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• Page 1
  OWNER’S MANUAL FZS1000 FZS1000S 1C2-28199-E0…
• Page 3
  In addition, the many tips given in this manual will help keep your motorcycle in the best possible con- dition. If you have any further questions, do not hesitate to contact your Yamaha dealer. The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!

• Page 4: Important Manual Information

  This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual.

• Page 5
  IMPORTANT MANUAL INFORMATION EAU10200 FZS1000/FZS1000S OWNER’S MANUAL ©2003 by Yamaha Motor Co., Ltd. 1st edition, May 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited. Printed in Japan.

• Page 6: Table Of Contents

  TABLE OF CONTENTS SAFETY INFORMATION ….1-1 EXUP system ……. 3-16 Adjusting the throttle cable Sidestand ……..3-17 free play ……..6-17 DESCRIPTION ……..2-1 Ignition circuit cut-off system ..3-17 Adjusting the valve clearance ..6-17 Left view ……….2-1 Tires ……….6-17 Right view ……..2-2 PRE-OPERATION CHECKS …..

• Page 7
  TABLE OF CONTENTS Battery ……….6-30 Replacing the fuses ……6-31 Replacing a headlight bulb …6-32 Replacing a tail/brake light bulb …6-33 Replacing a turn signal light bulb ………..6-34 Front wheel ……..6-34 Rear wheel ……..6-35 Troubleshooting ……6-37 Troubleshooting charts ….6-38 MOTORCYCLE CARE AND STORAGE ……….7-1 Care ……….7-1 Storage ………..7-3…

• Page 8: Safety Information

  SAFETY INFORMATION EAU10270 AND/OR WHEN MADE NECES- • Ride where other motorists can SARY BY MECHANICAL CONDI- see you. Avoid riding in another MOTORCYCLES SINGLE TIONS. motorist’s blind spot. TRACK VEHICLES. THEIR SAFE USE Many accidents involve inexperi- AND OPERATION ARE DEPENDENT Safe riding enced operators.

• Page 9
  Modifications made to this motorcycle other motorists can see you. the single most critical factor in the pre- not approved by Yamaha, or the re- The posture of the operator and vention or reduction of head injuries. moval of original equipment, may ren- passenger is important for proper Always wear an approved helmet.
• Page 10
  Since Yamaha cannot should be kept to a minimum. 189 kg (417 lb). When loading within test all other accessories that may be •…
• Page 11
  SAFETY INFORMATION Gasoline and exhaust gas • Do not park the motorcycle on a GASOLINE IS HIGHLY FLAMMA- slope or soft ground, otherwise it BLE: may fall over. • Always turn the engine off when • Do not park the motorcycle near refueling.

• Page 12: Description

  DESCRIPTION EAU10410 Left view 1. Front fork compression damping force adjusting screw (page 3-13) 11.Shock absorber assembly rebound damping force adjusting knob (page 3-14) 2. Front fork rebound damping force adjusting screw (page 3-13) 12.Shift pedal (page 3-8) 3. Front fork spring preload adjusting bolt (page 3-13) 4.

• Page 13: Right View

  DESCRIPTION EAU10420 Right view 1. Owner’s tool kit (page 6-1) 2. Rear brake fluid reservoir (page 6-23) 3. Battery (page 6-30) 4. Front brake fluid reservoir (page 6-23) 5. Radiator cap (page 6-11) 6. Engine oil filter cartridge (page 6-8) 7.

• Page 14: Controls And Instruments

  DESCRIPTION EAU10430 Controls and instruments 1. Clutch lever (page 3-7) 2. Left handlebar switches (page 3-6) 3. Starter (choke) lever (page 3-11) 4. Speedometer unit (page 3-3) 5. Main switch/steering lock (page 3-1) 6. Tachometer unit (page 3-4) 7. Fuel gauge (page 3-5) 8.

• Page 15: Instrument And Control Functions

  INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 To unlock the steering Main switch/steering lock All electrical systems are off. The key can be removed. EAU10680 LOCK The steering is locked, and all electrical systems are off. The key can be re- moved.

• Page 16: Indicator And Warning Lights

  3. High beam indicator light “ ” for a few seconds, then go off, have a 4. Oil level warning light “ ” Yamaha dealer check the electrical cir- 5. Right turn signal indicator light “ ” cuit. 6. Coolant temperature warning light “…

• Page 17: Speedometer Unit

  “ON”. If the warning light does not come on for a few seconds, then go off, have a 1. Speedometer Yamaha dealer check the electrical cir- 2. Odometer/tripmeter cuit. 3. “SELECT” button 4. “RESET” button…

• Page 18: Tachometer Unit

  INSTRUMENT AND CONTROL FUNCTIONS be traveled on a full tank of fuel. This in- EAU11891 To set the clock Tachometer unit formation will enable you to plan future 1. Push both the “SELECT” and “RE- fuel stops. SET” buttons for at least two sec- onds.

• Page 19: Self-Diagnosis Devices

  EAU12110 Self-diagnosis devices Fuel gauge code, note the circuit-specific number This model is equipped with a self-diag- of r/min, and then have a Yamaha deal- nosis device for the following electrical er check the vehicle. circuits: ECA10040 throttle position sensor…

• Page 20: Anti-Theft Alarm (Optional)

  EAU12341 Right Anti-theft alarm (optional) Handlebar switches This model can be equipped with an Left optional anti-theft alarm by a Yamaha dealer. Contact a Yamaha dealer for more information. 1. Engine stop switch “ ” 2. Start switch “ ”…

• Page 21: Clutch Lever

  INSTRUMENT AND CONTROL FUNCTIONS position. To cancel the turn signal EAU12730 EAU12820 Hazard switch “ ” Clutch lever lights, push the switch in after it has re- With the key in the “ON” or “ ” posi- turned to the center position. tion, use this switch to turn on the haz- ard light (simultaneous flashing of all EAU12500…

• Page 22: Shift Pedal

  INSTRUMENT AND CONTROL FUNCTIONS EAU12870 EAU12930 EAU12941 Shift pedal Brake lever Brake pedal The brake lever is located at the right handlebar grip. To apply the front brake, pull the lever toward the handle- bar grip. 1. Shift pedal 1. Brake pedal The shift pedal is located on the left The brake pedal is on the right side of side of the engine and is used in com-…

• Page 23: Fuel Tank Cap

  INSTRUMENT AND CONTROL FUNCTIONS EAU13070 EAU13210 Fuel tank cap NOTE: Fuel The fuel tank cap cannot be closed un- less the key is in the lock. In addition, the key cannot be removed if the cap is not properly closed and locked. EWA11090 WARNING Make sure that the fuel tank cap is…

• Page 24: Fuel Tank Breather Hose

  Your Yamaha engine has been de- signed to use regular unleaded gaso- line with a research octane number of 91 or higher. If knocking (or pinging) oc-…

• Page 25: Starter (Choke) Lever

  INSTRUMENT AND CONTROL FUNCTIONS EAU13590 EAU13940 Starter (choke) lever “ ” Seat To remove the seat 1. Insert the key into the seat lock, and then turn it clockwise. 1. Projection 2. Seat holder 1. Starter (choke) lever “ ” 2.

• Page 26: Helmet Holder

  This storage compartment is designed When storing the owner’s manual or To open the helmet holder, insert the to hold an optional genuine Yamaha U- other documents in the storage com- key into the seat lock, and then turn the LOCK.

• Page 27: Adjusting The Front Fork

  INSTRUMENT AND CONTROL FUNCTIONS EAU14750 load thereby soften Rebound damping force Adjusting the front fork suspension, turn the adjusting bolt on This front fork is equipped with spring each fork leg in direction (b). preload adjusting bolts, rebound damp- NOTE: ing force adjusting screws and com- Align the appropriate groove on the ad- pression…

• Page 28: Adjusting The Shock Absorber Assembly

  INSTRUMENT AND CONTROL FUNCTIONS Compression damping force ECA10100 EAU15041 Adjusting the shock absorber CAUTION: assembly Never attempt to turn an adjusting This shock absorber assembly is mechanism beyond the maximum or equipped with a spring preload adjust- minimum settings. ing ring, a rebound damping force ad- justing knob and a compression NOTE: damping force adjusting screw.

• Page 29
  INSTRUMENT AND CONTROL FUNCTIONS To increase the spring preload and Rebound damping force Compression damping force thereby harden the suspension, turn the adjusting ring in direction (a). To de- crease the spring preload and thereby soften the suspension, turn the adjust- ing ring in direction (b).

• Page 30: Exup System

  NOTE: EXUP system sorber to an open flame or other Although the total number of clicks of a This model is equipped with Yamaha’s high heat sources, otherwise it damping force adjusting mechanism EXUP (EXhaust Ultimate Power valve) may explode due to excessive may not exactly match the above spec- system.

• Page 31: Sidestand

  INSTRUMENT AND CONTROL FUNCTIONS EAU15300 below and have a Yamaha dealer re- EAU15321 Sidestand Ignition circuit cut-off system pair it if it does not function proper- The sidestand is located on the left side The ignition circuit cut-off system (com- of the frame.

• Page 32
  5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

• Page 33: Pre-Operation Checks

  PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

• Page 34: Pre-Operation Check List

  • If necessary, add recommended coolant to specified level. 6-11 • Check cooling system for leakage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hydraulic system. • Check brake pads for wear. Front brake • Replace if necessary.

• Page 35
  • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-17, 6-26 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing. • Make sure that operation is smooth. Control cables 6-26 •…

• Page 36: Operation And Important Riding Points

  EWA10290 Yamaha dealer check the electrical cir- WARNING Never start the engine or oper- cuit. ate it in a closed area for any Before…

• Page 37
  Yamaha dealer check the with sufficient engine oil, have a electrical circuit. Yamaha dealer check the elec- trical circuit.

• Page 38: Starting A Warm Engine

  OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Shifting CAUTION: Follow the same procedure as for start- Even with the transmission in ing a cold engine with the exception the neutral position, do not that the starter (choke) is not required coast for long periods of time when the engine is warm.

• Page 39: Tips For Reducing Fuel Consumption

  OPERATION AND IMPORTANT RIDING POINTS EAU16800 EAU16841 Shift up points: Tips for reducing fuel Engine break-in 1st → 2nd: 20 km/h (12 mi/h) consumption There is never a more important period 2nd → 3rd: 30 km/h (19 mi/h) in the life of your engine than the period 3rd →…

• Page 40: Parking

  Do not park on a slope or on soft the tachometer red zone. ground, otherwise the vehicle If any engine trouble should oc- may overturn. cur during the engine break-in period, immediately have a Yamaha dealer check the vehi- cle.

• Page 41: Periodic Maintenance And Minor Repair

  Yamaha dealer certain maintenance work correctly. do it for you. NOTE: If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you.

• Page 42: Periodic Maintenance And Lubrication Chart

  The annual checks must be performed every year, except if a kilometer-based maintenance is performed in- stead. From 50,000 km, repeat the maintenance intervals starting from 10,000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (× 1,000 km)

• Page 43
  PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK √ √ √ √ √ • Check for cracks or damage. 9 * Brake hoses • Replace. Every 4 years √ √ √ √…
• Page 44
  PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (× 1,000 km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check starter (choke) operation. √ √ √ √ √ √ 22 * Carburetors • Adjust engine idling speed and synchronization. • Change. √…
• Page 45
  PERIODIC MAINTENANCE AND MINOR REPAIR Hydraulic brake service • Regularly check and, if necessary, correct the brake fluid level. • Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid. • Replace the brake hoses every four years and if cracked or damaged.

• Page 46: Removing And Installing Panels

  PERIODIC MAINTENANCE AND MINOR REPAIR EAU18770 The panels shown above need to be re- Removing and installing moved to perform some of the mainte- panels nance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. EAU19292 Panels A and C To remove one of the panels…

• Page 47: Checking The Spark Plugs

  Do not attempt to diagnose such 1. Spark plug cap problems yourself. Instead, have a 2. Remove the spark plug as shown, Yamaha dealer check the vehicle. with the spark plug wrench includ- ed in the owner’s tool kit.

• Page 48: Engine Oil And Oil Filter Cartridge

  PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for elec- 2. Clean the surface of the spark plug EAU19890 Engine oil and oil filter trode erosion and excessive car- gasket and its mating surface, and cartridge bon or other deposits, and replace then wipe off any grime from the The engine oil level should be checked it if necessary.

• Page 49: To Change Engine Oil

  2. Oil filter cartridge NOTE: An oil filter wrench is available at a 1. Engine oil filler cap Yamaha dealer. 2. Engine oil level check window 1. Engine oil drain bolt 3. Maximum level mark 5. Apply a thin coat of engine oil to 4.

• Page 50
  PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replace- ment: 2.80 L (2.96 US qt) (2.46 Imp.qt) With oil filter cartridge replacement: 3.00 L (3.17 US qt) (2.64 Imp.qt) ECA11620 CAUTION: 1.

• Page 51: Coolant

  If the oil level warning light flickers EAU20101 or remains on, immediately turn the To check the coolant level engine off and have a Yamaha dealer 1. Place the vehicle on the center- 1. Coolant reservoir check the vehicle. stand.

• Page 52
  2. Remove panels A and B. (See If water has been added to the page 6-6.) coolant, have a Yamaha dealer 3. Place a container under the engine check the antifreeze content of to collect the used coolant.
• Page 53
  If ant as soon as possible, other- 7 Nm (0.7 m·kgf, 5 ft·lbf) coolant is leaking, have a Yamaha wise the engine may not be sufficiently cooled and the cool- dealer check the cooling system.

• Page 54: Cleaning The Air Filter Element

  PERIODIC MAINTENANCE AND MINOR REPAIR EAU20681 Do not tilt or pull the fuel tank Cleaning the air filter element too much, otherwise the fuel The air filter element should be cleaned hoses may come loose, which at the intervals specified in the periodic could cause fuel leakage.

• Page 55
  Before installing the fuel tank, make sure that the fuel hoses are not damaged. If any fuel hose is damaged, do not start the engine but have a Yamaha dealer replace the hose, other- wise fuel may leak. Make sure that the fuel hoses are properly connected and 1.

• Page 56: Adjusting The Carburetors

  Therefore, most carbu- checked and, if necessary, adjusted as retor adjustments should be left to a follows at the intervals specified in the Yamaha dealer, who has the neces- periodic maintenance and lubrication sary professional knowledge and expe- chart.

• Page 57: Adjusting The Throttle Cable Free Play

  Yamaha dealer at the intervals specified in the periodic Tire air pressure maintenance and lubrication chart. The tire air pressure should be checked and, if necessary, adjusted before each ride.

• Page 58
  189 kg (417 lb) glass fragments in it, or if the sidewall is weight evenly on both sides. * Total weight of rider, passenger, car- cracked, have a Yamaha dealer re- Adjust the suspension and tire go and accessories place the tire immediately.
• Page 59
  PERIODIC MAINTENANCE AND MINOR REPAIR EWA10470 This motorcycle is equipped with cast Front tire: WARNING wheels and tubeless tires with valves. Size: Have a Yamaha dealer replace EWA10480 120/70 ZR17M/C (58W) WARNING Manufacturer/model: excessively worn tires. Besides METZELER/MEZ4Y FRONT being illegal, operating the vehi-…

• Page 60: Cast Wheels

  If any damage is found, have a Yamaha dealer re- place the wheel. Do not attempt even the smallest repair to the wheel. A deformed or cracked 1.

• Page 61: Adjusting The Brake Pedal Position

  Yamaha dealer check the internal clutch mechanism. 1. Distance between brake pedal and footrest The top of the brake pedal should be positioned approximately 43.0 mm (1.69 in) below the top of the footrest as…

• Page 62: Adjusting The Rear Brake Light Switch

  If a brake pad has worn to the point that the wear indicator groove has almost disappeared, have a Yamaha dealer replace the brake pads as a set. 1. Rear brake light switch 2. Rear brake light switch adjusting nut 1.

• Page 63: Checking The Brake Fluid Level

  However, if the Use only the recommended quality brake fluid level goes down sud- 1. Minimum level mark brake fluid, otherwise the rubber denly, have a Yamaha dealer Rear brake seals may deteriorate, causing check the cause. leakage and poor braking perfor- mance.

• Page 64: Changing The Brake Fluid

  EAU22730 EAU22760 Changing the brake fluid Drive chain slack Have a Yamaha dealer change the The drive chain slack should be brake fluid at the intervals specified in checked before each ride and adjusted the NOTE after the periodic mainte- if necessary.

• Page 65: Lubricating The Drive Chain

  PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknuts, and then EAU23020 NOTE: Lubricating the drive chain tighten the axle nut to the specified Using the alignment marks on each The drive chain must be cleaned and torque. side of the swingarm, make sure that lubricated at the intervals specified in both chain pullers are in the same posi- the periodic maintenance and lubrica-…

• Page 66: Checking And Lubricating The Cables

  If a cable is damaged periodic maintenance chart. or does not move smoothly, have a Yamaha dealer check or replace it. Recommended lubricant: Engine oil EWA10720 WARNING…

• Page 67: Checking And Lubricating The Brake And Shift Pedals

  Lithium-soap-based grease (all-pur- Lithium-soap-based grease (all-pur- WARNING pose grease) pose grease) If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or re- pair it. Recommended lubricant: Lithium-soap-based grease (all-pur- pose grease) 6-27…

• Page 68: Lubricating The Rear Suspension

  If any damage is found or the front Check the inner tubes for scratches, fork does not operate smoothly, damage and excessive oil leakage. have a Yamaha dealer check or re- pair it. To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi- tion.

• Page 69: Checking The Steering

  2. Hold the lower ends of the front fork legs and try to move them for- ward and backward. If any free play can be felt, have a Yamaha dealer check or repair the steering. 6-29…

• Page 70: Battery

  Electrolyte is poisonous and To charge the battery To charge a sealed-type (MF) dangerous since it contains sul- Have a Yamaha dealer charge the bat- battery, a special (constant-volt- furic acid, which causes severe tery as soon as possible if it seems to age) battery charger is required.

• Page 71: Replacing The Fuses

  EAU23622 2. Remove the blown fuse, and then 4. If the fuse immediately blows Replacing the fuses install a new fuse of the specified again, have a Yamaha dealer amperage. check the electrical system. Specified fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A…

• Page 72: Replacing A Headlight Bulb

  PERIODIC MAINTENANCE AND MINOR REPAIR EAU23730 Headlight bulb Replacing a headlight bulb Do not touch the glass part of This model is equipped with two quartz the headlight bulb to keep it free bulb headlights. If a headlight bulb from oil, otherwise the transpar- burns out, replace it as follows.

• Page 73: Replacing A Tail/Brake Light Bulb

  Replacing a tail/brake light and then connect the coupler. bulb 6. Install the panel. 1. Remove the seat. (See page 7. Have a Yamaha dealer adjust the 3-11.) headlight beam if necessary. 2. Remove the tail/brake light bulb cover. 1. Tail/brake light bulb socket 4.

• Page 74: Replacing A Turn Signal Light Bulb

  To remove the front wheel by removing the screw. EWA10820 WARNING It is advisable to have a Yamaha dealer service the wheel. Securely support the motor- cycle so that there is no danger of it falling over.

• Page 75: Rear Wheel

  2. Insert the wheel axle. EWA10820 3. Lower the front wheel so that it is WARNING on the ground. It is advisable to have a Yamaha 4. Install the brake calipers by install- dealer service the wheel. ing the bolts. Securely support the motor-…

• Page 76
  PERIODIC MAINTENANCE AND MINOR REPAIR 3. Disconnect the brake torque rod 6. Turn the drive chain slack adjust- EAU25841 To install the rear wheel from the brake caliper by removing ing bolts fully in direction (a). 1. Place the wheel and the brake cal- the nut and the bolt.

• Page 77: Troubleshooting

  However, should your motorcycle require any repair, take it to a Yamaha Tightening torques: dealer, whose skilled technicians have Axle nut: 150 Nm (15.0 m·kgf, 108 ft·lbf)

• Page 78: Troubleshooting Charts

  Remove the spark plugs and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.

• Page 79
  Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

• Page 80: Motorcycle Care And Storage

  MOTORCYCLE CARE AND STORAGE EAU26010 ucts onto seals, gaskets, sprock- cleaning products, solvent or Care ets, the drive chain and wheel thinner, fuel (gasoline), rust re- While the open design of a motorcycle axles. Always rinse the dirt and de- movers or inhibitors, brake flu- reveals the attractiveness of the tech- greaser off with water.

• Page 81
  MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clean- CAUTION: Remove dirt with warm water, a mild er to remove any remaining dirt. detergent, and a soft, clean sponge, 6. Touch up minor paint damage Do not use warm water since it in- and then rinse thoroughly with clean caused by stones, etc.

• Page 82: Storage

  CAUTION: NOTE: fuel from deteriorating. Storing the motorcycle in a Consult a Yamaha dealer for advice on 5. Perform the following steps to pro- poorly ventilated room or cover- what products to use. tect the cylinders, piston rings, etc.

• Page 83
  MOTORCYCLE CARE AND STORAGE EWA10950 °C (90 °F)]. For more information WARNING on storing the battery, see page To prevent damage or injury from 6-30. sparking, make sure to ground the NOTE: spark plug electrodes while turning Make any necessary repairs before the engine over.

• Page 84: Specifications

  SPECIFICATIONS Dimensions: Engine oil: Fuel: Overall length: Type: Recommended fuel: 2125 mm (83.7 in) SAE10W30 or SAE10W40 or SAE15W40 Regular unleaded gasoline only Overall width: or SAE20W40 or SAE20W50 Fuel tank capacity: 765 mm (30.1 in) 21.0 L (5.55 US gal) (4.62 Imp.gal) Overall height: Fuel reserve amount: -20 -10…

• Page 85
  SPECIFICATIONS Operation: Manufacturer/model: Rim size: Left foot operation METZELER/MEZ4Y 17M/C x MT5.50 Gear ratio: Loading: Front brake: 1st: Maximum load: Type: 35/14 (2.500) 189 kg (417 lb) Dual disc brake 2nd: (Total weight of rider, passenger, cargo and Operation: 35/19 (1.842) accessories) Right hand operation 3rd:…
• Page 86
  SPECIFICATIONS Charging system: Coolant temperature indicator light: A.C. magneto Battery: Fuses: Model: Main fuse: GT14B-4 30.0 A Voltage, capacity: Headlight fuse: 12 V, 12.0 Ah 20.0 A Headlight: Signaling system fuse: 20.0 A Bulb type: Ignition fuse: Halogen bulb 20.0 A Bulb voltage, wattage x quantity: Radiator fan fuse: Headlight:…

• Page 87: Consumer Information

  Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.

• Page 88
  1. Model label The model label is affixed to the frame under the seat. (See page 3-11.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
• Page 89
  INDEX EXUP system ……..3-16 Parking………… 5-5 Part locations ………. 2-1 Air filter element, cleaning ….6-14 Pass switch……….3-6 Anti-theft alarm (optional) ……. 3-6 Front and rear brake pads, checking ..6-22 Periodic maintenance and Front fork, adjusting ……3-13 lubrication chart ……..6-2 Front fork, checking…….6-28 Battery ……….
• Page 90
  INDEX Troubleshooting ……..6-37 Troubleshooting charts ……6-38 Turn signal indicator lights …… 3-2 Turn signal light bulb, replacing …. 6-34 Turn signal switch ……..3-6 Valve clearance, adjusting ….6-17 Vehicle identification number ….9-1 Wheel bearings, checking….. 6-29 Wheel (front) ………
• Page 92
  YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.06-0.4×1 CR…

FZS1000 (N)

SERVICE MANUAL2000 by Yamaha Motor Co.Ltd.

First edition, December 2000

All rights reserved. Any reproduction or unauthorized use without the written permission of Yamaha Motor Co., Ltd. is expressly prohibited.

GEN

IMPORTANT INFORMATION INFO

EAS00020

IMPORTANT INFORMATION

PREPARATION FOR REMOVAL AND DISASSEMBLY

1.Before removal and disassembly, remove all dirt, mud, dust and foreign material.

2.Use only the proper tools and cleaning equipment.

Refer to the ªSPECIAL TOOLSº section.

3.When disassembling, always keep mated parts together. This includes gears, cylinders, pistons and other parts that have been ºmatedº through normal wear. Mated parts must always be reused or replaced as an assembly.

4.During disassembly, clean all of the parts and place them in trays in the order of disassembly. This will speed up assembly and allow for the correct installation of all parts.

5.Keep all parts away from any source of fire.

EAS00021

REPLACEMENT PARTS

1.Use only genuine Yamaha parts for all replacements. Use oil and grease recommended by Yamaha for all lubrication jobs. Other brands may be similar in function and appearance, but inferior in quality.

EAS00022

GASKETS, OIL SEALS AND O-RINGS

1.When overhauling the engine, replace all gaskets, seals and O-rings. All gasket surfaces, oil seal lips and O-rings must be cleaned.

2.During reassembly, properly oil all mating

EAS00023

LOCK WASHERS/PLATES AND COTTER PINS

1.After removal, replace all lock washers/plates 1 and cotter pins. After the bolt or nut has been tightened to specification, bend the lock tabs along a flat of the bolt or nut.

1-2

GEN INFO

BEARINGS AND OIL SEALS

1.Install bearings and oil seals so that the manufacturer’s marks or numbers are visible. When installing oil seals, apply a light coat of lithium soap base grease onto the oil seal lips. Oil bearings liberally when installing, if appropriate.

1 Oil seal

CAUTION:

Do not spin the bearing with compressed air because this will damage the bearing surfaces.

1 Bearing

EAS00025

CIRCLIPS

1.Before reassembly, check all circlips carefully and replace damaged or distorted circlips. Always replace piston pin clips after one use. When installing a circlip 1 , make sure that the sharp-edged corner 2 is positioned opposite the thrust 3 that the circlip receives.

4 Shaft

1-3

Exhaust camshaft lobe dimensions

2nd ring

Oil ring

TIGHTENING TORQUES SPEC

EAS00029

TIGHTENING TORQUE

GENERAL TIGHTENING TORQUES

This chart specifies tightening torques for standard fasteners with a standard ISO thread pitch. Tightening torque specifications for special components or assemblies are provided for each chapter of this manual. To avoid warpage, tighten multi-fastener assemblies in a crisscross pattern and progressive stages until the specified tightening torque is reached. Unless otherwise specified, tightening torque specifications require clean, dry threads. Components should be at room temperature.

A:Distance between flats

B:Outside thread diameter