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Manuals and User Guides for AERZEN VML 60. We have 1 AERZEN VML 60 manual available for free PDF download: Installation, Assembly And Operating Instructions

• Page 1: Front Page

  Jet-Starter Stage Installation, assembly and operating instructions for VML screw compressor stage A E R Z E N E R M A S C H I N E N F A B R I K G M B H V4-007 J EN 168 405 001 07-2010 V4-007 J EN…

• Page 2: Note On Information Sheet

  Die INFO-Seite ist vor der Inbetriebnahme durchzulesen. Dort evtl. vermerkte Hinweise und Änderungen sind durchzuführen. Read the INFORMATION sheet prior to commissioning. Possible notes and changes indicated herein are to be effected. La page INFO est à lire avant la mise en route. Y apporter éventuellement des annotations et modifications.

• Page 3: Overview Of Contents

  Einbauerkärung Declaration of incorporation L e i s t u n g s d a t e n Performance data ENGLISH 1 — 37 Originalbetriebsanleitung INFO — Seite Information sheet zulässige Drehmomente Admissible torques 4TV-1905 V4-007 J EN Originalbetriebsanleitung…

• Page 4
  Originaleinbauerklärung Hiermit erklärt der Hersteller: Aerzener Maschinenfabrik GmbH, Reherweg 28, D-31855 Aerzen dass folgende grundlegende Sicherheits- und Gesundheitsschutzanforderungen nach Anhang I der oben genannten Richtlinie angewandt und eingehalten sind: Artikel 1.1.2 Grundsätze für die Integration der Sicherheit, 1.1.3 Materialien und Produkte, 1.1.5 Konstruktion der Maschine im Hinblick auf die Handhabung, 1.2.1 Sicherheit und Zuverlässigkeit von Steuerungen, 1.3.1…
• Page 5
  Vertaling van de originele inbouwverklaring Hiermee verklaart de fabrikant: Aerzener Maschinenfabrik GmbH, Reherweg 28, D-31855 Aerzen dat de volgende fundamentele veiligheids- en gezondheidseisen conform bijlage I van de hiervoor genoemde richtlijn toegepast en nageleefd zijn: Artikel 1.1.2 Beginselen van geïntegreerde veiligheid, 1.1.3 Materiaal en producten, 1.1.5 Ontwerp van de machine met het oog op het hanteren ervan, 1.2.1 Veiligheid en betrouwbaarheid van de bedieningssystemen, 1.3.1 Risico…

• Page 6: Note On Spare Parts

  Indicamos expresamente, que aquellos repuestos y/o accesorios no suministrados por nosotros no están comprobados ni homologados por Aerzen. Su montaje, así como su utilización pueden tener incidencia en las características prefijadas de la instalación. Por lo tanto no asumimos garantía ni responsabilidad alguna sobre éstas piezas y de los eventuales daños posteriores y/o alteraciones de las calidades y prestaciones…

• Page 7
  Aerzener Maschinenfabrik Leistungsdaten Performance data V4-007 J EN Originalbetriebsanleitung…

• Page 8: Table Of Contents

  Table of contents Front page ………………1 Note on information sheet …………2 Overview of contents …………..3 Declaration of incorporation……….4 — 5 Note on spare parts …………..6 Performance data ……………8 Contents ………………9 Suitability/General information ……..9 Construction, function ……..10 — 11 Precautions prior to and during operation ..12 — 16 Inadmissible operating methods ……17 Transport/Installation ……..

• Page 9: Contents

  Suitability/General information The German version of these instructions is the “Original instructions”. Any version in a language other than German is a “Translation of the original instruc- tions”. Aerzener rotary piston machines are suitable for the oil-free conveying and compression of air and, if specially modified versions are used, various other types of gas.

• Page 10: Construction, Function

  Construction, function Jet starter: Jet starter are supplied as machines to be installed. Completed with adequate accessory the screw compressor is ready for use. The screw compressors are suitable for steady operation as well as for installation in mobile compressor units. Operation in mobile units may be effected only when the running gear is in idle position.

• Page 11
  Function: Aerzener screw compressors are rotary piston machines whose rotors turn uniformly against each other. Timing gear wheels guarantee contact-free running of the rotors. A drive shaft including the gear ratio ensures that the rotors run at the required speed. During operation, the material to be conveyed flows through the intake flange to the housing and inlet for the rotors.

• Page 12: Precautions Prior To And During Operation

  Due Care to Be Taken Before and During Operation CAUTION! Identifies all hazardous situations WARNING! Indicates direct risk to personnel Upon arrival/receipt, the rotary piston machine must be checked against the delivery and order documentation to make sure it has not been damaged during transit and is complete.

• Page 13
  Any operation that impairs machine safety is prohibited. The supplier documentation provided with the accessories and the general safety regulations must also be observed. The unit contains rotating components. If their protective equipment, according to the version of the unit, e.g. the acoustic hood, belt guard, coupling guard etc., are not observed or are not used appropriately, there is a Risk of injury! Protective equipment such as the belt guard/coupling guard, blower guard, hood…
• Page 14
  unit must have read and understood the operating instructions. The unit must only be operated by trained and authorised personnel. Personnel must be trained according to the operating instructions. Responsibility for operation must be precisely defined in order to prevent any unclear designation of responsibilities.
• Page 15
  before disassembly. Note the oil temperature when changing the oil. The oil temperature must rise above 60°C. If it is above 60°C, there is a risk of burns! Personal protective measures Conveying ducts or components on the discharge side must not be touched without adequate protection.
• Page 16
  of glowing embers! Depending on the size and increased fire protection regulations, a flame retardant foam would be applied according to the order. Information about the event of damage If the unit produces an abnormal and/or unusual sound, the machine must be shut down immediately using the EMERGENCY BREAK function.

• Page 17: Inadmissible Operating Methods

  Inadmissible operating methods • Installation on uneven and / slanting foundations. • Securing transport devices to the acoustic hood, e.g. using eye bolts in the accou- stic hood element, winding ropes without expansion braces etc. • Non-observance of operating data. •…

• Page 18: Transport/Installation

  Transport / Installation When transporting the machine, the following key points must be observed: • Do not expose the compressor to impact loads. • Transport the compressor using a crane, fork-lift truck, lift trolley or similar. • Use suitable hoisting gear that is appropriate for the load concerned. Failure to observe this point could result in damage or injury! •…

• Page 19
  During installation the following points must be observed: • Prior to delivery, rotary piston machines are treated and packaged to allow for a 12-month storage period. If they are to remain in storage following this 12-month period, they will need to be retreated; see storage and mothballing guidelines TN0 1175.
• Page 20
  VML compressor: -10°C ≤ ≤ +50°C -10°C ≤ ≤ +50°C ) ≤ 20 K delta t ≤ 180 K ≤ 230°C = Ambient temperature/compressor housing temperature = Intake temperature = Discharge temperature delta (t) = t ≤ less than, equal to Rel. air humidity : 0% •…

• Page 21: Commissioning

  Commissioning Install and assemble the compressor stage in accordance with these instructions. Assemble the driving elements correctly. CAUTION! Do not establish any connection with the driving motor yet. On first commissioning: Fill up lubricating oil on empty machines. Check lubricating oil level and correct if necessary. Check that the oil filling plug and the drain valve are seated securely and do not leak.

• Page 22: Shutting Down/Taking Out Of Operation

  Switch off / shutdown • Switch off is carried out using the motor power switch. • If the drive motor is shut down in an operating position with back pressure, the pressure decelerates the compressor and brings it to a standstill more quickly. The non-return valve installed at the discharge side closes, which prevents the com- pressor from decompressing the compressed material and running in reverse.

• Page 23: Maintenance

  Maintenance Maintenance is to ensure that all functions are maintained or that they can be restored after a breakdown. Maintenance includes specifications about inspection, service and repairs. Maintenance includes instructions for trained and qualified personnel. If anything is unclear consult Aerzener customer service. During inquiries please state: •…

• Page 24: Inspection/Inspection Schedule

  Inspections / inspection schedule A general inspection should be carried out by a service technician from Aerzener after 3 years or 20,000 operating hours. This includes the preventive maintenance of wearing and replacement parts such as bea- rings, seal, etc. We recommend maintaining a stock of replacement and wearing parts to avoid or reduce waiting times and downtimes.

• Page 25: Maintenance Schedule

  Maintenance schedule Whenever work is carried out on the rotary piston machine, it must be switched off and isolated from the electrical mains supply. Failure to observe this point could result in injury or damage. To ensure a long service life and optimum operating conditions, various steps should be taken. These include observ- ance of the maintenance operations and intervals specified in this table.

• Page 26: Lubricating Oil Specification

  Lubricating oil specifications for VM / VML screw compressors Additives and viscosity class are the defining factors in selecting types of lubricating oil. The following oils, which are of the correct viscosity and contain appropriate additives, are to be used in accordance with the relevant operating conditions. General requirements for lubricating oil properties Kinematic viscosity at oil operating temperature : 10 — 13 cSt (mm…

• Page 27
  4. Lubricating oils in the foodstuffs and pharmaceutical industry Usage as per point 2, 3, 5 Lubricant to be used : ISO VG 46 Klüber oil Hy Syn FG 46 ISO VG 68 Klüber oil Hy Syn FG 68 Lubricating oils for VM screw compressors Continuous operation with differential pressure <…

• Page 28: Lubricating Oil Quantities

  Lubricating oil quantities Total oil fill volume (approx.) in litres/oil level in centre of upper sight glass on compressor stage approx. litres approx. USG 12 l VML 35 VML 210 28 l VML 60 VML 310 30 l VML 95 VML 410 50 l 13,2…

• Page 29
  VM … / VML … VML 150 / VML 250 Beispiel / example a) Draining oil The waste oil is to be collected in a container in the proper manner and disposed of in an environmentally friendly way at an appropriate collecting station. Please note the capacity of the container.

• Page 30: Oil Filter

  Oil filter • You must replace or clean the oil filter every time the lubricating oil is changed. • The fineness of the filter is 7 µm and its resistance, when clean, is around 0.2 bar. • The maximum resistance must NOT exceed 2.0 bar.

• Page 31: Oil Pressure Regulating Valve

  Oil pressure regulating valve • The oil pressure is determined by the setting range of the oil pressure regulating valve and the prevailing operating parameters. • The oil pressure is factory-set and must be within a limiting value range of 1.8 bar (o) and 5.0 bar (o).

• Page 32: Intake Filter

  8.10 Intake filter Before replacing the filter element, take the compressor unit out of operation and prevent it from being started up inadvertently. Please observe the instructions of the unit manufacturer too! • Check degree of filter soiling and replace filter cartridge if necessary, max.

• Page 33: High-Lift Spring Safety Relief Valve

  8.12 High-lift spring safety relief valve Please observe the instructions of the unit manufacturer! • If the equipment downstream of this point does not feature protection to the same standard, you must install another safety relief valve after the non-return valve. •…

• Page 34: Drive Coupling

  8.13 Drive coupling Please observe the instructions of the unit manufacturer! Whenever work is carried out on the drive coupling, the machine must be taken out of operation and correctly isolated from the mains supply. The machine must be prevented from starting up/being operated. Caution: The coupling is potentially dangerous and can sever and/or crush body parts.

• Page 35
  8.13 driving side compressor connection flange V4-007 J EN Originalbetriebsanleitung…

• Page 36: Repairs

  Error diagnostics/Troubleshooting/Maintenance Repairs to rotary piston machines may only be performed by authorised and trained personnel. Improper repairs may present considerable risks to the user/ personnel. Error messages/ Faults Possible Remedy . . What do I do causes . . if .

• Page 37
  Error messages/ Faults Possible Remedy . . What do I do causes . . if . . ? …if damage to the • Motor and electr. control • Connect motor and machine occurs as have been connected to control voltage to a single a result of a faulty two different networks.

• Page 38: Recycling

  Recycling / Disposal • All waste products are to be disposed of or treated not harmful to the environment. • Used lubricants are to be disposed of properly. • Contaminated components and auxiliary material are to be packed and decontaminated. V4-007 J EN Originalbetriebsanleitung…

• Page 39: Information Sheet

  INFO — SEITE Information sheet Page infos Info — bladzijde PaginaInformativa Gegenüber Darstellungen und Angaben dieser Betriebsanleitung sind technische Änderungen, die zur Verbesserung der Drehkolbenmaschinen notwendig werden, vorbehalten. This operating- and installation manual is subject to engineering changes necessary for the compressor advancement. Nous nous réservons le droit dans les instructions de service procéder à…

• Page 40
  V4-007 J EN Originalbetriebsanleitung…
• Page 41
  Zulässige Drehmomente in der Datum Name Bearb. 02-02-19 Willmann Antriebswelle bei VM / VML-Verdichtern Gepr. mit Getriebe Aerzener 4TV-1905 Maschinenfabrik GmbH D — 31849 Aerzen 02.03.06 willmann Blatt1 von 1 Ers. für Ers. durch Index Änd.Nr. Datum Name Urspr. V4-007 J EN…
• Page 42
  Aerzener Maschinenfabrik GmbH Reherweg 28 31855 Aerzen Postfach 1163 31849 Aerzen Telefax 0 51 54 / 81-191 e-mail info@aerzener.de After Sales Ser-  vice 0 51 54 / 81-529 erzener nternational ental B.V. www.airental.nl phone +31 (0) 26 44 64 723…

• 0401 © 2001 Titan Tool Inc. All rights reserved. Form No. 313-1411, REV BPrinted in the U. S. A.Do not use this equipment before reading this manual!PPRROOFINISHTS / TSR / TSP Owner’s ManualFor professional use onlyNOTE: This manual contains important warningsand instructions. Please read and retain forreference.(Turbine System)(Turbine System with 2Quart Remote)(Turbine System wit …

  PROFINISH TS Series 16

• INSTRUCTIONS FOR USEAC COMPRESSORPRONEBTM COMPRESSORU.S. Federal law restricts this device to sale by or on the order of a physician. Read allwarnings and instructions before use. Improper use can result in serious or fatal illnessor injury. This product contains dry natural rubber.La loi fédérale américaine exige que cet appareil soit vendu sur recommandation ouprescription médicale. Li …

  PRONEB 22

• INSTRUCTIONS FOR:COMPRESSOR 50ltr DIRECT DRIVE 3.0hp MODEL No: SAC5030VEThank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions and properly maintained, give you years of trouble free performance.1. SAFETY INSTRUCTIONSIMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE S …

  SAC5030VE 4

• TH-AC 200/30 OF8BR Manual de instruções originalCompressorE Manual de instrucciones original CompresorGB Original operating instructions Compressor South America Atenção!Este manual de instruções foi criado para ambas às versões do aparelho: 127 V e 220 V.Atenção!O aparelho, no entanto foi desenvolvido somente para uma única voltagem: ou 127 V, ou 220 V.Assim, veriÞ que a …

  TH-AC 200/30 OF 44

• Form 070.750-IOM (MAY 2018) INSTALLATION — OPERATION — MAINTENANCEFile: SERVICE MANUAL — Section 070Replaces: 070.750-IOM (MAY 2014)Dist: 3, 3a, 3b, 3cHPSHROTARY SCREW COMPRESSORMODEL 1510THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP, AND MAINTENANCE INSTRUCTIONS. READ THOROUGHLY BEFORE BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE INSTRUCTIONS MAY RESULT IN PER …

  1510 20

• DEDruckluftkompressorOriginalbetriebsanleitung5GBCompressorTranslation from the original instruction manual13FRCompresseurTraduction des instructions d’origine20CZKo mpresorPřeklad originálního návodu k obsluze28ITCompressoreTraduzione di manuale d’uso originale35HUKo mpresszorAz eredeti használati útmutató fordítása43SKKo mpresorPreklad originálu ná …

  HC60 96

• 125cfm RoadTowCompressor©HSS Hire Service Group Plc 1997 No. 668/01Group Office: 25 Willow Lane, Mitcham, Surrey CR4 4TS Hire ShopsDiesel powered, heavy duty, roadtow compressor. Fitted with 2 air outlets.Operating & Safety Guide 668Contact your local0990 282828NOW TURN THE COMPRESSOR OFF, by movingthe ON/OFF switch to the OFF position.Confirm that the tool’s a …

  20125 2

• Fault Finding Guide for the R90-160 IU More than Air Answers Online answers: http://www.air.irco.com PHONE: 1-800-820-0308 WSV June 07 …

  R90IU-100 79

• 5800 Sampler Pump HeaterInstallation InstructionsOverviewThis instruction sheet describes the steps to install the optional pump heater inside the pump cover of both the 5800 and 4700 Samplers. The heater prevents liquid from freezing inside the pump under extremely cold con-ditions. NoteThe heater prevents liquid from freezing only inside the pump housing c …

  5800 2

• Filter coverOverallcoverFilterelementTruss headscrewBoltScrew (B)HoldercoverShockabsorberNut(A)Periodic maintenance procedureEL series- Always disconnect the power before servicing. Failure to do so could result in electrical shock, personal injury or death.Fig. 1Fig. 2Fig.3Fig. 4Fig. 51 Filter element cleaning- Undo the truss head screw and remove the filter cover(Ref. : …

  EL-60 2

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  HC25Si 36

• TB16AM_29-03-2018ISTRUZIONI PER L’USOINSTRUCTIONS FOR USEINSTRUCCIONES PARA EL USOMODE D’EMPLOIGEBRAUCHSANLEITUNGENTB16AMINDEL B S.p.A.Via Sarsinate, 2747866 S. Agata Feltria (RN) ITALYTel.: +39 0541 848 711 — Fax: +39 0541 848 [email protected] …

  TB16AM 58