Мануал honda gold wing 1500

  • General Information

    2

  • Important Safety Notice

    3

  • Brake Dust

    4

  • Brake Fluid Spilling

    4

  • Warnings on Coolant

    4

  • General Service Rules

    4

  • Model Identification

    5

  • Emission Control Systems

    6

  • Source of Emissions

    6

  • Crankcase Emission Control System

    6

  • Exhaust Emission Control Systgems (Pulse Secondary Air Injection (PAIR) System)

    7

  • Evaporative Emission Control System (California Model Only)

    8

  • Noise Emission Control System

    8

  • Emission Control Information Labels (USA Only)

    9

  • Vacuum Hose Routing Diagram Label (California Model Only)

    9

  • Metric Conversions

    10

  • Honda NPS Part Numbers

    11

  • Special Tools

    12

  • Common Tools

    13

  • Specifications

    14

  • General Specifications

    15

  • Cylinder Head Standards/Service Limits

    17

  • Cylinder/Piston/Crankshaft Standards/Service Limits

    17

  • Clutch Standards/Service Limits

    18

  • Oil Pumps Standards/Service Limits

    18

  • Transmission Standards/Service Limits

    18

  • Cooling Standards/Service Limits

    18

  • Final Drive Standards/Service Limits

    19

  • Suspension Standards/Service Limits

    19

  • Brakes Standards/Service Limits

    19

  • Wheels/Tires Standards/Service Limits

    20

  • Electrical Standards/Service Limits

    20

  • Engine Torque Values

    21

  • Frame Torque Values

    22

  • Maintenance

    24

  • Service Information

    25

  • Torque Values

    25

  • Lubrication Points

    26

  • Service Access Guide

    27

  • Vehicle View

    27

  • Lubrication Diagram

    29

  • Troubleshooting

    30

  • Engine will Not Crank/Cranks but will Not Start

    30

  • Afterfires, Explosions in Muffler

    30

  • Oil Level too Low/High/Low Oil Pressure

    30

  • Poor Handling

    31

  • Engine Does Not Start or Is Hard to Start

    31

  • Engine Lacks Power

    32

  • Poor Performance at Low and Idle Speeds/At High Speed

    33

  • Hydraulic Valve Adjuster System Troubleshooting

    34

  • Noisy Tappet

    34

  • Low Cylinder Compression

    34

  • Maintenance Schedule

    35

  • Engine Oil Level

    36

  • Engine Oil and Filter Change

    36

  • Oil Pressure Check

    37

  • Final Drive Oil — Check/Change

    38

  • Fuel Line Maintenance

    39

  • Throttle Operation

    39

  • Carburetor Starting Enrichment Valve

    40

  • Carburetor Choke

    41

  • Air Cleaner

    41

  • Crankcase Breather Maintenance/Removal

    42

  • Spark Plugs

    42

  • Carburetor Synchronization

    43

  • Carburetor Idle Speed

    44

  • Cylinder Compression

    44

  • Radiator Coolant

    45

  • Cooling System Maintenance

    46

  • Pulse Secondary Air Injection (PAIR) System Maintenance

    47

  • Battery Maintenance

    48

  • Brake Fluid

    49

  • Brake Pad Wear

    49

  • Front Brake Pad Wear Inspection

    49

  • Brake System General Inspection

    50

  • Brake Light Switch Maintenance

    51

  • Headlight Aim Adjustment

    51

  • Clutch System Maintenance

    52

  • Clutch Fluid

    52

  • Reverse Operation (a & SE Only)

    53

  • Reverse Engagement Inspection

    53

  • Side Stand Check

    54

  • Suspension Maintenance

    54

  • Air Pump Element (a & SE Only)

    56

  • Air Driver (a & SE Only) Inspection

    57

  • Desiccant Replacement

    57

  • Cruise Valve Element (a & SE Only) Maintenance

    58

  • Nuts, Bolts, Fasteners Checks

    58

  • Wheels/Tires Maintenance

    59

  • Recommended Tires and Pressures

    59

  • Steering Head Bearings

    60

  • Fuel System

    61

  • Fuel System Service Information

    62

  • Fuel System Diagram

    63

  • Fuel System Location

    64

  • Fuel System Circuit Diagram: a & SE Models

    65

  • Fuel System Circuit Diagram: I Model

    66

  • Fuel System Hoses and Tubes Routing/Connection

    67

  • Fuel System Hoses and Tubes Routing/Connection California

    68

  • Fuel System Troubleshooting

    69

  • Engine Cranks but Won’t Start/After Burning During Deceleration/Misfiring During Acceleration

    69

  • Backfiring/Lean Mixture: Insufficient Fuel to Cylinders

    69

  • Rich Mixture or Hesitation/Engine Idles Roughly, Stalls or Runs Poorly/Poor Performance (Driveability) and Poor Fuel Economy/Incorrect Fast Idle Speed

    69

  • The Fuel Pump Does Not Operate for a few Seconds after the Ignition Switch Has Been Turned on

    70

  • The Fuel Pump Operates Poorly

    70

  • Fuel Indicator Light Does Not Come on Properly (a & SE Moedls Only)

    70

  • The Fuel Gauge Does Not Operate Properly

    71

  • Intake Air Shot Air (IASA) System

    72

  • Carburetor Air Jet Control System

    73

  • Poor Performance (Driveability) and Poor Fuel Economy

    73

  • Intake Air Temperature (IAT) System and Accelerator Pump System Low Temperature Riding: Poor Performance (Driveability) and Poor Fuel Economy

    74

  • Fuel Tank Removal

    75

  • Fuel Tank Installation

    76

  • Auto Fuel Valve Inspection

    76

  • Fuel Filter

    77

  • Air Cleaner Housing Removal/Installation

    78

  • Sub Air Cleaner Housing

    79

  • Carburetor Removal

    79

  • Carburetor Separation

    81

  • Carburetor Disassembly

    83

  • Accelerator Pump

    83

  • Vacuum Chamber

    84

  • Float Chamber

    84

  • Carburetor Assembly/Cleaning

    86

  • Pilot Screw

    86

  • Starting Enrichment (SE) Valve

    88

  • Float Chamber Assembly

    89

  • Float Level Inspection

    89

  • Vacuum Chamber Assembly

    90

  • Accelerator Pump Assembly

    91

  • Carburetor Tubes/Hoses

    94

  • Output Shaft

    95

  • Carburetor Installation

    96

  • Intake Manifold Removal

    97

  • Intake Manifold Installation

    98

  • Pilot Screw Adjustment

    99

  • Idle Drop Procedure

    99

  • Fuel Pump Operation Test

    100

  • Fuel Pump Removal/Disassembly/Assembly

    101

  • Fuel Pump Installation

    102

  • Fuel Reserve Sensor/Indicator (a & SE Only)

    103

  • Sensor Removal/Installation

    103

  • Indicator Inspection

    103

  • Fuel Level Sensor Removal/Operation Test

    104

  • Float Level Sensor Inspection/Installation

    104

  • Engine Control Module Inspection

    106

  • Intake Air Shot Air (IASA) System Inspection

    107

  • Intake Air Shot Air (IASA) Valve Inspection

    108

  • IASA Check Valve Inspection

    109

  • Carburetor Air Jet (CAJ) Control System Inspection

    110

  • Carburetor Air Jet (CAJ) Solenoid Vlave Inspection

    111

  • Intake Air Temperature (IAT) Sensor Inspection

    112

  • Intake Air Temperature (IAT) Vacuum Actuator Inspection

    113

  • IAT Thermal Vacuum Valve Inspection

    113

  • IAT Check Valve Inspection

    114

  • Hot Air Pipe

    114

  • Pulse Secondary Air Injection (PAIR) System

    115

  • PAIR Control Valve Removal/Installation

    116

  • PAIR Check Valve Inspection

    117

  • PAIR Solenoid Valve Inspection

    118

  • Evaporative Emission (EVAP) Purge Control Valve Inspection

    119

  • Canister

    120

  • EVAP Carburetor Air Vent (CAV) Control Valve Inspection

    120

  • Cruise Control (a & SE Only) — Service Information

    121

  • Cruise Control (a & SE Only) — Sistem Location

    122

  • Cruis Control System Circuit Diagram

    123

  • Cruise Control Troubleshooting

    124

  • Cruise Control Does Not Function at All

    124

  • Cruise Control will Not Resume

    126

  • Cruise Speed Fluctuates Excessively (more than 5 Mph) Immediately after Setting

    127

  • Cruise Control Is Cancelled Accidently

    128

  • Cruise Control Cannot be Cancelled

    129

  • Auto Cruise Control Unit — System Inspection

    130

  • Cruise Cancel Switches

    132

  • Cruise Control Switches Inspection

    134

  • Cruise Valve Relay — Continuity Inspection

    134

  • Cruise Control Valve Unit Inspection

    135

  • Cruise Actuator Inspection/Removal/Installation

    136

  • Vacuum Accumulator Inspection

    138

  • One-Way Valve Inspection

    138

  • Vacuum Hoses Inspection

    138

  • Cooling System

    139

  • Cooling System Service Information/Torque Values

    140

  • Coolant Course Diagram

    141

  • Coolant System Location Diagram

    141

  • Coolant Course Circuit Diagram

    142

  • Coolant Course Troubleshooting

    143

  • Engine Temperature too High/Low

    143

  • Coolant Leaks

    143

  • Temperature Gauge Not Operating Properly

    143

  • Fan Motor Not Working

    144

  • Coolant

    145

  • Radiator Cap

    145

  • Cooling System Pressure

    145

  • Coolant Replacement

    146

  • Radiator Removal

    147

  • Radiator Installation

    148

  • Cooling Fan Removal/Disassembly

    149

  • Fan Motor Inspection/Assembly/Installation

    150

  • Reserve Tank Removal/Installation

    150

  • Thermostat, Carburetor Coolant Thermal Valve, Water Lines

    151

  • Thermostat Removal/Inspection

    151

  • Water Line Removal

    151

  • Carburetor Coolant Thermal Valve Inspection

    152

  • Carburetor Coolant Thermal Valve Installation

    153

  • Water Pump

    153

  • Mechanical Seal Inspection

    153

  • Water Pump Inspection/Installation

    154

  • Coolant Temparature Gauge Inspection

    155

  • Temperature Sensor Removal/Inspection

    155

  • Thermostatic Fan Motor Switch Inspection

    156

  • Temperature Sensor Installation

    156

  • Engine Removal/Installation

    157

  • Engine Removal/Installation — Service Information

    158

  • Engine Exploded Diagram/Torque Values

    159

  • Engine Removal

    160

  • Engine Installation

    162

  • Cylinder Head/Exhaust System

    164

  • Cylinder Head/Exhaust System — Service Information/Torque Values

    165

  • Cylinder Head/Exhaust System — Troubleshooting

    166

  • Timing Belt Removal

    167

  • Belt Inspection

    168

  • Camshaft/Rocker Arm Removal

    169

  • Camshaft Inspection

    170

  • Camshaft Holder Disassembly

    171

  • Rocker Arm Shaft Inspection

    172

  • Rocker Arm/Eccentric Spindle Inspection

    172

  • Hydraulic Valve Adjuster Inspection

    172

  • Cylinder Head Removal

    173

  • Cylinder Head Disassembly/Inspection

    174

  • Valve Spring Inspection

    175

  • Valve and Guide Inspection

    175

  • Valve Guide Replacement

    176

  • Valve Seat Inspection/Refacing

    177

  • Valve Seat Cutters

    178

  • Cylinder Head Assembly/Installation

    180

  • Camshaft Holder Assembly/Installation

    182

  • Timing Belt Installation

    185

  • Hydraulic Valve Adjuster Shim Selection

    187

  • Exhaust Pipe/Muffler

    191

  • Chamber Protector

    191

  • Exhaust Pipe Protectors

    192

  • Exhsust Pipe Protector Lid Opener

    194

  • Opener Cable Adjustment

    194

  • Heat Protectors

    195

  • Exhaust Pipe

    195

  • Muffler

    196

  • Exhaust Chamber

    196

  • Crankshaft/Piston

    197

  • Crankshaft/Piston — Service Information/Torque Values

    198

  • Crankshaft/Piston Troubleshooting

    201

  • Front Engine Cover Removal

    202

  • Bearing Holder (Output Shaft)

    203

  • Rear Case Cover

    203

  • Cover Bearing

    204

  • Scavenging Pump Removal/Disassembly/Inspection

    206

  • Scavenging Pump Assembly

    207

  • Scavenging Pump Installation

    208

  • Oil Strainer and Main Oil Pump Removal

    210

  • Ol Strainer Cleaning

    210

  • Relief Valve Check

    210

  • Main Oil Pump Disassembly

    210

  • Main Oil Pump Assembly

    211

  • Oil Strainer and Main Oil Pump Installation

    212

  • Piston/Connecting Rod Removal

    213

  • Side Clearance Inspections

    213

  • Piston/Ring/Rod Inspection

    213

  • Cylinder Inspection

    216

  • Crankpin Bearing

    217

  • Oil Clearance Inspection

    217

  • Bearing Selection

    218

  • Bearing Installation

    219

  • Piston/Connecting Rod Installation

    219

  • Connecting Rod Selection

    219

  • Crankshaft Removal/Inspection

    223

  • Main Journal Bearing — Oil Clearance Inspection

    224

  • Main Journal Bearing Selection

    225

  • Bearing Insert Thickness, MM (In)

    226

  • Main Journal Bearing Installation

    226

  • Crankshaft Installation

    226

  • Front Engine Cover Installation

    228

  • Rear Case Cover Installation

    229

  • Clutch

    232

  • Clutch — Service Information/Torque Values

    233

  • Clutch Diagram

    234

  • Clutch Troubleshooting

    235

  • Clutch Fluid Replacement/Air Bleeding

    236

  • Clutch Master Cylinder Disassembly

    237

  • Clutch Master Cylinder Inspection

    238

  • Clutch Master Cylinder Assembly/Installation

    239

  • Clutch Slave Sylinder Disassembly/Assembly

    240

  • Clutch Disassembly/Inspection

    241

  • Clutch Assembly

    245

  • Transmission

    250

  • Transmission — Service Information

    251

  • Transmission Diagrams

    252

  • Transmission Torque Values

    253

  • Transmission Troubleshooting

    254

  • Gearshift Linkage Removal

    255

  • Gearshift Linkage Inspection/Installation

    256

  • Crankcase Separation

    258

  • Transmission Disassembly

    259

  • Transmission Inspection

    261

  • Shift Drum Inspection

    261

  • Shift Fork/Shift Fork Shaft Inspection

    261

  • Transmission Gear Inspection

    262

  • Shaft Inspection

    262

  • Transmission Assembly

    263

  • Crankcase Assembly

    267

  • Crankcase Torque Values

    270

  • Primary Drive/Driven Gears Removal

    271

  • Boss Bearing Replacement

    271

  • Primary Drive Gear Installation

    272

  • Output Shaft Removal

    274

  • Output Shaft Disassembly/Inspection

    275

  • Output Shaft Assembly

    276

  • Final Drive

    280

  • Final Drive — Service Information/Torque Values

    281

  • Final Drive — Troubleshooting

    282

  • Gear Case Removal

    283

  • Drive Shaft Removal/Disassembly

    283

  • Drive Shaft Assembly

    284

  • Universal Joint Removal/Installation

    284

  • Gear Case Disassembly

    285

  • Backlash Inspection

    285

  • Ring Gear Spacer, Ring Gear Removal

    285

  • Gear Tooth Contact Pattern Check

    287

  • Ring Gear Bearing/Spacer Replacement

    288

  • Pinion Spacer Replacement

    289

  • Case Bearing Replacement

    291

  • Gear Case Assembly

    293

  • Gear Case Installation

    296

  • Frame/Suspension

    297

  • Frame/Suspension — Service Information

    298

  • Frame/Suspension Diagram/Torque Values

    299

  • Frame/Suspension — System Location

    300

  • Frame/Suspension — Circuit Diagram (a & SE Only)

    301

  • Frame/Suspension Troubleshooting

    302

  • Wobble or Vibration

    302

  • Soft/Hard Suspension

    302

  • Suspension Noise

    302

  • Frame/Suspension Troubleshooting (a & SE Only)

    303

  • Ride and Level Control Pressure will Not Increase

    303

  • Suspension System will Not Decrease Pressure, but will Increase Pressure

    305

  • The Auxiliary Air Pressure Does Not Work, but the Ride and Level Control Works

    305

  • Air Compressor System Works, but LCD Unit Display Does Not Work Properly

    306

  • Fork Legs Removal

    307

  • Fork Slider Needle Bearing Replacement

    307

  • Fork Legs Disassembly

    308

  • Fork Legs Inspection

    310

  • Anti-Dive Case

    311

  • Fork Legs Assembly

    312

  • Fork Legs Installation

    315

  • Shock Absorbers Removal

    316

  • Rubber Bushing Inspection

    317

  • Shock Absorbers Disassembly/Assembly

    317

  • Oil Seal Replacement

    318

  • Shock Absorbers Installation

    321

  • Swing Arm Removal

    322

  • Pivot Bearing Replacement

    323

  • Swing Arm Installation

    325

  • On-Board Air Compressor System

    327

  • Air Hoses Inspection (a & SE Only)

    327

  • Air Pump Removal

    327

  • Drier Disassembly/Assembly

    328

  • Air Pump Inspection/Installation

    328

  • Air Distributor Removal

    329

  • Solenoid Valve Inspection

    329

  • Air Distributor Passage Cleaning

    330

  • Air Pressure Sensor Inspection

    330

  • Air Pressure Control Switch Inspection

    331

  • Air Pump Relay (Relay 5 in the Relay Box)

    332

  • Operation/Continuity/Wiring Inspection

    332

  • Handlebar Removal/Installation

    333

  • Steering Stem Removal

    337

  • Bottom Bearing Replacement

    338

  • Bearing Race Replacement

    339

  • Steering Stem Installation

    340

  • Fairing/Body Components

    343

  • Table of Contents

    343

  • Fairing/Body Components — Service Information

    344

  • Fairin ,Oay Components

    344

  • Service Information 13~2

    344

  • Windshield Replacement

    345

  • Center Fresh Air Visor (SE Only) Removal/Installation

    346

  • Windshield Lever Replacement/Adjustment (a & SE Only)

    346

  • Fairing

    348

  • Seat

    350

  • Rear/Front Seat Cover

    350

  • Left Fairing Pocket

    350

  • Right Fairing Pocket

    351

  • Ignition Switch Cover

    351

  • Top Inner Cover

    351

  • Top Compartment

    351

  • Instrument Panel

    353

  • Fairing Front Cover

    353

  • Under Cover

    353

  • Radiator Shroud

    353

  • Fairing Lower Cover/Inner Covers

    354

  • Air Ducts

    355

  • Trunk/Saddlebags

    356

  • Trunk Lower Cover

    357

  • Trunk

    357

  • Trunk Opener

    358

  • Saddlebag/Saddlebag Lower Cover

    359

  • Front Fender

    360

  • Rear Fender

    361

  • Adjustable Passenger Footrests (SE Only)

    362

  • Footrests (SE)

    362

  • Footrest Remote Lever

    363

  • Remote Cable Adjustment

    363

  • Footrests (a & 1 Only)

    364

  • Brakes

    365

  • Brakes — Service Information/System Location

    366

  • Brakes — Exploded Diagram/Torque Values

    367

  • Brakes Troubleshooting

    368

  • Brake Fluid Replacement/Air Bleeding

    369

  • Brake Lever System Fluid Replacement (Front/Right)

    369

  • Air Bleeding (Brake Lever System)

    370

  • Air Bleeding (Brake Pedal System)

    371

  • Brake Pad Replacement

    371

  • Brake Disc Inspection

    375

  • Front Master Cylinder Removal/Disassembly

    376

  • Front Master Cylinder Inspection/Assembly

    377

  • Front Master Cylinder Installation

    378

  • Rear Master Cylinder Removal

    378

  • Rear Master Cylinder Disassembly

    379

  • Rear Master Cylinder Inspection

    380

  • Rear Master Cylinder Installation

    381

  • Front Brake Caliper Removal/Disassembly/Inspection

    383

  • Front Brake Caliper Assembly/Installation

    384

  • Front Brake Caliper Removal/Disassembly

    385

  • Front Brake Caliper Inspection/Assembly/Installation

    386

  • Brake Pedal Removal/Installation

    387

  • Metal Brake Line Removal

    388

  • Metal Brake Line Installation

    390

  • Wheels/Tires

    391

  • Wheels/Tires — Service Information

    392

  • Wheels/Tires — Diagram/Torque Values

    393

  • Wheels/Tires — Troubleshooting

    394

  • Front Wheel Removal

    395

  • Wheel Bearing Inspection

    396

  • Wheel Rim Runout Inspection

    396

  • Axle Inspection

    396

  • Wheel Disassembly

    396

  • Bearing Replacement

    397

  • Wheel Assembly

    397

  • Front Wheel Installation

    398

  • Rear Wheel Removal

    400

  • Trunk/Saddlebars — Removal with a Helper

    400

  • Trunk/Saddlebars — Removal Without a Helper

    401

  • Rear Wheel Inspection/Disassembly

    403

  • Rear Wheel Installation

    406

  • Trunk/Saddbebag — Installation with a Helper

    408

  • Trunk/Saddbebag — Installation Without a Helper

    409

  • Wheel Balancing

    410

  • Ignition

    411

  • Ignition — Service Information/System Location

    412

  • Ignition — Circuit Diagram: a & SE Models

    413

  • Ignition — Circuit Diagram: I Model

    414

  • Ignition Troubleshooting

    415

  • Engine Doesn’t Start or Is Hard to Start

    415

  • Engine Starts, but Runs Rough at Low Engine Speed (below 2,000 Rpm)

    416

  • Poor Performance (Driveability) and Poor Economy of Fuel

    417

  • Engine Starts, but Side Stand Switch Does Not Function

    417

  • Rich Mixture or Hesitation

    417

  • Engine Control Module — System Inspection

    418

  • Ignition Coil Inspection/Removal

    419

  • Ignition Coil Installation

    420

  • Ignition Pulse Generator Inspection

    421

  • Ignition Pulse Generator Removal/Installation

    422

  • Ignition Pulse Rotor Removal/Installation

    422

  • Gear Position Switch Inspection/Removal/Installation

    424

  • Side Stand Switch Inspection/Removal/Installation

    425

  • Engine Coolant Temperature Sensor Inspection/Removal

    426

  • Engine Coolant Temperature Sensor Installation

    427

  • Engine Stop Switch

    427

  • Ignition Timing

    428

  • Idle Timing Inspection

    428

  • Vacuum Advance Inspection

    428

  • Gear Position Switch Timing Shift Inspection

    429

  • Engine Coolant Temperature Sensor Timing Shift Inspection

    430

  • Charging

    431

  • Charging — Service Information/Torque

    432

  • Charging — System Location

    433

  • Charging — Circuit Diagram

    434

  • Charging Troubleshooting

    435

  • Abnormal Engine Noise (Gear Noise)

    435

  • Battery Discharging/Overcharging

    435

  • Battery Removal

    437

  • Specific Gravity

    437

  • Battery Charging/Installation

    438

  • Leakage Test

    439

  • Charging System Operation

    439

  • Regulated Charging Output Table

    439

  • Wire Harness Inspection

    440

  • Alternator and Regulator/Rectifier Removal

    440

  • Alternator and Regulator/Rectifier Disassembly

    441

  • Condenser Inspection

    442

  • Rotor Coil Inspection

    442

  • Rotor Bearing/Brush Length Inspection

    443

  • Stator Coil/Fan Guide Inspection

    444

  • Rotor Bearing/Oil Seal Replacement

    445

  • Alternator and Regulator/Rectifier Assembly

    446

  • Alternator and Regulator/Rectifier Installation

    447

  • Alternator Drive/Driven Gears Removal

    449

  • Case Bering Replacement

    449

  • Alternator Drive/Driven Gear Disassemble/Inspection

    450

  • Alternator Drive/Driven Gear Assembly

    451

  • Alternator Drive/Driven Gear Installation

    453

  • Starter/Reverse

    454

  • Starter/Reverse — Service Information (a & SE Models)/Torque Values

    455

  • Starter/Reverse — Circuit Diagram (a & SE Only)

    456

  • Starter/Reverse — System Location

    457

  • Starting System Diagram

    457

  • Starter/Reverse — Troubleshooting (a & SE Models)

    458

  • The Starter/Reverse Motor for Starting Does Not Turn

    458

  • The Starter/Revers Motor Turns in Neurtral Position, but Does Not Turn in Gear with the Side Stand up and the Clutch Lever Pulled in

    460

  • Starter Motor Turns Engine Slowly/Turns, but Engine Does Not Turn

    460

  • Starter Motor and Engine Turn, but Engine Does Not Start

    460

  • The Starter/Reverse Motor Does Not Turn for Reverse

    461

  • The Reverse Speed Is Slow (below 1.0 Km/H on a Flat Road)

    462

  • The Reverse System Works, but the Motor Does Not Stop if It Is Overloaded more than Three Seconds

    463

  • Reverse Operation Is Rough, or Reverse Motor Runs Poorly

    463

  • Continues Operating in Reverse Even if the Starter/Reverse Switch Is Free

    463

  • Stops Immediately When Reverse Operation Is Initiated

    464

  • The Motorcycle Lunges at the Beginning of Reverse Operation

    464

  • The Reverse System Operates before Being Properly Selected

    465

  • During Reverse Operation the Headlight Goes Out/The Motor Idles

    465

  • Transmission Is Hard to Shift with Reverse Lever in off Position/During Forward Operation the Rear Wheel Is Locked Suddenly

    465

  • After Shifting into Reverse, the Transmission Is Easy to Shift/Hard to Shift to Reverse

    465

  • Starter/Reverse Motor (a & SE Models) Removal/Disassembly

    466

  • Reduction Gear Case Disassembly/Inspection

    468

  • Reduction Gear Case Assembly

    470

  • Motor Assembly

    472

  • Starter/Revers Motor Installation

    474

  • Starter Clutch (a & SE Models) Removal/Inspection/Disassembly

    475

  • Starter Clutch (a & SE Models) Assembly

    476

  • Starter Clutch (a & SE Models) Installation

    477

  • Fuel Pump Shut-Off (Band Angle) Sensor (a & SE Models) Inspection/Installation

    478

  • Starter Relay Switch a ( a & SE Models) Operation and Continuity Inspection

    479

  • Starter Relay Switch B (a & SE Models)

    479

  • Relay Box (a & SE Models) Operation and Continuity Inspection

    480

  • Diode Assembly (a & SE Models) — Continuity Inspection

    481

  • Reverse Switch (a & SE Models) Inspection/Removal

    481

  • Reverse Switch (a & SE Models) Installation

    482

  • Starter/Reverse Switch (a & SE Models) Inspection

    482

  • Clutch Switch (a & SE Models) Inspection

    483

  • Reverse System (a & SE Models) Cable Replacement

    483

  • Reverse Shift System Removal

    484

  • Shift Drum Lock System Removal/Bearing Replacement

    486

  • Shift Drum Lock System Installation

    488

  • Reverse Shift System Installation

    489

  • Reverse Control Unit (a & SE Models) — System Inspection

    492

  • Speed Limiter Relay Line Inspection

    494

  • Starter Relay Regulator (a & SE Models) — Wiring Inspection

    494

  • Regulated Voltage Inspection

    495

  • Reverse Resistor Assembly (a & SE Models) Removal

    495

  • Reverse Resistor Assembly (a & SE Models) Inspection/Installation

    496

  • Power Control Relay (a & SE Models) Operation Inspection/Continuity Inspection

    496

  • Speed Limiter Relay (a & SE Models) Operatin Inspection/Continuity Inspection

    497

  • Reverse Lever Switch (a & SE Models) Inspection

    497

  • Starter/Reverse — Service Information (I Model)/System Location

    498

  • Starter/Reverse Circuit Diagram

    499

  • Starter/Reverse Troubleshooting

    500

  • Starter Motor (I Model) Removal/Reduction Gear Case Disassembly/Inspection

    502

  • Starter Motor (I Model) Installation

    504

  • Diode (I Model)

    504

  • Lights/Switches/Instruments

    506

  • Lightslswitchesllnstruments

    507

  • Service Information 19~2

    507

  • Lights/Switches/Instruments — Circuit Diagram (a Model)

    508

  • Lights/Switches/Instruments — Circuit Diagram (SE Model)

    509

  • Self Cancelling Turn Signal System Diagram (a & SE Only)

    511

  • Lights/Switches/Instruments Troubleshooting

    512

  • Troubleshooting 19~5

    512

  • Turn Signal Do Not Operate

    513

  • Turn Signals Do Not Cancel Automatically/Manually (a & SE Only)

    514

  • On Parking, When the Front Wheel Is Turned Slowly from Left to Right, Turn Signal Is Cancelled (a & SE Only)

    515

  • Turn Signal Lights Do Not Come on

    515

  • Hazard System Does Not Operate

    515

  • Liquid Crystal Display (LCD) Does Not Appear Upon Turning the Ignition Switch to ACC, on or P (a & SE Only)

    516

  • Clock Displays, but Air Pressure Display will Not Come on When the Check Switch Is Depressed with the Motorcycle Stopped (a & SE Only)

    516

  • Air Pressure Display Doesn’t Change, but the On-Board Air Compressor System Is Operating Properly (a & SE Only)

    517

  • Radio and Cassette Deck Display Does Not Appear on the LCD Unit (a & SE Only)

    518

  • Headlight/Position Light Removal

    519

  • Bulb Replacement

    519

  • Headlight Installation

    520

  • Turn Signals/Brake Lights

    520

  • Front Turn Signal/Position Lights

    520

  • Rear Turn Signal/Brake and Taillights (Trunk)

    521

  • Brake and Taillights (Saddlebags)

    521

  • License/Accessory Light

    522

  • Instruments Removal/Bulb Replacement

    523

  • Speed Sensor Inspection (a & SE Only)

    523

  • Electric Tachometer Inspection/Disassembly

    524

  • Instruments Assembly/Installation

    527

  • Ignition Switch Inspection/Removal

    527

  • Ignition Switch Disassembly/Assembly/Installation

    528

  • Left Handlebar Switches Inspection

    529

  • Brake Light Switches

    530

  • Oil Pressure Switch Inspection

    530

  • Relay Box Continuity Inspection

    531

  • Parking Diode Inspection (a & SE Only)

    531

  • Self Cancelling Turn Signal System

    532

  • Turn Signal Cancel Control Unit Inspection (a & SE Only)

    532

  • Turn Signal Relay Inspection

    533

  • Turn Signal Cancel Control Unit Removal/Installation

    534

  • Hazard Relay Inspection

    535

  • Horn Inspection/Replacement

    535

  • High Mount Accessory Light Replacement (SE Only)

    536

  • Accessory Light Control Unit (SE Only)

    536

  • Cornering Light Replacement (SE Only) Replacement

    537

  • Audio

    538

  • Audio — Service Information

    539

  • Audio — Circuit Diagram (a & SE Models)

    540

  • Audio — Circuit Diagram (SE Model)

    541

  • Audio — Circuit Diagram (I Model)

    542

  • Audio — System Location Diagram

    543

  • Audio System Troubleshooting

    545

  • Speakers (Optional Headsets): no Sound

    545

  • Radio and Cassette Deck Work, but Do Not Search or Mute with the Muting/Search Switch

    546

  • Weak (or Noisy) Reception

    546

  • Radio Cuts out and Loses Memory While Riding

    547

  • The Radio and Cassette Deck Display Does Not Appear on the LCD Unit (a and SE Models)

    547

  • AVC (Auto Volume Control) Does Not Work at All (a and SE Models)

    548

  • Unsatisfactory Cassette Deck Sound (a and SE Models)

    548

  • Radio Works, but Cassette Deck Does Not Work at All (a and SE Models)

    548

  • CB Transceiver Does Not Turn on or Channels Are Not Memorized

    549

  • Channel Cannot be Changed

    549

  • CB Output Cannot be Transmitted

    550

  • CB Output Can be Transmitted, but CB Signals Cannot be Modulated

    550

  • No Reception or no Radio and Cassette Sound

    551

  • Communication Distance Is Short

    552

  • Too Much Noise or Bad Sensitivity

    552

  • Radio/Cassette Sound Does Not Mute During CB Signal Transmission or Reception

    553

  • CB Output Cannot be Transmitted or CB Signals Cannot be Modulated with the Radio and Cassette Deck Turned off

    553

  • Speaker Removal/Inspection/Installation

    554

  • Muting/Search Switch Inspection

    554

  • CB Switch/Fader Control (SE Only)

    555

  • Antenna Removal/Inspection

    556

  • Antenna Base Replacement

    556

  • Radio and Cassette Deck

    557

  • Main Wire Harness Check

    557

  • Headset Junction Wire Check

    560

  • AUX Sub-Cord Check

    560

  • CB Transceiver

    561

  • Index

    564

  • Electrical Troubleshooting Manual (Etm)/How to Use this Manual

    567

  • ETM — Symbols

    568

  • ETM — How to Use Circuit Schematics

    572

  • ETM — How to Use this Manual (Cont.)

    575

  • Troubleshooting Tests

    577

  • Troubleshooting Precautions

    581

  • Fuse Information: Asp and SE

    582

  • Fuse Information: Int

    583

  • LCD Unit Display

    584

  • Power Distribution: Asp and SE — Circuit Schematic

    586

  • Power Distribution: Int — Circuit Schematic

    592

  • Ground Distribution: G100, G102, G103, and G104 (Asp & SE) — Circuit Schematic

    596

  • Ground Distribution: G100, G102, G103, and G104 (Int) — Circuit Schematic

    602

  • Engine Control System: Asp and SE — Circuit Schematic

    608

  • Engine Control System: Int — Circuit Schematic

    612

  • Engine Control System: How the Circuit Works/Troubleshooting

    615

  • Isolation Procedure 1

    616

  • Isolation Procedure 2

    617

  • Engine Control System — Troubleshooting Tests

    619

  • Starting System: Asp and SE — Circuit Schematic

    622

  • Starting System: Int — Circuit Schematic

    624

  • Starting System: How the Circuit Works

    626

  • Starting System Troubleshooting — Asp and SE Models/Int Models

    627

  • Starting System Troubleshooting Tests

    628

  • Charging System — Circuit Schematic

    634

  • Charging System: How the Circuit Works/Troubeshooting

    635

  • Radiator Fans Circuit Schematic

    636

  • Rerverse System Circuit Schematic

    638

  • Rerverse System: How the Circuit Works

    641

  • Reverse System Check/Reset

    641

  • Reverse System Troubleshooting

    642

  • Self-Test A: Static Measurement

    644

  • Self-Test B: Continuity Test

    645

  • Self-Test C: Reverse Lever Switch

    646

  • Self-Test D: Side Stand Switch

    646

  • Self-Test E: Gear Position Switch Test

    646

  • Self-Test F: Power Relay Control Test

    647

  • Self-Test G: Speed Limiter Relay Test

    647

  • Self-Test H: Reverse Resistors

    647

  • Cruise Control Circuit Schematic

    648

  • Cruise Control — How the Circuit Works

    652

  • Cruise Control Troubleshooting (ETM)

    653

  • Isolation Procedure

    654

  • Test A: Cruis Unit Power

    657

  • Test B: Cruise Unit Cancel Input Test

    657

  • Test C: Cruise Relay Valve Input Test

    657

  • Test D: Clutch Cancel Input Test

    657

  • Test E: SET/DECEL Switch Countinuity Check

    658

  • Test G: Vacuum Valve Control Check

    658

  • Test H: Vent Valve Continuity Check

    658

  • Test I: Cruise SET Indicator Control Test

    659

  • Test J: Cruise on Indicator Control Test

    659

  • Test K: Speed Signal Input Test

    659

  • Test L: Cruise Control Actuator Vacuum Input Test

    660

  • Test M: Cruise Control Actuator Vent Input Test

    660

  • Horn: Asp and SE Circuit Schematic

    662

  • Horn: Int Circuit Schematic

    663

  • Clock: Asp and SE Circuit Schematic

    664

  • Automatic Level Control Circuit Schematic

    666

  • Low Fuel and Oil Pressure Warning System: Asp and SE Circuit Schematic

    668

  • Low Fuel and Oil Pressure Warning System: Int Circuit Schematic

    669

  • Indicators: Asp and SE Circuit Schematic

    670

  • Indicators: Int Circuit Schematic

    672

  • Instrument Panel: Gauges, Illumination Lights (Asp and SE) Circuit Schematic

    674

  • Speed Sensor Circuit (Wheel Speed) Curcuit Schematic

    676

  • Speed Sensor Circuit (Crankshaft Speed) Curcuit Schematic

    677

  • Instrument Panel: Gauges, Illumination Lights (Int) Circuit Schematic

    678

  • Headlights: Asp and SE Circuit Schematic

    680

  • Headlights: Int Circuit Schematic

    682

  • Marker Lights: Fairing and Trunk Circuit Schematic

    684

  • Marker Lights: Saddlebags Circuit Schematic

    686

  • Cornering Lights: Asp and SE Circuit Schematic

    687

  • Cornering Lights: Int Circuit Schematic

    688

  • Handlerbar Switch Illumination Circuit Schematic

    689

  • Turn Signal, Hazard and Position Lights: Asp and SE Circuit Schematic

    690

  • Turn Signal, Hazard and Position Lights: Int Circuit Schematic

    692

  • Turn Signal, Hazard and Position Lights: All Models Circuit Schematic

    694

  • Tail, Parking, and License Plate Lights: Asp and SE Circuit Schematic

    696

  • Tail, Parking, and License Plate Lights: Int Circuit Schematic

    698

  • Brake Lights: Asp and SE Circuit Schematic

    700

  • Brake Lights: Int Circuit Schematic

    701

  • Trunk Light Circuit Schematic

    702

  • Accessory Light Circuit Schematic

    703

  • Spoiler Brake/Taillight: SE Only Circuit Schematic

    704

  • Radio and Cassette: Asp and SE Circuit Schematic

    706

  • Without/With Rear Speakers (ASP) Circuit Schematic

    707

  • Radio and Cassette: Asp and SE Circuit Schematic (Cont.)

    708

  • Radio/Clock: Int Circuit Schematic

    712

  • Radio System: How the Circuit Works

    717

  • Radio Troubleshooting

    718

  • Test A: Radio Does Nop Operate and Radio Information Does Not Appear on Display

    720

  • Test B: Radio Volume Does Not Vary with Vehicle Speed (Asp and SE Models)

    720

  • Test C: Radio Operates but Radio Information Does Not Display Properly (Asp and SE Models)

    720

  • Test D: One or both LH Front or RH Front Speakers Are Inoperative (Asp and Int Models Without Rear Speakers)

    720

  • Test E: One or more Speakers Are Inoperative (ASP Model with Rear Speakers)

    721

  • Test F: One or more Speakers Do Not Operate Normally (SE Model Only)

    721

  • Test G: Fader Does Not Operate Normally or One Side Is Much Louder (SE Model Only)

    722

  • Test H: Passenger Headset Is Inoperative but Driver Headset Is OK (Without Passenger Controller)

    722

  • Test I: Driver Headset Is Inoperative but Passenger Headset Is OK

    723

  • Test J: Driver and Passenger Headsets Are Inoperative

    723

  • Tesk K: Passenger Headset Is Inoperative but Driver Headset Is OK (with Passenger Controller)

    724

  • Test L: MUTE, TUNE-UP, TUNE-DOWN Search Functions Do Not Operate

    724

  • Test M: TUNE-UP or TUNE-DOWN Functions Do Not Work from Passenger Controller

    725

  • Test N: Auxiliary CD or Tape Player Does Not Operate (Int Model)

    725

  • Citizen Band Radio: Asp Circuit Schematic

    726

  • Citizen Band Radio: Int Circuit Schematic

    728

  • Citizen Band Radio: SE Circuit Schematic

    730

  • Citizen Band Radio: How the Circuit Works/Troubleshooting

    732

  • Test A: CB Radio Does Not Operate and Display Is Blank

    733

  • Test B: CB Receives but Does Not Transmit

    733

  • Test C: CB Transceiver Input/Output Test

    733

  • Test D: CB Does Not Transmit And/Or Channel Select Does Not Operate from Passenger Switch

    734

  • Test E: CB Channel Select Does Not Operate but Transmit Function Operates

    734

  • Component Location Index

    736

  • Section 12: Component Location Photographs

    744

  • Component Index

    756

    • Источник

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    Источник

    Honda GoldWing GL1500 Service Manual

    1. Manuals
    2. Brands
    3. Honda Manuals
    4. Motorcycle
    5. GOLDWING GL1500
    6. Service manual

    • Contents

    • Table of Contents

    • Troubleshooting

    • Bookmarks

    Quick Links

    Troubleshooting

    • Troubleshooting
      30

    • Hydraulic Valve Adjuster System Troubleshooting
      34

    • Fuel System Troubleshooting
      69

    • Cruise Control Troubleshooting
      124

    • Coolant Course Troubleshooting
      143

    • Cylinder Head/Exhaust System — Troubleshooting
      166

    • Crankshaft/Piston Troubleshooting
      201

    • Clutch Troubleshooting
      235

    • Transmission Troubleshooting
      254

    • Final Drive — Troubleshooting
      282

    • Frame/Suspension Troubleshooting
      302

    • Frame/Suspension Troubleshooting (A & SE only)
      303

    • Brakes Troubleshooting
      368

    • Wheels/Tires — Troubleshooting
      394

    • Ignition Troubleshooting
      415

    • Charging Troubleshooting
      435

    • Starter/Reverse — Troubleshooting (A & SE Models)
      458

    • Starter/Reverse Troubleshooting
      500

    • Lights/Switches/Instruments Troubleshooting
      512

    • Audio System Troubleshooting
      545

    • Electrical Troubleshooting Manual (ETM)/How To Use This Manual
      567

    • Troubleshooting Tests
      577

    • Troubleshooting Precautions
      581

    • Engine Control System: How the Circuit Works/Troubleshooting
      615

    • Engine Control System — Troubleshooting Tests
      619

    • Starting System Troubleshooting — Asp and SE Models/Int Models
      627

    • Starting System Troubleshooting Tests
      628

    • Reverse System Troubleshooting
      642

    • Cruise Control Troubleshooting (ETM)
      653

    • Radio Troubleshooting
      718

    • Citizen Band Radio: How the Circuit Works/Troubleshooting
      732

    loading

    Related Manuals for Honda GoldWing GL1500

    Summary of Contents for Honda GoldWing GL1500

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    Источник

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