Мануал для kawasaki brute force

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• 395, FRAME 16-3 Exploded View Torque No. Fastener N·m kgf·m ft·lb Remarks 1 Front Guard Bolts 37 3.8 27 2 Front Carrier Bolts, L = 50 mm (2.0 in.) 25 2.5 18 3 Front Bolts, L = 70 mm (2.8 in.) 25 2.5 18 4 Front Carrier Bracket Bolts 32 3.3 24 5 Rear Carrier Bolts, L = 14 mm (0.6 in.) 54 5.5 40 6 Rear Carrier Bolts, L = 41 mm (1.6 in.) 54 5.5 40 7 Rear Carrier Bracket Bolts 37 3.8 27 CN: Canada Model Property of www.SmallEngineDiscount.com — Not for Resale
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• 342, Kawasaki Brute Force 750 13-8 BRAKES Brake Fluid WARNING When working with the disc brake, observe the pre- cautions listed below. 1. Never reuse old brake fluid. 2. Do not use fluid from a container that has been left unsealed or that has been open for a long time. 3. Do not mix two types and brands of fluid for use in the brake. This lowers the brake fluid boiling point and could cause the brake to be ineffective. It may …

• 480, 17-66 ELECTRICAL SYSTEM Meter • Connect terminal [4] to the battery (–) terminal. ○ The 4WD indicator light (LCD) [A ] should appear. If this display f unction does not work, r eplace the meter unit. Check 8: Coolant Temperature Warning Symbol Check • Connect the wires in t he same manner as Check 1. • Connect terminal [3] to the battery (–) terminal. ○ The coolant temperature warning symbol (LCD) [A] should appear. If this display f unction does not work, r eplace …

• 78, 3-14 FUEL SYSTEM Carburetor Service Fuel Level Adjustment WARNING Gasoline is extremely flammable and can be ex- plosive under certain conditions. Turn the ignition switch to OFF. Do not sm oke. Make sure the area is well-ventilated and free from any source of flame or sparks; this includes any appliance with a pilot light. • Remove the carburetors, and drain the fuel. • Remove the float chamber. • Remove the screw [A]. • Slide …

• 367, SUSPENSION 14-9 Shock Absorbers Front Shock Absorber Inspection • Check the bushings [A] in the upper and lower pivots. If bushings are worn, cracked, hardened, or otherwise damaged, replace them. Front Shock Absorber Scrapping WARNING Since the front shock absorber contains nitrogen gas, do not incinerate or disassemble the front shock absorber. Before a front shock absorber is scrapped, drill a hole at a point about 15 mm (0.59 in.) [A] up from the bottom of the cylinder t o release t…

• 438, 17-24 ELECTRICAL SYSTEM Battery Charging Condition Inspection Battery charging condition can be checked by measuring battery terminal voltage. • Remove the battery (see Battery Removal). CAUTION Be sure to disconnect the negative (−) lead first. • Measure t he battery terminal voltage. NOTE ○ Measure with a digital voltmeter [A] which can be read to one decimal place voltage. If the reading is below the specified, refre…

• 258, 11-14 WHEELS/TIRES Front Hub Front Hub Disassembly/Assembly If any hub bolt [A] is damaged, replace it. • Remove the hub bolt from hub [B] using a press. • Press t he hub bolt using a press. Property of www.SmallEngineDiscount.com — Not for Resale
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• 457, Kawasaki Brute Force 750 ELECTRICAL SYSTEM 17-43 Ignition System Ignition System Troubleshooting Property of www.SmallEngineDiscount.com — Not for Resale
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• 347, BRAKES 13-13 Calipers Caliper Removal • Remove the front wheel (see Wheels/Tires chapter). • Loosen the banjo bolt [A] at the brake hose lower end, and tighten it loosely. • Unscrew the caliper mounting bolts [B], and detach the caliper [C] from the disc. • Unscrew the banjo bolt and remove the brake hose [D] from the caliper. CAUTION Immediately wash away any brake fluid that spills. NOTE ○ If the caliper is to be disassembled after removal and if compressed a…

• 225, Kawasaki Brute Force 750 CRANKSHAFT/T RANSMISSION 10-9 Crankcase Crankcase Disassem bly • Remove: Engine (see Engine Removal/Installation chapter) Starter Motor (see Electrical System chapter) Oil Filte r Recoil Starter Cylinder Blocks and Pistons (see Engine Top End chap- ter) Intermediate Shaft and Chains (see Engine Top End chapter) Right Crankcase Bolt (M6) [A] Right Crankcase Bolts ( M8) [B] • Remove: Shift Shaft Positioning Bolt [A], Washer, Spring, and Steel Ball Left Crankcase Bolts (M6) [B] Left Crankcase…

• 72, 3-8 FUEL SYSTEM Throttle Lever and Cable Throttle Lever Free Play Inspection • Refer to the Throttle Lever Free Play Inspection in the Periodic Maintenance chapter. Throttle Lever Free Play Adjustment • Refer to the Throttle Lever Free Play Adjustment in the Periodic Maintenance chapter. Throttle Case Removal/Disassembly • Remove the throttle case screws [A] and pull t he case open. • Slide the cable adjuster du…

• 234, 10-18 CRA NKSHAF T/T RANSMISSION Transmission Shift Lever Removal • Set the shift lever in the neutral position. • Remove: Right Side Cover (see Frame chapter) Shift Shaft Lever Bolt [A] • Remove the shift shaft lever [B] from the shift shaft. • Remove: Nut [A] Shift Lever Assembly [B] Front [C] • Remove: Tie-rod End Bolt [A] Tie-rod [B] • Remove: Oil Seals [A] Collar [B] Property of www.SmallEngineDiscount.…

• 107, COOLING SYSTEM 4-7 Special Tools & Sealant Bearing Driver Set: 57001-1129 Bearing Remover Shaft, 9: 57001-1265 Bearing Remover Head, 10 × 12: 57001-1266 Kawasaki Bond (Silicone Sealant): 56019-120 Property of www.SmallEngineDiscount.com — Not for Resale
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• 439, ELECTRICAL SYSTEM 17-25 Battery NOTE ○ Increase the charging voltage to a maximum voltage of 25 V if the battery w ill not accept current initially. Charge for no more than 5 m inutes at the increased voltage then check if the battery is drawing current. If the battery will accept current [D], decrease the voltage and charge by the standard charging method described on the battery case. If the battery will not accept current after 5 …

• 59, Kawasaki Brute Force 750 PERIODIC MAINTENANCE 2-37 Periodic Maintenance Procedures Brake Light Switch Inspection • Turn on the ignition switch. • Check the operation of the rear brake light switch by de- pressing the brake pedal. If it does not as specified, adjust the brake light timing. Brake Light Timing Standard: On after about 10 mm (0.4 i n.) of pedal travel [A] Brake Light Timing Adjustment • Remove the right hootboard (see Frame c…

• 520, 18-16 APPENDIX Cable, Wire, and Hose Routing 1. Maine Harness 2. Drive Belt Failure Detecting Switch Lead 3. Engine Brake Actuator Lead 4. Starter M otor Cable 5. Clamp 6. Drive Belt Failure Detecting Switch 7. Engine Brake Actuator Property of www.SmallEngineDiscount.com — Not for Resale
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• 179, CONVERTER SYSTEM 6-13 Drive Belt Drive Belt Removal • Remove the drive pulley [A] (see Drive Pulley Removal). NOTE ○ Before removing, observe the direction the belt’s printed information [A] (such as manufacturer ’s name) is facing so that it may be reinstalled on the pulleys to rotate in the same direction as originally installed. • Lift the drive belt [B] off the driven pulley [C]. Driv…

• 501, ELECTRICAL SYSTEM 17-87 Switches Coolant Temperature Warning Light Switch Inspection • Remove: Coolant Temperature Warning Light Switch (see Cooling System chapter) • Suspend the switch [A] in a container of coolant so that the temperature sensing projection and threaded portion are submerged. • Suspend an accurate thermometer [B] in the coolant. NOTE ○ The switch and thermometer must not touch the con- tainer sides or bottom. • Place t he container over a source …

• 492, 17-78 ELECTRICAL SYSTEM Actuator Control System Check 5. 2WD/4WD Shift Switch Inspection NOTE ○ Be sure the battery is fully charged. • Remove: Seat (see Frame chapter) • Connect: Controller Connector [A] Hand Tester [B] (range: DC 10 V) Tester (+) → Connector (G) Terminal [7] Tester (–) → Connector (BK/Y) Terminal [10] ○ Install the needle adapters on the tester leads. Special Tools — Hand Tester: 57001-1394 Needle Adapte…

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