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Manuals and User Guides for Kubota D722-E2B. We have 1 Kubota D722-E2B manual available for free PDF download: Workshop Manual
Kubota D722-E2B Workshop Manual (143 pages)
SM-E2B SERIES
Brand: Kubota
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Category: Engine
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Size: 7.26 MB
Table of Contents
-
Before Servicing and Repairing
3
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Safety Information
3
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Avoid Fires
4
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Safety Starting
4
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Safety Working
4
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Prevent Acid Burns
5
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Ventilate Work Area
5
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Specifications
6
-
Performance Curves
9
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Z482-E2B
9
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D662-E2B
12
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D722-E2B
13
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D782-E2B
14
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D902-E2B (3200 Min(Rpm) Spec.)
15
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Dimensions
17
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D662-E2B, D722-E2B
19
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Table of Contents
22
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General
22
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1 Engine Identification
23
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Model Name and Engine Serial Number
23
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E2B Engine
24
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Cylinder Number
24
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2 General Precautions
25
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3 Maintenance Check List
26
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Lubricating Oil
27
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4 Check and Maintenance
28
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Daily Check Points
28
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Checking Engine Oil Level
28
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Checking and Replenish Coolant
29
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Check Points of Initial 50 Hours
30
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Changing Engine Oil
30
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Replacing Oil Filter Cartridge
31
-
-
Check Point of Every 50 Hours
32
-
Checking Fuel Hose
32
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Check Point of Every 75 Hours
33
-
Changing Engine Oil (for Optional Depth Oil Pans)
33
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Check Points of Every 100 Hours
34
-
Changing Engine Oil (for Standard Depth Oil Pans)
34
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Fan Belt Tension
35
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Fan Belt Damage and Wear
35
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Cleaning Air Cleaner Element
35
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Cleaning Fuel Filter (Element Type Only)
36
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Checking Battery Electrolyte Level
36
-
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Check Point of Every 150 Hours
37
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Replacing Oil Filter Cartridge (for Optional Depth Oil Pans)
37
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Check Points of Every 200 Hours
37
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Replacing Oil Filter Cartridge (for Standard Depth Oil Pans)
37
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Check Points of Every 400 Hours
38
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Checking Radiator Hoses and Clamp Bands
38
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Checking Intake Air Line
38
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Replacing Fuel Filter Cartridge (Cartridge Type)
38
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Check Points of Every 500 Hours
39
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Cleaning Water Jacket and Radiator Interior
39
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Anti-Freeze
40
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Replacing Fan Belt
40
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Check Points of Every 1 or 2 Months
41
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Recharging
41
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Battery Specific Gravity
42
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Check Point of Every Year
43
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Replacing Air Cleaner Element
43
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Check Point of Every 800 Hours
44
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Checking Valve Clearance
44
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Check Points of Every 1500 Hours
45
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Nozzle Spraying Condition
45
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Fuel Injection Pressure
45
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Nozzle Valve Seat Tightness
45
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Nozzle Holder
46
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Check Points of Every 3000 Hours
47
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Injection Timing
47
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Checking Injection Pump
49
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Check Points of Every 2 Years
50
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Replacing Intake Air Line
50
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Replacing Battery
50
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Replacing Radiator Hoses and Clamp Bands
50
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Replacing Fuel Hoses and Clamp Bands
51
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-
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5 Special Tools
54
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Diesel Engine Compression Tester (for Glow Plug)
54
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Diesel Engine Compression Tester (for Injection Nozzle)
54
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Oil Pressure Tester
54
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Injection Pump Pressure Tester
55
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Valve Guide Replacing Tool
55
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Bushing Replacing Tool
56
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Flywheel Stopper
56
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Crankshaft Bearing 1 Replacing Tool
57
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Crank Sleeve Setter (for Z482/D662/D722/D782-E2B)
58
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Mechanism
59
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Closed Breather
60
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Engine Body
60
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Half-Floating Head Cover
60
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Oil Pan (Z602-E2B, D902-E2B
61
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Piston (Z602-E2B, D902-E2B
61
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Cooling Fin (Z602-E2B, D902-E2B)
62
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Cooling System
62
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Servicing
63
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Troubleshooting
64
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Servicing Specifications
67
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Tightening Torques for General Use Screws, Bolts and Nuts
74
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Tightening Torques for Special Use Screws, Bolts and Nuts
75
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Checking and Adjusting
76
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Checking, Disassembling and Servicing
76
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Compression Pressure
76
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Cooling System
78
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Engine Oil Pressure
78
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Radiator Cap Air Leakage
79
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Radiator Water Leakage
79
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Thermostat Valve Opening Temperature
80
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Fuel Tightness of Delivery Valve
82
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Fuel Tightness of Pump Element
82
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Battery Voltage
84
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Electrical System
84
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Magnetic Switch Test
86
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Motor Test
86
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Magnet Switch Continuity Test
87
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No-Load Dynamo Output
87
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Continuity Across Regulator’s Terminals
88
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Regulating Voltage
88
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Alternator on Unit Test
89
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Engine Stop Solenoid Test (Energize to Stop Type)
89
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Glow Plug Continuity
89
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Glow Plug Lead Terminal Voltage
89
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Engine Stop Solenoid Test (Energize to Run Type)
90
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Disassembling and Assembling
91
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Draining Engine Oil and Coolant
91
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Alternator, Starter and Others
92
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Cylinder Head Cover
92
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Cylinder Head, Valves and Oil Pan
92
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External Components
92
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Injection Pipes
92
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Nozzle Heat Seal Service Removal Procedure
93
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Nozzle Holder Assembly and Glow Plug
93
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Rocker Arm and Push Rod
94
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Cylinder Head
95
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Thermostat Assembly
95
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Water Pump Assembly
96
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Tappets
98
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Valves
98
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Oil Pan and Oil Strainer
99
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Gear Case and Timing Gears
100
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Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Stop Type Engine Stop Solenoid)
100
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Injection Pump, Fuel Feed Pump and Speed Control Plate (for Energize to Run Type Engine Stop Solenoid)
101
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Fan Drive Pulley
103
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Gear Case
104
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Camshaft
105
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Idle Gear
105
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Fuel Camshaft
106
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Oil Pump and Crankshaft Gear
106
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Oil Pump and Crankshaft Gear (One-Side Maintenance Type)
106
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Connecting Rod Cap
107
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Piston and Connecting Rod
107
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Piston Ring and Connecting Rod
109
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Bearing Case Cover
110
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Flywheel and Crankshaft
110
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Crankshaft Assembly
111
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Main Bearing Case Assembly
112
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Main Bearing Case Assembly (Z602-E2B, D902-E2B)
113
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Electromagnetic Drive Type
114
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Starter
114
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Planetary Gear Reduction Type
115
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Dynamo
116
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Alternator
117
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Cylinder Head and Valves
118
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Cylinder Head Surface Flatness
118
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Servicing
118
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Top Clearance
118
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Clearance between Valve Stem and Valve Guide
119
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Cylinder Head Flaw
119
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Valve Recessing
119
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Replacing Valve Guide
120
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Valve Seating
120
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Correcting Valve and Valve Seat
121
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Valve Lapping
121
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Free Length and Tilt of Valve Spring
122
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Oil Clearance between Rocker Arm and Rocker Arm Shaft
122
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Valve Spring Setting Load
122
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Oil Clearance between Tappet and Tappet Guide Bore
123
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Push Rod Alignment
123
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Camshaft Side Clearance
124
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Idle Gear Side Clearance
124
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Timing Gear Backlash
124
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Cam Height
125
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Camshaft Alignment
125
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Oil Clearance of Camshaft Journal
125
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Oil Clearance between Idle Gear Shaft and Idle Gear Bushing
126
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-
Piston and Connecting Rod
126
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Piston Pin Bore I.D.
126
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Replacing Idle Gear Bushing
126
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Connecting Rod Alignment
127
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Oil Clearance between Piton Pin and Small End Bushing
127
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Replacing Small End Bushing
127
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Clearance between Piston Ring and Piston Ring Groove
128
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Piston Ring Gap
128
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Crankshaft Alignment
129
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Crankshaft Side Clearance
129
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Oil Clearance between Crankpin and Crankpin Bearing
130
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Oil Clearance between Crankshaft Journal and Crankshaft
131
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Cylinder Wear
135
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Replacing Crankshaft Sleeve (Z482-E2B, D662-E2B, D722-E2B, D782-E2B)
135
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Clearance between Outer Rotor and Pump Body
136
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Correcting Cylinder (Oversize)
136
-
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Oil Pump
136
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Rotor Lobe Clearance
136
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Clearance between Rotor and Cover
137
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Overrunning Clutch
137
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Starter
137
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Commutator and Mica
138
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Armature Coil
139
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Brush Holder
139
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Brush Wear
139
-
-
Alternator
140
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Bearing
140
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Field Coil
140
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Rotor
140
-
-
Stator
140
-
IC Regulator
141
-
Rectifier
141
-
Slip Ring
141
-
-
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In 1923, Kubota introduced engines to its extensive product line when it investigated and created its first 3-horsepower Type A industrial engine.
The original Kubota high-performance, small, and lightweight engines have gained a high degree of confidence in the worldwide market, despite the company’s continued expansion of its line of engines. Currently, demand is highest for compact Kubota diesel engines with a maximum output of 86.4 kW. In addition, they are small, able to function in challenging environments, and highly maintainable. Due to these qualities, Kubota sells its engines to various factories that manufacture various types of machinery and diesel power plants.
Three plants in Japan, the Sakai Rinkai Plant, Sakai Plant, and Tsukuba Plant, have had ISO 9002 quality management system certification since 1994 and are where Kubota engines are made. KUBOTA Corporation employs the most cutting-edge technology solutions and automated systems to create its goods, including robotic product assembly and quality control, which fully removes the impact of the human component.
KUBOTA SUPER MINI
For small enterprises, Kubota Super MINI diesel engines are the best option.
Kubota. The features of Kubota Super MINI diesel engines are wonderful craftsmanship and build quality, remarkable power, and amazing longevity. For many years, experts in Japan have been creating and enhancing diesel engines, and they have had incredible commercial success. As a result, products from Kubota are well-liked and in high demand worldwide.
Compact liquid-cooled engines are available in the trim line. So the maker could keep the device’s tiny dimensions and incredibly lightweight while combining unmatched quality and power in these variants, adequate for light industrial use.
Diesel Kubota Super MINI engines come with 2 or 3 cylinders depending on the model. They are competent to do the responsibilities and completely satisfy the demands of a bit of power. Moreover, diesel engines are quite simple to maintain and fix.
Kubota D902 diesel engine
The dependable Kubota D902 diesel engine is appealing due to its small size, low fuel consumption, and low emissions. In addition, high-quality components guarantee the motors’ reliability, and the straightforward design reduces the cost of maintenance.
Kubota D722 diesel engine
The Kubota D722 small diesel engine meets the Tier 4 environmental criteria with a vortex combustion chamber. The engine stands out for its high level of dependability, lightweight, and alluring large resource. The engine requires less maintenance and uses little gasoline.
Kubota D722
Kubota Z602 diesel engine
Among the Japanese manufacturer’s 2-cylinder small engines, the practical diesel engine Kubota Z602 is the most potent. By expanding the piston diameter, it was feasible to enhance the practical qualities. It provides excellent thermal load protection and less hazardous emissions.
Kubota Z482 diesel engine
Trustworthy diesel engine The Kubota Z482’s combustion chamber is tuned. The motors differ between profitability, compact construction, and extended operational life. The engine is utilized in the creation of small equipment and functions well in mototops and electric generators.
KUBOTA SUPER 03-M
Diesel engines of Kubota Super 03-M are essential for the machinery to operate well.
The diversity of these engines is astounding. These units’ primary function is to outfit renowned brands’ generators, power plants, and specialized industrial equipment.
The top producer of small, medium and high-power diesel engines is Kubota. The manufacturer’s goods outperform analogs and competing models because of their unmatched quality, astounding compactness, and extended lifespan.
What constitutes the cause of success? It all comes down to having a deep affection for the enterprise you work so hard to build over many years into the ideal engine. Diesel engines like the Kubota Super 03-M are extremely near to this ideal.
Depending on the level of completion, the engines in this series have 3 or 4 cylinders. A 44 kW power output from the displacement engine is enough for big technological facilities, including industrial generators.
These powerful diesel engines are surprisingly light—less than 200 kg. They are quite straightforward and simple to maintain, and independent repairs are possible in the case of failure.
Kubota D1503-M diesel engine
The Kubota D-1503 M is a small diesel engine with good performance, efficiency, and few hazardous emissions. Modern wear-resistant materials were used to make all the key parts, which increased the unit’s resources. Throughout the duration of its service life, the engine operates steadily.
Kubota D1703-M diesel engine
The Kubota D-1703 M diesel engine is very effective, has a small footprint, and is ecologically friendly. The level of hazardous emissions has decreased because of the redesigned vortex chamber. The engine successfully resists large heat loads while operating with minimal noise and vibration levels.
Kubota D1803-M diesel engine
The Kubota D-1803 M diesel engine is a dependable and useful engine with a small size and lightweight. It is distinguished by an operational stability and the capacity to sustain heavy loads for an extended period of time. The engine works with minimal noise and vibration uses little fuel, and is ecologically beneficial.
Kubota V2203-M diesel engine
The contemporary Kubota V-2203 M diesel engine is small in size and operates quietly. A high-performance motor that complies with all environmental regulations. An efficient cooling system ensures work stability, and direct infusion ensures efficiency.
Kubota V2403-M diesel engine
The Kubota V-2403 M is a strong diesel engine with a small size. Installed on expert power generators and used as a drive for industrial machinery. The motor has minimal amounts of hazardous pollutants, operates quietly, and is inexpensive.
Kubota V2403-M-T diesel engine (Turbo)
The most productive engine in the model range is the strong Kubota V-2403 M-T turbocharged diesel engine. The motor is very dependable and uses little gasoline. The engine conforms fully with the strictest environmental criteria for power units and operates quietly with little vibration.
KUBOTA SUPER 05
Diesel Kubota Super 05 engines are a crucial component of industrial machinery.
The Kubota Super 05 diesel engines are well-designed and have a long service life in addition to high power, good quality, small size, and lightweight.
Low noise and vibration levels, as well as the most effective fuel combustion, set apart this model line. Depending on the level of completion, the four-stroke engine has 3 or 4 cylinders. It has a low fuel consumption rate, and the engine’s three-vortex combustion chamber assures practically full diesel combustion.
Industrial machinery can be powered by Kubota Super 05 diesel engines, as well as generators and stations from different suppliers. Considering their tiny size, they operate with incredible efficiency. The devices that are being shown can produce power up to 33 kW while weighing up to 140 kg. Moreover, the motors’ straightforward and sensible design makes it easy to do self-maintenance and, if required, repairs.
Kubota D1005 diesel engine
Electric generators and motor pumps are intended for the small Kubota D1005 diesel engine. The motor has the lowest emissions for its class, low noise and vibration levels, and efficiency. In addition, the engine is lightweight, has a straightforward design, and is appealing due to its dependability.
Kubota D1105 diesel engine
The practical Kubota D1105 diesel engine features a small, light construction that makes installation much easier. The three-vortex chamber ensures complete fuel combustion, which is a warranty for efficiency and low emissions. The engine produces low amounts of vibration and noise.
Kubota D1105-T diesel engine (Turbo)
Due to its small size, the Kubota D1105-T’s strong turbocharged diesel engine is the ideal option for industrial pumps and generators. The motor satisfies the strictest international environmental requirements while using minimal gasoline.
Kubota D1305 diesel engine
The dependable Kubota D1305 diesel engine’s longer piston stroke improved power substantially without enlarging or adding weight to the engine. Under heavy loads, the cooling circuit guarantees reliable functioning. The low level of noise and vibration and profitability of the motor is different.
Kubota V1505-T (Turbo) Engine
The Kubota V1505-T turbocharged diesel engine is notable for its great power, efficiency, and usefulness. It is small, quiet, and vibration-free. Tier 4 environmental criteria, among others, are complied with thanks to the sophisticated swirl chamber.
KUBOTA SUPER 07
The Kubota 07 series engine is a completely new approach to engine design that has been created to satisfy the various demands of engines used in a range of industrial applications.
Utilizing Kubota’s innovative foundry technology, the distinctive cylinder block design produced a greater displacement while preserving the 2.4L engine’s overall proportions.
The engine is protected from thermal stress by a sophisticated liquid cooling system with a main channel and inter-cylinder ducts, assuring great power density, longevity, and dependability of Kubota 07 series engines.
Kubota V3307 DI-T diesel engine
One of the Japanese manufacturer’s most powerful engines in the model lineup is the practical diesel engine Kubota V3307 DI-T. Its small size, low cost, and environmental friendliness make it the most widely applicable. In addition, low maintenance expenses are guaranteed by the engine’s straightforward design.
Kubota V2607 DI-T diesel engine
The powerful and portable Kubota V2607 DI-T diesel engine includes an injection system with higher pressure. As a result, the motor is more efficient and powerful, and the improved swirl chamber guarantees minimal levels of hazardous pollutants. In addition, low amounts of vibration and noise are produced by the engine.
KUBOTA V3 3300
Diesel engines from the Kubota Series V3 3300 are a helpful helper in industrial settings.
Equipment that is robust is needed for industrial applications. The pinnacle of dependability, high performance, and steady operation for the course of their service lives are Kubota Series V3 3300 diesel engines.
Diesel engines with a combined volume of around 3300 cubic meters are combined in the series that is being shown. They stand out for having tremendous power ranging from 35 to 60 horsepower while still being reasonably light at 260 kg. Kubota’s corporate brand excellently combines performance and compactness.
Kubota Series V3 3300 diesel engines are made to power specialized and small-profile production machinery as well as expansive industrial operations. Moreover, Kubota engines are really simple to maintain and simple to fix because of the validated and exact equipment.
Kubota V3300T (Turbo) Diesel engine
The Kubota V3 3300T (turbo) tiny diesel engine includes an improved swirl chamber and a direct injection system. Efficiency, low levels of toxic pollutants, and a long lifespan make the motor appealing. In addition, the thermal load protection mechanism on the engine is efficient.
Kubota V3300 diesel engine
The Kubota V3 3300 tiny diesel engine has an improved swirl chamber and direct injection. Efficiency, low levels of toxic pollutants, and a long lifespan make the motor appealing. In addition, the thermal load protection mechanism on the engine is efficient.
KUBOTA V3 3600
Diesel engines from the Kubota Series V3 3600 are a useful addition to industrial enterprises.
Equipment that is robust and strong is needed for industrial applications. The pinnacle of dependability, high performance, and stable operation for the course of their service lives are Kubota Series V3 3600 diesel engines.
Diesel engines with a combined volume of around 3600 cubic meters are combined in the series that is being shown. They stand out for having considerable power ranging from 66 to 85 hp and a comparatively light weight of up to 250 kg. Kubota’s corporate brand combines performance and compactness in an excellent way.
Diesel engines from the Kubota Series V3 3600 are intended for use in specialized and narrow-profile manufacturing machinery as well as in big industrial facilities. Kubota engines are really simple to maintain and simple to fix because of the validated and exact equipment.
Kubota V3600-T diesel engine (Turbo)
A turbocharger is included with the potent Kubota V3 3600-T diesel engine’s V-shaped design. A direct injection system lowers fuel consumption, and a tailored combustion chamber lowers the number of hazardous pollutants. The engine is lightweight, highly efficient, and has a compact construction.
Kubota V3600 diesel engine
The Kubota V3 3600 tiny diesel engine has an improved swirl chamber and direct injection. Efficiency, low levels of toxic pollutants, and a long lifespan make the motor appealing. In addition, the thermal load protection mechanism on the engine is efficient.
KUBOTA V3 3800
The diesel engines in the series on display have a capacity of around 3800 cubic meters. They stand out for having high power ranging from 81.5 to 97.6 hp and a reasonably lightweight of no more than 267 kg. Kubota’s corporate brand excellently combines performance and compactness.
Through the end of 2011, Kubota V3800 turbocharged direct injection engines in North America and Europe will meet EPA Interim Tier 3 and EU Stage 3A exhaust pollution regulations.
Nitrogen oxide (NOx) emissions are only reduced mechanically, such as the compact cooled exhaust gas recirculation (EGR) system, and compliance with environmental regulations is achieved with the least amount of extra devices necessary.
Kubota V3800 DI-T diesel engine (Turbo)
The turbocharger is part of the Kubota V3800 DI-strong T’s and small diesel engine. High performance and widespread usage of the motor as a drive for industrial machinery. The engine is affordable, quiet and vibration-free, ecologically beneficial, and modest.
Kubota D722-E2B Diesel Engine Service Manual
INCLUDES: Kubota D722-E2B Diesel Engine Service Manual
140 pages in .pdf format
5.8 MB in .zip format for super fast downloads!
This factory Kubota Tractor Service Manual Download will give you complete step-by-step information on repair, servicing, and preventative maintenance for your Kubota. The Kubota Workshop Manual is highly detailed with photos and illustrations to help guide you through every repair and troubleshooting procedure. This repair manual contains all you need to know to keep your Kubota tractor, mower, or excavator working right and is the only service repair manual you will need. It will help you understand, care for, and lower the repair and maintenance cost for your Kubota.
This KUBOTA D722-E2B Diesel Engine service manual is the same service manual used by professional Kubota technicians.
This factory Kubota manual is a fully indexed and searchable pdf file. All pages are printable, so you can easily print what you need and take it with you into the garage or workshop. Save money $$ by doing your own service and repairs! These Kubota Manuals make it easy for any skill level with these very easy to follow, step-by-step instructions! Instant Download means no shipping cost or waiting for a CD to arrive in the mail… you will receive this Kubota Manual immediately via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards/paypal.
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