Мануал по ремонту jcb 3cx

Operation, maintenance and repair manual + expendable parts catalog for backhoe loaders, electrical diagrams, error codes, troubleshooting,

The publication contains an operating manual, detailed information on the maintenance of the machine (including machine lubrication maps), repair and adjustment of engine system elements
(including the diesel engine fuel system, lubrication, cooling, starting and charging systems), manual gearbox (Synchro Shuttle), automatic transmissions (Powersoft 4 and 6-speed), steering
(models 2WS and 4WS), front and rear axles of various modifications (SD55, SD70, PD70, SD70, SD80), brake mechanisms , hydraulic mechanisms and elements of hydraulic control of various systems of
a loader, excavator, hydraulic cylinders, etc.

JCB Fastrac 3170 PDF
Service Manual 

3170, 3170 Plus

3190, 3190 Plus

3200, 3200 Plus

3220, 3220 Plus

3230, 3230 Plus

JCB JS200 Service Repair
Manual

JS200

from machine no. 705001

JS210

from machine no. 705648

JS220

from machine no. 705001

JS240

from machine no. 708001

JS260

from machine no. 708501

JCB 3CX, 4CX, 214e, 214, 215, 217 & Variants Service Manual

JCB-Introduction Download 

JCB-General Information Download

JCB-Care & Safety Download

JCB-Routine Maintenance Download

JCB-Attachments Download

JCB-Body & Framework Download

JCB-Electrics Download

JCB-Controls Download

JCB-Hydraulics Download

JCB-Transmission Download

JCB-Brakes Download

JCB-Steering Download

JCB-Engine Download

JCB-Crawler Excavator JS330NLC JS330LC  JS330XD Owner Parts Book Download 

JCB-Excavator Js200 260 Electrical System Manual Download

JS-Auto Range — Tracked Excavators -JCB Engine JS115 JS130 JS145 JS160 JS180 JS200 JS210 JS220 Service Manual Download

JCB-Telescopic 530, 532, 533, 535, 537,540 Operator Handbook Download

JCB-220 Schematic Diagram Download

JCB-3CX/4CX Wiring Diagrams Download

JCB-ROUGH TERRAIN FORKLIFTS 930/940 Spec Sheet Download

JCB-LOADALL 508C Download

JCB-ROBOT SKID STEERS 160/170 Download

JCB-3CX/4CX Eco Backhoe Loader PDF Specification Download

JCB-3CX/4CX/214/214e/215/217 PDF Service Manual Download

JCB-354/360 PDF Service Manual Download

JCB-Fastrac Service Manual Download

JCB-175 Electrical Wiring Diagram Download

JCB-Engine Tier II Parts 9802/2910 -JCB444 4 Cylinder Download

JCB-3CXSM Sideshift 460001on Owner Parts Book Download

JCB-Generator Brochure Download

JCB 175 Wiring Diagram Download

• The very first machine created by Joseph Bamford was an agricultural trailer. He built his own in the garage, in fact, from a pile of scrap metal, and subsequently sold it for only 45 pounds
  sterling. Curiously, that day when he completed his work on the trailer, his first child was born — the son Anthony.

• Do you know the origin of the name of the brand JCB? Perhaps you think that this is some kind of abbreviation hiding behind its letters a resounding slogan? No, everything is much simpler.
  Initially, these letters are the initials of the company’s founder, Joseph (J) Cyril (C) Bamford. Such letters first appeared on the world’s first backhoe loader, which Bamford invented in 1953.

• In 1950, the company JCB moved to the premises of the old cheese factory in Rochester, where, in fact, began the real history of the company. Here Bamford decides to paint his cars in bright
  yellow with the initial letters of his own name.

• The yellow color of special equipment was first used by Caterpillar — a brand with a long history of special equipment production.
  JCB cars were originally painted blue and red. But the decision to change the color was made, first of all, because the yellow color on the construction site draws attention to itself, which
  means it calls for attention. Currently, many construction vehicles are painted yellow.

• In 1953, it was Joseph Bamford who invented the world’s first excavator loader model MK1.

• The production of all JCB backhoe loaders for the year «takes» more than 14 million bolts, 60,000 tons of iron and 26,000 tons of sheet steel.

• Creating a single backhoe loader at the JCB factory takes approximately 2 days. The company’s main production line is located in a rural area, near Uttoxeter in Staffordshire (England),
  however, the company’s factories also operate in the United States, India, Brazil and China.

• The world’s fastest wheel loader produced by JCB. The JCB GT model can reach speeds of up to 193 km / h thanks to its powerful 7.4-liter 1000-strong engine.

• In 1975, Joseph Bamford resigned, passing the case to his sons. Anthony Bamford became the managing director and continues to lead the business today. Joseph Bamford died in
  2001 at the age of 84. At the time of his death, JCB already employed more than 4,500 people, producing about 30,000 vehicles per year in 12 factories located on four continents.

• ‘L’ Blades — 25 mm (1 in) cut — replacement blades for cut-out knife (above). JCB part number — 992/12801 (unit quantity = 5 off) Glass Lifter — minimum 2 off — essential for glass installation, 2 required to handle large panes of glass. Ensure suction cups are protected from damage during storage. JCB part number — 892/00842 240V Static Oven — available with 2 or 6 cartridge capacity — required to pre-heat adhesive prior to use. No plug supp

• 4 — 21 Section 1 General Information 9803/3280 Section 1 4 — 21 Issue 2* Service Tools (cont’d) Section K — Engine 892/00836 Lifting Wire Assembly (for engine removal) S219080 892/00041 De-glazing Tool for Cylinder Bores (to assist bedding-in of new piston rings) S192390 For details of other engine service tools refer to the Engine Service Manual (publication no. 9806/2140) for low emission engines. 892/00936 Timing pin for fuel injection pump (AK, AR) A314530 892/01054 Adaptor for compression testing (AK, AR) * *
  

• 4 — 5 Section 1 General Information 9803/3280 Section 1 4 — 5 Issue 1 Service Tools (cont’d) Section C — Electrics 1 Electrical Repair Kit 2A :7212/0002 2 Way Pin Housing 2B :7212/0004 2 Way Pin Retainer 2C :7212/0003 2 Way Socket Retainer 2D :7212/0001 2 Way Socket Connector 3A :7213/0002 3 Way Pin Housing 3B :7213/0004 3 Way Pin Retainer 3C :7213/0003 3 Way Socket Retainer 3D :7213/0001 3 Way Socket Connector 4A :7213/0006 3 Way Pin Housing (DT) 4B :7213/0008 3 Way Pin Retainer (DT) 4C :7213/0007 3 Way Socket Retainer (DT) 4D :72

• 3 — 2 892/00275 Adapter 4 — 6 892/00276 Adapter 4 — 6 892/00277 Adapter 4 — 6 892/00278 Gauge 4 — 7 892/00279 Gauge 4 — 7 892/00282 Shunt 4 — 4 892/00283 Tool Kit Case 4 — 4 892/00284 Tachometer 4 — 4 892/00285 Hydraulic Oil Temperature Probe 4 — 4 892/00286 Surface Temperature Probe 4 — 4 892/00293 Connector Pipe 4 — 6 892/00294 Connector Pipe 4 — 6 892/00298 Fluke Meter 4 — 4 892/00301 Flow Test Adapter 4 — 10 892/00302 Flow Test Adapter 4 — 10 892/00309 ARV Test Kit 4 — 7 892/00333 Heavy Duty Socke

• 992/04800 Flange Spanner — for locking pinion flange while pinion nut is slackened or torque set 4-12 Section 1 General Information 9803/3280 Section 1 4-12 Issue 2* S197040 Service Tools (cont’d) Section F — Transmission 892/00182 Bearing Pad Driver S216310 992/04000 Torque Multiplier (use in conjunction with a torque wrench to give a 5:1 multiplication when tightening pinion nuts) S197030 Test Point 1 892/00964 Test point (1/8 BSP) Powershift 2 892/00965 Test point (3/8 BSP) Powershift 3 892/00966 Test point (1/4

• 1 — 1 Section 2 Care & Safety 9803/3280 Section 2 1 — 1 Issue 1 Safety Notices In this publication and on the machine, there are safety notices. Each notice starts with a signal word. The signal word meanings are given below. !! DANGER Denotes an extreme hazard exists. If proper precautions are not taken, it is highly probable that the operator (or others) could be killed or seriously injured. INT-1-2-1 !! WARNING Denotes a hazard exists. If pr

• Male Adapters — BSP x NPT (USA only) 816/00439 3/8 in. x 1/4 in. 816/00440 1/2 in. x 1/4 in. 816/15007 3/8 in. x 3/8 in. 816/15008 1/2 in. x 3/8 in. Hand Pump Equipment 892/00223 Hand Pump 892/00137 Micro-bore Hose 1/4 in BSP x 3 metres 892/00274 Adapter 1/4 in M BSP x 3/8 in M BSP Taper 892/00262 1/4 in M BSP x 1/4 in F BSP x Test Point 892/00706 Test Probe 892/00278 Gauge0-40bar(0-600 lbf/in 2 ) 892/00279 Gauge 0 — 400 bar (0 — 6000 lbf/i

• 4 — 2 Maintenance Safety (cont’d) !! WARNING Diesel Fuel Diesel fuel is flammable; keep naked flames away from the machine. Do not smoke while refuelling the machine or working on the engine. Do not refuel with the engine running. There could be a fire and injury if you do not follow these precautions. INT-3-2-2 !! WARNING Oil Oil is toxic. If you swallow any oil, do not induce vomiting, seek medical advice. Used engine oil contains harmful contaminants which can cause skin cancer. Do not handle used engine oil more than necessary. Always use barrier crea

• Introduction This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by JCB Technical Training Department. These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated with the maintenance and repair of hydraulic earthmoving equipment. Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of course. It is expected that components will be cleaned and lubr

• General Information 1 Care & Safety 2 Routine Maintenance 3 Attachments A Body & Framework B Electrics C Controls D Hydraulics E Transmission F Brakes G Steering H Engine K Service Manual 3CX, 4CX, 214e, 214, 215, 217 & VARIANTS Backhoe Loader From M/c No. 930000 Onwards From M/c No. 903000 Onwards (USA) PUBLISHED BY THE TECHNICAL PUBLICATIONS DEPARTMENT OF JCB SERVICE; © WORLD PARTS CENTRE, WATERLOO PARK, UTTOXETER, ST14 5PA ENGLAND Tel. ROCESTER (01889) 590312 PRINTED IN ENGLAND Publication No. 9803/3280 I

• 5 — 1 Sealing and Retaining Compounds JCB Multi-Gasket A medium strength sealant suitable for all sizes of gasket flanges, and for hydraulic fittings of 25-65mm diameter. 4102/1212 50ml JCB High Strength Threadlocker A high strength locking fluid for use with threaded components. Gasketing for all sizes of flange where the strength of the joint is important. 4102/0551 50ml JCB Retainer (High Strength) For all retaining parts which are unlikely to be dismantled. 4101/0651 50ml JCB Thread

• 4 — 3 Maintenance Safety (cont’d) !! WARNING Hydraulic Hoses Damaged hoses can cause fatal accidents. Inspect the hoses regularly for: — Damaged end fittings — Chafed outer covers — Ballooned outer covers — Kinked or crushed hoses — Embedded armouring in outer covers — Displaced end fittings. INT-3-3-2 !! WARNING Safety Strut Raised loader arms can drop suddenly and cause serious injury. Before working under raised loader arms, fit the loader arm safety strut. 2-1-1-6

• 4 — 18 Section 1 General Information 9803/3280 Section 1 4 — 18 Issue 5* Service Tools (cont’d) Section F — Transmission A406130 D F AB C H J E G Powershift Gearbox — 6 Speed (ShiftMaster) Electronic Service Tool Kit 1 721/10885 — Interconnecting cable (Data Link Adaptor to machine ECU diagnostics socket). Note that this cable must be ordered separately in addition to the kit below. 892/01033 — Service Tool Kit comprises: 1A Data Link Adaptor (DLA), enables data exchange bet

• 1 — 2 Park the machine on firm level ground, engage the parking brake and set the transmission to neutral. Lower the attachments to the ground and stop the engine. Clean the machine using water and/or steam. Do not allow mud, debris etc to build upon the machine, pay particular attention to the following areas: 1 Backhoe hoses passing through mainframe. 2 Around twin slew rams. 3 Twin ram slew recess in chassis (centremount). 4 Kingpost slide rails (sideshift). 5 Kingpost hose tray and bottom ‘shelf’ (sideshift). 6 Recess be

The lineup of JCB backhoe loaders is represented by 10 basic models of machines made in more than 30 variations. The line starts with small models of Mini CX and 1СХ and ends
with large powerful models of 4 CX, 4СХ Super and released in 2012 5CX. If we talk about machines introduced before 2012, then their power varies from 15 to 75 kW, the depth of digging is within
2.54-6.14 meters. Backhoe loaders can reach speeds of up to 40 km / h, while the mass of these machines is between 2.8 and 8.5 tons.

Backhoe loader JCB 5CX, the most powerful model in the company’s lineup, has wheels of the same size and four-wheel drive. The machine has a 120 hp engine. standard Tier 2.

JCB backhoe loaders can additionally be equipped with attachments, which significantly expands the scope of these machines. The list of replacement equipment for JCB backhoe
loaders is quite large. It includes more than 40 types of buckets intended for excavating attachments, hydraulic hammers, front buckets of different capacity and design (including with
side tipping), buckets for special work, road mills, equipment for digging trees, drills, road brushes with a width from 150 to 1100 mm, scrapers, seals, mowers, trenchers and grippers. There is
also a large assortment of hand-held equipment that connects to the hydraulic system of the backhoe loader: drills, jackhammers, perforators, water pumps and disk cutters. These tools can work in
parallel with the excavator. The standard JCB backhoe loader system allows the use of other manufacturers’ equipment.

Also, JCB backhoe loaders can be equipped with special tools developed by JCB specialists, such as a system for compensating for vibrations during travel, a mechanism for
hydraulically moving the excavator rig, a mechanism for telescopic extension of the handle, adjustable slip cushions for outriggers.

1. JCB 3CX 4CX PDF Service Manuals
2. JCB 3CX 4CX ECO 2010 Operator’s manual for the backhoe loader
3. JCB 3CX PDF Service Manual
4. JCB 3CX,4CX Eco Backhoe Loader PDF Specification
5. JCB 4CX PDF Service Manual
6. JCB 214 PDF Service Manual
7. JCB 214e PDF Service Manual
8. JCB 215 PDF Service Manual
9. JCB 217 PDF Service Manual
10. JCB 354 PDF Service Manual
11. JCB 360 PDF Service Manual
12. JCB 444 Mechanical Engine PDF Service Manual
13. JCB 444 Mechanical PDF Manual
14. JCB Fastrac 3170 PDF Service Manual
15. JCB Fastrac 3170 Plus PDF Service Manual
16. JCB Fastrac 3190 PDF Service Manual
17. JCB Fastrac 3190 Plus PDF Service Manual
18. JCB Fastrac 3200 PDF Service Manual
19. JCB Fastrac 3200 Plus PDF Service Manual
20. JCB Fastrac 3220 PDF Service Manual
21. JCB Fastrac 3220 Plus PDF Service Manual
22. JCB Fastrac 3230 PDF Service Manual
23. JCB Fastrac 3230 Plus PDF Service Manual