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- KDE12EA
- Operation manual
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R
GENERATOR
WUXI KIPOR POWER CO., LTD.
Single-phase:
KDE12EA
KDE12STA
Three-phase:
KDE12EA3
KDE12STA3
Related Manuals for Kipor KDE12EA
Summary of Contents for Kipor KDE12EA
-
Page 1
GENERATOR WUXI KIPOR POWER CO., LTD. Single-phase: KDE12EA KDE12STA Three-phase: KDE12EA3 KDE12STA3… -
Page 3
PREFACE Congratulation and thank you for your purchase of our unit. Our aim is to provide a high-quality generator set to achieve customer satisfaction, and we are confident that your choice will be justified. This manual provides correct installation, usage and maintenance instruction and gives all basic information to ensure satisfactory and reliable operation of our unit. -
Page 4: Table Of Contents
CONTENTS 1. Main Technical Specifications and Data 2. Preparatory Steps for Operation 3. Safety procedure for Servicing 4. Warm-up Procedure 5. Starting-up Procedure and running 6. Stop Procedure 7. The Functions of the Digital Panel 8. Electrical appliance 9. Malfunction and Countermeasures 10.
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Page 5: Main Technical Specifications And Data
1. Main Technical Specifications and Data MODEL ITEM Rated Frequency(Hz) Rated Power (KVA) 10.5 Max Power (KVA) 10.0 10.5 11.5 Rated Voltage (V) 240/120 400/230 416/240 115/230 37.5/75 13.7 14.6 Rated Current (A) 73.8/36.9 3600 3000 3600 Rated Rotation Speed (r/min) 3000 Single-phase Three-phase…
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Page 6
2. Modified coefficient table of ambient condition power MODEL The conditions of generator rated output: ITEM Altitude: 0 m Ambient temperature: 25 Relative humidity: 30% Mode KM2V80 Ambient modified coefficient: C (Relative humidity 30%) Type Two-cylinder, V-twins, Air-cooled, 4-stroke, Bow-wave type Dispacement (ml) Ambient temperature ( ) Altitude… -
Page 7: Preparatory Steps For Operation
2. PREPARATORY STEPS FOR OPERATION 12. APPENDIX 1. The choice of the electric cable 1. Environmental Requirements The choice of the electric cable depends on the allowable current of the cable 1-1 Outdoors use and the distance between the load and the generator. And the cable section 1) Install Generator in a dry and dustless place.
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Page 8
b.KDE12STA3 2. Preparation for the engine 2-1 Initial start check Check the each part of the generator before starting. Making sure that anybody near the generator is warned, before starting the generator. Be care of these parts in the generator, such as rotary parts, hot parts, high- voltage parts. -
Page 9
Three-phase 2-3 Check the following items for the initial start: (1) Check the engine oil a.KDE12STA (2) Check the cooling water in radiator. NOTE: Screw down (3) Check the fuel. (4) Check the fuel pipe. (5) Check the battery voltage. (6) Check the grounding protection. -
Page 10
b.KDE12EA3 (9) Clean the dirty and dusty in the unit. 1) Check the engine oil a) Check the engine oil level with oil dipstick. And the oil level should be between the H (high) and L (low) positions. b) If the oil level is lower than L position, add the engine oil. c) Check if the engine is clean or not. -
Page 11
Tighten the radiator cover by turn it in right after checking. Otherwise, the cooling water may be vaporized, causing a fatal fault. Single phase a.KDE12EA 3) Check the fan belt Check the tension and the extend length of the belt. Check the belt if good or not. -
Page 12
Digital panel electric system Troubleshooting Fault Reason 1. The fuse on the panel breaks Replace the fuse 2. The electric starting switch fails Check or replace the electric starting No display or poor connection switch 3. Poor connection of inserter Check module No.9, PIN inserter and data wire Refill in oil 1. -
Page 13
Clean the dirty and dusty in the unit. Fault Reason Solution Check the unit inner for dusty and dirty and clean it. Bad voltmeter Replace voltmeter Check the muffler and the places near the engine for trash or flammable materials Bad AVR Consult with dealer and clean them. -
Page 14: Safety Procedure For Servicing
Fault Reason Solution 3. SAFETY PRECATIONS FOR SERVICING engine oil is not enough. Fill engine oil Engine stops because of low oil Badness oil switch Replace switch 1. The installation and maintenance work should be operated by professional pressure. maintainer. Engine air cleaner wall up Replace filter 2.
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Page 15: Warm-Up Procedure
CAUTION 4. WARM-UP PROCEDURE The usage of the battery It will explode to cause a severe accident if the battery used in a wrong way. 1. Check the fuel before every start. Remove the negative terminal when servicing the generator. 2.
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Page 16: Starting-Up Procedure And Running
5. STARTING-UP&RUNNING PROCEDURE 10. SIMPLIFIED TROUBLESHOOTING GUIDE This guide is intended to give brief information for troubleshooting with no testing 1. According to the step of 1-10, finish the starting-up procedure. or measuring instruments to check the unit. 2. Ensure voltmeter indicates normal, (single phase: 230V, three phase: 400V) However, testing and measuring instruments are required to diagnose parts and 3.
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Page 17
8. Load Daily check 1000 Check & service item CAUTION Clean the inner of the fuel tank. Replace the air cleaner element Do not start 2 or more machines simultaneously. Start them one by one. Do not use floodlight together with other machines. Check valve clearance. -
Page 18: Stop Procedure
5) Three-phase generating set 9. MALFUNCTION AND COUNTERMEASURES Balance three phases during the operation. Stop the engine for check if the tolerances exceed 20%. Be sure to keep the tolerance among three phases less than 20%. 1. Maintenance Schedule The load for each phase must below the rated load as well as the current must Check and clean replace less than rated current.
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Page 19: The Functions Of The Digital Panel
8. ELECTRIC APPLIANCE 7. THE FUNCTIONS OF THE DIGITAL PANEL Electric appliance particularly motor-driven equipment will produce very high current PVC Label (Single-phase) while starting, the below table provides the reference for connecting these apparatus to the generator set. WATTAGE EXAMPLE TYPICAL TYPE…
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Page 20
OUTPUT CURRENT: indicating generator current Three-phase current: Indicating generator current. Single phase power: Indicating generator power. VOLTAGE: indicating generator voltage Generator voltage: Indicating generator voltage. LONG-RANGE CONTROL: indicating long-range control using if or not Generator running: Indicating the existence of electrical power. RUNNING: indicating electric power exist if or not Running trouble: Indicating running trouble, check it according to the code map list.
Clean the dirty and dusty in the unit. Fault Reason Solution Check the unit inner for dusty and dirty and clean it. Bad voltmeter Replace voltmeter Check the muffler and the places near the engine for trash or flammable materials Bad AVR Consult with dealer and clean them. Перейти к контенту
- Manuals
- Brands
- Kipor Manuals
- Inverter
- KDE12EA
- Operation manual
-
Contents
Table of Contents -
Bookmarks
Quick Links
R
GENERATOR
WUXI KIPOR POWER CO., LTD.
Single-phase:
KDE12EA
KDE12STA
Three-phase:
KDE12EA3
KDE12STA3
Related Manuals for Kipor KDE12EA
Summary of Contents for Kipor KDE12EA
-
Page 1
GENERATOR WUXI KIPOR POWER CO., LTD. Single-phase: KDE12EA KDE12STA Three-phase: KDE12EA3 KDE12STA3… -
Page 3
PREFACE Congratulation and thank you for your purchase of our unit. Our aim is to provide a high-quality generator set to achieve customer satisfaction, and we are confident that your choice will be justified. This manual provides correct installation, usage and maintenance instruction and gives all basic information to ensure satisfactory and reliable operation of our unit. -
Page 4: Table Of Contents
CONTENTS 1. Main Technical Specifications and Data 2. Preparatory Steps for Operation 3. Safety procedure for Servicing 4. Warm-up Procedure 5. Starting-up Procedure and running 6. Stop Procedure 7. The Functions of the Digital Panel 8. Electrical appliance 9. Malfunction and Countermeasures 10.
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Page 5: Main Technical Specifications And Data
1. Main Technical Specifications and Data MODEL ITEM Rated Frequency(Hz) Rated Power (KVA) 10.5 Max Power (KVA) 10.0 10.5 11.5 Rated Voltage (V) 240/120 400/230 416/240 115/230 37.5/75 13.7 14.6 Rated Current (A) 73.8/36.9 3600 3000 3600 Rated Rotation Speed (r/min) 3000 Single-phase Three-phase…
-
Page 6
2. Modified coefficient table of ambient condition power MODEL The conditions of generator rated output: ITEM Altitude: 0 m Ambient temperature: 25 Relative humidity: 30% Mode KM2V80 Ambient modified coefficient: C (Relative humidity 30%) Type Two-cylinder, V-twins, Air-cooled, 4-stroke, Bow-wave type Dispacement (ml) Ambient temperature ( ) Altitude… -
Page 7: Preparatory Steps For Operation
2. PREPARATORY STEPS FOR OPERATION 12. APPENDIX 1. The choice of the electric cable 1. Environmental Requirements The choice of the electric cable depends on the allowable current of the cable 1-1 Outdoors use and the distance between the load and the generator. And the cable section 1) Install Generator in a dry and dustless place.
-
Page 8
b.KDE12STA3 2. Preparation for the engine 2-1 Initial start check Check the each part of the generator before starting. Making sure that anybody near the generator is warned, before starting the generator. Be care of these parts in the generator, such as rotary parts, hot parts, high- voltage parts. -
Page 9
Three-phase 2-3 Check the following items for the initial start: (1) Check the engine oil a.KDE12STA (2) Check the cooling water in radiator. NOTE: Screw down (3) Check the fuel. (4) Check the fuel pipe. (5) Check the battery voltage. (6) Check the grounding protection. -
Page 10
b.KDE12EA3 (9) Clean the dirty and dusty in the unit. 1) Check the engine oil a) Check the engine oil level with oil dipstick. And the oil level should be between the H (high) and L (low) positions. b) If the oil level is lower than L position, add the engine oil. c) Check if the engine is clean or not. -
Page 11
Tighten the radiator cover by turn it in right after checking. Otherwise, the cooling water may be vaporized, causing a fatal fault. Single phase a.KDE12EA 3) Check the fan belt Check the tension and the extend length of the belt. Check the belt if good or not. -
Page 12
Digital panel electric system Troubleshooting Fault Reason 1. The fuse on the panel breaks Replace the fuse 2. The electric starting switch fails Check or replace the electric starting No display or poor connection switch 3. Poor connection of inserter Check module No.9, PIN inserter and data wire Refill in oil 1. -
Page 13
Clean the dirty and dusty in the unit. Fault Reason Solution Check the unit inner for dusty and dirty and clean it. Bad voltmeter Replace voltmeter Check the muffler and the places near the engine for trash or flammable materials Bad AVR Consult with dealer and clean them.
-
Page 14: Safety Procedure For Servicing
Fault Reason Solution 3. SAFETY PRECATIONS FOR SERVICING engine oil is not enough. Fill engine oil Engine stops because of low oil Badness oil switch Replace switch 1. The installation and maintenance work should be operated by professional pressure. maintainer. Engine air cleaner wall up Replace filter 2.
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Page 15: Warm-Up Procedure
CAUTION 4. WARM-UP PROCEDURE The usage of the battery It will explode to cause a severe accident if the battery used in a wrong way. 1. Check the fuel before every start. Remove the negative terminal when servicing the generator. 2.
-
Page 16: Starting-Up Procedure And Running
5. STARTING-UP&RUNNING PROCEDURE 10. SIMPLIFIED TROUBLESHOOTING GUIDE This guide is intended to give brief information for troubleshooting with no testing 1. According to the step of 1-10, finish the starting-up procedure. or measuring instruments to check the unit. 2. Ensure voltmeter indicates normal, (single phase: 230V, three phase: 400V) However, testing and measuring instruments are required to diagnose parts and 3.
-
Page 17
8. Load Daily check 1000 Check & service item CAUTION Clean the inner of the fuel tank. Replace the air cleaner element Do not start 2 or more machines simultaneously. Start them one by one. Do not use floodlight together with other machines. Check valve clearance. -
Page 18: Stop Procedure
5) Three-phase generating set 9. MALFUNCTION AND COUNTERMEASURES Balance three phases during the operation. Stop the engine for check if the tolerances exceed 20%. Be sure to keep the tolerance among three phases less than 20%. 1. Maintenance Schedule The load for each phase must below the rated load as well as the current must Check and clean replace less than rated current.
-
Page 19: The Functions Of The Digital Panel
8. ELECTRIC APPLIANCE 7. THE FUNCTIONS OF THE DIGITAL PANEL Electric appliance particularly motor-driven equipment will produce very high current PVC Label (Single-phase) while starting, the below table provides the reference for connecting these apparatus to the generator set. WATTAGE EXAMPLE TYPICAL TYPE…
-
Page 20
OUTPUT CURRENT: indicating generator current Three-phase current: Indicating generator current. Single phase power: Indicating generator power. VOLTAGE: indicating generator voltage Generator voltage: Indicating generator voltage. LONG-RANGE CONTROL: indicating long-range control using if or not Generator running: Indicating the existence of electrical power. RUNNING: indicating electric power exist if or not Running trouble: Indicating running trouble, check it according to the code map list.
Инструкция в формате — PDF
Количество страниц — 24 страницы
Размер — 1.6 МБ
Доступно — Бесплатное скачивание
Доступно — Онлайн чтение
Электроагрегат дизельный
KDE12EA3 KDE12EA
KDE12STA3 KDE12STA
Предыдущая страница
Следующая страница
Оглавление инструкции
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Электроагрегат дизельный KDE12EA3 KDE12EA KDE12STA3 KDE12STA
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ВВОДНАЯ ЧАСТЬ. Поздравляем Вас и благодарим за покупку агрегата KIPOR. Наша цель – предложить покупателям высококачественный дизельный генератор для удовлетворения их потребностей, и мы убеждены, что вы сделали правильный выбор. В данном руководстве, посвященном в основном вопросам эксплуатации
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СОДЕРЖАНИЕ. 1. ОСНОВНЫЕ ТЕХНИЧЕСКИЕ ХАРАКТЕРИСТИКИ И ДАННЫЕ………………………4 2. ПОДГОТОВКА К ЭКСПЛУАТАЦИИ……………………………………………………………….5 3. МЕРЫ ПРЕДОСТОРОЖНОСТИ ПРИ ОБСЛУЖИВАНИИ………………………………..9 4. ПРОГРЕВ
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Проверьте отсутствие утечки воды и масла. Осмотрите агрегат полностью, откройте дверцу для того, чтобы убедиться в отсутствии утечки воды и масла. В случае выявления утечки обратитесь по вопросу техобслуживания к вашему поставщику KIPOR Убедитесь, что нагрузка не превышает допустимый уровень
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¤ Обратитесь за консультацией к поставщикам KIPOR. 16
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Обозначение неисправностей и их устранение _____________________________________________________________________________ Обознач. неиспр. на дисплее Дисплей не выдаѐт показаний P 01 P 02 P 03 Возможные причины неисправности Перегорел предохранитель Нет с контакта с замком электрической двери Нет
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P 08 Температура охлаждающей жидкости слишком высокая Снимите нагрузку с генератора, оставьте его работать на холостых оборотах до тех пор пока температура охлаждающей жидкости не упадѐт до нормы. Недостаточное количество охлаждающей жидкости Добавьте охлаждающую жидкость до нормы Индикатор
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www.kipor-power.ru
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Перегрев Двигателя
Перерасход Топлива В Процессе Работы
Перегорание Обмотки Генератора
Сильно Стучит Двигатель
В Области Генератора Присутствует Запах Горелой Обмотки
Спад Энергии
Колеблется Скорость
Нет Выхода Электричества
Нет Сварочного Тока
Наряжение С Генератора Выходит , Сварочный Инвертор Включается , Перегрева Нет ,Ампераж И Дуга Регуляторы Работают На Экране Пишет Ампераж , А На Кабеля Невыходит Ни Масса Ни Фаза ,- В Чем Проблема С Инвертором , Где Искать В Первую Очередь.?
Генератор Новый. Еще Не Работал Не Заводится Нет Искры. Свеча Рабочая
Генератор Kipor Kge12E
Большой Ток. 270-290V Как Исправить На 220V
Не Добавляет Обороты При Сварке
При Работе В Режиме Сварки Не Поднимает Обороты, В Чем Причина
Дымит Двигатель
Сильный Дым Из Выхлопной Трубы
Кратон Gg 095
Как Натянуть Пружину Стартера Если Порвалась Верёвка В
Через 20 Мин. Автоматика Дизеля Останавливает Его По Аварии: Напряжение По Трем Фазам.
Авария По Напряжению По 3М Фазам
Не Заводится Двигатель
Пол Года Не Работал, Подсоединил Аккумулятор, Вращает Стартер, Двигатель Не Запускается!
Нет Искры На Свече
Работал, Закончился Бензин, Незаводиться Проверили Пропала Искра
Большие Обороты
Большие Обороты На Холостом Ходу
Не Запускается Установка При Нажатии На Кнопку Пуск.
Работала Слетела Минусовая Клемма, Установка Перестала Работать , При Нажатии Кнопки Пуск Запуск Установки Не Происходит.
Глохнет
Заводится Хорошо, Но Через Минуту Глохнет
После Запуска Двигателя Выключается
После Запуска Двигателя, При Нагрузке Самопроизвольно Выключается. На Мониторе Высвечивается Значек Sos И Аккумулятор.
Зарядка Аккумулятора
Аккумулятор Садится, Не Заряжается. Не Работает Без Аккумулятора
Не Работает Соленоид Воздушной Заслонки
При Запуске С Дистанционного Пульта Не Закрывается Воздушная Заслонка
Не Работает Соленоид Воздушной Заслонки
При Запуске С Дистанционного Пульта Не Закрывается Воздушная Заслонка
Глохнет
После Запуска В Процессе Работы Снимаю Клемму С Аккумулятора И Генератор Глохнет
Невыдаёт Стабильные 220 Иольт
Полетел Стабилизатор Напрения
(Ocr-Read Summary of Contents of some pages of the Kipor KDE12EA Document (Main Content), UPD: 09 July 2023)
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10, -27- -6- (9) Clean the dirty and dusty in the unit. 1) Check the engine oil a) Check the engine oil level with oil dipstick. And the oil level should be between the H (high) and L (low) positions. b) If the oil level is lower than L position, add the engine oil. c) Check if the engine is clean or not. 2) Check the cooling water in radiator. CAUTION The engine oil decreases slowly when unit is running continuously. In order to avoid lacking of engine oil to cause fault ,…
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20, -16- OUTPUT CURRENT: indicating generator current VOLTAGE: indicating generator voltage LONG-RANGE CONTROL: indicating long-range control using if or not RUNNING: indicating electric power exist if or not OVERLOAD: indicating overload, the generator will self-braking LOWER OIL PRESSURE: indicating lower oil pressure, the generator will self- braking START FAULT: indicating failure start PROTECTION: indicating voltage & frequency hi…
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19, Kipor KDE12EA -18- 8. ELECTRIC APPLIANCE Electric appliance particularly motor-driven equipment will produce very high current while starting, the below table provides the reference for connecting these apparatus to the generator set. TYPE WATTAGE STARTING RATED TYPICAL APPLIANCE EXAMPLE APPLIANCE Fluoresc- ent lamp Incande- scent lamp Heating appliance Motor- driven equip- ment X1 X2 X3~5 X1 X1.5 X2 Incandescent lamp Fluo…
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6, Kipor KDE12EA -31- 2. Model Specifications: E: Open-frame type ST: Super silence A: Digital panel 3: Three-phase MODEL ITEM Engine Mode Type Dispacement (ml) Bore x Stroke (mm) Fuel Oil Tank Capacity (L) Decompression Standard Power (KVA) Fuel Tank Capacity (L) Starting Mode /Battery capacity KM2V80 794 80 X 79 0 ~ 35 Diesel 2.27 23 12 14.5 12 14.5 12V Electric Starter /36AH or 50AH 26 Two-cylinder, V-twins, Air-coo…
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13, Kipor KDE12EA -24- -9-
Clean the dirty and dusty in the unit. Check the unit inner for dusty and dirty and clean it. Check the muffler and the places near the engine for trash or flammable materials and clean them. Check the intake and exhaust port if clogged by the dirty. Clean it, if necessary. 9) Electrical connection with load a) Make sure that load does not exceed the unit power capacity, then connect electrical connections properly. b) connect output cable as per regulated wire diameter, the… -
9, -28- -5- 2-3 Check the following items for the initial start: (1) Check the engine oil (2) Check the cooling water in radiator. (3) Check the fuel. (4) Check the fuel pipe. (5) Check the battery voltage. (6) Check the grounding protection. (7) Check the water leakage and oil leakage. (8) Check the looseness of the parts. NOTE: Screw down 1. Three-phase a.KDE12STA
… -
4, 1. Main Technical Specifications and Data 2. Preparatory Steps for Operation 3. Safety procedure for Servicing 4. Warm-up Procedure 5. Starting-up Procedure and running 6. Stop Procedure 7. The Functions of the Digital Panel 8. Electrical appliance 9. Malfunction and Countermeasures 10. Simplified Troubleshooting Guide 11. Electrical Wiring Diagram 12. Appendix 1 3 10 11 12 14 15 18 19 21 26 30 CONTENTS
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17, -20- -13- Do not start 2 or more machines simultaneously. Start them one by one. Do not use floodlight together with other machines. CAUTION 8. Load 9. AC application 1) Be sure to run the generating set at rated speed, otherwise AVR (Automatic Voltage Regulator) will produce the forced excitation. If the running is for a long time under such condition, AVR will be burned out. 2) After switching on the air switch, obse…
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15, -22- CAUTION The usage of the battery It will explode to cause a severe accident if the battery used in a wrong way. Remove the negative terminal when servicing the generator. NOTE Breaker can prevent the electric shock. If need to replace, please replace one that has equal degree and performance. -11- 4. WARM-UP PROCEDURE 1. Check the fuel before every start. 2. Check if the engine oil reaches the scale of …
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8, -29- -4- 2. Preparation for the engine 2-1 Initial start check Check the each part of the generator before starting. Making sure that anybody near the generator is warned, before starting the generator. Be care of these parts in the generator, such as rotary parts, hot parts, high- voltage parts. Start the engine after closing the door for safety and noise control. 2-2 Initial start check CAUTION Stop the engine at once and check for the fault, if the warning lamps …
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5, -32- 1. Main Technical Specifications and Data 60 9.0 10.0 240/120 37.5/75 3600 50 9.5 10.5 400/230 13.7 3000 60 10.5 11.5 416/240 14.6 3600 MODEL ITEM Generator Fuel Consumption (g/kw.h) Overall Dimension (L x W x H) (mm) Rated Rotation Speed (r/min) 1.0 0.8 (lag) 12 hours continuous running E: Open -frame type; ST: Super silence Rotation Shaft Steel Connection E: 200 ST: 310 340 Transistorized self-excitation and …
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18, -19- -14- 5) Three-phase generating set Balance three phases during the operation. Stop the engine for check if the tolerances exceed 20%. Be sure to keep the tolerance among three phases less than 20%. The load for each phase must below the rated load as well as the current must less than rated current. A, B, C, D (or U, V, W, N) phase arrangement should be from left to right, or clockwise. Concerning starti…
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12, -25—8- 5) Check the grounding protection The generator frame and load generator frame must be installed grounding protection, and make sure the grounding protection is ok. 6) Check the water leakage and oil leakage. Inspect the wholly unit and open the door to check if there is water leakage and oil leakage. If there is, please contact with your dealer for service. 7) Check the looseness of the parts Check the nuts and screws if loosened. If loosened, tighten …
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14, -23- -10- 3. SAFETY PRECATIONS FOR SERVICING 1. The installation and maintenance work should be operated by professional maintainer. 2. Always wear a face shield, rubber gloves and protective clothing when working on the unit. 3. Do not touch the generator unit or any part of load with your bare hands or wet hands. 4. Keep hands, hair, loose clothing, and tools away from moving parts, such as fans, belts and rotors. 5. The exhaust gas and fuel of generator ar…
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3, PREFACE Congratulation and thank you for your purchase of our unit. Our aim is to provide a high-quality generator set to achieve customer satisfaction, and we are confident that your choice will be justified. This manual provides correct installation, usage and maintenance instruction and gives all basic information to ensure satisfactory and reliable operation of our unit. Please use this manual as a…
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1, WUXI KIPOR POWER CO., LTD. GENERATOR R Single-phase: KDE12EA KDE12STA Three-phase: KDE12EA3 KDE12STA3
…