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DC Drives — Integrator Series

DC590+ Series 2

1A – 2700A

Description

The DC590+ Integrator Series 2 DC drive is the latest development of the range which also includes the

AC690+ AC drives. It benefits from

30 years experience of designing and manufacturing drives for process line control with dedicated function blocks which simplify the implementation of applications such as sectional drive reels, winder control etc. The function block capabilities offer unparralleled flexibility in both new installations and retrofit applications. A number of common fieldbus communications options enable connectivity to a wide range of popular control networks allowing the DC590+ to be integrated in larger control systems. The DC590+ is also available as a “ready to install” drive package called the DRV.

This is a single integrated module that includes all associated power components within the package. This innovative approach radically reduces design time, panel space, wiring time and cost. In addition the DRV minimises the risk of error associated with installing the drive. The DRV concept is unique and comes from the experience gained from thousands of successful applications across a diverse range of industries.

Common programming, set-up and communications platform with AC690+ AC

Integrator Series

Ratings up to 2700A and supply voltages to 660V

Internal controlled field supply

Function blocks programming, including open and closed-loop winder control as standard

DRV option with built-in contactor, fuses and blower starter

Standards

The DC590+ series meets the following standards when installed in accordance with the relevant product manual.

marked to EN50178 (Saftey, Low Voltage Directive)

EN61800-3 (EMC Directive) with integral filters. External supply capacitors are required up to 110A for compliance.

• Supply Voltage 220-500V as standard

• CE marked

• UL an cUL approved up to 830A

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DC Drives — Integrator Series

DC590+ Series 2

1A – 2700A

Next Generation Technology

Building upon the highly successful

DC590+ drive used in thousands of applications world-wide, the DC590+ Integrator Series 2 drive takes DC motor control to the next level. With its state-ofthe-art advanced 32-bit control architecture, the DC590+ drive delivers highly functional and flexible control suited to a whole host of industrial applications.

Typical Applications

• Converting machinery

• Plastics and rubber

processing machinery

• Wire and cable

• Material handling systems

• Automotive

Function Block Programming

Function Block Programming is a tremendously flexible control structure that allows an almost infinite combination of user functions to be realised with ease.

Each control function (an input, output, process PID for example) is represented as a software block that can be freely interconnected to all other blocks to provide any desired action.

The drive is despatched with the function blocks pre-configured as a standard DC drive so you can operate it straight from the box without further adjustments.

Alternatively you can pick predefined Macros or even create your own control strategy, often alleviating the need for an external

PLC and therefore reducing cost.

Feedback Options

The DC590+ has a range of interface options which are compatible with the most common feedback devices enabling simple motor control through to the most sophisticated multi-motor system.

Armature voltage feedback is standard without the need for any interface option.

• Analogue tachogenerator

• Encoder

• Optical fibre

microtech encoder

Interface Options

Designed with connectivity in mind, the DC590+ has a number of communications and I/O options that allow the drive to take control of the application, or be integrated into a larger system.

When combined with function programming, custom functions and control can be easily created offering the user a highly flexible and versatile platform for DC motor control.

Programming/

Operator Controls

Featuring an intuitive menu structure, the ergonomically designed operator panel allows quick and easy access to all parameters and functions of the drive via a bright, easy to read backlit display and tactile keypad. Additionally, it provides local control of start/stop, speed demand and rotation direction to greatly assist with machine commissioning.

• Multi-Lingual alpha-numeric display

• Customised parameter values

and legends

• On drive or remote mounting

• Local control of start/stop, speed

and direction

• Quick set-up menu

17

Connectivity

Whatever the complexity of your control scheme, the DC590+ has the interface to suit. As standard there’s enough analogue and digital I/O for the most complex applications. Alternatively, add the relevant ‘technology box’ for immediate access to serial communications and Fieldbus networks. The DC590+ has been designed to fit seamlessly, and without compromise, into any control environment.

Analogue/Digital Control

• 5 Analogue Inputs

(12bit + sign)

• 3 Analogue Outputs

• 9 Digital Inputs

• 3 Digital Outputs

Serial Communications and

Fieldbus Options

• Profibus

• Canopen

• Ei Bisynch

• Link

• Lonworks • Devicenet

• RS422/RS485 • Modbus

• Controlnet • Ethernet

6901 Programming/

Operator Controls

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DC Drives — Integrator Series

DC590+ Series 2

Technical Specifications

Power configuration DC590+ 4 quadrant regenerative;

2 fully controlled 3 phase thyristor bridges

DC591+ 2 quadrant; 1 fully controlled 3 phase thyristor bridge

Armature rating (Adc)

Overload

Supply voltage (Vac)

50/60Hz

Field current max

Field voltage max

Operating Environment

Frame 1 15, 35A

Frame 2 40, 70, 110, 165A

Frame 3 180, 270A

Frame 4 380, 500, 725, 830A

Frame 5 1580A

Frame 6 1250, 1600, 1950A

Frame H 1200, 1700, 2200, 2700A

DRV versions are only available in

Frame sizes 1 and 2

15- 450A; 200% for 10 seconds

150% for 30 seconds — from 700A

: several overload choices are available

220-500V (±10%) Frame 1-5

110-220V (±10%) Option Frame 1-5

500-600V (±10%) Option Frame 4-5

380-600V (±10%) Frame 6

380-690V (±10%) Frame 6

500-690V (±10%) Frame H

4A Frame 1 30A Frame 4 and 5

10A Frame 2 and 3 60A Frame H

Vfield = Vac x 0.82

Operating temperature 0-45°C (15-165A)

0-35°C (180-270A)

0-40°C (current >1200A) derate by 1%/°C up to 55°C max

Altitude

500m above sea level

Derate by 1%/200m above 500m to

5000m max

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DC Drives — Integrator Series

DC590+ Series 2

Features and Benefits

Easy to use operator controls

• Detailed diagnostics

• Multi-language display

Advanced autotuning

Standard open fieldbuses

Configurable input-output terminal blocks

• 5 analogue inputs

• 3 analogue outputs

• 9 digital inputs

• 3 digital outputs

Macro function blocks

• Open-loop winder control

• winder control — loadcell/dancer

• Section control

• Maths functions

• Embedded controller functions

Worldwide product support

The DC590+ DC Drive is available with full application and service support in over fifty countries worldwide. So wherever you are, you can be confident of full back up and support.

Rapid Commissioning, optimal control performance and easy maintenance

With its self-tuning algorithm, the DC590+ can be configured and commissioned within minutes, without turning the motor and without the need for high levels of engineering know-how

The operator interface allows easy monitoring of machine operation and simplifies maintenance.

Easy integration into existing control networks

The DC590+ has a wide choice of common industry fieldbus communication options allowing seemless integration into existing factory control networks

Interfacing with existing external control equipment

(Dancer, gauge, etc…)

A number of input / output options gives the DC590+ the flexibility needed for integration into any variable speed system. Combined with its embedded automation functions, its input-output configurations can in many instances remove the need for an external PLC.

Years of applications expertise at your service

The DC590+ macro function blocks are the result of over 30 years of experience gained by Parker SSD of installing drives in variable speed and sectional drive systems. This unique application experience is included in the drive in the form of dedicated function blocks at no extra cost, thereby reducing the design costs of your machinery.

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DC Drives — Integrator Series

DC590+ Series 2

Technical Specifications

Protection

Inputs/Outputs

Analogue inputs

Analogue outputs

Dgital inputs

Digital outputs

Reference Supplies

High energy MOV’s

Heatsink overtemperature

Instantaneous overcurrent

Thyristor trigger failure

Inverse time overcurrent

Interline snubber network

Field Failure

Zero speed detection

Speed feedback failure

Stall protection

Motor overtemperature

Stall protection

(5 Total — 1 x 12 bit plus sign,

4 x 10 bit plus sign)

1 — Speed demand setpoint

(-10/0/+10V)

4 — Configurable

(3 Total — 10 bit)

1 — Armature current output

(-10/0/+10V or 0-10V)

2 — Configurable

(9 Total — 24V, max 15mA)

1 — Program stop

1 — Coast stop

1 — External stop

1 — Start/Run

5 — Configurable

(3 Total — 24V(max 30V) 100mA)

3 — Configurable

1 — +10V dc

1 — -10V dc

1 — +24V dc

Dimensions

Current

(A)

15/35

40/165

180/270

Frame

380/500

725/830

1580

4

5

6 2Q

1250/1950

6 4Q

1200/1700 H 2Q

2200/2700 H 4Q

1

2

3

W

Dimensions (mm)

H D

200

200

250

375

546

485

220

292

234

253

506

686

850

850

700

700

715

1406

956

358

358

378

417

417

Weight

(kg)

6.4

10.5

20

32

44

90

95

110

270

160

D

W

Frame 1/2

H

D

W

Frame 3

H

D

D

H

W

Frame 5

D

W

Frame

4

W

Frame 6

H

H

D

H

W

Frame H

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DC Drives — Integrator Series

590DRV Series — Ready to install

1A — 165A

The 590DRV is a ready to install version of the

DC590+ DC Drive.

The DC590+ is available in either module, or alternatively

“DRV” format up to 165A. The DRV includes all the peripheral power components associated with a DC drive system integrally fitted within the footprint of the drive.

DRV options include the following integrally mounted within the drive:

• AC line contactor

• AC line fuses

• DC fuse (4 Quadrant regenerative version)

• Control / field fuses

• Motor blower starter

All of these options can be supplied pre-wired within the drive.

Avantages

• Simplified panel design

• Reduced component mounting and wiring

• Reduced design time

• Reduction of purchsing costs of individual components

DC fuses

AC Line fuses

Motor blower starter

Control / field fuses

AC line contactor

Traditional DC drive section DC590+ DRV equivalent illustrating panel space saving

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DC590+ External Stack Controller

D C 598+, DC599+ Series

The economical solution for retrofit applications

When upgrading machines equipped with older high power DC drives, the most cost-effective and quickest way is often to reuse the existing thyristor power stack, which in most cases will be in perfect working order.

To preserve your investment, Parker SSD Drives has developed a DC598+ / DC599+ power stack controller offer specially aimed at retrofit applications and based on the DC590+ controller.

Available in 2 versions, the DC599+ two quadrant nonregenerative and DC598+ four quadrant full-regenrative versions, can be used to drive the power stacks of existing DC drives manufactured by Parker SSD or other manufacturers, delivering the benefits of the recent technological innovations of the DC590+ Series 2 drive.

The DC598+ and DC599+ offer the ability to upgrade your equipment quickly and easily and integrates with your existing control equipment or SCADA package.

The DC598+ and DC599+ retrofit solutions are recommended for currents above 800A.

Benefits

Reuse existing DC power stacks

Connectivity over standard common fieldbuses

(Including Profibus, Ethernet, Devicenet, CANopen)

Easy to use operator interface

Flexible common Integrator Series programming environment.

Suitable for currents up to 2700A

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DC590+ External Stack Controller

D C 598+, DC599+ Series

The DC598/9+ external stack controllers provide the following:

• Thyristor firing signals

• Thyristor firing pulse transformers

• AC current transformer feedback rectification and scaling

• Armature voltage feedback interface

• Coding and phase rotation interface

• Mains present monitoring

• Heatsink over-temperature input

• Field power modules and input/output terminals

• Field current monitoring and scaling

• All standard DC590+ I/O terminals

Line

Contactors

Semiconductor

Fuses

Line Choke

Technical Specifications

Supply Voltage 110-240Vac ±10% 3ph coding or 1ph power

220-500Vac ±10% 3ph coding or 1ph power

380-690Vac ±10% 3ph coding or 1ph power

Supply

Frequency

Output Field

Current

50/60Hz ±10%

60A DC naturally cooled — 120A DC force cooled

(1 x Field Current DC value) Amps 1ph. AC

Nominal 3ph AC

Field Output

Voltage

Total Losses

Auxiliary Supply

Fuse

(0.9 x 1ph Supply Voltage) V DC

(3 x idc out) Watts.

Auxiliary Supply 110-240Vac ±10% 1ph — Naturally cooled

110-120Vac ±10% 1ph — Force cooled 115V fan

220-240Vac ±10% 1ph — Force cooled 230V fan

Auxiliary Supply

Current

SMPS Quiescent Current = 500mA 115Vac or

250mA 230Vac ie 50VA.

Fan current — 270mA @ 115Vac or 135mA @

230Vac

3 Amps

Operating Temp.

0 to +45°C

Storage Temp.

-25 to +55°C

Shipping Temp.

-25 to +70°C

Enclosure Rating IP20

Altitude Rating

Humidity

Atmosphere

Climatic

Maximum Altitude 500m

De-rate the output at 1% per 200 meters

Maximum 85% relative humidity at 45% noncondensing

Non flammable, non-corrosive and dust free

Class 3k3 as defined by EN60721-3-3 (1995)

Retrofitted controller

M

DC598/9+

Power Stack

= Retrofitted

Auxiliary

Controls

Standards

The DC598+ and DC599+ external stack controllers meet the requirements of EN50178 when mounted in an enclosure and also UL508C.

It is designed to meet Overvoltage category III and

Pollution Degree 2

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DC Drives — Integrator Series

DC590+ Integrator Series 2

Overview of

Frames 1,2 and 3

1 Main drive assembly

2 Terminal cover

3 Terminal cover retaining screws

4 Blank cover

5 6901 keypad (optional)

6 COMMS technology box (optional)

7 Speed feedback technology card (optional)

8 Gland plate

9 Power terminal shield

10 Power terminals

11 Control terminals

12 Earthing points

13 Keypad port

14 RS232 programming port

15 Auxiliary power, external contactor and isolated thermistor terminals

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DC Drives — Integrator Series

DC590+ Integrator Series 2

Overview of

Frame 3

1 Main drive assembly

2 Door assembly

3 Field wiring terminals

4 Busbars — main power input

5 Busbars — main power output

6 IP20 Top cover

7 IP20 Fan housing (where fitted)

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DC Drives — Integrator Series

DC590+ Integrator Series 2

Overview of

Frames 4 and 5

1 Main drive assembly

2 Standard door assembly

3 Motor field terminals

4 Busbars — main power input

5 Busbars — main power output

6 Auxiliary supply, contactor and motor thermistor terminals

7 Frame 4 external vent (where fitted)

8 Contactor control select

9 Frame 5 External vent (where fitted)

10 Terminal cover (frame 5)

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DC Drives — Integrator Series

DC590+ Integrator Series 2

Overview of

Frame 6

1 Phase assemblies — L1, L2, L3

2 Fishplate

3 Control panel assembly

4 Front cover

5 Standard door assembly

6 Field controller

7 Busbars — main power input

8 Busbars — main power output

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DC Drives — Integrator Series

DC590+/DC591+ and DRV Series

Electrical characteristics

DC590+/DC591+ DC Drives

Voltage

110V — 220V

Output current (A)

Continuous 100% without overload

Overload

150% x 30sec

200% x 10sec

15 15

35

40

70

35

40

70

Field current max

(A)

4

4

10

10

220V — 500V

70

110

165

180

15

35

40

110

165

180

270

420

550

800

910

1740

15

35

40

70

110

165

180

110

165

180

270

380

500

725

830

1580

270

420

550

800

910

1200

1350

270

380

500

725

830

1050

1250

10

30

30

30

30

60

60

1700

1740

1750

1450

1580

1600

60

30

60

2150

2200

2700

(1) The references are for 4Q drives

1950

2000

2400

60

60

60

For 2Q drives, replace “590P” for “591P” and “955R” for “955N” respectively

4

4

10

10

10

10

10

10

10

10

10

30

30

30

30

30

Frame

6

H

H

H

5

6

H

6

4

4

3

4

4

2

3

2

2

1

1

2

4

5

4

4

3

3

2

2

4

1

1

2

2

New order code

(1)

Old reference

(1)

590P-2321501… 590P-0015-…

590P-2323501… 590P-0035-…

590P-2324002… 590P-0040-…

590P-2327002… 590P-0070-…

590P-2331102… 590P-0110-…

590P-2331652… 590P-0165-…

590P-2331803… 590P-0180-…

590P-2332703… 590P-0270-…

590P-2333804… 590P-0380-…

590P-2335004… 590P-0500-…

590P-2337254… 590P-0725-…

590P-2338304… 590P-0830-…

590P-2341585… 590P-1580-…

590P-5321501… 590P-0015-…

590P-5323501… 590P-0035-…

590P-5324002… 590P-0040-…

590P-5327002… 590P-0070-…

590P-5331102… 590P-0110-…

590P-5331652… 590P-0165-…

590P-5331803… 590P-0180-…

590P-5332703… 590P-0270-…

590P-5333804… 590P-0380-…

590P-5335004… 590P-0500-…

590P-5337254… 590P-0725-…

590P-5338304… 590P-0830-…

590P-534120H… 590P-1200-…

590P-5341256…

590P-534170H… 590P-1700-…

590P-5341585… 590P-1580-…

590P-5341606…

590P-5341956…

590P-534220H… 590P-2200-…

590P-534270H… 590P-2700-…

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DC Drives — Integrator Series

DC590+/DC591+ and DRV Series

Electrical characteristics

DC590+/DC591+ DC Drives

Voltage Output current (A)

Continuous 100% without overload

Overload

150% x 30sec

200% x 10sec

500V — 600V

500V — 690V

1350

1700

1750

1950

2200

2700

420

550

800

910

1740

1200

1250

1450

1600

1850

2000

2400

380

500

725

830

1580

1050

Field current max

(A)

Frame

60

60

60

60

60

60

30

30

30

30

30

60

6

H

H

6

H

6

5

H

4

4

4

4

New order code

(1)

590P-6333804…

590P-6335004…

590P-6337254…

590P-6338304…

590P-6341585…

590P-734120H…

590P-7341256…

590P-734170H…

590P-7341606…

590P-7341956…

590P-734220H…

590P-734270H…

Old reference

(1)

590P-0380-…

590P-0500-…

590P-0725-…

590P-0830-…

590P-1580-…

590P-1200-…

590P-1700-…

590P-2200-…

590P-2700-…

DRV Drives

Voltage

220V — 500V

Output current (A)

Continuous 100% without overload

Overload

150% x 30sec

200% x 10sec

15 15

Field current max

(A)

Frame

4 1

New order code

(1)

Old reference

(1)

955R-5321501… 590P-0015-500-011-DRV

35

40

70

110

165

35

40

70

110

165

4

10

10

10

10

(1) The references are for 4Q drives

For 2Q drives, replace “590P” for “591P” and “955R” for “955N” respectively

2

2

1

2

2

955R-5323501… 590P-0035-500-011-DRV

955R-5324002… 590P-0040-500-011-DRV

955R-5327002… 590P-0070-500-011-DRV

955R-5331102… 590P-0110-500-011-DRV

955R-5331652… 590P-0165-500-011-DRV

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Selection and Order Codes

DC590+ Integrator Series 2, 110V -500V 3 phase

Product Family

Current / Power

Rating

Auxiliary Supply

Block 1 Block 2 Block 3 Block 4

Example

►

590P 23 2150 1 0 P 00 U 0 A 0

DC590+ Series DC Digital Drive — 4 quadrant regenerative

DC591+ Series DC Digital Drive — 2 quadrant non-regenerative 

Supply Voltage

110-220V 3 phase

220-500V 3 phase

Output current (A) Frame

15

35

40

70

110

165

180

270

380

500

725

830

1580

15

35

40

70

110

165

180

270

380

500

725

830

1580

  1700

2200

  2700

Universal 115V-230V 1ph (Frames 1, 2, 6 & H) 

115V 1ph (Frames 3 — 5)

230V 1ph (Frames 3 — 5)  

1250

1600

1950

1200  

1

H

H

H

6

H

6

6

4

4

5

4

4

3

3

2

2

1

2

2

4

4

5

3

4

4

1

1

2

2

3

2

2

590P

591P  

  23      

    2150 1  

    2350 1  

    2400 2  

    2700 2  

    3110 2  

    3165 2  

    3180 3  

    3270 3  

    3380 4  

    3500 4  

    3725 4  

    3830 4  

    4158 5  

  53      

    2150 1  

    2350 1  

    2400 2  

    2700 2  

    3110 2  

    3165 2  

    3180 3  

    3270 3  

    3380 4  

    3500 4  

    3725 4  

    3830 4  

    4158 5  

    4125 6  

    4160 6  

    4195 6  

    4120 H  

    4170 H  

    4220 H  

    4270 H  

        0

    1

  2

Mounting

Special Options

Languages

Keypad

Panel mounting

Panel mounting + Airflow kit (option on Frames 4 & 5 only)  

None        

Documented special options (01-99) (refer to local sales office)

English (50/60Hz)

German

Spansih

French

Italian

None

6901 keypad fitted

Speed Feedback Analogue tacho

Glass fibreoptic encoder

Plastic fibreoptic encoder

Armature voltage

Wire-ended encoder

Communications None

ControlNet

DeviceNet

Ethernet

Link

ModBus +

CanOpen

Profibus

RS485/RS422

      P

      A

00

U

F

I

D

E

0

4

A

G

P

V

W

E

L

M

0

C

D

N

P

R

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Selection and Order Codes

DC590+ Integrator Series 2, 110V -500V 3 phase

500V-690V 3 phase

Block 1 Block 2 Block 3 Block 4

Example

►

590P 63 3380 4 2 P 00 U 0 A 0

Product Family

DC590+ Series DC Digital Drive — 4 quadrant regenerative

DC591+ Series DC Digital Drive — 2 quadrant non-regenerative 

Current / Power

Rating

Supply voltage

500-600V 3ph

500-690V 3ph

Output current (A)

380

500

725

830

1580

  1250

1600

1950

1200

  1700

2200

  2700

Auxiliary Supply Universal 115V-230V 1ph (Frames 1, 2, 6 & H)

115V 1ph (Frames 3 — 5)

230V 1ph (Frames 3 — 5)  

Frame

4

4

4

4

5

H

H

H

6

H

6

6

Mounting

Special Options

Panel mounting      

Panel mounting+ Airflow kit (option sur Frames 4 & 5 only) 

None        

Documented special options (01-99) (refer to local sales office) 

590P

591P  

  63  

    3380 4  

    3500 4  

    3725 4  

    3830 4  

    4158 5  

  73      

    4125 6  

    4160 6  

    4195 6  

    4120 H  

    4170 H  

    4220 H  

    4270 H  

0

1

2

      P

      A

00

Languages

Clavier

English (50/60Hz)

German

Spanish

French

Italian

None

6901 keypad fitted

Retour vitesse Analogue tacho

Glass fibreoptic encoder

Plastic fibreoptic encoder 

Armature voltage

Wire-ended encoder

Communications None

ControlNet

DeviceNet

Ethernet

Link

ModBus +

CanOpen

Profibus

RS485/RS422

E

F

U

D

I

0

4

P

V

A

G

W

L

M

N

P

R

D

E

0

C

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Selection and Order Codes

DC590+ Integrator Series 2, Frame 6

DC590+ Series — Frame 6 Phase Assembly

Product Family

Ratio courant/ puissance

Auxiliary Supply

Mounting

Special options

DC590+ Series DC Digital Drive — 4Q regenerative phase limb  

DC591+ Series DC Digital Drive — 2Q non-regenerative phase limb

Supply voltage

220-500V 3ph  

Output current (A) Frame Size

  1250   6

6

6

500-690V 3ph

1600

1950

1250

1600

1850

  None

Panel mounting

None

Documented special options (01-99) (refer to local sales office) 

6

6

6

Block 1 Block 2 Block 3

Example

►

590PL — 53 4125 6 0 — P 00

590PL

591PL

  53

    4125 6  

    4160 6  

    4195 6  

  73      

    4125 6  

    4160 6  

    4185 6  

        0

      P

00

DC590+ Series — Frame 6 Control Phase Assembly

Product Family

Current / Power

Ratings

Auxiliary Supply

Mounting

Special Options

Languages

Keypad

SC590+ Series DC Digital Drive — Frame 6 Gantry

Supply voltage

Block 1 Block 2 Block 3

Block

4

Example

►

590PG — 53 0000 6 0 — P 00 — U 4

Frame Size

590P

220-500V 3ph

500-690V 3ph

Universal 115V-230V 1ph  

Panel mounting

None

Documented special options (01-99) (refer to local sales office)

English (50/60Hz)

German

Spanish

French

Italian

6901 keypad installed

6

6

  53

    0000 6  

  73      

    0000 6  

    0

    P

00

U

D

E

F

I

4

32

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Selection and Order Codes

DC590PX+ Integrator Series 2

Product family

Current / Power

Ratings

Auxiliary

Supply

Mounting

Special Options

Languages

Keypad

Block 1 Block 2 Block 3 Block 4

Example

►

590PX — 23 2350 1 0 — P 00 — U 0 A 0

DC590PX Series DC Digital Drive — regenerative

DC591PX Series DC Digital Drive — non-regenerative  

Supply voltage

110-220V 3ph

220-500V 3ph

Output current (A) Frame Size

35

70

110

150

  1

1

1

1

35

70

110

150

1

1

1

1  

Universal 115V-230V 1ph (35/70 Amp ratings only) 

115V 1ph (110/150 Amp ratings only) 

230V 1ph (10/150 Amp ratings only)  

590PX

591PX

  23  

    2350 1  

    2700 1  

    3110 1  

    3150 1  

  53      

    2350 1  

    2700 1  

    3110 1  

    3150 1  

    0

  1

  2

Panel mounting

None  

Documented special options (01-99) (refer to local sales office)  

        P

00

English (50/60Hz)

German

Spanish

French

Italian

None

6901 keypad installed

Speed Feedback Analogue tacho

Glass fibreoptic encoder

Plastic fibreoptic encoder 

Armature voltage

Wire-ended encoder

Communications None

ControlNet

DeviceNet

Ethernet

Link

ModBus +

CanOpen

Profibus

RS485/RS422

E

F

U

D

I

0

4

A

G

P

V

W

N

P

R

D

E

0

C

L

M

33

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Selection and Order Codes

DRV Ready to Install DC Drive

Product Family

Current / Power

Ratings

Auxiliary Supply

Mounting

Special Options

Languages

Keypad

Speed Feedback

Communications

Motor Blower

Current Overload

Block 1 Block 2 Block 3 Block 4

Example

►

955R — 53 2150 1 1 — P 00 — U 0 A 0 00

DC590+ DRV Series DC Digital Drive — regenerative 

500V 3ph

115V 1ph

230V 1ph

 7

15 

18

22

 30

37 

45 

55 

75

15

35

40

55

70

90

110

125

165

7.5

20

25

30

40 

50 

60 

75 

100

955R

DC590+ DRV Series DC Digital Drive — non-regenerative   955N

Supply voltage kW

Output

Current (A) HP

Frame

Size  

  53      

 1     2150 1  

1      2350 1  

2      2400 2  

2      2550 2  

2      2700 2  

2      2900 2  

2      3110 2  

2      3125 2  

2 3165 2

  1

2

Panel mounting (Frames 1 & 2) 

None          

Documented special options (01-99) (refer to local sales office)

        P

00

English (50/60Hz)

German

Spanish

French

Italian

None

6901 keypad installed

Analogue tacho

Glass fibreoptic encoder

Plastic fibreoptic encoder

Armature voltage

Wire-ended encoder

None

ControlNet

DeviceNet

Ethernet

Link

ModBus +

CanOpen

Profibus

RS485/RS422

No blower overload

0.10 — 0.16A

0.16 — 0.25A

0.25 — 0.4A

0.4 — 0.63A

0.63 — 1.0A

1.0 — 1.6A

1.6 — 2.5A

2.5 — 4.0A

4.0 — 6.3A

E

F

I

U

D

0

4

A

G

P

V

W

L

M

N

P

0

C

D

E

R

06

10

16

25

40

63

00

01

02

04

34

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Selection and Order Codes

DC590+ Series 2 External Stack Controllers

Product family

Current / Power

Ratings

Auxiliary Supply

Trigger Option

Mounting

Special Options

Languages

Keypad

Supply Voltage

110-220V 3ph  

Output current (A) Frame Size

Block 1 Block 2 Block 3 Block 4

Example

►

598P — 23 2600 1 0 — A P 00 — U 0 A 0

DC598+ External Stack Controller — 2Q non-regenerative

DC599+ External Stack Controller — 4Q Regenerative

598P

599P  

  23  

  60   1

220-500V 3ph

500-690V 3ph

120

60

120

60

120

Universal 115V-230V 1ph (60 Amp rating only) 

115V 1ph (120 Amp rating only)

230V 1ph (120 Amp rating only) 

1

1

1

1

1

Amplifiers

Trigger

Panel mounting

None        

Documented special options (01-99) (refer to local sales office)

    2600 1  

    3120 1  

  53      

    2600 1  

    3120 1  

73

    2600 1  

    3120 1  

    0

  1

  2

            A

T

P

00

English (50/60Hz)

German

Spanish

French

Italian

None

6901 keypad installed

Speed Feedback Analogue tacho

Glass fibreoptic encoder

Plastic fibreoptic encoder 

Armature voltage

Wire-ended encoder

Communications None

ControlNet

DeviceNet

Ethernet

Link

ModBus +

CanOpen

Profibus

RS485/RS422

E

F

U

D

I

0

4

A

G

P

V

W

L

M

N

P

R

D

E

0

C

35

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

Options

Operator Keypad

1 DC590+ keypad (removable)

Advanced operator keypadd (removeable)

Remote mounting kit

2 Communication Cards

Ethernet Modbus/TCP and Ethernet IP

ControlNet

Modbus Plus

DeviceNet

RS485 / Modbus

Profibus-DP

CANopen DS402

LonWorks

Link

3 Speed Feedback Cards

Wire-ended encoder Card

Analogue Tacho

Glass fibreoptic Microtach encoder

Plastic fibreoptic Microtach encoder

4 Drive Doors

Door for frames 3 & H (with additional motor thermistor terminals)

Door for Frames 4 & 5

Accessories

DC Line Chokes

HMI touchscreen displays 3 to 15”

DSI programming software

DSE programming software

Microtach encoder

Motors

DC motors

Fitting

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Option

Standard

Standard

Order Reference

6901-00-G

6911-01-00-G

6052/00

6055-ETH-00

6055-CNET-00

6055-MBP-00

6055-DNET-00

6055-EI00-00

6055-PROF-00

6055-CAN-00

6055-LON-00

6055-LINK-00

AH387775U001

AH385870U001

AH386025U001

AH386025U00

590PXD-0010-UK

590PD-0010-UK

Page

33

31

32

41

34

38

48

47

42

36

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

Communication Cards

The communication cards allow the DC590+ to be connected to the most common industry standard fieldbuses.

Ethernet Communications Interface

Order Code: 6055-ETH-00

Supported Protocols Modbus/TCP and Ethernet IP

Communication Speed

Station Address

10/100M bits/s

Selectable via switch or Internet

Explorer

Suitable for DC590+ version 7.1+

Features

• Communication cards can be factory fitted or or purchased separately for fitting on-site

• Dimensions H x W D: 127mm x 76.2mm x 25.4mm

• LED indication of network and card status

ControlNet Communications Interface

Order Code: 6055-CNET-00

Supported Messages

Station Address

Polled I/O

Selectable via software

Suitable for DC590+ version 5.17+

Devicenet Communications Interface

Order Code: 6055-DNET-00

Supported Protocols

DeviceNet Drive Profile – Group 2 slave only

Station Address

Suitable for

DeviceNet Drive Profile – Group 2 slave only

DC590+ version 5.x+

CANopen Communications Interface

Order Code: 6055-CAN-00

Profile DS402

Supported Messaged

Communication Speed

SDO, PDO, NMT, SYNC

20K, 50K, 125K, 250K, 500K,

1M bits/s selectable

Station Adress

Selectable via Switch

Suitable for DC590+ version 5.x+

Modbus Plus Communications Interface

Order Code: 6055-MBP-00

Supported Protocols Modbus Plus

Cabling

Communication Speed

Station Address

RS485 2 or 4 wire

1 M bits/s

Selectable via software

Suitable for DC590+ version 7.1+

Profibus-DP Communications Interface

Order Code: 6055-PROF-00

Supported Protocols

Communication Speed

Profibus-DP

Automatically detected

Station Address

Selectable via software

Suitable for DC590+ version 5.x+

RS485/Modbus Communications Interface

Order Code: 6055-EI-00

Supported Protocols Modbus RTU, EI Bisynch ASCII

Cabling RS485 2 or 4 wire

Communication

Speed

Station Address

300 to 115200 bits/s

Selectable via software

Suitable for DC590+ version 5.17+

37

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

Encoder feedback card

Description

The encoder feedback card allows an incremental encoder to be fitted to the drive to provide accurate measurement of motor speed. The card also provides the encoder power supply.

Specifications

Maximum input frequency

100KHz

Receiver current consumption

Input format

10mA per channel

2 channel differential and quadrature

Differential input voltage

Encoder power output

Power supply rating

Power supply load

Minimum 3.5V

+5V to 24V adjustable

(AH387775U001)

2W maximum

Terminal size

Tightening torque

1.4 x output power

16 AWG maximum

0.4Nm

Order Codes

Order Code Description

AH387775U001

AH387775U005

AH387775U012

AH387775U015

AH387775U024

Encoder Card — Adjustable supply

Encoder Card +5Vdc

Encoder Card +12Vdc

Encoder Card +15Vdc

Encoder Card +24Vcc

38

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

Operator Keypads

Standard operator keypad 6901-00-G

Features

• Local motor control : start, speed,

direction, diagnostics

• Operator menus and parameter configuration

• Quick setup menu

• Password protection for parameter configuration

Multilingual

English · French · German · Italian · Portuguese ·

Swedish · Polish

Quick setup menu

Intuitive menus allowing easy and quick setup of the drive

Auto-tuning

Automatic tuning of motor parameters ensures maximum dynamic motor performance

Diagnostics messages

Display input and output parameters as well as drive operating units

Drive configuration

Advanced operator keypad 6911-01-00-G

Features

• 128 x 64 pixels semi-graphical resolution

• RS232 and RS485 ports

• Recording of paramters to keypad and restore to drive

(Memory card 256Mb to 2Gb)

39

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

Drive System Explorer Lite (DSE Lite) Software

Description

DSE LITE software is an easy to use configuration, commissioning and monitoring tool with graphical interface for the Parker SSD Drives range of AC and DC drives.

While the drive is in running mode the oscilloscope function allows ‘‘on-line’’ monitoring of selected parameters and the recording of trends.

DSE LITE, allows the user to create, parameterize and configure user defined applications thanks to function blocks dedicated to speed control, Winder, PID, Diameter calculator, Shaftless…

DSE LITE is downloadable from our website. www.parker.com

40

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

TS8000 Series Touchscreens

Description

TS8000 is a high performance HMI touchscreen range with powerful features that would normally only be found in PCbased displays.

The TS8000 is able to communicate with many different pieces of hardware through its 10/100Base-T Ethernet port.

Furthermore a USB programming port allows programs to be downloaded, or access to trending and data logging, while data can be collected and stored on a standard CompactFlash card, freeing up internal memory.

Technical specifications

Power Supply

Operating Temperature

Relative Humidity

Altitude

Enclosure

Keypads

Memory

Communication Ports

24Vdc ±20%

0-50°C

80% non-condensing

2000 m

IP66 / Nema 4

TS8003 :

. 8 user assignable keys

. 5 navigation keys

. 12 numeric keys

. 7 dedicated keys

TS8006 : 5 keys for on screen menus

TS8008 : 7 keys for on screen menus

TS8010 : 8 keys for on screen menus

TS8015 : 9 keys for on screen menus

CompactFlash slot

Programming :

USB 1.1 — connector type B

RS232 — via RJ12

Communication :

. RS232 — via RJ12

. RS485 — via RJ45

. Ethernet 10/100 Base T —

connector RJ45

Multi-lingual graphical interface

Built-in symbol library of common objects

Built-in web server

CompactFlash support

Integrated automatic multiple protocol conversion

Free programming software

HMI Specifications

Model Screen Colour

TS8003 32”/FSTN 2

TS8006

TS8008

5.7”/TFT

7.7”/DSTN

256 QVGA

256 VGA

TS8010 10.4”/TFT

TS8015 15”/TFT 32,000 XGA

Number of Pixels

128 x 64

320 x 240

640 x 480

1024 x 768

41

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Accessories and Options

DC590+ Integrator Series 2 DC Drives

TS8000 Communications Cards

Description

The TS8000 communication cards allow connection and integration of the TS800 into many popular fieldbus communication networks.

Features

Configuration

Power Supply

Operating Temperature

Storage Temperature

Humidity

Altitude by means of DSI8000 configuration software

Connection by pluggable 3-pin terminals

0 to 50°C

-20 to 80°C

80% max. relative humidity (non-condensing) from 0 to 50°C

2000 metres Max.

CANopen Communications Interface

Order Code: 8000-CB-00

Supported Protocols

Communication Speed

Communication

Suitable for drives

• CANopen SDO Master

• Selectable by software up to 1 Mbits/s

• With Drive System Explorer software

using RTNX protocol

• AC890 version 3.2+

DeviceNet Communications Interface

Order Code: 8000-DN-00

Supported Protocols

Communication Speed

• DeviceNet – Slave Group 2 only

• Selectable by software up to 500 kbits/s

Firewire Communications Interface

Order Code: 8000-FA-00

This card allows data exchange between the TS8000 and an AC890 fitted with an 8903-FA-00 Interface

Communication Ports Port A : IEEE 1394A

Port B : IEEE 1394B

Note : The TS8000 must use a Class 2 or SELV rated power supply

Link Communications Interface

Order Code: 8000-CB-00

Supported Protocols LINK

Communication Speed 2.7Mbits/s

Allows data exchange between TS8000 and SSD LINK fibre optic network

Profibus-DP Communications Interface

Order Code: 8000-PB-00

Supported Protocols EN50 170, 1

Communication Speed Up to 12 Mbits/s

45

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EMC Filters

for DC Drives

Description

A range of custom designed optional EMC (Electromagnetic

Compatibility) filters are available for use with Parker SSD

Drives product range.

They are used to help achieve conformance with the EMC directive BS EN 61800-3:2004 — “Adjustable speed electrical power drive systems — Part 3”.

Installation of the drive must be in accordance with the installation guidelines in the product manual. The filters comply with the relevant standards as outlined in the following table.

1 st

Environment : Drives directly connected without intermediate transformers to a low voltage (<100V rms) supply network that is part of a network that also supplies buildings used for domestic purposes.

2 nd

Environment : Establishments where there is no direct connection to a low voltage supply network that also supplies buildings used for domestic purpose.

TN Earthing = Grounded neutral AC supply <460V ac

IT Earthing = Ungrounded neutral AC supply <500V ac

Ext. Filter = External filter

Ext. Filter FP = Footprint external filter

EMC Filters

Frame Current DC Drives

506,507,508

512,514C

DC590+

1

2

3

4, 5, H

4, 8, 16A

32A

15A

35,40A

70A

110A

165A

180A

270A

2 nd Environment (Industrial)

External FP Filter C0389115

External FP Filter C0389113

External FP Filter C0389114

Standard with input capacitors

Standard with input capacitors

Standard with input capacitors

Standard with input capacitors

Standard

Standard

Standard

Standard

1 st Environment (Domestic)

External FP Filter C0389115

External FP Filter C0389113

External FP Filter C0389114

External Filter CO467844U015

External Filter CO467844U040

External Filter CO467844U070

External Filter CO467844U110

External Filter CO467844U165

External Filter CO467844U180

External Filter CO467844U340

Refer to your local sales office

Wall Mounting : Use the mounting kits below

Filter

CO467842U020

CO467842U044

CO467842U084

CO467842U105

Mounting Kit

BA467840U020

BA467840U044

BA467840U084

BA467840U105

Drive mounted on an external footprint filter

50

F

A

I E L D

U T O T U N E

•

In the configure drive menu, set Autotune to FLD

•

On the keypad, press L/R for LOCAL mode

•

Press RUN. Drive will begin autotuning the field.

•

When the drive stops and no error message is dis-

played on the MMI, the autotune was successful.

A

A

R M AT U R E

U T O T U N E

•

In the configure drive menu, set Autotune to ARM

•

On the keypad, press L/R for LOCAL mode

•

Ensure that the motor shaft is not allowed to rotate

•

Press RUN. Drive will begin autotuning the armature.

•

When the drive stops and no error message is dis-

played on the MMI, the autotune was successful.

•

Go to MENU LEVEL\SAVE PARAMETERS and save

your settings.

S

P

E T U P

A R A M E T E R S

Under MENU LEVEL\SETUP PARAMETERS, there are

several submenus where you can enter setup parame-

ters. They are:

Ramps, Auxiliary I/O, Op Station, Jog/Slack, Raise-

Lower, Preset Speeds, Special Blocks, Field Control,

Current Profile, Inverse Time, Stop Rates, Calibration,

Inhibit Alarms, Current Loop, Speed Loop, Standstill,

Setpoint sum 1.

A

& P

L A R M S

A S S W O R D

Under MENU LEVEL\ALARM STATUS, you may view

the active and last alarm status.

Under MENU LEVEL\PASSWORD, you may enter a

password to protect against unauthorized access to the

drive setup parameters. Refer to the 590+ product manual

for details.

C

I / O

O N F I G U R E

Under MENU LEVEL\SYSTEM\CONFIGURE I/O, you

may connect and disconnect internal block diagram con-

nections, to use special functions like PID, winder blocks,

diameter block, etc., and to tag analog and digital I/O to

selected points inside the drive to suit your application

needs.

S

L

E R I A L

I N K S

Under MENU LEVEL\SERIAL LINKS, you may access

parameters related to Techboxes, the system port (P3),

and all the PNO configuration parameters.

DC590+ DRV

2

Series

Quick Start

Frame 2

165 amps

Parker Hannifin Corporation

SSD Drives Division

9225 Forsyth Park Drive

Charlotte, NC 28273 USA

www.SSDdrives.com

Main (704) 588-3246 Support (704) 602-6062

HA470388U200 Issue 6

B

Y

S

E F O R E

O U

TA R T

This document covers the steps necessary

for a basic start up of the DC590+DRV drive.

Drive start ups should be performed by

qualified electrical technicians who are

familiar with DC drives and their applica-

tions. For detailed safety, installation, ad-

vanced features and applications on the

590+, refer to the Product Manual.

Ensure that all local electric codes are met

while installing the drive. Check that all live

parts are covered to protect against electric

shock and that unexpected rotation of the

motor will not result in bodily harm or injury.

This document expects that the drive is

already installed in its intended location and

that all relevant installation procedures

have been followed. Please ensure that the

drive has adequate ventilation so that ambi-

ent temperature does not exceed 45°C

(112°F) under normal operating conditions.

To access the bottom layer, slide off the

bottom terminal cover and unfasten the two

retaining screws. Hinge the plastic body

upwards and engage the support bar.

Frame 2 (165A)

P

C

O W E R

O N N E C T I O N S

M

M

3 phase power

3 phase power

armature

armature

•

3-phase supply to L1, L2, L3

•

Motor armature to A+, A-

•

Motor fields to F+, F-

•

Motor thermistor to Th1, Th2

•

Control supply to L, N. Check

drive nameplate for correct aux

voltage supply rating

•

Blower to BL1, BL2, BL3, if fitted

control power

control power

field

field

thermistor

thermistor