Мануал для хонды магны 250

Brand: Honda
|
Category: Motorcycle
|
Size: 48.85 MB

• Contents

  2

• General Information

  3

• General Safety

  3

• Service Rules

  3

• Specifications

  4

• Torque Values

  6

• Tools

  8

• Cable and Harness Routing

  10

• Lubrication

  16

• Lubrication Troubleshooting

  17

• Oil Level too Low

  17

• Oil Contamination

  17

• Engine Oil Level

  18

• Engine Oil & Filter Change

  18

• Oil Pressure Check

  19

• Oil Strainer Cleaning

  19

• Oil Pump Removal

  21

• Oil Pump Disassembly

  22

• Oil Pump Inspection

  23

• Oil Pump Assembly

  24

• Oil Pump Installation

  25

• Control Cable Lubrication

  26

• Lubrication Points

  26

• Maintenance

  27

• Maintenance Service Information

  27

• Maintenance Tools

  28

• Maintenance Schedule

  29

• Fuel Lines

  30

• Fuel Strainer

  30

• Throttle Operation

  31

• Carburetor Chock

  32

• Air Cleaner

  32

• Crankcase Breather

  33

• Spark Plugs

  33

• Recommended Spark Plug

  33

• Ignition System

  34

• Valve Clearance

  34

• Carburetor Synchronization

  37

• Carburetor Idle Speed

  38

• Radiator Coolant

  38

• Radiator Core

  38

• Cooling System Hoses and Connections

  39

• Cylinder Compression

  39

• Compression Pressure

  39

• Drive Chain

  40

• Battery

  41

• Brake Fluid

  41

• Brake Pad/Shoe Wear

  42

• Brake Pad Wear

  42

• Brake Shoe Inspection

  42

• Rear Brake Pedal

  43

• Brake Light Switch

  43

• Brake Pedal Height

  43

• Brake Pedal Free Play

  43

• Headlight Aim

  44

• Clutch

  44

• Side Stand

  44

• Suspension

  45

• Wheels

  46

• Recommended Tires and Tire Pressures

  46

• Steering Head Bearings

  47

• Nuts, Bolts, Fasteners

  47

• Fuel System Service Information

  49

• Fuel System Tools

  49

• Fuel System Specifications

  49

• Fuel System Troubleshooting

  50

• Engine Cranks but Won’t Start

  50

• Hard Starting or Stalling after Starting

  50

• Lean Mixture

  50

• Carburetor Removal

  51

• Vacuum Chamber Removal

  52

• Vacuum Chamber Inspection

  53

• Vacuum Chamber Disassembly

  53

• Float Chamber Removal

  54

• Vacuum Chamber Assembly

  54

• Float Chamber Assembly

  56

• Float Level Inspection

  57

• Carburetor Separation

  58

• Carburetor Assembly

  59

• Carburetor Installation

  61

• Pilot Screw Adjustment

  62

• Idle Drop Procedure

  62

• Automatic Fuel Valve

  63

• Engine Removal/Installation Service Information

  65

• Engine Removal

  66

• Engine Installation

  73

• Cooling System Service Information

  75

• Cooling System Troubleshooting

  75

• Cooling System Specifications

  75

• Cooling System Testing

  76

• Coolant

  76

• Radiator Cap Inspection

  76

• Coolant Replacement

  77

• Radiator/Cooling Fan Removal

  78

• Radiator/Cooling Fan Disassembly

  80

• Radiator/Hose Inspection

  81

• Radiator/Hose Assembly

  82

• Radiator/Hose Installation

  82

• Thermostat Removal

  83

• Thermostat Inspection

  84

• Thermostat Installation

  84

• Temperature Sensor Removal

  84

• Temperature Sensor Inspection

  85

• Temperature Sensor Installation

  85

• Water Pump

  85

• Mechanical Seal Inspection

  85

• Water Pump Inspection

  87

• Water Pump Installation

  87

• Clutch Service Information

  91

• Clutch Specifications

  91

• Clutch Torque Values

  91

• Clutch Tools

  91

• Clutch Troubleshooting

  92

• Clutch Fluid Replacement/Air Bleeding

  93

• Clutch Fluid Draining

  93

• Clutch Fluid Filling

  93

• Clutch Master Cylinder

  94

• Master Cylinder I.D. Inspection

  95

• Master Piston O.D. Inspection

  95

• Clutch Slave Cylinder

  97

• Piston O.D. Inspection

  98

• Cylinder I.D. Inspection

  98

• Clutch Cover Removal

  100

• Starter Clutch Removal

  100

• Starter Clutch Disassembly

  101

• Starter Driven Gear Inspection

  102

• Starter Clutch Installation

  102

• Starter Clutch Assembly

  103

• Clutch Removal

  104

• Clutch Spring Inspection

  106

• Clutch Disc Inspection

  106

• Clutch Plate Inspection

  106

• Clutch Outer Inspection

  107

• Clutch Outer Installation

  107

• Clutch Cover Installation

  110

• Gearshift Linkage

  111

• Gearshift Linkage Service Information

  112

• Gearshift Linkage Troubleshooting

  112

• Hard to Shift

  112

• Transmission Jumps out of Gear

  112

• Gearshift Linkage Removal

  113

• Gearshift Linkage Installation

  115

• Shift Linkage Inspection

  115

• Alternator Service Information

  120

• Alternator Torque Valve

  120

• Alternator Tools

  120

• Flywheel Removal

  121

• Stator Removal

  122

• Stator Installation

  122

• Flywheel Installation

  123

• Cylinder Head/Valves Service Information

  125

• Cylinder Head/Valves Specifications

  125

• Cylinder Head/Valves Troubleshooting

  126

• Cylinder Head/Valves Tools

  126

• Camshaft Removal

  127

• Camshaft/Cam Holder Inspection

  128

• Camshaft Runout

  129

• Cam Inspection

  129

• Camshaft Oil Clearance Inspection

  129

• Cylinder Head Removal

  130

• Cylinder Head Disassembly

  133

• Cam Chain Guide and Cam Chain Tensioner Inspection

  133

• Cylinder Head Inspection

  134

• Rocker Arm Inspection

  134

• Rocker Arm Shaft and Spring Inspection

  135

• Valve Stem-To-Guide Clearance

  135

• Valve Guide Replacement

  136

• Valve Seat Inspection/Refacing

  137

• Cylinder Head Assembly

  138

• Cylinder Head Installation

  140

• Camshaft Installation

  141

• Crankcase

  146

• Crankcase Service Information

  147

• Crankcase Torque Values

  147

• Crankcase Disassembly

  148

• Crankcase Assembly

  150

• Crankshaft/Piston

  152

• Crankshaft/Piston Service Information

  153

• Crankshaft/Piston Specifications

  153

• Crankshaft/Piston Troubleshooting

  154

• Excessive Noise

  154

• Excessive Smoke

  154

• Overheating

  154

• Connecting Rod Removal

  155

• Piston Removal

  156

• Piston/Piston Ring Inspection

  156

• Crankshaft Removal

  158

• Bearing Inspection

  159

• Crankshaft Inspection

  159

• Cam Chain Length Measurement

  159

• Main Bearings

  160

• Bearing Selection

  161

• Connecting Rod Bearing Inserts

  161

• Main Bearing

  162

• Bearing Insert Thickness

  162

• Crankshaft Installation

  163

• Piston and Rod Installation

  164

• Transmission

  167

• Transmission Service Information

  168

• Transmission Specifications

  168

• Transmission Troubleshooting

  168

• Transmission Tools

  168

• Transmission Disassembly

  170

• Front Wheel/Suspension

  171

• Front Wheel/Suspension Service Information

  172

• Front Wheel/Suspension Specifications

  172

• Front Wheel/Suspension Torque Values

  172

• Front Wheel/Suspension Tools

  172

• Front Wheel/Suspension Troubleshooting

  173

• Hard Steering

  173

• Front Wheel Wobbling

  173

• Soft Suspension

  173

• Headlight Bulb Replacement

  174

• Instruments

  176

• Meter Bulb Replacement

  176

• Ignition Switch/Fuse Holder

  178

• Fuse Holder Installation

  178

• Ignition Switch Removal

  179

• Ignition Switch Disassembly

  179

• Ignition Switch Installation

  179

• Handlebars Removal

  180

• Handlebars Installation

  182

• Axle Inspection

  186

• Wheel Inspection

  186

• Wheel Bearing Inspection

  187

• Front Wheel Disassembly

  187

• Front Wheel Assembly

  188

• Front Wheel Installation

  190

• Front Fork Removal

  191

• Front Fork Disassembly

  192

• Inspection Fork Spring Free Length

  194

• Fork Tube/Fork Slider/Piston

  194

• Fork Tube

  195

• Bushing/Back-Up Ring

  195

• Steering Stem Removal

  199

• Ball Race Replacement

  200

• Bottom Cone Race Replacement

  200

• Hydraulic Brake

  202

• Hydraulic Brake Service Information

  203

• Hydraulic Brake Troubleshooting

  203

• Hydraulic Brake Specifications

  203

• Hydraulic Brake Torque Values

  203

• Brake Fluid Replacement/Air Bleeding

  204

• Brake Fluid Draining

  204

• Brake Fluid Filling

  204

• Brake Pad/Disc

  206

• Pad Replacement

  206

• Brake Master Cylinder

  207

• Brake Master Cylinder Disassembly

  207

• Master Cylinder O.D. Inspection

  208

• Master Cylinder Assembly

  208

• Brake Disk Thickness

  209

• Brake Disk Run-Out

  209

• Brake Caliper Removal

  210

• Brake Caliper Disassembly

  210

• Caliper Piston O.D. Inspection

  211

• Caliper Cylinder I.D. Inspection

  211

• Front Brake Caliper Assembly

  212

• Brake Caliper Installation

  213

• Rear Wheel/Suspension/Brake Service Information

  215

• Rear Wheel/Suspension/Brake Specifications

  215

• Rear Wheel/Suspension/Brake Torque Values

  215

• Rear Wheel/Suspension/Brake Troubleshooting

  216

• Rear Wheel/Suspension/Brake Tools

  216

• Rear Wheel Removal

  217

• Rear Wheel Disassembly

  217

• Rear Wheel Axle Inspection

  217

• Rear Wheel Bearing Play Inspection

  218

• Rear Wheel Rin Runout Inspection

  218

• Final Driven Sprocket Inspection

  218

• Damper Rubber Inspection

  219

• Brake Drum I.D.

  219

• Lining Thickness Inspection

  219

• Brake Panel Disassembly

  220

• Brake Panel Assembly

  220

• Rear Wheel Bearing Replacement

  221

• Driven Flange Bearing Replacement

  221

• Rear Wheel Assembly

  222

• Rear Wheel Installation

  223

• Shock Absorber Removal

  223

• Shock Absorber Disassembly

  224

• Shock Absorber Assembly

  226

• Rear Shock Absorber Installation

  228

• Suspension Linkage Removal

  230

• Suspension Linkage Disassembly

  230

• Linkage Bushing Inspection

  230

• Suspension Linkage Assembly

  231

• Swing Arm Removal

  232

• Swing Arm Disassembly

  233

• Swing Arm Inspection

  234

• Swing Arm Assembly

  234

• Battery/Charging System Service Information

  237

• Battery/Charging System Specifications

  237

• Battery/Charging System Troubleshooting

  238

• Battery Removal

  239

• Battery Testing Specific Gravity

  239

• Charging System

  240

• Battery Charging

  240

• Current Test

  240

• Stator Continuity Test

  241

• Voltage Regulator/Rectifier Test

  241

• Normal Direction: Continuity

  241

• Reverse Direction: no Continuity

  241

• Voltage Regulator Performance Test

  242

• Ignition System Service Information

  243

• Ignition System Specifications

  243

• Ignition System Troubleshooting

  244

• Engine Cranks but will Not Start

  244

• No Spark at Plug

  244

• Engine Tarts but Runs Poorly

  244

• Ignition Coil Removal

  245

• Ignition Coil Continuity Test

  245

• Ignition Coil Performance Test

  245

• Transistorized Ignition System

  246

• Pulse Generator Test

  246

• Pulse Generator Replacement

  246

• Spark Unit

  246

• Electric Starter Service Information

  247

• Electric Starter Troubleshooting

  247

• Electric Starter Specifications

  247

• Starter Motor will Not Turn

  247

• Starter Motor Removal

  249

• Starter Motor Brush Inspection

  250

• Starter Motor Commutator Inspection

  250

• Fiel Coil Inspection

  251

• Starter Motor Assembly/Installation

  251

• Starter Relay Switch Inspection

  252

• Clutch Diode Removal

  252

• Clutch Diode Inspection

  252

• Switches

  253

• Switches Service Information

  253

• Ignition Switch

  254

• Handle Bar Switch

  254

• Neutral Switch

  255

• Starter Switch

  255

• Engine Stop Switch

  255

• Front Brake Light Switch

  256

• Rear Brakelight Switch

  256

• Clutch Switch

  256

• Thermostatic Switch

  257

• Temperature Gauge

  257

• Tachometer

  258

• Oil Pressure Switch

  258

• Technical Features

  259

• General Vehicle Outline

  260

• Water-Cooled V-2 DOHC Engine

  261

• Cooling System

  262

• Cooling Water Flow

  262

• Planetary Gear-Type Change Mechanism

  263

• Bi-Starter Type Slant CV Carburetor

  266

• Bi-Starter Mechanism

  266

• The Hydraulic Clutch

  267

• Inboard Ventilated Disc Brake

  268

• Prolink Suspension

  269

• Operation and Effects of Prolink Suspension

  269

• Spring Characteristics

  269

• Damping Power Characteristics

  270

• Side Pipe-Type Double Cradle Frame

  271

• Troubleshooting

  272

• Engine Does Not Start or Is Hard to Start

  272

• Engine Lacks Power

  273

• Poor Performance at Low and Idle Speeds

  274

• Poor Performance at High Speed

  274

• Poor Handling

  274

• Electrical Quick Inspection Table

  275

• Carburetor Quick Inspection Table

  280

• Important Safety Notice

  290

• Fairing Service Information

  295

• Fairing Inspection and Adjustment

  296

• Adjustment of Headlight Aim

  296

• Windscreen Replacement

  298

• Removing the Fairing

  298

• Mounting the Fairing

  299

• Wiring Diagram

  302

Brand: Honda
|
Category: Motorcycle
|
Size: 1.81 MB