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SECTION

1

INTRODUCTION

2

THINGS TO KNOW BEFORE STARTING YOUR VEHICLE

3

UNDERSTANDING THE FEATURES OF YOUR VEHICLE

4

UNDERSTANDING YOUR INSTRUMENT PANEL

5

STARTING AND OPERATING

6

WHAT TO DO IN EMERGENCIES

7

MAINTAINING YOUR VEHICLE

8

MAINTENANCE SCHEDULES

9

IF YOU NEED CONSUMER ASSISTANCE

10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 261

INDEX

TABLE OF CONTENTS

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 175

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 235

I n f o r m a t i o n P r o v i d e d b y :

. . . . . . . . . . . . . . . . . . . . . . . . . . . 7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251

PAGE

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Summary of Contents for Chrysler 2004 Concorde

  • Group Tab Locator

    1

  • Description and Operation

    2

  • Table of Contents

    2

  • Vehicle Identification Number

    2

  • Vehicle Safety Certification Label

    2

  • Body Code Plate

    3

  • Location and Decoding

    3

  • Vin Check Digit

    3

  • Vin Code Breakdown

    3

  • Body Code Plate Location

    4

  • If Two Body Code Plates Are Required

    5

  • International Symbols

    5

  • Fastener Identification

    6

  • Fastener Usage

    6

  • Grade/Class Identification

    6

  • Bolt Markings and Torque — Metric

    7

  • Fastener Strength

    8

  • How to Determine Bolt Strength

    8

  • Threaded Hole Repair

    9

  • Metric System

    9

  • Common Metric Equivalents

    9

  • Conversion Formulas and Equivalent Values

    9

  • Metric Conversion Chart

    10

  • Torque Specifications

    11

  • E-Mark Label

    12

  • Vin Decoding Information

    13

  • Engine Coolant

    16

  • Lubricants

    16

  • Lubrication and Maintenance

    16

  • Parts and Lubricant Recommendations

    16

  • Lubrication Point Locations

    17

  • Fluid Capacities

    17

  • Lubricants and Greases

    17

  • Emission Control System Maintenance

    18

  • Fluid Fill Points and Lubrication Locations

    18

  • Maintenance Schedules

    18

  • Unschedule Inspection

    18

  • Jump Starting Procedure

    24

  • Jump Starting, Towing, and Hoisting

    24

  • To Jump Start a Disabled Vehicle

    24

  • Towing Recommendations

    25

  • Recommended Towing Equipment

    25

  • Ground Clearance

    25

  • Front Towing Procedures

    26

  • Hoisting Recommendations

    26

  • Rear Towing Procedures

    26

  • Tie down Locations for Flat Bed Towing

    26

  • Camber

    28

  • Suspension

    28

  • Wheel Alignment

    28

  • Suspension and Steering Diagnosis

    29

  • Vehicle Lead Diagnosis and Correction

    31

  • Pre-Wheel Alignment Inspection

    31

  • Curb Height Measurement

    31

  • Curb Height Specifications

    33

  • Rear Wheel Toe Adjustment

    33

  • Camber and Caster

    34

  • Front Camber Adjustment Procedure

    34

  • Lateral Link Maximum Length Dimensions

    34

  • Strut to Steering Knuckle Attaching Bolts

    34

  • Front Wheel Toe Adjustment

    35

  • Front Wheel Toe Adjustment Location

    35

  • Tie Rod Thread Engagement Requirements

    35

  • Wheel Alignment Specifications

    36

  • Front Suspension

    37

  • Strut Assembly (Front)

    37

  • Steering Knuckle

    38

  • Ball Joint

    39

  • Hub and Bearing (Front)

    39

  • Lower Control Arm

    39

  • Strut Assembly Components

    39

  • Stabilizer Bar (Front)

    40

  • Tension Strut

    40

  • Strut Tower to Coil Spring Minimum Clearance Area (Typical)

    42

  • Stabilizer Bar and Isolator Bushings

    42

  • Caliper Guide Pin Bolts

    43

  • Removing Outer Tie Rod from Steering Arm

    43

  • Speed Sensor Cable Routing Bracket

    43

  • Stabilizer Bar Link at Strut

    43

  • Removal and Storage of Front Caliper

    44

  • Strut Assembly Mounting

    44

  • Strut Assembly to Steering Knuckle Attaching Bolts

    44

  • Brake Rotor

    45

  • Disc Brake Caliper Mounting

    45

  • Speed Sensor Head Removal

    46

  • Hub and Bearing Retaining Bolts

    46

  • Hub and Bearing Retaining Nut

    46

  • Hub and Bearing Assembly Seal

    46

  • Control Arm to Steering Knuckle Attachment

    47

  • Hub and Bearing Assembly Removal and Installation

    47

  • Prying Hub and Bearing Assembly from Steering Knuckle

    47

  • Separating Ball Joint from Steering Knuckle

    47

  • Hub and Bearing Assembly Mounting Surfaces

    48

  • Removing Rotor

    49

  • Torquing Hub and Bearing Retaining Nut

    49

  • Hub and Bearing Removal and Installation

    50

  • Hub and Bearing Assembly Retaining Bolts

    50

  • Hub and Bearing Mounting Surfaces

    51

  • Installing Wheel Stud into Hub and Bearing

    60

  • Removing Wheel Stud from Hub and Bearing

    60

  • Shaft Nut Removal/Installation

    61

  • Strut Assembly in Compressor

    61

  • Lower Spring Isolator

    62

  • Left Front Strut Upper Mount

    63

  • Lower Control Arm Pivot Bushing

    63

  • Right Front Strut Upper Mount

    63

  • Lower Control Arm Tension Strut Bushing

    64

  • Lower Control Arm Pivot Bushing Removal

    64

  • Installing Lower Control Arm Pivot Bushing

    64

  • Removing Lower Control Arm Tension Strut Bushing

    65

  • Tension Strut Installed in Lower Control Arm

    65

  • Installing Tension Strut Bushing into Lower Control Arm

    66

  • Lower Control Arm Pivot Bolt

    67

  • Tension Strut Cradle Bushing

    67

  • Tension Strut to Cradle Mounting

    67

  • Proper Nut Torquing Procedure

    68

  • Tension Strut Bushing Installed in Cradle

    68

  • Lower Control Arm Pivot Bushing Bolt

    69

  • Front Suspension Fastener Torques

    69

  • Rear Suspension

    71

  • Strut Assembly (Rear)

    71

  • Hub and Bearing (Rear)

    72

  • Spindle

    72

  • Lateral Links

    73

  • Strut Assembly

    73

  • Trailing Arm

    73

  • Strut Assembly Inspection

    74

  • Stabilizer Bar Attaching Links

    75

  • Stabilizer Bar (Rear)

    75

  • Service Warnings and Cautions

    75

  • Link Attachment to Stabilizer Bar

    76

  • Storing Rear Caliper Assembly

    76

  • Wheel Speed Sensor at Adapter

    76

  • Lateral Links to Spindle Attachment

    76

  • Center Punch Installed in Spindle

    77

  • Removing Spindle from Strut Assembly

    77

  • Spindle to Strut Assembly Pinch Bolt

    77

  • Strut Assembly Attaching Nuts

    77

  • Spindle Attachment to Strut

    78

  • Storing Caliper

    79

  • Disc Brake Adapter Mounting

    79

  • Hub and Bearing Retaining Nut and Washer

    79

  • Center Punch Inserted in Spindle

    80

  • Lateral Links to Spindle Attaching Bolt

    80

  • Spindle Pinch Bolt

    80

  • Trailing Arm to Bracket Bolt

    80

  • Removing Spindle from Strut

    81

  • Lateral Link Attachment to Spindle

    82

  • Left Forward Lateral Link

    82

  • Left Rear and both Right Lateral Links

    83

  • Lateral Link Attachment to Crossmember

    83

  • Differential and Driveline

    92

  • Driveshaft Assemblies

    92

  • Front Driveshaft Assemblies

    93

  • Driveshaft Component Identification

    94

  • Clunking Noise During Acceleration

    95

  • Driveshaft Diagnosis

    95

  • Noise And/Or Vibration in Turns

    95

  • Shudder or Vibration During Acceleration

    95

  • Removing Braking Disc

    96

  • Puller Installed on Hub/Bearing Assembly

    96

  • Hub and Bearing to Stub Axle Retaining Nut

    96

  • Inner Tripod Joint Removal from Stub Shaft

    97

  • Removing Stub Axle from Hub/Bearing

    97

  • Grease Applied to Inner Tripod Joint Housing Spline

    98

  • Tripod Joint Retaining Circlip and O-Ring Seal

    98

  • Inner Tripod Joint Installation on Stub Shaft

    99

  • Outer C/V Joint Installation into Hub and Bearing

    99

  • Installing Braking Disc

    100

  • Tighten Hub and Bearing Retaining Nut

    101

  • Tightening Wheel Nuts

    101

  • Spider Assembly Joint Removal from Housing

    102

  • Inner Tripod Joint Sealing Boot Clamps

    102

  • Inner Tripod Joint Sealing Boot

    102

  • Seal Boot Correctly Positioned on Interconnecting Shaft

    103

  • Spider Assembly Retaining Snap Ring Installation

    103

  • Spider Assembly Retaining Snap Ring Removal

    103

  • Boot and Clamp Positioning

    104

  • Crimping Tool Installed on Sealing Boot Clamp

    104

  • Sealing Boot Retaining Clamp Installed

    104

  • Spider Assembly Installed in Housing

    104

  • Outer C/V Joint Sealing Boot

    105

  • Outer C/V Joint Seal Boot Clamps

    105

  • Outer C/V Joint Removal from Interconnecting Shaft

    105

  • Outer C/V Joint Installed on Interconnecting Shaft

    106

  • Base Brake System

    108

  • Brake Pedal

    109

  • Master Cylinder

    109

  • Power Brake Booster

    110

  • Brake Tubes and Hoses

    111

  • Junction Block

    111

  • Proportioning Valve

    111

  • Disc Brakes (Front)

    112

  • Brake Tube Nut Thread Sizes and Tube Routing

    112

  • Front Disc Brake Caliper Assembly

    113

  • Performance Front Disc Brake Caliper Assembly (BR5)

    114

  • Brake Fluid Level Switch

    115

  • Brake Lamp Switch

    115

  • Disc Brakes (Rear)

    115

  • Drum in hat Braking Disc

    116

  • Rear Disc Brake Assembly

    116

  • Brake Fluid Level Switch (Sensor)

    117

  • Red Brake Warning Lamp

    117

  • Base Brake System Diagnosis Charts

    118

  • Other Brake Conditions

    119

  • Basic Test

    120

  • Vacuum Leak Test

    121

  • Pressure Gauges Installed

    122

  • Proportioning Valve with Fittings

    122

  • Braking Surface Inspection

    123

  • Proportioning Valve Applications and Pressure Specifications

    123

  • Rotor Minimum Thickness

    123

  • Rotor Thickness Variation

    123

  • Marking Rotor and Wheel Stud

    124

  • Checking Rotor Runout

    124

  • Checking Rotor for Thickness

    124

  • Brake Rotor Limits

    125

  • Checking Hub Runout

    125

  • Index Rotor and Wheel Stud

    125

  • Brake Fluid Contamination

    125

  • Brake Fluid Level Check

    126

  • Master Cylinder Fluid Level

    126

  • Switch Test — Depressed Position

    126

  • Switch Test — Released Position

    126

  • Trapped Air in Brake Line

    127

  • Base Brake Bleeding

    127

  • Proper Method for Purging Air from Brake System

    127

  • Pressure Bleeding

    127

  • Bleeding Without a Pressure Bleeder

    128

  • Brake Tube Repair

    128

  • Master Cylinder Bleeding

    128

  • Cutting and Flaring of Brake Line Tubing

    129

  • Iso Style Tube Flaring Procedure

    129

  • Tube End Properly Prepared for Flaring

    129

  • Refacing Brake Rotor

    130

  • ISO Tubing Flare Tool

    130

  • Brake Rotor Machining

    130

  • Brake Rotor Refinishing Limits

    131

  • Front Rotor Thickness Markings

    131

  • Rear Rotor Thickness Markings

    131

  • Specifications and Limits

    131

  • Brake Pedal Mounting

    132

  • Brake Pedal Retaining Clip

    133

  • Master Cylinder Mounting

    133

  • Wiper Module and Cowl Cover

    134

  • Wiper Arm Attachment to Pivot

    134

  • Correctly Isolated Remote Ground Cable

    134

  • Master Cylinder Positioning

    135

  • Reinforcement Attachment to Vehicle

    135

  • Wiper Crank Lever Positioning

    135

  • Brake Pedal Holding Tool Installed

    136

  • Disc Brake Caliper (Front)

    137

  • Removing Caliper Assembly

    138

  • Caliper Inspection

    139

  • Disc Brake Shoes (Front)

    139

  • Removing or Installing Braking Disc

    139

  • Removing Outboard Brake Shoe

    139

  • Installing Outboard Brake Shoe Assembly

    140

  • Front Brake Shoe Assembly Identification

    140

  • Disc Brake Caliper (Rear)

    140

  • Front Disc Brake Caliper with Retractor Clips

    141

  • Removing / Installing Caliper Assembly

    141

  • Removing Caliper Guide Pin Bolts

    141

  • Disc Brake Shoes (Rear)

    142

  • Removing / Installing Rear Rotor

    142

  • Removing / Installing Caliper

    143

  • Removing / Installing Outboard Brake Shoe

    144

  • Removing / Installing Inboard Brake Shoe

    144

  • Fuse Panel Cover

    145

  • Lower Instrument Panel Cover Mounting Screws

    145

  • Parking Brake Lever (Pedal) and Front Cable Assembly

    145

  • Fuse Junction Block

    146

  • Park Brake Release Cable

    146

  • Reinforcement Panel

    146

  • Trunk Release Wiring

    146

  • Front Park Brake Cable at Rear Floor Pan

    147

  • Front Park Brake Cable Attachment at Front Floor Pan

    147

  • Parking Brake Cable (Rear)

    148

  • Parking Brake Cable (Intermediate)

    148

  • Cable at Torque Box

    148

  • Left Rear Parking Brake Retainer Clip

    149

  • Parking Brake Tensioner

    149

  • Tensioner

    149

  • Adjustment Mark on Cable Tensioner Rod

    150

  • Parking Brake Shoes (with Rear Disc Brakes)

    150

  • Brake Lamp Switch Location

    151

  • Master Cylinder Brake Fluid Reservoir

    151

  • Reservoir Retaining Pins

    151

  • Removing Caliper Guide Pin Bushings

    152

  • Disc Brake Caliper (Front and Rear)

    152

  • Installing Caliper Guide Pin Bushings

    152

  • Caliper Guide Pin Bushing Service

    152

  • Folded Caliper Guide Pin Bushing

    153

  • Installing Caliper Guide Pin Bushing

    153

  • Removing Bushing from Caliper

    153

  • Removing Inner Sleeve from Bushing

    153

  • Bushing Correctly Installed in Caliper

    154

  • Caliper Disassembly

    154

  • Correctly Installed Caliper Sleeve and Bushing

    154

  • Installing Sleeve in Bushing

    154

  • Removing Piston Seal from Caliper

    155

  • Removing Caliper/Piston Dust Boot

    155

  • Honing Brake Caliper Piston Bore

    155

  • Caliper Assembly

    156

  • Installing New Piston Seal in Caliper

    156

  • Installing Piston into Caliper Bore

    156

  • Brake Shoe (Pad) Lining Wear

    157

  • Parking Brake

    158

  • Brake Actuation System

    159

  • Brake Fluid

    159

  • Brake Fastener Torque Specifications

    160

  • Normal Braking

    162

  • Antilock Brake System

    162

  • Noise and Brake Pedal Feel

    162

  • Abs Braking

    162

  • Antilock Brake System Components

    163

  • Integrated Control Unit (Icu)

    163

  • Start-Up Cycle

    163

  • Tire Noise and Marks

    163

  • Controller Antilock Brake (Cab)

    164

  • Hydraulic Control Unit (Hcu)

    165

  • Valves and Solenoids

    165

  • Controller Antilock Brake Outputs

    165

  • Controller Antilock Brake Inputs

    165

  • Abs Fuses

    166

  • Abs Relays (Solid State)

    166

  • Amber Abs Warning Lamp

    166

  • Wheel Speed Sensor (Wss) and Tone Wheel

    166

  • Hydraulic Circuits and Valve Operation

    167

  • Hydraulic Shuttle Valves

    167

  • Traction Control Function Lamps

    167

  • Traction Control System

    167

  • Abs Hydraulic Circuit and Solenoid Valve Function

    168

  • Normal Braking Hydraulic Circuit and Solenoid Valve Function

    168

  • ABS Without Traction Control — ABS Mode Hydraulic Circuit

    169

  • ABS with Traction Control — Normal Braking Hydraulic Circuit

    170

  • Abs General Diagnostics Information

    171

  • Abs Vehicle Test Drive

    171

  • Abs Wiring Diagram Information

    171

  • ABS with Traction Control — ABS Mode Hydraulic Circuit

    171

  • Traction Control Hydraulic Circuit

    172

  • Abs Electronic Diagnosis

    173

  • Abs Self-Diagnosis

    173

  • Drive-Off Cycle

    173

  • Ongoing Tests

    173

  • Tone Wheel

    174

  • Brake Fluid Level Checking

    175

  • Antilock Brake System Bleeding

    175

  • 25-Way CAB Connector Lock

    177

  • Brake Tube Fittings

    177

  • Transmission Controller Mounting

    177

  • Wheel Speed Sensor (Front)

    178

  • Speed Sensor Head Attachment to Steering Knuckle

    179

  • Wheel Speed Sensor (Rear)

    179

  • Remove/Install CAB

    180

  • Pump/Motor to CAB Wiring Harness

    180

  • CAB Attaching Bolts

    180

  • Tone Wheel Runout

    181

  • Wheel Speed Sensor Resistance

    181

  • Wheel Speed Sensor-To-Tone Wheel Clearance

    181

  • Cooling System

    190

  • Cooling System Flow

    191

  • Coolant

    192

  • Coolant Performance

    192

  • Engine Thermostat

    192

  • Water Pump

    193

  • Thermostat and Housing—3.2/3.5L Engines

    193

  • Radiator

    193

  • Thermostat and Housing—2.7L Engine

    193

  • Cooling System Fan

    194

  • Hose Clamps

    194

  • Radiator—Typical

    194

  • Water Pump—3.2/3.5L Engine

    194

  • Coolant Bottle

    195

  • Hose Clamp Tool

    195

  • Hose Clamp Usage Chart

    195

  • Spring Clamp Size Location

    195

  • Engine Block Heater

    196

  • Accessory Drive Belts

    196

  • Coolant Pressure/Recovery Bottle Location

    196

  • Coolant Pressure Bottle Cap

    196

  • Automatic Transmission Oil Cooler

    197

  • Engine Oil Cooler—2.7L

    197

  • Transmission Oil Cooler

    197

  • Engine Oil Cooler Lines—2.7L Engine (EES Only)

    198

  • Engine Oil Cooler—2.7L Engine (EES Only)

    198

  • Engine Oil Cooler—3.2/3.5L7

    199

  • Cooling System Diagnosis

    200

  • Water Pump Diagnosis

    204

  • Radiator Fan Control

    204

  • Coolant Concentration Testing

    205

  • Radiator Coolant Flow

    205

  • Deaeration

    206

  • Low Coolant Level

    206

  • Pressure Testing Cooling System

    206

  • Testing System for Leaks

    206

  • Coolant—Adding Additional

    207

  • Coolant Level Check

    207

  • Coolant Bottle Cold Fill Level

    207

  • Accessory Drive Belt Diagnosis

    207

  • Coolant Recovery Pressure Bottle and Cap Location

    208

  • Cooling System—Draining

    208

  • Cooling System—Filling

    208

  • Radiator Draincock Location

    208

  • Cooling System Bleeding

    209

  • Special Tool 8195

    210

  • Water Pump—2.7L

    210

  • Water Pump—2.7L Engine

    211

  • Water Pump Body—3.2/3.5L Engine

    212

  • Water Outlet Connector—Removal and Installation

    212

  • Water Outlet Connector—2.7L

    212

  • Heater Supply Tube—2.7L

    213

  • Heater Supply Tube—3.2/3.5L

    213

  • Thermostat—2.7L

    214

  • A/C Condenser to Radiator—Removal and Installation

    216

  • Fan Module—Removal and Installation

    216

  • Draincock

    217

  • Fan Module

    217

  • Transmission Oil Cooler—External

    217

  • Transmission Oil Cooler Lines

    218

  • Engine Oil Cooler

    218

  • Pressure Control Valve

    218

  • Cooler Lines

    218

  • Battery

    228

  • Low Maintenance Battery

    228

  • Maintenance Free Battery

    228

  • Battery Charger Capacity

    229

  • Battery Ignition off Draw (Iod)

    229

  • Battery State of Charge

    230

  • Battery Temperature

    230

  • Battery Test Indicator

    230

  • Charging Time Required

    230

  • Size of Battery

    231

  • Battery Construction and Test Indicator

    231

  • Battery Built-In Test Indicator

    231

  • Abnormal Battery Discharging

    232

  • Battery Load Test

    233

  • Remove Surface Charge from Battery

    233

  • Volt-Ammeter Load Tester Connection

    233

  • Battery Charging

    234

  • Battery Open Circuit Voltage

    234

  • Battery Open Circuit Voltage Test

    234

  • Load Test Temperature

    234

  • Voltmeter Accurate to 1/10 Volt

    235

  • Visual Inspection

    235

  • Charging Completely Discharged Battery

    235

  • Battery Charging Rate

    235

  • Cleaning Battery

    236

  • Cleaning Battery Cable Terminal

    236

  • Cleaning Battery Post

    236

  • Battery Specifications

    237

  • Cranking Rating

    237

  • Negative Battery Cable Remote Terminal

    237

  • Reserve Capacity Rating

    238

  • Starting Systems

    240

  • Supply Circuit and Control Circuit

    241

  • Control Circuit Test

    241

  • Starting System Schematic

    241

  • Starter Solenoid

    241

  • Feed Circuit Resistance Test

    242

  • Ignition Switch

    242

  • Relay Circuit Test

    242

  • Relay Test

    242

  • Feed Circuit Test

    243

  • Starting System Test

    243

  • Volt Ampere Tester

    243

  • Starting System Diagnosis

    244

  • Safety Switches

    245

  • Starter

    245

  • Charging System

    248

  • Charging System Operation

    248

  • Generator

    248

  • Battery Temperature Sensor—Pcm Input

    249

  • Coil on Plug

    252

  • Ignition System

    252

  • Spark Plugs-Platinum

    252

  • Platinum Pads

    253

  • 3.2/3.5L Coil

    253

  • Crankshaft Position Sensor

    253

  • 2.7L Coil

    253

  • Camshaft Position Sensor

    254

  • Coil Capacitor

    254

  • Crankshaft Position Sensor Location

    254

  • Timing Slots

    254

  • Camshaft Position Sensor Location

    255

  • Ignition Interlock

    256

  • Knock Sensor

    256

  • Lock Key Cylinder

    256

  • Spark Plug

    256

  • Ignition Coil

    257

  • Camshaft Position Sensor—2.7L

    257

  • Automatic Shutdown Relay

    257

  • Camshaft Position Sensor—3.2/3.5L

    257

  • Analog Clock

    264

  • Instrument Panel Systems

    264

  • Cluster Diagnostic Procedure

    265

  • Cluster – Intrepid/Concorde

    265

  • Electro–Mechanical Instrument Cluster

    265

  • Headlamp Switch

    265

  • Headlamp Switch Resistance

    266

  • Cigar Lighter/Power Outlet Customer Preference

    266

  • Cigar Lighter/Power Outlet Customer Preference Fuse Location

    266

  • Atc Sun Sensor

    267

  • Atc In-Car Temperature Sensor

    267

  • Instrument Panel Components – Intrepid

    268

  • Instrument Panel Components – Concorde

    270

  • Instrument Panel Components – LHS/300M

    272

  • Body Control Module (Bcm)

    273

  • Brake Lamp/Speed Control Cutout Switch

    273

  • Cigar Lighter / Power Outlet Base Removal

    273

  • Cigar Lighter/Power Outlet Assembly

    273

  • Cluster Lamps

    274

  • Clock

    274

  • Cluster and Bezel

    274

  • Cluster Mask/Lens

    275

  • Indicators – Bulbs

    275

  • Combination Flasher

    276

  • Cubby Bin/Storage Compartment

    276

  • Decklid Release Switch

    276

  • Glove Box Door/Handle

    276

  • Heater — A/C Controls

    277

  • Instrument Panel and Pad Assembly

    278

  • Instrument Panel Center Trim Bezel

    279

  • Instrument Panel End Covers — Left and Right

    279

  • Instrument Panel Floor bin

    279

  • Instrument Panel Silencer / Duct

    279

  • Remote Keyless Entry (Rke) Module

    280

  • Traction Control Switch

    280

  • Trip Reset Knob

    280

  • Upper Right Trim Bezel (Lhs / 300M)

    280

  • Rear Fog Lamp Switch

    282

  • Instrument Panel and Systems

    282

  • Headlamp Leveling System

    282

  • Headlamp Leveling Switch

    282

  • Instrument Cluster

    283

  • Rear Fog Lamp (Headlamp) Switch

    284

  • Audio Systems

    286

  • 4 Disc In-Dash CD Changer

    287

  • Interference Elimination

    287

  • Rear Defogger/Antenna Module

    287

  • Rear Window Antenna

    287

  • Remote Amplifier

    288

  • MIDLINE and INFINITY L SYSTEM

    288

  • Infinity Ll Remote Amplifier Location

    288

  • Audio Diagnostic Test Procedures

    288

  • Base 4 Speaker System

    289

  • Base 4 Speaker System Continued

    290

  • CD Changer Diagnosis

    299

  • CD Changer Fault Codes

    299

  • Electrical Noise Distortion One Speaker

    300

  • Mechanical Noise Distortion

    300

  • Noise Distortion in All Speakers

    300

  • One Speaker Non-Operative

    300

  • Rear Window Grid Lines and Module

    301

  • Rear Window Antenna Module

    301

  • Fixed Mast Antenna (Intrepid Only)

    302

  • Front Door Speakers

    302

  • Instrument Panel Speaker (Infinity)

    303

  • Radio/Tape/CD Player

    303

  • REAR DOOR SPEAKERS (INFINITY Ll)

    303

  • Rear Shelf Speaker

    303

  • Horn

    306

  • Horn Connector Pin Call-Out

    306

  • Horn Systems

    306

  • Horn Switch Test Locations

    307

  • Horn Switch

    307

  • Horn Relay

    307

  • Horn System Test

    308

  • Horn Relay Location

    309

  • Speed Control Switches

    310

  • Speed Control System

    310

  • Vehicle Speed Control System

    310

  • Climbing a Grade

    311

  • Interactive Speed Control

    311

  • Speed Control Servo-Pcm Output

    311

  • Grade Hunting

    312

  • Downshift Delay

    312

  • Automatic Speed Control Overspeed Reduction

    312

  • Powertrain Control Module

    313

  • Servo Cable

    313

  • Vacuum Reservoir

    313

  • Vehicle Speed and Distance

    313

  • Checking for Diagnostic Codes

    314

  • Servo

    314

  • Speed Control Servo Cable—2.7L

    314

  • Hazard Warning System

    318

  • Turn Signal and Hazard Warning Systems

    318

  • Multi-Function Switch

    319

  • Multi-Function Switch Tests

    319

  • Combination Flasher Diagnosis

    320

  • Beam Select Switch Continuity

    321

  • Turn Signal and Hazard Switch Continuity

    321

  • Windshield Wiper System

    324

  • Wiper and Washer Systems

    324

  • Intermittent Wiper Function

    325

  • Multi-Function/Wiper Switch

    325

  • Windshield Washer System

    325

  • Wiper Blades

    325

  • Windshield Washers

    326

  • Body Control Module Location

    326

  • Multi-Function/Wiper Switch Pin Call-Out

    326

  • Windshield Washer Test

    327

  • Motor will Not Run in any Switch Position

    329

  • Windshield Wiper System Conditions

    329

  • Motor Runs Slowly at All Speeds

    330

  • Wipers Run at Low Speed with Switch in High Speed Position

    330

  • Motor will Keep Running with Switch in off Position

    331

  • Wipers Do Not Run When Washer Motor Is Engaged

    331

  • Wiper Motor Test

    332

  • Washer Fluid Level Sensor

    336

  • Washer Hose

    336

  • Washer Fluid Level Sensor (Intrepid)

    336

  • Washer Reservoir

    337

  • Windshield Washer Nozzles

    337

  • Washer Reservoir Filler Tube

    338

  • Washer Reservoir Pump

    338

  • Remove Blade from Arm

    339

  • Wiper Arm and Blade

    339

  • Wiper Blade Element

    339

  • Wiper Frame Assembly

    340

  • Tower to Tower Support Removal

    340

  • Wiper Blade and Element

    340

  • Transfer Parts

    340

  • Wiper Link Arms

    341

  • Wiper Motor

    341

  • Wiper Motor Retaining Bolts

    341

  • Washer Nozzle

    342

  • Wiper Arm Adjustment

    342

  • Headlamp Washers

    344

  • Windshield/Headlamp Washers

    344

  • Windshield/Headlamp Washer Test

    345

  • Headlamp Washer System Priming Procedure

    346

  • Windshield/Headlamp Washer Reservoir Filler Tube

    347

  • Windshield/Headlamp Washer Reservoir

    347

  • Headlamp Washer Hoses

    348

  • Washer Reservoir Filler Tube Mounting Bolt

    348

  • Washer Reservoir Filler Tube Removal

    348

  • Headlamp Washer Nozzle

    349

  • Left Side Headlamp Washer Hose

    349

  • Right Side Headlamp Washer Hoses

    349

  • Headlamp Washer Pump

    350

  • Lamps

    352

  • Automatic Headlamp System

    352

  • Lamp Diagnosis

    352

  • Courtesy Lamps

    353

  • Daytime Running Lamps

    353

  • Headlamp System

    353

  • Headlamps on with Windshield Wipers

    353

  • Electronic Daytime Running Light

    354

  • Floor Console Transmission Range Indicator Lamp

    354

  • Headlamp and Fog Lamp Diagnosis

    354

  • Illuminated Entry

    354

  • Headlamp Diagnosis

    355

  • Headlamp Alignment

    359

  • Using Alignment Screen

    359

  • Headlamp Alignment Preparation

    359

  • Headlamp and Fog Lamp Adjustment

    359

  • Headlamp Adjustment

    360

  • Headlamp Alignment Screen

    360

  • Headlamp Alignment Screws – Concorde/Lhs/300M

    360

  • Fog Lamp Adjuster Screw – Intrepid

    361

  • Fog Lamp Alignment

    361

  • Fog Lamp Alignment Screen

    361

  • Headlamp Alignment Screws – Intrepid

    361

  • Lamp Bulb Service

    363

  • Headlamp Bulbs – Intrepid

    363

  • Fog Lamp Bulb – Intrepid/300M

    364

  • Fog Lamp Bulb – Lhs

    364

  • Front Parking and Turn Signal Lamp Bulb — Lhs

    365

  • Front Parking, Side Marker, and Turn Signal Lamp Bulb – Concorde

    365

  • Front Parking, Side Marker, and Turn Signal Lamp Bulb – Intrepid

    365

  • CHMSL – Rear Shelf

    366

  • Front Side Marker Lamp Bulb – Lhs

    366

  • Parking, Side Marker, and Turn Signal Bulb

    366

  • Trunk Lamp Bulb

    367

  • Chmsl – 300M

    367

  • CHMSL – Intrepid

    367

  • Tail, Stop, Back Up, and Turn Signal Lamp Bulb

    367

  • License Plate Lamp Bulb

    368

  • License Plate Lamp Bulb – Rear Bumper Fascia

    368

  • Headlamp Housing – Concorde/Lhs/300M

    369

  • Lamp Service

    369

  • Headlamp Jackscrews

    370

  • Remove Push in Fasteners

    370

  • Fastener Locations

    370

  • Access Rubber Grommet

    370

  • Fog Lamp Housing

    371

  • Headlamp Housing – Intrepid

    371

  • Remove Headlamp Housing

    371

  • Roll Fascia Forward

    371

  • Front Parking, and Turn Signal Lamp Housing

    372

  • Front Side Marker Housing – Lhs

    372

  • Chmsl and Applique Housing – Intrepid

    373

  • Chmsl Housing – 300M

    373

  • Chmsl Housing – Concorde/Lhs

    373

  • CHMSL – Decklid

    374

  • CHMSL Housing – Intrepid

    374

  • License Plate Lamp – Rear Bumper Fascia

    375

  • Bulb Application

    376

  • Exterior Lamp Bulbs

    376

  • Dimmer Controlled Interior Lamps

    376

  • Exterior Lamp Bulb Chart

    376

  • Non Dimmer Controlled Interior Lamps

    377

  • Indicator Lamps

    377

  • Lamp Systems

    378

  • Fog Lamp Diagnosis

    380

  • Headlamp Leveling Motor Diagnosis

    381

  • Alignment Screen Preparation

    382

  • Headlamp and Fog Lamp Adjustment Using Alignment Screen

    382

  • Headlamp Assembly Removal

    385

  • Headlamp Bulb

    385

  • City Lamp Housing

    386

  • City Lamp Bulb

    387

  • Front Fog Lamp

    387

  • Front Fog Lamp Bulb

    387

  • Front Fog Lamp Electrical Connector

    387

  • Side Repeater Lamp Retaining Tabs

    388

  • Side Repeater Lamp Bulb

    388

  • Side Repeater Lamp

    388

  • Front Fog Lamp Assembly Rear Cover

    388

  • Side Repeater Lamp Socket

    389

  • Tail Lamp Assembly

    389

  • Tail Lamp Assembly Fasteners

    389

  • Rear License Plate Lamp Bulb

    390

  • Tail Lamp Bulb Socket

    390

  • Tail Lamp Bulbs

    390

  • Chmsl Lamp Bulb

    391

  • Headlamp Dimmer Switch

    392

  • Headlamp Assembly

    392

  • Headlamp Cleaning

    397

  • Interior Lamp Bulbs

    397

  • Clockspring

    398

  • Driver Airbag Module

    398

  • Occupant Restraint Controller (Orc)

    398

  • Passive Restraint Systems

    398

  • Airbag System Test

    399

  • Impact Sensor

    399

  • Passenger Airbag Module

    399

  • Service of Deployed Airbag Module

    400

  • Service Procedures

    400

  • Deployed Module

    400

  • Cleanup Procedure

    400

  • Maintenance Inspection

    401

  • Undeployed

    401

  • Five Passenger Vehicle

    403

  • Six Passenger Vehicle

    403

  • Non Deployed Module

    404

  • Reinforcement to Passenger Airbag

    405

  • Steering Wheel

    406

  • Clockspring Centering Procedure

    406

  • Adjustments

    406

  • Lh Front Seat Backs Equipped with Airbags

    409

  • SIACM Position & Orientation

    410

  • Side Impact Airbag Control Module

    410

  • Side Impact Airbag Restraint System

    411

  • Seat Airbag Modules

    412

  • Lh Airbag Front Seat Backs

    413

  • Clockspring Location

    414

  • Front Seat Airbag Wire Harness

    414

  • Seat Airbag Wire Harness

    414

  • Passenger Airbag Location

    415

  • Front Impact Sensor

    415

  • Driver Airbag Location

    415

  • Handling Airbag Module

    416

  • Front Seat Back Panel

    421

  • Left Seat Airbag Module

    421

  • Seat Airbag Electrical Connector

    421

  • Installing Seat Airbag

    422

  • Seat Airbag Position & Orientation

    422

  • Left Seat Airbag Wire Harness

    424

  • Seat Airbag Module Position & Orientation

    424

  • Wire Harness Position & Orientation

    425

  • Airbag Seat Wire Harness

    425

  • Right Seat Airbag Wire Harness

    426

  • Airbag Related Components

    427

  • Electrically Heated Systems

    430

  • Rear Window Defogger

    430

  • A/C-Heater and Atc Control Head

    431

  • ATC Control Head

    431

  • Grid Test

    431

  • System Test

    431

  • Fuse and Electrical Short Test

    432

  • Rear Window Defogger Relay

    432

  • System Electrical Circuit

    432

  • Rear Window Defogger Relay Test

    433

  • Repair Grid Lines, Terminals and Pigtails

    433

  • Grid Line Repair

    434

  • Heated Seat Switch

    435

  • Heated Seats

    435

  • Memory and Heated Seat Switch Location

    435

  • Heated Seat Element and Sensor

    436

  • Memory and Heated Seat Switches

    436

  • Memory Heated Seat/Mirror Module

    436

  • Seat Cushion

    437

  • Heated Seat Sensor

    437

  • Heated Seat Element

    437

  • Seat Back

    437

  • Power Distribution Center (Pdc)

    440

  • Power Distribution Center Location

    440

  • Power Distribution Systems

    440

  • Junction Block (Jb)

    441

  • Junction Block Location

    441

  • Negative Battery Remote Cable

    442

  • Power Door Locks

    444

  • Power Lock Systems

    444

  • Remote Keyless Entry (Rke) System

    445

  • Central Locking System

    445

  • Door Lock Inhibit

    445

  • Child Protection Lock

    445

  • Deck Lid Release Motor

    446

  • Door Lock Switch

    446

  • Door Lock System

    446

  • Voltage

    446

  • Horn Chirp Toggle

    447

  • Remote Keyless Entry Transmitter

    447

  • Remote Keyless Entry Module/Bcm

    448

  • Remote Keyless Entry Diagnosis

    448

  • Deck Lid Release Toggle

    448

  • Programming by Customer

    449

  • Programming Remote Keyless Entry Transmitter(S)

    449

  • Remote Keyless Entry Module

    449

  • Transmitter Battery

    450

  • Transmitter Range

    450

  • Sentry Key Immobilizer System (Skis)

    452

  • Vehicle Theft/Security System (Vtss)

    452

  • Vehicle Theft/Security Systems

    452

  • Sentry Key Immobilizer Module Location

    453

  • Sentry Key Immobilizer Module

    453

  • Sentry Key Immobilizer Transponder

    454

  • Triggering the Vtss

    455

  • Customer Learn

    456

  • Body Control Module

    457

  • Deck Lid Security Switch

    457

  • Lock Cylinder Switch

    457

  • Door Key Cylinder Switch

    458

  • Sentry Key Immobilizer Module (Skim)

    458

  • Power Seat Systems

    460

  • Power Seat Switch

    460

  • Position Sensing Power Seat Potentiometers

    460

  • Circuit Breaker

    461

  • Diagnostic Procedure

    461

  • Power Seat Switch Diagnostic Test

    461

  • Activation

    461

  • Seat Motor Test

    462

  • Seat Switch Continuity Test

    462

  • Switch Test

    462

  • Seat Adjuster

    463

  • Seat Switch

    463

  • Memory Selector Switch

    464

  • Glide Feature

    464

  • Memory Seats

    464

  • Memory Selector Switch Location

    465

  • Motor Tests

    471

  • Seat / Side Airbag Connector Location

    472

  • Seat Switch Pin Call-Out

    472

  • Seat Adjuster Removal

    473

  • Memory Heated Seat/Mirror Module Location

    476

  • Seat Cushion Side Shield

    476

  • Power Window Systems

    478

  • Window Motor

    478

  • Master Window Switch

    479

  • Window Switch

    479

  • Master Switch

    480

  • Passenger Switch

    480

  • Passenger Window Switch

    480

  • Rear Door Switches

    480

  • Power Mirror Switch

    482

  • Power Mirror Systems

    482

  • Power Side View Mirror Position Sensing

    482

  • Mirror Switch

    483

  • Mirror Motor

    483

  • Heated Mirror

    483

  • Automatic Day/Night Inside Mirror

    483

  • Mirror Switch Connector Pin Call-Out

    484

  • Chime/Buzzer Warning Systems

    486

  • Chime Conditions

    487

  • Chime/Buzzer Warning System Schematic

    487

  • Body Control Module Removal

    488

  • Exterior Lamps Left on

    488

  • Fasten Seat Belts

    488

  • Key Left in Ignition

    488

  • Overhead Travel Information System

    490

  • Overhead Console Systems

    490

  • Map Reading Lamps

    490

  • C/T (Compass/Temperature) Button

    491

  • Reset Button

    491

  • Step Button

    491

  • Us/M (English/Metric Measurement) Button

    491

  • Average Fuel Economy

    492

  • Distance to Empty

    492

  • Instantaneous Fuel Economy

    492

  • Trip Odometer

    492

  • Variance Setting Procedure

    493

  • Compass Calibration

    493

  • Universal Transmitter Channel Status

    493

  • Demagnetizing Procedure

    493

  • Ambient Temperature Sensor

    494

  • Base Unit

    494

  • Map Lamp

    494

  • Variance Zone Map

    494

  • Mini Console Base Removal

    495

  • OTIS Removal

    495

  • Overhead Console Base Plate

    495

  • Wiring Diagrams

    496

  • 8W-01 General Information

    498

  • Circuit Functions

    501

  • Circuit Identification Code Chart

    501

  • Circuit Information

    501

  • Wire Color Code Chart

    501

  • Section Identification

    502

  • Symbols

    502

  • Wiring Diagram Symbols

    503

  • Terminology

    504

  • Splice Locations

    504

  • Locations

    504

  • Connector Information

    504

  • Electrostatic Discharge (Esd) Sensitive Devices

    505

  • Probing Tool

    505

  • Take Outs

    505

  • Troubleshooting Tools

    505

  • Intermittent and Poor Connections

    506

  • Testing for Continuity

    506

  • Testing for Voltage Potential

    506

  • Troubleshooting Tests

    506

  • Wiring Repair

    507

  • Wire Repair

    507

  • Troubleshooting Wiring Problems

    507

  • Testing for a Voltage Drop

    507

  • Connector and Terminal Replacement

    508

  • Connector Replacement

    508

  • Molex Connector Repair

    508

  • Terminal/Connector Repair-Molex Connectors

    508

  • Stagger Cutting Wires

    509

  • Terminal Removal

    509

  • Terminal Replacement

    509

  • Terminal/Connector Repair- Augat Connectors

    509

  • Using Special Tool 6932

    510

  • Augat Connector Repair

    510

  • Connector Locking Wedge Tab (Typical)

    510

  • Diode Identification

    511

  • Diode Replacement

    511

  • Terminal Removal Using Special Tool

    511

  • 8W-02 Component Index

    514

  • Power Distribution Center

    517

  • Fuses

    518

  • 8W-12 Junction Block

    544

  • 8W-15 Ground Distribution

    576

  • 8W-20 Charging System

    594

  • 8W-21 Starting System

    596

  • 8W-30 Fuel/Ignition System

    598

  • 8W-31 Transmission Control System

    618

  • 8W-33 Vehicle Speed Control

    626

  • 8W-35 Anti-Lock Brakes

    630

  • 8W-39 Vehicle Theft Security System

    634

  • 8W-40 Instrument Cluster

    640

  • 8W-41 Horn/Cigar Lighter

    650

  • 8W-42 Air Conditioning-Heater

    652

  • 8W-43 Occupant Restraint System

    660

  • 8W-45 Body Control Module

    670

  • 8W-47 Audio Systems

    686

  • 8W-48 Rear Window Defogger

    694

  • 8W-49 Overhead Console

    698

  • 8W-50 Front Lighting

    700

  • 8W-51 Rear Lighting

    716

  • 8W-52 Turn Signals

    726

  • 8W-53 Wipers

    730

  • 8W-60 Power Windows

    736

  • 8W-61 Power Door Locks

    740

  • 8W-62 Power Mirrors

    746

  • 8W-63 Power Seats

    754

  • 8W-64 Power Sunroof

    762

  • 8W-65 Speed Proportional Steering

    764

  • 8W-70 Splice Information

    766

  • 8W-80 Connector Pin-Outs

    774

  • 8W-90 Connector/Ground Locations

    848

  • Front of Engine

    856

  • Right Front Engine Compartment

    856

  • Left Front Engine Compartment

    857

  • Left Rear Engine Compartment

    858

  • 8W-95 Splice Locations

    870

  • Left Front Lamps

    873

  • Right Front Lamps

    873

  • Right Front Door

    878

  • Left Side Body

    879

  • Cylinder Block

    884

  • Engine Identification

    884

  • Cylinder Block and Crankshaft

    885

  • Piston and Connecting Rod

    886

  • Cylinder Head, Valves, and Springs

    887

  • Timing Drive System

    887

  • Valve Springs

    887

  • Rocker Arms

    889

  • Valvetrain Components

    889

  • Engine Lubrication

    890

  • Exhaust Manifold

    890

  • Intake Manifold

    890

  • Cylinder Block Oil Lubrication System

    891

  • Cylinder Head Oil Lubrication System—Left Side

    892

  • Cylinder Head Oil Lubrication System—Right Side

    893

  • Engine Diagnosis—Introduction

    894

  • Engine Diagnosis—Performance

    894

  • Intake Manifold Leakage Diagnosis

    897

  • Checking Engine Oil Pressure

    897

  • Cylinder Combustion Pressure Leakage Test

    898

  • Cylinder Compression Pressure Test

    898

  • Cylinder Head Gasket Failure Diagnosis

    898

  • Cylinder-To-Cylinder Leakage Test

    898

  • Cooling System Tester Method

    899

  • Cylinder-To-Water Jacket Leakage Test

    899

  • Lash Adjuster (Tappet) Noise Diagnosis

    899

  • Visual Test Method

    899

  • Inspection for Rear Seal Area Leaks

    900

  • Engine Oil Leak Inspection

    900

  • Api Service Grade Certified

    901

  • Engine Oil Level—Checking

    901

  • Engine Oil Service

    901

  • Sae Viscosity

    901

  • Container Identification

    902

  • Engine Oil Change

    902

  • Engine Oil Filter Change

    902

  • Filter Specification

    902

  • Repair of Damaged or Worn Threads

    903

  • Mopar Gasket Sealant

    903

  • Form-In-Place Gasket and Sealer Application

    903

  • Engine Gasket Surface Preparation

    903

  • Cylinder Bore Cross-Hatch Pattern

    904

  • Cylinder Bore—Honing

    904

  • Fitting Pistons

    904

  • Hydrostatic Locked Engine

    904

  • Check Gap on Piston Rings

    905

  • Piston Pins

    905

  • Piston Rings—Installation

    905

  • Piston Ring—Fitting

    905

  • Upper and Intermediate Rings—Installation

    906

  • Piston Ring End Gap Position

    906

  • Side Rail—Installation

    906

  • Connecting Rod Bearing—Installation

    906

  • Check for Stretched Bolts

    907

  • Checking Connecting Rod Bearing Clearance—Typical

    907

  • Connecting Rod Side Clearance Measuring

    907

  • Crankshaft Main Bearing—Fitting

    907

  • Crankshaft End Play—Checking

    908

  • Main Bearing Selection Chart—2.7L

    908

  • Valve and Valve Seat—Refacing

    908

  • Valve Seats

    909

  • Checking Crankshaft End Play

    909

  • Valve Installation

    909

  • Testing Valve Springs

    909

  • Checking Valve Tip Height and Valve Spring Installed Height

    910

  • Engine Timing—Verification

    910

  • Testing Valve Spring with Tool C-647

    910

  • Valve Seal and Spring

    910

  • Engine Timing

    911

  • Intake Manifold Vacuum Port Repair

    911

  • Manifold Port (Nipple) Repair

    911

  • Engine Hydro-Mount Isolators

    912

  • Engine Mounts—Left and Right

    912

  • Engine Mount—Rear

    912

  • Structural Collar

    913

  • Air Cleaner and Inlet Hose

    914

  • Cowl Covers

    914

  • Cowl Support

    914

  • Crankshaft Damper

    916

  • Engine Lifting Fixture

    916

  • Crankshaft Damper Center Bolt—Removal and Installation

    917

  • Crankshaft Damper—Installation

    917

  • Crankshaft Damper—Removal

    917

  • Intake Manifold—Upper

    917

  • Upper Intake Manifold Tightening Sequence

    918

  • Lower Intake Manifold Tightening Sequence

    918

  • Intake Manifold—Lower

    918

  • Cylinder Head Covers

    920

  • Camshaft Bearing Cap Tightening Sequence

    921

  • Camshaft Chain Timing

    922

  • Camshaft End Play Measuring

    922

  • Rocker Arm—Removal/Installation

    922

  • Hydraulic Lash Adjuster

    923

  • Valve Stem Seals or Valve Springs

    923

  • Valve Stem Seal—Removal

    923

  • Water Outlet Connector

    924

  • Checking Cylinder Head Bolts for Stretching

    924

  • Cylinder Head Tightening Sequence

    925

  • Valve and Valve Springs

    925

  • Timing Chain Cover

    926

  • Timing Chain Cover Sealing

    926

  • Valve, Spring, and Valve Stem Seal

    926

  • Primary Timing Drive System

    927

  • Timing Chain and Sprockets

    927

  • Timing Mark Alignment

    928

  • Primary Timing Chain Marks

    929

  • Timing Chain Tensioner—Oil Purging

    930

  • Timing Chain Tensioner—Resetting

    931

  • Crankshaft Sprocket—Installatio

    932

  • Crankshaft Sprocket—Removal

    932

  • Primary Timing Chain Tensioner

    932

  • Crankshaft Sprocket

    932

  • Crankshaft Oil Seal—Front

    933

  • Crankshaft Oil Seal—Rear

    933

  • Oil Seal Retainer

    934

  • Rear Crankshaft Oil Seal Removal

    934

  • Crankshaft Rear Seal—Installation

    934

  • Crankshaft Oil Seal Retainer—Rear

    934

  • Rear Crankshaft Seal Retainer Alignment

    935

  • Oil Pan

    936

  • Main Bearing Cap Identification

    937

  • Thrust Washer—Installation

    937

  • Oil Filter

    938

  • Oil Pump

    938

  • Windage Tray

    938

  • Oil Pump and Pick-Up Tube

    939

  • Specifications

    948

  • 3.2/3.5L Engine

    955

  • Catalytic Converters

    1034

  • Exhaust System

    1034

  • Excessive Exhaust Noise

    1036

  • Heat Shields

    1036

  • Exhaust System Components

    1037

  • Exhaust Module Supports

    1038

  • Muffler and Front Resonator

    1038

  • Rubber Isolator Hanger to Body Support Bracket

    1038

  • Air Cleaner with Inlet Hose

    1039

  • Right Catalytic Converter

    1039

  • Tailpipe/Rear Resonator

    1039

  • Exhaust System Alignment

    1040

  • Left Catalytic Converter

    1040

  • Frames and Bumpers

    1042

  • Rear Suspension Crossmember

    1042

  • Rear Suspension Crossmember Bushings

    1043

  • Front Bumper Fascia

    1044

  • Front Bumper Fascia – Intrepid

    1044

  • Air Dam

    1045

  • Front Bumper Reinforcement

    1045

  • Rear Bumper Fascia

    1046

  • Engine Cradle Crossmember

    1048

  • Rear Parking Brake and Retainer Clip (Left)

    1049

  • Rear Brake Proportioning Valve

    1050

  • Frame and Bumpers

    1058

  • Front Tow Hook Bracket

    1058

  • Front License Plate Bracket

    1058

  • Rear Tow Hook Bracket

    1059

  • Fuel Delivery System

    1060

  • Fuel System

    1060

  • Gasoline/Oxygenate Blends

    1060

  • Delivery

    1061

  • Fuel Pump Module

    1061

  • Fuel Tank

    1062

  • Fuel Injectors

    1062

  • Fuel Pump Module—Typical

    1062

  • Fuel Level Sensor

    1062

  • Fuel Filter/Fuel Pressure Regulator

    1063

  • Pressure-Vacuum Filler Cap

    1063

  • Side View—Filter/Regulator

    1063

  • Onboard Refueling Vapor Recovery

    1064

  • ORVR System Schematic

    1064

  • Rollover Valves

    1065

  • Flow Management Valve

    1065

  • Fuel Tubes/Lines/Hoses and Clamps

    1065

  • Draining Fuel Tank

    1065

  • Fuel Tank Drain Plug

    1066

  • Plastic Quick-Connect Fitting/Fuel Tube Connection

    1066

  • Quick-Connect Fittings

    1066

  • Plastic Retainer Ring Type Fitting

    1067

  • Two-Tab Type Fitting

    1067

  • Fuel Pump Relay

    1068

  • Fuel Tank Locknut

    1069

  • Fuel Tank Locator Notch

    1069

  • Fuel Pressure/Regulator

    1070

  • Fuel Pump Inlet Strainer

    1070

  • Inlet Strainer Removal

    1070

  • Fuel Pressure Regulator Locking Tab

    1070

  • Fuel Pump/Level Sensor Connector

    1071

  • Level Sensor Signal and Ground Wires

    1071

  • Wire Terminal Identification

    1071

  • Wire Terminal Retaining Clip

    1071

  • Level Sensor Installation

    1072

  • Standpipe Inside Module

    1072

  • Fuel Rail—2.7L Engine

    1072

  • Fuel Level Sensor Removal

    1072

  • Injector Electrical Connectors

    1073

  • Electrical Connector

    1074

  • Battery Cable

    1075

  • Fuel Tank Drain

    1075

  • Stabilizer Bar and EVAP Canister

    1075

  • Accelerator Pedal

    1076

  • Fuel Filler Neck

    1076

  • Fuel Filler Vent Hose

    1076

  • Throttle Cable

    1077

  • Carpet and Insulation Placement

    1077

  • Accelerator Pedal Removal/Installation

    1077

  • Accelerator Pedal and Throttle Cable

    1077

  • Fuel Requirements

    1078

  • Fuel System Pressure

    1078

  • Fuel Tank Capacity

    1078

  • Mmt in Gasoline

    1078

  • Fuel System Cautions

    1079

  • Materials Added to Fuel

    1079

  • Sulfur in Gasoline

    1079

  • Fuel Injection System

    1080

  • Pcm Replacement

    1081

  • Engine Start-Up Mode

    1081

  • Modes of Operation

    1081

  • Ignition Switch on (Zero Rpm) Mode

    1081

  • Cruise or Idle Mode

    1082

  • Engine Warm-Up Mode

    1082

  • Acceleration Mode

    1083

  • Deceleration Mode

    1083

  • Ignition Switch off Mode

    1083

  • Wide-Open-Throttle Mode

    1083

  • Short Term

    1084

  • Pcm Ground

    1084

  • Long Term

    1084

  • FUEL CORRECTION or ADAPTIVE MEMORIES

    1084

  • Typical Adaptive Memory Fuel Cells

    1085

  • Battery Voltage—Pcm Input

    1087

  • Engine Coolant Temperature Sensor

    1087

  • Engine Coolant Temperature Sensor—Pcm Input

    1087

  • Downstream Heated Oxygen Sensor

    1088

  • Heated Oxygen Sensor (O2 Sensor)

    1088

  • Upstream Heated Oxygen Sensor

    1088

  • MAP Sensor

    1089

  • Ignition Sense—Pcm Input

    1089

  • Manifold Absolute Pressure Sensor

    1089

  • Sci Receive—Pcm Input

    1090

  • Sensor Return—Pcm Input

    1090

  • Automatic Shut down (Asd) and Fuel Pump Relays—Pcm Output

    1091

  • Park/Neutral Switch

    1091

  • Throttle Position Sensor—Pcm Input

    1091

  • Vehicle Speed and Distance—Pcm Input

    1091

  • Exhaust Gas Recirculation (Lsegr)

    1092

  • Manifold Tuning Valve (Mtv)—Pcm Output

    1092

  • Proportional Purge Solenoid—Pcm Output

    1092

  • Short Runner Valve (Srv)

    1093

  • Manifold Tuning Valve

    1093

  • Idle Air Control Motor—Pcm Output

    1093

  • Idle Air Control Motor

    1093

  • Data Link Connector—Pcm Output

    1094

  • Malfunction Indicator (Check Engine) Lamp

    1094

  • Radiator Fan Relays—Pcm Output

    1094

  • Tachometer—Pcm Output

    1094

  • 5 Volt Supply—Pcm Output

    1095

  • 8-Volt Supply—Pcm Output

    1095

  • Throttle Body—2.7L Engine

    1095

  • Torque Management

    1095

  • Intake Air Temperature Sensor

    1097

  • Manifold Absolute Pressure (Map)

    1097

  • Fuel Cap Tether

    1106

  • Fuel System Components

    1106

  • Locking Fuel Filler Neck Cap

    1106

  • Removing Retaining Ring

    1107

  • Lock Cylinder Removed

    1108

  • Power Steering

    1110

  • Steering Diagnosis Charts

    1111

  • Power Steering Fluid Hoses

    1111

  • Power Steering Fluid Cooler

    1111

  • Power Steering Noise

    1112

  • Power Steering Analyzer with Hoses Installed

    1117

  • Power Steering Fluid

    1117

  • Power Steering System Flow and Pressure Test

    1117

  • Power Steering Analyzer Adapters 6893

    1118

  • Pressure Hose Connection to Power Steering Pump (2.7L Engine)

    1118

  • Pressure Hose Connection to Power Steering Pump (3.2L/3.5L Engine)

    1118

  • Power Steering Fluid Level Check

    1120

  • Power Steering Pump

    1128

  • Power Steering Pump Initial Operation

    1129

  • Power Steering Fluid Reservoir

    1129

  • Power Steering Gear

    1138

  • Checking Tie Rod Socket End Play

    1139

  • Outer Tie Rod Socket End Play Measurement

    1139

  • Speed Proportional Power Steering Gear

    1151

  • Variable-Assist Speed-Proportional Power Steering Gear

    1151

  • 42Le Transaxle Hydraulic Schematics

    1315

  • Schematics and Diagrams

    1315

  • Tire Identification

    1336

  • Tires and Wheels

    1336

  • Tire Chains

    1337

  • Replacement Tires

    1337

  • Radial-Ply Tires

    1337

  • Spare Tire–Temporary

    1337

  • Tire Noise or Vibration

    1338

  • Tire Wear Patterns

    1338

  • Tread Wear Indicators

    1338

  • Safety Rim

    1343

  • Wheel Cover (Bolt-On)

    1343

  • Wheels

    1343

  • Wheel Inspection

    1344

  • Bolt-On Wheel Cover

    1344

  • Tire and Wheel Runout

    1344

  • Bolt-On Wheel Cover Retention to Wheel

    1344

  • Chalk Marking on Wheel, Tire and Stud

    1345

  • Checking Lateral Run out of Wheel

    1345

  • Checking Radial Run out of Wheel

    1345

  • Run out Gauge

    1345

  • Static Unbalance & Balance

    1346

  • Styled Wheel Weight

    1346

  • Tire and Wheel Balance

    1346

  • Wheel Cover Retaining Tabs

    1347

  • Dynamic Unbalance & Balance

    1347

  • Wheel Cover Locking Nuts

    1347

  • Aluminum Wheel

    1348

  • Steel Wheel

    1348

  • Tire and Wheel Assembly

    1348

  • Wheel Nuts

    1348

  • Wheel Cover Retaining Nuts

    1349

  • Wheel Installation

    1349

  • Wheel Nut Tightening Sequence

    1350

  • Wheel Specifications

    1350

  • Wheel Cover Installation Position

    1350

  • Aluminum Wheel Care

    1350

  • Body

    1352

  • Vehicle Identification

    1352

  • Body Components

    1353

  • Exterior Components

    1353

  • Paint

    1353

  • Stationary Glass

    1353

  • Sunroof Operation

    1354

  • Paint Code

    1355

  • Painted Surface Touch-Up

    1355

  • Finesse Sanding, Buffing, and Polishing

    1355

  • Base Coat/Clear Coat Finish

    1355

  • After Market Paint Repair Products

    1356

  • Exterior Colors

    1356

  • Lower Body Applique Colors

    1357

  • Windshield

    1358

  • Windshield Safety Precautions

    1358

  • Cut Urethane Around Windshield

    1359

  • Windshield Moldings

    1359

  • Rear Window Glass

    1360

  • Seats

    1362

  • Front Seat Removal

    1362

  • Front Seat Cushion Side Shield

    1362

  • Front Seat

    1362

  • Front Seat Cushion

    1363

  • Front Seat Cushion Wire Harness

    1363

  • Side View of Side Shield

    1363

  • Front Seat Arm Rest

    1364

  • Front Seat Cushion J- Strap

    1364

  • Seat Cushion Alignment Indentations

    1364

  • Seat Cushion Cover

    1364

  • Recliner Attaching Bolt

    1365

  • Arm Rest Bracket

    1365

  • Front Seat Back Cover

    1365

  • Arm Rest Access Hole

    1365

  • Front Seat Head Restraint

    1366

  • Front Seat Lumbar Support

    1366

  • Front Seat Track and Recliner

    1366

  • Front Seat Track – Typical

    1367

  • Rear Seat Back

    1367

  • Rear Seat Back Cover Fixed Seat Back

    1367

  • Rear Seat Cushion

    1367

  • Rear Seat Back – 40 Section

    1368

  • Rear Seat Arm Rest with Ski Pass

    1368

  • Rear Seat Arm Rest – 60/40

    1368

  • Arm Rest Removal

    1369

  • Arm Rest with Ski Pass

    1369

  • Rear Seat Back – 60 Section

    1369

  • Rear Seat Silencer

    1369

  • 40 Section Pivot Pin

    1370

  • Collar Assembly

    1370

  • Rear Seat Back 60 Section

    1370

  • Remove 40 Section Seat Back

    1370

  • Rear Seat Cushion Cover J-Straps

    1371

  • Rear Seat Cushion Cover

    1371

  • Rear Seat Cushion Cover Hog Rings

    1371

  • Rear Seat Back Collar

    1371

  • Sunroof

    1372

  • Sunroof Diagnosis Chart

    1373

  • Sunroof Assembly

    1374

  • Sunroof Drive Motor

    1375

  • Sunroof Express Module

    1375

  • Sunroof Glass Panel

    1375

  • Wind Deflector

    1376

  • Sunroof Wind Deflector

    1376

  • Sunroof Housing Assembly

    1376

  • Sunroof Drive Motor and Express Module

    1376

  • Sunroof Housing Assembly Removal

    1377

  • Sunroof Sunshade

    1377

  • Rear Housing Hose

    1378

  • Sunroof Housing Drain Hose

    1378

  • Front Right Housing Drain Hose

    1379

  • Rear Drain Hose – Concorde

    1379

  • Sunroof Glass Panel Timing

    1380

  • Sunroof Glass Panel Adjustment

    1380

  • Sunroof Drive Cable Timing

    1380

  • Dash and Cowl

    1441

  • Roof Panel and Roof Bows

    1446

  • Body Side Aperture

    1450

  • How do I change the air filter on a Chrysler Concorde?

    To change the air filter on a Chrysler Concorde, locate the air filter housing unit, which is typically located near the engine. Open the housing unit and remove the old filter. Replace with a new filter and securely close the housing unit. It is recommended to change the air filter every 12,000 to 15,000 miles for optimal performance.

    How do I check the transmission fluid on my Chrysler Concorde?

    To check the transmission fluid on a Chrysler Concorde, first, ensure the vehicle is on a level surface and the engine is running. Locate the transmission fluid dipstick, typically near the back of the engine bay. Remove the dipstick, wipe it clean, and reinsert it. Remove again and check the fluid level. Always consult your owner’s manual for specific maintenance recommendations.

    How do I replace the battery on my Chrysler Concorde?

    To replace the battery on a Chrysler Concorde, first, remove the negative cable followed by the positive cable. Remove any brackets or clamps securing the battery in place and then remove the old battery. Replace with a new battery and reattach the cables and any brackets or clamps. Always follow the manufacturer’s recommended procedures and use proper safety precautions.

    How do I replace the brake pads on my Chrysler Concorde?

    To replace the brake pads on a Chrysler Concorde, first, jack up the vehicle and remove the wheel. Locate the brake caliper and remove the old brake pads. Replace with new brake pads and reassemble the caliper and wheel. Always follow the manufacturer’s recommended procedures and use proper safety precautions.

    How do I replace the headlights on my Chrysler Concorde?

    To replace the headlights on a Chrysler Concorde, locate the headlight assembly and remove the retaining screws or clips. Pull the assembly forward and disconnect the wiring harness. Replace with a new headlight and reattach the wiring harness and retaining screws or clips. Always follow the manufacturer’s recommended procedures and use proper safety precautions.

    How do I replace the serpentine belt on my Chrysler Concorde?

    To replace the serpentine belt on a Chrysler Concorde, first, locate the tensioner pulley and release the tension. Remove the old belt and replace with a new one. Reapply tension to the belt using the tensioner pulley. Always follow the manufacturer’s recommended procedures and use proper safety precautions.

    How often should I change the spark plugs on my Chrysler Concorde?

    Chrysler recommends changing the spark plugs on a Concorde every 30,000 miles. Worn or dirty spark plugs can cause poor engine performance and decreased fuel efficiency. Always consult your owner’s manual for specific maintenance recommendations.

    What is causing my Chrysler Concorde to make a grinding noise when braking?

    A grinding noise while braking on a Chrysler Concorde can be caused by worn brake pads or rotors, a damaged caliper, or debris in the braking system. It is best to have a mechanic diagnose the issue to determine the root cause and make necessary repairs.

    What is causing my Chrysler Concorde to make a knocking sound?

    A knocking sound on a Chrysler Concorde can be caused by a variety of issues, including worn engine bearings, a damaged piston, or low oil pressure. It is best to have a mechanic diagnose the issue to determine the root cause and make necessary repairs.

    What is causing my Chrysler Concorde to overheat?

    Several factors can cause a Chrysler Concorde to overheat, including a faulty thermostat, a malfunctioning water pump, a clogged radiator, or low coolant levels. It is best to have a mechanic diagnose the issue to determine the root cause and make necessary repairs.

    What is causing my Chrysler Concorde to pull to one side while driving?

    A Chrysler Concorde that pulls to one side while driving can be caused by several factors, including misaligned wheels, worn suspension components, or an issue with the steering system. It is best to have a mechanic diagnose the issue to determine the root cause and make necessary repairs.

    What is causing my Chrysler Concorde to stall?

    Several factors can cause a Chrysler Concorde to stall, including faulty fuel injectors, a bad fuel pump, a clogged air filter, or a malfunctioning ignition system. It is best to have a mechanic diagnose the issue to determine the root cause and make necessary repairs.

    What is causing my Chrysler Concorde to vibrate while driving?

    A vibrating Chrysler Concorde can be caused by several factors, including unbalanced tires, worn suspension components, or a damaged driveshaft. It is best to have a mechanic diagnose the issue to determine the root cause and make necessary repairs.

    What is the recommended oil type for a Chrysler Concorde?

    Chrysler recommends using 5W-30 oil for the Concorde. It is important to use the correct oil to ensure optimal engine performance and longevity. Always check your owner’s manual or consult with a mechanic to confirm the recommended oil type for your specific vehicle.

    What is the recommended tire pressure for a Chrysler Concorde?

    The recommended tire pressure for a Chrysler Concorde is typically 32 PSI for both the front and rear tires. Proper tire pressure ensures optimal handling and fuel efficiency. Always check your owner’s manual or consult with a mechanic for the recommended tire pressure for your specific vehicle.

    Руководство по эксплуатации, техническому обслуживанию и ремонту Chrysler Concorde

    concord.jpg

    Выпуск: с 1998 по 2001 год
    Бензиновые двигатели: 2.7 л, 3.2 л, 3.5 л

    chrysler_300m_98_01_doc.jpg

    Язык: Русский
    Формат: PDF
    Размер: 118 Мб

    Скачать документацию Chrysler Concorde
    для распаковки используйте пароль — avtoproblem-net.ru

    Руководство на английском языке по техническому обслуживанию и ремонту автомобилей Chrysler Concorde/Interpid/New Yorker/Vision (на платформе Chrysler LH) с 1993 года выпуска.

    • Автор:
    • Издательство: Motorist
    • Год издания:
    • Страниц: 969
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    Руководство на английском языке по техническому обслуживанию и ремонту автомобилей Chrysler Concorde/Interpid/New Yorker/Vision (на платформе Chrysler LH) с 1997 года выпуска.

    • Автор:
    • Издательство: Motorist
    • Год издания:
    • Страниц: 1246
    • Формат: PDF
    • Размер:

    Service Manual Chrysler Concorde.

    Подборка руководств на английском языке по техническому обслуживанию и ремонту Chrysler 300M/Concorde/Intrepid/LHS и Dodge Intrepid 2000-2004 годов выпуска.

    • Автор:
    • Издательство: DaimlerChrysler Corporation
    • Год издания: 2000/2001/2002/2003/2004
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    • Формат: PDF
    • Размер: 344,5 Mb

    Руководство по техническому обслуживанию и ремонту автомобилей Chrysler 300M/Concorde/LHS и Dodge Intrepid 1998-2001 годов выпуска.

    • Автор:
    • Издательство: Легион-Автодата
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