkins моделей 4.99/4.107/4.108.

  • Автор:
  • Издательство: Perkins Engines Ltd.
  • Год издания: 1983
  • Страниц: 114
  • Формат: PDF
  • Размер: 5,3 Mb

Perkins Service Data Booklet.

Справочник на английском языке с техническими данными двигателей Perkins объемом до 8,85 л.

  • Автор:
  • Издательство: Perkins Engines Ltd.
  • Год издания: 1997
  • Страниц: 66
  • Формат: PDF
  • Размер: 1,5 Mb

Workshop Manual Perkins 4.108M/4.107M/4.99M diesel engines.

Руководство на английском языке по техническому обслуживанию и ремонту автомобильных дизельных двигателей Perkins моделей 4.99M/4.107M/4.108M.

  • Автор:
  • Издательство: Perkins Engines Ltd.
  • Год издания: 1978
  • Страниц: 134
  • Формат: PDF
  • Размер: 9,2 Mb

Ремонт и техобслуживание двигателей Perkins 1104D-E44TA.

Руководство по техническому обслуживанию и ремонту двигателя Perkins модели 1104D-E44TA.

  • Автор:
  • Издательство: Терция
  • Год издания:
  • Страниц: 110
  • Формат:
  • Размер:

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Each Perkins engine has its own Operation and Maintenance Manual (RETO / OMM). This provides all the necessary information so that your engine runs normally day after day. It contains detailed
information on regular maintenance intervals along with technical data and instructions.

Perkins issues Operation and Maintenance Manuals (OMMs) for each engine type. Each manual is divided into four sections, which cover:

  • security,
  • product information,
  • exploitation,
  • maintenance — this part contains information on the capacity of refueling containers, recommendations for liquids, schedules for maintenance intervals and maintenance procedures

The first letters of the engine serial number are the engine family and type code. They can be found on the engine data plate or in the sales order confirmation.

Perkins is a subsidiary of Caterpillar and manufactures engines used in:

  • agricultural machinery
  • vehicles
  • building
  • electricity generation
  • industry.

Perkins engines can be both diesel and gas.

Example: 1206E-E66TA (G)

1206E-E66TA (G) 12 = Series. (12 = 1200 series)

1206E-E66TA (G) 06 = Number of cylinders

1206E-E66TA (G) (Emissions Compliancy) Emission Compliance

1206E-E66TA (G) (Electronic Fuel Injection) Electronic Injector

1206E-E66TA (G) Capacity in liters. (6.6 liter)

1206E-E66TA (G) Supercharging: T = Turbo, A = Air — air cooling, W = Water — water cooling.

1206E-E66TA (G) Generator Set Rating

Perkins 2806D-E18TA
Industrial Engine – PDF Service Manual

Perkins 2806F-E18TA
Industrial Engine – PDF Service Manual

PERKINS 4-108 SHOP
MANUAL

Perkins 400 Series
4016-E61TRS (Models 403C-11, 403C-15, 404C-22 and 404C-22T)

Perkins 4000 Series
(4006-23 TAG1A, TAG2A and TAG3A Inline diesel engine) 

Perkins 4000 Series Diesel
Engine – PDF Service Manual

Perkins 4000 Series Inline
diesel engine – PDF Service Manual

Perkins 4006 and 4008
Diesel engine – PDF Service Manual

Perkins 4006 TRS Gas and
4008 TRS Gas Industrial Engines – PDF Service Manua

Perkins 4006 TRS Gas and
4008 TRS GasIndustrial Engines Workshop Manual

Perkins 4006-23 and 4008-30
Industrial Engine – PDF Service Manual

Perkins 400A and 400D Industrial Engine – PDF Service Manual

Perkins 4012-46A Industrial
Engine – PDF Service Manual

Perkins 4016-61 TRG
Industrial Engine – PDF Service Manual

Perkins 4016-61TRS1 and
4016-61TRS2 Gas Engines – PDF Service Manual

Perkins 402D-403D-404D
Industrial Engine Disassembly and Assembly Manual

Perkins 402D-403D-404D
Industrial Engine PDF Service manual

Perkins 402F-05, 403F-07,
403F-11, and 403F-15 Industrial Engines – PDF Service Manual

Perkins 403F-15T, 404F-22
and 404F-22T Industrial Engines – PDF Service Manual.

Perkins 404A-22SG1 Gas
Industrial Engine – PDF Service Manual

Perkins 404F-E22T,
404F-E22TA and 403F-E17T Industrial Engines – PDF Service Manual

Perkins 800D Series
Industrial Engines – PDF Service Manual

Perkins 854E-E34TA and
854F-E34T Industrial Engine – PDF Service Manual

Perkins 854F-E34TA
Industrial Engine – PDF Service Manual

Perkins DIAG1300 User
manual.

Perkins Diesel Engine 4-154
Workshop Manual.

Perkins Engine Fault
Finding Guide.

Perkins Engine Number
Guide.

Perkins Phaser 4 – and
6-cylinder Workshop Manual

Perkins TIER2 DIESEL
ENGINES 1100 (VK) Workshop Manual

Perkins TPD1352 – PDF
Service Manual

The codes refer to the
model range of engines Perkins

Workshop Manual for Perkins
4.108, 4.107 and 4.99 diesel engines

Workshop Manual for Perkins
4.108M, 4.107M and 4.99M diesel engines

Content

  • Foreword
  • Safety engineering
  • Safety warnings
  • General safety instructions
  • Burn prevention
  • Preventing fires and explosions
  • Preventing bruises and cuts
  • Getting on and off the car
  • Before starting the engine.
  • Starting the engine
  • Stopping the engine
  • Electrical system
  • Engine electronics
  • Product details
  • General information
  • Product identification number
  • Exploitation
  • Lifting and storing the engine
  • Engine features and controls
  • Engine diagnostics
  • Starting the engine
  • Engine operation
  • Operation at low temperatures
  • Stopping the engine
  • Maintenance
  • Refueling tanks
  • Maintenance recommendations
  • Maintenance schedule
  • Warranty obligations
  • Warranty information
  • Recommended References
  • Motor ratings
  • Reference materials

Each Perkins engine has its own Operation and Maintenance Manual (RETO / OMM). This provides all the information you need to keep your engine running smoothly day after day. It contains detailed
information on the regular maintenance intervals along with technical data and instructions.

Perkins produces Operation and Maintenance Manuals (OMM) for each engine type. Each Guide is divided into four sections that cover:

security,

product information,

exploitation,

Maintenance — This section contains information on the capacity of the refueling containers, fluid recommendations, maintenance intervals and maintenance procedures

Perkins 4012 and 4016 Gas Engine – PDF ServiceManual Download

Perkins 1000 Series – PDF ServiceManual Download

Perkins 1000 Series New (Models AJ to AS and YG to YK) WorkshopManual Download

Perkins 1100 Series 4 cylinder diesel engines workshopmanual Download

Perkins 1103 & 1104 Series Workshop Manual Download

Perkins 1103 and 1104 Industrial Engine – PDF ServiceManual Download

Perkins 1103 and 1104 Industrial Engine – OperationMaintenance PDF manual Download

Perkins 1103 and 1104 Industrial Engines ServiceManual Download

Perkins 1103D Industrial Engines ServiceManual Download

Perkins 1104 Series WorkshopManual – Troubleshooting Download

Perkins 1104D (Mech) Industrial Engine  ServiceManual Download

Perkins 1104D EURO 3 – 80CV – 100CV RepairManual Download

Perkins 1104D Industrial Engine – PDF ServiceManual Download

Perkins 1104D-E44T and 1104D-E44TA Industrial Engine – PDF ServiceManual Download

Perkins 1106A-70T, 1106A-70TA, 1106C-70TA and 1106D-70TA Industrial Engine – PDF ServiceManual Download

Perkins 1106C Genset – PDF ServiceManual Download

Perkins 1106C-E70TA 1106D-E70TA Industrial Engine  ServiceManual Download

Perkins 1106D Electric Power Generation(EPG) TroubleshootingManual Download

Perkins 1106D Industrial Engine  ServiceManual Download

Perkins 1204E-E44TA 1204E-E44TTA Industrial Engine ServiceManual. Download

Perkins 1206E-E66TA Industrial Engine – OperationMaintenance PDF manual Download

Perkins 1206E-E70TTA Industrial Engine – OperationMaintenance PDF manual Download

Perkins 1206F-E70TA and 1206F-E70TTA Industrial Engine – OperationMaintenance PDF manual Download

Perkins 1200 Series Marine Auxiliar Engines TroubleshotingGuide Download

Perkins 1300 Edi Series Electronic EngineTraining Download

Perkins 1300 Series EDi (Models WK to WN) User’sHandbook Download

Perkins 1300 Series EDi Engine – PDF ServiceManual Download

Perkins 1300 Series Electronic EngineTraining Download

Perkins 1506A-E88TA, 1506C-E88TA 1506DE88TA Industrial EngineService Manual Download

Perkins 1600 Series Industrial Engines – PDF ServiceManual Download

Perkins 2206-E13 Industrial Engine – PDF ServiceManual Download

Perkins 2206D-E13TA Industrial Engine – PDF ServiceManual Download

Perkins 2206F-E13TA Industrial Engine – PDF ServiceManual Download

Perkins 2300 Series (Model 2306C-E14) WorkshopManual Download

Perkins 2506-15 Industrial Engine – PDF ServiceManual Download

Perkins 2506D-E15TA Industrial Engine – PDF ServiceManual Download

Perkins 2800 Series (Model 2806C-E16) DIAGNOSTICMANUAL Download

Perkins 2800 Series Engine ServiceManual Download

Perkins 2806D-E18TA Industrial Engine ServiceManual Download

Perkins 2806F-E18TA Industrial Engine  ServiceManual Download

PERKINS 4-108 SHOP MANUAL Download

Perkins 400 Series 4016-E61TRS (Models 403C-11, 403C-15, 404C-22 and 404C-22T) WorkshopManual Download

Perkins 4000 Series (4006-23 TAG1A, TAG2A and TAG3A Inline diesel engine) WorkshopManual Download

Perkins 4000 Series Diesel Engine – PDF ServiceManual Download

Perkins 4000 Series Inline diesel engine  ServiceManual Download

Perkins 4006 4008 Diesel engine  ServiceManual Download

Perkins 4006 4008 Diesel Engine  ServiceManual Download

Perkins 4006 TRS Gas 4008 TRS Gas IndustrialEngines  ServiceManual Download

Perkins 4006 TRS Gas 4008 TRS GasIndustrial Engines WorkshopManual Download

Perkins 4006-23 and 4008-30 Industrial Engine ServiceManual Download

Perkins 400A and 400D Industrial Engine Service Manual Download

Perkins 4012-46A Industrial Engine ServiceManual Download

Perkins 4016-61 TRG Industrial Engine  ServiceManual Download

Perkins 4016-61TRS1 and 4016-61TRS2 Gas Engines F ServiceManual Download

Perkins 402D-403D-404D Industrial Engine Disassembly Assembly Manual Download

Perkins 402D-403D-404D Industrial Engine  Servicemanual Download

Perkins 402F-05, 403F-07, 403F-11, 403F-15 Industrial Engines ServiceManual Download

Perkins 403F-15T, 404F-22 404F-22T Industrial Engines ServiceManual Download

Perkins 404A-22SG1 Gas Industrial Engine – PDF ServiceManual Download

Perkins 404F-E22T, 404F-E22TA  403F-E17T Industrial Engines ServiceManual Download

Perkins 800D Series Industrial Engines  ServiceManual Download

Perkins 854E-E34TA and 854F-E34T Industrial Engine  ServiceManual Download

Perkins 854F-E34TA Industrial Engine ServiceManual Download

Perkins DIAG1300 Usermanual Download

Perkins Diesel Engine 4-154 WorkshopManual Download

Perkins Engine Fault FindingGuide Download

Perkins Engine NumberGuide Download

Perkins Phaser 4 – and 6-cylinder WorkshopManual Download

PERKINS TIER2 DIESEL ENGINES 1100 (VK) WorkshopManual Download

Perkins TPD1352 – PDF ServiceManual Download

codes refer to the model range of enginesPerkins Download

Workshop Manual for Perkins 4.108, 4.107 and 4.99 dieselengines Download

Workshop Manual for Perkins 4.108M, 4.107M and 4.99M dieselengines Download

Engine Parts Book Part1 4008TAG2 Download

Engine Perkins 1104D PartsManual Download

Engine Perkins 4 Cyl EngineParts list Download

Engine PERKINS 4-108 PARTSBREAKDOWN Download

Engine Perkins 6354 Fase IV Catalogue Download

Engine Perkins Diesel Engines PoweredProductCatalogue 2011 – Parts&Service Download

Engine Perkins Engine Number Guide (UK) Download

Engine Perkins Gauges, Switches and Senders – PartsCatalogue Download

Engine Perkins PartsBook Download

Engine Perkins ServiceData Booklet Download

Each series of Perkins diesel engines has its own characteristics:

— 400 series diesel engines are mainly installed on compact low power generators

— in engines of the 1000 series, high performance is combined with moderate fuel consumption

— 1100 series motors offer a wide range of power ratings from 30.4 kW to 228 kW

— the 1200 series meets the most stringent emission regulations

— quiet, environmentally friendly, moderately fuel-efficient — these are the diesel engines presented in the 1300 series

— diesel engines of the 1500 and 1600 series are designed to work in any country and in any climatic conditions

— 2000 series engines designed for heavy industry

— reliable powerful 4000 series engines guarantee efficient operation and economical fuel consumption

The company annually produces about 800,000 engines with a capacity of 4 to 2,000 kW. Perkins engines have a worldwide reputation for being reliable, safe, versatile and affordable.

Perkins 403D-11G

Compact 3-cylinder 1.1L Perkins diesel engine. Fast start-up in all conditions Highly efficient operation with low maintenance costs Change oil and fuel filters every 500 m3 / h depending on the
load Compact dimensions, guarantees reliable operation for a long time

Perkins 403C-15

The compact 1.5L Perkins 3-cylinder diesel engine is compact in size, guaranteeing reliable operation for a long time.

Perkins 403D-15G

Compact 3-cylinder 1.5L Perkins diesel engine. Fast start-up in all operating conditions.

Perkins 404C-22G1

2.2L 4-cylinder Perkins diesel engine. Differs in economical fuel consumption.

Perkins 404D-22G

The 4-cylinder Perkins diesel engine will provide reliable operation of the power plant for a long time in the main or standby power supply mode.

Perkins 404D-22G1

Compact 4-cylinder 2.2 liter diesel engine. Unpretentious in service.

Perkins 404A-22G1

Fast start-up in all operating conditions. Unpretentious in service.

Perkins 1103A-33TG2

Perkins 1103A-33TG2 — 3-cylinder 3.3 L diesel engine.

Perkins 1103A-33TG1

Perkins 1103A-33TG1 — 3-cylinder 3.3 L diesel engine.

Perkins 1103D-33G3

It features high reliability, low maintenance costs and low operating noise.

Perkins 1104A-44TG2

The compact size of the engine makes it easy to install in a power plant.

Perkins 1104C-44TG3

4-cylinder diesel engine with a volume of 4.41 liters. The main advantage of Perkins 1100 series diesel engines is their low noise level during operation.

Perkins 1104C-44TAG3

In-line cylinders, turbocharging and charge air cooler combine the high efficiency of the Perkins 1104C-44TAG3 engine with low emissions.

Perkins 1104C-44TAG1

4-cylinder diesel engine Perkins 1104C-44TAG1 with a volume of 4.41 liters.

Perkins 1104C-44TAG2

4-cylinder 4.41L diesel engine The main advantage of Perkins 1100 series diesel engines is low noise level during operation In-line cylinders, turbocharging, charge air cooler combine high
efficiency engine operation with low emissions Low maintenance costs (low consumption fuel and oil, maintenance interval — every 500 m / h)

Perkins 1006TAG

6-cylinder diesel engine with a volume of 5.99 liters Offers low noise level, fast starting and low emission levels Fastram combustion chamber provides high engine power and low fuel consumption
Designed for operation at ambient temperatures up to + 52 ° C (up to +46 ° C if generator is enclosed)

Perkins 1006TAG2

6-cylinder 6-liter turbocharged diesel engine Fastram combustion chamber provides high engine power and low fuel consumption Designed for operation in ambient temperatures up to + 52 ° C (up to +
46 ° C if the generator is enclosed) The engine is especially popular with manufacturers generators, as it is valued for its reliable and efficient operation over a long period of time

Perkins 1106A-70TAG2

6-cylinder diesel engine with a volume of 7.01 liters The engine can run on any diesel fuel, it is also designed for countries where there are no strict standards for regulating the level of
harmful emissions. Generators based on the Perkins 1106A-70TAG2 engine will quickly provide electricity to any object in any conditions Maintenance interval — every 500 m / h

Perkins 1106A-70TAG3

6-cylinder diesel engine with a volume of 7.01 L The engine can run on any diesel fuel, it is also designed for countries where there are no strict standards for regulating the level of harmful
emissions. Generators based on the Perkins 1106A-70TAG3 engine will quickly provide electricity to any object in any conditions Maintenance interval — every 500 m / h

Perkins 1106A-70TAG4

6-cylinder diesel engine with a volume of 7.01 liters The engine can operate on any diesel fuel, it is also designed for countries where there are no strict standards for regulating the level of
harmful emissions. Generators based on the Perkins 1106A-70TAG4 engine will quickly provide electricity to any object in any conditions Maintenance interval — every 500 m / h

Perkins 1306A-E87TAG4

6-cylinder, 8.7L diesel engine High-pressure fuel injection for highly efficient and reliable engine operation Features low operating noise and low emissions for urban use Electronic diagnostics
make it easy to monitor engine performance Replacement oil and fuel filters are recommended every 450 m3 / h

Perkins 1306A-E87TAG6

6-cylinder, 8.7L diesel engine High-pressure fuel injection for highly efficient and reliable engine operation Features low operating noise and low emissions for urban use Electronic diagnostics
make it easy to monitor engine performance Replacement oil and fuel filters are recommended every 450 m3 / h

Perkins 1606A-E93TAG4

6-cylinder, electronically controlled 9.3-liter turbocharged diesel engine The 1600 series diesel engines are designed for industrial generators designed to withstand harsh conditions Engine is
designed to operate in ambient temperatures from -40 ° C to + 50 ° C. climatic conditions and minimum level of harmful emissions

Perkins 1606A-E93TAG5

6-cylinder diesel engine with a volume of 9.3 liters. The 1600 series motors are designed for industrial generators and are designed to operate in harsh climates.

Perkins 2206C-E13TAG2

The 6-cylinder 12.5 liter engine is compact and easy to transport.

Perkins 2206C-E13TAG3

6-cylinder electronically controlled turbocharged diesel engine. Easy to transport, install and maintain.

Perkins 2506A-E15TAG2

The powerful 6-cylinder diesel engine features moderate fuel consumption. The high compression ratio guarantees fast start-up in all conditions. Small footprint allows easy installation of the
motor and lowers shipping costs.

Perkins 2806A-E18TAG2

The main advantages of the 6-cylinder engine of the 2800 series: reliable, economical and long-term operation, low level of harmful emissions.

Perkins 4006-23TAG3A

Powerful 22.9 L 6-cylinder diesel engine. The 4006 series motors have a proven track record of providing primary and backup power to hospitals, data centers and industrial plants.

Perkins 4008-23TAG1A

8-cylinder diesel engine with a volume of 30.6 liters. Design and technical characteristics guarantee long-term reliable operation, the engine is unpretentious in maintenance.

Perkins 4008-23TAG2A

The powerful 8-cylinder diesel engine with a volume of 30.6 liters is distinguished by reliable operation, long service life, and unpretentious maintenance.

Perkins Engines Logo

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Perkins Disassembly and Assembly 1106D Industrial Engine

Perkins Disassembly and Assembly 1106D Industrial Engine

Perkins Disassembly and Assembly 1106D I

Adobe Acrobat Document
2.9 MB

Download

Perkins Operation and Maintenance Manual 1104E Engine

Perkins Operation and Maintenance Manual 1104E Engine

Perkins Operation and Maintenance Manual

Adobe Acrobat Document
1.2 MB

Download

Perkins Systems Operation Testing and Adjusting 1104E Engine

Perkins Systems Operation Testing and Adjusting 1104E Engine

Perkins Systems Operation Testing and Ad

Adobe Acrobat Document
2.8 MB

Download

Perkins Operation and Maintenance Manual 1106D Industrial Engine

Perkins Operation and Maintenance Manual 1106D Industrial Engine

Perkins Operation and Maintenance Manual

Adobe Acrobat Document
1.5 MB

Download

Perkins Troubleshooting 1104E and 1106E Engines

Perkins Troubleshooting 1104E and 1106E Engines

Perkins Troubleshooting 1104E and 1106E

Adobe Acrobat Document
2.0 MB

Some PERKINS Engine Service Manuals PDF above the page — 1106, 1104, 1106.

Perkins Engines Company Limited was founded on June 7, 1932 in Peterborough.

The priority direction of the company was the creation of diesel engines intended for use in industry, construction, agriculture, as well as for generators and loaders operating on diesel fuel.

The founders of the company are Charles Wallace Chapman and Frank Perkinson, who were united by the desire to create a high-speed diesel engine, which in
technical characteristics was not inferior to gasoline analogues.

Chapman, a design engineer by training, became Perkins Engines CTO and secretary, owning a 10% stake in the company.

For 10 years, he worked side-by-side with his partner, after which he decided to return to RNVR, while remaining a consultant to Perkins.

The companions’ first development was the high-speed 4-cylinder Vinex engine, released in 1932.

Already in 1935, the company’s power units will win 6 prizes, setting world records in Brooklands racing competitions in Surrey.

From that moment, the success of the company was guaranteed, and before the start of WWII, in its arsenal were engines of two versions — these are P4 and P6.

At the end of the war, Perkins opened a line of licensed representations that produced and sold new-generation diesel engines.

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