Мануал на рендж ровер l322

В данном разделе размещено руководство по эксплуатации Рендж Ровер в кузове L322 от производителя


В данном разделе размещено два руководства по эксплуатации Рендж Ровер в кузове L322 от производителя


В данном разделе размещено руководство по эксплуатации Рендж Ровер в кузове L322 от производителя — LRL 38 02 55 102


В данном разделе размещено руководство по эксплуатации Рендж Ровер в кузове L322 от производителя — LRL 38 02 55 901


В данном разделе размещено руководство по эксплуатации Рендж Ровер в кузове L322 от производителя — LRL 38 02 55 801


В данном разделе размещено руководство по эксплуатации Рендж Ровер в кузове L322 от производителя — LRL 38 02 55 701


Хочу поделиться своей подборкой мануалов по ренжам. Выручали и не раз.

1. Таблица высоты калибровки пневмоподвески

Фото в бортжурнале Land Rover Range Rover (3G)

высоты калибровки пневмы в зависимости от размеров дисков на все режимы пневмы

2. Пособие по пневматической подвеске
yadi.sk/i/SlP44D9L3E4BLt

3. Электрическая библиотека (расшифровки разъемов, проводов и т.д.)
yadi.sk/i/l7WK4EdK3E4BVT

4. WORKSHOP MANUAL — SYSTEM DESCRIPTION AND OPERATION
— на русском
yadi.sk/i/fLlKPPD33E4Bs3
— на английском
yadi.sk/i/9cPTxEYp3E4C6X

5. Руководство по ремонту LRL0477RU
yadi.sk/i/vpPLjRsP3E4CAT

6. Руководство по ремонту с электросхемами (скан книги)
yadi.sk/i/wy00p5NV3E4CHp

7. AUX MFD E53
yadi.sk/i/y89ESnJA3E4CN9

Page 1 — Electrical Library

Electrical LibraryNRRERL 28/11/01 10:02 am Page 1

Page 2 — ELECTRICAL LIBRARY

INTRODUCTIONRANGE ROVER 1.5Battery ChargingOnly recharge the battery with it removed from the vehicle. Always ensure any battery charging area is wel

Page 3

DESCRIPTION AND OPERATIONRANGE ROVER 4.75Light Check ModuleThe LCM (C2040) is located at the base of the RH ‘A’ post, and monitors the cond

Page 4 — CONTENTS

DESCRIPTION AND OPERATION4.76 RANGE ROVERBi-Xenon SystemPower DistributionFeed from the positive battery terminal (C0192) is supplied to fuse 53, fusi

Page 5

DESCRIPTION AND OPERATIONRANGE ROVER 4.77Headlamp Dipped BeamIn addition to the lamps outlined in the side lamps section, the LCM will provide feeds

Page 6

DESCRIPTION AND OPERATION4.78 RANGE ROVERAUTOMATIC HEADLAMP LEVELLINGDESCRIPTIONGeneralAutomatic headlamp levelling is only fitted to vehicles with bi

Page 7

DESCRIPTION AND OPERATIONRANGE ROVER 4.79ABS ECUThe ABS ECU (C0506) provides a vehicle speed signal to the headlamp levelling ECU (C1543) on a YW wir

Page 8

DESCRIPTION AND OPERATION4.80 RANGE ROVERFOG LAMPSDESCRIPTIONGeneralOperation of both the front and rear fog lamps is controlled by the Light Check Mo

Page 9

DESCRIPTION AND OPERATIONRANGE ROVER 4.81Rear Fog LampsPower DistributionFeed from the positive battery terminal (C0192) is supplied to fusible link

Page 10 — INTRODUCTION

DESCRIPTION AND OPERATION4.82 RANGE ROVERDIRECTION INDICATOR/HAZARD WARNING LAMPSDESCRIPTIONGeneralOperation of the direction indicator lamps is contr

Page 11

DESCRIPTION AND OPERATIONRANGE ROVER 4.83RH TurnThe LCM (C2040) monitors the condition of the column mounted direction indicator switch (C1832) by pr

Page 12

DESCRIPTION AND OPERATION4.84 RANGE ROVERINTERIOR LAMPSDESCRIPTIONGeneralOperation of the interior lamps is controlled by the Body Control Unit (BCU)

Page 13

INTRODUCTION1.6 RANGE ROVERABBREVIATIONSGeneralAAmpereABS Anti-lock Braking System ac Alternating currentA/C Air ConditioningATC Automatic Temperatur

Page 14

DESCRIPTION AND OPERATIONRANGE ROVER 4.85Body Control Unit (BCU)The BCU (C0662) monitors the condition of all four doors and provides feeds to the fo

Page 15

DESCRIPTION AND OPERATION4.86 RANGE ROVERGlove Box LampThe BCU (C0662) monitors the condition of the glove box switch (C0227) by providing a feed on a

Page 16

DESCRIPTION AND OPERATIONRANGE ROVER 4.87INTERIOR ILLUMINATIONDESCRIPTIONGeneralOperation of the interior illumination LED’s and lamps is contro

Page 17

DESCRIPTION AND OPERATION4.88 RANGE ROVERLight Check Module (LCM)When the LCM (C2039) senses that the ignition switch is in either the auxiliary or ig

Page 18 — FUSE DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.89All the above are earthed on N wires. The LCM also provides a feed to the following LED’s on SR wires:l

Page 19

DESCRIPTION AND OPERATION4.90 RANGE ROVERINSTRUMENTSDESCRIPTIONGeneralThe instrument pack is a totally electronic device which receives analogue or di

Page 20

DESCRIPTION AND OPERATIONRANGE ROVER 4.91Analogue InstrumentsSpeedometerThe ABS ECU (C0506) provides the instrument pack (C0230) a pulsed signal on a

Page 21

DESCRIPTION AND OPERATION4.92 RANGE ROVERHORNSDESCRIPTIONGeneralTwo horns are located behind the RH side of the front bumper. Operation of the horns i

Page 22

DESCRIPTION AND OPERATIONRANGE ROVER 4.93CLOCKDESCRIPTIONGeneralThe analogue clock is mounted on the passenger side of the centre console, and is ill

Page 23

DESCRIPTION AND OPERATION4.94 RANGE ROVERCIGAR LIGHTERSDESCRIPTIONGeneralTwo cigar lighters are fitted to Range Rover. The front cigar lighter is loca

Page 24 — EARTH POINTS AND HEADERS

INTRODUCTIONRANGE ROVER 1.7HeVAC Heating, Ventilation and Air ConditioningHO2S Heated Oxygen SensorHDC Hill Descent Control HFS Heated Front Screen H

Page 25

DESCRIPTION AND OPERATIONRANGE ROVER 4.95ACCESSORY SOCKETSDESCRIPTIONGeneralTwo accessory sockets are fitted to Range Rover. The front accessory sock

Page 26

DESCRIPTION AND OPERATION4.96 RANGE ROVERTRAILER SOCKETDESCRIPTIONGeneralThe trailer socket is mounted at the rear of the vehicle, and receives inputs

Page 27

DESCRIPTION AND OPERATIONRANGE ROVER 4.97RH Tail LampWhen the LCM (C0937) detects that side or headlamps have been selected, it provides a feed to th

Page 28

DESCRIPTION AND OPERATION4.98 RANGE ROVERAUDIO SYSTEM – LOW LINEDESCRIPTIONGeneralFor a detailed description of the audio systems fitted to New Range

Page 29

DESCRIPTION AND OPERATIONRANGE ROVER 4.99AUDIO SYSTEM – MID-LINEDESCRIPTIONGeneralFor a detailed description of the audio systems fitted to New Range

Page 30

DESCRIPTION AND OPERATION4.100 RANGE ROVERAUDIO SYSTEM – HIGH LINEDESCRIPTIONGeneralFor a detailed description of the audio systems fitted to New Rang

Page 31

DESCRIPTION AND OPERATIONRANGE ROVER 4.101SATELLITE NAVIGATION SYSTEMDESCRIPTIONGeneralFor a detailed description of the satellite navigation system

Page 32

DESCRIPTION AND OPERATION4.102 RANGE ROVERSATELLITE NAVIGATION SYSTEM – NASDESCRIPTIONGeneralFor a detailed description of the satellite navigation sy

Page 33

DESCRIPTION AND OPERATIONRANGE ROVER 4.103TELEPHONEDESCRIPTIONGeneralFor a detailed description of the telephone systems fitted to New Range Rover, r

Page 34

DESCRIPTION AND OPERATION4.104 RANGE ROVERTELEPHONE – HANDS FREEDESCRIPTIONGeneralFor a detailed description of the telephone systems fitted to New Ra

Page 35

INTRODUCTION1.8 RANGE ROVERHOW TO USE THIS DOCUMENTFuse DetailsContains information on fuse functions and values and should be used together with the

Page 36

DESCRIPTION AND OPERATIONRANGE ROVER 4.105TELEPHONE – NASDESCRIPTIONGeneralFor a detailed description of the telephone systems fitted to New Range Ro

Page 37

DESCRIPTION AND OPERATION4.106 RANGE ROVERFUEL PUMPDESCRIPTIONTd6The fuel system on Td6 vehicles features three fuel pumps. A primary fuel pump is mou

Page 38

DESCRIPTION AND OPERATIONRANGE ROVER 4.107V8Power DistributionFeed from the positive battery terminal (C0192) is supplied to fusible link 2 and fusib

Page 39

DESCRIPTION AND OPERATION4.108 RANGE ROVERROTARY COUPLERDESCRIPTIONGeneralThe rotary coupler is a rotating link harness, acting as a bridge between th

Page 40

DESCRIPTION AND OPERATIONRANGE ROVER 4.109Driver AirbagFor detailed information on driver airbag operation, refer to the Supplementary Restraint Sys

Page 41

DESCRIPTION AND OPERATION4.110 RANGE ROVERPARK DISTANCE CONTROL (PDC)DESCRIPTIONGeneralPark Distance Control (PDC) provides an audible warning to the

Page 42

DESCRIPTION AND OPERATIONRANGE ROVER 4.111RH Inner SensorThe PDC ECU (C0958) provides a feed to the RH inner PDC sensor (C0965) on a GS wire. An eart

Page 43

DESCRIPTION AND OPERATION4.112 RANGE ROVERLH Outer SensorThe PDC ECU (C1457) provides a feed to the LH outer PDC sensor (C0402) on a GB wire. An earth

Page 44

DESCRIPTION AND OPERATIONRANGE ROVER 4.113TYRE PRESSURE MONITORING (TPM)DESCRIPTIONGeneralThe Tyre Pressure Monitoring (TPM) system continuously moni

Page 45

DESCRIPTION AND OPERATION4.114 RANGE ROVERSTEERING COLUMNDESCRIPTIONGeneralThe steering column fitted to New Range Rover features fully electrical adj

Page 46

INTRODUCTIONRANGE ROVER 1.91. Cav: The connector pin (cavity) number.2. Col: The colour of wire populating the connector pin.3. Cct: Identifies th

Page 47

DESCRIPTION AND OPERATIONRANGE ROVER 4.115Memory Steering ColumnPower DistributionFeed from the positive battery terminal (C0192) is supplied to the

Page 48

DESCRIPTION AND OPERATION4.116 RANGE ROVERSteering Wheel HeaterPower DistributionFeed from the positive battery terminal (C0192) is supplied to the st

Page 49

DESCRIPTION AND OPERATIONRANGE ROVER 4.117AIR SUSPENSIONDESCRIPTIONGeneralThe main function of the four wheel air suspension system is to maintain th

Page 50

DESCRIPTION AND OPERATION4.118 RANGE ROVERAir Suspension ECUThe air suspension ECU (C0867) is located behind the LH side of the fascia, and is connect

Page 51

DESCRIPTION AND OPERATIONRANGE ROVER 4.119RH Rear Height SensorThe air suspension ECU (C0867) provides a feed to the RH rear height sensor (C1698) on

Page 52 — + DOOR MIRRORS

DESCRIPTION AND OPERATION4.120 RANGE ROVERValve BlockThe valve block contains five solenoid valves which control the air supply as follows:RH FrontIf

Page 53

CONNECTORRANGE ROVER 5.1CONNECTORCIRCUIT REFERENCE NUMBERSCONNECTOR APPLICABILITYGeneralThe following table lists the circuit reference numbers again

Page 54

CONNECTOR5.2 RANGE ROVER30 Auxiliary Module (Europe)31 Auxiliary Module (NAS)

Page 55

CONNECTOR DETAILS C0001RANGE ROVERCONNECTOR DETAILSRANGE ROVERC0001Description: Lamp-Direction indicator/hazard warning-Front-LHLocation: Front of veh

Page 56

C0002 CONNECTOR DETAILSRANGE ROVERC0002Description: Lamp-Direction indicator/hazard warning-Front-RHLocation: Front of vehicle — RH sideColour: BLACKG

Page 57

INTRODUCTION1.10 RANGE ROVERFAULT DIAGNOSISGeneralWhen diagnosing an electrical fault, follow the steps below:1. Read the circuit description appropri

Page 58

CONNECTOR DETAILS C0003RANGE ROVERC0003Description: Horn (s)Location: Behind RH side of front bumperColour: GREYGender: FemaleP6868C0004C0003Cav Col C

Page 59

C0004 CONNECTOR DETAILSRANGE ROVERC0004Description: Horn (s)Location: Behind RH side of front bumperColour: GREYGender: FemaleP6868C0004C0003Cav Col C

Page 60

CONNECTOR DETAILS C0005RANGE ROVERC0005Description: Cooling fanLocation: Front of engine compartment — centreColour: BLACKGender: FemaleP6864C0005C154

Page 61

C0007 CONNECTOR DETAILSRANGE ROVERC0007Description: Switch-BonnetLocation: Rear RH side of engine compartmentColour: BLACKGender: FemaleP6884C0666C050

Page 62

CONNECTOR DETAILS C0008RANGE ROVERC0008Description: Pump-Washer-WindscreenLocation: Front LH side of engine compartmentColour: BLACKGender: FemaleP685

Page 63

C0009 CONNECTOR DETAILSRANGE ROVERC0009Description: Headlamp-LHLocation: Front of vehicle — LH sideColour: BLACKGender: FemaleP6860C0009C0071Cav Col C

Page 64

CONNECTOR DETAILS C0011RANGE ROVERC0011Description: Headlamp-RHLocation: Front of vehicle — RH sideColour: BLACKGender: FemaleP6866C0011C0070C1341Cav

Page 65

C0012 CONNECTOR DETAILSRANGE ROVERC0012Description: Lamp-Side repeater-Front-RHLocation: Front of vehicle — RH sideColour: BLACKGender: FemaleP6871C00

Page 66

CONNECTOR DETAILS C0013RANGE ROVERC0013Description: Lamp-Side repeater-Front-LHLocation: Front of vehicle — LH sideColour: BLACKGender: FemaleP6873C00

Page 67

C0017 CONNECTOR DETAILSRANGE ROVERC0017Description: Header -EarthLocation: LH side of engine compartmentColour: TIN-PLATEGender: MaleP6857C0362C0551C0

Page 68

INTRODUCTIONRANGE ROVER 1.11WIRE COLOUR CODESGeneralThe following list contains wire colour codes used on the vehicle harness’s.Code ColourBBlac

Page 69

CONNECTOR DETAILS C0018RANGE ROVERC0018Description: Header -EarthLocation: Front RH side of engine compartmentColour: TIN-PLATEGender: MaleP6867C0018C

Page 70

C0021 CONNECTOR DETAILSRANGE ROVERC0021Description: Pump-Washer-Rear screenLocation: Front LH side of engine compartmentColour: BLACKGender: FemaleP68

Page 71

CONNECTOR DETAILS C0026RANGE ROVERC0026Description: Switch-Brake fluid levelLocation: Rear of engine compartmentColour: BLACKGender: FemaleP6884C0666C

Page 72

C0028 CONNECTOR DETAILSRANGE ROVERC0028Description: Switch-Ignition — V8Location: Beneath centre consoleColour: WHITEGender: FemaleP6913C0049C0672C002

Page 73

CONNECTOR DETAILS C0030RANGE ROVERC0030Description: Motor-Wiper-WindscreenLocation: Rear of engine compartmentColour: BLACKGender: FemaleP6884C0666C05

Page 74

C0040 CONNECTOR DETAILSRANGE ROVERC0040Description: Diagnostic socketLocation: Behind driver side of fasciaColour: BLACKGender: FemaleP6916C0040Cav Co

Page 75

CONNECTOR DETAILS C0041RANGE ROVERC0041Description: Switch-LightingLocation: Behind driver side of fasciaColour: BLACKGender: FemaleP6920C0041Cav Col

Page 76

C0049 CONNECTOR DETAILSRANGE ROVERC0049Description: Coil-TransponderLocation: Beneath centre consoleColour: BLACKGender: FemaleP6913C0049C0672C0028C00

Page 77

CONNECTOR DETAILS C0050RANGE ROVERC0050Description: Sensor-Pad wearLocation: Behind LH front wheel arch linerColour: BLACKGender: FemaleP6877C0516C005

Page 78 — + FUEL BURNING HEATER – V8

C0053 CONNECTOR DETAILSRANGE ROVERC0053Description: Alternator/generator — Td6Location: LH side of engineColour:Gender:P7027C1216C0053Cav Col Cct1G31G

Page 79

INTRODUCTION1.12 RANGE ROVER

Page 80

CONNECTOR DETAILS C0056RANGE ROVERC0056Description: Motor-Blower-FrontLocation: Behind centre of fasciaColour:Gender:Cav Col Cct1BGALL2RGALL

Page 81

C0059 CONNECTOR DETAILSRANGE ROVERC0059Description: ECU-Engine ImmobilisationLocation: Beneath centre consoleColour: BLACKGender: FemaleP6914C1664C005

Page 82

CONNECTOR DETAILS C0070RANGE ROVERC0070Description: Motor-Headlamp levelling-RHLocation: Front of vehicle — RH sideColour: NATURALGender: FemaleP6866C

Page 83

C0071 CONNECTOR DETAILSRANGE ROVERC0071Description: Motor-Headlamp levelling-LHLocation: Front of vehicle — LH sideColour: NATURALGender: FemaleP6860C

Page 84

CONNECTOR DETAILS C0074RANGE ROVERC0074Description: Cigar lighter illuminationLocation: Beneath centre consoleColour: WHITEGender: FemaleP6911C0089C00

Page 85

C0075 CONNECTOR DETAILSRANGE ROVERC0075Description: Switch-Brake pedalLocation: Driver’s footwellColour: NATURALGender: FemaleP6976C0075Cav Col C

Page 86

CONNECTOR DETAILS C0076RANGE ROVERC0076Description: Lamp-Footwell-Front-RHLocation: Behind footwell trim panel — RH sideColour: BLACKGender: FemaleP69

Page 87

C0077 CONNECTOR DETAILSRANGE ROVERC0077Description: Lamp-Footwell-Front-LHLocation: Behind footwell trim panel — LH sideColour: BLACKGender: FemaleP69

Page 88

CONNECTOR DETAILS C0082RANGE ROVERC0082Description: Rotary couplerLocation: Underside of steering columnColour: GREENGender: FemaleP6955C1393C0082C204

Page 89

C0086 CONNECTOR DETAILSRANGE ROVERC0086Description: Cigar lighterLocation: Beneath centre consoleColour: BLACKGender: FemaleP6911C0089C0086C0074Cav Co

Page 90

FUSE DETAILSRANGE ROVER 2.1FUSE DETAILSIntroductionFuses are mounted in one of three fuse boxes. The engine compartment fuse box is located in the en

Page 91

CONNECTOR DETAILS C0089RANGE ROVERC0089Description: Cigar lighterLocation: Beneath centre consoleColour: BLACKGender: FemaleP6911C0089C0086C0074Cav Co

Page 92

C0091 CONNECTOR DETAILSRANGE ROVERC0091Description: Switch-HandbrakeLocation: Beneath centre consoleColour: BRASSGender: EyeletP6910C0350C0942C2322C00

Page 93

CONNECTOR DETAILS C0096RANGE ROVERC0096Description: Switch-Hazard Warning and CDL MasterLocation: Behind centre consoleColour: BLACKGender: FemaleP692

Page 94

C0099 CONNECTOR DETAILSRANGE ROVERC0099Description: Switch-Ignition — Td6Location: Beneath centre consoleColour: BLACKGender: FemaleP6913C0049C0672C00

Page 95

CONNECTOR DETAILS C0114RANGE ROVERC0114Description: Pump-FuelLocation: Above fuel tankColour: BLACKGender: FemaleP7012C0114Cav Col Cct1WUALL2 NBY ALL3

Page 96

C0117 CONNECTOR DETAILSRANGE ROVERC0117Description: Main harness to tail door harnessLocation: Rear of luggage compartmentColour: BLACKGender: MaleP69

Page 97

CONNECTOR DETAILS C0119RANGE ROVERC0119Description: Lamp-Load space-RHLocation: RH side of tail doorColour: BLACKGender: FemaleP6984C0119Cav Col Cct1N

Page 98

C0120 CONNECTOR DETAILSRANGE ROVERC0120Description: Lamp-Load space-LHLocation: LH side of taildoorColour: BLACKGender: FemaleP6983C0120Cav Col Cct1NY

Page 99

CONNECTOR DETAILS C0121RANGE ROVERC0121Description: Lamp-Tail-LHLocation: LH rear of vehicleColour: BLACKGender: FemaleC0121P6962Cav Col Cct1UGALL2BUA

Page 100 — DESCRIPTION AND OPERATION

C0125 CONNECTOR DETAILSRANGE ROVERC0125Description: Lamp-Tail-RHLocation: RH rear of vehicleColour: BLACKGender: FemaleP6963C0125Cav Col Cct1UNALL2BUA

Page 101

FUSE DETAILS2.2 RANGE ROVERENGINE COMPARTMENT FUSE BOXFuse Rating Vehicle FunctionF1 30 A V8 ECM, EAT ECU.F1 30 A Td6 ECM.F2 30 A V8 Variable camshaft

Page 102

CONNECTOR DETAILS C0132RANGE ROVERC0132Description: Sensor-Fuel rail pressure — Td6Location: Centre rear of engineColour:Gender:P7028C0132C0216Cav Col

Page 103 — + BRAKE AND REVERSE LAMPS

C0147 CONNECTOR DETAILSRANGE ROVERC0147Description: Sensor-Engine coolant levelLocation: Front LH side of engine compartmentColour: BLACKGender: Femal

Page 104

CONNECTOR DETAILS C0149RANGE ROVERC0149Description: Sensor-Mass air flow (MAF) — V8Location: Front RH side of engineColour:Gender:C0149P7038Cav Col Cc

Page 105

C0149 CONNECTOR DETAILSRANGE ROVERC0149Description: Sensor-Mass air flow (MAF) — Td6Location: Top of engineColour:Gender:P7026C0176C0149Cav Col Cct1YU

Page 106

CONNECTOR DETAILS C0162RANGE ROVERC0162Description: Engine harness to main harness — Td6Location: Inside E-boxColour:Gender:P7022C0162C0909C1526C0190C

Page 107

C0162 CONNECTOR DETAILSRANGE ROVERC0162Description: Engine harness to main harness — V8Location: Inside E-boxColour:Gender:P7020C0162C0606C0332C2089C1

Page 108

CONNECTOR DETAILS C0168RANGE ROVERC0168Description: Sensor-Crankshaft position (CKP) — Td6Location: LH side of engineColour:Gender:C0168P7035Cav Col C

Page 109

C0169 CONNECTOR DETAILSRANGE ROVERC0169Description: Sensor-Engine coolant temperature (ECT) — Td6Location: Rear LH side of engineColour:Gender:C0169C2

Page 110

CONNECTOR DETAILS C0176RANGE ROVERC0176Description: Sensor-Camshaft position (CMP) — Td6Location: Top of engineColour:Gender:P7026C0176C0149Cav Col Cc

Page 111

C0179 CONNECTOR DETAILSRANGE ROVERC0179Description: Solenoid-Starter motor — Td6Location: LH side of engineColour:Gender:P7034C0823C0179C0178Cav Col C

Page 112

ELECTRICAL LIBRARYLRL 0453ENG(2)Published by Land Rover© Land Rover 2002All rights reserved. No part of this publication may be reproduced, stored in

Page 113

FUSE DETAILSRANGE ROVER 2.3PASSENGER COMPARTMENT FUSE BOXLink Rating Vehicle FunctionFL1 80 A All Heated front screen relay.FL2 60 A Td6 Ignition sw

Page 114

CONNECTOR DETAILS C0182RANGE ROVERC0182Description: Clutch-Compressor-Air conditioning (A/C) — V8Location: Lower RH front of engine compartmentColour:

Page 115

C0184 CONNECTOR DETAILSRANGE ROVERC0184Description: Sensor-Temperature-Fuel rail — Td6Location: LH side of engine compartmentColour:Gender:P7033C2303C

Page 116

CONNECTOR DETAILS C0187RANGE ROVERC0187Description: Switch-Oil pressureLocation: Front LH side of engine compartmentColour: BLACKGender: FemaleP6855C0

Page 117

C0191 CONNECTOR DETAILSRANGE ROVERC0191Description: Solenoid-EGR — Td6Location: LH side of engineColour:Gender:C0169C2262P7029C0191Cav Col Cct1RW32NS3

Page 118

CONNECTOR DETAILS C0193RANGE ROVERC0193Description: ECU-Electronic automatic transmissionLocation: Inside E-boxColour: BLUEGender: FemaleP6882C0448C21

Page 119

C0195 CONNECTOR DETAILSRANGE ROVERC0195Description: AccelerometerLocation: Beneath centre consoleColour: BLACKGender: FemaleP6915C0256C0360C0195Cav Co

Page 120

CONNECTOR DETAILS C0216RANGE ROVERC0216Description: Sensor-Boost pressure — Td6Location: Centre rear of engineColour:Gender:P7028C0132C0216Cav Col Cct

Page 121

C0230 CONNECTOR DETAILSRANGE ROVERC0230Description: Instrument PackLocation: Behind instrument packColour: BLACKGender: FemaleP6925C0233C0230C0234Cav

Page 122

CONNECTOR DETAILS C0232RANGE ROVERC0232Description: Clock-AnalogueLocation: Behind centre consoleColour: BLACKGender: FemaleP6926C0232C0700C1629C1630C

Page 123

C0233 CONNECTOR DETAILSRANGE ROVERC0233Description: Instrument PackLocation: Behind instrument packColour: BLACKGender: FemaleP6925C0233C0230C0234Cav

Page 124

FUSE DETAILS2.4 RANGE ROVERFuse Rating Vehicle FunctionF1 5 A All Instrument packF2 5 A All Heated rear screen relay, rear blower motor relay, seat he

Page 125

CONNECTOR DETAILS C0234RANGE ROVERC0234Description: Instrument PackLocation: Behind instrument packColour: GREYGender: FemaleP6925C0233C0230C0234Cav C

Page 126

C0243 CONNECTOR DETAILSRANGE ROVERC0243Description: Selector-Automatic transmissionLocation: Beneath centre consoleColour: BLACKGender: FemaleP6909C06

Page 127

CONNECTOR DETAILS C0244RANGE ROVERC0244Description: Gearbox — Td6Location: RH side of gearboxColour:Gender:C0244P7030Cav Col Cct1W32O32R253N33B34YU34Y

Page 128

C0245 CONNECTOR DETAILSRANGE ROVERC0245Description: Lamp-Automatic gearbox selector indicatorLocation: Beneath centre consoleColour: WHITEGender: Fema

Page 129

CONNECTOR DETAILS C0246RANGE ROVERC0246Description: Heated screen-FrontLocation: Behind RH side of fasciaColour: BLACKGender: MaleP6919C0246C2081Cav C

Page 130

C0247 CONNECTOR DETAILSRANGE ROVERC0247Description: Heated screen-FrontLocation: Behind LH side of fasciaColour: BLACKGender: MaleP6921C2051C0247Cav C

Page 131

CONNECTOR DETAILS C0249RANGE ROVERC0249Description: Heater-SeatLocation: Behind centre consoleColour: NATURALGender: FemaleP6926C0232C0700C1629C1630C0

Page 132

C0251 CONNECTOR DETAILSRANGE ROVERC0251Description: Air bag-PassengerLocation: Behind passenger side of fasciaColour: BLACKGender: MaleP6957C0251Cav C

Page 133 — + STEERING COLUMN

CONNECTOR DETAILS C0253RANGE ROVERC0253Description: Main harness to seat harnessLocation: Beneath RH seatColour: YELLOWGender: FemaleP6993C0253Cav Col

Page 134

C0255 CONNECTOR DETAILSRANGE ROVERC0255Description: Main harness to seat harnessLocation: Beneath LH seatColour: YELLOWGender: FemaleP6998C0662C0661C0

Page 135

FUSE DETAILSRANGE ROVER 2.5F34 7.5 A All HeVAC control module.F35 5 A All Centre console switch pack, Hill Descent Control switch.F36 5 A All Not use

Page 136

CONNECTOR DETAILS C0256RANGE ROVERC0256Description: DCU-AirbagLocation: Beneath centre consoleColour: NATURALGender: FemaleP6915C0256C0360C0195Cav Col

Page 137

C0274 CONNECTOR DETAILSRANGE ROVERC0274Description: Valve block-Air SuspensionLocation: Beneath vehicle — RH sideColour: BLACKGender: FemaleP7004C0770

Page 138

CONNECTOR DETAILS C0278RANGE ROVERC0278Description: Switch-Wash/wipe-WindscreenLocation: Top of steering columnColour: BLACKGender: FemaleP6952C0278C2

Page 139

C0286 CONNECTOR DETAILSRANGE ROVERC0286Description: HeaderLocation: Beneath front passenger’s seatColour:Gender:P6998C0662C0661C0660C0286C0255Cav

Page 140

CONNECTOR DETAILS C0304RANGE ROVERC0304Description: Motor-Window-RearLocation: Behind rear door trim panelColour: BLACKGender: FemaleC0304P6905Cav Col

Page 141

C0310 CONNECTOR DETAILSRANGE ROVERC0310Description: Speaker-Low range-Rear-RHLocation: Behind rear door trim panelColour: BLACKGender: FemaleP6904C031

Page 142

CONNECTOR DETAILS C0311RANGE ROVERC0311Description: Speaker-Mid range-Rear-RHLocation: Behind rear door trim panelColour: WHITEGender: FemaleP6903C073

Page 143

C0322 CONNECTOR DETAILSRANGE ROVERC0322Description: Passenger door harness to main harnessLocation: Base of passenger side ‘A’ postColour: B

Page 144

CONNECTOR DETAILS C0331RANGE ROVERC0331Description: Engine control module (ECM)Location: Inside E-boxColour: BLACKGender: FemaleP6882C0448C2138C0193C0

Page 145

C0332 CONNECTOR DETAILSRANGE ROVERC0332Description: Engine control module (ECM) — V8Location: Inside E-boxColour:Gender:P7020C0162C0606C0332C2089C1895

Page 146 — CONNECTOR

FUSE DETAILS2.6 RANGE ROVERREAR FUSE BOXFuse Rating Vehicle FunctionF1 20 A All Front cigar lighter, Rear cigar lighter, Front accessory socket.F2 25

Page 147

CONNECTOR DETAILS C0332RANGE ROVERC0332Description: Engine control module (ECM) — Td6Location: Inside E-boxColour: BLUEGender: MaleP7020C0162C0606C033

Page 148 — CONNECTOR DETAILS C0001

C0333 CONNECTOR DETAILSRANGE ROVERC0333Description: Main harness to air suspension harnessLocation: Behind RH front wheel arch linerColour: BLACKGende

Page 149 — C0002 CONNECTOR DETAILS

CONNECTOR DETAILS C0336RANGE ROVERC0336Description: Door harness to main harnessLocation: Base of driver side ‘A’ postColour: BLACKGender: F

Page 150 — CONNECTOR DETAILS C0003

C0350 CONNECTOR DETAILSRANGE ROVERC0350Description: Socket-Accessory-RearLocation: Luggage compartment — RH sideColour:Gender:P6959C2047C0350Cav Col C

Page 151 — C0004 CONNECTOR DETAILS

CONNECTOR DETAILS C0350RANGE ROVERC0350Description: Socket-Accessory-FrontLocation: Beneath centre consoleColour: WHITEGender: FemaleP6910C0350C0942C2

Page 152 — CONNECTOR DETAILS C0005

C0353 CONNECTOR DETAILSRANGE ROVERC0353Description: Mirror-Door-Passenger sideLocation: Behind passenger’s door trim panelColour:Gender:P6892C053

Page 153 — C0007 CONNECTOR DETAILS

CONNECTOR DETAILS C0355RANGE ROVERC0355Description: Lamp-Interior-FrontLocation: Front of headlining in the centreColour: BLACKGender: FemaleP6932C035

Page 154 — CONNECTOR DETAILS C0008

C0357 CONNECTOR DETAILSRANGE ROVERC0357Description: Lamp-Interior-RearLocation: Behind centre headliningColour: NATURALGender: FemaleP6935C0357C0359Ca

Page 155 — C0009 CONNECTOR DETAILS

CONNECTOR DETAILS C0359RANGE ROVERC0359Description: Sensor-VolumetricLocation: Behind centre headliningColour: BLACKGender: FemaleP6935C0357C0359Cav C

Page 156 — CONNECTOR DETAILS C0011

C0360 CONNECTOR DETAILSRANGE ROVERC0360Description: Earth-SRSLocation: Beneath centre consoleColour: TIN-PLATEGender: EyeletP6915C0256C0360C0195Cav Co

Page 157 — C0012 CONNECTOR DETAILS

EARTH POINTS AND HEADERSRANGE ROVER 3.1EARTH POINTS AND HEADERSGeneralThe following illustration indicates the general position of each earth point a

Page 158 — CONNECTOR DETAILS C0013

CONNECTOR DETAILS C0362RANGE ROVERC0362Description: Earth-ABSLocation: Rear LH side of engine compartmentColour: TIN-PLATEGender: EyeletP6857C0362C055

Page 159 — C0017 CONNECTOR DETAILS

C0363 CONNECTOR DETAILSRANGE ROVERC0363Description: Switch-Sunroof-FrontLocation: Front of headlining in the centreColour: BLACKGender: FemaleP6931C13

Page 160 — CONNECTOR DETAILS C0018

CONNECTOR DETAILS C0369RANGE ROVERC0369Description: Speaker-PDCLocation: Driver’s footwellColour: NATURALGender: FemaleP6950C1352C1577C0076C0405C

Page 161 — C0021 CONNECTOR DETAILS

C0381 CONNECTOR DETAILSRANGE ROVERC0381Description: Heated rear window (HRW)Location: LH side of taildoorColour: BLACKGender: FemaleP6987C0381Cav Col

Page 162 — CONNECTOR DETAILS C0026

CONNECTOR DETAILS C0382RANGE ROVERC0382Description: Heated rear window (HRW)Location: RH side of tail doorColour: BLACKGender: FemaleP6988C0382Cav Col

Page 163 — C0028 CONNECTOR DETAILS

C0383 CONNECTOR DETAILSRANGE ROVERC0383Description: Motor-Lock-Tail doorLocation: Centre of taildoor, behind trim panelColour: BLACKGender: FemaleP698

Page 164 — CONNECTOR DETAILS C0030

CONNECTOR DETAILS C0384RANGE ROVERC0384Description: Tail door harness to main harnessLocation: Rear of luggage compartmentColour: BLACKGender: FemaleP

Page 165 — C0040 CONNECTOR DETAILS

C0388 CONNECTOR DETAILSRANGE ROVERC0388Description: Motor-Wiper-Rear screenLocation: Centre of taildoor, behind trim panelColour: BLACKGender: FemaleP

Page 166 — CONNECTOR DETAILS C0041

CONNECTOR DETAILS C0400RANGE ROVERC0400Description: Sensor-PDC-Inner-Front-LHLocation: Behind LH side of front bumperColour: GREYGender: FemaleP6861C0

Page 167 — C0049 CONNECTOR DETAILS

C0401 CONNECTOR DETAILSRANGE ROVERC0401Description: Sensor-PDC-Inner-Front-RHLocation: Behind RH side of front bumperColour: GREYGender: FemaleP6862C0

Page 169 — C0053 CONNECTOR DETAILS

CONNECTOR DETAILS C0402RANGE ROVERC0402Description: Sensor-PDC-Outer-Front-LHLocation: Behind LH side of front bumperColour: GREYGender: FemaleP6861C0

Page 170 — CONNECTOR DETAILS C0056

C0403 CONNECTOR DETAILSRANGE ROVERC0403Description: Sensor-PDC-Outer-Front-RHLocation: Behind RH side of front bumperColour: GREYGender: FemaleP6862C0

Page 171 — C0059 CONNECTOR DETAILS

CONNECTOR DETAILS C0405RANGE ROVERC0405Description: Speaker-PDCLocation: Driver’s footwellColour: BLACKGender: FemaleP6950C1352C1577C0076C0405C03

Page 172 — CONNECTOR DETAILS C0070

C0416 CONNECTOR DETAILSRANGE ROVERC0416Description: Sensor-Temperature-Heater coolantLocation: Lower RH front of engine compartmentColour:Gender:P6865

Page 173 — C0071 CONNECTOR DETAILS

CONNECTOR DETAILS C0420RANGE ROVERC0420Description: Air suspension harness to main harnessLocation: Behind RH front wheel arch linerColour: BLACKGende

Page 174 — CONNECTOR DETAILS C0074

C0435 CONNECTOR DETAILSRANGE ROVERC0435Description: Main harness to door harnessLocation: LH ‘C’ postColour: BLACKGender: MaleP6908C0435C080

Page 175 — C0075 CONNECTOR DETAILS

CONNECTOR DETAILS C0436RANGE ROVERC0436Description: Main harness to door harnessLocation: RH ‘C’ postColour: BLACKGender: MaleP6907C0803C043

Page 176 — CONNECTOR DETAILS C0076

C0442 CONNECTOR DETAILSRANGE ROVERC0442Description: Motor-Door lock-RearLocation: Behind rear door trim panelColour: BLUEGender: FemaleP6906C0442Cav C

Page 177 — C0077 CONNECTOR DETAILS

CONNECTOR DETAILS C0448RANGE ROVERC0448Description: Main harness to engine harness — V8Location: Inside E-boxColour: NATURALGender: MaleP6882C0448C213

Page 178 — CONNECTOR DETAILS C0082

C0455 CONNECTOR DETAILSRANGE ROVERC0455Description: Lamp-Reverse-RHLocation: RH rear of vehicleColour:Gender:P6966C0455Cav Col Cct1N32WY3

Page 179 — C0086 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.1DESCRIPTION AND OPERATIONANTI-THEFT ALARM AND CENTRAL DOOR LOCKING (CDL)DESCRIPTIONAnti-Theft AlarmThe anti-t

Page 180 — CONNECTOR DETAILS C0089

CONNECTOR DETAILS C0459RANGE ROVERC0459Description: Main harness to door harnessLocation: Base of driver side ‘A’ postColour: BLACKGender: M

Page 181 — C0091 CONNECTOR DETAILS

C0463 CONNECTOR DETAILSRANGE ROVERC0463Description: Main harness to door harnessLocation: Base of passenger side ‘A’ postColour: BLACKGender

Page 182 — CONNECTOR DETAILS C0096

CONNECTOR DETAILS C0472RANGE ROVERC0472Description: Lamp-Reverse-LHLocation: LH rear of vehicleColour:Gender:P6967C0472Cav Col Cct1N32WY3

Page 183 — C0099 CONNECTOR DETAILS

C0473 CONNECTOR DETAILSRANGE ROVERC0473Description: Main harness to trailer harnessLocation: Rear of luggage compartment — RH sideColour: NATURALGende

Page 184 — CONNECTOR DETAILS C0114

CONNECTOR DETAILS C0476RANGE ROVERC0476Description: Glow plug — Td6Location: LH side of engineColour:Gender:C1501C1500C0479C0478C0477C0476P7032Cav Col

Page 185 — C0117 CONNECTOR DETAILS

C0477 CONNECTOR DETAILSRANGE ROVERC0477Description: Glow plug — Td6Location: LH side of engineColour:Gender:C1501C1500C0479C0478C0477C0476P7032Cav Col

Page 186 — CONNECTOR DETAILS C0119

CONNECTOR DETAILS C0478RANGE ROVERC0478Description: Glow plug — Td6Location: LH side of engineColour:Gender:C1501C1500C0479C0478C0477C0476P7032Cav Col

Page 187 — C0120 CONNECTOR DETAILS

C0479 CONNECTOR DETAILSRANGE ROVERC0479Description: Glow plug — Td6Location: LH side of engineColour:Gender:C1501C1500C0479C0478C0477C0476P7032Cav Col

Page 188 — CONNECTOR DETAILS C0121

CONNECTOR DETAILS C0502RANGE ROVERC0502Description: Sensor-ABS-Rear-LHLocation: Below LH rear wheelarchColour: BLUEGender: FemaleP7009C2028 C0502Cav C

Page 189 — C0125 CONNECTOR DETAILS

C0503 CONNECTOR DETAILSRANGE ROVERC0503Description: Sensor-ABS-Rear-RHLocation: Below RH rear wheelarchColour: BLUEGender: FemaleP7006C0968C0503Cav Co

Page 190 — CONNECTOR DETAILS C0132

DESCRIPTION AND OPERATION4.2 RANGE ROVERCentral Door Locking (CDL) and SuperlockingTwo levels of locking are available; Central Door Locking (CDL) and

Page 191 — C0147 CONNECTOR DETAILS

CONNECTOR DETAILS C0506RANGE ROVERC0506Description: ECU-ABSLocation: Rear LH side of engine compartmentColour:Gender:P6879C0506C2036Cav Col Cct1NALL2R

Page 192 — CONNECTOR DETAILS C0149

C0507 CONNECTOR DETAILSRANGE ROVERC0507Description: Pump-Return-ABSLocation: Rear of engine compartmentColour: BLACKGender: FemaleP6884C0666C0507C0026

Page 193 — C0149 CONNECTOR DETAILS

CONNECTOR DETAILS C0513RANGE ROVERC0513Description: Lamp-Fog-Front-RHLocation: Front of vehicle — RH sideColour: GREYGender: FemaleP6851C0513Cav Col C

Page 194 — CONNECTOR DETAILS C0162

C0514 CONNECTOR DETAILSRANGE ROVERC0514Description: Lamp-Fog-Front-LHLocation: Front of vehicle — LH sideColour: GREYGender: FemaleP6852C0514Cav Col C

Page 195 — C0162 CONNECTOR DETAILS

CONNECTOR DETAILS C0516RANGE ROVERC0516Description: Sensor-ABS-Front-LHLocation: Behind LH front wheel arch linerColour: BLUEGender: FemaleP6877C0516C

Page 196 — CONNECTOR DETAILS C0168

C0517 CONNECTOR DETAILSRANGE ROVERC0517Description: Sensor-ABS-Front-RHLocation: Behind RH front wheel arch linerColour: BLUEGender: FemaleP6874C0517C

Page 197 — C0169 CONNECTOR DETAILS

CONNECTOR DETAILS C0522RANGE ROVERC0522Description: Fuel injector-No.1 — Td6Location: Top of engineColour: BLACKGender: FemaleC0526C0524C0523C0525P702

Page 198 — CONNECTOR DETAILS C0176

C0523 CONNECTOR DETAILSRANGE ROVERC0523Description: Fuel injector-No.2 — Td6Location: Top of engineColour: BLACKGender: FemaleC0526C0524C0523C0525P702

Page 199 — C0179 CONNECTOR DETAILS

CONNECTOR DETAILS C0524RANGE ROVERC0524Description: Fuel injector-No.3 — Td6Location: Top of engineColour: BLACKGender: FemaleC0526C0524C0523C0525P702

Page 200 — CONNECTOR DETAILS C0182

C0525 CONNECTOR DETAILSRANGE ROVERC0525Description: Fuel injector-No.4 — Td6Location: Top of engineColour: BLACKGender: FemaleC0526C0524C0523C0525P702

Page 201 — C0184 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.3OPERATIONAnti-Theft AlarmPower DistributionFeed from the positive battery terminal (C0192) is supplied to fus

Page 202 — CONNECTOR DETAILS C0187

CONNECTOR DETAILS C0526RANGE ROVERC0526Description: Fuel injector-No.5 — Td6Location: Top of engineColour: BLACKGender: FemaleC0526C0524C0523C0525P702

Page 203 — C0191 CONNECTOR DETAILS

C0527 CONNECTOR DETAILSRANGE ROVERC0527Description: Fuel injector-No.6Location: Top of engineColour: BLACKGender: FemaleC0526C0524C0523C0525P7025C0527

Page 204 — CONNECTOR DETAILS C0193

CONNECTOR DETAILS C0530RANGE ROVERC0530Description: Speakers-High RangeLocation: Behind driver’s door trim panelColour:Gender:P6887C0530C0599Cav

Page 205 — C0195 CONNECTOR DETAILS

C0531 CONNECTOR DETAILSRANGE ROVERC0531Description: Speakers-High RangeLocation: Behind passenger’s door trim panelColour:Gender:P6892C0531C0353C

Page 206 — CONNECTOR DETAILS C0216

CONNECTOR DETAILS C0537RANGE ROVERC0537Description: Lamp-Side-Front-RHLocation: Behind RH side of front bumperColour:Gender:P6863C0002C0537Cav Col Cct

Page 207 — C0230 CONNECTOR DETAILS

C0538 CONNECTOR DETAILSRANGE ROVERC0538Description: Lamp-Side-Front-LHLocation: Behind LH side of front bumperColour:Gender:P6853C0001C0538Cav Col Cct

Page 208 — CONNECTOR DETAILS C0232

CONNECTOR DETAILS C0546RANGE ROVERC0546Description: ECU-Delay-Windscreen wiperLocation: Rear LH side of engine compartmentColour: BLACKGender: FemaleP

Page 209 — C0233 CONNECTOR DETAILS

C0550 CONNECTOR DETAILSRANGE ROVERC0550Description: EarthLocation: Front RH side of engine compartmentColour: TIN-PLATEGender: MaleP6867C0018C0550Cav

Page 210 — CONNECTOR DETAILS C0234

CONNECTOR DETAILS C0551RANGE ROVERC0551Description: Header -EarthLocation: Front LH side of engine compartmentColour: TIN-PLATEGender: MaleP6857C0362C

Page 211 — C0243 CONNECTOR DETAILS

C0552 CONNECTOR DETAILSRANGE ROVERC0552Description: Header -EarthLocation: Base of RH ‘A’ postColour: TIN-PLATEGender: MaleP6974C0552Cav Col

Page 212 — CONNECTOR DETAILS C0244

DESCRIPTION AND OPERATION4.4 RANGE ROVERVolumetric SensorThe volumetric sensor monitors the inside of the vehicle by emitting a series of ultrasound p

Page 213 — C0245 CONNECTOR DETAILS

CONNECTOR DETAILS C0553RANGE ROVERC0553Description: Header -EarthLocation: Beneath LH seatColour: TIN-PLATEGender: MaleP7000C0553Cav Col Cct0NALL

Page 214 — CONNECTOR DETAILS C0246

C0554 CONNECTOR DETAILSRANGE ROVERC0554Description: Header -EarthLocation: Beneath footwell carpet — LH sideColour: TIN-PLATEGender: MaleP6977C0554C15

Page 215 — C0247 CONNECTOR DETAILS

CONNECTOR DETAILS C0555RANGE ROVERC0555Description: Header -EarthLocation: Luggage compartment — RH sideColour: TIN-PLATEGender: MaleP6990C0555C0706Ca

Page 216 — CONNECTOR DETAILS C0249

C0556 CONNECTOR DETAILSRANGE ROVERC0556Description: EarthLocation: Front LH side of engine compartmentColour: TIN-PLATEGender: EyeletP6855C0556C0187Ca

Page 217 — C0251 CONNECTOR DETAILS

CONNECTOR DETAILS C0559RANGE ROVERC0559Description: EarthLocation: RH side of engine compartmentColour: TIN-PLATEGender: EyeletP7024C0559C0629Cav Col

Page 218 — CONNECTOR DETAILS C0253

C0570 CONNECTOR DETAILSRANGE ROVERC0570Description: Holder-Fuse — Td6Location: Inside E-boxColour:Gender:P7022C0162C0909C1526C0190C0189C0570C1895Cav C

Page 219 — C0255 CONNECTOR DETAILS

CONNECTOR DETAILS C0570RANGE ROVERC0570Description: Holder-Fuse — V8Location: Inside E-boxColour:Gender:P7022C0162C0909C1526C0190C0189C0570C1895Cav Co

Page 220 — CONNECTOR DETAILS C0256

C0580 CONNECTOR DETAILSRANGE ROVERC0580Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour:Gender:P6956C0583C0580C0632C0585C058

Page 221 — C0274 CONNECTOR DETAILS

CONNECTOR DETAILS C0581RANGE ROVERC0581Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour: BLACKGender: FemaleP6956C0583C0580C

Page 222 — CONNECTOR DETAILS C0278

C0582 CONNECTOR DETAILSRANGE ROVERC0582Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour:Gender:P6956C0583C0580C0632C0585C058

Page 224 — CONNECTOR DETAILS C0304

DESCRIPTION AND OPERATIONRANGE ROVER 4.5Battery Backed-Up Sounder (BBUS)The BBUS (C0666) is mounted adjacent the brake servo, and is provided a const

Page 225 — C0310 CONNECTOR DETAILS

CONNECTOR DETAILS C0583RANGE ROVERC0583Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour: BLUEGender: FemaleP6956C0583C0580C0

Page 226 — CONNECTOR DETAILS C0311

C0584 CONNECTOR DETAILSRANGE ROVERC0584Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour: NATURALGender: FemaleP6956C0583C058

Page 227 — C0322 CONNECTOR DETAILS

CONNECTOR DETAILS C0585RANGE ROVERC0585Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour: BLACKGender: FemaleP6956C0583C0580C

Page 228 — CONNECTOR DETAILS C0331

C0586 CONNECTOR DETAILSRANGE ROVERC0586Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour: BLACKGender: FemaleP6956C0583C0580C

Page 229 — C0332 CONNECTOR DETAILS

CONNECTOR DETAILS C0587RANGE ROVERC0587Description: Fuse box-Passenger compartmentLocation: Behind gloveboxColour: NATURALGender: FemaleP6956C0583C058

Page 230 — CONNECTOR DETAILS C0332

C0588 CONNECTOR DETAILSRANGE ROVERC0588Description: Fuse box-Passenger compartmentLocation: Behind passenger compartment fuseboxColour:Gender:C0592C05

Page 231 — C0333 CONNECTOR DETAILS

CONNECTOR DETAILS C0589RANGE ROVERC0589Description: Fuse box-Passenger compartmentLocation: Behind passenger compartment fuseboxColour:Gender:C0592C05

Page 232 — CONNECTOR DETAILS C0336

C0590 CONNECTOR DETAILSRANGE ROVERC0590Description: Fuse box-Passenger compartmentLocation: Behind passenger compartment fuseboxColour:Gender:C0592C05

Page 233 — C0350 CONNECTOR DETAILS

CONNECTOR DETAILS C0591RANGE ROVERC0591Description: Fuse box-Passenger compartmentLocation: Behind passenger compartment fuseboxColour: TIN-PLATEGende

Page 234 — CONNECTOR DETAILS C0350

C0592 CONNECTOR DETAILSRANGE ROVERC0592Description: Fuse box-Passenger compartmentLocation: Behind passenger compartment fuseboxColour:Gender:C0592C05

Page 235 — C0353 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.6 RANGE ROVERCentral Door Locking (CDL)Power DistributionFeed from the positive battery terminal (C0192) is supplied to the

Page 236 — CONNECTOR DETAILS C0355

CONNECTOR DETAILS C0599RANGE ROVERC0599Description: Sensor-Anti-trap-DriverLocation: Behind driver’s door trim panelColour:Gender:P6887C0530C0599

Page 237 — C0357 CONNECTOR DETAILS

C0600 CONNECTOR DETAILSRANGE ROVERC0600Description: Sensor-Anti-trap-PassengerLocation: Behind passenger’s door trim panelColour:Gender:P6892C053

Page 238 — CONNECTOR DETAILS C0359

CONNECTOR DETAILS C0603RANGE ROVERC0603Description: Engine control module (ECM) — Td6Location: Inside E-boxColour:Gender:P7023C0604C0603C2138C1835C019

Page 239 — C0360 CONNECTOR DETAILS

C0603 CONNECTOR DETAILSRANGE ROVERC0603Description: Engine control module (ECM) — V8Location: Inside E-boxColour:Gender:P7039C0604C0603C0606C0332C0331

Page 240 — CONNECTOR DETAILS C0362

CONNECTOR DETAILS C0604RANGE ROVERC0604Description: Engine control module (ECM) — Td6Location: Inside E-boxColour:Gender:P7023C0604C0603C2138C1835C019

Page 241 — C0363 CONNECTOR DETAILS

C0604 CONNECTOR DETAILSRANGE ROVERC0604Description: Engine control module (ECM) — V8Location: Inside E-boxColour:Gender:P7039C0604C0603C0606C0332C0331

Page 242 — CONNECTOR DETAILS C0369

CONNECTOR DETAILS C0606RANGE ROVERC0606Description: Engine control module (ECM) — Td6Location: Inside E-boxColour:Gender:P7023C0604C0603C2138C1835C019

Page 243 — C0381 CONNECTOR DETAILS

C0606 CONNECTOR DETAILSRANGE ROVERC0606Description: Engine control module (ECM) — V8Location: Inside E-boxColour:Gender:P7020C0162C0606C0332C2089C1895

Page 245 — C0383 CONNECTOR DETAILS

C0615 CONNECTOR DETAILSRANGE ROVERC0615Description: Switch-Tail door openLocation: Centre of taildoor, behind trim panelColour:Gender:P6968C2052C0615C

Page 246 — CONNECTOR DETAILS C0384

DESCRIPTION AND OPERATIONRANGE ROVER 4.7Drivers DoorThe BCU controls operation of the drivers door lock via the drivers door module. The drivers door

Page 247 — C0388 CONNECTOR DETAILS

CONNECTOR DETAILS C0617RANGE ROVERC0617Description: Motor-Lock-Tail doorLocation: LH side of taildoorColour:Gender:P6969C0617Cav Col Cct1N32UW3

Page 248 — CONNECTOR DETAILS C0400

C0620 CONNECTOR DETAILSRANGE ROVERC0620Description: Sensor-Low washer fluid levelLocation: Front LH side of engine compartmentColour: BLACKGender: Fem

Page 249 — C0401 CONNECTOR DETAILS

CONNECTOR DETAILS C0629RANGE ROVERC0629Description: Solenoid valve-Boost Control — Td6Location: RH side of engine compartmentColour:Gender:P7024C0559C

Page 250 — CONNECTOR DETAILS C0402

C0642 CONNECTOR DETAILSRANGE ROVERC0642Description: Sensor-Heated oxygen (HO2S)Location: Beneath centre of vehicleColour:Gender:P6940C0642Cav Col Cct1

Page 251 — C0403 CONNECTOR DETAILS

CONNECTOR DETAILS C0643RANGE ROVERC0643Description: Sensor-Heated oxygen (HO2S)Location: Beneath centre of vehicleColour:Gender:P6941C0643C1858Cav Col

Page 252 — CONNECTOR DETAILS C0405

C0644 CONNECTOR DETAILSRANGE ROVERC0644Description: Sensor-Heated oxygen (HO2S)Location: Beneath centre of vehicleColour:Gender:C0644P6943Cav Col Cct1

Page 253 — C0416 CONNECTOR DETAILS

CONNECTOR DETAILS C0645RANGE ROVERC0645Description: Sensor-Heated oxygen (HO2S)Location: Beneath centre of vehicleColour:Gender:P6942C0645C1544Cav Col

Page 254 — CONNECTOR DETAILS C0420

C0646 CONNECTOR DETAILSRANGE ROVERC0646Description: Fan-E-boxLocation: Inside E-boxColour: NATURALGender: FemaleP6882C0448C2138C0193C0331C1886C0646C21

Page 255 — C0435 CONNECTOR DETAILS

CONNECTOR DETAILS C0660RANGE ROVERC0660Description: Body control unit (BCU)Location: Beneath front passenger’s seatColour: GREYGender: FemaleP699

Page 256 — CONNECTOR DETAILS C0436

C0661 CONNECTOR DETAILSRANGE ROVERC0661Description: Body control unit (BCU)Location: Beneath front passenger’s seatColour: GREYGender: FemaleP699

Page 257 — C0442 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.8 RANGE ROVERRear Passenger DoorsWhen the BCU (C0662) receives an unlock signal from the RF receiver, it provides a feed to

Page 258 — CONNECTOR DETAILS C0448

CONNECTOR DETAILS C0662RANGE ROVERC0662Description: Body control unit (BCU)Location: Beneath front passenger’s seatColour: BLACKGender: FemaleP69

Page 259 — C0455 CONNECTOR DETAILS

C0666 CONNECTOR DETAILSRANGE ROVERC0666Description: Sounder-Alarm-Battery backed upLocation: Rear of engine compartmentColour: NATURALGender: FemaleP6

Page 260 — CONNECTOR DETAILS C0459

CONNECTOR DETAILS C0672RANGE ROVERC0672Description: Sensor-Key inLocation: Beneath centre consoleColour: BLACKGender: FemaleP6913C0049C0672C0028C0099C

Page 261 — C0463 CONNECTOR DETAILS

C0673 CONNECTOR DETAILSRANGE ROVERC0673Description: Solenoid-InterlockLocation: Beneath centre consoleColour:Gender:P6913C0049C0672C0028C0099C0673Cav

Page 262 — CONNECTOR DETAILS C0472

CONNECTOR DETAILS C0674RANGE ROVERC0674Description: Receiver-Radio frequency (RF)Location: Centre of taildoor, behind trim panelColour: BLACKGender: F

Page 263 — C0473 CONNECTOR DETAILS

C0675 CONNECTOR DETAILSRANGE ROVERC0675Description: Switch-Transmision-High-LowLocation: Beneath centre consoleColour:Gender:P6909C0675C0245C0243Cav C

Page 264 — CONNECTOR DETAILS C0476

CONNECTOR DETAILS C0690RANGE ROVERC0690Description: Solenoid-Fuel flap releaseLocation: Rear of luggage compartment — RH sideColour: BLACKGender: Fema

Page 265 — C0477 CONNECTOR DETAILS

C0698 CONNECTOR DETAILSRANGE ROVERC0698Description: Mirror-interiorLocation: Top of windscreenColour:Gender:P6934C0961C0698Cav Col Cct1UY262WY103GW264

Page 266 — CONNECTOR DETAILS C0478

CONNECTOR DETAILS C0700RANGE ROVERC0700Description: Switch pack-Centre consoleLocation: Behind centre consoleColour: GREYGender: FemaleP6926C0232C0700

Page 267 — C0479 CONNECTOR DETAILS

C0706 CONNECTOR DETAILSRANGE ROVERC0706Description: Header -EarthLocation: Luggage compartment — RH sideColour: TIN-PLATEGender: MaleP6990C0555C0706Ca

Page 268 — CONNECTOR DETAILS C0502

DESCRIPTION AND OPERATIONRANGE ROVER 4.9ENGINE IMMOBILISATIONDESCRIPTIONGeneralThe function of the engine immobilisation system is to prevent unautho

Page 269 — C0503 CONNECTOR DETAILS

CONNECTOR DETAILS C0707RANGE ROVERC0707Description: Header -EarthLocation: Rear of luggage compartmentColour: TIN-PLATEGender: MaleP6965C0707Cav Col C

Page 270 — CONNECTOR DETAILS C0506

C0726 CONNECTOR DETAILSRANGE ROVERC0726Description: Speakers-Low rangeLocation: Behind passenger’s door trim panelColour:Gender:P6894C0726Cav Col

Page 271 — C0507 CONNECTOR DETAILS

CONNECTOR DETAILS C0732RANGE ROVERC0732Description: Switch-Window-RearLocation: Behind rear door trim panelColour: BLACKGender: FemaleP6903C0732C2015C

Page 272 — CONNECTOR DETAILS C0513

C0736 CONNECTOR DETAILSRANGE ROVERC0736Description: Mirror-Vanity-RHLocation: Headlining — front RH sideColour: BLACKGender: FemaleP6937C0736Cav Col C

Page 273 — C0514 CONNECTOR DETAILS

CONNECTOR DETAILS C0737RANGE ROVERC0737Description: Mirror-Vanity-LHLocation: Headlining — front LH sideColour: BLACKGender: FemaleP6936C0737Cav Col C

Page 274 — CONNECTOR DETAILS C0516

C0740 CONNECTOR DETAILSRANGE ROVERC0740Description: Motor-Window-DriverLocation: Behind driver’s door trim panelColour: BLACKGender: FemaleP6898C

Page 275 — C0517 CONNECTOR DETAILS

CONNECTOR DETAILS C0741RANGE ROVERC0741Description: Motor-Window-PassengerLocation: Behind passenger’s door trim panelColour: BLACKGender: Female

Page 276 — CONNECTOR DETAILS C0522

C0751 CONNECTOR DETAILSRANGE ROVERC0751Description: Seat link harness to main harnessLocation: Beneath front seatColour:Gender:P6992C0751Cav Col Cct13

Page 277 — C0523 CONNECTOR DETAILS

CONNECTOR DETAILS C0752RANGE ROVERC0752Description: Seat link harness to main harnessLocation: Beneath front seatColour:Gender:C0752P7001Cav Col Cct13

Page 278 — CONNECTOR DETAILS C0524

C0770 CONNECTOR DETAILSRANGE ROVERC0770Description: Valve block-Air SuspensionLocation: Beneath vehicle — RH sideColour: BLACKGender: FemaleP7004C0770

Page 279 — C0525 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.10 RANGE ROVERSteering Column Interlock ECUThe steering column interlock ECU (C2055) receives the following power supplies:

Page 280 — CONNECTOR DETAILS C0526

CONNECTOR DETAILS C0771RANGE ROVERC0771Description: Valve block-Air SuspensionLocation: Beneath vehicle — RH sideColour: BLACKGender: FemaleP7004C0770

Page 281 — C0527 CONNECTOR DETAILS

C0784 CONNECTOR DETAILSRANGE ROVERC0784Description: ECU-Sunroof-1Location: Front of headlining in the centreColour: BLACKGender: FemaleP6933C0784Cav C

Page 282 — CONNECTOR DETAILS C0530

CONNECTOR DETAILS C0786RANGE ROVERC0786Description: Main harness to air conditioning (A/C) harnessLocation: Behind centre consoleColour: BLACKGender:

Page 283 — C0531 CONNECTOR DETAILS

C0787 CONNECTOR DETAILSRANGE ROVERC0787Description: Sensor-Throttle position (TP)Location: Driver’s footwellColour: BLACKGender: FemaleP6975C0787

Page 284 — CONNECTOR DETAILS C0537

CONNECTOR DETAILS C0790RANGE ROVERC0790Description: Sensor-SunlightLocation: Fascia — top centreColour: PURPLEGender: FemaleP6930C0790Cav Col Cct1YN52

Page 285 — C0538 CONNECTOR DETAILS

C0803 CONNECTOR DETAILSRANGE ROVERC0803Description: Door harness to main harnessLocation: Base of ‘C’ post RH sideColour: BLACKGender: Femal

Page 286 — CONNECTOR DETAILS C0546

CONNECTOR DETAILS C0821RANGE ROVERC0821Description: Header -EarthLocation: Beneath RH seatColour: TIN-PLATEGender: MaleP6995C0821Cav Col Cct0NALL

Page 287 — C0550 CONNECTOR DETAILS

C0823 CONNECTOR DETAILSRANGE ROVERC0823Description: Starter motor — Td6Location: LH side of engineColour:Gender:P7034C0823C0179C0178Cav Col Cct1BG3

Page 288 — CONNECTOR DETAILS C0551

CONNECTOR DETAILS C0832RANGE ROVERC0832Description: Lamp-brake-high mountedLocation: Centre of taildoor, behind trim panelColour:Gender:P6986C0832C083

Page 289 — C0552 CONNECTOR DETAILS

C0835 CONNECTOR DETAILSRANGE ROVERC0835Description: Motor-Wiper-Rear screenLocation: Centre of taildoor, behind trim panelColour: BLACKGender: FemaleP

Page 290 — CONNECTOR DETAILS C0553

DESCRIPTION AND OPERATIONRANGE ROVER 4.11V8Power DistributionFeed from the positive battery terminal (C0192) is supplied to the following on an R wir

Page 291 — C0554 CONNECTOR DETAILS

CONNECTOR DETAILS C0839RANGE ROVERC0839Description: Main harness to air conditioning (A/C) harnessLocation: Behind centre consoleColour: BLACKGender:

Page 292 — CONNECTOR DETAILS C0555

C0862 CONNECTOR DETAILSRANGE ROVERC0862Description: Sensor-Steering angleLocation: Underside of steering columnColour: BLACKGender: MaleP6971C1392C086

Page 293 — C0556 CONNECTOR DETAILS

CONNECTOR DETAILS C0867RANGE ROVERC0867Description: ECU-Air suspensionLocation: Behind LH side of fasciaColour:Gender:C2031C2030C0867P6944Cav Col Cct1

Page 295 — C0570 CONNECTOR DETAILS

CONNECTOR DETAILS C0873RANGE ROVERC0873Description: Pump-Air suspensionLocation: Rear of luggage compartmentColour: NATURALGender: FemaleC0873P6964Cav

Page 296 — CONNECTOR DETAILS C0570

C0876 CONNECTOR DETAILSRANGE ROVERC0876Description: Main harness to PDC harnessLocation: Rear of luggage compartment — RH sideColour: BLACKGender: Mal

Page 297 — C0580 CONNECTOR DETAILS

CONNECTOR DETAILS C0879RANGE ROVERC0879Description: Pump-Air injectionLocation: Behind RH front wheel arch linerColour: BLACKGender: FemaleP6869C0879C

Page 298 — CONNECTOR DETAILS C0581

C0884 CONNECTOR DETAILSRANGE ROVERC0884Description: Sensor-Ambient air temperatureLocation: Behind the front grilleColour: BLACKGender: FemaleP6859C08

Page 299 — C0582 CONNECTOR DETAILS

CONNECTOR DETAILS C0909RANGE ROVERC0909Description: Engine harness to main harness — Td6Location: Inside E-boxColour:Gender:P7022C0162C0909C1526C0190C

Page 300 — CONNECTOR DETAILS C0583

C0916 CONNECTOR DETAILSRANGE ROVERC0916Description: Lamp-Side marker-Front-RHLocation: Front of vehicle — RH sideColour: BLACKGender: FemaleP7014C0916

Page 301 — C0584 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.12 RANGE ROVERTransponder CoilThe transponder coil (C0049) is connected to the immobilisation ECU (C0059) by YU and YN wire

Page 302 — CONNECTOR DETAILS C0585

CONNECTOR DETAILS C0917RANGE ROVERC0917Description: Lamp-Side marker-Front-LHLocation: Front of vehicle — LH sideColour: BLACKGender: FemaleC0917P7015

Page 303 — C0586 CONNECTOR DETAILS

C0918 CONNECTOR DETAILSRANGE ROVERC0918Description: Lamp-Side marker-Rear-RHLocation: RH rear of vehicleColour: BLACKGender: FemaleP7016C0918Cav Col C

Page 304 — CONNECTOR DETAILS C0587

CONNECTOR DETAILS C0919RANGE ROVERC0919Description: Lamp-Side marker-Rear-LHLocation: LH rear of vehicleColour: BLACKGender: FemaleC0919P7017Cav Col C

Page 305 — C0588 CONNECTOR DETAILS

C0925 CONNECTOR DETAILSRANGE ROVERC0925Description: Heater-Fuel burningLocation: Rear of engine compartmentColour: BLACKGender: FemaleC0925C0926P7036C

Page 306 — CONNECTOR DETAILS C0589

CONNECTOR DETAILS C0926RANGE ROVERC0926Description: Heater-Fuel burningLocation: Rear of engine compartmentColour: BLACKGender: FemaleC0925C0926P7036C

Page 307 — C0590 CONNECTOR DETAILS

C0932 CONNECTOR DETAILSRANGE ROVERC0932Description: ECU-Electronic automatic transmission — Td6Location: Inside E-boxColour:Gender:P7023C0604C0603C213

Page 308 — CONNECTOR DETAILS C0591

CONNECTOR DETAILS C0934RANGE ROVERC0934Description: Washer jet-HeatedLocation: Under bonnet, RH sideColour: BLACKGender: FemaleP6881C0934C0946Cav Col

Page 309 — C0592 CONNECTOR DETAILS

C0937 CONNECTOR DETAILSRANGE ROVERC0937Description: Module-Lighting switchLocation: Base of RH ‘A’ postColour: BLACKGender: FemaleP6973C0937

Page 310 — CONNECTOR DETAILS C0599

CONNECTOR DETAILS C0942RANGE ROVERC0942Description: Socket-AccessoryLocation: Beneath centre consoleColour:Gender:P6910C0350C0942C2322C0091Cav Col Cct

Page 311 — C0600 CONNECTOR DETAILS

C0946 CONNECTOR DETAILSRANGE ROVERC0946Description: Heater-Washer jet-LHLocation: Under bonnet, LH sideColour: BLACKGender: FemaleP6881C0934C0946Cav C

Page 312 — CONNECTOR DETAILS C0603

DESCRIPTION AND OPERATIONRANGE ROVER 4.13WINDOWSDESCRIPTIONGeneralOperation of all four windows is controlled by the Body Control Unit (BCU) via the

Page 313 — C0603 CONNECTOR DETAILS

CONNECTOR DETAILS C0950RANGE ROVERC0950Description: Sensor-Airbag-Side-LHLocation: Base of ‘B’ post LH sideColour:Gender:P6997C0950Cav Col C

Page 314 — CONNECTOR DETAILS C0604

C0951 CONNECTOR DETAILSRANGE ROVERC0951Description: Sensor-Airbag-Side-RHLocation: Base of ‘B’ post RH sideColour:Gender:P6996C0951Cav Col C

Page 315 — C0604 CONNECTOR DETAILS

CONNECTOR DETAILS C0957RANGE ROVERC0957Description: ECU-PDCLocation: Luggage compartment — RH sideColour: BLACKGender: FemaleP6948C0958C0957C1457Cav C

Page 316 — CONNECTOR DETAILS C0606

C0958 CONNECTOR DETAILSRANGE ROVERC0958Description: ECU-PDCLocation: Luggage compartment — RH sideColour: BLACKGender: FemaleP6948C0958C0957C1457Cav C

Page 317 — C0606 CONNECTOR DETAILS

CONNECTOR DETAILS C0960RANGE ROVERC0960Description: Sensor-TiltLocation: Beneath front passenger’s seatColour: BLACKGender: MaleP6999C1537C0960Ca

Page 318

C0961 CONNECTOR DETAILSRANGE ROVERC0961Description: Sensor-RainLocation: Top of windscreenColour: BLACKGender: FemaleP6934C0961C0698Cav Col Cct1PR142N

Page 319 — C0615 CONNECTOR DETAILS

CONNECTOR DETAILS C0963RANGE ROVERC0963Description: Sensor-PDC-Outer-Rear-LHLocation: Behind LH side of rear bumperColour: GREYGender: FemaleP6945C096

Page 320 — CONNECTOR DETAILS C0617

C0964 CONNECTOR DETAILSRANGE ROVERC0964Description: Sensor-PDC-Inner-Rear-LHLocation: Behind LH side of rear bumperColour: GREYGender: FemaleP6945C096

Page 321 — C0620 CONNECTOR DETAILS

CONNECTOR DETAILS C0965RANGE ROVERC0965Description: Sensor-PDC-Inner-Rear-RHLocation: Behind RH side of rear bumperColour: GREYGender: FemaleP6946C096

Page 322 — CONNECTOR DETAILS C0629

C0966 CONNECTOR DETAILSRANGE ROVERC0966Description: Sensor-PDC-Outer-Rear-RHLocation: Behind RH side of rear bumperColour: GREYGender: FemaleP6946C096

Page 323 — C0642 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.14 RANGE ROVERWhen the drivers door switch is moved to the ‘Down’ position, the feed from fuse 11 of the front pa

Page 324 — CONNECTOR DETAILS C0643

CONNECTOR DETAILS C0968RANGE ROVERC0968Description: Sensor-Pad wearLocation: Below RH rear wheelarchColour: BLACKGender: FemaleP7006C0968C0503Cav Col

Page 325 — C0644 CONNECTOR DETAILS

C0987 CONNECTOR DETAILSRANGE ROVERC0987Description: Speaker-PDCLocation: Luggage compartment — RH sideColour: BLACKGender: FemaleP6947C0987C0380C0473C

Page 326 — CONNECTOR DETAILS C0645

CONNECTOR DETAILS C0994RANGE ROVERC0994Description: Relay-Heated front screenLocation: Behind driver side of fasciaColour: BLACKGender: FemaleP6923C09

Page 327 — C0646 CONNECTOR DETAILS

C1216 CONNECTOR DETAILSRANGE ROVERC1216Description: Switch-Oil pressure — Td6Location: LH side of engineColour:Gender:P7027C1216C0053Cav Col Cct1NG3

Page 328 — CONNECTOR DETAILS C0660

CONNECTOR DETAILS C1294RANGE ROVERC1294Description: Illumination-Heater Control-LHLocation: Behind centre of fasciaColour: BLACKGender: FemaleP6928C12

Page 329 — C0661 CONNECTOR DETAILS

C1295 CONNECTOR DETAILSRANGE ROVERC1295Description: Illumination-Heater Control-RHLocation: Behind centre of fasciaColour: BLACKGender: FemaleP6928C12

Page 330 — CONNECTOR DETAILS C0662

CONNECTOR DETAILS C1303RANGE ROVERC1303Description: Microphone-TelephoneLocation: Front of headlining in the centreColour: BLACKGender: FemaleP6931C13

Page 331 — C0666 CONNECTOR DETAILS

C1319 CONNECTOR DETAILSRANGE ROVERC1319Description: ECU-Transfer boxLocation: Rear LH side of engine compartmentColour: GREYGender: FemaleP6886C1319C0

Page 332 — CONNECTOR DETAILS C0672

CONNECTOR DETAILS C1340RANGE ROVERC1340Description: Motor-Wiper-Headlamp-LHLocation: Front of vehicle — LH sideColour: BLACKGender: FemaleC1340P6854Ca

Page 333 — C0673 CONNECTOR DETAILS

C1341 CONNECTOR DETAILSRANGE ROVERC1341Description: Motor-Wiper-Headlamp-RHLocation: Front of vehicle — RH sideColour: BLACKGender: FemaleP6866C0011C0

Page 335 — C0675 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.15RearPower DistributionFeed from the positive battery terminal (C0192) is supplied to fuse 53 and fuse 60 of

Page 336 — CONNECTOR DETAILS C0690

CONNECTOR DETAILS C1342RANGE ROVERC1342Description: Pump-Power washLocation: Front LH side of engine compartmentColour: BLACKGender: FemaleP6858C0021C

Page 337 — C0698 CONNECTOR DETAILS

C1352 CONNECTOR DETAILSRANGE ROVERC1352Description: Speaker-PDCLocation: Driver’s footwellColour: BLACKGender: FemaleP6950C1352C1577C0076C0405C03

Page 338 — CONNECTOR DETAILS C0700

CONNECTOR DETAILS C1392RANGE ROVERC1392Description: Relay-Steering columnLocation: Underside of steering columnColour: BLACKGender: FemaleP6971C1392C0

Page 339 — C0706 CONNECTOR DETAILS

C1393 CONNECTOR DETAILSRANGE ROVERC1393Description: Switch-Steering columnLocation: Underside of steering columnColour:Gender:P6955C1393C0082C2041Cav

Page 340 — CONNECTOR DETAILS C0707

CONNECTOR DETAILS C1394RANGE ROVERC1394Description: Motor-Column-TelescopeLocation: Underside of steering columnColour: BLACKGender: FemaleP6972C1397C

Page 341 — C0726 CONNECTOR DETAILS

C1395 CONNECTOR DETAILSRANGE ROVERC1395Description: Motor-Column-HeightLocation: Top of steering columnColour: BLACKGender: FemaleP6953C1396C1832C1395

Page 342 — CONNECTOR DETAILS C0732

CONNECTOR DETAILS C1396RANGE ROVERC1396Description: Motor-Column-TelescopeLocation: Top of steering columnColour: BLACKGender: FemaleP6953C1396C1832C1

Page 343 — C0736 CONNECTOR DETAILS

C1397 CONNECTOR DETAILSRANGE ROVERC1397Description: Motor-Column-HeightLocation: Underside of steering columnColour: BLACKGender: FemaleP6972C1397C139

Page 344 — CONNECTOR DETAILS C0737

CONNECTOR DETAILS C1449RANGE ROVERC1449Description: Motor-Central door locking-DriverLocation: Behind driver’s door trim panelColour: BLUEGender:

Page 345 — C0740 CONNECTOR DETAILS

C1451 CONNECTOR DETAILSRANGE ROVERC1451Description: Motor-Central door locking-PassengerLocation: Behind passenger’s door trim panelColour: BLUEG

Page 346 — CONNECTOR DETAILS C0741

DESCRIPTION AND OPERATION4.16 RANGE ROVERAnti-TrapThe anti-trap system consists of an anti-trap seal, which runs along the door glass frame. The seal

Page 347 — C0751 CONNECTOR DETAILS

CONNECTOR DETAILS C1455RANGE ROVERC1455Description: Relay-InterlockLocation: Rear LH side of engine compartmentColour: BLACKGender: FemaleP6886C1319C0

Page 348 — CONNECTOR DETAILS C0752

C1457 CONNECTOR DETAILSRANGE ROVERC1457Description: ECU-PDCLocation: Luggage compartment — RH sideColour: BLACKGender: FemaleP6948C0958C0957C1457Cav C

Page 349 — C0770 CONNECTOR DETAILS

CONNECTOR DETAILS C1474RANGE ROVERC1474Description: Airbag-ITS-Rear-LHLocation: Rear of headliningColour: BLACKGender: FemaleP7002C1474Cav Col Cct1Y20

Page 350 — CONNECTOR DETAILS C0771

C1475 CONNECTOR DETAILSRANGE ROVERC1475Description: Airbag-Side-Rear-RHLocation: Rear of headliningColour: BLACKGender: FemaleP7003C1475Cav Col Cct1G2

Page 351 — C0784 CONNECTOR DETAILS

CONNECTOR DETAILS C1477RANGE ROVERC1477Description: Airbag-ITS-Front-LHLocation: Behind LH side of fasciaColour: BLACKGender: FemaleP6978C1477Cav Col

Page 352 — CONNECTOR DETAILS C0786

C1478 CONNECTOR DETAILSRANGE ROVERC1478Description: Airbag-ITS-Front-RHLocation: Behind RH side of fasciaColour: BLACKGender: FemaleP6979C1478Cav Col

Page 353 — C0787 CONNECTOR DETAILS

CONNECTOR DETAILS C1495RANGE ROVERC1495Description: Lamp-Number plate and tail door switchLocation: Centre of taildoor, behind trim panelColour: NATUR

Page 354 — CONNECTOR DETAILS C0790

C1498 CONNECTOR DETAILSRANGE ROVERC1498Description: Airbag-Side-PassengerLocation: Behind passenger’s door trim panelColour:Gender:P6896C1498Cav

Page 355 — C0803 CONNECTOR DETAILS

CONNECTOR DETAILS C1499RANGE ROVERC1499Description: Airbag-Side-DriverLocation: Behind driver’s door trim panelColour:Gender:P6891C1499Cav Col Cc

Page 356 — CONNECTOR DETAILS C0821

C1500 CONNECTOR DETAILSRANGE ROVERC1500Description: Glow plug — Td6Location: LH side of engineColour:Gender:C1501C1500C0479C0478C0477C0476P7032Cav Col

Page 357 — C0823 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.17SUNROOFDESCRIPTIONGeneralOperation of the sunroof is controlled via the three position switch located on the

Page 358 — CONNECTOR DETAILS C0832

CONNECTOR DETAILS C1501RANGE ROVERC1501Description: Glow plug — Td6Location: LH side of engineColour:Gender:C1501C1500C0479C0478C0477C0476P7032Cav Col

Page 359 — C0835 CONNECTOR DETAILS

C1537 CONNECTOR DETAILSRANGE ROVERC1537Description: ECU-Tyre deflationLocation: Beneath front passenger’s seatColour: BLACKGender: FemaleP6999C15

Page 360 — CONNECTOR DETAILS C0839

CONNECTOR DETAILS C1543RANGE ROVERC1543Description: ECU-Headlamp levellingLocation: Passenger’s footwellColour: GREYGender: FemaleP6977C0554C1543

Page 361 — C0862 CONNECTOR DETAILS

C1544 CONNECTOR DETAILSRANGE ROVERC1544Description: Sensor-Crankshaft position (CKP)Location: Rear RH side of engineColour:Gender:P6942C0645C1544Cav C

Page 362 — CONNECTOR DETAILS C0867

CONNECTOR DETAILS C1548RANGE ROVERC1548Description: Sensor-Air Temperature Control (ATC)Location: Front of engine compartment — centreColour: BLACKGen

Page 363 — C0867 CONNECTOR DETAILS

C1577 CONNECTOR DETAILSRANGE ROVERC1577Description: Speaker-PDCLocation: Driver’s footwellColour: NATURALGender: FemaleP6924C1577Cav Col Cct1N62Y

Page 364 — CONNECTOR DETAILS C0873

CONNECTOR DETAILS C1604RANGE ROVERC1604Description: Main harness to navigation harnessLocation: Luggage compartment — LH sideColour: BLACKGender: Male

Page 365 — C0876 CONNECTOR DETAILS

C1610 CONNECTOR DETAILSRANGE ROVERC1610Description: Sensor-Pressure-AirLocation: RH side of engine compartmentColour: BLACKGender: FemaleP7013C1610Cav

Page 366 — CONNECTOR DETAILS C0879

CONNECTOR DETAILS C1611RANGE ROVERC1611Description: Sensor-Pressure-AirLocation: Beneath vehicle — RH sideColour: BLACKGender: FemaleP7008C1611Cav Col

Page 367 — C0884 CONNECTOR DETAILS

C1629 CONNECTOR DETAILSRANGE ROVERC1629Description: Module-HEVAC controlLocation: Behind centre consoleColour: GREYGender: FemaleP6926C0232C0700C1629C

Page 368 — CONNECTOR DETAILS C0909

DESCRIPTION AND OPERATION4.18 RANGE ROVERSunroof ECUThe sunroof ECU (C0784) provides a feed to the sunroof switch (C0363) on a YS wire. If the switch

Page 369 — C0916 CONNECTOR DETAILS

CONNECTOR DETAILS C1630RANGE ROVERC1630Description: Module-HEVAC controlLocation: Behind centre consoleColour: BLACKGender: FemaleP6926C0232C0700C1629

Page 370 — CONNECTOR DETAILS C0917

C1664 CONNECTOR DETAILSRANGE ROVERC1664Description: Switch-SteptronicLocation: Beneath centre consoleColour: PURPLEGender: FemaleP6914C1664C0059Cav Co

Page 371 — C0918 CONNECTOR DETAILS

CONNECTOR DETAILS C1667RANGE ROVERC1667Description: Regulator-Fuel pressure — Td6Location: LH side of engineColour:Gender:C1667P7031Cav Col Cct1RW32NU

Page 372 — CONNECTOR DETAILS C0919

C1696 CONNECTOR DETAILSRANGE ROVERC1696Description: Sensor-Height-Front-LHLocation: Behind LH front wheel arch linerColour: BLACKGender: FemaleP6878C1

Page 373 — C0925 CONNECTOR DETAILS

CONNECTOR DETAILS C1697RANGE ROVERC1697Description: Sensor-Height-Front-RHLocation: Behind RH front wheel arch linerColour: BLACKGender: FemaleP6875C1

Page 374 — CONNECTOR DETAILS C0926

C1698 CONNECTOR DETAILSRANGE ROVERC1698Description: Sensor-Height-Rear-RHLocation: Below RH rear wheelarchColour: BLACKGender: FemaleP6938C1698Cav Col

Page 375 — C0932 CONNECTOR DETAILS

CONNECTOR DETAILS C1699RANGE ROVERC1699Description: Sensor-Height-Rear-LHLocation: Below LH rear wheelarchColour: BLACKGender: FemaleP6939C1699Cav Col

Page 376 — CONNECTOR DETAILS C0934

C1794 CONNECTOR DETAILSRANGE ROVERC1794Description: Lamp-Door sill-Front-RHLocation: Behind RH side of fasciaColour:Gender:P6922C1794Cav Col Cct1N122R

Page 377 — C0937 CONNECTOR DETAILS

CONNECTOR DETAILS C1795RANGE ROVERC1795Description: Lamp-Door sill-Front-LHLocation: Behind LH side of fasciaColour:Gender:P6923C0994C1795Cav Col Cct1

Page 378 — CONNECTOR DETAILS C0942

C1832 CONNECTOR DETAILSRANGE ROVERC1832Description: Switch-Steering column-LightingLocation: Top of steering columnColour:Gender:P6953C1396C1832C1395C

Page 379 — C0946 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.19DOOR MIRRORSDESCRIPTIONGeneralThe door mirrors operate when the ignition switch is turned to the ‘auxil

Page 380 — CONNECTOR DETAILS C0950

CONNECTOR DETAILS C1835RANGE ROVERC1835Description: ECU-Electronic automatic transmission — Td6Location: Inside E-boxColour:Gender:P7023C0604C0603C213

Page 382 — CONNECTOR DETAILS C0957

CONNECTOR DETAILS C1858RANGE ROVERC1858Description: Transfer gearbox — V8Location: LH side of transfer boxColour:Gender:P6941C0643C1858Cav Col Cct1N32

Page 383 — C0958 CONNECTOR DETAILS

C1886 CONNECTOR DETAILSRANGE ROVERC1886Description: Relay-Air injection pumpLocation: Inside E-boxColour:Gender:P6882C0448C2138C0193C0331C1886C0646C21

Page 384 — CONNECTOR DETAILS C0960

CONNECTOR DETAILS C1889RANGE ROVERC1889Description: BatteryLocation: Rear of engine compartmentColour: YELLOWGender: FemaleP6885C1889Cav Col Cct1NALL2

Page 385 — C0961 CONNECTOR DETAILS

C1895 CONNECTOR DETAILSRANGE ROVERC1895Description: Relay-Engine control module (ECM) — Td6Location: Inside E-boxColour:Gender:P7022C0162C0909C1526C01

Page 386 — CONNECTOR DETAILS C0963

CONNECTOR DETAILS C1895RANGE ROVERC1895Description: Relay-Engine control module (ECM) — V8Location: Inside E-boxColour:Gender:P7020C0162C0606C0332C208

Page 387 — C0964 CONNECTOR DETAILS

C2003 CONNECTOR DETAILSRANGE ROVERC2003Description: PDC harness to main harnessLocation: Rear of luggage compartmentColour:Gender:P6951C0876C2003Cav C

Page 388 — CONNECTOR DETAILS C0965

CONNECTOR DETAILS C2015RANGE ROVERC2015Description: Sensor-Anti-trap-Rear-RHLocation: Behind rear door trim panelColour:Gender:P6903C0732C2015C0311Cav

Page 389 — C0966 CONNECTOR DETAILS

C2016 CONNECTOR DETAILSRANGE ROVERC2016Description: Module-Passenger doorLocation: Behind passenger’s door trim panelColour:Gender:P6895C2057C201

Page 390 — CONNECTOR DETAILS C0968

DESCRIPTION AND OPERATION4.20 RANGE ROVERDrivers Door MirrorHorizontal AdjustmentWhen RH adjustment of the drivers door mirror is required, the driver

Page 391 — C0987 CONNECTOR DETAILS

CONNECTOR DETAILS C2017RANGE ROVERC2017Description: Module-Drivers doorLocation: Behind driver’s door trim panelColour:Gender:P6890C2271C2017C218

Page 392 — CONNECTOR DETAILS C0994

C2020 CONNECTOR DETAILSRANGE ROVERC2020Description: Fuse box-RearLocation: Luggage compartment — RH sideColour:Gender:P6949C2021 C2022C2023C2020C2024C

Page 393 — C1216 CONNECTOR DETAILS

CONNECTOR DETAILS C2021RANGE ROVERC2021Description: Fuse box-RearLocation: Luggage compartment — RH sideColour: NATURALGender: FemaleP6949C2021 C2022C

Page 394 — CONNECTOR DETAILS C1294

C2022 CONNECTOR DETAILSRANGE ROVERC2022Description: Fuse box-RearLocation: Luggage compartment — RH sideColour: GREYGender: FemaleP6949C2021 C2022C202

Page 395 — C1295 CONNECTOR DETAILS

CONNECTOR DETAILS C2023RANGE ROVERC2023Description: Fuse box-RearLocation: Luggage compartment — RH sideColour: NATURALGender: FemaleP6949C2021 C2022C

Page 396 — CONNECTOR DETAILS C1303

C2024 CONNECTOR DETAILSRANGE ROVERC2024Description: Fuse box-RearLocation: Luggage compartment — RH sideColour:Gender:P6949C2021 C2022C2023C2020C2024C

Page 397 — C1319 CONNECTOR DETAILS

CONNECTOR DETAILS C2026RANGE ROVERC2026Description: Sensor-Tyre-Front-LHLocation: Behind LH front wheel arch linerColour: BLACKGender: FemaleP6872C202

Page 398 — CONNECTOR DETAILS C1340

C2027 CONNECTOR DETAILSRANGE ROVERC2027Description: Sensor-Tyre-Front-RHLocation: Behind RH front wheel arch linerColour: BLACKGender: FemaleP6870C203

Page 399 — C1341 CONNECTOR DETAILS

CONNECTOR DETAILS C2028RANGE ROVERC2028Description: Sensor-Tyre-Rear-LHLocation: Below LH rear wheelarchColour: BLACKGender: FemaleP7009C2028 C0502Cav

Page 400 — CONNECTOR DETAILS C1342

C2029 CONNECTOR DETAILSRANGE ROVERC2029Description: Sensor-Tyre-Rear-RHLocation: Below RH rear wheelarchColour: BLACKGender: FemaleP7005C2029Cav Col C

Page 401 — C1352 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.21Mirror FoldA non-latching mirror folding switch is located on the drivers door module. When the switch is pr

Page 402 — CONNECTOR DETAILS C1392

CONNECTOR DETAILS C2030RANGE ROVERC2030Description: ECU-Air suspensionLocation: Behind LH side of fasciaColour: NATURALGender: FemaleC2031C2030C0867P6

Page 403 — C1393 CONNECTOR DETAILS

C2031 CONNECTOR DETAILSRANGE ROVERC2031Description: Relay-Headlamp wash/wipeLocation: Behind LH side of fasciaColour:Gender:C2031C2030C0867P6944Cav Co

Page 404 — CONNECTOR DETAILS C1394

CONNECTOR DETAILS C2032RANGE ROVERC2032Description: Valve-Off-road-FrontLocation: Behind RH front wheel arch linerColour: BLACKGender: FemaleP6870C203

Page 405 — C1395 CONNECTOR DETAILS

C2033 CONNECTOR DETAILSRANGE ROVERC2033Description: Valve-Off-road-RearLocation: Below RH rear wheelarchColour: BLACKGender: FemaleP7007C2033Cav Col C

Page 406 — CONNECTOR DETAILS C1396

CONNECTOR DETAILS C2034RANGE ROVERC2034Description: Valve-WaterLocation: LH side of engine compartmentColour: BLACKGender: FemaleP6880C2034C2035Cav Co

Page 407 — C1397 CONNECTOR DETAILS

C2035 CONNECTOR DETAILSRANGE ROVERC2035Description: Pump-WaterLocation: LH side of engine compartmentColour:Gender:P6880C2034C2035Cav Col Cct1NALL2UGA

Page 408 — CONNECTOR DETAILS C1449

CONNECTOR DETAILS C2036RANGE ROVERC2036Description: Switch-Pressure-ABSLocation: Rear LH side of engine compartmentColour: GREYGender: FemaleP6879C050

Page 409 — C1451 CONNECTOR DETAILS

C2037 CONNECTOR DETAILSRANGE ROVERC2037Description: Valve-Non-returnLocation: Rear of engine compartmentColour: BLACKGender: FemaleC2037P7037Cav Col C

Page 410 — CONNECTOR DETAILS C1455

CONNECTOR DETAILS C2038RANGE ROVERC2038Description: Valve-ServotronicLocation: Behind RH front wheel arch linerColour: GREYGender: FemaleP6876C2038Cav

Page 411 — C1457 CONNECTOR DETAILS

C2039 CONNECTOR DETAILSRANGE ROVERC2039Description: Module-Lighting switchLocation: Base of RH ‘A’ postColour: NATURALGender: FemaleP6973C09

Page 412 — CONNECTOR DETAILS C1474

DESCRIPTION AND OPERATION4.22 RANGE ROVERMirror MemoryThe door mirror memory function works in conjunction with the seat and steering wheel memory fun

Page 413 — C1475 CONNECTOR DETAILS

CONNECTOR DETAILS C2040RANGE ROVERC2040Description: Module-Lighting switchLocation: Base of RH ‘A’ postColour:Gender:P6973C0937C2040C2039Cav

Page 414 — CONNECTOR DETAILS C1477

C2041 CONNECTOR DETAILSRANGE ROVERC2041Description: Heater-Steering wheelLocation: Underside of steering columnColour:Gender:P6955C1393C0082C2041Cav C

Page 415 — C1478 CONNECTOR DETAILS

CONNECTOR DETAILS C2042RANGE ROVERC2042Description: Heater-Cushion-Rear-LHLocation: Beneath rear seatColour: BLACKGender: FemaleC2042P7011Cav Col Cct1

Page 416 — CONNECTOR DETAILS C1495

C2043 CONNECTOR DETAILSRANGE ROVERC2043Description: Heater-Cushion-Rear-RHLocation: Beneath rear seatColour: BLACKGender: FemaleC2043P7010Cav Col Cct1

Page 417 — C1498 CONNECTOR DETAILS

CONNECTOR DETAILS C2045RANGE ROVERC2045Description: Main harness to telephone harnessLocation: Luggage compartment — LH sideColour: NATURALGender: Mal

Page 418 — CONNECTOR DETAILS C1499

C2046 CONNECTOR DETAILSRANGE ROVERC2046Description: Receiver-Fuel burning heaterLocation: Luggage compartment — RH sideColour: BLACKGender: FemaleP694

Page 419 — C1500 CONNECTOR DETAILS

CONNECTOR DETAILS C2047RANGE ROVERC2047Description: Lamp-Load space-RHLocation: Luggage compartment — RH sideColour: BLACKGender: FemaleP6959C2047C035

Page 420 — CONNECTOR DETAILS C1501

C2051 CONNECTOR DETAILSRANGE ROVERC2051Description: Heater-Wiper bladeLocation: Behind LH side of fasciaColour: BLACKGender: MaleP6921C2051C0247Cav Co

Page 421 — C1537 CONNECTOR DETAILS

CONNECTOR DETAILS C2052RANGE ROVERC2052Description: Motor-CDL-Tailgate-Lower-RHLocation: RH side of taildoor, behind trim panelColour:Gender:P6968C205

Page 422 — CONNECTOR DETAILS C1543

C2055 CONNECTOR DETAILSRANGE ROVERC2055Description: ECU-Interlock-Steering columnLocation: Top of steering columnColour: BLACKGender: FemaleP6952C0278

Page 423 — C1544 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.23INTERIOR MIRRORDESCRIPTIONGeneralNew Range Rover is fitted with an automatically dimming ‘electrochromi

Page 424 — CONNECTOR DETAILS C1548

CONNECTOR DETAILS C2057RANGE ROVERC2057Description: Module-Passenger doorLocation: Behind passenger’s door trim panelColour:Gender:P6895C2057C201

Page 425 — C1577 CONNECTOR DETAILS

C2058 CONNECTOR DETAILSRANGE ROVERC2058Description: Module-Drivers doorLocation: Behind driver’s door trim panelColour:Gender:P6890C2271C2017C218

Page 426 — CONNECTOR DETAILS C1604

CONNECTOR DETAILS C2059RANGE ROVERC2059Description: Speaker-Mid range-Front door-LHLocation: Behind passenger’s door trim panelColour:Gender:P689

Page 427 — C1610 CONNECTOR DETAILS

C2060 CONNECTOR DETAILSRANGE ROVERC2060Description: Speaker-Mid range-Front door-RHLocation: Behind driver’s door trim panelColour:Gender:P6890C2

Page 428 — CONNECTOR DETAILS C1611

CONNECTOR DETAILS C2081RANGE ROVERC2081Description: Heater-Wiper bladeLocation: Behind RH side of fasciaColour: BLACKGender: MaleP6919C0246C2081Cav Co

Page 429 — C1629 CONNECTOR DETAILS

C2089 CONNECTOR DETAILSRANGE ROVERC2089Description: Relay-Ignition — V8Location: Inside E-boxColour:Gender:P7020C0162C0606C0332C2089C1895C0570Cav Col

Page 430 — CONNECTOR DETAILS C1630

CONNECTOR DETAILS C2137RANGE ROVERC2137Description: Sensor-Temperature-E-boxLocation: Inside E-boxColour:Gender:P6882C0448C2138C0193C0331C1886C0646C21

Page 431 — C1664 CONNECTOR DETAILS

C2138 CONNECTOR DETAILSRANGE ROVERC2138Description: Fan-E-boxLocation: Inside E-boxColour: NATURALGender: FemaleP6882C0448C2138C0193C0331C1886C0646C21

Page 432 — CONNECTOR DETAILS C1667

CONNECTOR DETAILS C2186RANGE ROVERC2186Description: Switch-Ride height-air suspensionLocation: Behind driver’s door trim panelColour: BLACKGender

Page 433 — C1696 CONNECTOR DETAILS

C2210 CONNECTOR DETAILSRANGE ROVERC2210Description: Lamp-Puddle-FrontLocation: Behind driver’s door trim panelColour:Gender:P6888C2210Cav Col Cct

Page 434 — CONNECTOR DETAILS C1697

DESCRIPTION AND OPERATION4.24 RANGE ROVERReverse Gear InhibitThe automatic dimming function of the electrochromic interior mirror is inhibited if reve

Page 435 — C1698 CONNECTOR DETAILS

CONNECTOR DETAILS C2211RANGE ROVERC2211Description: Lamp-Puddle-FrontLocation: Behind passenger’s door trim panelColour:Gender:P6893C2211Cav Col

Page 436 — CONNECTOR DETAILS C1699

C2212 CONNECTOR DETAILSRANGE ROVERC2212Description: Lamp-Puddle-RearLocation: Behind rear door trim panelColour:Gender:P6904C0310C2212Cav Col Cct1N122

Page 437 — C1794 CONNECTOR DETAILS

CONNECTOR DETAILS C2262RANGE ROVERC2262Description: Actuator-Damping control — Td6Location: Rear LH side of engineColour:Gender:C0169C2262P7029C0191Ca

Page 438 — CONNECTOR DETAILS C1795

C2303 CONNECTOR DETAILSRANGE ROVERC2303Description: Sensor-Low fuel pressure — Td6Location: LH side of engine compartmentColour:Gender:P7033C2303C0184

Page 439 — C1832 CONNECTOR DETAILS

CONNECTOR DETAILS C2322RANGE ROVERC2322Description: Lamp-AshtrayLocation: Beneath centre consoleColour:Gender:P6910C0350C0942C2322C0091Cav Col Cct1NB3

Page 441 — C1835 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.25FRONT SEATSDESCRIPTIONGeneralTwo levels of electric front seats are fitted to Range Rover, with a memory fun

Page 442 — CONNECTOR DETAILS C1858

DESCRIPTION AND OPERATION4.26 RANGE ROVERRH Front SeatHorizontal MovementA single seat motor controls horizontal movement of the RH front seat. To mov

Page 443 — C1886 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.27Memory Drivers SeatWhen the memory function is selected, the seat memory ECU (C0722) transmits the relevant

Page 444 — CONNECTOR DETAILS C1889

DESCRIPTION AND OPERATION4.28 RANGE ROVERFRONT HEATED SEATSDESCRIPTIONGeneralOperation of the front electric seats is controlled by the Automatic Temp

Page 445 — C1895 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.29REAR HEATED SEATSDESCRIPTIONGeneralOperation of the rear electric seats is controlled by the two seat heat s

Page 446 — CONNECTOR DETAILS C1895

DESCRIPTION AND OPERATION4.30 RANGE ROVERDIAGNOSTIC SOCKETDESCRIPTIONGeneralThe diagnostic socket is located behind an access panel on the drivers sid

Page 447 — C2003 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.31STARTING AND CHARGING – Td6DESCRIPTIONStartingThe starting system on the vehicle comprises a 12 V starter mo

Page 448 — CONNECTOR DETAILS C2015

DESCRIPTION AND OPERATION4.32 RANGE ROVEROPERATIONPower DistributionFeed from the positive battery terminal (C0192) is supplied to the fuse holder (C1

Page 449 — C2016 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.33Glow Plug TimerThe glow plug timer receives a constant battery feed from the 100A fuse located in the fuse h

Page 450 — CONNECTOR DETAILS C2017

DESCRIPTION AND OPERATION4.34 RANGE ROVERChargingThe battery (C1641) provides a permanent feed to the alternator (C0183) via the starter motor (C0178)

Page 451 — C2020 CONNECTOR DETAILS

INTRODUCTIONRANGE ROVER 1.1INTRODUCTIONABOUT THIS DOCUMENTGeneralThis document is intended to assist in diagnosing electrical faults, and should be u

Page 452 — CONNECTOR DETAILS C2021

DESCRIPTION AND OPERATIONRANGE ROVER 4.35STARTING AND CHARGING – V8DESCRIPTIONStartingThe starting system on the vehicle comprises a 12 V starter mot

Page 453 — C2022 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.36 RANGE ROVEROPERATIONPower DistributionFeed from the positive battery terminal (C0192) is supplied to fuse 25 and fuse 53

Page 454 — CONNECTOR DETAILS C2023

DESCRIPTION AND OPERATIONRANGE ROVER 4.37ChargingThe battery (C0192) provides a permanent feed to the alternator (C0183) on an R wire. Fuse 5 of the

Page 455 — C2024 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.38 RANGE ROVERCRUISE CONTROLDESCRIPTIONGeneralThe cruise control system is enabled by pressing the non-latching master swit

Page 456 — CONNECTOR DETAILS C2026

DESCRIPTION AND OPERATIONRANGE ROVER 4.39Brake Pedal SwitchFuse 9 of the passenger compartment fuse box (C0586) provides an auxiliary ignition feed t

Page 457 — C2027 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.40 RANGE ROVERELECTRONIC AUTOMATIC TRANSMISSION (EAT) – GM5DESCRIPTIONGeneralThe GM 5L40-E transmission is an electrically

Page 458 — CONNECTOR DETAILS C2028

DESCRIPTION AND OPERATIONRANGE ROVER 4.41ECM RelayThe ECM (C0604) provides an earth path for the ECM relay coil (C1895) on an N wire. The energised r

Page 459 — C2029 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.42 RANGE ROVERTransmission Temperature SensorThe temperature of the Automatic Transmission Fluid (ATF) is measured by the N

Page 460 — CONNECTOR DETAILS C2030

DESCRIPTION AND OPERATIONRANGE ROVER 4.43ELECTRONIC AUTOMATIC TRANSMISSION (EAT) – ZFDESCRIPTIONGeneralThe ZF 5HP24 transmission is an electronicall

Page 461 — C2031 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.44 RANGE ROVERWhen the ignition switch is turned to the ‘ignition’ position, current flows across the switch (C00

Page 462 — CONNECTOR DETAILS C2032

INTRODUCTION1.2 RANGE ROVERBattery VoltageOpen Circuit Voltage TestBefore commencing diagnosis of electrical problems, verify the condition of the bat

Page 463 — C2033 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.45Shift Interlock SolenoidTo lock the selector lever assembly, the EAT ECU (C0193) provides a feed to the shif

Page 464 — CONNECTOR DETAILS C2034

DESCRIPTION AND OPERATION4.46 RANGE ROVERANTI-LOCK BRAKING SYSTEM (ABS)DESCRIPTIONGeneralNew Range Rover is equipped with Dynamic Stability Control (D

Page 465 — C2035 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.47V8Fusible link 2 (C0632) provides a constant battery feed to the ECM relay (C1895) on an R wire. Operation o

Page 466 — CONNECTOR DETAILS C2036

DESCRIPTION AND OPERATION4.48 RANGE ROVERSteering Angle SensorThe steering angle sensor (C0862) receives a constant battery feed from fuse 13 of the p

Page 467 — C2037 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.49SUPPLEMENTARY RESTRAINT SYSTEM (SRS)DESCRIPTIONGeneralThe Supplementary Restraint System (SRS) is controlled

Page 468 — CONNECTOR DETAILS C2038

DESCRIPTION AND OPERATION4.50 RANGE ROVERDrivers AirbagThe drivers airbag can deploy in one of two stages, depending upon the severity of impact. If a

Page 469 — C2039 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.51Head AirbagsThe SRS DCU registers a side impact via the side impact sensors, which are mounted at the base o

Page 470 — CONNECTOR DETAILS C2040

DESCRIPTION AND OPERATION4.52 RANGE ROVERSeat Belt Pre-tensionersIf the SRS DCU detects a front or rear impact, it will deploy the front seat belt pre

Page 471 — C2041 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.53AUTOMATIC TEMPERATURE CONTROL (ATC)DESCRIPTIONGeneralThe Automatic Temperature Control (ATC) system is contr

Page 472 — CONNECTOR DETAILS C2042

DESCRIPTION AND OPERATION4.54 RANGE ROVERCompressorWhen compressor operation is required, the ATC ECU (C1629) sends a message to the Engine Control Mo

Page 473 — C2043 CONNECTOR DETAILS

INTRODUCTIONRANGE ROVER 1.3ELECTRICAL PRECAUTIONSGeneralThe following guidelines are intended to ensure the safety of the operator whilst preventing

Page 474 — CONNECTOR DETAILS C2045

DESCRIPTION AND OPERATIONRANGE ROVER 4.55Coolant ValveA single coolant valve is fitted on the ATC system to control coolant flow to the heater matrix

Page 475 — C2046 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.56 RANGE ROVERAUTOMATIC TEMPERATURE CONTROL (ATC) – COMFORTDESCRIPTIONGeneralThe ‘Comfort’ Automatic Temperature

Page 476 — CONNECTOR DETAILS C2047

DESCRIPTION AND OPERATIONRANGE ROVER 4.57Fuse 53 (C0583) is connected to the ignition switch (C0099 on Td6 vehicles, C0028 on V8 vehicles) by an R wi

Page 477 — C2051 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.58 RANGE ROVERSunlight SensorThe sunlight sensor consists of a LH and a RH photoelectric cell that provide the ATC ECU with

Page 478 — CONNECTOR DETAILS C2052

DESCRIPTION AND OPERATIONRANGE ROVER 4.59Air Distribution MotorsUnless manually overridden, operation of the air distribution motor is controlled aut

Page 479 — C2055 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.60 RANGE ROVERCooling FanOperation of the cooling fan is controlled by the ECM. When the compressor is engaged, the ATC ECU

Page 480 — CONNECTOR DETAILS C2057

DESCRIPTION AND OPERATIONRANGE ROVER 4.61FUEL BURNING HEATER – Td6DESCRIPTIONGeneralThe Fuel Burning Heater (FBH) is mounted in the rear of the engin

Page 481 — C2058 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.62 RANGE ROVERFUEL BURNING HEATER – V8DESCRIPTIONGeneralThe Fuel Burning Heater (FBH) is mounted in the rear of the engine

Page 482 — CONNECTOR DETAILS C2059

DESCRIPTION AND OPERATIONRANGE ROVER 4.63K BusThe instrument pack (C0233) communicates with the Air Temperature Control (ATC) ECU (C1629) and the FBH

Page 483 — C2060 CONNECTOR DETAILS

DESCRIPTION AND OPERATION4.64 RANGE ROVERCOOLING FANDESCRIPTIONGeneralThe electrically powered cooling fan is mounted on the front of the radiator and

Page 484 — CONNECTOR DETAILS C2081

INTRODUCTION1.4 RANGE ROVERBefore removing a faulty component, refer to the Workshop Manual for removal procedures. Ensure the ignition switch is turn

Page 485 — C2089 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.65When the ATC ECU engages the A/C compressor clutch, the ATC ECU (C1629) informs the ECM (C0331) via the K bu

Page 486 — CONNECTOR DETAILS C2137

DESCRIPTION AND OPERATION4.66 RANGE ROVERHEATED REAR WINDOW (HRW)DESCRIPTIONGeneralOperation of the Heated Rear Window (HRW) is controlled by the Auto

Page 487 — C2138 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.67HEATED FRONT SCREEN (HFS)DESCRIPTIONGeneralOperation of the Heated Front Screen (HFS) is controlled by the A

Page 488 — CONNECTOR DETAILS C2186

DESCRIPTION AND OPERATION4.68 RANGE ROVERWIPERS AND WASHERSDESCRIPTIONGeneralThe wipers and washers system is controlled by the Body Control Unit (BCU

Page 489 — C2210 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.69OPERATIONFrontPower DistributionFeed from the positive battery terminal (C0192) is supplied to fuse 26 and f

Page 490 — CONNECTOR DETAILS C2211

DESCRIPTION AND OPERATION4.70 RANGE ROVERRearPower DistributionFeed from the positive battery terminal (C0192) is supplied to fuse 27, fuse 53, and fu

Page 491 — C2212 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.71HEADLAMP WASH/WIPEDESCRIPTIONGeneralOperation of the headlamp wash/wipe system is controlled by the Body Con

Page 492 — CONNECTOR DETAILS C2262

DESCRIPTION AND OPERATION4.72 RANGE ROVERBRAKE AND REVERSE LAMPSDESCRIPTIONBrake LampsThe brake lamps are active with the ignition switch in the &apos

Page 493 — C2303 CONNECTOR DETAILS

DESCRIPTION AND OPERATIONRANGE ROVER 4.73Brake LampsThe LCM (C2040) monitors the condition of the brake pedal via the brake pedal switch (C0075) on a

Page 494 — CONNECTOR DETAILS C2322

DESCRIPTION AND OPERATION4.74 RANGE ROVERHEAD, SIDE AND TAIL LAMPSDESCRIPTIONGeneralOperation of the head, side, tail, and side marker (NAS vehicles o

CONTENTS

1:General Information

100:Service Information

100-00: General Information

Description and Operation

About This Manual

How To Use This Manual

Important Safety Instructions

Standard Workshop Practices

General Service Information

Health and Safety Precautions

Solvents, Sealants and Adhesives

Special Tool Glossary

Road/Roller Testing

DTC: Module Name: Bluetooth Module

100-01: Identification Codes

Description and Operation

Identification Codes

100-02: Jacking and Lifting

Description and Operation

Jacking

Lifting

Vehicle Recovery

100-03: Maintenance Schedules

Description and Operation

Maintenance Schedules — Gasoline Engines

Maintenance Schedules — Diesel Engines

2:Chassis

204:Suspension

204-00: Suspension System — General Information

Specification

General Procedures

Front Camber, Caster and Toe Adjustment

Four-Wheel Alignment (57.65.04)

204-01: Front Suspension

Specification

Description and Operation

Front Suspension

Removal and Installation

Front Lower Arm (60.35.02) (60.35.03)

Front Lower Arm Bushing (60.35.26)

Front Shock Absorber (60.30.02)

Front Stabilizer Bar (60.10.01)

Front Stabilizer Bar Link (60.10.02/60.10.04)

Rear Lower Arm (60.40.09)

Rear Lower Arm Ball Joint (60.15.04)

Rear Lower Arm Bushing (60.35.26)

Shock Absorber and Spring Assembly (60.30.25/99)

Front Wheel Bearing and Wheel Hub (60.25.14)

Wheel Knuckle (60.25.01)

Disassembly and Assembly

Shock Absorber and Spring Assembly

204-02: Rear Suspension

Specification

Description and Operation

Rear Suspension

Removal and Installation

Lower Arm (64.35.54)

Lower Arm Ball Joint (64.15.08)

Lower Arm Bushing (64.35.15)

Lower Arm Rear Bushing (64.35.15)

Rear Stabilizer Bar (64.35.08)

Rear Stabilizer Bar Link (64.35.24)

Toe Link (64.35.70)

Upper Arm (64.35.60) — TDV8 3.6L Diesel

Upper Arm (64.35.60) — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

Upper Arm Ball Joint (64.15.07)

Upper Arm Bushing (64.35.22) — TDV8 3.6L Diesel

Upper Arm Bushing (64.35.22) — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

Upper Arm Front Bushing (64.35.20)

Upper Arm Rear Bushing (64.35.21)

Wheel Bearing and Wheel Hub (64.15.14)

Wheel Knuckle (64.35.10)

204-04: Wheels and Tires

Description and Operation

Wheels and Tires

Diagnosis and Testing

Wheels and Tires

Tire Pressure Monitoring System (TPMS)

Removal and Installation

Tire Low Pressure Sensor (74.10.05)

Tire Pressure Monitoring System (TPMS) Front Antenna (86.53.16)

Tire Pressure Monitoring System (TPMS) Module (86.54.05)

Tire Pressure Monitoring System (TPMS) Rear Antenna (86.53.17)

Wheel and Tire (60.25.06)

204-05: Vehicle Dynamic Suspension

Specification

Description and Operation

Vehicle Dynamic Suspension

General Procedures

Air Suspension System Depressurize and Pressurize (60.50.38)

Ride Height Adjustments (60.90.03)

Removal and Installation

Air Spring Solenoid Valve

Air Suspension Air Filter (64.50.12)

Air Suspension Compressor (60.50.10)

Air Suspension Compressor Drier (60.50.09)

Air Suspension Control Module (60.50.04)

Air Suspension Front Solenoid Valve Block (60.50.11)

Air Suspension Muffler (64.50.01)

Air Suspension Rear Solenoid Valve Block (64.50.11)

Air Suspension Reservoir (60.50.03)

Air Suspension Reservoir Solenoid Valve Block (60.50.05)

Air Suspension Solenoid Valve Block (60.50.11)

Air Suspension Switch

Fill Solenoid Valve

Front Air Shock Absorber (60.30.02.45)

Front Air Spring (60.21.01)

Front Vertical Accelerometer

Rear Air Shock Absorber (64.30.02.45)

Rear Air Spring (64.21.01)

Suspension Height Sensor (60.36.01)

204-06: Ride and Handling Optimization

Specification

Description and Operation

Ride and Handling Optimization

Diagnosis and Testing

Ride and Handling Optimization

Removal and Installation

Ride and Handling Optimization Switch (86.65.11)

205: Driveline

205-00: Driveline System — General Information

Specification

205-01: Driveshaft

Specification

Description and Operation

Driveshaft

Universal Joints

Removal and Installation

Front Driveshaft (47.15.02) — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

Front Driveshaft (47.15.02) — TDV8 3.6L Diesel

Rear Driveshaft (47.15.03) — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

Rear Driveshaft (47.15.03) — TDV8 3.6L Diesel

Disassembly and Assembly

Driveshaft Universal Joint (47.15.06)

Driveshaft Center Bearing

Driveshaft Slip Yoke

Driveshaft Alignment Bushing

205-02: Rear Drive Axle/Differential

Specification

Description and Operation

Rear Drive Axle and Differential

General Procedures

Differential Draining and Filling (51.25.02)

In-Vehicle Repair

Axle Housing Bushing (51.15.43) — 4.4L NA V8 — AJ41/4.2L SC V8 —

AJV8

Axle Housing Bushing (51.15.43) — TDV8 3.6L Diesel

Axle Shaft Seal

Differential Locking Module (51.30.01)

Differential Locking Motor (51.15.03)

Drive Pinion Seal (51.20.01)

Rear Axle Oil Temperature Sensor (51.15.06)

Removal and Installation

Axle Assembly (51.15.01)

Differential Support Insulator — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

205-03: Front Drive Axle/Differential

Specification

Description and Operation

Front Drive Axle and Differential

General Procedures

Differential Draining and Filling (54.15.02)

In-Vehicle Repair

Drive Pinion Seal (54.10.20)

Removal and Installation

Differential Breather Tube

205-04: Front Drive Halfshafts

Specification

Description and Operation

Front Drive Halfshafts

Halfshaft Joint

Removal and Installation

Front Halfshaft LH (47.10.01)

Front Halfshaft RH (47.10.02)

Halfshaft Bearing (47.10.41)

Halfshaft Seal LH (54.10.18)

Halfshaft Seal RH (54.10.21)

205-05: Rear Drive Halfshafts

Specification

Description and Operation

Rear Drive Halfshafts

Removal and Installation

Rear Halfshaft (47.11.01)

Outer Constant Velocity (CV) Joint Boot (47.11.03)

Inner Constant Velocity (CV) Joint Boot (47.11.16)

Halfshaft Bearing (51.10.29)

206: Brake System

206-00: Brake System — General Information

Specification

General Procedures

Front Brake Disc Runout Check (70.12.15.01)

Rear Brake Disc Runout Check (70.12.36.01)

Brake System Bleeding (70.25.02) — Vehicles With: High Performance

Brakes

Brake System Bleeding (70.25.02) — Vehicles With: Standard Brakes

Brake System Pressure Bleeding (70.25.02)

Component Bleeding — Vehicles With: High Performance Brakes

Component Bleeding — Vehicles With: Standard Brakes

206-03: Front Disc Brake

Specification

Description and Operation

Front Disc Brake

Removal and Installation

Brake Disc (70.12.10) — Vehicles With: Standard Brakes

Brake Disc (70.12.10) — Vehicles With: High Performance Brakes

Brake Pads (70.40.02) — Vehicles With: Standard Brakes

Brake Pads (70.40.02) — Vehicles With: High Performance Brakes

Brake Caliper (70.55.24) — Vehicles With: Standard Brakes

Brake Caliper (70.55.24) — Vehicles With: High Performance Brakes

206-04: Rear Disc Brake

Specification

Description and Operation

Rear Disc Brake

Removal and Installation

Brake Disc (70.12.33)

Brake Pads (70.40.03)

Brake Caliper (70.55.25)

Disassembly and Assembly

Brake Caliper

206-05: Parking Brake and Actuation

Specification

Description and Operation

Parking Brake

General Procedures

Parking Brake Shoe and Lining Adjustment (70.40.11)

Parking Brake Shoes Bedding-In (70.40.12)

Removal and Installation

Parking Brake Actuator (70.35.48)

Parking Brake Cable LH

Parking Brake Cable RH

Parking Brake Shoes (70.40.09)

Parking Brake Switch (70.35.46)

206-06: Hydraulic Brake Actuation

Description and Operation

Hydraulic Brake Actuation

Removal and Installation

Brake Fluid Reservoir (70.25.31) — Vehicles With: Standard Brakes

Brake Fluid Reservoir (70.25.31) — Vehicles With: High Performance

Brakes

Brake Master Cylinder (70.30.08) — Vehicles With: Standard Brakes

Brake Master Cylinder (70.30.08) — Vehicles With: High Performance

Brakes

Brake Pedal (70.35.01) — Vehicles With: 6-Speed Automatic

Transmission — 6HP26

Brake Pedal and Bracket (70.35.03) — Vehicles With: 6-Speed Automatic

Transmission — 6HP26

Brake Pedal Motor

206-07: Power Brake Actuation

Specification

Description and Operation

Brake Booster

Removal and Installation

Brake Booster (70.50.01) — Vehicles With: Standard Brakes

Brake Booster (70.50.01) — Vehicles With: High Performance Brakes

Brake Vacuum Pump (70.50.19) — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

206-09A: Anti-Lock Control — Traction Control

Specification

Description and Operation

Anti-Lock Control — Traction Control

Diagnosis and Testing

Anti-Lock Control — Traction Control — VIN Range: 263535->ONWARDS

Removal and Installation

Anti-Lock Brake System (ABS) Module (70.25.12) — Vehicles With:

Standard Brakes

Anti-Lock Brake System (ABS) Module (70.25.12) — Vehicles With: High

Performance Brakes

Front Wheel Speed Sensor (70.65.30)

Rear Wheel Speed Sensor (70.65.31)

206-09B: Anti-Lock Control — Stability Assist

Specification

Removal and Installation

Yaw Rate Sensor (70.70.35)

211: Steering System

211-00: Steering System — General Information

Specification

General Procedures

Power Steering System Filling and Bleeding

Power Steering System Flushing

211-02: Power Steering

Specification

Description and Operation

Power Steering

General Procedures

Removal and Installation

Power Steering Control Valve Actuator (57.10.05)

Power Steering Fluid Cooler (57.15.11) — 4.2L SC V8 — AJV8

Power Steering Pump (57.20.14) — 4.2L SC V8 — AJV8

Steering Angle Sensor (57.40.02)

211-03: Steering Linkage

Specification

Removal and Installation

Steering Gear Boot (57.10.29)

Tie Rod End (57.55.07) — 3-Door

Tie Rod End (57.55.07)

211-04: Steering Column

Specification

Description and Operation

Steering Column

Removal and Installation

Ignition Switch Lock Cylinder

Steering Column (57.40.01) (57.40.06)

Steering Column Shaft (57.40.22)

Steering Column Tilt Motor

Steering Column Telescopic Motor

Steering Wheel (57.61.01)

Tilt/Telescopic Motors

211-05: Steering Column Switches

Specification

Removal and Installation

Hazard Flasher Switch (86.65.50)

Ignition Switch (86.65.02)

Steering Column Control Switch

Steering Column Multifunction Switch LH (86.65.55)

3:Powertrain

303:Engine

303-00: Engine System — General Information Specification

Diagnosis and Testing

Engine (12.90.09.01) — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8 General Procedures

Bearing Inspection

Camshaft Bearing Journal Clearance

Camshaft Bearing Journal Diameter Camshaft End Play

Camshaft Lobe Lift Camshaft Surface Inspection Connecting Rod Cleaning

Connecting Rod Large End Bore Crankshaft End Play

Crankshaft Main Bearing Journal Clearance Cylinder Bore Out-of-Round

Cylinder Head Distortion

Exhaust Manifold Cleaning and Inspection Piston Inspection

Piston Pin Diameter

Piston Pin to Bore Diameter Piston Ring End Gap

Piston Ring-to-Groove Clearance Valve Spring Free Length

Valve Stem Diameter 303-01A: Engine — 4.2L SC V8 — AJV8

Specification

Description and Operation

Engine

General Procedures

Valve Clearance Check (12.29.73)

Valve Clearance Adjustment (12.29.76)

Engine Oil Draining and Filling (12.60.05)

In-Vehicle Repair

Camshafts RH (12.13.20)

Camshafts LH (12.13.21)

Crankshaft Pulley (12.21.01)

Crankshaft Front Seal (12.21.14)

Crankshaft Rear Seal (12.21.20)

Cylinder Head LH (12.29.04)

Timing Drive Components (12.65.13)

Valve Cover LH (12.29.43)

Valve Cover RH (12.29.44)

Engine Mount LH (12.45.11)

Engine Mount RH (12.45.12)

Flexplate (12.53.13)

Oil Level Indicator and Tube (12.60.09)

Auxiliary Oil Cooler Thermostat (12.60.17)

Oil Pump (12.60.26)

Oil Filter Housing (12.60.27)

Oil Pan (12.60.44)

Oil Cooler (12.60.68)

Engine Front Cover (12.65.01)

Exhaust Manifold LH (30.15.10)

Exhaust Manifold RH (30.15.11)

Auxiliary Oil Cooler

Removal and Installation

Crankshaft Main Bearing Carrier (12.21.42)

Removal

Engine (12.41.01.99)

Disassembly

Engine

Assembly

Engine

Installation

Engine (12.41.01.99)

303-03A: Engine Cooling — 4.2L SC V8 — AJV8

Specification

Description and Operation

Engine Cooling

General Procedures

Cooling System Draining, Filling and Bleeding (26.10.01)

Cooling System Pressure Test

Removal and Installation

Coolant Expansion Tank (26.15.01)

Cooling Fan (26.25.19)

Radiator (26.40.01)

Thermostat (26.45.01)

Coolant Pump (26.50.01)

Coolant Manifold (26.30.64)

303-03D: Supercharger Cooling

Specification

Description and Operation

Supercharger Cooling

General Procedures

Supercharger Cooling System Draining, Filling and Bleeding (19.46.01)

Removal and Installation

Coolant Pump (26.50.26)

Radiator (26.40.10)

Intercooler Hose

303-04A: Fuel Charging and Controls — 4.2L SC V8 — AJV8

Specification

Description and Operation

Fuel Charging and Controls

Removal and Installation

Fuel Rail (19.60.04)

Fuel Injector (19.60.10)

Throttle Body Gasket

303-04D: Fuel Charging and Controls — Turbocharger

Description and Operation

Turbocharger

Diagnosis and Testing

Turbocharger

Removal and Installation

Turbocharger LH

Turbocharger RH

Turbocharger Actuator Rod

303-05A: Accessory Drive — 4.2L SC V8 — AJV8

Specification

Description and Operation

Accessory Drive

Removal and Installation

Cooling Fan Belt (26.25.01)

Cooling Fan Belt Tensioner (26.25.02)

Accessory Drive Belt (86.10.03)

Accessory Drive Belt Tensioner (86.10.06)

Accessory Drive Belt Idler Pulley (86.10.23)

303-06A: Starting System — 4.2L SC V8 — AJV8

Specification

Description and Operation

Starting System

Removal and Installation

Starter Motor (86.60.01)

303-07A: Engine Ignition — 4.2L SC V8 — AJV8

Specification

Description and Operation

Engine Ignition

Removal and Installation

Spark Plugs (18.20.02)

Ignition Coil-On-Plug (18.20.44)

303-07C: Glow Plug System

Specification

Description and Operation

Glow Plug System

Diagnosis and Testing

Glow Plug System

Removal and Installation

Glow Plugs (19.60.31)

303-08B: Engine Emission Control — 4.2L SC V8 — AJV8

Description and Operation

Engine Emission Control

303-12A: Intake Air Distribution and Filtering — 4.2L SC V8 — AJV8

Specification

Description and Operation

Intake Air Distribution and Filtering

Removal and Installation

Air Cleaner (19.10.01)

Air Cleaner Element (19.10.10)

Supercharger (19.46.15)

Supercharger Outlet Pipe (19.46.16)

Intake Air Resonator (19.70.03)

Charge Air Cooler LH (19.46.19)

Charge Air Cooler RH (19.46.18)

Throttle Body Elbow (19.22.43)

303-13A: Evaporative Emissions — 4.2L SC V8 — AJV8

Specification

Description and Operation

Evaporative Emissions

General Procedures

Evaporative Emission System Leak Test (17.90.02.01)

Removal and Installation

Evaporative Emission Canister Purge Valve (17.15.39)

Evaporative Emission Canister Vent Solenoid

Evaporative Emission Canister (17.15.13)

303-14A: Electronic Engine Controls — 4.2L SC V8 — AJV8

Specification

Description and Operation

Electronic Engine Controls

Diagnosis and Testing

Electronic Engine Controls

General Procedures

Powertrain Control Module (PCM) Long Drive Cycle Self-Test

Powertrain Control Module (PCM) Short Drive Cycle Self-Test

Removal and Installation

Engine Oil Pressure (EOP) Sensor (12.60.50)

Oil Temperature Sensor (12.60.65)

Engine Coolant Temperature (ECT) Sensor (18.30.10)

Crankshaft Position (CKP) Sensor (18.30.12)

Throttle Position (TP) Sensor (18.30.17)

Camshaft Position (CMP) Sensor LH (18.30.25)

Camshaft Position (CMP) Sensor RH (18.30.26)

Knock Sensor (KS) (18.30.30)

Manifold Absolute Pressure (MAP) Sensor (18.30.56)

Fuel Temperature Sensor (19.22.08)

Heated Oxygen Sensor (HO2S) LH (19.22.16)

Mass Air Flow (MAF) Sensor (19.22.25)

Catalyst Monitor Sensor LH (19.22.71)

Intake Air Temperature (IAT) Sensor (18.30.09)

Fuel Rail Pressure (FRP) Sensor (19.22.29)

307: Automatic Transmission/Transaxle

307-01A: Automatic Transmission/Transaxle — 4.2L SC V8 — AJV8

Specification

Description and Operation

Automatic Transmission

General Procedures

Transmission Fluid Drain and Refill (44.24.02)

Transmission Fluid Level Check (44.24.06)

In-Vehicle Repair

Selector Shaft Seal (44.15.34)

Transmission Control Module (TCM) (44.15.46)

Output Shaft Seal (44.20.21)

Fluid Pan, Gasket and Filter (44.24.04)

Main Control Valve Body (44.40.01)

Transmission Support Insulator (12.45.08)

Removal and Installation

Transmission (44.20.01)

307-01D: Automatic Transmission/Transaxle — 3.6L V8 — TdV8/4.4L NA V8 — AJ41/4.2L SC

V8 — AJV8

Removal and Installation

Input Shaft Seal

307-02A: Transmission/Transaxle Cooling — 4.2L SC V8 — AJV8

Description and Operation

Transmission Cooling

Removal and Installation

Transmission Fluid Cooler (44.24.10)

307-05A: Automatic Transmission/Transaxle External Controls — 4.2L SC V8 — AJV8

Specification

Description and Operation

External Controls

General Procedures

Selector Lever Cable Adjustment (44.30.04)

308: Manual Transmission/Transaxle, Clutch and Transfer Case

308-07A: Four-Wheel Drive Systems

Specification

Description and Operation

Four-Wheel Drive Systems — 3.6L (TdV8) Diesel

Four-Wheel Drive Systems — 4.2L/4.4L

Removal and Installation

Transfer Case Shift Motor (41.30.03)

High/Low Range Sensor (41.30.07)

Transfer Case Clutch Solenoid (41.30.08)

308-07B: Transfer Case

Specification

Description and Operation

Transfer Case

General Procedures

Transfer Case Draining and Filling (41.20.04)

In-Vehicle Repair

Transfer Case Input Shaft Seal (41.20.50) — 4.2L SC V8 — AJV8

Transfer Case Front Output Shaft Seal (41.20.51) — 4.2L SC V8 — AJV8

Transfer Case Rear Output Shaft Seal (41.20.54) — 4.2L SC V8 — AJV8

Removal

Transfer Case (41.20.25.99) — 4.2L SC V8 — AJV8

Installation

Transfer Case (41.20.25) — 4.2L SC V8 — AJV8

309: Exhaust System

309-00A: Exhaust System — 4.2L SC V8 — AJV8

Specification

Description and Operation

Exhaust System

Removal and Installation

Catalytic Converter LH (17.50.03)

Catalytic Converter RH (17.50.04)

Exhaust System (30.10.08)

Tailpipe (30.10.22)

310: Fuel System

310-00: Fuel System — General Information

Specification

General Procedures

Diesel Filter Water Drain-Off

Fuel System Pressure Release (19.50.02) — 4.2L SC V8 — AJV8

Fuel System Pressure Check (19.50.13) — 4.4L NA V8 — AJ41/4.2L SC

V8 — AJV8

Fuel Tank Draining (19.55.02)

310-01A: Fuel Tank and Lines — 4.2L SC V8 — AJV8

Specification

Description and Operation

Fuel Tank and Lines

Removal and Installation

Fuel Pump Module (19.45.03)

Fuel Tank Filler Pipe (19.55.07)

Vapor Vent Box

Fuel Tank (19.55.01)

Fuel Filter (19.25.03)

310-02A: Acceleration Control — 4.2L SC V8 — AJV8

Description and Operation

Acceleration Control

303-01C: Engine — TDV8 3.6L Diesel

Specification

Description and Operation

Engine

Diagnosis and Testing

Engine

General Procedures

Engine Oil Draining and Filling (12.60.05)

In-Vehicle Repair

Camshaft LH (12.13.02)

Camshaft RH (12.13.03)

Crankshaft Front Seal (12.21.14)

Crankshaft Pulley (12.21.01)

Crankshaft Rear Seal (12.21.20)

Cylinder Head LH (12.29.04)

Cylinder Head RH (12.29.05)

Engine Mount LH (12.45.11)

Engine Mount RH (12.45.12)

Exhaust Manifold LH (30.15.10)

Exhaust Manifold RH (30.15.11)

Flexplate (12.53.13)

Intake Manifold Plenum Chamber

Oil Pan (12.60.44)

Oil Pump (12.60.26)

Timing Drive Components (12.65.13)

Valve Cover LH (12.29.43)

Valve Cover RH (12.29.44)

Removal

Engine (12.41.01.99)

Disassembly

Engine

Assembly

Engine

Installation

Engine (12.41.01.99)

303-03C: Engine Cooling — TDV8 3.6L Diesel

Specification

Description and Operation

Engine Cooling

Diagnosis and Testing

Engine Cooling

General Procedures

Cooling System Partial Draining, Filling and Bleeding

Cooling System Partial Draining and Vacuum Filling

Cooling System Pressure Test

Removal and Installation

Auxiliary Radiator

Coolant Expansion Tank (26.15.01)

Cooling Fan (26.25.19)

Cooling Fan Shroud (26.25.11)

Cooling Module

Coolant Pump (26.50.01)

Radiator (26.40.01)

Thermostat (26.45.01)

303-03D: Supercharger Cooling

Specification

Description and Operation

Supercharger Cooling

General Procedures

Supercharger Cooling System Draining, Filling and Bleeding (19.46.01)

Removal and Installation

Coolant Pump (26.50.26)

Radiator (26.40.10)

Intercooler Hose

303-04C: Fuel Charging and Controls — TDV8 3.6L Diesel

Specification

Description and Operation

Fuel Charging and Controls

Diagnosis and Testing

Fuel Charging and Controls

General Procedures

Fuel Injection Component Cleaning

Fuel Injector Balance and Spill Check (19.90.08)

Removal and Installation

Fuel Injectors LH

Fuel Injectors RH

Fuel Pump (19.45.08)

Fuel Rail LH

Fuel Rail RH

Throttle Body (19.22.44)

303-04D: Fuel Charging and Controls — Turbocharger

Description and Operation

Turbocharger

Diagnosis and Testing

Turbocharger

Removal and Installation

Turbocharger LH

Turbocharger RH

Turbocharger Actuator Rod

303-05C: Accessory Drive — TDV8 3.6L Diesel

Specification

Description and Operation

Accessory Drive

Diagnosis and Testing

Accessory Drive

Removal and Installation

Accessory Drive Belt (86.10.03)

Accessory Drive Belt Tensioner (86.10.06)

Accessory Drive Belt Idler Pulley (86.10.23)

303-06C: Starting System — TDV8 3.6L Diesel

Specification

Description and Operation

Starting System

Diagnosis and Testing

Starting System

Removal and Installation

Starter Motor (86.60.01)

303-07C: Glow Plug System

Specification

Description and Operation

Glow Plug System

Diagnosis and Testing

Glow Plug System

Removal and Installation

Glow Plugs (19.60.31)

303-08A: Engine Emission Control — TDV8 3.6L Diesel

Specification

Description and Operation

Engine Emission Control

Diagnosis and Testing

Engine Emission Control

Removal and Installation

Crankcase Vent Oil Separator (17.10.04)

Exhaust Gas Recirculation (EGR) Cooler (17.45.38)

Exhaust Gas Recirculation (EGR) Valve LH (17.45.16)

Exhaust Gas Recirculation (EGR) Valve RH (17.45.17)

Exhaust Gas Recirculation (EGR) Valve Outlet Tube (17.45.18)

303-12C: Intake Air Distribution and Filtering — TDV8 3.6L Diesel

Description and Operation

Intake Air Distribution and Filtering

Diagnosis and Testing

Intake Air Distribution and Filtering

Removal and Installation

Air Cleaner (19.10.01)

Air Cleaner Element (19.10.10)

Charge Air Cooler (19.46.19)

303-14C: Electronic Engine Controls — TDV8 3.6L Diesel

Specification

Description and Operation

Electronic Engine Controls

Diagnosis and Testing

Electronic Engine Controls — 3.6L (TdV8) Diesel

Removal and Installation

Camshaft Position (CMP) Sensor (18.30.24)

Crankshaft Position (CKP) Sensor (18.30.12)

Crankshaft Position (CKP) Sensor Ring (18.30.14)

Engine Control Module (ECM) (18.30.03)

Engine Coolant Temperature (ECT) Sensor (18.30.10)

Engine Oil Pressure (EOP) Sensor (12.60.50)

Exhaust Gas Temperature Sensor

Fuel Rail Pressure (FRP) Sensor (19.22.29)

Fuel Temperature Sensor (19.22.08)

Knock Sensor (KS) LH (18.30.28)

Knock Sensor (KS) RH (18.30.30)

Manifold Absolute Pressure and Temperature (MAPT) Sensor

Mass Air Flow (MAF) Sensor (19.22.25)

307: Automatic Transmission/Transaxle

307-01C: Automatic Transmission/Transaxle — TDV8 3.6L Diesel

Specification

Description and Operation

Automatic Transmission

General Procedures

Transmission Fluid Drain and Refill (44.24.02)

Transmission Fluid Level Check (44.24.06)

In-Vehicle Repair

Fluid Pan, Gasket and Filter (44.24.04)

Main Control Valve Body (44.40.01)

Output Shaft Seal (44.20.21)

Selector Shaft Seal (44.15.34)

Transmission Control Module (TCM) (44.15.46)

Transmission Support Insulator (12.45.08)

Removal and Installation

Transmission (44.20.01)

307-01D: Automatic Transmission/Transaxle — TDV8 3.6L Diesel/V8 4.4L Petrol/V8 S/C

4.2L Petrol

Removal and Installation

Input Shaft Seal

307-02C: Transmission/Transaxle Cooling — TDV8 3.6L Diesel

Specification

Description and Operation

Transmission Cooling

Removal and Installation

Transmission Fluid Cooler (44.24.10)

307-05C: Automatic Transmission/Transaxle External Controls — TDV8 3.6L Diesel

Specification

Description and Operation

External Controls

General Procedures

Selector Lever Cable Adjustment (44.30.04)

Removal and Installation

Selector Lever Assembly (44.15.04)

Selector Lever Cable (44.15.08)

Selector Lever Gate Finish Panel

Selector Lever Knob (44.15.07)

Selector Lever Position Sensor

308: Manual Transmission/Transaxle, Clutch and Transfer Case

308-07A: Four-Wheel Drive Systems

Specification

Description and Operation

Four-Wheel Drive Systems — TDV8 3.6L Diesel

Diagnosis and Testing

Four-Wheel Drive Systems

Removal and Installation

Transfer Case Shift Motor (41.30.03)

High/Low Range Sensor (41.30.07)

Transfer Case Clutch Solenoid (41.30.08)

308-07B: Transfer Case

Specification

Description and Operation

Transfer Case

General Procedures

Transfer Case Draining and Filling (41.20.04)

In-Vehicle Repair

Transfer Case Input Shaft Seal (41.20.50) — TDV8 3.6L Diesel

Transfer Case Front Output Shaft Seal (41.20.51) — TDV8 3.6L Diesel

Transfer Case Rear Output Shaft Seal (41.20.54) — TDV8 3.6L Diesel

Removal

Transfer Case (41.20.25.99) — TDV8 3.6L Diesel

Installation

Transfer Case (41.20.25) — TDV8 3.6L Diesel

309: Exhaust System

309-00C: Exhaust System — TDV8 3.6L Diesel

Specification

Description and Operation

Exhaust System

Removal and Installation

Catalytic Converter (17.50.01)

Catalytic Converter LH (17.50.03) — Vehicles Without: Diesel Particulate

Filter (DPF)

Catalytic Converter RH (17.50.04) — Vehicles Without: Diesel Particulate

Filter (DPF)

Catalytic Converter LH (17.50.03) — Vehicles With: Diesel Particulate

Filter (DPF)

Catalytic Converter RH (17.50.04) — Vehicles With: Diesel Particulate

Filter (DPF)

Diesel Particulate Filter (DPF)

Diesel Particulate Filter (DPF) Differential Pressure Sensor

Exhaust System (30.10.08) — Vehicles Without: Diesel Particulate Filter

(DPF)

Exhaust System (30.10.08) — Vehicles With: Diesel Particulate Filter

(DPF)

Tailpipe (30.10.22)

310: Fuel System

310-00: Fuel System — General Information

Specification

General Procedures

Diesel Filter Water Drain-Off

Fuel System Pressure Check (19.50.13) — TDV8 3.6L Diesel

Fuel Tank Draining (19.55.02)

High-Pressure Fuel System Bleeding — TDV8 3.6L Diesel

Low-Pressure Fuel System Bleeding (19.50.07) — TDV8 3.6L Diesel

310-01C: Fuel Tank and Lines — TDV8 3.6L Diesel

Specification

Description and Operation

Fuel Tank and Lines

Diagnosis and Testing

Fuel Tank and Lines

Removal and Installation

Auxiliary Fuel Cooler

Fuel Cooler

Fuel Filter Element (192502)

Fuel Tank (19.55.01)

Fuel Tank Filler Pipe (19.55.07)

310-02C: Acceleration Control — TDV8 3.6L Diesel

Specification

Description and Operation

Acceleration Control

Removal and Installation

Accelerator Pedal (19.20.01)

310-03B: Speed Control — TDV8 3.6L Diesel

Description and Operation

Speed Control

Removal and Installation

Speed Control Switch

4:Electrical

412:Climate Control System

412-00: Climate Control System — General Information

Specification

General Procedures

Air Conditioning (A/C) System Recovery, Evacuation and Charging

(82.30.02)

412-01: Air Distribution and Filtering

Specification

Description and Operation

Air Distribution and Filtering

Removal and Installation

Center Registers

Driver Side Register

Driver Side Register Trim Panel (76.46.12)

Passenger Side Register

Passenger Side Register Trim Panel (76.46.13)

Plenum Chamber (80.15.62)

Upper Center Registers

412-02A: Heating and Ventilation

Specification

Description and Operation

Heating and Ventilation

Removal and Installation

Blower Motor (80.20.15)

Heater Control Valve

Heater Core (80.20.29)

Heater Core and Evaporator Core Housing

412-02B: Auxiliary Heating

Specification

Description and Operation

Auxiliary Heater

Removal and Installation

Auxiliary Heater

Fuel Fired Booster Heater — 4.2L SC V8 — AJV8

412-03A: Air Conditioning

Specification

Description and Operation

Air Conditioning

Removal and Installation

Air Conditioning (A/C) Compressor (82.10.20) — 4.2L SC V8 — AJV8

Condenser Core (82.15.07) — 4.2L SC V8 — AJV8

Condenser Fan — 4.2L SC V8 — AJV8

Evaporator Core (82.25.20) (82.25.22)

Thermostatic Expansion Valve (82.25.01)

Air Conditioning (A/C) Compressor (82.10.20) — TDV8 3.6L Diesel

Condenser Core (82.15.07) — TDV8 3.6L Diesel

Condenser Fan — TDV8 3.6L Diesel

Evaporator Core (82.25.20) (82.25.22)

Receiver Drier (82.17.03) — TDV8 3.6L Diesel

Thermostatic Expansion Valve (82.25.01)

412-03B: Auxiliary Climate Control

Specification

Description and Operation

Auxiliary Climate Control

Removal and Installation

Auxiliary Climate Control Assembly (82.26.22)

Auxiliary Evaporator Outlet and Inlet Line

Auxiliary Footwell Vent/Duct Blend Door Actuator

Auxiliary Heater Core and Evaporator Core Housing

Auxiliary Temperature Blend Door Actuator (82.26.34)

Auxiliary Blower Motor (82.26.33)

Auxiliary Blower Motor Resistor

Evaporator Core (82.26.20)

Heater Core (82.26.19)

Register

412-04: Control Components

Description and Operation

Control Components

Removal and Installation

Ambient Air Temperature Sensor (80.40.31)

Climate Control Assembly (80.10.02)

Defrost Vent/Register Blend Door Actuator (80.10.36)

Driver Side Recirculation Blend Door Actuator

Driver Side Temperature Blend Door Actuator (80.10.37)

Footwell Vent/Duct Blend Door Actuator

Instrument Panel Blend Door Actuator (80.20.09)

In-Vehicle Temperature Sensor (82.20.93)

Passenger Side Recirculation Blend Door Actuator

Passenger Side Temperature Blend Door Actuator (80.10.38)

Sunload Sensor (82.20.92)

413: Instrumentation and Warning Systems

413-00: Instrument Cluster and Panel Illumination

Specification

Description and Operation

Instrument Cluster and Panel Illumination

413-01: Instrument Cluster

Specification

Description and Operation

Instrument Cluster

Removal and Installation

Instrument Cluster (80.20.01.99) (88.20.01)

413-06: Horn

Specification

Removal and Installation

Horn (86.30.09)

Horn Switch (86.30.01)

413-07: Clock

Removal and Installation

Clock (88.15.07)

413-08: Information and Message Center

Description and Operation

Information and Message Center

413-09A: Warning Devices

Specification

Removal and Installation

Low Washer Fluid Warning Indicator Switch

413-09B: Engine Protection System

Specification

Removal and Installation

Engine Protection System Module

413-13: Parking Aid

Specification

Description and Operation

Parking Aid

Diagnosis and Testing

Parking Aid

Removal and Installation

Front Inner Parking Aid Sensor (86.54.21)

Front Parking Aid Speaker

Front Outer Parking Aid Sensor (86.54.22)

Parking Aid Camera

Parking Aid Module (86.54.10)

Rear Parking Aid Sensor

Rear Parking Aid Speaker (86.54.19)

414: Battery and Charging System

414-00: Charging System — General Information

Specification

Description and Operation

Charging System

General Procedures

Battery Charging

414-01: Battery, Mounting and Cables

Specification

Description and Operation

Battery and Cables

Removal and Installation

Battery (86.15.01)

Battery Tray (76.10.30)

Auxiliary Battery Tray (76.10.31)

414-02A: Generator and Regulator — 4.2L SC V8 — AJV8

Specification

Description and Operation

Generator

Removal and Installation

Generator (86.10.02)

414-02C: Generator and Regulator — TDV8 3.6L Diesel

Specification

Description and Operation

Generator

Removal and Installation

Generator (86.10.02)

415: Information and Entertainment Systems

415-00: Information and Entertainment System — General Information

Diagnosis and Testing

Information and Entertainment System

Cellular Phone

415-01A: Audio Unit

Specification

Description and Operation

Audio System

Removal and Installation

Audio Unit (86.50.81)

Audio Unit Amplifier

Compact Disc (CD) Changer

Integrated Control Panel (ICP)

Rear Auxiliary Audio Controls

Satellite Radio Tuner

Steering Wheel Audio Controls

Subwoofer Amplifier

Television (TV) Amplifier

Television (TV) Amplifier and Fuel Fired Booster Heater Transceiver

Unit

Television (TV) Receiver

415-01B: Information and Entertainment System

Description and Operation

Intercom System

415-02: Antenna

Specification

Description and Operation

Antenna

Removal and Installation

Antenna

Antenna Module

Power Antenna

415-03: Speakers

Specification

Description and Operation

Speakers

Removal and Installation

Front Door Speaker (86.50.10)

Rear Door Speaker (86.50.12)

Instrument Panel Speaker (86.50.11)

Quarter Panel Speaker (86.50.48)

Tailgate Speaker (86.50.47)

415-07: Video System

Description and Operation

Video System

Diagnosis and Testing

Video System

Removal and Installation

Digital Versatile Disc (DVD) Player

Portable Camera

Portable Camera Docking Station

Rear Passenger Entertainment Control Panel

Video System Module

417: Lighting

417-01: Exterior Lighting

Specification

Description and Operation

Exterior Lighting

Diagnosis and Testing

Headlamps

General Procedures

Headlamp Adjustment (86.40.17)

Removal and Installation

Adaptive Front Lighting Module (86.54.06)

Front Fog Lamp (86.40.96)

Headlamp Assembly (86.40.49)

Headlamp Bulb (86.40.09)

Headlamp Switch (86.65.09)

High Mounted Stoplamp (86.41.32)

Lamp Outage Module

License Plate Lamp (86.40.86)

Rear Lamp Assembly (86.40.70)

Side Turn Signal Lamp (86.40.53)

Stoplamp Switch (70.35.42)

Trailer Module

417-02: Interior Lighting

Description and Operation

Interior Lighting

Removal and Installation

Center Interior Lamp

417-04: Daytime Running Lamps (DRL)

Description and Operation

Daytime Running Lamps (DRL)

418: Electrical Distribution

418-00: Module Communications Network

Specification

Description and Operation

Communications Network

Removal and Installation

Central Junction Box (CJB) (86.70.56)

Engine Junction Box (EJB)

418-01: Module Configuration

General Procedures

Module Configuration

418-02: Wiring Harnesses

Specification

Description and Operation

Wiring Harness

General Procedures

Wiring Harness Repair

Removal and Installation

Engine Wiring Harness (86.70.17) — 4.2L SC V8 — AJV8

Tailgate Wiring Harness

419: Electronic Feature Group

419-01A: Anti-Theft — Active

Specification

Description and Operation

Anti-Theft — Active

Removal and Installation

Anti-Theft Transceiver Module

Hood Switch (86.77.20)

Inclination Sensor

Intrusion Sensor

419-01B: Anti-Theft — Passive

Description and Operation

Anti-Theft — Passive

Removal and Installation

Passive Anti-Theft System (PATS) Module (86.77.07)

419-07: Navigation System

Description and Operation

Navigation System

Diagnosis and Testing

Navigation System

Removal and Installation

Navigation System Digital Versatile Disc (DVD) Unit

Navigation System Traffic Module

419-08: Cellular Phone

Description and Operation

Cellular Phone

Removal and Installation

Cellular Phone Antenna (86.53.11)

Microphone

Portable Support Electronics (PSE) Module

419-10: Multifunction Electronic Modules

Description and Operation

Module Controlled Functions

Removal and Installation

Generic Electronic Module (GEM)

Information and Entertainment Module

Multifunction Voice Activated Module

5: Body and Paint

501: Body and Paint

501-00: Body System — General Information

Specification

Description and Operation

Body

Body

Body

501-02: Front End Body Panels

Removal and Installation

Cowl Panel Grille

Engine Undershield (76.10.50)

Fender (76.10.24)

Fender Splash Shield (76.10.48)

Headlamp Mounting Bracket

Radiator Grille Support (76.10.12)

Radiator Splash Shield (76.11.81)

501-03: Body Closures

Description and Operation

Body Closures

Removal and Installation

Door

Liftgate Strut

Tailgate Strut

501-05: Interior Trim and Ornamentation

Specification

Removal and Installation

A-Pillar Trim Panel (76.13.26)

B-Pillar Trim Panel

C-Pillar Lower Trim Panel (76.13.34) (76.13.37)

C-Pillar Upper Trim Panel (76.13.35)

Cowl Side Trim Panel (76.13.27)

Engine Cover (12.30.50) — 4.2L SC V8 — AJV8

Front Door Speaker Grille

Front Door Trim Panel (76.34.01)

Front Scuff Plate Trim Panel (76.49.17)

Headliner (76.64.15)

Liftgate Lower Trim Panel

Liftgate Upper Trim Panel

Loadspace Trim Panel

Rear Door Trim Panel (76.34.04)

Rear Scuff Plate Trim Panel

Rear Quarter Trim Panel (76.13.12)

Sun Visor

Tailgate Trim Panel (76.49.23)

501-08: Exterior Trim and Ornamentation

Description and Operation

Exterior Trim

Exterior Trim

Exterior Trim

Diagnosis and Testing

Power Side Step

Removal and Installation

Front Fender Moulding (76.43.54)

Front Fender Trim Panel

Front Door Lower Moulding

Power Side Step

Power Side Step Hinge

Power Side Step Motor

Radiator Grille (76.55.03)

Rear Door Lower Moulding

Rear Fender Splash Shield (76.10.49)

Roof Moulding (76.43.68)

Rear Quarter Panel Moulding (76.43.55)

Rear Spoiler

Rocker Panel Moulding

Tailgate Moulding (76.43.99)

Towbar

501-09: Rear View Mirrors

Specification

Description and Operation

Rear View Mirrors

Removal and Installation

Exterior Mirror (76.11.10)

Exterior Mirror Glass (76.11.08)

Exterior Mirror Motor (76.11.09)

Interior Rear View Mirror

501-10: Seating

Description and Operation

Seats

Diagnosis and Testing

Seats

Removal and Installation

Climate Controlled Seat Switch

Front Seat (78.10.44/99)

Front Seat Backrest Cover (78.90.08)

Front Seat Backrest Lower Rear Cover

Front Seat Backrest Heater and Blower Assembly

Front Seat Cushion Heater and Blower Assembly

Front Seat Cushion Cover (78.30.01)

Front Seat Head Restraint — Vehicles With: Head Restraint Video

Display

Front Seat Head Restraint — Vehicles Without: Head Restraint Video

Display

Front Seat Head Restraint Motor

Front Seat Recliner Motor (78.70.34)

Lumbar Assembly

Lumbar Control Switch

Seat Armrest (78.10.01)

Seat Control Switch

Rear Seat (78.10.70/78.10.71)

Rear Seat Armrest

Rear Seat Backrest Cover (78.90.72)

Rear Seat Cushion Cover (78.40.70)

501-11: Glass, Frames and Mechanisms

Description and Operation

Glass, Frames and Mechanisms

Diagnosis and Testing

Glass, Frames and Mechanisms

General Procedures

Heated Window Grid Wire Repair

Lead Terminal Repair

Door Window Glass Adjustment

Door Window Glass Adjustment

Rear Quarter Window Glass Adjustment

Rear Quarter Window Glass Adjustment

Liftgate Window Glass Adjustment

Power Door Window Initialization

Power Door Window Initialization

Power Rear Window Initialization

Heated Window Grid Wire Repair

Lead Terminal Repair

Windshield Reseal

Door Window Glass and Rear Quarter Window Glass Adjustment

Removal and Installation

Driver Door Window Control Switch

Front Door Window Regulator Motor

Front Door Window Glass (76.31.01)

Liftgate Window Glass (76.31.22)

Rear Door Window Glass (76.31.02)

Rear Door Window Regulator Motor

Rear Quarter Window Glass (76.81.20)

Windshield Glass (76.81.01)

Windshield Moulding

Rear Door Fixed Window Glass (76.31.31)

501-12: Instrument Panel and Console

Description and Operation

Instrument Panel

Floor Console

Overhead Console

Removal and Installation

Floor Console (76.25.01)

Floor Console Cup Holder

Floor Console Extension

Floor Console Stowage Compartment

Floor Console Stowage Compartment Lid

Floor Console Upper Panel (76.25.11)

In-Vehicle Crossbeam

Instrument Panel Center Reinforcement (76.46.34)

Instrument Panel Lower Section (76.46.05)

Instrument Panel Reinforcement

Instrument Panel Upper Section (76.46.04)

Lower Center Registers Panel Assembly

Lower Glove Compartment

Lower Glove Compartment Lid

Overhead Console (76.25.02)

Upper Glove Compartment

Upper Glove Compartment Lid

501-14: Handles, Locks, Latches and Entry Systems

Description and Operation

Handles, Locks, Latches and Entry Systems

Diagnosis and Testing

Locks, Latches and Entry Systems

General Procedures

Tailgate Striker Adjustment (76.28.03)

Liftgate Striker Adjustment (76.37.28)

Removal and Installation

Exterior Front Door Handle (76.58.07)

Exterior Door Handle Mechanism

Front Door Latch (76.37.12)

Ignition Lock Cylinder (57.40.28)

Liftgate Latch (76.37.19)

Tailgate Latch (76.37.83)

Tailgate Latch Actuator

Tailgate Release Switch

501-16: Wipers and Washers

Specification

Description and Operation

Wipers and Washers

Removal and Installation

Rain Sensor (84.12.11)

Rear Window Wiper Motor (84.35.12)

Rear Window Wiper Pivot Arm

Windshield Washer Pump (84.10.21)

Windshield Washer Reservoir (84.10.03)

Windshield Wiper Intermittent Wipe Relay

Windshield Wiper Motor (84.15.12)

Windshield Wiper Pivot Arm

Wiper Linkage Assembly

501-17: Roof Opening Panel

Description and Operation

Roof Opening Panel

General Procedures

Roof Opening Panel Alignment (76.84.82)

Removal and Installation

Air Deflector

Roof Opening Panel Glass (76.84.03)

Lifter Arms

Roof Opening Panel (76.84.01)

Roof Opening Panel Motor (76.84.07)

Roof Opening Panel Shield

501-19: Bumpers

Specification

Removal and Installation

Front Bumper (76.22.49)

Front Bumper Cover (76.22.72)

Front Bumper Lower Cover (76.22.78)

Rear Bumper (76.22.52)

Rear Bumper Cover (76.22.74)

501-20A: Safety Belt System

Specification

Description and Operation

Safety Belt System

Removal and Installation

Front Safety Belt Buckle (76.73.30)

Front Safety Belt Retractor (76.73.13)

Rear Center Safety Belt Buckle (76.73.64)

Rear Center Safety Belt Retractor

Rear Safety Belt Buckle (76.73.30)

Rear Safety Belt Retractor

501-20B: Supplemental Restraint System

Specification

Description and Operation

Air Bag and Safety Belt Pretensioner Supplemental Restraint System

(SRS)

Diagnosis and Testing

Air Bag Supplemental Restraint System (SRS)

General Procedures

Air Bag Disposal

Removal and Installation

B-Pillar Side Impact Sensor (76.74.23)

Clockspring (76.74.20)

Driver Air Bag Module (76.74.01)

Driver Lower Air Bag Module

Front Seat Side Air Bag Module

Front Side Air Curtain Module

Occupant Classification Sensor (76.74.76)

Passenger Air Bag Deactivation (PAD) Switch (76.74.19)

Passenger Air Bag Module (76.74.02)

Side Air Bag Module (76.74.30)

Side Air Curtain Module (76.74.40)

501-25A: Body Repairs — General Information

Description and Operation

Sealer, Underbody Protection Material and Adhesives

501-25B: Body Repairs — Water Leaks

Description and Operation

Water Leaks

501-25C: Body Repairs — Corrosion Protection

Description and Operation

Corrosion Protection

501-26: Body Repairs — Vehicle Specific Information and Tolerance Checks

Description and Operation

Body and Frame

501-27: Front End Sheet Metal Repairs

Removal and Installation

Auxiliary Front Crossmember

Fender Apron Panel

Fender Apron Panel Closing Panel

Fender Apron Panel Front Extension

Fender Apron Panel Inner Reinforcement

Fender Apron Panel Reinforcement Front Section

Fender Apron Panel Reinforcement Rear Section

Front Side Member and Suspension Top Mount Assembly

Front Side Member Closing Panel

Front Side Member Extension

Hood Latch Panel (76.16.22)

Side Member Deformation Element

501-28: Roof Sheet Metal Repairs

Removal and Installation

Roof Panel

501-29: Side Panel Sheet Metal Repairs

Removal and Installation

A-Pillar Assembly

A-Pillar Reinforcement

B and C-Pillar Assembly

Rocker Panel (77.40.60)

Rocker Panel Inner Reinforcement

Rocker Panel Section

501-30: Rear End Sheet Metal Repairs

Removal and Installation

Inner Quarter Panel (77.40.37)

Quarter Panel (77.40.09)

Quarter Panel Lower Extension

Rear Crossmember

Rear Crossmember Section

Rear Floor Panel

Rear Floor Panel Section (77.70.02)

Rear Lamp Mounting Panel (77.80.25)

Rear Quarter Upper Panel

Rear Side Member

Rear Side Member Section (77.70.07)

Spare Wheel Well

501-36: Paint — General Information

Description and Operation

Tools and Equipment for Paint Repairs

502: Frame and Mounting

502-00: Uni-Body, Subframe and Mounting System

Removal and Installation

Rear Subframe Bushing — 4.4L NA V8 — AJ41/4.2L SC V8 — AJV8

502-02: Full Frame and Body Mounting

Specification

Removal and Installation

Transmission Support Crossmember (76.10.09 or 76.10.92) — 4.4L NA

V8 — AJ41/4.2L SC V8 — AJV8

Service Bulletins

Fuel Fired Burning Heater Diagnostic’s

Range Rover (LM) — Drone Noise on Supercharged Vehicles with 20 inch Wheels

E-Box Cooling Fan Noise

All Land Rover — Special Equipment Release Notification

All Land Rover — Electronic Product Quality Report (EPQR) Enhancements

All Land Rover — Special Service Tools on EPQR Range Rover (LM) — Sensor Cluster Fault Diagnosis

Range Rover (LM) — Internal Control Module Faults Relating to the ABS Module Diagnosis

Range Rover (LM) — CAN Faults Relating to the ABS Module Diagnosis

Range Rover (LM) — Wheel Speed Sensor Concerns Diagnosis Range Rover (LM) — Storage Location of Front Towing Eye Range Rover (LM) — Spare Key Location

Range Rover (LM) — Special Tool Notification Height Sensor Procedure Change

General Information — About This Manual

Description and Operation

Introduction

This manual has been written in a format that is designed to meet the needs of technicians worldwide. The objective is to use common formats and include similar content in each manual.

This manual provides general descriptions for accomplishing diagnosis and testing, service and repair work with tested and effective techniques. Following them will help to ensure reliability.

Important Safety Instructions

Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all motor vehicles as well as the personal safety of the individual carrying out the work.

Anyone who departs from the instructions provided in this manual must first establish that personal safety or vehicle integrity is not compromised by the choice of method, tools or components.

Warnings, Cautions and Notes in This Manual

WARNING: Warnings are used to indicate that failure to follow a procedure correctly may result in personal injury.

CAUTION: Cautions are used to indicate that failure to follow a procedure correctly may result in damage to the vehicle or equipment being used.

• NOTE: Notes are used to provide additional essential information required to carry out a complete and satisfactory repair.

Generic warnings or cautions are in their relevant description and operation procedure within section 100-00. If the generic warnings or cautions are required for a procedure, there will be a referral to the appropriate description and operation procedure.

If a warning, caution or note only applies to one step, it is placed at the beginning of the specific step.

Trustmark Authoring Standards (TAS) Removal and Installation Procedures

• NOTE: TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.

A TAS removal and installation procedure uses a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.

Many of the TAS procedures will have the installation information within the removal steps. These procedures will have the following note at the beginning of the procedure:

• NOTE: Removal steps in this procedure may contain installation details.

Items such as O-ring seals, gaskets, seals, self-locking nuts and bolts are to be discarded and new components installed unless otherwise stated within the procedure. Coated nuts or bolts are to be reused, unless damaged or otherwise stated within the procedure.

Specification procedures will contain all technical data that are not part of a repair procedure.

TAS Graphics

Colors used in the graphic are as follows:

Blue — Indicates the target item, item to be removed/installed or disassembled/assembled

Green and Brown — Indicates a secondary item that needs to be detached, removed/installed or disassembled/assembled prior to the target item

Magenta — Indicates electrical connectors and fasteners such as nuts, bolts, clamps or clips

Pale Blue — is for the special tool(s) and general equipment.

There may be multiple steps assigned to one illustration.

Numbered pointers are used to indicate the number of electrical connectors and fasteners such as nuts, bolts, clamps or clips.

Items in the illustration can be transparent or use cutouts to show hidden detail(s).

TAS Symbols

Symbols are used inside the graphics and in the text area to enhance the information display. The following paragraphs describe the various types and categories of symbols.

Prohibition symbols advise on prohibited actions to either avoid damage or health and safety related risks.

Health and Safety symbols recommend the use of particular protection equipment to avoid or at least reduce the risk or severity of possible injuries.

Warning symbols are used to indicate potential risks resulting from a certain component or area.

Instruction symbols are used to apply sealer, lubricant, weight, tape or cleaning detergent to a component.

Location symbols are used to show the location of a component or system within the vehicle.

Gearshift lever or selector lever position symbols are used to show which gearshift lever or selector lever position is to be set.

Pointer symbols are used to draw the attention to components and give special instructions such as a required sequence or number of components. The number of components is reflected by the value inside the luty arrow. A sequence number is located inside the circle. Numbers inside circles are also used to allocate special information such as tightening torques or chemicals to a particular component.

Movement arrows are used to show three dimensional or rotational movements. These movements can include specific values inside the symbol if required.

Land Rover Range Rover L322 2007 2010 User Manual

Standard tool symbols recommend the use of certain standard tools. These tools can include dimension values if required.

The following graphic illustrates a set of symbols that are used to provide detailed information on where to apply a material.

Measurement symbols provide detailed information on where to carry out a specific measurement. These symbols can include specific values if required.

Special Tools and Torque Figure(s)

Special tools will be shown with the tool number in the illustration. The special tool number(s), general equipment, material(s) and torque figure(s) used for the procedure step will be shown in the text column.

General Information — How To Use This Manual

Description and Operation

Copyright Statement

Copyright.© Land Rover Ltd., 2005

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form, electronic, mechanical, photocopying, recording or other means, without prior written permission of Land Rover Ltd., Banbury Road, Lighthorne, Warwick, CV35 0RG

How to use This Manual

This manual covers all aspects of 2006 model year updates in order to service the vehicle effectively, and is to be used in conjunction with the existing workshop manual Part number: LRL0477.

The manual is structured into five main sections, General Information, Chassis, Powertrain, Electrical and Body and Paint with each section dealing with a specific part of a vehicle system.

Each of the five main sections contain sub-sections dealing with items which form a part of that specific system.

Pages at the start of the manual list all sections available. Each section has a contents list detailing, where applicable, Specifications, Description and Operation, Diagnosis and Testing, General Procedures and Repair Procedures.

Where components need to be removed or disassembled in sequence, each operation in the sequence will be identified numerically and also graphically in an accompanying illustration.

• NOTE: Dimensions quoted are to design engineering specifications with service limits quoted, where applicable.

Workshop Manual Organization

The five main sections, together with the areas which they cover are given below:

Section 1 — General Information.

Section 2 — Chassis.

Section 3 — Powertrain.

Section 4 — Electrical.

Section 5 — Body and Paint.

Sub-section numbers appear after the initial section number, for example, Section 412-03 covers air conditioning, which is part of the electrical section.

In the number given above, the first digit of the number ‘4’ indicates the section i.e. Electrical.

The second and third digits ’12’ of the number indicate the vehicle system i.e. Air Conditioning.

The last two digits of the number ’03’ indicate the part of the system covered by the sub-section i.e. Air Conditioning Compressor.

General Information — Important Safety Instructions

Description and Operation

Safety Notice

Appropriate service methods and correct repair procedures are essential for the safe, reliable operation of all motor vehicles, as well as the safety of the person doing the work. This manual provides general directions for accomplishing service and repair work with tested effective techniques. Following them will help assure reliability.

There are numerous variations in procedures, techniques, tools, and parts for servicing vehicles, as well as in the skill of the person doing the work. This manual cannot possibly anticipate all such variations and provide advice or cautions as to each. Accordingly, anyone who departs from the instructions provided in the manual must first establish that neither personal safety or vehicle integrity is compromised from choices of methods, tools or parts.

General Information — Standard Workshop Practices

Description and Operation

Vehicle in Workshop

When working on a vehicle in the workshop always make sure that:

Where practicable, the parking brake is applied and the wheels are securely chocked to prevent the vehicle moving forwards or backwards.

Whenever possible, the ignition key is removed before any work is carried out on the vehicle.

If the engine is to be run, there is adequate ventilation, or an extraction hose is used to remove exhaust fumes.

There is adequate room to raise the vehicle and remove the wheels, if necessary.

Fender covers are always installed if any work is to be carried out in the engine compartment.

Where practicable, the battery is disconnected if working on the engine, underneath the vehicle, or if the vehicle is raised.

CAUTIONS:

Prior to disconnecting the battery, refer to the Electrical Section of this manual — Battery disconnection/connection and the following paragraphs.

For additional information, refer to: Specifications (414-00 Charging System — General Information, Specifications).

When electric arc welding on a vehicle, always disconnect the generator wiring to prevent the possibility of a surge of current causing damage to the internal components of the generator.

If using welding equipment on the vehicle, a suitable fire extinguisher is readily available.

Battery — General

WARNING: It is essential that a period of 10 minutes elapses after the battery is disconnected before any work is undertaken on any part of the SRS.

• CAUTIONS:

After re-connecting the battery, the steering wheel must be turned to full left-hand and right-hand lock (with engine running). This allows the DSC system to relearn the steering wheel position. Failure to do so will result in a variety of instrument warning lights being illuminated.

Prior to carrying out any procedures which involve disconnecting/connecting the battery, refer to the Electrical Section of this manual — Battery disconnection/connection.

For additional information, refer to: Specifications (414-01 Battery, Mounting and Cables, Specifications).

A discharged battery condition may have been caused by an electrical short circuit. If this condition exists there will be an apparently live circuit on the vehicle even when all normal circuits are switched off. This can cause arcing when the jumper cables are connected.

Jump Starting a Vehicle

• CAUTIONS:

While it is not recommended that a vehicle is jump started, it is recognized that this may occasionally be the only practical way to mobilize a vehicle. Reference should be made to the following and also to the Electrical Section of this manual — Jump Starting.

It is advisable not to use starter/charger sets for jump starting but if this is unavoidable, make sure that the sets are not used in the ‘START’ mode.

Always make sure that the jumper cables are adequate for the task.

Always make sure that the slave battery is of the same voltage (12 volts) as the vehicle battery. The batteries must be connected in parallel.

Make sure that the battery terminals of both batteries are fully tightened.

Where another vehicle is used to jump start a disabled vehicle, make sure that the two vehicles are not touching.

It is advisable that the engine of the donor vehicle is switched off during jump starting; take care to make sure that the battery of the donor vehicle does not also become discharged.

Always make sure that switchable electric circuits are OFF before connecting jump cables. This reduces the risk of arcing occurring when the final connection is made.

Following jump starting of a disabled vehicle, the discharged battery must be checked for serviceability and recharged as soon as possible to avoid permanent damage.

Do not rely on the generator to restore a discharged battery. For a generator to recharge a battery, it would take in excess of eight hours continuous driving with no additional loads placed on the battery.

Trickle charging (defined as voltages <16 volts) may be carried out with the battery connected. Make sure that the battery terminals are fully tightened prior to trickle charging.

CAUTION: Boost charging may only be carried out with the battery disconnected from the vehicle.

Towing the Vehicle

WARNING: When towing is necessary, reference must be made to the Jacking, Lifting and Towing Section of this Manual.

When the vehicle is being towed the ignition switch must be in position II (steering lock released and warning lights illuminated). Only then will the steering, turn signal lamps, horn and stop lamps be operational. Failure to follow these instructions may result in personal injury. It must be noted that with the engine not running, the power steering and brake booster will be inoperative therefore, greater effort will be needed to steer the vehicle and apply the brakes.

General Installation Instructions

Component removal

Whenever possible, clean components and the surrounding area before removal.

Blank off openings exposed by component removal.

Following disconnection, seal fuel, oil or hydraulic lines immediately using suitable blanking plugs or caps.

Seal open ends of exposed oil ways using suitable tapered hardwood plugs or conspicuous plastic plugs.

Immediately a component is removed, place it in a suitable container; use a separate container for each component and its associated parts.

Clean bench and provide marking materials, labels and containers before disassembling components.

Disassembling

Observe scrupulous cleanliness when disassembling components, particularly when brake, fuel, air suspension or hydraulic system parts are disassembled. A particle of dirt or cloth fragment could cause a serious malfunction if trapped in these systems.

Blow out all tapped holes, crevices, oil ways and fluid passages with dry, compressed air.

WARNING: Suitable eye protection must be worn.

Discard all seals and O-rings and replace with new when reassembling.

Use suitable marker ink to identify mating parts, do not use a scriber or centre punch as they could initiate cracks or distortion.

Wire or tape mating parts together where necessary to prevent accidental interchange.

Suitably identify parts which are to be renewed and parts requiring further inspection. Keep these parts separate.

To make sure that the correct replacement part has been obtained, do not discard a part due for renewal until after comparing it with the new part.

Cleaning components

Always use cleaning agents which are suitable for the work being undertaken and the components being cleaned. NEVER use gasoline (petrol) as a cleaning agent (degreaser). Always make sure that the component being cleaned is compatible with the cleaning agent.

Always follow the manufacturer’s instructions regarding the use of cleaning agents and make sure that the environment in which the work is being undertaken is suitable. See Health and Safety Precautions for further information regarding cleaning.

General inspection of components

All components should be inspected for wear or damage before reassembling.

Always make sure that component to be inspected is clean and free from oil or grease.

When a component is to be checked dimensionally against design specified values, use the appropriate measuring equipment i.e. micrometers, verniers, surface plates, dial test indicators (DTI).

Always make sure that all measuring equipment is correctly calibrated before use.

Reject a component which is not within specified values/limits or if it appears to be damaged.

A component may be reinstalled if dimensions obtained during checking are at the maximum tolerance limit and it is in an undamaged condition.

Bearing journal clearances should be checked where necessary using Plastigage.

Gaskets, seals and O-ring seals are to be re-used unless damaged.

Joints and Joint Faces

All gaskets should be installed dry unless stated otherwise. Always apply the specified lubricant to O-rings and install O-rings using the fingers only.

Use gasket removal spray and/or plastic scrapers to remove traces of old gasket.

CAUTION: DO NOT use metal scrapers or emery cloth as these may damage the sealing surfaces.

Many joints use sealants instead of gaskets as the sealing medium. Where this is the case, the sealant together with its part number will be found listed in the relevant repair operation and also in the sealants table.

CAUTION: Always remove all traces of the old sealant prior to reassembly. Use plastic scrapers, specified solvents where available or dry, lint free cloth. DO NOT use metal scrapers or emery cloth as these may damage the sealing surfaces. Make sure that sealing surfaces are free from oil or grease as sealants will not adhere properly to contaminated surfaces.

Do not allow sealant to enter tapped holes or oil ways.

Locking Devices

Always replace locking devices with one of the same design and of the correct size.

Tab washers

Always release locking tabs before loosening fixings, do not re-use tab washers.

Locknuts

Always use a backing spanner when loosening and tightening locknuts, brake and fuel pipe unions.

Roll pins

Always install new roll pins of the correct size.

Circlips

Always install new circlips ensuring that they are of the correct size for the groove.

Woodruff keys

Woodruff keys may be re-used provided there is no indication of wear or distortion.

Remove any burrs from edges of keyways using a fine file.

Split pins

Never attempt to straighten and re-use a split pin, always make sure that replacement pins are of the correct size for the hole in which they are to be installed.

Screw Threads

Damaged nuts, bolts and screws must always be discarded. Attempting to recut or repair damaged threads with a tap or die impairs the strength and fit of the threads and is not recommended.

• NOTE: During certain repair operations, it may be necessary to remove traces of thread locking agents using a tap. Where this is necessary, the instruction to do so will appear in the relevant operation and it is essential that a tap of the correct size and thread is used.

Some bolts are coated with a thread locking agent and unless stated otherwise, they must not be reused. New bolts having the same part number as the original must always be installed. When nuts or bolts are to be discarded, the repair operation and relevant torque chart will include an instruction to that effect. Do not use proprietary thread locking agents as they may not meet the specification required. See also Encapsulated (‘Patched’) Bolts and Screws.

Always make sure that replacement nuts and bolts are at least equal in strength to those that they are replacing. Castellated nuts must not be loosened to accept a split pin except in recommended cases when this forms part of an adjustment.

Do not allow oil or grease to enter blind holes, the hydraulic action resulting from tightening the bolt or stud can split the housing and also give a false torque reading.

Always tighten a nut, bolt or screw to the specified torque figure, damaged or corroded threads can give a false torque reading.

Nut and bolt loosening and tightening sequences, where given, must ALWAYS be followed. Distortion of components or faulty sealing of joints will result if the sequences are not followed. Where an instruction is given to tighten in stages, these stages must be adhered to; do not attempt to combine stages particularly where certain stages involve tightening by degrees.

To check or re-tighten a fixing to a specified torque, first loosen a quarter of a turn, then retighten to the specified torque figure.

Unless instructed otherwise, do not lubricate bolt or nut threads prior to installation.

Where it is stated that bolts and screws may be re-used, the following procedures must be carried out:

Check that threads are undamaged.

Remove all traces of locking agent from the threads.

CAUTION: DO NOT use a wire brush; take care that threads are not damaged.

make sure that threads are clean and free from oil or grease.

Apply the specified locking agent to the bolt threads.

Bolt and Nut Identification

An ISO metric bolt or screw made of steel and larger than 6 mm in diameter can be identified by either of the symbols ISO M or M embossed or indented on top of the bolt head.

In addition to marks identifying the manufacturer, the top of the bolt head is also marked with symbols indicating the strength grade e.g. 8.8, 10.9, 12.9, 14.9. Alternatively, some bolts and screws have the M and strength grade symbol stamped on the flats of the hexagon.

Encapsulated (‘Patched’) bolts and screws

Encapsulated (‘patched’) bolts and screws have a thread locking agent applied to the threads during manufacture. Most thread locking agents are colored, the band of color extending for 360° around the thread. Some locking agents however, are neutral in color and may not be so easily identified apart from a slightly darker area of thread where the locking agent has been applied. The locking agent is released and activated by the tightening process and is then chemically cured to provide the locking action.

Self-locking bolts and screws

Unless stated in a specific repair procedure, self-locking bolts and screws i.e. nylon patched or trilobular thread can be re-used provided that resistance is felt when the locking portion enters the female thread.

Nylon patched bolts and screws have a locking agent either applied to, or inserted in the threaded portion. They are identified by the presence of a colored section of thread extending approximately 180° around the thread or by a colored plug inserted into the bolt.

Trilobular bolts have a special thread form which creates a slight interference with the thread of the hole or nut into which it is screwed.

CAUTION: Do Not re-use self-locking fasteners in critical locations e.g. drive plates/flywheel or engine bearings. Do not install non self-locking fasteners where a self-locking fastener is specified.

Trilobular bolts should not be used as a substitute for patched bolts.

Nut identification

A nut with an ISO metric thread is marked on one face or one of the hexagonal flats with the strength grade symbol 8, 12, 14. Some nuts with the strength grade 4, 5 or 6 are also marked and some have the metric symbol M on the hexagonal flat opposite the strength grade marking.

A clock face system is sometimes used as an alternative method of indicating the strength grade. The external chamfers or a face of the nut is marked in a position relative to the appropriate hour mark on a clock face to indicate the strength grade.

A dot is used to locate the 12 o’clock position and a dash to indicate the strength grade. If the grade is above 12, two dots identify the 12 o’clock position.

When tightening a slotted or castellated nut, never loosen it to insert a split pin except where specified as part of an adjustment procedure. If difficulty is experienced in correctly positioning the slot, alternative washers or nuts should be selected.

Where a nut is tightened to adjust or maintain bearing pre-load, the tightening procedure must be adhered to.

Self-locking nuts

Unless stated otherwise, self-locking nuts once removed must be discarded and new nuts of the same type and strength grade installed.

Air Suspension

Always make sure that suitable eye protection is worn when working on the air suspension system.

Ball and Roller Bearings

When removing and installing bearings, make sure that the following practices are observed to make sure component serviceability:

CAUTION: Service tools have been developed for removing the majority of bearings; these must always be used where specified.

Remove all traces from bearing under inspection by cleaning with a suitable degreasant; maintain absolute cleanliness throughout operations.

Conduct a visual inspection for markings on rolling elements, raceways, outer surfaces of outer or inner surfaces of inner rings. Reject any bearings found to be marked since marking in these areas indicates onset of wear.

Hold inner race of bearing between finger and thumb of one hand and rotate outer race to check that it revolves absolutely smoothly. Repeat holding outer race and rotating inner race. DO NOT spin the bearing.

Rotate outer ring gently using a reciprocating movement whilst holding inner ring; feel for any check or obstruction to rotation. Reject bearing if movement is not absolutely smooth.

Check bearing for blueing or signs of overheating.

Lubricate bearing with the specified lubricant.

Inspect bearing surface of shaft and bearing housing for discoloration or other markings which indicate overheating of bearing or movement between bearing and seating.

Before installing bearing, make sure that shaft and bearing housing are clean and free from burrs.

If one bearing of a pair shows signs of wear, overheating etc., it is advisable to replace bearings as a pair unless it is suspected that one bearing may have been faulty when installed, was installed incorrectly or the fault arose due to oil seal failure.

Never reinstall a bearing unless it is in a fully serviceable condition.

When installing a bearing to a shaft, only apply force to the inner ring of the bearing. When installing a bearing into a housing, only apply force to the outer ring of the bearing.

CAUTION: Service tools have been developed for installing the majority of bearings; these must always be used where specified.

In the case of grease lubricated bearings, fill the space between the bearing and outer seal with the recommended grade of grease before installing the seal.

CAUTION: When a waxed oil seal (installed dry) type of oil seal is to be installed, take great care that grease does not contaminate the running surface of the seal.

Always make suitable reference marks between the components of separable bearings e.g. taper roller bearings when disassembling to make sure correct location of components when assembling. Never install new rollers in an outer ring, always install a new bearing assembly.

Brake Pads and Linings

Always install the correct grade and specification of brake pads and linings. When replacing these items, always replace as complete axle sets.

Brake Hydraulics

Always observe the following recommendations when working on the braking system:

WARNING: Do not mix brake fluid of different specifications.

Always use two spanners when loosening or tightening brake pipes or hose connections.

Make sure that hoses run in a natural curve and are not kinked or twisted.

Install brake pipes and hoses securely in their retaining clips and make sure that they cannot contact a potential chafing point.

Containers used for brake fluid must be kept absolutely clean.

Do not store brake fluid in unsealed containers, the fluid will absorb water which will lower the boiling point of the fluid.

Do not allow brake fluid to be contaminated with other fluids such as mineral oil and do not put brake fluid in a container which has previously been used for storing other fluids.

Do not re-use brake fluid which has been bled from the system.

Always use brake fluid or a suitable brake cleaning fluid to clean hydraulic components.

Unless stated otherwise, use only clean brake fluid to lubricate hydraulic seals and components.

Always install blanking plugs to hoses, pipes or components immediately after disconnection.

Check thread compatibility of original equipment with replacement components.

Observe absolute cleanliness when working with hydraulic components.

Pipes and Hoses

When removing or installing flexible hydraulic pipes and hoses, make sure that the following procedures are observed to make sure component serviceability:

Prior to removal, clean area around hose or pipe end which is to be disconnected.

Obtain appropriate blanking plugs or caps before disconnecting hose or pipe end fittings in order that connections can be plugged immediately following disconnection.

Always install blanking plugs or caps to pipes and unions immediately following disconnection.

Clean hose or pipe and blow through with an air line.

WARNING: Suitable eye protection must be worn.

Check hoses externally for cracks, separation of plies, security of end fittings and external damage; replace faulty hoses.

Check pipes for signs of corrosion and chafing, replace as necessary.

CAUTION: If pipes are found to be chafed, rectify clips, mounting points etc., to prevent further problems in service.

When installing hoses, make sure that no unnecessary bends are introduced and that hoses are not kinked, twisted or positioned close to potential chafing points.

When installing pipes, make sure that pipes are positioned and clipped clear of potential chafing points.

Always replace sealing washers installed to banjo bolts, sealing plugs etc.

Always use a backing spanner when tightening unions and do not over tighten union nuts or banjo bolts.

After engagement of ‘quick-fit’ connection hoses, perform a ‘tug’ test to make sure connection is secure.

After any work on hydraulic systems, always check for fluid leaks whilst a second operator applies working pressure to the brake pedal or operates the system that has been worked on.

Fuel system hoses

Some fuel hoses are made up of two laminations, an armoured rubber outer sleeve and an inner viton core. Whenever a hose is removed, make sure that the inner bore is inspected to check that the viton lining has not become separated from the outer sleeve.

WARNING: Never attempt to repair fuel hoses or rectify leaking ‘quick-fit’ connectors. The fuel hose and connectors must be replaced as an assembly.

Fuel system hose clips

Certain fuel system hose clips are of the ‘break-off head’ type where a slot in the screw head shears off when the clip is tightened to a specific torque. These clips may be removed using a screwdriver and must be replaced with new clips on reassembly. Clips must be tightened until the portion of the slot shears off. Do not attempt to tighten clips by any other method, do not install any other type of clip.

‘Quick-fit’ connections are also installed to certain fuel hoses. After engagement of ‘quick-fit’ connections, perform a ‘tug’ test to make sure connection is secure.

Other fuel system hose clips are of the ‘Jubilee’ type and there may be a tamper proof cover installed over the screw head. This cover must be carefully removed before slackening the clip and should be replaced after final tightening, ensuring that the internal hexagon on the cover is correctly located on the clip screw.

Cooling system hoses

CAUTION: The following precautions must be observed to make sure that the integrity of the cooling system hoses and their connection to the system is maintained.

Hose orientation and connection

Correct orientation of cooling system hoses is important to make sure that hoses do not become fatigued or damaged through contact with adjacent components.

Where orientation marks are provided on the hose and corresponding component, the marks must be aligned when the hose is installed. Hoses must be installed fully on to their connection points, usually a moulded form on a pipe provides a positive indicator.

Hose clips

Markings are usually provided on the hose to indicate the correct clip position. If no markings are provided, position the clip directly behind the retaining lip at the end of the stub pipe. Worm drive clips should be orientated with the crimped side of the drive housing facing towards the end of the hose or the hose may become pinched between the clip and the stub pipe retaining lip. Unless otherwise stated, worm drive clips should be tightened to 3 Nm (2 lb-ft). Make sure that hose clips do not foul adjacent components.

Oetiker clips may be removed by bending the tag (arrowed) and releasing the free end of the clip. Clips must not be re-used. When installing new clips, make sure clip is positioned on hose before tightening and make sure that when clip is tightened, the tag is located in the longitudinal slot in the free end of the clip (arrowed in illustration).

‘Quick-fit’ connections are also installed to certain hoses/pipes. Inspect ‘quick-fit’ connections for damage, prior to connection. Replace if damaged. After engagement of ‘quick-fit’ connections, perform a ‘tug’ test to make sure connection is secure.

Heat protection

Always make sure that heat shields and protective sheathing are in good condition; replace if damage is evident. Particular care must be taken when routing hoses close to hot engine components such as the exhaust manifolds and exhaust gas recirculation (EGR) pipes. Hoses will relax and deflect slightly when hot, make sure this movement is taken into account when routing and securing hoses.

Electrical Precautions

General

The following guidelines are intended to make sure the safety of the operator whilst preventing damage to the electrical and electronic components of this vehicle.

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