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31KZZC30
2020 CRF250L/LA Rally
MOM 17332 (1909)
P. 2
P. 18
P. 35
P. 87
P. 107
P. 129
P. 133
Related Manuals for Honda CRF250L/LA Rally 2020
Summary of Contents for Honda CRF250L/LA Rally 2020
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Page 1: Table Of Contents
Contents Vehicle Safety P. 2 Operation Guide P. 18 Maintenance P. 35 Troubleshooting P. 87 Information P. 107 Specifications P. 129 Index P. 133 31KZZC30 2020 CRF250L/LA Rally MOM 17332 (1909)
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Page 2
Welcome Congratulations on your purchase of a new When service is required, remember that Honda vehicle. Your selection of a Honda your Honda dealer knows your vehicle best. makes you part of a worldwide family of If you have the required mechanical “know- satisfied customers who appreciate Honda’s how”… -
Page 3
A Few Words About Safety DANGER Your safety, and the safety of others, is very important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety… -
Page 4: Vehicle Safety
Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ……….P. 3 Safety Labels…………P. 7 Safety Precautions……….P. 9 Riding Precautions ……….P. 11 Accessories & Modifications……P. 15 Off-Road Safety ……….
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Page 5: Safety Guidelines
Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you and your passenger are both wearing specified in this manual.
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Page 6
Safety Guidelines For information about the MSF training course Make Yourself Easy to See nearest you, call the national toll-free number: Make yourself more visible, especially at night, (800) 446-9227. by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling Other riding tips can be found in the You before turning or changing lanes, and using and Your Motorcycle Riding Tips booklet that… -
Page 7
Keep Your Honda in Safe Condition It’s important to keep your vehicle properly If you decide to continue riding, first turn the maintained and in safe riding condition. -
Page 8
Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death. -
Page 9: Safety Labels
Safety Labels Safety Labels serious injury. Read these labels carefully and don’t remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause Continued…
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Page 10
Safety Labels… -
Page 11: Safety Precautions
Safety Precautions Safety Precautions Helmet Should be safety-standard certified, high- Ride cautiously and keep your hands on the visibility, and correct size for your head ● handlebar and feet on the footpegs. Must fit comfortably but securely, with the ● Keep passenger’s hands onto the seat strap chin strap fastened.
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Page 12
Safety Precautions Gloves Additional Off-road Gear Full-finger leather gloves with high abrasion On-road apparel may also be suitable for casual resistance off-road riding. But if you plan on any serious off-road riding you will need more serious off- road gear. In addition to your helmet and eye Boots or Riding Shoes protection, we recommend off-road motorcycle Sturdy boots with non-slip soles and ankle… -
Page 13: Riding Precautions
Riding Precautions Riding Precautions Exercise caution on low traction surfaces. ● The tires slip more easily on such surfaces and braking distances are Break-in Period longer. During the first 300 miles (500 km) of running, Avoid continuous braking. ● follow these guidelines to ensure your vehicle’s Repeated braking, such as when future reliability and performance.
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Page 14
Riding Precautions Anti-lock Brake System (ABS) Engine Braking Engine braking helps slow your vehicle down CRF250RLA This model is equipped with an Anti-lock Brake when you release the throttle. For further System (ABS) designed to help prevent the slowing action, downshift to a lower gear. Use brakes from locking up during hard braking. -
Page 15
Riding Precautions Parking with the Side Stand Parking Stop the engine. Park on a firm, level surface. ● Push the side stand down. If you must park on a slight incline or loose ● Slowly lean the vehicle to the left until its surface, park so that the vehicle cannot weight rests on the side stand. -
Page 16
Riding Precautions Refueling and Fuel Guidelines Follow these guidelines to protect the engine, fuel system and catalytic converter: Use only unleaded gasoline. ● Use recommended octane number. Using ● lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high ●… -
Page 17: Accessories & Modifications
We strongly advise that you do not add any seriously hurt or killed. accessories that were not specifically designed or approved for your vehicle by Honda or make Follow all instructions in this owner’s modifications to your vehicle from its original manual regarding accessories and design.
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Page 18: Off-Road Safety
Off-Road Safety Off-Road Safety A muffler is required in most off-road areas. ● Don’t modify your exhaust system. Learn to ride in an uncongested off-road area Remember that excessive noise bothers free of obstacles before venturing onto everyone and creates a bad image for motorcycling.
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Page 19: Loading
Loading Loading Also follow these guidelines when you ride off- road on rough terrain: Carrying extra weight affects your vehicle’s Do not carry a passenger. ● ● handling, braking and stability. Keep cargo small and light weight. ● Make sure it cannot easily be caught on Always ride at a safe speed for the load you are carrying.
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Page 20: Operation Guide
Parts Location Spark arrester (P.62) Air cleaner (P.68) Throttle grip (P.84) Front brake fluid reservoir (P.71) Right side cover (P.57) Coolant reserve tank (P.69) Engine oil fill cap (P.64) Engine oil filter (P.66) Rear brake fluid Engine oil level inspection reservoir (P.71) window…
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Page 21
Clutch lever Fuel fill cap (P.81) (P.32) Document bag (P.34) Seat (P.56) Helmet holder (P.33) Battery (P.55) Main fuse (P.103) Fuse box (P.102) Tool box/Tool kit (P.34) Crankcase breather (P.85) Left side cover (P.57) Drive chain (P.75) Side stand Spark plug (P.74) Shift lever (P.31) -
Page 22
Instruments Tachometer Tachometer red zone (excessive engine rpm range) NOTICE Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life. button button Display Check When the ignition switch is turned to the ON position, all the mode and digital segments will show. -
Page 23
Odometer [TOTAL] & Tripmeter[TRIP A/B] button switches between the odometer Speedometer and tripmeters. Odometer: Total distance ridden. ● When “——” is displayed, go to your dealer for service. Tripmeter: Distance ridden since tripmeter ● was reset (press and hold button to reset to 0.0 km/mile at the tripmeter display). -
Page 24
Instruments (Continued) 1 To set the clock: Press the button. The minute digits start flashing. Turn the ignition switch to the ON position. Press and hold the button and the button until the hour digits start flashing. Press the button until the desired minute is displayed. -
Page 25
Press the button. The clock is set, and 2 Changing the speed and mileage unit: then the display moves to the changing of Press the button to select either “km/h” the speed and mileage unit. & “km” or “mph” & “mile” for the The adjustment can also be set by speedometer, odometer and tripmeters. -
Page 26
Indicators If one of these indicators does not come on when it should, have your dealer check for problems. Rear ABS (Anti-lock Brake System) OFF indicator CRF250RLA Comes on briefly when the ignition switch is turned to the ON position. Comes on when the ABS function on the rear wheel is turned off. -
Page 27
High coolant temperature indicator High beam indicator Comes on briefly when the ignition switch is turned to the ON position with the engine stop switch in the (Run) position. If it comes on while running: (P.89) Left turn signal indicator Right turn signal indicator ABS (Anti-lock Brake System) indicator CRF250RLA… -
Page 28
Switches Headlight dimmer switch • : High beam • : Low beam Horn button Turn signal switch Pressing the switch turns the turn signal off. Hazard switch Switchable when the ignition switch is turned to the ON position. -
Page 29
Ignition switch Turns electrical system Switches the electrical system on/off, locks on for starting/riding. the steering. Key can be removed when in the OFF or Turns engine off. LOCK position. LOCK Steering Lock: (P.28) Locks steering. Rear ABS switch CRF250RLA Switches the ABS function on the rear wheel on/off. -
Page 30
Switches (Continued) Steering Lock Locking Turn the handlebar all the way to the left. Lock the steering when parking to help Push the key down, and turn the ignition prevent theft. switch to the LOCK position. A U-shaped wheel lock or similar device is Jiggle the handlebar if the lock is difficult also recommended. -
Page 31
ABS function on the rear wheel To turn on the ABS function on both CRF250RLA The ABS function on the rear wheel can be wheels optionally turned off for off-road riding. Stop the vehicle. Press and hold the rear ABS switch until the Each time the ignition switch is turned to the rear ABS OFF indicator is turned off, or turn ON position, the ABS function on both… -
Page 32
Starting the Engine Start your engine using the following procedure, Make sure the engine stop switch is in the (Run) position. regardless of whether the engine is cold or warm. Turn the ignition switch to the ON position. Shift the transmission to Neutral ( indicator to come on). -
Page 33
Shifting Gears Your vehicle transmission has 6 forward Recommended Shift Points gears in a one-down, five-up shift pattern. Shifting Up From 1st to 2nd 12 mph (20 km/h) From 2nd to 3rd 19 mph (30 km/h) From 3rd to 4th 25 mph (40 km/h) From 4th to 5th 31 mph (50 km/h) -
Page 34
Refueling Ignition key Opening the Fuel Fill Cap Lock cover Open the lock cover, insert the ignition key, Level plate and turn it clockwise to open the fuel fill cap. Closing the Fuel Fill Cap After refueling, push the fuel fill cap closed until it locks. -
Page 35
Storage Equipment Helmet Holder Unlocking The helmet holder is located on the left side Open the lock cover, insert the ignition key of the vehicle. and turn it counterclockwise. When hanging two helmets, use the helmet Locking set wire. Hang your helmet on the holder pin and The helmet set wire is in the tool kit. -
Page 36
Storage Equipment (Continued) Document Bag Tool Kit The document bag is located under the seat. The tool kit is stored in the tool box located on the left side of the vehicle. Document bag Tool box Ignition Tool kit Removing the Seat (P.56) Insert the ignition key and turn it clockwise to open the tool box. -
Page 37: Maintenance
Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer’s parts department. Importance of Maintenance ……P. 36 Brakes…………..P. 71 Maintenance Schedule……..
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Page 38: Importance Of Maintenance
Importance of Maintenance For information about the exhaust emission and Importance of Maintenance noise emission requirements of the U.S. Keeping your vehicle well-maintained is Environmental Protection Agency (EPA), the absolutely essential to your safety and to California Air Resources Board (CARB), and the protect your investment, obtain maximum Environment and Climate Change Canada performance, avoid breakdowns, and reduce air…
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Page 39
Importance of Maintenance Maintenance Safety Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. -
Page 40: Maintenance Schedule
Maintenance work should be performed in owner. accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer.
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Page 41
Lubricate mechanically skilled. Replace Procedures are provided in an official Honda Service Clean Manual (2 P. 123). : Technical. In the interest of safety, have your vehicle serviced by your dealer. -
Page 42
Maintenance Schedule Frequency Regular Refer to Items × 1,000 mi Replace page × 1,000 km 12.8 19.2 25.6 32.0 38.4 Drive Chain Every 600 mi (1,000 km): Drive Chain Slider Brake Fluid 2 Years Brake Pads Wear Brake System Brake light Switch Headlight Aim Clutch System Side Stand… -
Page 43: Maintenance Record
Maintenance Record Distance Odometer Date Performed By: Notes 600 miles (1,000 km) 4,000 miles (6,400 km) 8,000 miles (12,800 km) 12,000 miles (19,200 km) 16,000 miles (25,600 km) 20,000 miles (32,000 km) 24,000 miles (38,400 km) 28,000 miles (44,800 km) 32,000 miles (51,200 km) 36,000 miles (57,600 km) 40,000 miles (64,000 km)
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Page 44: Maintenance Fundamentals
Maintenance Fundamentals Check the following items if you are carrying a Pre-ride Inspection passenger or cargo: To ensure safety, it is your responsibility to Combined weight is within load limits. ● perform a pre-ride inspection and make sure P. 129 that any problem you find is corrected.
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Page 45
Maintenance Fundamentals Check the following items at regular intervals: Before riding off-road check all of the preceding Oil level is between the upper and lower plus the following: ● level marks. P. 64 Make sure spokes are tight. Check the rims ●… -
Page 46
Maintenance Fundamentals Also, check the odometer reading against the Periodic Checks Maintenance Schedule and perform all You should also perform other periodic maintenance that is due. P. 38 maintenance checks at least once a month regardless of how often you ride, or more often if you ride frequently. -
Page 47
Maintenance Fundamentals Replacing Parts Color label Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the left side of the front frame. -
Page 48
Maintenance Fundamentals Electrolyte splashes onto your skin: Battery ● Remove affected clothing and wash your Your vehicle has a maintenance-free type skin thoroughly using water. battery. You do not have to check the battery Electrolyte splashes into your mouth: ● electrolyte level or add distilled water. -
Page 49
30 days using a charger designed specifically for If the terminals are heavily corroded, clean your Honda, which can be purchased from your and polish the terminals with a wire brush or dealer. Read the information that came with sandpaper. -
Page 50
Bump starting is also not recommended. NOTICE Installing non-Honda electrical accessories can NOTICE Replacing a fuse with one that has a higher rating greatly overload the electrical system, discharging the increases the chance of damage to the electrical system. -
Page 51
Use SG or higher oils, excluding oils marked as “Energy If you use non-Honda engine oil, check the Conserving” or “Resource Conserving” on the label to make sure that the oil satisfies all of the circular API service symbol. -
Page 52
Recommended brake fluid: Also inspect the drive sprocket and driven Honda DOT 3 or DOT 4 Brake Fluid or sprocket. If either has worn or damaged teeth, equivalent have the sprocket replaced by your dealer. -
Page 53
Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the Recommended Coolant recommended lubricant. Pro Honda HP Coolant is a pre-mixed solution Recommended lubricant: of antifreeze and distilled water. Pro Honda HP Chain Lube or equivalent… -
Page 54
Maintenance Fundamentals only ride on pavement, check the pressure at NOTICE least once a month or any time you think the Using coolant not specified for aluminum engines tires look low. Always check air pressure when or tap/mineral water can cause corrosion. your tires are cold. -
Page 55
Maintenance Fundamentals Inspecting for Abnormal Wear Inspecting Rims and Valve Stems Inspect the rims for damage and loose spokes. Inspect the tires for Also inspect the valve stems for their positions. signs of abnormal wear A tilted valve stem indicates the tube is slipping on the contact surface. -
Page 56
Maintenance Fundamentals Have your tires replaced by your dealer. Air Cleaner For recommended tires, air pressure and This vehicle is equipped with a viscous type air minimum tread depth, see “Specifications.” cleaner element which cannot be cleaned with P. 130 compressed air or otherwise without degrading Follow these guidelines whenever you replace its performance. -
Page 57: Removing & Installing Body Components
Removing & Installing Body Components Battery Remove the bolts. Remove the battery holder. Disconnect the negative — terminal from Negative terminal Positive terminal the battery. Disconnect the positive + terminal from the battery. Remove the battery taking care not to drop the terminal nuts.
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Page 58: Seat
Removing & Installing Body Components Seat Seat Removal Remove the hook bolts and collars. Prongs Pull the seat back and up. Collar Installation Hook bolt Align the recess with the tab and insert Recess the prongs into the front stay and rear stays.
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Page 59: Side Cover
Removing & Installing Body Components Side Cover Side Cover Installation Install the parts in the reverse order of Removal removal. Open the tool box. P. 34 Left Remove the bolts. Remove the prongs from the grommets. Remove the side cover. Grommets Right side cover Grommets…
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Page 60: Under Cowl
Removing & Installing Body Components Under Cowl Under Cowl Rear Side Removal Front Side Rear under cowl Bolts and washers Remove the bolts and washers on rear under cowl. Bolts Front under cowl Remove the rear under cowl. Installation Remove the bolts and front under cowl. Install the parts in the reverse order of removal.
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Page 61: Spark Plug
Spark Plug Checking Spark Plug Do not clean the spark plug. If an ● electrode is contaminated with accumulated objects or dirt, replace the For the recommended spark plug, see spark plug with a new one. “Specifications.” P. 130 To check the spark plug gap, use only a ●…
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Page 62
Spark Plug Checking Spark Plug Spark plug cap Spark plug gap Make sure the plug washer is in good condition. Inspect the electrodes and center Install the spark plug. With the plug porcelain for deposits, erosion or carbon washer attached, thread the spark plug in fouling. -
Page 63
Spark Plug Checking Spark Plug Tighten the spark plug: If the old plug is good: ● 1/8 turn after it seats. If installing a new plug, tighten it twice ● to prevent loosening: a) First, tighten the plug: 1/2 turn after it seats. b) Then loosen the plug. -
Page 64: Spark Arrester
Spark Arrester Cleaning the Spark Arrester Spark arrester mounting bolts Spark arrester Regular servicing prevents carbon buildup Gasket (which can diminish engine performance) and also complies with USDA regulations for Muffler cover bolts regular maintenance to assure proper function. The spark arrester prevents random sparks from the combustion process in your engine from reaching the environment.
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Page 65
Spark Arrester Cleaning the Spark Arrester Remove the spark arrester mounting Install the gasket and the spark arrester, bolts, spark arrester and gasket from the and tighten the spark arrester mounting muffler. bolts. Use a brush to remove carbon deposits Torque: 6.6 lbf·ft (9.0 N·m, 0.9 kgf·m) from the spark arrester screen. -
Page 66: Engine Oil
Engine Oil Checking the Engine Oil Oil level inspection If the engine is cold, idle the engine for 3 window to 5 minutes. Upper level Turn the ignition switch to the OFF mark position and wait for 2 to 3 minutes. Place your vehicle in an upright position on a firm, level surface.
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Page 67
Engine Oil Adding Engine Oil Adding Engine Oil NOTICE Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix If the engine oil is below or near the lower different brands and grades of oil. They may level mark, add the recommended engine oil. -
Page 68
Changing the oil and filter requires special tools. We recommend that you have your Sealing washer vehicle serviced by your dealer. Use a new Honda Genuine oil filter or equivalent specified for your model. NOTICE Using the wrong oil filter can result in serious damage to the engine. -
Page 69
Engine Oil Changing Engine Oil & Filter Install a new sealing washer onto the drain bolt. Tighten the drain bolt. Torque: 18 lbf·ft (24 N·m, 2.4 kgf·m) Spring Fill the crankcase with the recommended Oil filter cover oil ( P. 49, P. -
Page 70: Air Cleaner
Air Cleaner Changing Air Cleaner Element Air cleaner element Use a new Honda Genuine air cleaner element or an equivalent specified for your vehicle. NOTICE Using the wrong air cleaner element may cause Tabs premature engine wear or performance problems.
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Page 71: Coolant
Coolant Checking the Coolant Reserve tank cap UPPER level mark Check the coolant level in the reserve tank while the engine is cold. Place your vehicle on a firm, level surface. Hold your vehicle in an upright position. Check that the coolant level is between the UPPER level and LOWER level marks on the reserve tank.
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Page 72
Coolant Adding Coolant Adding Coolant WARNING Removing the radiator cap while the If the coolant level is below the LOWER level engine is hot can cause the coolant to mark, add the recommended coolant spray out, potentially scalding you. P. 51) until the level reaches the UPPER level mark. -
Page 73: Brakes
Brakes Checking Brake Fluid If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, Place your vehicle in an upright position inspect the brake pads for wear. on a firm, level surface.
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Page 74
Brakes Inspecting the Brake Pads Inspecting the Brake Pads Inspect the brake pads from below Front the brake caliper. Inspect the brake pads from the rear Check the condition of the brake pad wear Rear right of the vehicle. indicators. If necessary have the pads replaced by your The pads need to be replaced if a brake pad dealer. -
Page 75
Brakes Adjusting the Brake Light Switch Adjusting the Brake Light Switch Check the operation of the brake light switch. Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon. -
Page 76: Side Stand
Side Stand Checking the Side Stand Start the engine, pull the clutch lever in, and shift the transmission into gear. Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn’t stop, have your vehicle inspected by your dealer.
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Page 77: Drive Chain
Drive Chain Inspecting the Drive Chain Drive chain slack: 1.6 — 2.0 in (40 — 50 mm) Slack Do not ride your vehicle if the slack Check the drive chain slack at several points exceeds 2.4 in (60 mm). along the chain. If the slack is not constant at all points, some links may be kinked and binding.
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Page 78
Drive Chain Adjusting the Drive Chain Slack Adjusting the Drive Chain Adjusting plate CRF250RLA Slack Wheel speed sensor Adjusting the chain requires special tools. Lock nut Have the drive chain slack adjusted by your dealer. Adjusting bolt CRF250RLA When adjusting the drive chain slack, be CRF250RLA careful not to damage the wheel speed Pulser ring… -
Page 79
Drive Chain Adjusting the Drive Chain Slack Turn both adjusting bolts an equal Tighten the rear axle nut. number of turns until the correct drive Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the Hold the adjusting bolts and tighten the chain. -
Page 80
Drive Chain Adjusting the Drive Chain Slack Checking the Drive Chain Wear Indicator groove Check the chain wear label when adjusting the drive chain. If the indicator groove on the Red zone chain adjuster plate enters the red zone on the label after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced. -
Page 81
Drive Chain Checking the Drive Chain Slider Checking the Drive Chain Slider Drive chain slider Check the condition of the drive chain slider. The drive chain slider will need to be Wear limit replaced if the chain slider is worn to the indicator wear limit indicator or wear limit line. -
Page 82: Wheels
Wheels Wheels Rims & Spokes Rotate the wheel slowly to see if it appears to “wobble.” If it does, the rim is out of round or not “true.” If the wobble is Keeping the wheels true (round) and noticeable, see your dealer for inspection. maintaining correct spoke tension is critical to safe vehicle operation.
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Page 83: Clutch
Clutch Checking the Clutch Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your Checking the Clutch Lever Freeplay dealer. Lubricate the clutch cable with a Check the clutch lever freeplay. commercially available cable lubricant to Freeplay at the clutch lever: prevent premature wear and corrosion.
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Page 84
Clutch Adjusting the Clutch Lever Freeplay Adjusting the Clutch Lever Minor lock nut Freeplay Minor clutch cable adjuster Minor Adjustment Attempt adjustment with the minor clutch – cable adjuster first. Rubber dust cover Pull back the rubber dust cover. Loosen the minor lock nut. Turn the minor clutch cable adjuster until the freeplay is 0.4 — 0.8 in (10 — 20 mm). -
Page 85
Clutch Adjusting the Clutch Lever Freeplay Major Adjustment creep. Gradually release the clutch lever and open the throttle. Your vehicle should If the minor clutch cable adjuster is threaded move smoothly and accelerate gradually. out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with Major clutch cable adjuster the major clutch cable adjuster. -
Page 86: Throttle
Throttle Checking the Throttle Adjusting the Throttle Freeplay With the engine off, check that the throttle Loosen the lock nut. rotates smoothly from fully closed to fully Turn the adjuster until the freeplay is open in all steering positions and throttle 0.1 — 0.2 in (2 — 6 mm).
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Page 87: Crankcase Breather
Crankcase Breather Cleaning the Crankcase Place a suitable container to receive deposits. Breather Remove the crankcase breather tube and drain deposits into the container. Reinstall the crankcase breather tube. Crankcase breather tube…
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Page 88: Other Adjustments
Other Adjustments Adjusting the Headlight Aim You can adjust vertical aim of the headlight for proper alignment. Turn the pinion using a Phillips screwdriver in or out as necessary. Obey local laws and regulations. Pinion Lower Raise…
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Page 89: Troubleshooting
Troubleshooting Engine Will Not Start……..P. 88 Unstable Engine Operation Occurs Overheating (High coolant temperature Intermittently ……….P. 106 indicator is on) ……….P. 89 Warning Indicators On or Flashing….P. 90 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)….P. 90 ABS (Anti-lock Brake System) Indicator ..
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Page 90: Engine Will Not Start
Engine Will Not Start Starter Motor Operates But Starter Motor Does Not Engine Does Not Start Operate Check the following items: Check the following items: Check the correct engine starting Check the correct engine starting ● ● sequence. P. 30 sequence.
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Page 91: Overheating
Overheating (High coolant temperature indicator is on) The engine is overheating when the following If the fan is not operating: occurs: Suspect a fault. Do not start the engine. High coolant temperature indicator Transport your vehicle to your dealer. ● comes on.
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Page 92: Warning Indicators On Or Flashing
Warning Indicators On or Flashing PGM-FI (Programmed Fuel Indicator comes on or starts flashing while ● riding. Injection) Malfunction Indicator does not come on when the ● Indicator Lamp (MIL) ignition switch is in the ON position. Indicator does not go off at speeds above ●…
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Page 93: Other Warning Indications
Other Warning Indications Fuel Gauge Failure Indication If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.
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Page 94: Tire Puncture
Tire Puncture Repairing a puncture or removing a wheel WARNING requires special tools and technical expertise. Riding your vehicle with a temporary We recommend you have this type of service tire or tube repair can be risky. If the performed by your dealer. temporary repair fails, you can crash After an emergency repair, always have the and be seriously injured or killed.
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Page 95
Tire Puncture Removing Wheels CRF250RLA Axle pinch bolts When removing and installing the wheel, be careful not to damage the wheel speed sensor and pulser ring. Front Wheel Removal Place your vehicle on a firm, level surface. Loosen the axle pinch bolts. Loosen the front axle shaft. -
Page 96
Tire Puncture Removing Wheels Installation Tighten the axle pinch bolt. Attach the side collars to the wheel. Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) On the right side, place the wheel between the fork legs and insert the front Raise the front wheel off the ground axle shaft, through the right fork leg and again, and check that the wheel rotates wheel hub. -
Page 97
Tire Puncture Removing Wheels Rear Wheel Adjusting plate CRF250RLA Removal Wheel speed Place your vehicle on a firm, level surface. sensor Support your vehicle securely and raise Lock nut the rear wheel off the ground using a hoist. Adjusting bolt Loosen the rear axle nut and lock nuts, and turn the adjusting bolts so the rear CRF250RLA… -
Page 98
Tire Puncture Removing Wheels Remove the brake caliper bracket, rear Make sure that the slot on the brake wheel and side collars. caliper bracket is positioned in the lug on Support the brake caliper assembly so the swingarm. that it doesn’t hang from the brake Brake caliper bracket hose. -
Page 99
Tire Puncture Removing Wheels Adjust the drive chain. P. 76 If a torque wrench was not used for Install and tighten the rear axle nut. installation, see your dealer as soon as possible to verify proper assembly. Torque: 65 lbf·ft (88 N·m, 9.0 kgf·m) Improper assembly may lead to loss of braking capacity. -
Page 100: Electrical Trouble
Electrical Trouble Battery Goes Dead Burned-out Light Bulb Charge the battery using a motorcycle Follow the procedure below to replace a battery charger. burned-out light bulb. Remove the battery from the vehicle before Turn the ignition switch to the OFF or LOCK charging.
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Page 101
Electrical Trouble Burned-out Light Bulb Headlight Brake light/Taillight Bulb Remove the seat. P. 56 Headlights Remove the hook bolts and collars. Remove the prongs from the grommets. Remove the rear fender. Collar Rear fender Hook bolt The headlights use several LEDs. Collar If there is an LED which is not turned on, see Hook bolt… -
Page 102
Electrical Trouble Burned-out Light Bulb Front/Rear Turn Signal Bulb Turn the socket counterclockwise, and remove it. Remove the screw. Slightly press the bulb and turn it Remove the turn signal lens. counterclockwise. Slightly press the bulb and turn it Install a new bulb and parts in the reverse counterclockwise. -
Page 103
Electrical Trouble Burned-out Light Bulb License Plate Light License plate light The license plate light uses an LED. If the LED is not turned on, see your dealer for servicing. -
Page 104: Blown Fuse
Electrical Trouble Blown Fuse Blown Fuse Before handling fuses, see “Inspecting and Replacing Fuses.” P. 48 Fuse Box Fuses Remove the left side cover. P. 57 Open the fuse box cover. Pull the fuses out with the fuse puller in Spare fuses the tool kit one by one check for a blown Fuse box cover…
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Page 105
Electrical Trouble Blown Fuse Main Fuse Remove the left side cover. P. 57 Pull the starter magnetic switch out. Wire connector Main fuse Disconnect the wire connector of the starter magnetic switch. Pull the main fuse out with the fuse puller in the tool kit and check for a blown fuse. -
Page 106
Electrical Trouble Blown Fuse ABS Fuse Remove the left side cover. P. 57 Open the fuse box cover. CRF250RLA Pull the ABS main fuse out with the fuse ABS Main fuse puller in the tool kit and check for a blown fuse. -
Page 107
Electrical Trouble Blown Fuse Remove the seat. P. 56 CRF250RLA Other fuses Open the fuse box cover. Pull the fuses out with the fuse puller in Fuse box cover the tool kit one by one check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating. -
Page 108
Unstable Engine Operation Occurs Intermittently If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your vehicle. If unstable engine operation occurs even if sufficient fuel is available, have your vehicle inspected by your dealer as soon as possible. -
Page 109: Information
Vehicle Identification Number….. P. 116 Emission Control Systems ……P. 117 Catalytic Converter ……… P. 121 Oxygenated Fuels……….P. 122 Authorized Manuals ……..P. 123 Warranty Coverage and Service ….P. 124 Honda Contacts ……….P. 126 Reporting Safety Defects ….. P. 128…
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Page 110: Keys
Keys Keys Ignition Key Be sure to record the key number provided with the key number plate. Store the spare key and key number in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the…
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Page 111: Instruments, Controls, & Other Features
Instruments, Controls, & Other Features Instruments, Controls, & Tripmeter Other Features The tripmeters return to 0.0 when each read- out exceeds 9,999.9. Ignition Switch Document Bag Leaving the ignition switch in the ON position The owner’s manual, registration, and insurance with the engine stopped will drain the battery.
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Page 112: Caring For Your Vehicle
Frequent cleaning and polishing is important to After the vehicle dries, lubricate any moving ensure the life of your Honda. A clean vehicle parts. makes it easier to spot potential problems.
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Page 113
Caring for Your Vehicle Do not use high-pressure washers: Do not direct water near the headlight: ● ● High-pressure water cleaners can The headlight’s inside lens may fog damage moving parts and electrical temporarily after washing or while riding parts, rendering them inoperable. in the rain. -
Page 114
Caring for Your Vehicle Avoid riding over or scraping against curbs. ● NOTICE To avoid possible scratching or other damage, Panels use only water and a soft cloth or sponge to Follow these guidelines to prevent scratches clean the windscreen. and blemishes: For a dirtier windscreen, use a diluted neutral Wash gently using a soft sponge and plenty… -
Page 115: Storing Your Vehicle
Storing Your Vehicle Storing Your Vehicle Exhaust Pipe and Muffler When the exhaust pipe and muffler are painted, If you store your vehicle outdoors, you should do not use a commercially available abrasive consider using a full-body cover. kitchen cleaning compound. Use a neutral If you won’t be riding for an extended period, detergent to clean the painted surface on the follow these guidelines:…
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Page 116: Transporting Your Vehicle
For more information about storage, Canada NOTICE visit our website at www.honda.ca and look up Towing your vehicle can cause serious damage “Storage Tips” under the “Honda Warranty” in to the transmission. the Warranty tab for your Model.
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Page 117: You & The Environment
You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.
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Page 118: Vehicle Identification Number
Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.
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Page 119: Emission Control Systems
Your vehicle engine emits combustion Compliance with the terms of the byproducts, including carbon monoxide (CO), Distributor’s Warranties for Honda Motorcycle oxides of nitrogen (NOx), and hydrocarbons Emission Control Systems is necessary in order (HC). Gasoline evaporation also emits to maintain a valid emissions system warranty.
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Page 120
Emission Control Systems Ignition Timing Control System Noise Emission Requirements The ignition timing control system adjusts the The EPA requires that vehicles built after ignition timing to reduce the amount of HC, January 1, 1983 comply with applicable noise CO, and NOx produced. emission standards for one year or 3,730 miles (6,000 km) after the time of purchase when Secondary Air Injection System… -
Page 121
Emission Control Systems effectiveness of the fuel permeation Evaporative Emission Control System technologies is prohibited. 50 STATE (meets California) An evaporative emissions control system uses a Noise Emission Control System canister filled with charcoal to adsorb fuel vapor TAMPERING WITH THE NOISE CONTROL from the fuel tank while the engine is off. -
Page 122
Emission Control Systems AMONG THOSE ACTS PRESUMED TO Problems Affecting Vehicle Exhaust CONSTITUTE TAMPERING ARE THE Emissions FOLLOWING ACTS: Have your vehicle inspected and repaired by Removal of, or puncturing the muffler, ● your dealer if you experience any of the baffles, header pipes or any other following symptoms: component which conducts exhaust gases. -
Page 123: Catalytic Converter
A defective catalytic converter contributes to air or otherwise not running properly, stop pollution and can impair your engine’s riding and turn off the engine. Have your performance. A replacement unit must be an vehicle serviced as soon as possible. original Honda part or equivalent.
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Page 124: Oxygenated Fuels
Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.
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Page 125: Authorized Manuals
Authorized Manuals Authorized Manuals These Honda manuals are written for the professional technician. However, if you possess The Service Manual used by your the proper tools, observe the safety standards, authorized dealer is available from your Honda and are mechanically capable, you should find dealer or Helm, Inc.
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Page 126: Warranty Coverage And Service
Service vehicle. Coverage Your warranty coverage is not voided if you Your new Honda is covered by the following perform your own maintenance. However, warranties: failures that occur due directly to improper Vehicle Limited Warranty ●…
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Page 127
If you believe you have a problem with your dealership or their designated representative. vehicle, call the service department of your Honda dealer. Make an appointment for an inspection and diagnosis. You will be asked to authorize that inspection, and your dealer will return the results of the inspection. -
Page 128: Honda Contacts
Name, address, and telephone number ● Mailstop: 100-4C-7B, Product model, year, and VIN ● Telephone: (866) 784-1870. Date of purchase ● Dealer name and address ● We will likely ask your Honda dealer to respond, or possibly acknowledge your comments directly.
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Page 129
Honda Contacts Your Honda Dealer The service department of your Honda dealer offers trained personnel to perform regular maintenance and most repairs. It has the latest available service information from Honda and also handles warranty inspections and repairs. The parts department offers Honda Genuine… -
Page 130: Usa
However, NHTSA cannot become involved in individual problems between you, your dealer, or American Honda Motor Co., Inc.
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Page 131: Specifications
Specifications Main Components ■ 3.333 Overall length 87.0 in (2,210 mm) 2.117 Overall width 35.4 in (900 mm) 1.571 Gear ratio Overall height 56.1 in (1,425 mm) 1.304 Wheelbase 57.3 in (1,455 mm) 1.103 Minimum ground 0.967 10.6 in (270 mm) clearance Reduction ratio 2.807 / 2.857…
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Page 132
1.9 US qt (1.8 L) Tire air pressure disassembly (Driver only) Rear 22 psi (150 kPa, 1.50 kgf/cm Recommended Honda DOT 3 or DOT 4 Brake Fluid Tire air pressure Front 22 psi (150 kPa, 1.50 kgf/cm brake fluid (Driver and Cooling system Rear 25 psi (175 kPa, 1.75 kgf/cm… -
Page 133
Specifications Bulbs ■ Headlight Brake light / Taillight 12 V-21 / 5 W Front turn signal light / 12 V-21 / 5 W x 2 Position light Rear turn signal light 12 V-21 W x 2 License plate light Fuses ■… -
Page 134
Information Record Engine No. Color Label & Code Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Manager… -
Page 135: Index
Index Clutch ABS (Anti-lock Brake System)……. 12 Adjusting ………….. 82 ABS (Anti-lock Brake System) Freeplay…………..81 Indicator ………… 25, 90 Color Label …………45 ABS function on the rear wheel ….29 Coolant…………… 69 Accessories …………15 Crankcase Breather ……… 85 Air Cleaner…………
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Page 136
Overheats…………. 89 High Beam Indicator……..25 Starting …………..30 High Coolant Temperature Indicator … 25, 89 Stop Switch……….27, 109 Honda Contacts ……….126 Stopping …………109 Horn Button …………26 Will Not Start…………88 Ignition Cut-off System Flooded Engine ……….30 Banking Sensor………. -
Page 137
Labels…………..7 Parking …………… 13 Load Limits …………17 Parts Location……….. 18 Loading Guidelines………. 17 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)..24, 90 Protective Apparel……….9 Maintenance Fundamentals …………. 42 Importance …………36 Rear ABS (Anti-lock Brake System) OFF Record ………….. -
Page 138
Tires Safety Guidelines ……….3 Air Pressure …………52 Safety Labels …………7 Puncture …………… 92 Safety Precautions ……….9 Replacing…………52, 92 Shifting Gears ……….. 31 Transporting ……….. 114 Side Stand…………74 Tripmeter……….. 21, 109 Spark Arrester……….. 62 Troubleshooting ……….87 Spark Plug ………… -
Page 139
California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
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- CRF250R 2022
- Owner’s manual
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Contents
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Table of Contents
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Troubleshooting
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Bookmarks
Quick Links
Owner’s Manual
2022
2022
CRF250R/RX
Related Manuals for Honda CRF250R 2022
Summary of Contents for Honda CRF250R 2022
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Page 1
Owner’s Manual 2022 2022 CRF250R/RX… -
Page 2
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. -
Page 3
IMPORTANT NOTICE FOR COMPETITION USE ONLY This vehicle is designed, manufactured and sold for closed-course competition use only. It does not conform to Federal Motor Vehicle Safety Standards or U.S. EPA Noise and Emission Standards. Operation on public streets, roads, highways or for off-road recreation is illegal. -
Page 4
Welcome Congratulations on your purchase of a new To ensure your safety and riding pleasure: Honda vehicle. Your selection of a Honda Read this owner’s manual and ● makes you part of a worldwide family of competition handbook carefully. satisfied customers who appreciate Honda’s Follow all recommendations and ●… -
Page 5
When service is required, remember that your Honda dealer knows your vehicle best. If you have the required mechanical “know- how” and tools, you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks. -
Page 6
A Few Words About Safety Your safety, and the safety of others, is very DANGER important. Operating this vehicle safely is an You WILL be KILLED or SERIOUSLY important responsibility. HURT if you don’t follow instructions. To help you make informed decisions about safety, we have provided operating WARNING procedures and other information on safety… -
Page 7: Table Of Contents
Contents Vehicle Safety P. 2 Operation Guide P. 12 Maintenance P. 29 Troubleshooting P. 49 Information P. 55 Specifications P. 69…
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Page 8: Vehicle Safety
Vehicle Safety This section contains important information for safe riding of your vehicle. Please read this section carefully. Safety Guidelines ……….P. 3 Safety Labels…………P. 6 Safety Precautions……….P. 7 Riding Precautions ……….P. 8 Accessories & Modifications……P. 10…
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Page 9: Safety Guidelines
Safety Guidelines Safety Guidelines Before Riding Make sure that you are physically fit, mentally Follow these guidelines to enhance your safety: focused and free of alcohol and drugs. Check Perform all routine and regular inspections ● that you are wearing an approved helmet and specified in this owner’s manual and protective apparel.
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Page 10
Keep Your Honda in Safe Condition Maintaining your vehicle properly is critical to your safety. A loose bolt, for example, can cause a breakdown in which you can be seriously… -
Page 11
Safety Guidelines WARNING Carbon Monoxide Hazard Exhaust contains poisonous carbon monoxide, a Running the engine of your vehicle colorless, odorless gas. Breathing carbon while in an enclosed or even partially monoxide can cause loss of consciousness and enclosed area can cause a rapid build- may lead to death. -
Page 12: Safety Labels
Safety Labels Safety Labels serious injury. Read these labels carefully and don’t remove them. Safety and information labels on your vehicle If a label comes off or becomes hard to read, provide important safety information and may contact your dealer for a replacement. warn you of potential hazards that could cause For Canada…
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Page 13: Safety Precautions
Safety Precautions Safety Precautions WARNING Not wearing a helmet increases the Protective Apparel chance of serious injury or death in a Make sure that you are wearing an approved crash. helmet, eye protection, and other appropriate riding gear. Make sure that you always wear an approved helmet, eye protection, and Helmet protective apparel.
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Page 14: Riding Precautions
Riding Precautions Riding Precautions Parking CRF250RX Break-in Period Park on a firm, level surface. ● If you must park on a slight incline or loose During the first operating day or 15 miles (25 ● surface, park so that the vehicle cannot km) of running, follow these guidelines to move or fall over.
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Page 15
Riding Precautions Refueling and Fuel Guidelines Follow these guidelines to protect the engine and fuel system: Use only unleaded gasoline. ● Use the recommended octane number. ● Using lower octane gasoline will result in decreased engine performance. Do not use fuels containing a high ●… -
Page 16: Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed Do not attempt to modify the vehicle to carry a or approved for your vehicle by Honda or make passenger. The subframe was not designed to modifications to your vehicle from its original carry the additional weight of a passenger.
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Page 17
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Page 18: Operation Guide
Parts Location Throttle grip Front brake lever Engine oil fill cap Rear brake pedal Engine oil inspection window…
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Page 19
Clutch lever Fuel fill cap (P.27) Battery (P.47) CRF250RX Side stand Main fuse (P.53) Fast idle knob (Engine idle speed) (P.22) Shift lever (P.26) -
Page 20
Indicators PGM-FI malfunction indicator lamp (MIL) (amber) Comes on briefly when the engine is started. If it comes on while engine is running: (P.51) Engine mode indicator (blue) Indicates the currently selected mode by blinking the mode number once when the engine is started. Indicates the currently selected mode: (P.16) Launch control system indicator (purple) -
Page 21
Switches Engine mode select button (P.16) Engine stop button Start button (P.25) (P.22) Continued… -
Page 22
Switches (Continued) Engine Mode Engine mode select button You can change the engine output characteristic depending on track conditions by using the engine mode select button. PGM-FI mode 1: standard setting ● PGM-FI mode 2: smooth setting ● (reduce throttle response from the standard setting) PGM-FI mode 3: aggressive setting Engine mode indicator (blue) -
Page 23
Current Mode Start the engine and push the engine mode The engine mode indicator also indicates the select button with your vehicle stopped. The currently selected mode by blinking the mode engine mode indicator under the engine number once when the engine is started. mode select button indicates the selected PGM-FI mode 1: mode by blinking the mode number in blue… -
Page 24
Switches (Continued) Mode Selection PGM-FI mode 1 Start the engine. With your vehicle stopped and the throttle closed, push and hold the engine mode select button for 1 or more seconds. PGM-FI mode 2 Make sure that the fast idle knob is pushed (P.22) If the fast idle knob is pulled out, the engine PGM-FI mode 3… -
Page 25
HRC-Launch Control System The HRC-Launch Control System reduces slip The system may become disabled if you snap the throttle excessively. and assists for an effective start by If the idle speed is low, the system may temporarily decreasing the rev limit when not go into standby. -
Page 26
HRC-Launch Control System (Continued) Press and hold the start button. The level Rev limit Total number of times the during changes every time you press and hold. Level launch control system launch The level selected last is saved. indicator blinks control The factory setting is level 2. -
Page 27
When the launch control system To operate the system operates, these following conditions will Perform steps 1 and 2 in “To change the disable launch control: level”. Vehicle is in 3rd gear ● Shift into 1st or 2nd gear. The throttle is completely closed When launching, open the throttle halfway ●… -
Page 28
Starting the Engine Start your engine using the following procedure. To restart a warm engine, follow the procedure for “Warm Engine Starting”. NOTICE • If the engine does not start within 5 seconds, wait 10 seconds before trying to start the engine again to recover battery voltage. -
Page 29
This vehicle does not have a start inhibitor. Cold Engine Starting Pull the clutch lever all the way in when Shift the transmission to neutral. If the temperature is 50 °F (10 °C) or below, pressing the start button. pull the fast idle knob fully up. The vehicle can move when pressing the With the throttle completely closed, pull the start button if the transmission is in gear and… -
Page 30
Starting the Engine (Continued) Warm Engine Starting When starting the engine, the PGM-FI Shift the transmission into neutral. malfunction indicator lamp (MIL) (amber) will With the throttle completely closed, pull the stay on for 2 seconds, then go off. Then, the clutch lever all the way in and press the start engine mode indicator (blue) indicates the button. -
Page 31
When you stop the engine Normal Engine Stop Shift the transmission into neutral. Push and hold the engine stop button until the engine stops completely. Engine stop button Emergency Engine Stop To stop the engine in an emergency, push and hold the engine stop button. -
Page 32
Shifting Gears Your vehicle transmission has 5 forward gears in a one-down, four-up shift pattern. NOTICE Improper shifting can damage the engine, transmission, and drive train. Also, coasting or towing the vehicle for long distances with the engine off can damage the transmission. -
Page 33
Refueling Steering stem nut Breather tube Fuel type: Unleaded gasoline only Recommended fuel octane number: Pump Octane Number (PON) 91 or higher. CRF250RX Tank capacity: 2.11 US gal (8.0 L) CRF250R Tank capacity: 1.66 US gal (6.3 L) Refueling and Fuel Guidelines (P.9) Opening the Fuel Fill Cap Filler neck bottom… -
Page 34
Refueling (Continued) Closing the Fuel Fill Cap After refueling, close the fuel fill cap securely. Insert the breather tube into the steering stem nut. WARNING Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel. •… -
Page 35: Maintenance
Maintenance Please read “Importance of Maintenance”, “Maintenance Fundamentals” and Competition Handbook carefully before attempting any maintenance. Refer to “Competition Handbook” for service data. Importance of Maintenance ……P. 30 Maintenance Schedule……..P. 32 Maintenance Fundamentals ……P. 37 Removing & Installing Body Components.. P. 47 Battery …………..
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Page 36: Importance Of Maintenance
Importance of Maintenance Importance of Maintenance Maintenance Safety Keeping your vehicle well-maintained is absolutely Always read the maintenance instructions essential to your safety and to protect your before you begin each task and make sure that investment, obtain maximum performance, avoid you have the tools, parts, and skills required.
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Page 37
Importance of Maintenance Allow the engine, muffler, brakes, and other ● high-temperature parts to cool before servicing as you can get burned. Run the engine only when instructed, and ● do so in a well-ventilated area. -
Page 38: Maintenance Schedule
P. 66 Honda dealer knows your vehicle best and is fully equipped to maintain and repair it. If you decide to do your own maintenance, use only…
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Page 39
Maintenance Schedule Make sure whoever performs the scheduled maintenance completes the maintenance record. Retain all service documents. If you sell your vehicle, these service documents should be transferred with the vehicle to the new owner. Continued… -
Page 40
Engine Oil Filter NOTE 3 Engine Idle Speed WE RECOMMEND THESE ITEMS BE SERVICED BY REFERRING TO THE OFFICIAL HONDA SERVICE MANUAL. This maintenance schedule is based on average riding conditions. Machines subjected to severe use require more frequent servicing. -
Page 41
Maintenance Schedule Each race or Every 3 races or Every 6 races or Every 9 races or Every 12 races or CRF250R about 2.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours FREQUENCY NOTE ITEMS Each race or Every 2 races or Every 4 races or… -
Page 42
Maintenance Schedule Each race or Every 3 races or Every 6 races or Every 9 races or Every 12 races or CRF250R about 2.5 hours about 7.5 hours about 15.0 hours about 22.5 hours about 30.0 hours FREQUENCY NOTE ITEMS Each race or Every 2 races or Every 4 races or… -
Page 43: Maintenance Fundamentals
Maintenance Fundamentals Clutch lever freeplay Pre-ride Inspection ● Breather drain for cleaning ● To ensure safety, it is your responsibility to Steering head bearing and related parts for ● perform a pre-ride inspection and make sure condition that any problem you find is corrected. A pre- Throttle operation ●…
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Page 44
Maintenance Fundamentals Between Races/Motos & Practice Maintenance CRF250RX After practice or between races you have a chance to make additional checks and adjustments. CRF250R After practice or between motos you have a chance to make additional checks and adjustments. • Check to make sure the sprocket bolts and •… -
Page 45
Maintenance Fundamentals • After adjustment, check that the chain • Suspend the front wheel above the ground adjuster index marks are in the same and use the pressure release screws to position on each side. This will ensure that release the built-up pressure in the forks. the rear wheel is in proper alignment and This pressure is caused by normal fork allow maximum performance from the rear… -
Page 46
Maintenance Fundamentals Take care to prevent catching your fingers After Competition Maintenance between the chain and sprocket. It is important to the long term performance of your vehicle to practice a consistent Remove the drive chain, clean and lubricate it. maintenance program. -
Page 47
Take care to prevent catching your fingers Replacing Parts between the chain and sprocket. Always use Honda Genuine Parts or their equivalents to ensure reliability and safety. A variety of reasonably priced cleaning brushes are available from variety, drug, food, and WARNING hardware stores. -
Page 48
Maintenance Fundamentals Electrolyte splashes into your mouth Lithium-Ion (Li-Ion) Battery ● Rinse mouth thoroughly with water, and Your vehicle has a lithium-ion (li-ion) battery. do not swallow. Clean the battery terminals if they become dirty WARNING or corroded. The battery contains flammable organic NOTICE An improperly disposed of battery can be solvent as electrolyte. -
Page 49
Maintenance Fundamentals Cleaning the Battery Terminals Charging Remove the battery. P. 47 If you use electrical accessories that drain the If the terminals are starting to corrode and battery or you do not ride frequently, we are coated with a white substance, wash recommend that you charge the battery every with warm water and wipe clean. -
Page 50
Do not jump-start, as this can damage your vehicle’s electrical system and battery. Bump starting is not recommended. NOTICE Installing non-Honda electrical accessories can overload the electrical system, discharging the NOTICE battery and possibly damaging the system. Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system. -
Page 51
Maintenance Fundamentals Inspecting Rims and Valve Stems Tires (Inspecting/Replacing) Inspect the rims for damage and loose spokes. Checking the Air Pressure Also inspect the valve stems for their positions. Visually inspect your tires and use an air A tilted valve stem indicates the tube is slipping pressure gauge to measure the air pressure inside the tire or the tire is slipping on the rim. -
Page 52
Maintenance Fundamentals Have your tires replaced by your dealer. WARNING For recommended tires and air pressure, see Installing improper tires on your vehicle “Specifications.” P. 69 can adversely affect handling and Follow these guidelines whenever you replace stability, and can cause a crash in which tires. -
Page 53: Removing & Installing Body Components
Removing & Installing Body Components Battery Battery -mark Negative Negative terminal Battery lid terminal +mark Battery Positive terminal Battery rubber Removal Remove the battery lid by removing the bolts. Disconnect the negative — terminal from the battery. Disconnect the positive + terminal from the battery.
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Page 54
Removing & Installing Body Components Battery Installation Install the battery lid and tighten the bolts to the specified torque: Assemble the battery and battery rubber. Make sure the + and — marks on the Torque: 3.8 lbf·ft (5.2 N·m, 0.5 kgf·m) bottom of the battery rubber align with the positive + and negative — of For proper handling of the battery, see… -
Page 55: Troubleshooting
Troubleshooting Engine Will Not Start……..P. 50 Warning Indicators On or Flashing….P. 51 PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)….P. 51 Electrical Trouble ……….P. 52 Battery Goes Dead ……….P. 52 Blown Fuse …………P. 53…
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Page 56: Engine Will Not Start
Check the condition of the battery. ● P. 52 If the problem continues, have your vehicle inspected by your dealer as soon as possible or refer to an official Honda Service Manual available for purchase from your dealer. P. 66…
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Page 57: Warning Indicators On Or Flashing
If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your vehicle inspected by your dealer as soon as possible or refer to an official Honda Service Manual available for purchase from your dealer. P. 66…
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Page 58: Electrical Trouble
Electrical Trouble Battery Goes Dead NOTICE Do not jump-start, as this can damage your vehicle’s electrical system and battery. Battery charging is needed. Bump starting is not recommended. A battery charger recommended by your lithium-ion (li-ion) battery manufacturer is Check the battery voltage using a digital needed for battery charging.
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Page 59: Blown Fuse
Electrical Trouble Blown Fuse Blown Fuse Starter magnetic switch stay bolt Starter magnetic switch Before handling fuses, see “Inspecting and Connector Replacing Fuses.” P. 44 Main fuse Disconnect the negative — terminal. P. 47 Pull back the coupler cover. Disconnect the connector from the starter Coupler cover magnetic switch.
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Page 60
Electrical Trouble Blown Fuse Install the starter magnetic switch cover. Install and tighten the starter magnetic switch stay bolt. Install the connector and coupler cover. Connect the negative — terminal. NOTICE If a fuse fails repeatedly, you likely have an electrical problem. -
Page 61: Information
Caring for Your Vehicle……..P. 56 Storing Your Vehicle……… P. 60 Transporting Your Vehicle ……P. 61 You & the Environment……..P. 63 Vehicle Identification Number……. P. 64 Oxygenated Fuels……….P. 65 Authorized Manuals ……… P. 66 Honda Contacts ……….P. 67…
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Page 62: Caring For Your Vehicle
Frequent cleaning and polishing is important to Thoroughly rinse your vehicle with plenty of ensure the life of your Honda. A clean vehicle clean water and dry with a soft, clean cloth. makes it easier to spot potential problems.
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Page 63
Caring for Your Vehicle Washing Precautions Steering head bearings Follow these guidelines when washing: Do not use high-pressure washers: ● High-pressure water cleaners can damage moving parts and electrical parts, rendering them inoperable. Water in the air intake can be drawn into the throttle body and/or enter the air cleaner. -
Page 64
Caring for Your Vehicle Do not use wax or polishing compounds on ● NOTICE matte painted surfaces: Do not use steel wool to clean the frame as it Use a soft cloth or sponge, plenty of could damage or discolor the frame surface. water, and a mild detergent to clean Scotch Brite Hand Pad #7447-maroon is for matte painted surfaces. -
Page 65
Caring for Your Vehicle Exhaust Pipe and Muffler The exhaust pipe and muffler are stainless steel but may become stained by mud or dust. To remove mud or dust, use a wet sponge and a liquid kitchen abrasive, then rinse well with clean water. -
Page 66: Storing Your Vehicle
Storing Your Vehicle Storing Your Vehicle Store your vehicle in an unheated area, free ● of dampness, away from sunlight, with a If you won’t be riding for an extended period, minimum of daily temperature variation. follow these guidelines: Cover your vehicle with a porous material. ●…
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Page 67: Transporting Your Vehicle
Transporting Your Vehicle Transporting Your Vehicle To remove your vehicle from storage, follow these guidelines: If your vehicle needs to be transported, it Uncover and clean your vehicle. ● should be carried on a motorcycle trailer or a Change the engine oil if more than 4 ●…
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Page 68
Transporting Your Vehicle If you use a truck or motorcycle trailer to To secure your vehicle, brace the front wheel transport your vehicle, we recommend that you against the front of the truck bed or trailer rail. follow these guidelines: Attach the lower ends of two straps to the tie- Use a loading ramp. -
Page 69: You & The Environment
You & the Environment You & the Environment Recycle Wastes Put oil and other toxic wastes in approved Owning and riding a vehicle can be enjoyable, containers and take them to a recycling center. but you must do your part to protect the Call your local or state office of public works or environment.
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Page 70: Vehicle Identification Number
Vehicle Identification Number Vehicle Identification Number The VIN and engine serial number uniquely identify your vehicle and are required in order to register your vehicle. They may also be required when ordering replacement parts. You should record these numbers and keep them in a safe place.
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Page 71: Oxygenated Fuels
Oxygenated Fuels Oxygenated Fuels If you accidentally fill your fuel tank with an oxygenated fuel containing higher percentages, Some conventional fuels blended with alcohol you may experience performance problems. To or an ether compound are available in some resolve the problem, have your dealer drain the locales to help reduce emissions to meet clean fuel tank and replace with the correct fuel.
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Page 72: Authorized Manuals
The Service Manual used by your authorized and are mechanically capable, you should find dealer is available from your Honda dealer or them easy to use. Helm, Inc. Special Honda tools are necessary for some…
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Page 73: Honda Contacts
● Mailstop: 100-4W-5F Product model, year, and VIN ● Date of purchase ● Dealer name and address ● Telephone: (866) 784-1870 We will likely ask your Honda dealer to respond, or possibly acknowledge your comments Website: https://powersports.honda.com/ directly. contact-us Continued…
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Page 74
Honda Contacts Your Honda Dealer The service department of your Honda dealer offers trained personnel to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda. The parts department offers Honda Genuine Parts, Pro Honda products, Honda Accessories… -
Page 75: Specifications
Specifications Dimension Frame ■ ■ CRF250RX 85.7 in (2,176 mm) CRF250RX 90/90-21 54M Overall length Front CRF250R 85.7 in (2,177 mm) 80/100-21 M/C CRF250R 51M MST CRF250RX 33.0 in (839 mm) Tire size Overall width CRF250RX 110/100-18 64M CRF250R 32.6 in (827 mm) Rear 100/90-19 57M CRF250RX…
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Page 76
API service label, Gear ratio 1.600 Recommended SAE 10W-30, JASO T 903 standard MA, Pro 1.350 engine oil Honda GN4 4-stroke oil (USA & Canada) or 1.153 Honda 4-stroke oil, or an equivalent Final reduction 3.846 motorcycle oil Left foot-operated return system After draining 1.11 US qt (1.05 L) -
Page 77
Specifications Electrical ■ HY85S lithium-ion (li-ion) Battery 12 V-2 Ah (20 HR) Spark plug NGK SILMAR9A9S Spark plug gap 0.03 — 0.04 in (0.8 — 0.9 mm) Fuses ■ Main fuse 10 A Torque specifications ■ Fork air pressure release screw 1.0 lbf·ft (1.3 N·m, 0.1 kgf·m) Battery terminal bolt 1.5 lbf·ft (2.0 N·m, 0.2 kgf·m) -
Page 78
Information Record Engine No. Color Label & Code Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Manager… -
Page 79
California Proposition 65 Warning WARNING: Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. -
Page 80
31K95640 00X31-K95-6400 PRINTED IN USA…
(Ocr-Read Summary of Contents of some pages of the Honda CRF250R Document (Main Content), UPD: 14 May 2023)
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96, Suspension (cont’d) Servicing Your Honda 93 • If your CRF is brand-new, put enough part- throttle break-in time (about 1 hour) on it to ensure that the suspension has worked in. • When disassembling the fork, turn the compression (1) and rebound (2) damping adjusters counterclockwise to the softest position to prevent damaging the adjustment needle (be sure to record the number of turns from the starting position). 1. Remove the fork …
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135, Adjustments for Competition Adjustments for Competition 133 Adjustments for Competition This section tells you how to fine tune your CRF for maximum competition performance. Initial suspension adju stments should be performed after a minimum of 1 hour of easy break-in time. Optional rear suspension springs are available in order to tailor your CRF specifically for your weight, riding style and course conditions. Follow the instructions given in the…
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150, Tuning Tips 148 Adjustments for Competition Tuning Tips An optional PGM-FI setting tool can change the ignition timing and amount of the fuel injection (page 171). Be sure to observe the PGM-FI setting by checking the spark plug. Refer to Spark Plug on page 67. The following procedure is recommended. You may not get an accurate reading if you simply turn off the engine and pull the plug for inspection. Use a new spark plug. Inspect the plug before…
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160, Honda CRF250R You & the Environment 158 Tips You & the Environment Owning and riding a motorcycle can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible motorcycle owner. • Choose Sensible Cleaners. Use a biodegradable detergent when you wash your CRF. Avoid aerosol spray cleaners that contain chlorof…
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9, Safety Labels 4 Motorcycle Safety Read these labels carefully and don’t remove them. If a label comes off or becomes hard to read, contact your dealer for replacement.
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65, Clutch System 62 Servicing Your Honda Clutch System Refer to Important Safety Precautions on page 23. The distance between the tip of the clutch lever and the grip may be adjusted. Make sure to adjust the clutch lever freeplay after the clutch lever position is adjusted or clutch cable is disconnected. 1. Loosen the lock nut (1). 2. To position the clutch lever farther away from the handgrip, turn the adju…
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44, Fuel System (cont’d) Servicing Your Honda 41 1. Hang the fuel tank to the left side of the frame (page 35). 2. Release the fuel pump connector A (1) from the stay (2) and disconnect it. 3. Reposition the fuel tank and start the engine and let it idle until the engine stalls. Disconnection 1. Relieve the fuel pressure (this page). 2. Hang the fuel tank to the left side of the frame. 3. Remove the fuel quick connect fitting cover (1) f…
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178, Honda CRF250R Your Honda Dealer 176 Consumer Information Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda. The parts department offers Honda Genuine Parts, Pro Honda products, Honda Genuine Accessori…
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31, General Competition Maintenance 28 Servicing Your Honda Gaskets Always use new gaskets when reassembling components. Cylinder head/Cylinder Put a little grease on the dowel pins of the cylinder head and cylinder to prevent corrosion from dissimilar metals. The tolerances are quite tight, so it’s important to keep these dowels absolutely clean (pages 77, 79). Fuel Line Refer to Fuel Line Inspection on page 40. Check…
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20, Basic Operating Instructions 16 Basic Operating Instructions Basic Operating Instructions Before riding your CRF for the first time, please review the Important Safety Precautions beginning on page 2 and the previous section, titled Before Riding. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your CRF’s exhaust contains poisonous carbon monoxide gas which can …
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67, Honda CRF250R 64 Servicing Your Honda Clutch System 1. Drain the transmission oil (page 53). 2. Remove the clutch cover bolt A (1), clutch cover bolts B (2), and clutch cover (3). 3. Remove the five clutch spring bolts and springs (4). Loosen the bolts in a crisscross pattern in two or three progressive steps. 4. Remove the clutch pressure plate (5). 5. Remove the clutch lifter assembly (6) first, then remove the cl…
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111, 108 Servicing Your Honda Suspension 6. Tighten the fork bridge lower pinch bolts (1) to the specified torque: 15 lbf·ft (20 N·m, 2.0 kgf·m) 7. Tighten the fork bridge upper pinch bolts (8) to the specified torque: 16 lbf·ft (22 N·m, 2.2 kgf·m) NOTICE Over-tightening the pinch bolts can deform the outer tubes. Deformed outer tubes must be replaced. 8. Align the brake caliper (9) and hose (10) with the left fork leg, …
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130, Servicing Your Honda 127 Steering Damper 2. Check the condition of the spherical bearings (2). Move the spherical bearing with your finger. The spherical bearing should move smoothly and quietly. Replace the spherical bearing if it does not move smoothly and quietly. Refer to an official Honda Service Manual or see your dealer. 1. Clean and apply a locking agent to the steering damper mounting bolt…
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180, Index 178 Index Index accessories………………………………………………… 3 adjustments, chassis………………………………………………. 151 control freeplay ………………………………59 , 62 for competition………………………………….. 133 gearing……………………………………………… 152 personal fit………………………………………… 154 steering damper ……………….…
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59, Air Cleaner 56 Servicing Your Honda Air Cleaner Refer to Important Safety Precautions on page 23. The air cleaner uses polyurethane inner and outer pieces which can’t be separated. A dirty air cleaner will reduce engine power. Proper air cleaner maintenance is very important for off-road vehicles. A dirty, water-soaked, worn- out, or defective air cleaner will allow dirt, dust, mud, and other impurities to pass into the engine. Service the air cleaner more…
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55, Transmission Oil 52 Servicing Your Honda Transmission Oil Refer to Important Safety Precautions on page 23. Using the proper oil, and regularly checking, adding, and changing oil will help extend the service life of the transmission and clutch. Even the best oil wears out. Changing oil helps get rid of dirt and deposits. Operating the engine with old or dirty oil can damage your engine. Running the engine w…