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5. RSV 1000 R FACTORY

Manuals and User Guides for APRILIA RSV 1000 R FACTORY. We have 6 APRILIA RSV 1000 R FACTORY manuals available for free PDF download: Workshop Manual, Manual, Use And Maintenance Book

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• Page 1
  RSV 1000 R R — RSV 1000 R FACTORY R 8104956 use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 2: Foreword

  If you have any questions about your vehicle, contact your Local aprilia Dealer, as he First edition: January 2006 w i l l h a v e t h e v e r y l a t e s t t e c h n i c a l information available from the factory.

• Page 3: Safety Warnings

  accidentally get gasoline in your eyes, flush SAFETY WARNINGS GENERAL SAFETY RULE with large quantities of cool, clear water and The following precautionary warnings are CARBON MONOXIDE immediately seek professional medical used throughout this manual in order to assistance. If it is necessary to run the engine in order to convey the following messages: carry out maintenance operation, make sure WARNING…

• Page 4: Brake Fluid

  BRAKE FLUID fluid into your eyes, flush with a large BATTERY HYDROGEN GAS AND quantity of cool, clear water and ELECTROLYTE WARNING immediately seek professional medical assistance. WARNING Brake fluid is extremely poisonous. Never The battery gives off noxious and ingest or swallow brake fluid.

• Page 5: Warning — Precautions — General Advice

  USA Inc. your dealer, or aprilia. To contact NHTSA, b) The use of the vehicle after such device or 140 E 45 Street, 17C…

• Page 6: Problems That May Affect The Vehicle Emissions

  CAUTION (V.I.N.) (FRAME NUMBER) VEHICLE IDENTIFICATION This product should be checked for NUMBER Every vehicle produced by aprilia receives repair or replacement if the vehicle a vehicle identification number (V.I.N.) Description of the vehicle identification noise has increased significantly stamped: number (V.I.N.), stamped on the steering…

• Page 7: Digit Meaning

  MANUFACTURED BY APRILIA GVWR: 401 KG (883 LB) GAWR: F. 152 KG (335 LB) WITH 120/65 ZR 17 (56W) OR 120/70 ZR 17 (58 W) TIRE 17 x 3.50 — DOT-D RIM, AT 250 KPA (36 PSI) COLD GAWR: R. 249 KG (548 LB) WITH 180/55 ZR 17 (73 W) OR 190/50 ZR 17 (73 W) OR 190/55 ZR 17 (75 W) TIRE 17 x 6.00 — DOT-D RIM, AT 280 KPA (41 PSI) COLD THIS VEHICLE CONFORMS TO ALL APPLICABLE U.S. FEDERAL MOTOR VEHICLE SAFETY STANDARDS IN EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE. -RRT- MOTORCYCLE DIGIT MEANING ZD4RRTR0#70000000 1) Manufacturer’s identification alphanumeric code. 2) Vehicle type. 3) Model. 4) Country for which the vehicle is intended. 5) #= Check digit number. 6) Model year.

• Page 8: Position Of The Adhesive Warning Labels

  POSITION OF THE ADHESIVE WARNING LABELS use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 9: Adhesive Warning Labels Chart

  CARBON CANISTER ATMOSPHERE Never install accessories or replacement parts not approved by Aprilia as original equipment. This can degrade the handling and safety of your motorcycle, and can cause an upset with subsequent accident and serious injury or even death.

• Page 10
  Administration (NHTSA) in addition to notifying aprilia World Service USA, Inc. Do not use any tire other than those reccomended and approved by Aprilia. Maintain proper tire inflation. Do not use any tire with less than 1/8″ (3mm) tread remaining.

• Page 11: California Evaporative Emission System

  CALIFORNIA EVAPORATIVE EMISSION SYSTEM RSV R FOR STATE OF CALIFORNIA ONLY. The system consists of: 1) Carbon canister 2) Choke hold 3) 2-way fan valve 4) Canister support plate 5) M6x20 flanged TE screw 6) Hose 4×8 To pneumatic 7) Gas hose 5.5×10 flap Tie wrap D.11.3 9) Tie wrap D.10.1…

• Page 12: Aprilia S.p.a. — Emission Control System Warranty Statement

  3 0 , 0 0 0 k i l o m e t e r s ( 1 8 , 6 4 1 m i l e s ) , aprilia will repair your motorcycle at no cost should contact aprilia USA, Inc., 10933 whichever first occurs.

• Page 13: Aprilia S.p.a. — Limited Warranty On Emission Control System

  C a l i f o r n i a motorcycle dealer located within the Administrative Code, may be performed aprilia s.p.a., Via G. Galilei, 1, 30033 by other than an authorized aprilia United States of America in compliance Noale (VE) Italy (hereinafter “aprilia”)

• Page 14
  II. LIMITATIONS. This Emission Control III. LIMITED LIABILITY B. NO EXPRESS EMISSION CONTROL System warranty shall not cover any of A. The liability of aprilia under this SYSTEM WARRANTY IS GIVEN BY the following: Emission Control System Warranty is aprilia EXCEPT AS SPECIFICALLY SET FORTH HEREIN.
• Page 15
  However, aprilia is not liable for these parts. The o w n e r i s r e s p o n s i b l e f o r t h e…

• Page 16: General Instructions

  NOTE Immediately after purchasing the and are to be supplied to the Local aprilia GENERAL INSTRUCTIONS vehicle, write down the identification data Dealer as reference data for the purchase The operations preceded by this p r o v i d e d i n t h e S P A R E P A R T S…

• Page 17: Table Of Contents

  REAR BRAKE…………54 FOREWORD……….2 OWNER’S WARRANTY RESPONSIBILITIES ..12 CLUTCH…………..56 INTRODUCTION……..2 APRILIA S.P.A. — LIMITED WARRANTY ON ADJUSTING THE FRONT BRAKE LEVER AND SAFETY WARNINGS …….. 3 EMISSION CONTROL SYSTEM……13 THE CLUTCH LEVER ……….. 58 GENERAL SAFETY RULE……3 ADJUSTING THE REAR BRAKE LEVER AND GENERAL INSTRUCTIONS ….

• Page 18
  INSPECTING THE FRONT INSTALLING THE BATTERY……128 AND REAR SUSPENSIONS ………94 ADJUSTING THE HEADLIGHT BEAM FRONT SUSPENSION ……….94 VERTICALLY …………129 STEERING DAMPER……….96 HEADLIGHT SCREENING……..130 REAR SUSPENSION……….97 ADJUSTING THE HEADLIGHT BEAM CHECKING THE BRAKE PAD WEAR ….99 HORIZONTALLY ……….130 CHECKING THE STEERING ……100 HEADLIGHT SCREENING……..131 CHECKING THE SWINGING ARM PIVOT..100 BULBS…………..131…

• Page 20: Basic Safety Rules

  BASIC SAFETY RULES The instructions given below cover normal operation of your vehicle and must be carefully observed. By following these rules you will enhance your own safety and the safety of those around you. You will also maximize the life and utility of your vehicle.

• Page 21
  Observe all rules of the road. Particularly Avoid obstacles that could damage the Always ride with both hands on the pay attention to all warning, regulatory and vehicle or make you lose control. handlebars and feet on the footrests. informational signs. Do not tailgate, do not attempt to increase Never shift gear without using the clutch, if Avoid showing off (i.e., popping wheelies).
• Page 22
  Use only the vehicle’s specific fuels and safety by providing for positive closing of lubricants indicated in the “LUBRICANT Your aprilia dealer is ready and able to the throttle. CHART”; check the oil, fuel and coolant help you with any safety problems that you levels regularly.
• Page 23
  This vehicle was not designed to be angle or color of your license plate. Do not original parts, and use only original aprilia equipped with a sidecar or to be used to cover it with even a clear plastic covering.
• Page 24
  Never race other vehicles with your Always ride at the appropriate speed and Gradually open and close the throttle, to vehicle. avoid unnecessary hard acceleration. This avoid spinning or skidding the rear wheel. not only is safer, but also reduces fuel Brake with both the front and rear brakes.

• Page 25: Clothing

  Always observe posted and statutory Inevitably, the driver will look right at you, CLOTHING speed limits, but do not assume that you and yet swear that they did not see you Before riding your vehicle, ensure that your can ride as fast as the speed limit under all before they turned directly into your path.

• Page 26: Accessories

  T h e i n s t a l l a t i o n o f i n a p p r o p r i a t e emergency.

• Page 27
  Do not hang anything from your vehicle This makes it more likely that the front Never carry loosely packaged items, make handlebars, fenders, or forks, because this wh e el w il l c o m e u p o f f t h e g r o un d , sure that everything that you carry on your will upset the handling of your vehicle, and especially on acceleration.

• Page 28: Arrangement Of The Main Elements

  ARRANGEMENT OF THE MAIN ELEMENTS 1) Left side fairing 7) Engine oil filter 13)Passenger left footrest 19)Engine oil tank 2) Adjustable steering damper Left side panel (snaps closed/open) 20)Engine oil level 9) Rider saddle 14)Drive chain 21)Engine oil tank cap RSV R 3) Left headlight 10)Battery…

• Page 29
  1) Rear shock absorber 6) Passenger grab strap 13)Right rearview mirror 21)Rear brake master cylinder 2) Passenger right footrest 7) Engine Control Unit 14)Front brake fluid reservoir 22)Rear brake lever (snaps closed/open) Right side panel 15)Secondary fuse carrier (15A) 23)Rider right footrest 3) Taillight 9) Fuel tank…

• Page 30: Arrangement Of The Instruments/Controls

  ARRANGEMENT OF THE INSTRUMENTS/CONTROLS 1) Clutch lever 7) Light dimmer switch ( 2) Ignition/steering lock switch ( Direction indicator switch ( 3) Instruments and indicators 9) Horn button ( 4) Front brake lever 10)Starter button ( 5) Throttle grip 11)Engine kill switch ( 6) Highbeam flasher ( )/LAP button (multifunction)

• Page 31: Instruments And Indicators

  INSTRUMENTS AND INDICATORS 1) Rev counter Green neutral light ( 2) Red line light 9) Multifunction digital display (coolant temperature — clock — 3) Green direction indicator light ( battery voltage — lap timer — engine oil pressure diagnostics 4) Blue highbeam light ( 5) Amber «stand down»…

• Page 32: Instruments And Indicators Chart

  » position with the engine stopped, all warning lights come on for an LED check and go out after three seconds. If one or more warning lights do not come on at this stage, contact an Official aprilia dealer. Description…

• Page 33
  (°C/°F)  Now turn the ignition key to » » and check the coolant level, see page 60 (COOLANT). aprilia dealer Contact an Official Exceeding the maximum coolant temperature allowed (115 °C — 239 CAUTION Multifunction °F) may lead to severe engine damage.

• Page 34: Multifunction Computer

  — all warning lights; (10,000 km) and every 6,250 mi (10,000 — odometer. — backlighting. km) afterwards. Contact an aprilia Offi- TOGGLING BETWEEN MEASUREMENT The rev counter pointer (1) moves to the cial dealer to have the vehicle serviced UNITS (km-mi, kph-MPH, °C-°F) maximum rpm value set by the user.

• Page 35
  To reset the maximum (V max) and average speed (AVS), select the speed indication you wish to reset and hold down the «-» button for at least 3 seconds. NOTE Maximum and average speeds are calculated on the distance covered since last resetting.
• Page 36
  To reset TRIP 1, select Trip 1 display and ODOMETER AND TRIP METER ↓ hold down the «Trip/V» button for at least 3 TRIP/V DISPLAY (TRIP 1 AND TRIP 2) seconds. Turn the ignition key to «», to display the ODOMETRO To reset TRIP 2, select Trip 2 display and odometer.
• Page 37
  3 5 ° C ( 9 5 ° F ) a n d 1 1 4 ° C temperature reading. When this is the one unit per second. (237°F), the display provides actual case, contact an aprilia Official dealer. Hold down the «TRIP/V» button for at temperature indication. least 3 seconds, until the minute digits –…
• Page 38
  Access the lap timer function and hold down the «-» button for at least 3 seconds while holding down the LAP button (6). When the memory is clear, the lap timer 01 LAP goes back to the initial display » 00’00″00″…
• Page 39
  The factory setting is 6,000 rpm. r u n n i n g , b u t w i t h l e s s t h a n i d e a l contact an aprilia Official dealer. performance. However, contact an To view the red line threshold setting, hold aprilia Official dealer without delay.
• Page 40
  If the engine is started during the setting procedure, the last setting is retained. If the battery is disconnected during the settin g p r oced ure , aga in th e n ew threshold setting is lost and the last setting is retained.

• Page 41: Controls

  CONTROLS 3) DIMMER SWITCH ( The dimmer switch has two positions: – push DOWN, low beam “ ” position; – push UP, high beam “ ” position. When the button is in the DOWN position indicated by the “ ”, the parking lights, dashboard light and low beam are illuminated.

• Page 42: Controls At The Right Hand Grip

  “ ” (OFF) position as this will discharge the battery. grip is released. Contact your Local aprilia Dealer for repairs. When, for emergency, the vehicle has come to rest after Failure to heed this warning can lead to a serious accident and stopping the engine with the engine stop switch, turn the subsequent injury or even death.

• Page 43: Ignition Switch

  Position Function Key removal The steering It is possible is locked. to remove the It is neither key. possible to start the (LOCK) immobilizer engine, nor to system is Steering lock switch on the activated after lights. the key is removed.

• Page 44: Auxiliary Equipment

  AUXILIARY EQUIPMENT To lock the saddle (2), proceed as follows: Slide the hooks (4) located at the rear end of the passenger saddle underneath the frame tube (5) of the rear subframe. Push the passenger grab strap (3) forward and lower the front end of the saddle.

• Page 45: Unlocking/Locking The Glove/Tool Kit Compartment Cover

  T h e t a i l o f t h e v e h i c l e f e a t u r e s a UNLOCKING/LOCKING THE To lock the glove/tool kit compartment convenient glove / tool kit compartment, GLOVE/TOOL KIT COMPARTMENT cover (2): which is accessed by removing the…

• Page 46: Glove/Tool Kit Compartment

  GLOVE/TOOL KIT COMPARTMENT LUGGAGE RACK FASTENINGS Small parcels can be carried only on the r e a c h t h e g l o v e / t o o l k i t passenger saddle, using elastic bands. compartment, proceed as follows: The elastic bands are hooked to the two Remove the passenger saddle -see…

• Page 47: Special Tools

  (ask RSV R Pins (1) for the rear wheel To position the your Local aprilia Dealer). s t a n d , s e e p a g e 1 0 1 vehicle on the (FITTING THE PINS FOR…

• Page 48: Main Components

  MAIN COMPONENTS WARNING G a s o l i n e p o i s o n o u s a n d FUEL carcinogenic and contains chemical WARNING substances that cause birth defects and o t h e r r e p r o d u c t i v e p r o b l e m s . I f Gasoline is extremely flammable and in gasoline should be accidentally spilled s o m e…

• Page 49: Lubricants

  Lift the little cover (1). When you finish the refueling operation: WARNING Insert the key (2) in the cap lock (3). WARNING Turn the key (2) clockwise, pull it and Make sure that the fuel filler cap (4) is open the fuel filler cap (4). properly closed.

• Page 50
  CAUTION the engine and Contact your Local april- ia Dealer. Failure to heed this warning Have your Local aprilia Dealer change can lead to engine seizure, upset, and the engine oil after the first 600 mi serious injury or even death.

• Page 51: Brakes

  The front brake system is equipped with indicate any discrepancy, contact your two discs, one on the right and one on the Local aprilia Dealer before riding. Wet conditions seriously degrade the left side of the front wheel. performance of your brakes. When the…

• Page 52: Disc Brakes

  Arrange with your Local aprilia Dealer to flush the systems and completely Have the brake disks checked by an change the brake fluid once every two Official aprilia dealer after the first 1,000 years. km (625 mi) and every 10,000 km (6,250 mi) afterwards.

• Page 53: Front Brake

  If the pads and/or the disc do not need CAUTION replacing: While topping up, never pour too much reservoir, below fluid. Fill up to the max. level only with (TOPPING UP). new brake pads. TOPPING UP CAUTION Carefully read page 51 (BRAKES) and If topped up to the max.

• Page 54: Rear Brake

  CHECKING THE SYSTEM CAUTION is reduced in any way, have your vehicle serviced by your Local aprilia Dealer. It NOTE Carry out these checks only on a When the disc pads wear out, the level…

• Page 55
  CAUTION WARNING CAUTION When topping up, never exceed the Do not add any additives or other Do not operate the rear brake pedal with “MAX” level. Top up to “MAX” only substances to the brake fluid. the reservoir filler cap (2) removed. This when new pads are installed.

• Page 56: Clutch

  Halve service intervals when the vehicle brakes is reduced in any way, have your is used in rainy or dusty conditions, on vehicle serviced by your Local aprilia WARNING rough roads or for racing. Dealer. If the “feel” or position of the clutch…

• Page 57
  (CHECKING THE SYSTEM). WARNING Never use your vehicle if the clutch hydraulic system is leaking. WARNING Have your Local aprilia Dealer check the clutch conditions every 4,650 mi (7,500 CHECKING THE SYSTEM TOPPING UP km). NOTE…

• Page 58: Adjusting The Front Brake Lever And The Clutch Lever

  Local aprilia Dealer. It may be necessary to have your dealer CAUTION bleed the system, or there may be some When topping up, never exceed the other problem with the clutch system.

• Page 59: Adjusting The Rear Brake Lever And The Gear Shift Lever

  0.04 in (0.5 – 1 mm) between the master NOTE If it is necessary to further adjust cylinder push rod and the master the shift lever, contact your Official aprilia cylinder piston. Lock the push rod in position with the dealer.

• Page 60: Coolant

  T o c h e c k t h e s p e c i f i e d c l e a r a n c e aprilia Dealer. aprilia dealer every 2 years. mentioned above: Measure the distance traveled by the…

• Page 61
  CAUTION If dirt has accumulated on or around the filler cap, wipe the cap and the area around the cap with a clean cloth. CAUTION Prevent any foreign material from getting into the expansion tank, this could lead to serious engine damage. Loosen the filler cap (1) (by giving it half c o u n t e r c l o c k w i s e t u r n ) , w i t h o u t removing it.

• Page 62: Tires

  Check tire inflation at room temperature at least once a week. Have any damage or discrepancy repaired by your Local aprilia Dealer. Check the conditions of the tires and Do not attempt to repair the cooling t h e i n f l a t i o n p r e s s u r e a t r o o m system yourself.

• Page 63
  DATA), or that have been specifically to slow you to a stop. Non-compliance New tires are often covered with a approved by aprilia for this vehicle. with these instructions may cause slippery mold release compound. Scrub accidents with consequent risk of…

• Page 64: Automatic Lights On

  MUFFLER/EXHAUST SILENCER WARNING Tampering with the exhaust system is prohibited. It is against the law for you to alter the exhaust system in a manner that increases the noise. Carefully read page 5 (WARNING — PRECAUTIONS — GENERAL ADVICE). WARNING Periodically inspect the entire exhaust system, including the exhaust pipe and silencer, to make sure that no holes…

• Page 65: Instructions For Use

  INSTRUCTIONS FOR USE GETTING ON AND OFF THE CAUTION VEHICLE T h e s t a n d h a s b e e n d e s i g n e d t o The instructions below must be followed support the weight of the vehicle and a with the maximum care in order to avoid injury to persons and damage to property…

• Page 66
  GETTING ON THE VEHICLE Push down on the side stand lever with your left heel until the side stand is fully Grasp the handlebar correctly and get down. on the vehicle without loading your weight onto the side stand. NOTE If you cannot touch both feet on NOTE the ground, set your right foot firmly on the…

• Page 67: Pre-Ride Checks

  At any rate, contact an Official hesitate to contact an Official aprilia aprilia dealer immediately. dealer. A quick check is done in no time, but does wonders for your safety.

• Page 68: Preliminary Checking Operations Chart

  PRELIMINARY CHECKING OPERATIONS CHART Component Check Page F r o n t a n d r e a r d i s c Check brake operation, lever and pedal play, fluid levels. Check the pads for excessive wear, check page 4 (BRAKE FLUID), page 51 brakes the discs for condition.

• Page 69: Starting

  WARNING Be careful not to drop the vehicle when you first sit on it. Sit astride the vehicle, see page 65 ( G E T T I N G O N A N D O F F T H E VEHICLE).

• Page 70
  Hold the vehicle in place by applying at least one brake. Pull in the clutch lever (7) completely and put the shift lever (8) in neutral so that the green warning light “ ” (9) is on. The vehicle is equipped with a cold start feature controlled by the ECU which operates automatically when starting the engine from cold.

• Page 71: Riding

  ” appears, on the the idle position when the throttle grip display (multifunction) during the is released. Contact your Local aprilia normal running of the engine, this Dealer for repairs. Failure to heed this means that the electronic unit has warning can lead to a serious accident detected an anomaly.

• Page 72
  WARNING CAUTION WARNING If you carry a passenger, instruct When the vehicle is new to you, practice Do not release the clutch too abruptly, or the vehicle will rear in the air (do a him/her not to move around unduly, and looking in the rearview mirrors.
• Page 73
  Release the brake levers if you have contact your Local aprilia Dealer. Shift gears fairly quickly but without pulled them.
• Page 74
  Official aprilia dealer w i l l o v e r h e a t , r e d u c i n g b r a k i n g CAUTION efficiency.

• Page 75: Running-In

  RUNNING-IN WARNING WARNING The internal parts of the engine and P a y v e r y c l o s e a t t e n t i o n t o a n y After the vehicle has been operated for transmission must be properly run-in to obstacles or variations of the road 6 0 0 m i ( 1 , 0 0 0 k m ) p e r f o r m t h e…

• Page 76: Stopping

  Once the speed has decreased, before PARKING stopping the vehicle: It is very important to choose a suitable parking area, respecting the road signs Pull in the clutch lever (2) in order to and the indications given below. prevent the engine dying. WARNING When the vehicle has come to rest: Park the vehicle only on firm flat…

• Page 77: Placing The Vehicle On The Stand

  Set the engine kill switch (3) on » PLACING THE VEHICLE ON THE «. STAND Rotate the key (4) and move the ignition Carefully read page 76 (PARKING). switch (5) to the “ ” (OFF) position. SIDE STAND WARNING To place the vehicle on the side stand Observe the instructions describing while seated astride the vehicle, see page 65 (GETTING ON AND OFF THE…

• Page 78: Suggestions To Prevent Theft

  SUGGESTIONS TO PREVENT Write down your name, address and THEFT t e l e p h o n e n u m b e r a n d t h e v e h i c l e identification number in the space below, CAUTION to facilitate finding the owner in case your vehicle is recovered after theft.

• Page 79
  IMMOBILIZER (if fitted) The vehicle is fitted with an immobilizer anti-theft system that is automatically activated each time the ignition key is removed from the switch. Store the spare key in a safe place. Immobilizer system keys cannot be duplicated. If both keys are lost, you will h a v e t o h a v e a n u m b e r o f v e h i c l e components replaced (rather than just the key-operated locks).

• Page 80: Maintenance

  Local aprilia. In all cases, personally carry out the “preliminary checking operations” after any m a i n t e n a n c e ,…

• Page 81
  If they running, but with reduced performance are overtightened, the threads may be levels. At any rate, contact an aprilia damaged and the fasteners will be Official dealer immediately. d e s t r o y e d , w h e r e a s i f t h e y a r e undertightened, they can vibrate and come off.

• Page 82: Regular Service Intervals Chart

  O P E R A T I O N S M A Y (1,000 km) 12 months or 24 months intensive CARRIED OUT BY YOUR Local aprilia racing use) Spark plug Dealer, OR BY THE OWNER OF THE VEHICLE. Air cleaner…

• Page 83
  Component (10,000 km) or 12 (20,000 km) or 24 625 mi (1,000 km) intensive racing months months YOUR Local aprilia Dealer. use) Rear shock absorber every 6250 mi Gearbox (10,000 km): = check and clean, adjust, lubricate or change, if necessary;…

• Page 84: Maintenance Record

  MAINTENANCE RECORD Owner Name Owner Address Owner Telephone Number Vehicle Identification Number (V.I.N.) (frame number) see page 87 (IDENTIFICATION DATA) Engine Number see page 87 (IDENTIFICATION DATA) aprilia Local Dealer Name aprilia Local Dealer Address aprilia Local Dealer Telephone Number…

• Page 85
  Odometer Date Maintenance Performed Dealer Stamp reading Follow use and maintenance RSV 1000 R — RSV 1000 RFACT…
• Page 86
  Odometer Date Maintenance Performed Dealer Stamp reading use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 87: Identification Data

  Local Engine no. ________________________ aprilia Dealer. JOINTS WITH CLICK CLAMPS AND Do not attempt to reinstall the removed WITH SCREW-TYPE CLAMPS click clamp, since it is unusable. Do not…

• Page 88: Air Cleaner

  AIR CLEANER C a r e f u l l y r e a d p a g e 8 0 (MAINTENANCE). WARNING Do not use gasoline or flammable solvents to wash the air cleaner, in order to avoid fire or explosion. CAUTION Halve service intervals when the vehicle is used in rainy or dusty conditions, on…

• Page 89
  If available, clean the air cleaner (6) with a compressed air jet, directing it from the inside of the filter towards the outside. CAUTION When cleaning the air cleaner, make sure that there are no tears. If there are, replace the air cleaner element with a new one of the same type.

• Page 90: Checking The Engine Oil Level And Topping Up

  CAUTION In the vehicle is used for racing, change the engine oil every 3,125 mi (5,000 km). Change oil more frequently if the vehicle is used in dusty conditions. CHECKING NOTE Place the vehicle on firm and flat ground. CAUTION The engine oil level must be checked when the engine is warm.

• Page 91
  Unscrew and remove the filler cap (4). CAUTION If you use a container or funnel for topping up, make sure that it is perfectly clean. Any foreign matter getting into the oil tank may lead to severe damage. WARNING Do not add any additives or other substances to the engine oil.

• Page 92: Checking The Side Stand

  Make sure that the stand presents no CHECKING THE SIDE STAND To check the proper functioning of the slack in either position (extended or safety switch (3): Carefully read page 80 (MAINTENANCE) stowed). page 93 (CHECKING Remove the rear support stand Extend the stand, making sure that the SWITCHES).

• Page 93: Checking The Switches

  If the engine does not stop when the correctly. The vehicle is equipped with four switches: side stand is extended, do not ride your vehicle. Contact your Local aprilia – stoplight switch on the rear brake pedal Dealer. (1); – stoplight switch on the front brake lever (2);…

• Page 94: Inspecting The Front And Rear Suspensions

  Every 6,250 mi (10,000 Km) check, clean, lubricate and have the fork oil seals changed, if necessary, by contacting a Local aprilia Dealer. T h e m a i n c o m p o n e n t s o f t h e f r o n t…

• Page 95
  (*a) = Fully clockwise position. (*b) = Counterclockwise rotation. (*c) = Fully counterclockwise position. (*d) = Clockwise rotation. (*e) = This type of adjustment should be carried out only by your Local aprilia Dealer. use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 96: Steering Damper

  (1), requesting from completely closed (*a), open (*b) 15 Adjustment closed (*a), open (*b) clicks. the desired item to your Local aprilia 2 – 17 clicks . Dealer. The standard model, instead, is (*a) = Fully clockwise position.

• Page 97: Rear Suspension

  REAR SUSPENSION The rear suspension consists of a hydraulic shock absorber — spring unit, which is mounted to the frame with a uniball, and to the swinging arm by means of a system of levers. The ride height of the rear of the vehicle can be set using the spring pre-load adjusting ring nut (1) and locking ring nut (2).

• Page 98
  The competition adjustment must be used damping to avoid unsteady shock action. in organized racing or circular course If necessary, contact your Local aprilia competitive event, under the auspices of a Dealer. recognized sanctioning body or by permit…

• Page 99: Checking The Brake Pad Wear

  Local aprilia dusty or wet roads. one on the right and one on the left side of the Dealer.

• Page 100: Checking The Steering

  The operations necessary for this check lead to a crash with subsequent serious require specific skills and therefore should injury or death. be carried out by your Local aprilia Dealer. WARNING Have the pads and the discs replaced by your Local aprilia Dealer.

• Page 101: Assembling The Pins For The Rear Support Stand

  Slacken the knob (7). ASSEMBLING THE PINS FOR THE PLACING THE VEHICLE ON THE Shift the fork-shaped support (6) so REAR SUPPORT STAND REAR SUPPORT STAND that its width matches the distance Place the vehicle on the stand, see Assemble the pins for the rear support between the two pins (1) fitted to the page 77 (PLACING THE VEHICLE ON stand…

• Page 102: Placing The Vehicle On The Front Support Stand

  Rest one foot on the rear part of the stand (8). Push the stand (8) downwards until it reaches the end of its stroke (see figure). WARNING Make sure that the vehicle is stable. If it falls over, it may cause damage to bystanders and other property, as well as being damaged itself.

• Page 103
  Riding with damaged rims in dangerous Should you accidentally do this, take for the rider, the vehicle and other people. your vehicle to your Local aprilia Check the conditions of the rim and have Dealer who will know how to repair this it replaced if it is damaged.
• Page 104
  NOTE NOTE The right spacer ring (9) remains Make sure that the axle (10) is CAUTION located in its seat on the wheel; but if it has completely inserted. The arrow on the wheel side indicates come out, replace it. Install the washer (6) and tighten the t h e r o t a t i o n…

• Page 105: Rear Wheel

  Local aprilia Dealer. It may be necessary to have your dealer bleed the system, or there may be some other problem with the brake system.

• Page 106
  Should you accidentally do this, take your Wheel nut (3) tightening torque: vehicle to your Local aprilia Dealer who WARNING 86.80 ftlb (120 Nm). will know how to repair this damage.
• Page 107
  Pull the wheel backwards, removing it from NOTE Do not unscrew the five nuts (16). CAUTION the swing arm from behind, carefully The complete final drive unit must be removing the disc from the brake caliper. While reassembling the rear wheel, be withdrawn from the flexible coupling NOTE careful not to damage the brake line, the…
• Page 108
  Local aprilia Dealer. It may be necessary to Place the wheel centrally in the swinging Rotate the torque plate (12), complete have your dealer bleed the system, or arm, on the support (2).

• Page 109: Drive Chain

  See your Local aprilia Dealer. use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 110
  – sprocket or teeth excessively worn or damaged. You may check the wear of the chain and sprocket by grasping the chain where it touches the rear sprocket, and pulling it away from the sprocket as far as you can. If you are able to pull the chain far enough away from the sprocket so that you can see light between the side plates of the…

• Page 111: Removing The Rider Saddle

  PROPERLY. Upon reassembly, insert the front have any question, contact your Local tab of the saddle in the appropriate seat. aprilia Dealer. CAUTION CAUTION N O T E D o n o t u s e t h e v e h i c l e…

• Page 112: Removing The Front Fairing

  Always ensure that the fuel filler cap is correctly closed. Remove the rider saddle, see page 111 (REMOVING THE RIDER SADDLE). Remove the side panels, see page 114 (REMOVING THE LOWER FAIRINGS). Unscrew and remove the two retaining screws (4) at the front end of the fuel tank (5).

• Page 113: Removing The Side Fairings

  Disconnect the two connectors (4) on After refitting: REMOVING THE SIDE FAIRINGS either side of the front fairing. C a r e f u l l y r e a d p a g e Set the rearview mirrors at the correct Disconnect the connector (5) on either (MAINTENANCE).

• Page 114: Removing The Lower Fairings

  Loosen the four quick fasteners (6) (two REMOVING THE LOWER FAIRINGS CAUTION on the right and two on the left side). C a r e f u l l y r e a d p a g e Handle plastic and paint-finished parts (MAINTENANCE).

• Page 115: Removing The Fairing Upper Front Covers

  Remove the rearview mirror (5). REMOVING THE FAIRING UPPER REMOVING If it has fallen from its seat, retrieve the FRONT COVERS THE REARVIEW MIRRORS cup (6). Release and remove the two screws Disconnect direction indicator NOTE (1). cables. Repeat these operations to Release and remove the retaining Release and remove the two nuts (3) remove the other rearview mirror.

• Page 116: Removing The Front Brake Calipers

  (PLACING THE VEHICLE ON THE from behind and lead to a serious maintenance. You may wish to have FRONT SUPPORT STAND ). accident. your Local aprilia Dealer carry out After reassembly: these operations. WARNING If you wish to perform these operations Correctly adjust the reflecting surface of Make sure that the vehicle is stable.

• Page 117: Removing The Side Stand

  . S h o u l d y o u Operate on the second brake caliper: accidentally do this, take your vehicle to Repeat the operations marked with your Local aprilia Dealer who will know Remove the front support stand , see how to repair this damage.

• Page 118
  # 8124943), which is available at your Never lean the vehicle against walls or page 114 (REMOVING THE LOWER Local aprilia Dealer, to the connector (5). lay it on the ground. This could lead to FAIRINGS). t h e v e h i c l e f a l l i n g o v e r , c a u s i n g…
• Page 119
  Withdraw the cable (9) completely. NOTE Torque wrench setting for screws (11) Store away the complete stand, Lower the fuel tank, see page 111 and (13): 40 Nm (4 kgm). the screw (11) and the washer (12) (LIFTING THE FUEL TANK). together.

• Page 120: Adjusting The Throttle Control

  Do not attempt to restart the engine Have your Local aprilia Dealer check the idle position when the throttle grip until the throttle has been repaired and the throttle cables after the first 600 mi is released.

• Page 121: Spark Plugs

  To adjust the cable: SPARK PLUGS WARNING Place the vehicle on the stand, see C a r e f u l l y r e a d p a g e 8 0 E x h a u s t g a s e s c o n t a i n c a r b o n page 77 (PLACING THE VEHICLE ON (MAINTENANCE).

• Page 122
  NOTE The vehicle is equipped with one spark plug for each cylinder. The following operations refers to the spark plug installed in one cylinder only, but is valid for the plug of both cylinders. TO REMOVE THE SPARK PLUG CAUTION Never disconnect the spark plug cap with the engine running, since you may get an electric shock from the ignition…

• Page 123: Changing Fuses

  Replace the fuel tank, see page 111 (LIFTING THE FUEL TANK). the electrical system. If this occurs, take the vehicle to your Local aprilia Dealer. use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 124
  If an electric component does not work or – the 30A main fuses group (2) placed Take off the cover of the auxiliary fuse works irregularly, or if the vehicle fails to under the rider saddle, see page 125 box (1). start, it is necessary to check the fuses.
• Page 125
  Take it to your Local intake flaps, camshaft position sensor. reassembly. aprilia Dealer for repair and service. NOTE If you use the spare fuse, replace it as soon as convenient. use and maintenance RSV 1000 R…

• Page 126: Battery

  If your battery needs to be charged, use Local aprilia Dealer, and will ensure that properly ventilated. Do not inhale the a constant voltage, or “taper” charger, your battery always remains in tip top gases released during charging.

• Page 127: Checking And Cleaning The Terminals

  I t i s im po r t a n t t o c h ec k t he c ha r g e periodically (about once a month), during the winter or when the vehicle is not used, in order to prevent the deterioration of the battery.

• Page 128: Recharging The Battery

  RECHARGING THE BATTERY Charge at voltage, amperage and time Carefully read page 126 (BATTERY). stated below. Recharge Voltage Tension Time WARNING type (hours) This battery is completely sealed. Do Normal 8 – 10 not attempt to remove the caps. There is never any need to add water to Fast this battery.

• Page 129: Adjusting The Headlight Beam Vertically

  Connect the positive (+) cable by NOTE ADJUSTING THE HEADLIGHT The procedure described here is tightening the terminal screw (4). BEAM VERTICALLY in compliance with the Italian standard that Connect the negative (-) cable by establishes the maximum height of the tightening the terminal screw (5).

• Page 130: Headlight Screening

  Adjust the screw (1). Turn the screw clockwise to adjust the right beam higher (upwards). Turn the screw counterclockwise to a d j u s t t h e r i g h t b e a m l o w e r (downwards).

• Page 131: Headlight Screening

  WARNING M a k e s u r e t h a t t h e h o r i z o n t a l adjustment of the headlight beam is correct. Different jurisdictions have different requirements for horizontal headlight aiming.

• Page 132: Changing The Dashboard Bulbs

  The headlight accommodates the following Local aprilia Dealer. This operation is bulbs: When high and low beam bulb connectors difficult and delicate, and should be must be removed simultaneously, mark entrusted to your local dealer.

• Page 133
  CAUTION CAUTION CAUTION Never pull on the wiring to disconnect a Never pull on the wiring to disconnect a Never pull on the wiring to extract a bulb connector. bulb connector. bulb holder. Disconnect the connector (4). PARKING LIGHT BULB Grasp the parking light bulb holder (6) Rotate the lockring counterclockwise and pull to extract.

• Page 134: Replacing The Front And Rear Direction Indicator Bulbs

  REPLACING THE FRONT AND REPLACING THE LICENSE PLATE CAUTION REAR DIRECTION INDICATOR LIGHT BULB On refitting, ensure that the lens fits BULBS Read page 131 (BULBS) carefully. properly into its slot. Tighten the screw Read page 131 (BULBS) carefully. (1) gradually. Do not overtighten or the Place the vehicle on the stand, see page shield will damage.

• Page 135
  CAUTION Never pull on the wiring to extract a bulb holder. Extract the license plate light bulb holder (5). Remove the bulb and fit a new one with equal rating. NOTE Ensure that the bulb fits correctly into the bulb holder. use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 136: Transport

  TRANSPORT DRAINING THE FUEL TANK CAUTION WARNING Never drain the fuel tank, either partially Never attempt to tow your vehicle with CAUTION or completely. This may cause damage another vehicle. Never drain the fuel tank, either partially to the inner components of the fuel or completely.

• Page 137: Cleaning

  CLEANING Polish with silicone wax only after having carefully washed your vehicle. Do not use polishing pastes on matt paints. Do not wash the vehicle in direct sunlight, especially during the summer, when the paintwork is still warm, since if the shampoo dries before being rinsed away, it can damage the paint.

• Page 138: Long Periods Of Inactivity

  You may use detergents containing no To clean the engine and other non-painted LONG PERIODS OF INACTIVITY more than 5% of surface-active agents parts, use a mild solvent and a bristle (neutral soap, degreasing detergents or brush, along with plenty of rags. CAUTION alcohol).

• Page 139
  ( P R E L I M I N A R Y C H E C K I N G reach room temperature. Failure to available from your aprilia dealer or OPERATIONS CHART). obs erve this warning can lead to automobile supply stores.

• Page 140: Technical Data

  TECHNICAL DATA DIMENSIONS Max. length…………. 79.72 in (2,025 mm) Max. width ………….. 28.74 in (730 mm) Max. height (front part of the fairing included) ……44.09 in (1,120 mm) Seat height …………. 31.88 in (810 mm) Wheelbase …………. 55.51 in (1,410 mm) Min.

• Page 141
  Saddles …………..2 Vehicle max. load (rider+passenger+luggage)…….. 414.5 lb (188 kg) — 427.3 lb (194 kg) GEAR RATIOS Ratio Primary Secondary Final ratio Total ratio 31/60 = 1 : 1.935 15/34 = 1 : 2.267 16/40 = 1 : 2.500 1:10.968 19/31 = 1 : 1.632 1:7.895…
• Page 142
  = series = series Normal use; = Use on recetracks TIRES RSV R Pressure kPa (bar) Recom- Wheel Make Model Type Size Alternative mended Rider and Rider Rider passenger Front PIRELLI DIABLO CORSA 120/70–ZR 17″ 230 (2,3) 250 (2,5) 210 (2,1) Rear PIRELLI DIABLO…
• Page 143
  SPARK PLUGS Standard…………..NGK R DCPR9E Spark plug gap …………0.023-0.027 in (0.6-0.7 mm) Ω Resistance …………. 5 k ELECTRIC Battery…………..12 V — 10 Ah SYSTEM Main fuses (# 2 fuses)……….30 A Secondary fuses (# 5 fuses) ……..5 A — 15 A — 20 A Generator (with permanent magnet) ……

• Page 144: Lubricant Chart

  LUBRICANT CHART Engine oil (recommended TEC 4T, SAE 15W — 50. As an alternative to the recommended oils, it is possible to use high-quality oils with characteristics in compliance with or superior to the CCMC G-4, A.P.I. SG. specifications Fork oil type “R FACTORY” : ÖHLINS 5W Bearings and other lubrication points (recommended GREASE 30.

• Page 145
  NOTE ASK FOR ONLY ORIGINAL SPARE PARTS use and maintenance RSV 1000 R — RSV 1000 RFACT…

• Page 146: Wiring Diagram Key Rsv 1000 R — Rsv 1000 R Factory

  WIRING DIAGRAM KEY RSV 1000 R — RSV 1000 R FACTORY 12 13 LOCK Bi/B Bi/N Bi/N Bi/B G/Gr G/Gr G/Gr Bi/N Bi/B Gr/Bi Ro/Bi Az/Gr V/Bi B/Ar Bi/B M/Vi Ro/M Bi/N Gr/B Bi/G Az/Gr Gr/N Ar/V Bi/V R/Bi Az/Ar B/Ar B/Ar Gr/Bi…

• Page 147: Wiring Diagram Key — Rsv 1000 R — Rsv 1000 R Factory

  WIRING DIAGRAM KEY — RSV 1000 R — RSV 1000 R FACTORY 1) Multiple connectors 36) Fuel pump X) Dashboard connector (20-way) 2) Fall sensor 37) Air thermistor Y) Electronic unit connector (26-way) 3) Highbeam relay 38) Coolant thermistor Z) Electronic unit connector (16-way) 4) Low beam relay 39) Automatic choke 5) Horn…

• Page 148: Official Dealers And Service Centers

  When you demand aprilia Original Parts, you are purchasing products that have been developed and tested as early as the vehicle design stage. aprilia Original Parts systematically undergo strict quality control procedures to ensure total reliability and long service life.