Инструкция по эксплуатации cf moto 800 ho

• 106, 07-21 07 INTAKE MANIFOLD, CYLINDER HEAD AND CYLINDER CYLINDER HEAD Cylinder Head Removal The removal procedure is the same for both cylinder heads. Drain coolant(refer to COOLING SYSTEM). NOTE: Before removing cylinder head, blow out re- maining coolant by air pressure.During cylinder head removal, the remianing coolant in cylinder head could overflow into the engine and a little quantity of coolant could drop into engine. In this case, the engine oil will be contaminated. Dis…

• 175, CFMoto CF800 09-8 Check Cam for wear and other damages. Replace if necessary. Check slider wear and other damages. Replace if necesary. Check each roller and sliding surface for wear and other damages, if any damage has been found,replace all rollers. NOTE: Whenever replacing rollers and sliders,always replace all rollers and sliders at the same time,or un- balanced drive pulley will occur because of rollers or sliders differenc…

• 133, 08-1 08 CRANKCASE,CRANKSHAFT,GEARBOX CRANKCASE,CRANKSHAFT,TRANSMISSION SERVICE TOOLS SERVICE PRODUCTS Description P/N Page Breather Oil Seal Installer Installation Jig,Breather Gear Shaft Press Tool,Breather Gear Shaft Left Crankcse Support Sleeve Right Crankcse Support Sleeve Plain Bearing Remover/Installer Crankshaft Locking Bolt…

• 210, 12 FRONT WHEELS, BRAKE, SUSPENSION, STEERING 12-1 Check& repair information. …………………… 12-1 Brake system…………………………………. 12-4 Troubleshooting………………………………… 12-2 Front suspension……………………………. 12-7 Front Wheel……………………………………… 12-3 Steering system……………………………… 12-12 MAINTENANCE …

• 242, 15-4 STARTING SYSTEM Starting Circuit Diagram Starter Motor 1 2 3 5 4 6 4 7 8 9 10 11 1.Outer Cover 2.Brush Holder 3.Brush Spring 4.O-ring 5.Brush Terminal 6.Main Housing(yoke) 7.Washer 8.Armature 9.Washer 10.Cover Inner 11.O-ring
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• 205, 11-6 ROTOR Removal Remove magneto cover.(Refer to MAGNETO COVER above ); Remove screw and washer securing rotor to crankshaft. 1.Bolt 2.Washer 3.Rotor Install magneto puller and then remove rotor. 1.Magneto Puller NOTE: Use grease to magneto puller end prior to install rotor puller in order to protect crankshaft. Screw magneto puller bolt to remove rotor. 12 3 1.Rotor 2.Magneto Puller 1 2
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• 269, CFMoto CF800 16 LIGHTS, INSTRUMENT, SWITCHES 16-4 Dashboard Remove instrument panel (→2-12). Remove self-tapping screw no. 1. Remove dashboard connectors. Remove dashboard. NOTE: If dashboard has something wrong, it’s recommended to replace the whole dashboard. Reverse the removal procedure for installation. Headlight Front RH Headlight Remove the grille (→2-2). Remove self-tapping screw no. 3. Disconn…

• 168, 09-1 09 CVT AND CLUTCH 09 CVT AND CLUTCH SERVICE TOOLS Decription P/N Page SERVICE PRODUCTS Engine oil Threadlocker Retaining Compound Decription P/N Page 0800-052000-922-003 0800-051204-923-001 0800-052000-922-002 0800-052000-…

• 125, 07-40 1.First Measuring of Diameter 2.Second Measuring of Diameter 3.Third Measuring of Diameter A.7mm(0.276 in)from Cylinder Bottom B.68mm(2.68 in) C.32mm(1.260 in) Distance between measurements should not exceed the service limit mentioned above. Cylinder Out of Round Measure cylinder diameter in piston axis direction from top of cylinder. Take another measurement 90 from first one and compare. NOTE: Take the same measuring points like de- scribed in Cylinder Taper above. A.Perpendicular…

• 284, 17-11 Trouble code P0230：Fuel pump relay coil low voltage or open circuit Trouble code P0232：Fuel pump relay coil high voltage Possible causes： 1) Open circuit/short to ground/short to power between control circuit of fuel pump relay connected with ECU and fuel pump replay 2）Open circuit between fuel pump relay a…

• 259, 15 ELECTRICAL SYSTEM 15-21 15 (10)FUEL PUMP ASSEMBLY: This fuel pump assembly includes fuel pump,plastic support,preliminary filter,fine filter and pressure regulator.It suppies fuel for engine under a certain pres- sure and flow. Fuel Pump Wiring: Pins and Function: 1.Blue(Ground) 2.Red(Connected with fuel pump relay output terminal) Parameters: Pressure regulator opening pressure:0.33 0.01MPa Flow:>35L/h T…

• 14, CFMoto CF800 01-13 01 GENERAL INFORMATION Fasteners not included in below table should also be torqued to specication. Note: Threads and contact area should be applied by engine oil. Ref. No. Items Part number Qty Torque 1 Front mount bolt, engine GB5789 M12 × 1.25 × 190 1 50~60 2 Mount bolt, rear and left side of engine GB5789 M10 × 1.25 × 100 1 40~50 3 Mount bolt, rear and right side of engine GB5789 M10 × 1.25 × 130 1 40~50 4 …

• 81, 05 ENGINE REMOVAL AND INSTALLATION 05-9 23 1 SHIFT LINKAGE Removal Remove shift lever cover(→2-8). Remove air lter cover(→2-8). Remove center side cover(→2-12). Remove shift arm. Remove the 3 bolts of shift bracket and then re- move the linkage. Installation Reverse the removal procedure for installation. After installation, check shift to check for smooth- ness and agility. If gearshift sticks, change the length of shift rod. 1. Shift Lever 2. Bolt …

• 28, 02-8 02 BODY AND MUFFLER The Driver Seat Removal Pull the seat release handle 1. Pull the driver seat over to the front to remove it. The Passenger Seat Refer to The Driver Seat Removal. Shift Lever Removal Loose the shift gear lever lock nut No.4. Rotate the shift lever No.3 out. Shift Gear Cover Removal Pull the shift gear cover 5. 5 4 3 1 2 1. Seat release handle 2. Seat 3. Shift lever 4. Shift gea…

• 112, 07-27 07 INTAKE MANIFOLD, CYLINDER HEAD AND CYLINDER To lock crankshaft at TDC ignition, proceed as follows. Remove from crankcase plug screw with sealing ring. 1.Plug Screw 2.Sealing Ring 3.Crankcase PTO Side,Front Side Lock crankshaft with the crankshaft locking bolt ( 0800- 041000-922-001). 1.Crankshaft Locking Bolt NOTE: Make sure the locking bolt engages in the groove of the crankshaft. 1 2 3 1
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• 231, 14 FRONT DIFFERENTIAL/REAR GEARCASE 14-3 FRONT DIFFERENTIAL EXPLODED VIEW Item Part Nam e QTY Item Part Name QTY 1 Bolt M 8 X 28 6 17 Bearing F 1512 1 2 Differential Gear Case, LH 1 18 Drive Pinion Gear 1 3 O-ring 141 X 2.4 1 19 Bearing 6007 1 4 Bearing 16007 1 20 Oil Seal 48 X 65 X 9 1 5 Circlip 62 1 21 Coupler 1 6 Drive Clutch Cover 1 22 O-ring 14 X 6.8 1 7 Drive Clutch 1 23 Nut Washer 1 8 Shim Φ 83 X 71 1~2 24 Nut M 14 X 1.5 1 9 Differential G ear Assembly 1 25 Sc…

• 99, 07-14 Move Gear Back and Forth Apply engine oil on the plunger before installing. NOTE: Slightly screw in the plunger until the timing chain allows no more back and forth movement of the camshaft timing gear. then screw in the plunger an additional 1/8 turn to reach the required torque of 0. 1N.m(0.9 lbf.in). CAUTION:Improper adjustment of the timing chain will lead to severe engine damage. Fit spring on one side into the slot of the plug screw and on the …

• 153, CFMoto CF800 08-21 08 CRANKCASE,CRANKSHAFT,GEARBOX Inspect drive pinion gear and output driven gear teeth for rusting,scratches,wear.Replace if necessary. Inspect if bearing turns freely and smoothly.Replace if necessary. When replacing any of crankcase,drive pinion gear, and drive pinion gear carrier,the adjustment shim should be readjusted.Refer to the content further. Reverse the removal procedure for installation.Oil bear- ing and tighten nut to sepecified torque. Tightening Torque:145N m. 1…

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