Genie gs 3246 руководство по ремонту

• Find a Manual for this Model

  2

• Machine Specifications

  17

  • Gs-30 • Gs-32 • Gs-46 • Gs

    17

• Performance Specifications (Models Without Proportional Lift Function)

  19

  • Gs-30 • Gs-32 • Gs-46 • Gs

    20

• Performance Specifications (Models with Proportional Lift)

  21

• Hydraulic Oil Specifications

  23

• Hydraulic Component Specifications

  26

• Manifold Component Specifications

  27

• Hydraulic Hose and Fitting Torque Specifications

  28

• Platfrom Controls Alarm

  36

• Platform Emergency Stop Button

  37

• Software Revision Level

  39

• Loading or Updating Machine Software

  41

• Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

  46

• Manual Platform Lowering Cable

  65

• How to Remove the Hydraulic Pump

  70

• Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

  72

• Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

  74

• Function Manifold Components — GS-4047

  76

• Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

  78

• Lift Pressure Selector Manifold Components — GS-4047

  79

• Outrigger Function Manifold Components — GS-3232

  80

• Outrigger Cylinder Manifold Components — GS-3232

  81

• Valve Adjustments — Function Manifold

  82

Non-Steer Axle Components

93

Brake Release Hand Pump Components

94

• Scissor Assembly, GS-1530 and GS-1532

  96

• Scissor Assembly, GS-1930 and GS-1932

  102

• Scissor Assembly, GS-2032 and GS-2046

  110

• Scissor Assembly, GS-2632 and GS-2646

  117

• Scissor Assembly, GS-3232 and GS-3246

  125

• Scissor Assembly, GS-4047

  134

• Scissor Arm Wear Pads

  142

• Platform Height Sensor

  144

• Platform Overload System

  159

• Platform Overload Recovery

  164

• Platform Extension Deck

  167

• Selecting a Charge Profile

  169

• GCON I/O Map Without Load Sense (All Machines Except GS-3232)

  174

• GCON I/O Map with Load Sense (All Machines Except GS-3232)

  175

• GCON I/O Map Without Load Sense GS-3232 Only)

  176

• GCON I/O Map with Load Sense (GS-3232 Only)

  178

• Operation Indicator Codes (OIC)

  180

• Diagnostic Trouble Codes (DTC)

  180

• Troubleshooting «HXXX» and «PXXX» Faults

  181

• Fault Inspection Procedure

  182

• Electrical Component and Wire Color Legends

  204

• Wiring Diagram Ground and Platform Controls

  206

• Electrical Symbol Legend

  208

• Hydraulic Symbols Legend

  209

• Hydraulic Component Reference Legend

  210

• Hydraulic Component Abbreviation Legend

  211

• Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)

  212

  • GS3212C-10000 to GS3214C-11873, GS4612A-110000 to

    213

• Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246

  214

• Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246 (from Serial Number GS3214A-119071, GS3214C-11874

  214

• Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000, GS3212C-10000, GS3216P-142677)

  215

• Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)

  216

• Hydraulic Schematic, GS-4047

  216

  • (From Serial Number GS4714C-1460, GS4714D-101, GS4716P-101)

    217

  • (From Serial Number GS3010A-110000 to GS3011A-110827)

    220

Electrical Schematics — ANSI / CSA Models

220

• Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113)

  224

• Electrical Schematic, GS-1530 / GS-1930

  224

  • GS3016P-142281 to GS3016P-158208)

    228

• Electrical Schematic, GS-1530/1930, ANSI/CSA

  231

• Electrical Schematic, GS-3232, ANSI / CSA

  233

  • (From Serial Number GS3211A-110000 to GS3214A-135714)

    234

• Electrical Schematic, GS-3232, ANSI / CSA

  234

  • (From Serial Number GS3214A-135715 to GS3215A-141898)

    238

• Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677 to GS3216P-146462)

  242

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

  249

  • GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)

    250

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA

  250

  • GS4614A-135367 to GS4615A-137959, GS4615D-1304)

    254

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3216P-146463, GS4616D-4433, GS4616P-139711)

  262

• Electrical Schematic, GS-3246, GS4047 ANSI / CSA (from Serial Numbers GS4616D-4433, GS4616P-139711, GS4716D-3102, GS4716P-101)

  272

Electrical Schematics — CE and Australia Models

273

• Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE

  274

• Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to

  278

• Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE

  282

  • GS3015D-1114 to GS3016D-5426, GS3016P-142281 to GS3016P-158208)

    282

• Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE

  286

  • (From Serial Numbers GS3015D-5427, GS3016P-158209)

    286

• Electrical Schematic, GS-3232, as / CE

  288

• Electrical Schematic, GS-3232, as / CE (from Serial Number GS3214A-135715 to GS3215A-141898, GS3215C-14504)

  292

• Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142676 to GS3216P-146462)

  296

• Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)

  300

• Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

  303

  • GS4613D-101 to GS4615D-1303)

    304

• Electrical Schematic, GS-2032, 2632, 2046, 2646, AS/CE

  308

  • GS3215C-14378, GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)

    308

• Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

  312

  • GS3216P-146462, GS4615A-137960, GS4616P-138362 to

    312

• Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)

  316

• Electrical Schematic, GS-3246, as / CE

  318

• Electrical Schematic, GS-3246, as / CE

  322

• Electrical Schematic, GS-3246, as / CE

  326

  • GS4615A-137960, GS4616P-138362 GS4616P to GS4616P-139710)

    326

• Electrical Schematic, GS-3246, as / CE (from Serial Number GS4616D-4433, GS4616P-139711)

  330

• Electrical Schematic, GS-4047, as / CE

  332

  • GS4712C-101 to GS4715C-2130, GS4714D-101 to GS4715D-749)

    332

• Electrical Schematic, GS-4047, as / CE (from Serial Number GS4715C-2131, GS4715D-750 to GS4716D-3101)

  336

• Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3102)

  340

Find a Manual for this Model

2

• Machine Specifications

  17

• Performance Specifications (Models Without Proportional Lift Function)

  19

• Performance Specifications (Models with Proportional Lift)

  21

• Hydraulic Specification

  23

• Hydraulic Component Specifications

  26

• Manifold Component Specifications

  27

• Hydraulic Hose and Fitting Torque Specifications

  28

• Platfrom Controls Alarm

  36

• Platform Emergency Stop Button

  37

• Software Revision Level

  39

• Loading or Updating Machine Software

  41

• Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

  46

• Manual Platform Lowering Cable

  65

• How to Remove the Hydraulic Pump

  70

• Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

  72

• Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

  74

• Function Manifold Components — GS-4047

  76

• Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

  78

• Lift Pressure Selector Manifold Components — GS-4047

  79

• Outrigger Function Manifold Components — GS-3232

  80

• Outrigger Cylinder Manifold Components — GS-3232

  81

• Valve Adjustments — Function Manifold

  82

Non-Steer Axle Components

93

Brake Release Hand Pump Components

94

• Scissor Assembly, GS-1530 and GS-1532

  96

• Scissor Assembly, GS-1930 and GS-1932

  102

• Scissor Assembly, GS-2032 and GS-2046

  110

• Scissor Assembly, GS-2632 and GS-2646

  117

• Scissor Assembly, GS-3232 and GS-3246

  125

• Scissor Assembly, GS-4047

  134

• Scissor Arm Wear Pads

  142

• Platform Height Sensor

  144

• Platform Overload System

  159

• Platform Overload Recovery

  164

• Platform Extension Deck

  167

• GCON I/O Map Without Load Sense (All Machines Except GS-3232)

  172

• GCON I/O Map with Load Sense (All Machines Except GS-3232)

  173

• GCON I/O Map Without Load Sense GS-3232 Only)

  174

• GCON I/O Map with Load Sense (GS-3232 Only)

  176

• Operation Indicator Codes (OIC)

  178

• Diagnostic Trouble Codes (DTC)

  178

• Troubleshooting «HXXX» and «PXXX» Faults

  179

• Fault Inspection Procedure

  180

• Electrical Component and Wire Color Legends

  196

• Wiring Diagram Ground and Platform Controls

  198

• Electrical Symbol Legend

  200

• Hydraulic Symbols Legend

  201

• Hydraulic Component Reference Legend

  202

• Hydraulic Component Abbreviation Legend

  203

• Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A-110000, GS3011C-10000, GS3014D-101, GS3016P-142281)

  204

  • GS4614C-10000 to GS4614C-12073)

    205

• Hydraulic Schematic, GS-2032, 2632, 3232, 2046, 2646, 3246

  206

  • Gs4614C-12074, Gs4614D-101)

    206

• Hydraulic Schematic, GS-3232 (from Serial Number GS3211A-110000) (from Serial Number GS3212C-10000)

  207

• Hydraulic Schematic, GS-4047 (from Serial Number GS4712C-101 to GS4714C-1459)

  208

• Hydraulic Schematic, GS-4047

  208

Electrical Schematics — ANSI / CSA Models

216

• Electrical Schematic, GS-1530 / GS-1930, ANSI / CSA (from Serial Number GS3011A-110828 to GS3014A-136972, GS3014D-101 to GS3015D-1113, GS3011C-10000 to GS3015C-18038)

  216

• Electrical Schematic, GS-1530 / GS-1930

  216

  • Gs3015D-1114, Gs3016P-142281)

    219

• Electrical Schematic, GS-1530/1930, ANSI/CSA

  220

• Electrical Schematic, GS-3232, ANSI / CSA

  225

• Electrical Schematic, GS-3232, ANSI / CSA from

  226

• Electrical Schematic, GS-3232, ANSI / CSA (from Serial Number GS3215A-141899, GS3216P-142677)

  234

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA (from Serial Number GS3211A-110000 to GS3214A-135714, GS4612A-110000 to GS4614A-135366, GS4613D-101 to GS4615D-1303)

  241

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI/CSA

  246

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

  247

• Electrical Schematic, GS-2032, 2632, 2046, 2646, ANSI / CSA

  248

• Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA

  255

  • GS4714D-101 to GS4715D-749)

    255

• Electrical Schematic, GS-3246 / GS-4047, ANSI / CSA

  256

• Electrical Schematic, GS-3246, GS4047 ANSI / CSA

  257

  • Gs4616D-4433, Gs4716D-3102)

    263

Electrical Schematics — CE and Australia Models

265

• Electrical Schematic GS-1530, 1532, 1930, 1932, (from Serial Number GS3010A-110000 to GS3011A-110827) as / CE

  266

• Electrical Schematic, GS-1530/32_GS-1930/32 (from Serial Number GS3011A-110828 to GS3014A-136972, GS3011C-10000 to

  270

• Electrical Schematic, GS-1530, 1532, 1930, 1932, AS/CE

  278

• Electrical Schematic, GS-3232, as / CE

  280

  • GS3214A-135714, GS3212C-10000 to GS3215C-14503)

    280

• Electrical Schematic, GS-3232, as / CE

  284

  • Gs3215A-141898, Gs3215C-14504)

    284

• Electrical Schematic, GS-3232, as / CE (from Serial Numbers GS3215A-141899, GS3216P-142677 to GS3216P-146462)

  288

• Electrical Schematic, GS-3232, CE / as (from Serial Number GS3216P-146463)

  292

• Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

  295

  • GS4612C-10000 to GS4615C-14503, GS4613D-101 to GS4615D-1303)

    297

  • GS4614A-135367 to GS4615A-137959, GS4615C-14504, GS4615D-1304)

    301

• Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE

  301

• Electrical Schematic, GS-2032, 2632, 2046, 2646, as / CE (from Serial Numbers GS3216P-146463, GS4616P-139711)

  308

• Electrical Schematic, GS-3246, as / CE

  310

  • Gs4615A-137959, Gs4615C-14504, Gs4615D-1304)

    314

• Electrical Schematic, GS-3246, as / CE

  318

• Electrical Schematic, GS-3246, as / CE

  322

  • Gs4616D-4433, Gs4716D-3102)

    322

• Electrical Schematic, GS-4047, as / CE

  324

  • GS4715C-2130, GS4714D-101 to GS4715D-749)

    325

• Electrical Schematic, GS-4047, as / CE

  328

• Electrical Schematic, GS-4047, as / CE (from Serial Number GS4716D-3101)

  332

• Serial Number Information

  2

• • G Machine Specifications

    15

    • Performance Specifications

      16

    • Hydraulic Specifications

      17

    • Manifold Component Specifications

      18

    • Hydraulic Hose and Fitting Torque Specifications

      19

    • Pre-Delivery Preparation Report

      24

    • Maintenance Inspection Report

      27

Checklist a Procedures

28

• Inspect the Manuals and Decals

  28

• Perform Pre-Operation Inspection

  29

• Perform Function Tests

  29

• Perform 30 Day Service

  30

• Grease the Steer Yokes

  30

Checklist B Procedures

31

• Inspect the Electrical Wiring

  34

• Inspect the Electrical Contactor

  35

• Inspect the Tires, Wheels and Castle Nut Torque

  35

• Test the Emergency Stop

  36

• Test the Automotive-Style Horn (if Equipped)

  37

• Test the Drive Speed — Stowed Position

  41

• Test the Drive Speed — Raised Position

  42

• Test the Slow Drive Speed

  43

• Perform Hydraulic Oil Analysis

  44

• Inspect the Hydraulic Tank Cap Venting System

  44

• Check the Module Tray Latch Components

  45

• Inspect the Voltage Inverter (if Equipped)

  46

• Test the down Limit Switch and the Pothole Limit Switches

  47

• Test the up Limit Switch (if Equipped) and the Outrigger Limit Switches (if Equipped)

  50

Checklist C Procedures

51

• Test the Platform Overload System (if Equipped)

  51

• Replace the Hydraulic Tank Breather Cap — Models with Optional Hydraulic Oil

  53

Checklist D Procedures

54

• Check the Scissor Arm Wear Pads

  54

• Replace the Hydraulic Tank Return Filter Element

  57

• Test or Replace the Hydraulic Oil

  58

• Controller Adjustments

  64

• Software Configuration

  69

• Outrigger Controls Software Update

  77

• Scissor Assembly, GS-1530 and GS-1532

  97

• Scissor Assembly, GS-1930 and GS-1932

  103

• Scissor Assembly, GS-2032 and GS-2046

  111

• Scissor Assembly, GS-2632 and GS-2646

  117

• Scissor Assembly, GS-3232 and GS-3246

  125

• Platform Overload System

  137

• Manual Platform Lowering Cable

  139

• Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

  148

• Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

  150

• Outrigger Function Manifold Components — GS-3232

  152

• Outrigger Cylinder Manifold Components — GS-3232

  153

• Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

  154

• Valve Adjustments — Function Manifold

  155

Steer Axle Components

162

Non-Steer Axle Components

165

Brake Release Hand Pump Components

166

• Outrigger Fault Code Chart

  173

• Electrical Component Legend

  176

• Outrigger ECM Pin-Out Legend

  179

• Electrical Symbols Legend

  183

  • Component Reference and Hydraulic Symbols Legend

    288

  • (From Serial Number GS3205-75407 to GS3206-80131) GS-2046/2646/3246 (from Serial Number GS4605-75438 to GS4606-79027)

    292

  • (From Serial Number GS3206-80132 to GS3207-84866) GS-2046/2646/3246 (Form Serial Number GS4606-79028 to GS4607-84839)

    294

  • (From Serial Number GS3208C-101)

    295

• Machine Specifications

  13

• Performance Specifications

  14

• Hydraulic Specifications

  15

• Manifold Component Specifications

  16

• Hydraulic Hose and Fitting Torque Specifications

  18

Scheduled Maintenance Procedures

21

• Pre-Delivery Preparation Report

  22

• Maintenance Inspection Report

  25

Checklist a Procedures — Rev B

26

• Perform Pre-Operation Inspection

  26

• Perform Function Tests

  26

• Perform 30 Day Service

  27

• Grease the Steer Yokes

  27

Checklist B Procedures — Rev C

28

• Inspect the Electrical Wiring

  29

• Inspect the Tires and Wheels (Including Castle Nut Torque)

  30

• Test the Automotive-Style Horn (if Equipped)

  31

• Test the Drive Speed — Stowed Position

  34

• Test the Drive Speed — Raised Position

  35

• Perform Hydraulic Oil Analysis

  36

• Replace the Hydraulic Tank Return Filter

  36

• Check the Module Tray Latch Components

  37

Checklist C Procedure — Rev C

39

• Check the Scissor Arm Wear Pads

  39

Checklist D Procedure — Rev a

40

• Test or Replace the Hydraulic Oil

  40

Platform Controls — Rev B

42

• Controller Adjustments

  45

• Software Configuration

  53

Platform Components — Rev a

56

Scissor Components — Rev a

58

• Scissor Assembly, GS-2046

  59

• Scissor Assembly, GS-2646

  65

• Scissor Assembly, GS-3246

  73

Ground Controls — Rev B

86

• Manual Platform Lowering Cable, GS-2046 and GS-2646

  86

• Manual Platform Lowering, GS-3246

  87

• Tilt Level Sensor (before Serial Number 50444)

  90

• Tilt Level Sensor (after Serial Number 50443)

  94

Hydraulic Pump — Rev a

98

Function Manifold — Rev B

100

• Function Manifold Components (from Serial Number 17408 to 17481)

  100

• Function Manifold Components (from Serial Number 17482 to 36044)

  102

• Function Manifold Components (after Serial Number 36044)

  104

• Function Manifold Components — Models with Traction Control

  106

• Valve Adjustments — Function Manifold

  108

• Platform Lift Relief Valve Manifold Components, GS-3246 Models (before Serial Number 36045)

  115

• Valve Adjustments — Lift Relief Manifold, GS-3246 Models (before Serial Number 36045)

  116

Hydraulic Tank — Rev a

120

Steer Axle Components — Rev a

121

Non-Steer Axle Components — Rev a

125

Brake Release Hand Pump Components — Rev a

126

• Brake Release Hand Pump Components

  126

  • Fault Code Chart (after Serial Number 17407) — Rev a

    129

• All Functions will Not Operate — Rev a

  130

• Pump Motor will Not Operate — Rev a

  132

• All Functions Inoperative, Power Unit Starts and Runs — Rev a

  134

• Ground Controls Inoperative

  135

• Platform Controls Inoperative

  136

• Platform up Function Inoperative — Rev a

  137

• Platform down Function Inoperative — Rev a

  138

• Steer Left Function Inoperative — Rev a

  140

• Platform Controls Wiring Diagram

  162

• Hydraulic Schematic GS-2046 and GS-2646

  219

• Hydraulic Schematic GS-2046 and GS-2646

  220

• Hydraulic Schematic, GS-2046 and GS-2646

  221

Machine Specifications

13

Performance Specifications

14

Hydraulic Specifications

15

Manifold Component Specifications

16

Hydraulic Hose and Fitting Torque Specifications

18

Scheduled Maintenance Procedures

21

• Pre-Delivery Preparation Report

  22

• Maintenance Inspection Report

  25

Checklist a Procedures — Rev B

26

• Perform Pre-Operation Inspection

  26

• Perform Function Tests

  26

• Perform 30 Day Service

  27

• Grease the Steer Yokes

  27

Checklist B Procedures — Rev C

28

• Inspect the Electrical Wiring

  29

• Inspect the Tires and Wheels (Including Castle Nut Torque)

  30

• Test the Automotive-Style Horn (if Equipped)

  31

• Test the Drive Speed — Stowed Position

  34

• Test the Drive Speed — Raised Position

  35

• Perform Hydraulic Oil Analysis

  36

• Replace the Hydraulic Tank Return Filter

  36

• Check the Module Tray Latch Components

  37

Checklist C Procedure — Rev C

39

• Check the Scissor Arm Wear Pads

  39

Checklist D Procedure — Rev a

40

• Test or Replace the Hydraulic Oil

  40

Platform Controls — Rev B

42

• Controller Adjustments

  45

• Software Configuration

  53

Platform Components — Rev a

56

Scissor Components — Rev a

58

• Scissor Assembly, GS-2046

  59

• Scissor Assembly, GS-2646

  65

• Scissor Assembly, GS-3246

  73

Ground Controls — Rev B

86

• Manual Platform Lowering Cable, GS-2046 and GS-2646

  86

• Manual Platform Lowering, GS-3246

  87

• Tilt Level Sensor (before Serial Number 50444)

  90

• Tilt Level Sensor (after Serial Number 50443)

  94

Hydraulic Pump — Rev a

98

Function Manifold — Rev B

100

• Function Manifold Components (from Serial Number 17408 to 17481)

  100

• Function Manifold Components (from Serial Number 17482 to 36044)

  102

• Function Manifold Components (after Serial Number 36044)

  104

• Function Manifold Components — Models with Traction Control

  106

• Valve Adjustments — Function Manifold

  108

• Platform Lift Relief Valve Manifold Components, GS-3246 Models (before Serial Number 36045)

  115

• Valve Adjustments — Lift Relief Manifold, GS-3246 Models (before Serial Number 36045)

  116

Hydraulic Tank — Rev a

120

Steer Axle Components — Rev a

121

Non-Steer Axle Components — Rev a

125

Brake Release Hand Pump Components — Rev a

126

• Brake Release Hand Pump Components

  126

  • Platform Controls Wiring Diagram

    162

  • Hydraulic Schematic, GS-2046 and GS-2646

    219

• Machine Specifications, GS-2646

  14

• Machine Specifications, GS-3246

  15

• Hydraulic Specifications, All Models

  16

• Performance Specifications, All Models

  16

• Hydraulic Hose and Fitting Torque Specifications

  17

• Machine Specifications, GS-2046

  13

Scheduled Maintenance Inspections

19

• Maintenance Inspection Report

  22

Scheduled Maintenance Procedures

23

• Inspect the Decals and Placards

  24

• Inspect the Operator’s and Safety Manuals

  24

• Inspect for Damage and Loose or Missing Parts

  25

• Check for Hydraulic Leaks

  26

• Check the Hydraulic Oil Level

  26

• Test the Platform and Ground Controls

  27

• Test the Manual Platform Lowering Operation

  28

• Test the Lift/Drive Select Switch

  29

• Test the Pothole Guards

  29

• Perform 30 Day Service

  30

• Inspect the Electrical Wiring

  32

• Inspect the Tires and Wheels (Including Castle Nut Torque)

  33

• Test the Emergency Stop Buttons

  34

• Test the Drive Speed — Raised Position

  37

• Test the Drive Speed — Stowed Position

  37

• Check the Electrical Contactor

  38

• Perform Hydraulic Oil Analysis

  38

• Replace the Hydraulic Return Filter

  39

• Check the Module Tray Latch Components

  40

• Test or Replace the Hydraulic Oil

  41

• Fault Code Chart before Serial Number 17408

  45

• Normal Operation Code Chart before Serial Number 17408

  48

• Fault Code Chart (after Serial Number 17407)

  50

1 All Functions will Not Operate

51

2 Pump Motor will Not Operate

56

• Pump Motor will Not Operate after Serial Number 6900

  56

• All Functions Inoperative, Power Unit Starts and Runs (no Applicable Code)

  58

5 Ground Controls Inoperative, Platform Controls Operate Normally

59

6 Platform Controls Inoperative, Ground Controls Operate Normally

60

7 Platform up Function Inoperative

62

8 Platform down Function Inoperative

63

• Platform down Function Inoperative GS-3246 Models

  65

10 Steer Left Function Inoperative

67

11 Steer Right Function Inoperative

69

12 All Drive Functions Inoperative, All Other Functions Operate Normally

71

13 Brake Release Function Inoperative

73

15 Drive Reverse Function Inoperative

75

16 Machine will Not Drive at Full Speed

76

• Machine Drives at Full Speed with Platform Raised

  78

• Module Tray Legend (before Serial Number 6901)

  86

• Module Tray Legend (after Serial Number 6900)

  87

• Electrical Symbols Legend

  88

• Electrical Schematic (before Serial Number 6901)

  90

• Electrical Schematic (from Serial Number 6901 to 8931)

  94

• Electrical Schematic (from Serial Number 8932 to 17407)

  98

• Electrical Schematic (after Serial Number 17407)

  102

• Ground Controls and Level Sensor Box Legend

  105

• Platform Controls Legend (before Serial Number 17408)

  106

• Platform Controls Legend (after Serial Number 17407)

  107

• Hydraulic Symbols Legend

  108

• Hydraulic Schematic (before Serial Number 17482)

  109

• Hydraulic Schematic (after Serial Number 17481)

  111

• Software Configuration

  115

• How to Set the Dip Switch Codes

  116

• Scissor Assembly, GS-2046

  123

• Scissor Assembly, GS-2646

  129

• Scissor Assembly, GS-3246

  137

• Manual Platform Lowering Cable, GS-2046 & GS-2646

  147

• Function Manifold Components (before Serial Number 11501)

  150

• Function Manifold Components (after Serial Number 11500)

  152

• Valve Adjustments — Function Manifold

  154

Models Included in this Manual

3

Find Additional Manuals for Your Model

3

Performance Specifications

12

• Function Speeds GS-30, GS-32, GS-46, GS-47

  12

• Function Speeds GS-69, GS-84, GS-90

  12

Battery Specifications

16

• Battery Specifications — DC and be Models

  16

• Engine Operator and Maintenance Manuals

  17

Hydraulic Specifications

21

• Hydraulic Relief Valves

  21

• Hydraulic and Drive Hub Fluid Capacities

  23

• Hydraulic Oil Specifications

  24

• Hydraulic Hose and Fitting Torque Specifications

  27

Maintenance Procedures

31

• Pre-Delivery Preparation Report

  34

• Scheduled Maintenance Inspection Report — Scissor Lifts

  35

• Programmed Maintenance Inspection Report — Scissor Lifts

  36

Commissioning Procedures

37

• Perform 50 Hour Service

  37

• Perform Engine Maintenance — 50 Hours

  37

• Perform 150 Hour Service

  38

Quarterly Maintenance Procedures

39

• Check for Open Bulletins and Owner Registration

  39

• Check the Module Tray Latch Components

  42

• Inspect the Battery Balancer — GS-69 DC

  43

• Inspect the Electrical Wiring

  44

• Inspect the Electrical Contactor

  45

• Inspect the Voltage Inverter (if Equipped)

  45

• Test the Flashing Beacons (if Equipped)

  46

• Visual Inspection of the Hydraulic Oil

  47

• Inspect the Hydraulic Filters

  48

• Check the Exhaust System — Engine Models

  49

• Inspect the Fuel Tank Check Valve Venting System — GS-69 RT Gas Models

  49

• Test the Fuel Select Operation — Gasoline/Lpg Models

  50

• Check and Adjust the Engine RPM

  51

• Inspect the Tires, Wheels and Lug Nut Torque

  53

• Confirm the Proper Brake Configuration — GS-69, GS-84, GS-90

  54

• Test the Drive Speed — Stowed Position

  55

• Test the Drive Speed — Raised Position

  55

• Test the down Limit Switch, Level Sensor and Pothole Limit Switches

  56

• Test the Platform Gate Proximity Switches and the Extension Deck Limit Switch — GS-2646 AV, GS-2646 AV35

  60

Annual Maintenance Procedures

62

• Check the Drive Hub Oil Level and Fastener Torque

  62

• Test the Function Pump — GS-69 be and GS-69 DC

  62

• Test the Oscillate Axle — GS-90

  63

• Test the down Limit Switch Descent Delay — GS-69, GS-84 and

  66

• Test the Platform Overload Pressure Transducer and Platform Height Sensor — GS-30, GS-32, GS-46 and GS-47 (if Equipped)

  68

• Test the Platform Overload System — GS-69 (if Equipped)

  73

• Test the Platform Overload System — GS-84 and GS-90 (if Equipped)

  75

Programmed Maintenance Procedures

77

• P0-1 Inspect the Engine Air Filter — GS-69 RT

  77

• P0-2 Grease the Steer Yokes — GS-30, GS-32, GS-46 and GS-47

  78

• P0-3 Deutz Engine Maintenance — under 1000 Hours

  79

• P0-4 Ford Engine Maintenance — under 1000 Hours

  80

• P0-5 Kohler Engine Maintenance — under 1000 Hours

  81

• P0-6 Kubota Engine Maintenance — under 1000 Hours

  82

• P0-7 Perkins Engine Maintenance — under 1000 Hours

  83

• P0-8 GM Engine Maintenance — under 1000 Hours

  84

• P1-1 Perform Engine Maintenance — 1000 Hours

  85

• P1-2 Replace the Drive Hub Oil — GS-69, GS-84 and GS-90

  86

• P2-1 Perform Engine Maintenance — 2000 Hours

  86

• P2-2 Replace the Hydraulic Filters

  87

• P2-3 Check the Free-Wheel Configuration — GS-84 and GS-90

  88

• P2-4 Check the Scissor Arm Wear Pads (and Slider Blocks, if Equipped)

  90

• P2-5 Grease the Steer Axle Wheel Bearings — GS-69 be and GS-69 DC

  93

• P2-6 Test or Replace the Hydraulic Oil

  94

• P3-1 Perform Engine Maintenance — 3000 Hours

  95

• Safety Sign Maintenance

  4

Symbol and Hazard Pictorials Definitions

5

• Gs-30 • Gs-32 • Gs-46 • Gs

  10

• Personal Fall Protection

  12

• Operation on Slopes Hazards

  16

• Explosion and Fire Hazards

  18

• Damaged Machine Hazards

  19

• Component Damage Hazards

  19

• Electrocution/Burn Hazards

  20

• Lockout after each Use

  20

• Platform Control Panel

  26

• Pre-Operation Inspection Fundamentals

  30

• Pre-Operation Inspection

  31

• Function Test Fundamentals

  32

• Test the Up/Down Functions

  33

• At the Ground Controls

  33

• Test Emergency Lowering

  34

• Test the Function Enable Switch and the Up/Down Functions

  36

• Test the Drive Function Button

  36

• Test Drive and Braking

  37

• Test the Tilt Sensor Operation

  38

• Test Elevated Drive Speed

  38

• Test the Pothole Guards

  38

• Test the Outrigger Function (GS-3232)

  39

• Workplace Inspection Fundamentals

  43

• Workplace Inspection Checklist

  43

• Inspection for Decals with Words GS-1530 and GS-1930

  44

• Inspection for Decals with Words GS-2032, GS-2632 and GS-3232

  46

• Inspection for Decals with Words GS-2046, GS-2646, GS-3246 and GS-4047

  48

• Inspection for Decals with Symbols GS-1530 and GS-1930

  50

• Inspection for Decals with Symbols GS-2032, GS-2632 and GS-3232

  52

• Inspection for Decals with Symbols GS-2046, GS-2646, GS-3246 and GS-4047

  54

Operating Instructions

56

• Operation from Platform

  57

• To Position Outriggers (GS-3232 Models)

  58

• Controller Identification

  59

• To Determine the Slope Grade

  62

• Operation from Ground with Controller

  63

• Operational Indicator Codes

  63

• Battery Level Indicator

  63

• How to Use the Safety Arm

  64

• How to Fold down the Guardrails

  64

• How to Raise the Guardrails

  65

• Panel Carrier Assembly

  66

• Install the Restraints to the Rail

  66

• Panel Cradle Operation

  67

• Battery and Charger Instructions

  68

• Maintenance-Free Batteries

  68

Transport and Lifting Instructions

69

• Brake Release Operation

  70

• Securing to Truck or Trailer for Transit

  71

• Lifting the Machine with a Forklift

  72

• Center of Gravity Table

  73

• Maintenance Symbols Legend

  74

• Check the Hydraulic Oil Level

  74

Symbol and Hazard Pictorials Definitions

5

Operating Instructions

38

• To Determine Slope Grade

  49

Transport and Lifting Instructions

53

Symbol and Hazard Pictorials Definitions

5

Operating Instructions

44

Transport and Lifting Instructions

52

Symbol and Hazard Pictorials Definitions

5

Operating Instructions

42

Gs-30 • Gs-32 • Gs-46 • Gs

49

Transport and Lifting Instructions

52

Symbol and Hazard Pictorials Definitions

5

Gs-30 • Gs-32 • Gs-46 • Gs

9

Operating Instructions

44

Transport and Lifting Instructions

52

Symbol and Hazard Pictorials Definitions

5

Operating Instructions

40

Transport and Lifting Instructions

48

Pre-Operation Inspection

14

Operating Instructions

24

Transport Instructions

29

Find a Manual for this Model

2

Machine Specifications

17

Performance Specifications (Models Without Proportional Lift Function)

19

Performance Specifications (Models with Proportional Lift)

21

Hydraulic Oil Specifications

23

Hydraulic Component Specifications

26

Manifold Component Specifications

27

Hydraulic Hose and Fitting Torque Specifications

28

Platfrom Controls Alarm

36

Platform Emergency Stop Button

37

Software Revision Level

39

Loading or Updating Machine Software

41

Using a Wi-Fi Router to Connect to the Smartlink Web Service Tool

46

Manual Platform Lowering Cable

65

How to Remove the Hydraulic Pump

69

Function Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

70

Function Manifold Components — GS-2032, GS-2632, GS-3232, GS-2046, GS-2646 and GS-3246

72

Function Manifold Components — GS-4047

74

Check Valve Manifold Components — GS-1530, GS-1532, GS-1930 and GS-1932

76

Lift Pressure Selector Manifold Components — GS-4047

77

Outrigger Function Manifold Components — GS-3232

78

Outrigger Cylinder Manifold Components — GS-3232

79

Valve Adjustments — Function Manifold

80

Non-Steer Axle Components

91

Brake Release Hand Pump Components

92

Scissor Assembly, GS-1530 and GS-1532

94

Scissor Assembly, GS-1930 and GS-1932

100

Scissor Assembly, GS-2032 and GS-2046

108

Scissor Assembly, GS-2632 and GS-2646

115

Scissor Assembly, GS-3232 and GS-3246

123

Scissor Assembly, GS-4047

132

Scissor Arm Wear Pads

140

Platform Height Sensor

142

Platform Overload System

157

Platform Overload Recovery

162

Platform Extension Deck

165

Selecting a Charge Profile

167

GCON I/O Map Without Load Sense (All Machines Except GS-3232)

171

GCON I/O Map with Load Sense (All Machines Except GS-3232)

172

GCON I/O Map Without Load Sense GS-3232 Only)

173

GCON I/O Map with Load Sense (GS-3232 Only)

175

Operation Indicator Codes (OIC)

177

Diagnostic Trouble Codes (DTC)

178

Troubleshooting «HXXX» and «PXXX» Faults

179

Fault Inspection Procedure

180

Electrical Component and Wire Color Legends

202

Wiring Diagram Ground and Platform Controls

205

Electrical Symbol Legend

207

Hydraulic Symbols Legend

208

Hydraulic Component Abbreviation Legend

209

Hydraulic Schematic, GS-1530, 1532, 1930, 1932 (from Serial Number GS3010A- 110000, GS3011C-10000, GS3014D-101, GS3016P-142281)

211

GS4614C-10000 to GS4614C-12073)

212