Мануал на сузуки лодочные моторы

Brand: Suzuki
|
Category: Outboard Motor
|
Size: 10.42 MB

• General Information 1

  5

  • Component Parts and Important Item Illustrations

    3

  • Table of Contents

    5

  • Warning/Caution/Note

    6

  • General Precautions

    6

    • General Information

      6

  • Identification Number Location

    8

  • Fuel and Oil

    8

    • Gasoline Recommendation

      8

    • Engine Oil

      8

  • Engine Break-In

    9

  • Propellers

    10

  • Specifications

    11

  • Service Data

    13

    • General Information

      15

    • Starter Motor

      18

    • Self-Diagnostic System Indication

      19

  • Tightening Torque

    20

  • Special Tools

    22

  • Materials Required

    25

• Periodic Maintenance 2

  26

  • Periodic Maintenance Schedule

    27

    • Periodic Maintenance Chart

      27

  • Maintenance and Tune-Up Procedures

    28

    • Engine Oil / Engine Oil Filter

      28

    • Engine Oil Change/Engine Oil Filterreplacement

      29

    • Gear Oil

      31

    • Lubrication

      32

    • Spark Plug

      33

    • Tappet Clearance

      34

    • Idle Speed

      40

    • Ignition Timing

      41

    • Breather and Fuel Line

      42

    • Low Pressure Fuel Filter

      42

    • High Pressure Fuel Filter

      43

    • Water Pump / Water Pump Impeller

      43

    • Propeller / Nut / Cotter Pin

      43

    • Anodes and Bonding Wires

      44

    • Battery

      45

    • Bolt and Nuts

      46

    • Fuel Mixture Check (Ofeedback)

      47

  • Oil Pressure

    52

  • Cylinder Compression

    54

• Engine Control System

  55

  • Engine Control System Structure

    56

    • System Structure 1

      56

    • System Structure 2

      57

    • Wiring Diagram for Engine Control

      58

    • Engine Control System

      58

  • Components for System Control

    59

    • Engine Control Module (Ecm)

      59

    • Ecm Connectors / Terminals Layout

      60

    • Ecm Internal Structure

      61

    • Sensor and Switch

      62

  • Ignition System

    66

    • Ignition Control System

      66

  • Electronic Fuel Injection System

    68

    • Fuel Injection Control System

      68

    • Fuel Delivery System Components

      70

    • Fuel Pump Control System

      73

    • Air Intake Components

      74

    • Idle Air Control System Outline

      75

  • Caution System

    77

    • Over-Revolution Caution System

      77

    • Low Oil Pressure Caution System

      78

    • Overheat Caution

      79

    • Electrical

      80

    • Low Battery Voltage Caution System

      80

  • Self-Diagnostic System

    81

    • Priority / Code / Pattern for Self-Diagnostic System Operation

      81

    • Condition for Self-Diagnostic System Operation

      83

  • Fail-Safe System

    84

    • Pre-Programmed Value for Fail-Safe System

      84

  • Operating Hour Indication System

    85

  • Start-In-Gear Protection System

    86

  • O 2 Feedback System

    87

  • Inspection

    88

    • Precaution on System Inspection

      88

    • Inspection for Ecm Circuit Voltage

      88

    • Inspection for Resistance

      90

    • Other Inspection

      91

  • Troubleshooting

    96

    • Fuel System

      96

  • Removal / Installation

    102

    • Flywheel / Ckp Sensor / Cmp Sensor

      102

    • Oil Pressure Switch

      105

• Electrical

  106

  • Battery Charging System

    107

    • Outline

      107

    • Removal / Installation

      110

  • Electric Starter System

    112

    • Outline

      112

    • Troubleshooting

      113

    • Inspection

      114

    • Starting Motor

      117

  • Monitor-Tachometer

    123

    • Inspection

      123

• Fuel System

  124

  • Precaution on Fuel System Service

    125

    • General Precaution

      125

    • Fuel Pressure Relief Procedure

      126

  • Fuel Line

    127

    • Removal / Installation

      127

    • Fuel Leakage Check Procedure

      127

    • Fuel Hose Connection

      128

    • Fuel Pressure Inspection

      129

  • Fuel Vapor Separator / High Pressure Fuel Pump

    131

    • Removal / Installation

      131

    • Disassembly

      132

    • Inspection

      133

    • Assembly

      135

  • Fuel Injector

    136

    • Inspection

      136

    • Removal

      136

    • Installation

      137

  • Low Pressure Fuel Pump

    138

    • Removal / Installation

      138

    • Disassembly / Reassembly

      139

    • Inspection

      140

  • Fuel Tank

    141

    • Disassembly / Reassembly

      141

  • Inspection

    142

• Power Unit

  143

  • Intake Manifold Assembly

    144

    • Removal

      144

    • Installation

      145

  • Power Unit

    146

    • Removal

      146

    • Installation

      150

  • Oil Pump / Case

    153

    • Removal

      153

    • Disassembly

      153

    • Inspection

      154

    • Measuring Pump Components

      154

    • Assembly

      155

    • Installation

      155

  • Timing Chain / Tensioner

    158

    • Removal

      158

    • Inspection

      160

    • Installation

      161

  • Cylinder Head Assembly

    164

    • Removal

      164

    • Assembly

      164

    • Disassembly

      167

    • Inspection / Servicing

      168

    • Reassembly

      181

  • Cylinder / Crankshaft / Piston

    183

    • Disassembly

      183

    • Inspection / Servicing

      186

    • Reassembly

      200

  • Thermostat

    207

  • Operation

    208

    • Water Cooling System

      208

    • Engine Lubrication System

      209

• Power Trim and Tilt

  210

  • System Wiring Diagram

    211

  • Service Procedure

    212

    • Oil Level

      212

    • Air Bleeding

      212

  • Power Trim and Tilt Unit

    213

    • Removal

      213

    • Disassembly

      214

    • Cleaning and Inspecting

      216

    • Reassembly

      218

    • Ptt Motor

      220

    • Installation

      224

  • Ptt Motor Relay

    226

  • Ptt Switch

    227

  • Operation

    228

    • Components

      228

    • Principles of Operation

      229

• Lower Unit

  234

  • Removal & Disassembly

    235

  • Pinion Bearing

    239

  • Inspection

    241

    • Propeller

      241

    • Gearcase

      241

    • Gear

      242

    • Propeller Shaft Components

      242

    • Propeller Shaft Bearing Housing

      242

    • Shift Rod and Shift Cam

      243

    • Water Pump and Related Items

      243

    • Driveshaft Bearing Housing

      244

    • Driveshaft

      245

  • Assembly & Installation

    246

  • Trim Tab

    256

  • Lower Unit Gears-Shimming and Adjustment

    257

    • Wiring Diagram

      263

    • Fuel / Water Hose Routing

      269

• Df40150 «K5» (2005) Model .

  273

  • Specifications (Df50Wtidf50Wqh)

    274

  • Service Data

    278

  • Tightening Torque

    285

  • Flywheel MAGNETO and CRANKSHAFT

    286

  • Over-Revolution Caution System

    286

  • Safety Relay System

    286

  • Battery Charging System

    287

  • Electric Starter System

    289

  • Assembly

    303

  • Remote Control Box & Remote Control Wire

    306

  • Cylinder Head

    307

  • Upper Oil Seal Housing

    307

  • Upper Mount

    308

  • Lower Mount

    309

  • Clamp Bracket Shaft

    310

  • Ptt Motor Relay

    311

  • Swivel Bracket Bush

    311

  • Tiller Handle Assy

    311

  • Driveshaftidriveshaft Bearing Housing

    313

  • Gearcase Magnet

    314

  • Shift Rod Guide

    314

  • Water Pump Case

    314

  • Propeller Shaft Bearing

    315

  • Wiring Diagram

    316

• Df40/50 «K6» (2006) Model

  326

  • Specifications (Df40T/Df40Qh/Df50T/Df50Th)

    327

  • Specifications (Df50Wt/Df50Wqh)

    329

  • Service Data

    331

  • Periodic Maintenance Schedule

    338

  • Ecm

    339

  • Fuel Filter

    339

  • Iac Hose

    339

  • Intake Manifold

    340

  • Piston

    341

  • Water Pump Case under Gasket

    341

  • Wiring Diagram

    342

  • Fuel Hose Routing

    345

• Df40/50 «K7» (2007) Model

  348

  • Specifications (Df40T/Df40Qh/Df50T/Df50Th)

    349

  • Specifications (Df50Wt/Df50Wqh)

    351

  • Service Data

    353

  • Tightening Torque

    360

  • Periodic Maintenance Schedule

    361

  • Ecm

    362

  • Silencer

    362

  • Tiller Handle (Df40Qh, Df50Qh and Df50Wqh)

    363

  • Clutch Dog Shifter and Return Spring

    365

  • Clutch Shaft Arm and Clutch Shaft Side Arm

    365

  • Detent Spring and Shift Cam

    365

  • Engine Side Cover

    366

• Forward

  370

  • General Information

    372

    • Warning/Caution/Note

      372

    • General Precautions

      372

  • Specifications

    374

    • Lower Unit

      375

  • Service Data

    376

  • Tightening Torque

    382

  • Special Tools

    384

  • Materials Required

    387

  • Wiring Diagram

    388

  • Engine Control System

    389

    • Caution / Diagnostic System

      389

    • Engine Speed Control During Shifting

      390

    • Checking Engine Total Operating Hours

      390

  • MID Unit

    391

    • Tiller Handle

      391

      • Removal

        391

      • Disassembly

        392

      • Assembly

        395

      • Installation

        396

    • Tilt Aid System

      401

      • Removal

        401

      • Inspection

        402

      • Installation

        403